www.siemens.

com/Fusesaver

Siemens Fusesaver and

Remote Control Unit 3AD8
Medium-Voltage Equipment Catalog HG 11.43 2013

Answers for infrastructure and cities.

 Siemens Fusesaver and Remote Control Unit 3AD8

R-HG11-FR-001.tif

2 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Contents

Contents Page

Siemens Fusesaver and Rural network challenges 4

Remote Control Unit 3AD8

Description 5
Medium-Voltage Equipment
Catalog HG 11.43 2013
Fusesaver
Fusesaver principle 7
6
1.1
Protection modes, scope of delivery 14

Remote Control Unit 17

Remote Control Unit 3AD8 principle 18
Protection modes, scope of delivery 23
1.2
Product Selection 25
Ordering data and configuration example 26
Selection of Fusesaver 27 2
Selection of Remote Control Unit 3AD8 27
Selection of additional equipment 28
(accessories and spare parts)

Technical Data 29
Electrical data, dimensions and weights 30
Dimension drawings 31 3

Annex 33
Inquiry form 34
Configuration instructions 35 4
Configuration aid Foldout page

The products and systems described in this catalog

are manufactured and sold according to a certified
management system (acc. to ISO 9001, ISO 14001
and BS OHSAS 18001).

Siemens HG 11.43 2013 3

 Siemens Fusesaver and Remote Control Unit 3AD8

Rural network challenges

In most rural network configurations, the feeder

is protected by a circuit-breaker or recloser.
Lateral lines* are usually protected by fuses.
As a fuse is unable to distinguish between temporary and
permanent faults, it blows on ALL faults, causing down-
stream customers to lose power and requiring a line crew to
replace the fuse.
In rural networks it may take hours for the line crew to drive
to site, patrol the line (only to find no fault) and reconnect
supply. This leads to unnecessary high operating costs for the
utility.
Furthermore, downstream users are left without power for
extended periods of time potentially resulting in financial
penalties to the utility.
Since typically 80 percent of a rural networks faults are
transient, 80 percent of its fuses are blown unnecessarily.
Due to the low customer numbers on rural lateral lines*

R-HG11-FR--100.tif
it is often difficult for the utility to find a cost-effective
solution to this problem until now!
*) Also referred to as spur lines, T-off or T-taps

CB

CB 70 R
CB
CB
25
SS CB

FS FS FS

Item Description
71
R Recloser
CB Circuit-breaker
FS Fusesaver
SS Substation
HG11-2861_en eps

25 Fuse holder and partner fuse

70 Feeder line
71 Spur line (also called lateral, T-tap or T-off)

4 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
Contents

Contents Page

Description:
Fusesaver 5
General introduction 6

Fusesaver principle:
1.1
The Fusesaver system 7
Design of the switch unit 7
Vacuum interrupter 8
Magnetic actuator 8
External lever 8
Line mounting 9
Cross-arm mounting 9
Rating plate 9
R-HG11-FR-101.tif

Communications module:
Wireless communications 10
Siemens FusesaverTM *) 3AD8 Battery 10
LED 10
Tripping and closing 10

Siemens Connect software:

Configuration 11
Operation 11
Event data 12
Reliability data 12

Protection functions: 13
Fusesaver protection overview 13
3-phase lockout 13

Protection modes 14
Standards 14
Ambient conditions 14
Altitude 14
Operating cycles 14
Product range overview 15
Scope of delivery 15

*) TM = Trade Mark

Siemens HG 11.43 2013 5

 Description Siemens Fusesaver and Remote Control Unit 3AD8
General

Siemens Fusesaver 3AD8

FusesaverTM, the worlds fastest medium-voltage (MV)
outdoor vacuum circuit-breaker, is the most cost-effective
solution for optimizing reliability while minimizing
operating costs of rural overhead MV networks.
It is capable of almost completely removing the impacts
With on-board microprocessor control and wireless connectiv-
ity, Fusesaver has configurable protection, multi-phase opera-
tion functions, on-board event history, and can be integrated
into a SCADA system for remote control. It is an electrically
floating device that hangs directly from the MV line. With no
earth connection, it has no electrical stresses on its insula-

1.1 of temporary faults on lateral lines *. Thanks to its unique

fault-clearing speed (as fast as one half), the
Siemens Fusesaver protects the fuse in the case of
temporary faults.
Fusesaver is a new class of intelligent, compact and low-cost
single-phase circuit-breaker that minimizes lost minutes of
supply by protecting lateral line fuses from blowing on
transient faults.
The Fusesaver complies with the relevant parts of
IEC 62271-100.
tors, resulting in long life. It self-powers by harvesting and
storing energy from the lateral line current. Fault detection is
achieved with a cutting-edge, high-speed protection algorithm.
The Fusesaver is designed to be installed in series with the
fuse. When it senses a fault current, it will open and stay open
for a pre-determined time (dead time). Then, the Fusesaver
closes again reconnecting supply. Depending on the type of
fault, there are distinct effects on the feeder.

