Custom Made Air Handler Units & Coils

McIntyre Engineering
14670 Wicks Blvd., San Leandro, CA 94577 www.mcintyresg.com

Hot Water, Chilled Water, DX & Steam Coils

Design, Layout & Fabrication In-House

In-house Design and Production

Ph: (510) 614-5890

Coils, AHUs Fax: (510) 614-2798 TOLL Free: (800) 229-3560
 McIntyre
Custom Made, Qualilty Built Air Handlers
Our equipment is manufactured from quality
materials to your specifications. Environmental con-
ditions and harsh environments are taken into con-
sideration when designing your air handler unit.
We will provide performance data and cost
estimates for you to review. Next, this information
is provided to our
CAD department to
fully construct the
unit and all compo-
nents prior to manu-
facture. We use a
sophisticated pro-
gram that will render
a 3-D CAD preview
from all perspectives,
fully assembled with all components. This ensures
that your custom made unit will be accurately con-
structed before we begin manufacturing. You will
be provided a drawing for review and at that time,
changes and modifications are readily made to the
unit. Many configuration options are available where
limited spacing requirements, retrofit to a specific
footprint or existing piping considerations must be
considered. When the design is finally approved,
your product will be scheduled for production with
a normal lead time of 5-6 weeks. We make available
expedited productions at additional cost.
On-Site Collaboration with Controls and
Mechanical solutions companies
We are uniquely situated to collaborate with con-
trol designers and mechanical designers whose oper-
ations are run separately from our facility. Their skills
are used during both the collaboration and manufac-
turing phases of your unit. These companies perform
work on your unit directly out of our shop to your site
and are involved in evaluating your needs at the very
earliest stages. With unlimited access to work-in-pro-
cess, these professionals provide the final function-
ality to your unit before shipping. When necessary,
they assist with the start-up phase at your location.
Coils-Chilled Water, Hot Water and DX
Our software will calculate performance data for
all your coil needs. We input your variables to deter-
mine the correct size coil. A copy of
this information is provided for your
review and analysis. In many cases,
this performance data will be run
several different times, illustrating the
effects of material changes and other
design considerations. This capability
ensures a coil selection suited to your
specific goals.
Long-Term Coil Protection using Optional
HVAC Corrosion Resistant coatings
Unprotected coils can lead to performance loss
and equipment failure. We offer Luvata corrosion
resistant coating as an optional feature.
Coating is your
protection against
equipment failure,
costly down time,
high energy costs and
replacement costs.
Available in both
electro-fin or polymer
spray-on application,
you can be sure your
coils performance will
be ensured.
You can read more about Luvatas E-Fin or Luvata
Insitu coating by visiting their website.
All this, and we Deliver Too!
Once your unit is completed, you have the option
of pick-up, common carrier, or delivery directly on
one of our trucks to locations in the greater Bay area.
1 Coil Description - Model Number

4 W 30 53 56 08 T 16.7 H 1.0 R B

Rows Joint Construction:

B=Brazed
Coil Type* W=Welded

Tubes per Row Hand:

R=Right
Finned Length L=Left

Coil Series Circuit

Fins Per Inch Air Flow:

H=Horizontal
Fin Type: T=Turbex V=Vertical

Face Area

*Coil Type Deisgnations:

S=Steam
D=Distributor Steam
E=DX
W=Water
C=Condensor

TUBES
5/8 O.D. x .025 seamless copper in a 1.5 inch center to center staggered pattern
(3/8 O.D. and 1/2 O.D. AVAILABLE BY SPECIAL ORDER ONLY)
Mechanically or hydraulically expanded into full length fin collars.
Copper return bends and stub connections silver soldered into expanded tube ends.
1 through 8 rows deep.

FINS
Aluminum allow configured plate type fins (copper fin plate fin available).
6 to 16 fins per inch.

HEADERS
Type L seamless copper tube in accordance with ASTM B88.
Headers individually sized to coils to minimize water pressure drop.

CASINGS
16 gauge galvanized sheet metal with full slotted flanges for convenient
mounting. (Other types and thicknesses available).
Finned heights from 6 to 60 inches.
Finned lengths from 12 to 180 inches.
 Typical Circuiting Arrangements 2

ROWS ROWS

RETURN
RETURN

TUBES PER ROW

TUBES PER ROW

AIR AIR

ACROSS FACE

ACROSS FACE
FLOW FLOW

SUPPLY SUPPLY

4 Rows, 8 Tubes per row, 8 circuits, 4 passes 4 Rows, 8 Tubes per row, 16 circuits, 2 passes

ROWS ROWS

RETURN RETURN

TUBES PER ROW

ACROSS FACE
TUBES PER ROW
ACROSS FACE

AIR
AIR FLOW
FLOW

SUPPLY SUPPLY

4 Rows, 8 Tubes per row, 4 circuits, 8 passes 4 Rows, 8 Tubes per row, 2 circuits, 16 passes

Full or half is standard coil arrangement.

