BECH TE L DOC NO : 25509-100-V1B-EKL0-01041

SIEM ENS DOC NO : 4000-QA-100

REV NO : A

PAGE : COVER PAGE

BUYER Name BE CHTEL INTERNA TIONAL

Bechtel Client Name AP LNG

Project Title Australia Pacific LNG Project

Project Location Curtis Island, Queensland, Australia

Bechtel Project Number 25605

Bechtel Document Number 25509-100-V1B-EKL0-01041

0A-4007; 0A-4009; 0A-4010; 1A-4012;
Equipment Tag Number
1A-4056; 2A-4012; 2A-4056
Equipment Service ALL SUBSTATIONS

Bechtel P.O. Number 25605-140-POB-EKL0-00001

Supplier Order number

Supplier Drawing Number 4000-QA-100

Supplier Rev Number A

ALL SUBSTATIONS
Document Title
Building Dimension Control Procedure
25509-100-V1B-EKL0-01041
001
B echtel Document Code Supplier Document Status
CODE: 1
Code 1 = Work may proceed.
Code 2NC = Revise and Resubmit; Work May Proceed.
Code 2EX = Revise and Resubmit; Work May Proceed;
Expedite Return
Code 2CR = Revise and Resubmit; Work May Proceed;
Priority Return.
Code 3 = Revise and resubmit; Work may not proceed.
Code 4 = Review not required; Work may proceed.
Permission to proceed does not constitute acceptance or
approval of design details, calculations, analyses, test
methods, or materials developed or selected by the Supplier
and does not relieve the Supplier from full compliance with
contractual obligations.

Branch_David
Responsible Engineer-

9/24/2012
Date Issued - EEHA -NO

VPTL-VPTL-15339 Doc Cat Code - SD

Equipment No.- 0A-4007/09/10, 1/2A-4012/56

Client Doc No.-

Client Dwg Code.-

A 10-S EP-2012 ISSUE FOR APPROVAL IW SA

REV DATE CODE DESCRIPTION PREPARED CHECKED APPROVED

 BECH TE L DOC NO : 25509-100-V1B-EKL0-01041

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T AB L E OF C O NTENT

1 Purpo se ................................................................................................................ 3
2 Reference Codes and stand ards ....................................................................... 3
3 Responsibility ...................................................................................................... 3
4 Methodolog y ........................................................................................................ 3
5 Fabricated Individual Memb er ........................................................................... 4
6 Deck and Sub-assemblies ................................................................................. 5
7 Module Assem bly................................................................................................ 5
8 Dim ens ion To leran ce .......................................................................................... 6
9 Presentation and Do cumentation...................................................................... 6
Attachment 1 -- Dim ensional C ontro l Report Form ................................................... 7

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Building Dim ension Control Procedure
 BECH TE L DOC NO : 25509-100-V1B-EKL0-01041

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1. Pu rp os e

The Purpose of this procedure is to specify the control of tolerance during critical
stages of fabrication for each sub assembly (structure) and the method of reporting to
Client, by Siemens for APLNG project.

2. Referenc e Co d es an d Stan d ard s

References specification, codes and standards that shall be used:

2.1 Project Specification & International Codes

25509-100-3PS-EKL0-F0001 Rev 0001 Prefabricate Substation Building

AWS D1.1 Stru ctural W elding Code - Steel

3. Res p o ns ib ility

3.1 Project manager shall be responsible for dimensional tole rance control as per
contract.

3.2 Project Team Production or Factory Manager shall be responsible for taking
corrective action in cases of dimensional non-conformances.

3.3 QA/QC Dimensional Controllers and inspectors shall execute dimensional

surveys and inspection at various stages of fabrications to verify dimensions of
the fabricated members and assemblies.

Inspection Matrix should be clearly sta ted on inspection items.

Pre-Weld Post-W eld

DC (result)
Date

4. M eth od olo g y

4.1 Dimensional Control will be implemented at various stages of fabrication and

installation.

4.2 Structural dimensional check shall be based upon theoretical reference point and
centerline of the structures.

4.3 All measurements (especially for leveling and straightness) shall be taken at
ambient temperature preferably in the morning. The main bearing support
machined surface shall be measured in the early morning to preclude thermal
effects.

4.4 Measurement shall be made to the surface of the base metal and not to weld. Any
local depa rture from the circularity to flatness shall be gradual.
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Building Dim ension Control Procedure
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4.5 W hen special tolerances are included on the drawing, they have to be considered
as the relevant tolerances for the work.