Whilst the fuse protects the lateral line, the Fusesaver protects the fuse from transient faults.

Performance with temporary faults Performance with permanent faults

Temporary fault Load current Permanent

fault
Current Current

Dead time Dead time

Open Open

Fusesaver Closed 1 30 sec Fusesaver Closed 1 30 sec

Blown Blown
HG11-2863_en eps
HG11-2862_en eps

Fuse intact Fuse intact

In this case, the fault disappears during the Fusesavers
dead time. After closing, the power supply is restored.
The fuse did not operate, and the Fusesaver is ready
for the next fault. Only the customers on the affected
lateral experience an interruption in power during the
Fusesavers dead time, while all other customers on the
feeder, including nearby lateral, did not even notice its
operation.
When the Fusesaver closes, the fault is still present,
resulting in an immediate fault current. The Fusesaver
will not operate again and allow the fault current to blow
the fuse. Loss of power is unavoidable for customers
on this lateral, while all other customers receive an un-
interrupted power supply. The Siemens Fusesaver restrict
blown fuses on lateral lines to unavoidable cases of
permanent faults.

*) Also referred to as spur lines, T-off or T-taps

6 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
The Fusesaver system

The Fusesaver system

In order to minimize installation and operating costs, the
Siemens Fusesaver was developed as part of an integrated
system of tools and accessories. All system components work
together, which permits easy installation, fast commission-
ing, and reliable operation in all conditions.
Configuration of the unit is achieved through a wireless
connection to a PC application called Siemens Connect.

1.1

R-HG11-FR-102.tif
3 1 2 4

A typical Fusesaver installation includes the following items for

each phase:
1 Fusesaver 3 Bird guard
2 Line clamping assembly 4 Communications module

Design of the switch unit

The Fusesaver is a fully integrated unit consisting of a 1
vacuum interrupter driven by a magnetic actuator. On-board
2 3 4
current transformers both power the Fusesaver and provide
current measurement inputs into the in-built electronic
control and protection module.
The external insulation is high grade silicone rubber and the
mechanism housing marine grade aluminium for long out-
door life. R-HG11-FR-103.tif

7 6 5

1 Dead-end 4 Bird guard (optional)

2 Fault detection current 5 Power current transformer
transformer 6 Magnetic actuator
3 Vacuum interrupter 7 Electronic module

Siemens HG 11.43 2013 7

 Description Siemens Fusesaver and Remote Control Unit 3AD8
Vacuum interrupter, magnetic actuator, external lever

Vacuum interrupter
The FusesaverTM relies upon Siemens well-established vacu-
um interrupter technology. The vacuum interrupter used in
the Fusesaver is a specific innovation by Siemens to
facilitate the half-cycle fault interruption required to be
able to successfully save fuses.

1.1
R-HG11-FR-104.tif

Magnetic actuator
The magnetic actuator is another specific innovation by
Siemens developed for the Fusesaver to also provide the
half-cycle interruption capability. The magnetic actuator can
unlatch in less than 2 ms and have the vacuum interrupter
contacts fully open within another 4 ms.
The magnetic actuator is directly coupled to the position
indicator which is visible from ground level.
R-HG11-FR-105.tif

Fusesaver position indicator

External lever
The Fusesaver is fitted with an external lever that allows
an operator to change the automatic protection operation
of the Fusesaver. When the lever is in the UP position the
normal Fusesaver protection mode is in force. If a line crew
is required to work downstream of the Fusesaver, they can
pull DOWN the external lever to change the protection mode
to either turn protection OFF, or to implement a fast single-
trip protection mode with half-cycle protection as examples.
1
Pulling the external lever down can also be used to inhibit
manual tripping and closing of the Fusesaver.


1 Protection OFF lever

2 Live-line stick

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Siemens Fusesaver and Remote Control Unit 3AD8 Description
Fusesaver mounting options, line mounting, cross-arm mounting, rating plate

Fusesaver mounting options

The Fusesaver is an electrically floating device so requires
no earthing. This product architecture allows for a number
of different mounting options. In all cases the Fusesaver has
been designed to be mounted horizontally.

