IMPACT 4.00.51.

00-SNAPSHOT 01/06/14

Chassis ID Path
A 252575 21/Specifications//Engine

Model Identity
FH16 134180744

Publish date ID/Operation

28/08/14

Engine
Note: As the same illustrations are reused for different variants, some details may differ for the variant you are working
on. However, the essential information in the illustrations is always correct.

Contents
Engine
Cylinder block
Cylinder head
Cylinder head bolt
Cylinder liner
Piston
Piston rings

Valve mechanism
Valves
Valve caliper
Rocker arm, brake VEB+
Rocker arms
Valve seats
Valve seat position
Valve guides
Valve springs

Engine transmission
Timing gears
Camshaft
Camshaft bearings

Crank mechanism
Crankshaft

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Main bearing journals

Thrust washers (axial bearing)
Main bearing shells
Main bearing journal
Big-end bearing shells
Connecting rod
Flywheel, installed
Double mass flywheel
Flywheel housing, installed

Tightening torques and order

Engine mounting
Main bearing- and connecting rod cap
Bracing frame
Timing gear plate
Timing gears
Flywheel and transmission housing
Timing gear cover, upper
Massive flywheel
Double mass flywheel
Cover, crankshaft seal
Oscillation damper, crankshaft
Cylinder head
Bearing caps, camshaft/rocker arm shaft
Valves/yoke EPG
Valves/yoke/brake arm VEB+
Flat spring, camshaft bearing caps (only VEB+)
Rocker cover

Engine

Cylinder block

Length..... 1,156 mm

Height, upper block face - crankshaft centre..... 453 mm

Height, lower block face - crankshaft centre..... 120 mm

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Cylinder head

Max unevenness (base plane)..... 0.1 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Back to Contents.

Cylinder head bolt

Quantity/cylinder head.....38

Thread size..... M18

Length..... 188 mm

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Cylinder liner

Type..... Wet, exchangeable

Height of sealing surface above block face..... 0.18 0.03 mm

Number of sealing rings per cylinder liner..... 1 + 2 pcs

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Piston

Height above cylinder block face:

steel piston..... 0 (min) 0.6 (max) mm

Number of ring grooves..... 3

Front marking..... Arrow facing forwards

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Piston rings

Compression rings
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Quantity.....2

Marking..... Upwards

Oil scraper ring

Quantity.....1

Marking..... Upwards

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Valve mechanism

Valves

Valve head, diameter:

Inlet..... 49 mm
Exhaust..... 46 mm

Valve stem, diameter:

Inlet/Exhaust..... 10 mm

Valve seat angle (A):

Inlet..... 24,5
Exhaust..... 44,5

Seat angle in cylinder head (B):

Inlet..... 25
Exhaust..... 45

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Specifications Wear value

Measurement (A) between valve head and cylinder head face: Max 1.6 mm
Inlet..... min. 0.9 mm Max 2.1 mm
Exhaust..... min 1.4 mm

Valve clearance, cold engine, setting value

Inlet..... 0.3 mm
Exhaust, EPG..... 0.6 mm
Exhaust, VEB+..... 0.6 mm
Exhaust, VEB .....1.8 mm

Valve clearance cold engine, check value

Inlet..... 0.25-0.35 mm
Exhaust, EPG..... 0.55-0.65 mm
Exhaust, VEB.....1.75-1.85 mm
Exhaust, VEB+..... 0.55-0.65 mm

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Valve caliper

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Valve caliper, balancing

Adjuster screw (B) angle tightening..... 60 after contact with valve stem end

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Rocker arm, brake VEB+

Standard setting and control

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

When setting or checking brake clearance, take the measurement at the roller, entirely eliminating exhaust valve
clearance with a feeler gauge.

Brake rocker arm VEB+, setting value..... 3.50 mm

Brake rocker arm VEB+, check value1 ..... 3.45

3.55 mm

1
Control checks are only valid for engines that are well run in or directly after loading when adjusting.

Fault check

This fault check does not replace the check above carried out without a feeler gauge in the exhaust valve clearance.

Feeling gauge thickness..... 3.85 mm

It should be very easy to insert the feeler gauge.