Double circuit reduces water velocity and pressure drop in tubes.
Half and quarter circuit increases water velocity and pressure drop in tubes.
Other circuiting arrangements are available.
Right and left hand connections available.
 3 Dimensions for type BW and HW Basic Water Coils

INTERMEDIATE TUBESHEET
TO BE INSTALLED WHEN AIRFLOW AIRFLOW
FIN LENGTH EXCEEDS 42". RIGHT-HAND LEFT-HAND
SLOTS ON 9/32 X 5/8 SLOTS
3" CENTERS A A
FROM CENTER RETURN
OF SPREADER

3/4
2 1/2 1/4 2 1/2 1/4

SLOTS ON
3" CENTERS
H FH FROM CENTER
OF TUBESHEET

2 1/2 1/4 2 1/2 1/4

1 1/2

SUPPLY
3/4 C C C C
1 1/2 FL B A/R

For Quote Purposes, fill in required dimensions below and return to McIntyre Coil

Dimensions Performance Information

FH Total CFM (all coils)

FL Coil Qty

H Entering Dry Bulb

A Leaving Dry Bulb

B Total Flow GPM

C Water Temp Drop

A/R Entering Water Temp

A/R=as required Max. Water Pressure Drop

Design Information

No. of Rows Fin Thickness

Max. Fins/Inch Fin Material

Tube Material Tube Wall

 Dimensions for type DX Direct Expansion Coils 4

INTERMEDIATE TUBESHEET TO BE INSTALLED AIRFLOW

WHEN FIN LENGTH EXCEEDS 60".

SLOTS ON 9/32 X 5/8 SLOTS

3" CENTERS LIQUID A
FROM CENTER DISTRIBUTER
OF SPREADER

3/4

SLOTS ON
3" CENTERS
H FH FROM CENTER
OF TUBESHEET

B
1 1/2

3/4 SUCTION
CONNECTION C
1 1/2 FL D

2 1/2 A/R
MAX

For Quote Purposes, fill in required dimensions below and return to McIntyre Coil
Dimensions Performance Information

FH Total CFM (all coils) Leaving Dry Bulb

FL Leaving Wet Bulb

Altitude

H Coil Qty

A Refrigerant

B Total Flow GPM

C Suction / Liquid Temp

D Entering Dry Bulb

A/R=as required Entering Wet Bulb

Design Information

No. of Rows No. of Circuits Tube Wall

Tubes High Serpentine Fin Material

Max. Fins/Inch Tube Material Fin Thickness

Tubes High is determine by dividing Finned Hieght by 1.5

A Right Hand or Left Hand Coil is determined by the location of the Outlet Connection when facing the same
direction as the air flow.
5 DIMENSIONS FOR TYPES BX, HS, AND DS STEAM COILS

Most Custom Dimensions available at no etra charge

5/8 Basic, Heavy Duty Steam Heating Coil

NOTE: Our Standard Steam Coils are fabricated without pitch. Pitched coils must be requested at
time of order!