Line mounting
The preferred method for mounting of the Fusesaver is
to hang it directly from the line using the line clamping
assembly. The line clamping assembly connects directly
to the dead-end of the conductor and ensures that the
1.1
Fusesaver is hung at its center of mass. A cable connects
the Fusesaver terminals to the conductor.

R-HG11-FR-106.tif
Line mounting

Cross-arm or pole mounting

For locations where it is impractical to line mount the
Fusesaver, an alternative is to use a cross-arm or the pole.
A composite station post insulator with special end brackets
is used to support the Fusesaver.
A wildlife guard is fitted to shield the exposed terminal.

R-HG11-FR-107.tif
Cross-arm mounting

R-HG11-FR-137.tif

Pole mounting

Note:
For any request regarding spare parts, subsequent deliveries, Type 3AD8422 Year of manuf. 2012
etc. the following details are necessary: 3AD8/0001022 Ir 100 A
HG11-2865_en eps

Ur 27 kV 50/60 Hz Ima 4 kA
Type designation Isc 4 kA m 5 kg
Serial no. Ud/Up 60/125 kV 0 - 1s - C
Year of manufacture MADE IN AUSTRALIA According to IEC 62271-100

Siemens HG 11.43 2013 9

 Description Siemens Fusesaver and Remote Control Unit 3AD8
Communications module

Communications module
The communications module plugs into a three-pin connec-
tor on the bottom of the FusesaverTM and provides a short
range wireless link between the Fusesaver and other devices.
It also has a built-in battery. The module allows the crew to
interface with Siemens Fusesaver from ground level using a
laptop. It can be installed from the ground using a live-line
stick equipped with a special communications module at-

1.1
tachment tool.
The communications module has multiple purposes. It can be:
R-HG11-FR-108.tif

Installed temporarily at time of commissioning to allow the

Fusesaver to be configured and tested.
Installed temporarily during service to allow Fusesaver to
be manually operated, line data accessed and event logs
downloaded.
Installed permanently to allow three-phase lockout
functionality.
Installed permanently to improve the Fusesaver perfor-
mance by reducing the capacitor recharge time and
increasing the accuracy of the event log.
Installed permanently to enable the above functions and
also to connect to a Remote Control Unit (RCU) thereby
R-HG11-FR-109.tif

integrating the Fusesaver into the users SCADA network.

Wireless communications
Communications module
The communications module includes an intelligent short
range wireless transceiver which enables communication to
the Fusesaver from ground level. The wireless link uses the
public 2.4 GHz band with a proprietary protocol. The effec-
tive range of the communications module depends on the
installation and site conditions. A typical range is 20 m
(60 ft) in line of sight.
Battery
The communications module is normally powered by energy
extracted from line current by the Fusesaver. The communi-
cations module includes a battery to provide power to run
the communications module radio and to manually operate
the Fusesaver when the line current is off.
LED
The communications module has a transparent window on
the underside behind which a high intensity LED is localized.
When illuminated, this LED is visible from the ground in day-
light. This LED is used to assist the operator during commis-
R-HG11-FR-110.tif

sioning and when manually operating the Fusesaver.

Communications module carry case kit
Tripping and closing
The communications module is fitted with external levers
that may be used to trip or close the Fusesaver. Using the
wireless communications between the Fusesavers, it is also
possible to manually trip and close Fusesavers in a ganged
way.

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Siemens Fusesaver and Remote Control Unit 3AD8 Description
Siemens Connect software

Siemens Connect software

Communication with the Fusesaver is performed using a
special Fusesaver PC application, a USB radio antenna, and
a short range (approximately 20 meters) radio integrated in
the communications module.

R-HG11-FR-111.tif
1.1

R-HG11-FR-112.tif
Fusesaver + communications module
communicates with USB-antenna

Configuration
The Fusesavers are configured wirelessly through the
Siemens Connect PC application. All the user needs to do is
to identify the Fusesavers to be configured together as a site,
load the policy file that includes the protection settings de-
fined by the utility and tell the Fusesaver the type and rating
of its partner fuse. The entire process is completed within a
few minutes.

