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Michel Virlogeux
This paper aims to give an overview of the recent evolution in the design and construction of prestressed concrete
bridges worldwide. Several major trends are evidenced. Certainly those which have the larger influence for the
industry due to their wide applications are the development of external prestressing, now systematically used in
some countries for medium span bridges; the emergence of high performance concrete which extends the
possibilities at the -me time as improving the durability of concrete siructures; and the more and more frequent
assmiation of steel and concrete to constitute compMite bridges of different iypes and composite elements in
bridges, allowing for many innovative structures. Considering more specific applications, a section is devoted to
cable-stayed bridges which received very interesting development during the last ten years; and another section
evokes the more and more extensive use of h e a y prefabrication in large projects, with elements up to several
thousand metric tons. The paper concludes with a word on bridge architecture, showing that good structural
designs can produce elegant prestressed concrete bridges.
M. Virlogeux dons. But with the development of prestres- Span by span erection. All the first applica-
Consulting Engineer and sing sptems. the idea was almost abandoned. tions of external prestressing by Jean Muller
Designer The use of external tendons became an were for bridges built span by span with
obligation in France in the seventies when precast segments. Each new span was
we had to install additional prestressing ten- erected on a mobile truss which supported
dons in existing bridges built by the cantilever the precast segments before the closing with
method when thermal gradients, friction the previous span by a wet joint and before
Foreword losses and hyperstatic creep effects had been the installation of external tendons: Long
underestimated. This allowed for a rapid devel- Key, Channel Five, Niles Channel and many
This paper was initially prepared as a keynote opment of an adapted techndogy with ducts others (Figures 1-3).
lecture for the FIP 1994 Congress in Washing- in high density polyethylene (HOPE). Alternative techniques were developed in
ton. As this lecture had been a last minute The idea carne wry YXM of using these the US and in France: with a launching gantry,
replacement, it has not been published in the external tendons for the erection of new lifting the assembled span, such as for the
proceedings. Since then, it has been updated bridges; the first applkations were in the US Seven Mile bridge or for the access spans to
several times to be finally published in Struc- by lean Muller, at the time associated with the Sunshine Skyway bridge; with a temporary
tural Concrete. Eugene Figg, for the bridges in the Florida cable-staying system such as for the Vallon des
It aims to give an ovewiew of the major Keys. Very soon after, we developed new soh- Fleurs and la Banquiere viaduN in France;
wends in the design and construcfion of con- tions in France, for different iypes of bridges. with a launching gantry suspending all precast
crete bridges including the association of steel segments from the previous span, such as for
and concrete and the development of new the Bubiyan bridge; or with a launching beam
materials. supporting all segments such as used by Freys-
Design and erection techniques
sinet for the bridges on the Romulo Bettan-
in his first applications, Jean Muller anchored court motorway in Venezuela (Figure 4) or
Rapid development of external all external tendons at the piers, in a thick for a series of viaducts in Bangkok (Figure 5).
prestressing anchorage cross-beam, with deviations in the This technique has k e n recently intr*
spans. we totally the concept and duced in Japan with the erection of the Yatomi
One of the major trends in the recent evolution
almost all applications where external tendons viaduct near Nagoya by the Japan Highway
of prestressed concrete bridges is the increas-
have been anchored in the spans, in blisters or CorPoration 6).
ing use of external prestressing.
diaphragms, revealed heavier and more com-
plex. Construction by the balanced cantilwer
Modern applications of external But this efficient solution has an evident method. For bridges built by the cantilever
prestressing drawback the complete span must be erected method, we developed a new concept with
before the installation of external tendons and internal and external tendons: self-weight
External tendons were used in the first applica- something must balance self-weights. The (and the weight of mobile carriages) is
tions of prestressing either as the final solution organisation of extemal tendons is thus totally balanced by internal tendons which remain
or as a first step to bonded prestressing ten- dependent on the erection technique. in the upper nodes of the Cross-SeCtion to
A Figure 6 Yatomi Viadwt Japan: the
w 1
segments of one span suspended from the
A Figure 1 Erection sequence for the Long Key bridge, Florida launching beam
A Figure 20 The abutment of a precast Extension of external prestressing A Figure 22 Installation of the second
typical span for the Central viaduct of the series of external tendons in a typical span
Vasco de Gama bridge, with the inclined Development of external prestressing Exter- of the Central viadua of the Vasco de
diaphragm t o anchor external tendons nal prestressing is now developing in many Gama bridge
because we consider as a major factor the national-leads to lower prices and non- stressing systems that strands are independent
increased construction quality permitted by qualified civil servants are not in a strong posi- from each other in each tendon, eliminating
external prestressing. And with the collabora- tion to prefer experienced designen and con- the risk of a brutal rupture.