INTERMEDIATE TUBESHEET TO BE INSTALLED

WHEN FIN LENGTH EXCEEDS 42".
9/32 X 5/8 SLOTS 4 1/2
1 ROW
6"
2 ROW

3/4

SUPPLY

SLOTS ON
3" CENTERS
FH FROM CENTER H
OF TUBESHEET

H/2
3/4

2 1/2
1/2

SLOTS ON 3" CENTERS RETURN

FROM CENTER OF TUBESHEET
1 1/2 FL 3/4

A/R FL + A A/R

FIN TUBES 1 ROW

Fin Tubes 12" TO 72" FIN LENGTH 1 ROW73" TO 120" FIN LENGTH
HEIGHT HIGH
Hgt High A SUPPLY RETURN A SUPPLY RETURN
12 to 72 Fin Length 73 to 120 Fin Length
9-18 6-12 7 1/2 1 1/4 MPT 1 MPT 8 1/4 1 1/2 MPT 1 1/4 MPT
21-30 14-20 8A1/4 1SUPPLY
1/2 MPT 1RETURN1/4 MPT 9A1/4 SUPPLY
2 MPT 1RETURN
1/2 MPT
9 1/4
33-48 22-32 7 2 MPT
1 MPT
1 1/2
1 MPT
MPT 10
8
1/4 2 1/2 MPT
1 MPT
2 MPT
1 MPT
9-18 6-12
21-30 14-20 8 1 MPT 1 MPT 9 2 MPT 1 MPT
33-48 22-32 9 2 MPT 1 MPT 10 2 MPT 2 MPT
FIN TUBES 2 ROW
12" TO 72" FIN LENGTH 73" TO 120" FIN LENGTH
HEIGHT HIGH A SUPPLY RETURN A SUPPLY RETURN
Fin Tubes
9-18 6-12 10 1/4 2 1/2 MPT 2 ROW
1 1/4 MPT 10 1/4 2 1/2 MPT 1 1/2 MPT
Hgt High
21-30 14-20 10 1/412
2 1/2 MPT
to 72 1 1/2 MPT 10 1/4732 to
Fin Length 1/2120
MPT 2 MPT
Fin Length
33-48 22-32 10 1/4 2 1/2 MPT 2 MPT 11 1/2 3 MPT 2 MPT
A SUPPLY RETURN A SUPPLY RETURN
9-18 6-12 10 2 MPT 1 MPT 10 2 MPT 1 MPT
21-30 14-20 10 2 MPT 1 MPT 10 2 MPT 2 MPT
33-48 22-32 10 2 MPT 2 MPT 11 3 MPT 2 MPT
 5/8 Non-Freeze Steam Distributing Coil OVER 72 6
INTERMEDIATE TUBESHEET TO BE INSTALLED
WHEN FIN LENGTH EXCEEDS 42".

9/32 X 5/8 SLOTS 4 1/2

1 ROW
6"
2 ROW
3/4

SUPPLY
SUPPLY

SLOTS ON
3" CENTERS
FH FROM CENTER H
OF TUBESHEET

H/2
3/4
2X

3 1/2

SLOTS ON 3" CENTERS RETURN

FROM CENTER OF TUBESHEET
1 1/2 FL 3/4

A/R FL + A A/R

Fin Tubes 1 ROW 2 ROW

Hgt High
1 ROW 2 ROW
FIN TUBES 12 to 72 Fin Length
73 to 120 Fin Length
73" TO 120" FIN LENGTH 73" TO 120" FIN LENGTH
HEIGHT HIGH A A SUPPLY SUPPLY RETURN
RETURN AA SUPPLY
SUPPLY RETURN
RETURN
9-18 9-18
6-12 6-12
8 3/4 8 1 MPT
1 1/2 MPT 1 MPT
1 1/4 MPT 9 3/4 9 2 MPT
2 MPT 1
1 1/2 MPTMPT
21-30 21-30
14-21 9 3/4 9 2 1
14-20 MPT MPT 1 1/2 MPT 10 3/4
1MPT 102 1/2
2MPT
MPT 2 2MPT
MPT
33-45 22-30 10 3/4 2 1/2 MPT 2 MPT 11 3/4 3 MPT 2 MPT
33-48 22-32 10 2 MPT 2 MPT 11 3 MPT 2 MPT

NOTE: Our Standard Steam Coils are fabricated without pitch. Pitched coils must be
requested at time of order!

5/8 Non-Freeze Steam Distributing Coil UNDER 72

INTERMEDIATE TUBESHEET TO BE INSTALLED
WHEN FIN LENGTH EXCEEDS 42". 4 1/2
9/32 X 5/8 SLOTS 1 ROW
12 to 72 Fin Length 6"
2 ROW

3/4

SUPPLY

SLOTS ON
3" CENTERS
FROM CENTER FH H
OF TUBESHEET

H/2
3/4

2 1/2
1/2

SLOTS ON 3" CENTERS RETURN

FROM CENTER OF TUBESHEET

1 1/2 FL 3/4

FL + A A/R

Fin Tubes 1 ROW 2 ROW

Hgt High
12 to 72 Fin Length 73 to 120 Fin Length
A SUPPLY RETURN A SUPPLY RETURN
FIN 1 ROW 2 ROW
9-18 TUBES
6-12 7
1 MPT 1 MPT
1 MPT
8 1 MPT
12" TO 72" FIN LENGTH 12" TO 72" FIN LENGTH
HEIGHT HIGH
21-30 14-20 8
A 1 MPT
SUPPLY 1 MPT
RETURN 9 A SUPPLY 1 RETURN
2 MPT MPT
33-48
9-18 22-32 9
6-12 7 3/4 2 MPT
1 1/4 MPT 1 MPT
1 MPT 10 2 MPT
8 3/4 1 1/2 MPT 2 MPT
1 1/4 MPT
21-30 14-21 8 3/4 1 1/2 MPT 1 1/4 MPT 9 3/4 2 MPT 1 1/2 MPT
33-45 22-30 9 3/4 2 MPT 1 1/2 MPT 10 3/4 2 1/2 MPT 2 MPT
PER ASSY NFCOIL
 7 Steam Coils

For Quote Purposes, fill in required dimensions below and return to McIntyre Coil

STEAM COIL
Dimensions Performance Information

FH Total CFM (all coils)