R-HG11-FR-113.tif

Operation
When on-site the line crew can access the live data in the
Fusesaver using the Siemens Connect PC application. This
live data includes:
Details of the partner fuse and protection settings in the
Fusesaver
The Fusesaver open/closed status
The load current in each Fusesaver
The protection mode that is active
Whether the protection is armed
Details on the most recent fault
R-HG11-FR-114.tif

Details on the Fusesaver and battery life.

The operators also have the ability to trip and close the
Fusesaver using controls from the PC.

Siemens HG 11.43 2013 11

 Description Siemens Fusesaver and Remote Control Unit 3AD8
Siemens connect software

Event data
FusesaverTM stores a time-stamped history of the major
events in its on-board memory. The event record contains
a history of up to 3000 (first in first out) events including
protection operations, fault data, outage durations and con-
figuration changes.
The event data can be viewed using the Siemens Connect PC
application. Data can be filtered and exported as required.

1.1 All events can be transferred to the network control center

when a RCU is connected.

R-HG11-FR-115.tif

Reliability data
The purpose of the line reliability analysis tool is to allow the
user to generate useful reliability performance data for a par-
ticular line. The analysis is conducted between a start date
and end date that are selected by the user. The reliability
statistics reported include the following items on a per phase
basis:
The number of detected surge events recorded
The number of detected fault events recorded
The number of fault clearing events recorded
The number of permanent fault events recorded
R-HG11-FR-116.tif

The total duration of outages due to permanent fault

events.

12 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
Protection functions

Fusesaver protection time current curve

Fusesaver protection time current curve
Fault detection is achieved with a cutting-edge, high speed
protection algorithm that is capable of detecting faults 10

HG11-2866_en eps
within 2 ms. The Fusesaver can clear the fault in the first half s
cycle when required.

Time
The default Fusesaver protection algorithm uses an inverse d1
1
protection curve that ensures the fault is cleared before its
partner fuse starts to melt. At the time of commissioning,

1.1
d2
the Fusesaver is configured to know the type and rating of
d b
its partner fuse that it is protecting. As the Fusesaver has an 0.1
electronic controller, additional parameters can be set to
further modify the time-current curve as follows: d3

Minimum trip current multiplier 0.01

10 100 A 1000
The minimum trip current is a multiple of the fuse rating and Current
sets the pickup level for the protection functionality. This is
the current level above which the Fusesaver senses a fault. b K-type 15 A fuse
For example, if the Fusesaver is set for a 12 A fuse and a d Fusesaver set to co-ordinate with a 15 A K-type fuse
minimum trip level of X3 is selected, then any current below d1  Minimum trip current multiplier X 2
36 A will not be recognized as a fault. d2 Maximum fault time 0.5 sec
d3 Instantaneous multiplier X 10
Maximum fault time setting
Once the current has risen above the minimum trip level, the
Fusesaver picks up the fault and will trip on an inverse-time
basis to save the fuse. However, if the inverse-time protec-
tion has not tripped the Fusesaver before the maximum fault
time is reached, then the Fusesaver will trip.
Instantaneous trip setting
The Fusesaver runs an inverse time curve to match the fuse
that it is protecting. However, the Fusesaver can also be set
to trip instantaneously for faults above a certain level.
The Fusesaver instantaneous protection works as a multiple
of the fuse rating. So, for example, if the fuse rating is Three-phase lockout protection
10 A and the instantaneous multiplier is set to X5, then
HG11-2867_en eps

the Fusesaver will trip instantly for faults above 50 A.

Dead time setting
Current (A)
The dead time is the period after the Fusesaver has tripped
Current (B)
on a fault and before it closes. In general, the longer the
dead time the greater the chance that a transient fault will OPEN Current (C)
CLOSED
be cleared by the operation of the Fusesaver. OPEN Fusesaver A
CLOSED
OPEN Fuse A
Three-phase lockout protection CLOSED
OPEN Fusesaver B
When all the Fusesavers on a line are fitted with communica- CLOSED
Fuse B
tions modules, it is possible to configure them so that if any OPEN
CLOSED
one of them detects a permanent fault, then all three phases OPEN Fusesaver C
CLOSED
will be tripped and stay tripped. Fuse C

The two options are: 0 5 10 15 20 25 30 35 40 45 s 50

Three-phase LOCKOUT DISABLED, this is the default. Time

Three-phase LOCKOUT ENABLED.
In this way, a line with a single or two-phase perma-
nent fault will cause all three phases to be discon-
nected. Note that the fuses will still be blown on the
faulted phases as normal.