tion of Freyssinet, we developed the concept tractors with higher prices. Construction We cannot overestimate the advantage of
of replaceable external tendons, ignoring-at quality can only come from good designs, external prestressing: when an external tendon
the beginning-that we only reproduced the from works made by qualified and experienced is poorly grouted and breaks, we know it and
ideas of Dischinger and Lossier. man-power and site managers with the con- can replace it; with internal tendons, it can go
French contractors exported these ideas: venient site control, with specialised contrac- completely unnoticed.
Bubiyan bridge in Kuwait (Bouygues). Amou- t o n for specialised works.
guez bridge in Morocco (Spie Batignolles). In all countries, Administrations must be Conclusion. Finally, we can consider that
Design offices too. mainly lean Muller Interna- conscious that they take a direct and impor- design and construction are now well mas-
tional: viaducts of the Monterey mass transit tant part of responsibilities when they give tered, including the behaviour of externally
system (Mexico), viaducts of the Bangkok contracts to unqualified designers and con- prestressed structures up to failure. We
motorways (Thailand). viaducts of the Romulo tractors or when they give a contract such a must avoid excessive specifications, such as
Bettancourt motorway (with Freyssinet). Gian low price that it is clear that, for example, no for the Severn bridge where the length of
bridge in Vietnam (Freyssinet and Setra). serious control can be taken. external tendons was limited to 40% of the
The idea developed in Germany, Switzer- span length; we must convince owners that
land and Austria under the influence of Profes- Grouting problems in external tendon.% external prestressing is an improvement,
sor Eibl. Applications also exist now in Unfortunately, s o m w e r y few-external especially for railway bridges, and we can
Belgium. in Italy, in Spain, in Portugal, in tendons also had to suffer from poor grout- expect that it will have more and more suc-
Czech Republic, not forgetting the Confedera- ing. In a conference in Karlsruhe devoted to cess.
tion bridge in Canada which will be described external prestressing. Walter Podolny
later. revealed that some external tendons broke
in the US due to a local defect in grouting. Bridges supported from below
7e British and German bans. We must men- And four external tendons broke in France in
tion the ban of internal tendons which has the same conditions. A last word should be given about bridges
been decided by the authorities in Great The problem is rather serious due to the supported from below by cables, reproducing
Britain for some years and the recent speci- risks for inspectors and workers inside the a solution used during the 19th century for
fications which forbid internal tendons for box-girders: when a first strand breaks at a steel bridges with steel tension-members in
some applications in Germany. These deci- given place, it is reanchored in the grout by place of cables. The Truc de la Fare bridge,
sions came from the corrosion of internal bond even with limited confinement produced over the A75 motorway, is an excellent exam-
tendons which developed in some bridges by HDPE ducts; its tension is then locally trans- ple (Figure 23) but the best is the Osormort
due to poor grouting, producing one or ferred, almost totally, to the remaining viaduct designed by Javier Manterola near Bar-
two accidents and expensive rehabilitations. strands; when a second and a third strand celona (Figure 24).
We fully understand the goals of the rele- break in the same area, due to corrosion, the But this is not really external prestressing:
vant Authorities who consider necessary a tension increases even more in the last strands. very important stress variations can develop in
strong improvement of construction quality If enough strands are broken, the tension can the cables-depending on the deck flexural
and the organisation of a serious quality assur- surpass the yield strength in the remaining rigidity-as high or even higher than in
ance before restoring the use of classical inter- strands, producing a brutal rupture. cable-stayed bridges. As for the extradoued
nal and grouted tendons. But it must be clear Very severe safety requirements were spe
that-though we consider externally pre- c*ed for the replacement of all external ten-
stressed structures efficient, allowing for a dons in one of the four bridges concerned in
very high quality-internal tendons constitute France and the problem is to be solved in the
a very good solution when they are conveni- last three. In future, it will be possible to limit
ently designed, installed, tensioned and at the same time risks and the safety require-
grouted; they cannot be replaced by external ments with an adapted monitoring system
tendons for short spans. either ater an accident, or better, during the
More generally, we must add that there is a bridge lifetime.
great danger that a higher quality will never be An evolution of the prestressing technology
reached if adapted contracts are not prepared. is needed, either by improving the grouting
All over the world, Administrations are less technology and conditions (back to construc- Figure 23 The Truc de la Fare overpass
concerned by the technical aspects of con- tion quality!), to such extent that bad grouting on the A75 motorway (Courtesy of G
struction; increased competition-more inter- can be eliminated. or by developing such pre- Forquet, SETRA)
increasing the reinforcement ratio above
the real need.