4.6 The dimensional checks shall be carried out as per the following methodology:

a. Linear dimensional checks shall be conducted using a measuring tape, right

angle gauge and spirit level and/or laser distance meter if available.

b. Diameter/radius shall be checked with measuring tape, caliper, micrometer

and/or dial g auge.

c. Orientation shall be checked using calibrated theodolite (or Total Station if

available) to check the degree or by using calculated dimension to check the
chord length and the arc length.

d. Height/elevation shall be checked by measuring tape, dumpy level, measuring

staff, right angle gauge and spirit level.

e. Level/flatness shall be checked by calibrated dumpy level (or Total station if

available), measuring staff and spirit level or digital angle gauge if available.

f. Verticality shall be checked by plumb bob, calibrated theodolite/Total station if

available and measuring tape.

g. Straightness shall be checked by using straight edge, string line or calibrated

theodolite/Total station if available and measuring tape.

h. Concentricity shall be check by using plumb bob, measuring tape, caliper and
dial indicator or angle gauge.

i. Perpendicularity shall be checked by using right angle, dial indicator and

calibrated dumpy level.

j. Machined surface shall be checked for flatness using dial indicator.

k. Gap measurement shall be checked using tapper gauge, caliper or feeler

gauge if available.

l. Piping dimensional checks shall be carried out using measuring tape, right
angle, combination set square and spirit level.

m. All equipment used for dime nsional in spections shall have current calibration
certificate.

5. Fabr i cati on In d ivi du al Mem ber

5.1 The Fit up of individual number is to be checked for proper geometry, alignment
and level of flatness. The chamber and sweep for primary plate girders shall be
inspected during fabrication.

5.2 Rolled cans shall be checked for its ovality, circumfe rence and length. When
individual can member are to be jointed end to end, proper align ment shall be
maintained before welding. Long seam orientation shall also be checked against
design drawing.
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6. Deck an d Su b-A s s em bl ies

6.1 The initial dimensional control shall u se center of one the prima ry members as the
reference datum for the layout of the subsequent member. As the assembly
increase in size, it is necessary to establish a control for the whole assembly.

6.2 Geometry dimension and level checks are carried out and recorded during fit up
of assembly and prior to welding. Subsequent interim level checked will be
performed during welding to ensure control of possible deck distortion.

6.3 On the completion of welding, a pot welding survey shall be carried out for the
whole deck or sub-assembly. The surveys shall indicate best fit location of column
legs, stabbing points, assembly interface points, grid line or center line
intersection points, equip ment skid or support when installed and other critical
locations when required.

6.4 W hen deck column leg s are in stalled, dimen sional checks will be carried out for
position deviation, alignment and column height.

7. M o d u le A ss em bl y

7.1 Where each deck is fabricated separately, dimensional survey shall be carried out
of each completed deck before assembly. When column are installed, dimension
and vertical alignment are to be checked and misalignment corrected before
lifting. A comparison shall be made between deck mating interfaces.

7.2 Level or elevation of each deck, when erected, shall be checked and correction
shall be made for out-of-levels prior to weld o ut of the leg connection.

7.3 Water ponding in the floor plated shall be corrected if water depth exceeded
tolerances.

7.4 If other parts of the module are fabricated separately and installed at a later stage,
dimensional survey shall be carried out each completed structure, particularly at
connection interfaces and a best-fit analysis done.

7.5 Fields tie-ins shall also be checked, especially where there are limitations or
difficulties for modifications work.

7.6 Monitoring for possible settlement of temporary supports and ground foundation
shall be conducted during construction of the module assembly at regular
intervals of once a month or period proved necessary by previous monitoring
status. Any founding shall be reported timely.

7.7 During the entire Process of assembly requirements stated in the project
specification for General welding and NDE requirements for structure steel shall
be fulfilled (Spec no .)

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8.0 Di m en si o n al Tol er an ce

8.1. Fabrication tolerances shall be obtained from relevant codes and standards as
mention on Section 2. If not defined, shall be obtained from or agreed
upon by Client/Customer.

8.2 . For Ou t-Of-Toleranc e (0.0 .T.) dim ensio ns, Dimen sional controller and
QC Coordinator shall be ra ised n on-co nfo rma nce re ports.
En gineering shall be proposed method of rectification of 0.0.T to Client and
Project team shall take corrective action to verified and rectified of non-
conformance.

9.0 Pres en tati o n an d Doc u m en tat io n

9.1. All dimensions shall be measured and reported in metric system and all
angles in de gre es unle ss otherwise noted.

9.2. Horizontal deviations from theoretical positions will be given, based on best-fit
calculations, in the form of vectors in two perpendicular directions in
the grid system specified in the drawings. Ve rtical fabrica tion
deviations from true plane or defined plane will be shown in circles
2
(plan view), u sing "+" or " to indicate rise or fall, or in the form of
vecto rs (isome tric vie w). The me aning of deviation vector should be
conveyed co rrectly to Project Team an d boldly indicated on DC Report
tha t the vector deviations show errors fro m the th eoretical.

9.3. Post-weld surveys or a s-built surveys completed works shall be submitted to

the Client and / or third party for witnessed as per Inspection and Test Plan.
Fit up or interim in-house surveys will be su bmitted on re quest and for
information only.

9.4. Record of Dimension checked by using S-QC-005, "Dimensional Control

Report" and shall be reviewed by Client and Third Party and included in the
Manufacturing Record Book

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Building Dim ension Control Procedure
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Atta chm e n t 1 - Dim en sion a l Co ntro l R e po rt F o rm

S -Q C-005 R ev.A

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Building Dim ension Control Procedure