Siemens HG 11.43 2013 13

 Description Siemens Fusesaver and Remote Control Unit 3AD8
Protection modes, standards, ambient conditions, altitude correction factor and number of operating cycles

Protection modes The purpose of the modes is to allow for different operational
requirements such as live-line working or high fire danger days.
The operation of the FusesaverTM
protection can be altered
by changing the protection mode. The following modes are The mode in force is determined as follows:
possible:
a) In normal operation, the Normal protection mode will be
Mode Functionality in force.
The Fusesaver trips on overcurrent protection b) A local operator pulls the external lever down. In this case
Normal and closes according to the protection settings the Fusesaver protection is forced to a mode that is prede-
applied by the user.
termined by the user under this situation.

1.1 Protection OFF

Fast
The Fusesaver does not trip on a fault.
The Fusesaver trips on instantaneous protec-
tion for fault currents greater than X3 of the
fuse size. It then automatically closes according
c) A remote operator using a SCADA (Supervisory Control
And Data Acquisition) system sets the mode. To do this an
to the dead time in the policy file.
RCU must be installed.
The Fusesaver trips on instantaneous protection d) A local operator uses a control panel in an RCU to set the mode.
for fault currents greater than X3 of the fuse size.
Fast single
The Fusesaver does not automatically reclose and
stays in the open state.
Standards
The Fusesaver trips on normal protection but The Fusesaver conforms to the relevant sections of the
Normal single
does not automatically reclose.
following standard:
IEC 62271-100

Ambient conditions Ambient conditions

The Fusesaver is suitable for use in outdoor environments
with ambient temperatures in the range of 30 C to +50 C
 and relative humidity in the range of 5 % to 95 %.

Altitude correction factor




The dielectric strength of air insulation decreases with in-

creasing altitude due to low air density. The rated lightning
impulse withstand voltage values specified in the chapter
Technical Data apply to a site altitude of 1000 m above sea
level. For an altitude above 1000 m, the insulation level must
Altitude correction factor
be corrected according to the drawing as per IEC 62271-1.
1.50
HG11-2870_en eps

The characteristic shown applies to the rated short-duration

power-frequency withstand voltage and the rated lightning
Altitude correction factor

1.40
impulse withstand voltage.
To select the devices, the following applies:
1.30
U U0 x Ka
U Rated withstand voltage under standard reference atmosphere
1.20 U0 Rated withstand voltage requested for the place of installation
Ka Altitude correction factor according to the opposite diagram

1.10 Example
For a requested rated lightning impulse withstand voltage
1.00 of 75 kV at an altitude of 2500 m, an insulation level of
1000 1500 2000 2500 3000 3500 m 4000
Site altitude
90 kV under standard reference atmosphere is required as a
minimum:
90 kV 75 kV x 1.2

Number of operating cycles

The Fusesaver is maintenance-free for 2000 operating cycles.
The Fusesaver has been type-tested for 30 short-circuit
breaking operations at 4 kA.

14 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
Product range overview and scope of delivery

Product range overview

The first main selection option is linked to the minimum line current available to power the Fusesaver.
Three options are available:
Low range Fusesaver
Standard range Fusesaver
High range Fusesaver.

Model type Low range Standard range High range

Minimum line current for operation

Fuse ratings
Rated current
A
A
A
0.15
2 to 16
32
0.5
5 to 50
100
1.0
5 to 100
200
1.1
Rated short-circuit breaking current Isc kA 1 4 4
Rated short-circuit making current Ipeak kA 2.5 10 10
Rated short-time current kA 1 4 4
Rated short-time current duration s 0.2 0.2 1.0
Fault break operations at 100 % No. 450 30 30

The low range, standard range and high range Fusesavers are all available with the following voltage rating options:

Rated voltage kV 12 15.5 24 27

Rated lightning impulse withstand voltage Up kV 75 110 125 125

Rated power-frequency withstand voltage Ud (60 s) kV 42 50 50 60

Scope of delivery
Fusesaver
Operating mechanism Magnetic actuator
Switching medium Vacuum interrupter
Position indicator OPEN: green / CLOSED: red
Sensors Integrated current transformers
Mounting assembly Line clamping assembly incl. bird guard (recommended)
Pole mounting assembly incl. wildlife guard (recommended)
Cross-arm mounting assembly incl. wildlife guard (recommended)
Communication With optional communications module
Software for operation and configuration Siemens Connect
Tools Communications module attachment tool
Accessories / spare parts A wide range of accessories and spare parts can be supplied (refer to selection on page 28)