C ross-sections
Finally, engineers must take full advantage of a 3, The interchange A Figure 34 Le Vallon de Maupr viaduct
steel, of concrete and of prestressing tendons owrpass (Courtesy of c. Forquet, SETRA) at Charolles (Courtesy of G. Forquet.
SETRA)
i? Figure 29 Bayonne bridge over the steel plane trusses, with the Arbois bridge A Figure 35 Dole bridge over the River
River Nive (Courtesy of Th. Kretz, SETRA) (Figure 33) Doubs (Courtesy of Vinci construction)
Figure 41 Bridge over the river Ebro a t
A Figure 36 Hontani bridge, Japan: con- A Figure 38 Echingen viaduct in the Tortosa (Courtesy o f Julio Martinez
siruction of a cantilever in mobile car- Boulonais region Calzon)
riages (Courtesy of Japan Highway Public
Corporation)
extending a prestressed concrete bridge (Fig-
ure 39) Similar soiutions have been developed
bridge. in Japan, has been directly inspired by in Spain, for example by Julio Martinez-Calzon,
this concept (Figure 36). where continuity has been provided between
Recently Bouygues came back to the idea steel and concrete (Figures 40, 41)
of three dimensional trusses made of precast In the Tampico, Ikuchi and Normandie
segrnents-e.g. for the ubiyan bridge and the cable-stayed bridges, the access spans are in
Sylans and Glacieres viaducts-but with steel prestressed concrete and the central part of
tubes t o replace the concrete diagonal mern-
the main span only is an orthotropic box-
be^. The Boulonais viaducts (three viaducts,
girder. to take ail advantages of a light steel A Figure 42 Tampico bridge, Mexko: the
more than 2 km long altogether) were built
on the A28 motorway. But this solution faces completed bridge (Courtesy of Alain
two major problems: the transfer of large ten- Chauvin)
sile forces from some diagonal members to the
m c r e t e slabs and the transfer of shear forces structure in the main span and of the large
through the joints which are limited to lower difference in weight with concrete to tie the
and upper slabs (Figures 37, 38). deck to the piers in the access spans (Figure
42).
With Jacques Mathivat. we designed a
Composite spirit composite deck for two concrete arch bridges,
the Chateaubriand bridge over the river Rance
Many other assOciations of concrete and steel
have also been invented: In the Queen and the Morbihan bridge over the river Vilaine
Mathilde bridge, at Rouen, and in the Chevir Figure 39 Chevire bridge over the river a t la Roche-Bernard. Composite deck, are
bridge, at Nantes, a steel orthotropic span is Loire: lifting t h e steel orthotropic drop-in lighter and, their weight being installed by
simply supported from concrete cantilevers span (Courtesy of G. Forquet, SETRA) steps, they do not produce important con-
struction forces in the arch (Figure 43).
After an unsuccessful project at Villeneuve-
sur-tot, we designed for the Antrenas inter-
change. an arch made of a polygonal steel
pipe connected to the prestressed concrete
slab by a spatial tubular truss (Figure 44).Jiri
Strasky erected a tubular arch bridge in the
Czech Republic. almost at the same time
with a slightly different design. Recently Jorg
Schlaich widely developed the association of
prestressed concrete and steel tubes, with
Figure 40 Bridge over the river many different structural designs, including
FigurP 37 A prrcast segment of the Guadalquivir at Mengibar (Courtesy of an impressive arch bridge with a curved align-
Echingen viaduct (11 the Boulonais region J U ~ O Martinez-Calzon)
A Figure 47 Normandie bridge: installa-
~ Figure 43 Morbihan bridge a t la Roche tion of a steel anchorage element in a
Bernard launching the steel structure of tower (Courtesy of G. Forquet. SETRA)
the deck (Courtesy of G Forquet, SETRA)