Note: This dimension cannot be used for adjustment!

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Rocker arms

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Bearing play..... max 0.1 mm

Rocker arm roller, play..... max 0.1 mm

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Valve seats

Standard

Outside diameter (A):

Inlet..... 52 mm
Exhaust..... 49 mm

Height (B) :
Inlet..... 7.6 mm
Exhaust..... 7.8 mm

For any oversize components, see Parts Catalogue.

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Valve seat position

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Standard

Diameter (C):
Inlet..... 52.0 mm
Exhaust..... 49.0 mm

Depth (D):
Inlet..... 11.7 mm
Exhaust..... 11.7 mm

Seat bottom radius (R):

Inlet..... max 0.8 mm
Exhaust..... max 0.8 mm

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Valve guides

Length:
Inlet/Exhaust..... 83.5 mm

Inside diameter:
Inlet/Exhaust..... 10 mm

Height above cylinder head spring surface:

Inlet..... 24.50.2 mm
Exhaust..... 22.50.2 mm

Wear value 1

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Valve guide clearance:2

Inlet..... max 0.5 mm
Exhaust..... max 0.5 mm

1
The dimensions refer to dry parts.

2
The measurements are calculated for the measurement method described in the service literature, see Group 214.

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Valve springs

Inlet

Length, without load..... 68.7 mm

Outer diameter..... 34.8 mm

Exhaust

Outer valve spring:

Length, without load..... 68.4 mm
Outer diameter..... 43.5 mm

Inner valve spring:

Length, without load..... 66.8 mm
Outer diameter..... 30.5 mm

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Engine transmission

Timing gears

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Gear wheels:

1. Drive gear, crankshaft

2. Double idler gears

3. Idler gear, adjustable

4. Drive gear, camshaft

5. Idler gear, servo pump

6. Drive gear, steering servo and fuel feed pump

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

7. Drive gear, air compressor

8. Drive gear, lubrication oil pump

9. Engine-driven power take-off (extra equipment)1

1
For take-off torque of 1000 Nm, gear wheels 1, 2 and 9 must be exchanged for case-hardened versions.

Backlash adjustable idler gear to camshaft drive

gear..... 0.05-0.15 mm (use 0.10 mm feeler gauge
when adjusting)

Backlash, oil pump..... 0.05-0.40 mm

Backlash, other..... 0.05-0.17 mm

Run-out clearance for idler gear..... max 0.05 mm

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Camshaft

Control of camshaft settings, cold engine and valve clearance for cylinder 1 inlet valve = 0.
The inlet valve for cylinder 1 at flywheel position 6 ATDC should be open 1.4 0.3 mm
When checking, the timing gears must be rotated in the correct direction (clockwise seen from the front) in
order to take up all backlash.

Drives..... gear

Number of bearings.....7

Diameter, bearing journals, standard..... 70.0 mm

For any oversize components, see Parts Catalogue.

Valve lift at zero clearance:

Inlet..... 13.7 mm
Exhaust (VEB+)..... 13.0 mm
Exhaust (EPG)..... 14.5 mm
Unit injector, stroke..... 18 mm

Wear value

Permitted wear, whole cam profile..... max 0.1 mm

Max end float..... 0.4 mm

Bearing, max. permitted run-out wear..... 0.1 mm

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Camshaft bearings

Camshaft bearing thickness, standard..... 1.9 mm

For any oversize components, see Parts Catalogue.

Back to Contents.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Crank mechanism

Crankshaft

Type Induction-hardened crankshaft

Specifications Wear value

Crankshaft axial clearance1 ..... max 0.4 mm

Machining values

Ovality of main bearing journals and big-end bearing journals..... max 0.01 mm

Taper of main bearing journals and big-end bearing journals..... max 0.02 mm

Runout of middle bearing..... max 0.15 mm

1
The dimensions refer to oiled parts.

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Main bearing journals

Diameter () standard..... 118 mm

For any undersize components, see Parts Catalogue.

Surface finish, main bearing journal..... Ra 0.25

Surface finish, radius..... Ra 0.4

Width, axial bearing journal (A) standard..... 49.0 mm

Oversize:
0.2 mm (axial bearing 0.1)..... 49.2 mm

Recess radius (R) ..... 4.5 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Back to Contents.