Siemens HG 11.43 2013 15

 Siemens Fusesaver and Remote Control Unit 3AD8

R-HG11-FR-139.tif

16 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
Contents

Contents Page

Description:
Remote Control Unit 17
General introduction 18

RCU principle 18
The RCU system 19
RCU cubicle 19
Electronics housing 20
Radio tray 20
Cubicle heater 20
User interface 20
1.2
Operator panel 21
Isolated input 21
Solar panel 21
R-HG11-FR-117.tif

Voltage transformer 21

Remote Control Unit 3AD8 Communications interface 22

Communication protocol 22
RCU Connect software 22
RCU Probe software 22

Standards 23
Ambient conditions 23
Product range overview 23
Scope of delivery 23
R-HG11-FR-118.tif

Remote Control Unit 3AD8

Siemens HG 11.43 2013 17

 Description Siemens Fusesaver and Remote Control Unit 3AD8
General

Siemens Remote Control Unit

The Remote Control Unit (RCU) is an optional addition to RCU principle

the FusesaverTM system used to connect the Fusesaver
The RCU acts as an interface between a set of Fusesavers on
pole-mounted circuit-breaker into a utility SCADA system.
the power line and a utility SCADA system. To do this, the
The Remote Control Unit is a pole-mounted enclosure con-
RCU uses its configuration to find and access installed and
taining a microprocessor, a short range (approximately
running Fusesavers mounted on the power pole. It communi-
20 m) radio used to communicate with the Fusesaver, and
cates with the Fusesavers using its built-in short range radio.
a long range radio (or modem).
The Fusesavers are installed on each of the phases of the
The design and testing of the Remote Control Unit is accord-
power line and are organised to work as a set to control that
ing to the relevant parts of IEC 60950-1:2005 Information
line. One, two or three Fusesavers can be organised in this
technology equipment Safety.
way for a single phase, two phase or three-phase line. An
RCU provides access to the Fusesavers on a single power line
so that if there are multiple lines at a site then a separate

1.2 RCU is required for each line.

On start up the RCU turns on its short range radio and scans
for transmissions from the Fusesavers which match its con-
figuration.
When it finds them it will acquire data from the Fusesavers
and put it into its database ready for re-transmission over
a long range radio (or modem) back to the utility SCADA
system master station using the DNP 3.0 over serial link pro-
tocol. The long range radio is mounted in the radio tray by
the utility and is provided with power by the RCU electronic
system. Data in the RCU database includes information about
the Fusesavers and the RCU itself. Usually a subset of this
data is mapped into the protocol used by the SCADA system.
R-HG11-FR-119.tif
R-HG11-FR-120.tif

R-HG11-FR-121.tif

18 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
The RCU system

The RCU system

In order to minimize installation and operating costs, the
Siemens Remote Control Unit was developed as part of an
integrated system of tools and accessories. All system com-
ponents work together, which permits easy installation,
fast commissioning, and reliable operation in all condi-
tions.
Configuration of the RCU is achieved through a wireless
connection to a PC application called RCU Connect.

3
1

R-HG11-FR-122.tif
2

A typical Fusesaver and RCU installation includes the following

items for each phase:
1.2
1 Fusesavers with 3 Solar power
communications modules
2 Remote Control Unit

1 3 2

5 8

6 7

1 Conductor 5 Remote Control Unit

2 Fusesaver 6 Earth connection
3 Communications module 7 Mains connection
4 Fuse 8 Antenna for long range
communications

RCU cubicle
The RCU enclosure in mounted to the pole using the pole
mounting bracket and is manufactured from powder-coated
stainless steel for long service life. Material options are avail-
able at time of ordering including 409 and 316 grade stain-
less steel.
The RCU enclosure has a handle with internal three point
locking mechanism. An external padlock can be fitted to
restrict access.
On the top of the RCU enclosure is a high grade UV-stabilized
plastic shade hood. This shade hood serves to reduce solar
heating and to provide an opening for the short range radio.
R-HG11-FR-123.tif

At the rear of the RCU enclosure there is an earth stud and a

number of openings fitted with cable glands to allow exter-
nal wiring to access the internals of the RCU.