FL Altitude

H Coil Qty

A STEAM PRESSURE

B Entering Dry Bulb

C Leaving Dry Bulb

A/R Total BTU/Hr

A/R=as required

Design Information

No. of Rows Tube Wall

Max. Fins/Inch Fin Material

Tube Material Fin Thickness

Steam Coils are available with O.D. tubes in one or two row configurations. The tubes have 1 spacing and two-row
coils have a staggered tube pattern for efficient heat transfer. The coil assembly is leak tested at 300 PSIG hydrostatic
pressure. Supply and return connections are at opposite ends. When tubes are installed vertically, the Basic Steam Coil
provides excellent freeze protection. With tubes horizontal, the Basic Steam Coil is used primarily for re-heat applica-
tions. Heavy Duty Steam Coils are suitable for steam pressures to 235 PSIG and temperatures to 400F. Non-Freeze
Steam (Steam Distributing) coils with inner steam distributing tubes provide uniform steam distribution throughout
the face of the coil. Supply and return connections are on the same end. When finned length exceeds 72, a second
supply connection is provided on the opposite end.

TUBES:
O.D. seamless copper tubes (stainless steel and cupro-nickel available) are expanded into fin collars to form a
rigid mechanical bond. Heavy wall tubing is available for high pressure applications.
Copper to copper joints are made with a high temperature brazing alloy and steel joints are made with a bronze
brazing alloy.

FINS:
Plate type aluminum (copper fins optional), die-formed with a sine wave surface.
Each fin has formed self-spacing collars completely covering the tube. The collars automatically and precisely
space the fins in a uniform matter.
4 to 16 fins per inch.

HEADERS:
Inlet and outlet headers are made from heavy wall seamless copper tubing
Die-formed collars provide a strong durable brazing joint. Connectors are wrought copper.

CASINGS:
Galvanized 16 gauge (standard)
Pre-punched slots are provided on top, bottom and sides of coil.
 Hot Water Booster Coils 8

Slip and Drive Casing and Standard Casing

Slip and Drive Casing

Standard Casing

TUBES
5/8 x .025 copper

FINS
10 aluminum fins per inch

CASINGS
18 gauge galvanized steel in standard or slip and drive style

SIZES
Standard fin heights from 5 to 24 inches and fin lengths from 6 and 36 inches.

CONNECTIONS
Wrought copper adapters - 3/4 FTP or MPT
9 Booster Coil Dimnesions

SLIP AND DRIVE CASING

AIRFLOW

5/8, MULTIPLES
OF 1 1/2 A/R A A A A

B B
B B

FH

H
(FH + 3/8)

C C C C

2" FL 2"
NOM NOM TYPE SF-1 TYPE SF-1A TYPE SF-2 TYPE SF-2A
1 ROW, 1 CIRCUIT 1 ROW, 2 CIRCUIT 2 ROW, 1 CIRCUIT 2 ROW, 2 CIRCUIT

TUBING TYPE A B C
4 1/2
5 1/2 SIZE
SFL-1 2 3/4 1 5/16 9/16
SFL-1A 2 3/4 1 5/16 9/16
5/8
SFL-2 2 1/8 9/16 9/16
SFL-2A 2 1/8 9/16 9/16

STANDARD CASING AIRFLOW

3" 3" 3" 3"
5/8, MULTIPLES
OF 1 1/2 A/R A A A A

B B
B B

FH

H
(FH + 2)

C C C C

2" FL 2" TYPE SF-1 TYPE SF-1A TYPE SF-2 TYPE SF-2A
NOM NOM 1 ROW, 1 CIRCUIT 1 ROW, 2 CIRCUIT 2 ROW, 1 CIRCUIT 2 ROW, 2 CIRCUIT

TUBING TYPE A B C
SIZE
CC-1 1 1/2 2 1/8 1 3/8
CC-1A 1 1/2 2 1/8 1 3/8
5/8
CC-2 3/4 1 3/8 1 3/8
CC-2A 3/4 1 3/8 1 3/8
About Us 10
11 Air Handling Units

Standard &
Custom
Chilled Water, Hot Water,
Steam & DX Coils

Fluid
Coils Type W & C headering provides coils with multiple continuous serpentine
circuits. Full tube size return bends are used to minimize fluid friction. Headers are correctly sized for
each application to provide uniform distribution to all coil circuits. Each Type W connection has vent or
drain plugs. Standard coils have copper headers return bend and tubes, and are designed for operating
temperatures to 3740 F and pressures to 2000 F. Special construction for higher pressure and temperatures
can be furnished.

Steam
Coils Type S Standard steam coils are economical, general-purpose heating coils for
commercial and industrial heating applications. When mounted vertically with tubes, they can be used with
entering air temperatures below freezing. Coils
are provided with tubes pitched in the casing for
horizontal airflow only. For vertical airflow, coils
must be installed pitched a minimum of 1/4 per
foot of tube length. Air flow through these coils can
be in either direction. Standard coils have copper
headers and tubes, and are designed for operating
steam pressures to 200 psig. Special construction
for higher temperatures/pressures.