Thrust washers (axial bearing)

Width (B) standard..... 3.2 mm

For any oversize components, see Parts Catalogue.

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Main bearing shells

Outer diameter (C) ..... 123.1 mm

Thickness (D) standard..... 2.5 mm

For any oversize components, see Parts Catalogue.

Main bearing, max. permitted diametrical wear 0.15 mm

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Main bearing journal

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Diameter () ..... 112 mm

For any undersize components, see Parts Catalogue.

Surface finish, big end bearing journal..... Ra 0.25

Surface finish, radius..... Ra 0.4

Width (A) ..... 60 mm

Recess radius (R) ..... 4.5 mm

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Big-end bearing shells

Outer diameter (B) standard..... 116.8 m

Thickness (C) standard..... 2.3 mm

For any oversize components, see Parts Catalogue.

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Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Connecting rod

Wear value

Axial clearance, connecting rod - crankshaft1 ..... max. 0.3 mm

Big-end bearing, run-out1 ..... max 0.1 mm

1
The dimensions refer to oiled parts.

Marking:
FRONT on the rod is turned towards the front.

The connecting rod and cap are marked as a pair with a three-digit sequential number, in accordance with the
illustration.

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Flywheel, installed

Axial run-out (manual gearbox) measurement radius 150 mm..... max. 0.2 mm

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Double mass flywheel

Flywheel's axial play..... max. 4.0 mm

Flywheel's radial play..... max. 0.30 mm

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Flywheel housing, installed

Axial mismatch for mating surface against clutch housing..... max 0.1 mm

Radial mismatch for guide against clutch housing..... max 0.05 mm

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Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Tightening torques
Engine mounting

Front engine mounting, engine block..... 27545 Nm

Front engine mounting, front engine pad

normal and severe road conditions..... 14025 Nm

Front engine pad, cross member..... 8015 Nm

Rear engine mounting, flywheel housing..... 300 45 Nm

Rear engine mounting, rear engine pad:

Step 1..... 19010 Nm
Step 2..... 25537 Nm

Note: Tighten the bolts diagonally.

Rear engine mounting pad, frame..... 14025 Nm

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Main bearing- and connecting rod cap

Main bearing cap:

Step 1..... 30020 Nm
Step 2 (angle tightening)..... 1205

Connecting rod cap (screws tightened alternately):

Step 1..... 203 Nm
Step 2..... 603 Nm
Step 3 (angle tightening)..... 905

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Bracing frame

Stiffening frame:
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Step 1:..... 655 Nm

Step 2: (angle tightening)..... 905

Note: Tighten the screws in the numerical order shown in the illustration.

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Timing gear plate

Apply silicone as shown in the illustration.

Note: Both silicone strings and 33 silicone points.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Timing gear plate:

Step 1: screws 1 to 25 are tightened in numerical order..... 284 Nm
Step 2: screw 26..... 608 Nm
Step 3: screws 1 to 26..... 284 Nm

Note: The timing gear plate screws must not be reused.

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Timing gears

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

1. Drive gear, crankshaft..... 24 4 Nm

2. Double idler gears:

Step 1..... 253 Nm
Step 2 (angle tightening)..... 1105

Note: Tighten in the numerical order shown in the illustration.

Always use new screws. Clean the threads in the engine block as necessary.

3. Idler gear, adjustable:

Step 1..... 354 Nm
Step 2 (angle tightening)..... 1205

Note: Tighten in the numerical order shown in the illustration.

Always use new screws. Clean the threads in the engine block as necessary.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

4. Drive gear, camshaft (including vibration damper):

Step 1..... 455 Nm
Step 2 (angle tightening)..... 905

Note: Tighten in the numerical order shown in the illustration.

5.

6. Drive gear, power steering and fuel pump..... 10010 Nm

7. Drive gear, air compressor..... 200 +50/-0 Nm

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Flywheel and transmission housing

Flywheel housing:

Note: Tighten the screws in the numerical order shown in the illustration.