Siemens HG 11.43 2013 19

 Description Siemens Fusesaver and Remote Control Unit 3AD8
Electronics housing, radio tray, cubicle heater, user interface

Electronics housing
The electronics housing contains the microprocessor, bat-
tery, power connection terminals, data connection points
and the user interface for the RCU. The RCU has a simple
user interface for operations and maintenance purposes. The
RCU front panel has a number of LED indicators. The LEDs
are normally off (to reduce power consumption) and turn on
automatically while the door is open as controlled by the po-
sition of the door switch.
The electronics housing also holds the 12 V, 7.2 Ah lead acid
battery. The electronics housing is normally powered by a
selectable 115 / 230 V AC low voltage supply.
R-HG11-FR-124.tif

1.2 Radio tray

The radio tray is available for fitting the customer-specific
radio, modem or other means to connect to the utilitys
SCADA system.
The radio tray hinges down and allows access to the radio
behind. When in the hinged up position the tray provides a
degree of protection from driving rain.
R-HG11-FR-125.tif

Cubicle heater
The cubicle heater is an optional accessory mounted behind
the radio tray and connected to the power supply isolator.
It has a positive temperature coefficient element which acts
as at thermostatic heater keeping the battery and electronic
compartment above 15 C for ambient temperatures as
low as 30 C.
R-HG11-FR-126.tif

Note that a power supply isolation unit is required if a heater

is fitted.

User interface
The RCU provides a basic user interface on the electronics
housing primarily to aid during commissioning. There are
a range of toggle switches to allow the local user to turn
ON / OFF various parts of the RCU system. An LED indicator
display shows the status of the different inputs and outputs
of the RCU.
R-HG11-FR-127.tif

20 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
Operator panel, isolated input, solar panel, voltage transformer

Operator panel
The FusesaverTM operator control panel is an optional acces-
sory mounted on the radio tray and connected to the RCU
electronics compartment. The operator control panel allows
a local user to trip and close the Fusesavers or to change
protection mode active in the Fusesavers. It also provides
additional status information.

R-HG11-FR-128.tif
Isolated input
Power supply isolation unit (part 3AX1350-8B) is an optional

1.2
accessory that provides a two-pole point of isolation for the
electronics housing and the cubicle heater. Where an dis-
connector is fitted, the incoming mains is connected to the
isolator and the isolator provides sockets for the electronics
assembly and for the heater.
The isolation unit is required if:
The RCU is mains powered and if it is preferred to provide
a point of isolation inside the cubicle for changing the
electronic housing. Note that the user will still need to
provide a point of isolation for the wiring to the RCU.

R-HG11-FR-129.tif
A cubicle heater is fitted.
The isolation unit is not an applicable option for a solar
powered RCU.

Solar panel
Where an LV mains supply is not available Siemens has a so-
lar panel option to provide charge to the batteries. The solar
panel is sized to provide adequate charge for energy efficient
radios and modems in latitudes less than 45. The panel an-
gle can be adjusted between two settings to optimize perfor-
mance for given latitudes. The solar panel must be mounted
on the same power pole as the RCU.
The solar panel is connected into the terminal compartment
R-HG11-FR-130.tif

to a dedicated set of terminals as an alternative to the mains

supply.
Solar ratings Value
Power ratings 65 W
Nominal voltage 12 V
Cell type Polycrystalline

VT ratings Value Value

Primary voltage 11 kV p-p 22 kV p-p
Secondary voltage 115 V 230 V
VA 300 300
According to IEC 60044-2
R-HG11-FR-131.tif

Voltage transformer
Where LV mains is not available and solar power in not
practical, the RCU can be powered by a voltage transformer
mounted above the RCU and connected to the MV lines.
Optional surge arresters are also available.

Siemens HG 11.43 2013 21

 Description Siemens Fusesaver and Remote Control Unit 3AD8
Communications interface, communications protocol, RCU Connect software, RCU Probe software

Communications interface
In order to communicate with the SCADA system master
station a long range radio or modem is required. The RCU
electronics provides a serial asynchronous data interface
(RS232) for this purpose.
A purpose-built cable connects the radio / modem to the RCU
interface. The design and construction of this cable may be
carried out by the customer or as a value added service pro-
vided by the Siemens Service Centre.

Communications protocol
The RCU supports the DNP 3.0 over serial link protocol.

1.2 RCU Connect software

RCU Connect is a PC application that allows the user to easily
configure a Remote Control Unit and to check the operation
of a Remote Control Unit in service. It also provides a means
for configuration of the protocol mapping.
R-HG11-FR-132.tif

RCU Probe software

RCU Probe is a PC program that allows a user to directly
connect to the RCU via Ethernet cable to view the current
state of the protocol database. RCU Probe allows the user to
override the value or qualifiers of all points in the protocol
database in order to verify their change of state at the utility
SCADA control room. The user may also send controls, times
and view some general logging information.
R-HG11-FR-133.tif

The intended users of RCU Probe are the utility SCADA

technical staff for the purpose of verifying the correct
operation of the SCADA system, communications system
and RCU itself.