Refrigerant
Coils Type E distributors and suction gas headers correctly sized to provide
uniform distribution and proper refrigerant velocities to all coil circuits. Thermal expansion valves are
optional. Type E coils are dehydrated, charged with dry inert gas or refrigerant and sealed. Standard coils
have copper headers, return bends and tubes with brass distributors. Special materials can be furnished on
request.

Booster Coils Duct-Mounted reheat coils which are used in general heating
applications. Booster coils are provided with a variety of casing configurations including fully flanged, slip
and drive or end plates only.

- 0.020 to 0.065 thick C - 0.006 to 0.025 thick fins

tubes O
I - stainless steel and heavy
- stainless steel galvanized casings
hardware L
- copper ferrules
-copoper, steel and O
brass connections P -flanged, vitualic and sweat
T connections
- turbulators I
O
- copper headers
N
available to type K S
 Air Handling Units 12

Custom H.V.A.C. Equipment

Flexibility--Being privately owned and operated allows us to be flexible in
product design. Using our modular design, your specifications (or both) result in a
hybrid system that fits the form and function that is jobsite specific.

QUALITY--Our manufacturing
line has direct and immediate access
to our engineering at all phases of
construction, insuring a high quality
product.

ENGINEERING--Through direct client contact and input,

McIntyre Coil can offer job site-specific modular equipment at a quick
turnaround. Since our manufacturing facility is located in the same
facility as our engineering staff, we are able to perform job-site
evaluations that enable us to engineer equipment to your specific needs.

Controls Factory Mounted

Drafting, Computer Aided

Design

Quick Ship Lead-Times Stainless Steel Pans

Double Wall Construction Stainless Steel Liners
Wipe Down Liners Aluminum Liners, Panels
Perforated Liners Modular Construction
Seismic Spring Isolation Knockdown Shipment
Powder Coating Sound Testing / Reports
Controls Factory Mounted FANS---FC, AF, Plenum, Bi,
and Twin Set
 13 Product Photos

SF General Hospital

Vandenberg AFB

Pleated Filter Section

ARW-
Enclosures Morrison Forester

Verizon
 Product Photos 14

San Bruno - Sneath Lane

ty
si
er
iv
n
U
rd
fo
n
ta
S

Navy Coil

Leak Testing

Bag Filters Controls

Endevco Unit
15 Materials & Production

Custom Controls

E NGINEERED

SLAIRETA M R WA

L AYOUT and D ESIGN

Full 3-D CAD drawings - we can see what

your unit looks like before we build it

3-D CAD

E xcellence

Thermolite Panel
 Materials & Production 16

D ESIGN A SSEMBLY

R M
AW ATERIALS

PRODUCTION

Under One Roof

E xperience

Modular Framing
 CUSTOM AIR HANDLING
UNIT SPECIFICATION
(Sample only - no two custom built units are the same and will contain various components;
verbiage of submittal will change to reflect )

A. GENERAL

As indicated, custom engineered air handling units shall be of the constant volume type as
manufactured by McIntyre Co., San Leandro CA. Units shall employ aluminum material wher-
ever possible (pans, panels, racks, safing, etc.) to reduce over-all unit weight and minimize
facility maintenance requirements while enhancing corrosion resistance. Weights shown
on the drawings may not be exceeded in order to minimize building structural requirements
and reduce rigging weight requirements. Units shall be warranted for twelve (12) months
from start-up or eighteen (18) months from shipment, whichever period expires first.

B. UNIT DESIGN.

The units shall be assembled as one-piece in the unit manufacturers plant. Airflow shall
normally be end-to-end, horizontal draw through, with ductwork in and out as shown on
the drawings. Vertical or combination air patterns are available, when shown on the engi-
neering drawings or schematics. Ductwork shall be by the installing mechanical contrac-
tor. (Multiple piece unit design shall be provided where building or installation constraints

E
require the use of other than one-piece units).

C. BASE FRAME
PL
Each air handling unit over 12 in length shall be constructed on an aluminum structural
base. The perimeter base frame shall be welded 6 channel, nominal 4.0 pounds per foot.
Unit base cross members shall be 4 structural aluminum channels, nominal 2.2 pounds per
foot. Intermediate support members shall be installed under each major component, includ-
ing coils and fans. Galvanized steel or painted carbon steel is not acceptable.
M
The base shall be braced to support internal components without sagging or pulsating. The
floor shall be a minimum of 14ga galvanized or 1/8 aluminum plate, all bolted and sealed
to the inside of the aluminum support framework. Caulked seals or gaskets to guarantee
water tightness shall be provided. The underside of the floor/base pan shall be insulated.
SA