Step 1: Tighten all M14 screws in the numerical order shown in the illustration ..... 16020 Nm
Step 2: Tighten all M10 screws in the numerical order shown in the illustration ..... 488 Nm
Step 3: Tighten all M8 screws..... 24 4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Note: Apply a 2 mm thick bead of silicone as shown in the illustrations above, max. 20 minutes before
assembly.

A Variant of servo idler gear with 1 O-ring.

B Variant of servo idler gear with 2 O-rings.

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Timing gear cover, upper

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Apply silicon in a 2 mm thick bead as illustrated above, max 20 minutes before assembly.
Fit the casing in two steps:
Step 1: Secure the casing with bolts 1 and 2. Use the special tool to press the casing into place. ..... 41 Nm
Step 2: Tighten the bolts in numerical order as shown in the illustration...... ..... 24 4 Nm

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Massive flywheel

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Flywheel:
Step 1..... 605 Nm
Step 2 (angle tightening)..... 12010

Note: Make sure the flange is dry and clean.

Note: Tighten the screws in the numerical order shown in the illustration.

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Double mass flywheel

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Adapter (A):
Step 1..... 605 Nm
Step 2 (angle tightening)..... 9010
Flywheel (B):
Step 1..... 60 5 Nm
Step 2..... 120 5 Nm

Note: Make sure the flanges are dry and clean.

Note: Tighten the screws in the numerical order shown in the illustration.

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Cover, crankshaft seal

Cover, crankshaft seal:

Step 1: Tighten screws 2 and 7 (steering holes)..... 244 Nm
Step 2: Tighten remaining screws 1-8..... 24 4 Nm

Note: Apply a 2 mm thick bead of silicone as shown in the illustrations above, max. 20 minutes before
assembly.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

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Oscillation damper, crankshaft

Vibration damper on crankshaft

Step 1..... 355 Nm
Step 2..... 9010 Nm

Note: Tighten the screws in the numerical order shown in the illustration.
The vibration damper's 8.8 bolts may not be reused.

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Cylinder head

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Cylinder head:

Note: The cylinder head must be fitted according to instructions, see 21124-1 Cylinder head, install Group 21.

Step 1..... 10010 Nm

Step 2 (angle tightening)..... 905
Step 3 (angle tightening)..... 905

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Bearing caps, camshaft/rocker arm shaft

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Camshaft: (camshaft and bearing caps in place)

Fit a mandrel to the number 7 bearing bracket to protect the guide sleeve.
Step 1: Tighten screws 1-7..... 403 Nm
Step 2: (with shorter additional screws) Tighten screws 813 and 20..... 10010 Nm
Step 3: Angle tighten screws 17..... 905
Step 4: Remove extra screws 813 and 20.
Remove the mandrel from the number 7 bearing bracket.

Rocker arm shaft: (rocker arm shaft in place)

Step 5: Tighten screws 813 and 20 in steps in the order 11, 10, 12, 9, 13, 8, 20..... 605 Nm
Step 6: Tighten screws 14-19..... 505 Nm
Step 7: Angle tighten screws 14-19..... 1205
Step 8: Untighten screws 813
Step 9: Tighten screws 8-13..... 505 Nm
Step 10: Angle tighten screws 813 and 20..... 1205

Back to Contents.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Valves/yoke EPG

Lock nut (A), valve adjuster screw (inlet):

384 Nm

Lock nut (B), controlled yoke (exhaust):

384 Nm

Lock nut (C), valve adjuster screw (exhaust, EPG):

384 Nm

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Valves/yoke/brake arm VEB+

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Lock nut (A), valve adjuster screw (inlet):

384 Nm

Lock nut (B), controlled yoke (exhaust):

384 Nm

Lock nut (C), valve adjuster screw (exhaust, VEB+):

384 Nm

Lock nut (D), engine brake rocker arm (VEB+):

524 Nm

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Flat spring, camshaft bearing caps (only VEB+)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Spring tab..... 25 3 Nm

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Rocker cover

Rocker cover..... 24 4 Nm

Note: Tighten the screws in the numerical order shown in the illustration.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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32 / 33
IMPACT 4.00.51.00-SNAPSHOT 01/06/14

Back to Contents.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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