D. UNIT HOUSING AND CABINET SUPPORT FRAME

The air handling unit panel casing system shall be built up from the unit base, using a
structural aluminum extrusion framing system as provided by Modular Framing Systems,
Inc. The framing system assembly shall be accomplished using structural members and
mechanical fasteners. (Welding is not necessary and not recommended). Precision die cast
aluminum corners (three-way) joining elements shall be used to connect the perimeter
enclosure-framing (profile) members. Vertical and horizontal wall, roof, and floor supports,
or omega extrusions, shall be incorporated and spaced to enable the finished enclosure
to withstand the system design static pressures as listed on the equipment schedule. The
omega wall, roof, and floor supports shall include a track-way to capture and secure fas-
tener (bolt) heads. Standard aluminum structural angle and channel extrusions are to be
then bolted in place to the omega members to form interior walls and mounting bracket
retainers anchor points.

Structural framing profiles and omega supports shall be formed or extruded from 6063 alloy
T5 temper aluminum as a minimum.

The unit manufacturer shall provide a single wall panel casing system. All panels shall be
single-wall construction with powder coated 16 ga. Electro-Galvanized steel. A nominal 1
thick, 1 1/2 pcf density fiberglass insulation shall be provided inside the wall cavity between
the interior and exterior. Mechanical fasteners such as stainless steel screws or rivets shall
also be employed to secure the housing sheeting to the structural aluminum members.
pcf density fiberglass insulation shall be provided inside the wall cavity between the inte-
rior and exterior housing panel sheets. A thermal break consisting of a double-back tape
or gasket shall be installed between all of the housing sheeting and the structural alumi-
num frames. Mechanical fasteners such as stainless steel screws or rivets shall also be
employed to secure the housing sheeting to the structural aluminum members. Where
shown on the drawings, perforated aluminum liner sheeting may be used in place of solid
insulation liners for acoustical attenuation.

The housing panels shall be installed to seat against the unit pressure, that is, against the
flange of the structural framing system extrusion profiles and omega members.

As an alternate, the manufacturer may use a nominal one (1) or two (2) inch aluminum
laminated panel system, including a thermal insulated core with an nominal 0.024 thick
exterior sheet, finished with a 20 year KYNAR painted finish and a nominal 0.010 thick
interior liner sheet face. The entire panel system shall be non-absorbent, water resistant
with a reinforced polyallomer backing sandwiched under the aluminum sheets over the
polystyrene core. The panel shall have a minimum insulation value of R=4.25, with the
panel meeting a flame spread test as a Class A (ASTM E84).

Panels shall be joined together with a neat and clean appearance. Any safing, internal par-

E
titions, or other tie-ins to the casing shall be made using internal support angle extrusions
or panels that are a part of the casing. Such members may be bolted, screwed, or riveted to
or through the support structure.
PL
Conservative casing/structural design standards as outlined above shall assure the owner
that unit damage (e.g. panel blowouts, collapsing, or buckling) can be avoided due to a
system catastrophic event, such as an inadvertent damper closure.

The installed housing panel design shall comply with NFPA-90A.

M
E. ACCESS DOORS

Each unit section shall have an access door, removable plug panel, or special service feature
SA

for motor removal as outlined. (Coils shall have a removable pull plug panel on the side
of the unit opposite the coil header connections). Through properly designed access, ease
of maintenance, removability of components, unit serviceability shall be assured. Access
doors and removable panels shall be of the same construction as the unit housing panels
above. They shall be guaranteed tight closing by means of a continuous separate gasket
seal around the entire door periphery, to assure a true perpendicular, tight, non-shearing
compression fit.

Each access door shall be mounted with three (3) corrosion resistant fiberglass hinges or
two (2) aluminum hinges to prevent door racking and air leakage. At least two Stainless
Steel turn latches provided per door, spaced at a nominal 12 from the top and bottom of
the door to ensure a tight compression fit.

When a neoprene bubble type door gasket is specified, it shall employ a built-in metal
retainer clip that attaches directly to the resulting door flange. The door gasket shall slide
over the flange via a compression grip and shall not rely on adhesive alone to hold it in
place. The door gasket shall be continuous, and gaps at the 90-degree doorframe corners
shall be avoided to prevent against leakage.

F. ROOF DESIGN

For indoor style units, the entire roof of indoor units shall be a supported flat panel design,
with no standing seams due to the tight clearance requirements of the project. Extruded
aluminum structural members shall provide for roof panel support.

For outdoor design units, the roof panel shall incorporate a enclosure cap to create a
weather tight seal. The roof panel shall turn down over the top outside edge of the wall
G. DUCTWORK INTERFACE CONNECTION

The unit inlet or outside air section shall include a framed opening for outside or return air
ductwork connections as required and shown on the drawings. A standard 1 1/2 by 1
1/2 angle shall be provided at the unit air inlet or supply air discharge connection for ease
of contractor installation of building ductwork.

H. AIR FILTERS

Filter section shall be complete with 30% slide-in filters, all mounted in an formed extruded
aluminum slide-in filter track. Filters shall be the industry standard nominal 24 by 24 or
12 by 24 face dimension to minimize owner re-stocking needs. Filter banks shall be rein-
forced with vertical structural members to assure rigidity. Installation techniques, seal-
ing methods, and structural reinforcement shall eliminate unfiltered air bypass and assure
system cleanliness based on the filter efficiencies specified. Filters shall be removable from
either side of the unit if so specified.

Where specified and shown on the equipment schedule, a high efficiency second stage filter
shall be provided for additional filtration. The second stage filters shall be full size
nominal 12 deep cartridge style elements, of either a 65%, 85% or 95% ASHRAE efficiency
rating. See the equipment schedule for the type of second stage filters, if any, are specified.

E
I. COOLING COILS

Each cooling coil shall be supported by an aluminum or stainless steel structure. This
PL
design shall allow any one coil to be removed through the unit casing, normal to the direc-
tion of air flow, thus reducing maintenance costs and system downtime in the event of
required coil service. One side of this section shall have a removable access panel for flex-
ibility and ease of maintenance.

Cooling coils shall be of the chilled water type, nominal 5/8 tube diameter, all copper
M
tubes, with a 0.020 minimum thick tube wall. Coil fins shall be plate type aluminum fins,
nominal 0.006 thick. Coil tubes shall be mechanically expanded into the aluminum fins.
Optional materials and or coatings can be provided as specified. Unit coil connections shall
be extended out through the unit casing with a male pipe thread connection for ease of con-
SA

tractor field piping hook-up.

The unit coil casing shall be 16 gauge-galvanized steel. All coil drain pans and intermediate
drain pans between stacked coils shall be Type 304 stainless steel. A stainless steel conden-
sate pan, drain shall be piped through the unit housing to the unit exterior, terminating with
a male pipe thread connection. The installing contractor is to provide a condensate drain
trap.

See the equipment schedule for performance details and construction of the coils, including
the number of rows and fin spacing.

J. SUPPLY AIR FAN

The units shall include a belt drive, centrifugal type, double width, double inlet fan, class
and performance as indicated on the equipment schedule. Plenum type fans may be used
where appropriate and/or specified by the engineer. Operating fan speed, break horse-
power, and design class are as shown on the equipment schedule. Fan motors shall be 230-
460 / 3 /60, Hi-Eff ODP or TEFC design.

The fan and motor shall be factory mounted on an base frame, spring vibration isolated. For
belt-driven fans an integral adjustable motor base shall be provided. This motor base shall
allow for belt tension adjustment in order to minimize belt servicing and extend belt life.
K. AIR INLET AND DISCHARGE

The air inlet and discharge section shall be complete with a framed opening as shown on
the unit drawing. The installing contractor shall provide the ductwork to match the unit dis-
charge opening. Where indicated, opposed blade, all aluminum mixing and / or tight shut-
off dampers shall be provided by the unit manufacturer. Damper drive shaft(s) for motor
operators shall be included as part of the damper assembly. If specified damper linkage or
drive mechanism shall be outside of the air stream to minimize the possibility of corrosion
and cold weather freezing.

E
L. TESTING AND INSPECTION

As required, the unit manufacturer shall provide a final inspection and unit test at the fac-

PL
tory prior to shipment. Fan and motor assembly balance shall be checked to ensure a trou-
ble free operation.

Sound testing and reports can be provided (Optional).

M. SHIPPING
M
All units shall be prepared for shipment with unit doors secured; coil connections capped
and duct openings covered to protect against the entrance of debris or foreign matter in
transit. The unit manufacturer shall arrange for transportation to the jobsite, with the
material shipped FOB factory, full freight allowed.
SA
The installing mechanical contractor shall arrange for unloading and proper storage at the
jobsite.

The use of tarpaulins during shipment and unit storage is recommended.

Attachments:

Unit Cad Dwgs.

Fan Performance
Coil Performance
Accessories Data Sheets as required
(VFDs, Controls, Humidifiers, Lights, Electric Heating Coils are all frequent options sup-
plied)
McIntyre Engineering
Custom Made Air Handler Units & Coils

Sample Client List

Job Name/Date Location Customer/ Application Engineer Reference

Contractor Contact
Custom Air Handling Units
Sutter Delta Hospital Antioch, CA ACCO ES 100% OA Roof top Glumac Frank Ledda @
Custom AHU ACCO
7,000 CFM 510-346-3400

Ground Based Midcourse Vandenberg Boeing (10) SS AHU for Becthel -

Defense System AFB, Lompoc, Launch Equipment San Francisco, McIntyre Coil
2002/2003/2007/2008 CA Room and Missilie Silo CA/Huntsville, 510-614-5890
10,000 CFM AL

Ground Based Midcourse Ft. Greeley, AK Boeing (4) Custom Fan Box Bechtel -
Defense System 2004/ Units San Francisco, McIntyre Coil
2008 30,000 CFM CA/ Huntsville, 510-614-5890
AL

Stanford University Palo Alto, CA Stanford 8,000 CFM Air Reps West Bill Hagerman
Bldg 02565 University Computer Room AC Air Reps West
2008 510-352-5105

PIXAR Emeryville, CA Markin Mechan- 1,000 CFM Custom Air Reps West Bill Hagerman
ical AHU Air Reps West
510-352-5105

Lawrence Livermore Labs Livermore CA ACCO ES (4) 20,000 CFM Units Air Reps West Frank Ledda @
- Bldg 381 ACCO
510-346-3400

COIL(S) new
City of San ABCO Cooling Mike Traurman
Francisco
AMTRAK Concord, CA Contra Costa Cooling McIntyre Coil
H&A
MUNI San Francisco T&S Trading Cooling McIntyre Coil

SEQUOIA HOSPITAL Redwood City Mechanical ` Cooling Kevin

CityCA
CHASE BANK Salinas, CA Emcor Services Heating/Cooling Kevin Alex Rios
McIntyre Coil
QUEEN OF THE VALLEY Napa, CA Carrier Heating/Cooling McIntyre Coil
x139
HOSPITAL
BAYER FARM Emeryville, CA ICOM Heating/Cooling McIntyre Coil

UCSF San Francisco USCF Heating/Cooling McIntyre Coil

STANFORD UNIVERSITY Palo Alto, CA Grainger Heating/Cooling McIntyre Coil

BANK OF AMERICA Concord, CA Western Allied Heating/Cooling McIntyre Coil

Contractors

Ph: (510) 614-5890

Coils, AHUs Fax: (510) 614-2798 TOLL Free: (800) 229-3560
 How to find us

d.
Blv
r ina 880
Ma

Me
rce
dS
t.
appx. 1 mile South of Marina Blvd.

we are located in the East Bay - 14670 Wicks Blvd in San Leandro

From I-880 N & S: Exit Marina Ave WEST. Merge onto Marina Ave
West. Get into LEFT lane. At Intersection of Marina Ave and Merced, turn
LEFT onto Merced. Merced becomes Wicks at second stoplight. We are
located on the left side, across the street from the Pepsi plant.

From I-580 E & W: Exit onto 238 NORTH. Merge with I-880 NORTH.
Follow above directions.
 McIntyre Company
Manufacturer of Custom Coils and Air Handler Units

Coils-Chilled Water, Hot Water and DX

Steam Coils, Standard and Non-Freeze
Booster Coils
Refrigeration Coils
Custom Air Handler Units

New and Replacement Cooling and Heating Coils

Heavy Duty Construction Coils tested at 300 psig

5/8 OD x .025 Tubes Standard Tubes of Copper, Cupro-Nickel or

Wall Stainless Steel

Flat or Sinewave Plate Fins of Casings made from Galvanized Steel,

Copper or Aluminum. Other Carbon Steel, Stainless Steel, Brass,
Alloys Avilable or Aluminum

Standard Lead Time 3 - 5 weeks

Lead times determined by production schedule and may vary

(Expedited Orders available at additional charge)

We can duplicate most any coil... regardless of make or model

Guaranteed...

S=Supply
ELEVATION VIEW SECTION A-A R=Return
FAN / FILTER MODULE COIL MODULE PLENUM S R S R S R S R
Section A-A

Fan Electrical
Description Performance Motor Data

Mfgr Twin City CFM 12,000 HP 10

62" Air Flow Operating SP
Type APF (in. wg) 3 RPM 1800
281 Standard SP
Size (in. wg) 3 Voltage 460V
Drive 60 Hz RPM 1355 Phase 3
Method Belt Drive
Qty Oper. BHP 8.44 Hz 60
1
Enclosure ODP

3" 15" 16" Effic. Prm

25" 58"
25" 27"
1" 116" 1"
Section A-A

PLAN VIEW 1"

4 HC 4

114"

Air Flow
116"
S

Highest Quality Construction and Material

R
3 HC 3
S
R

Fast Delivery - Expedited Orders Available

2 HC 2
S

Built to your specifications, your schedule, your needs!

1 HC 1

Complete Sheet Metal Fabrication

HW Coils (4) CW Coils (4)

Production Welding Services Available to MIL-STD 248

Quality Assurance to MIL-1-45208A

McIntyre Company, 14670 Wicks Blvd., San Leandro, CA 94577

Phone: (510) 614-5890 Fax: (510) 614-2798 www.mcintyresg.com
Print JAN2007