22 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Description
Standards, ambient conditions, scope of delivery

Standards
The design and testing of the Remote Control Unit is
according to the relevant parts of IEC 60950-1:
2005 Information technology equipment Safety. 

Ambient conditions
The Remote Control Unit is suitable for use in outdoor
environments with ambient temperatures in the range of


 
30 C to +45 C and relative humidity in the range of 5 % to
95 %. For temperatures below 15 C the cubicle heater will
be required.

1.2
Scope of delivery
Specifications Value
Power supply 115 / 230 V AC mains
12 V / 7.2 Ah battery backup
Solar power options
Radio power supply User set variable 3 9 V 2 A or 12 V battery supply 5 A
Radio data interface Serial asynchronous RS232 or user set logic levels variable 3 9 V or 10 / 100 Base T Ethernet
Radio compartment size 170 x 215 x 100 mm
Standard protocol DNP 3.0 or others available upon request
Software for operation and configuration is: RCU Connect software
Weight 18 kg

Siemens HG 11.43 2013 23

 Siemens Fusesaver and Remote Control Unit 3AD8

R-HG11-FR-134.tif

24 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Product Selection
Contents

Contents Page

Product Selection 25
Ordering data and configuration example 26

Selection of Fusesaver 27
Selection of Remote Control Unit 27
Selection of additional equipment
(accessories and spare parts) 28

R-HG11-FR-101.tif

Siemens FusesaverTM 3AD8

2
R-HG11-FR-135.tif

Siemens Remote Control Unit (RCU) 3AD8

Siemens HG 11.43 2013 25

 Product Selection Siemens Fusesaver and Remote Control Unit 3AD8
Ordering data and configuration example

Order number structure Special versions

The Siemens FusesaverTM
order number either configures a In case of special versions, -Z is added to the order number
Siemens Fusesaver or a Remote Control Unit. The relevant and a descriptive order code follows. If several special
data make up the 16-digit order number. The primary part versions are required, the suffix -Z is listed only once.
covers the main electrical data of the Fusesaver or specifies If a requested special version is not in the catalog and
a RCU. The secondary part covers the mounting assembly, can therefore not be ordered via order code, it has to be
communication options and others. identified with Y 9 9 after consultation. The agreement
hereto is made between your responsible sales partner and
Order codes
the order processing department.
Individual equipment versions, marked with 9 or Z in the
8th to 16th position, are explained more in detail by a 3-digit
order code. Several order codes can be added to the order
number in succession and in any sequence.

a: alphabetical n: numerical
Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Order codes

Order no.: 3 A D n n n n n a a n n n a a n n n n

Primary part
1st position Superior group
Switching devices

2
2nd position Main group
Circuit-breaker

3rd position Subgroup

4th to 7th position Basic equipment

Design and ratings
of the Siemens Fusesaver
or selection of a RCU

Secondary part
8th to 16th position Fusesaver assembly equipment,
communication options, RCU options

Order codes
Group of 3 after the order no.
Format: a n a

Special versions ()
Initiated with -Z
Group of 3 after the order no.
Format: a n n

Configuration example On the foldout page we offer a configuring aid.

Here you can fill in the order number you have
determined for your Fusesaver and RCU.

Example for order no.: 3 A D n n n n n n n n n n n n n

Order codes:

26 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Product Selection
Selection of Fusesaver

Fusesaver Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Order codes

Configuration Order no.: 3 A D n n n n n n n n n n n n n n n n

Rated short-duration
impulse withstand

Rated short-circuit
withstand voltage
power-frequency

breaking current
Rated lightning
Rated voltage

Rated normal
voltage

current
Ur Up Ud Isc Ir

kV kV kV kA A
12 75 42 1 32 3 A D 8 1 1 1 A 0 0 0 A A
4 100 3 A D 8 1 2 2 A 0 0 0 A A
4 200 3 A D 8 1 2 3 A 0 0 0 A A
15.5 110 50 1 32 3 A D 8 2 1 1 A 0 0 0 A A
4 100 3 A D 8 2 2 2 A 0 0 0 A A
4 200 3 A D 8 2 2 3 A 0 0 0 A A
24 125 50 1 32 3 A D 8 3 1 1 A 0 0 0 A A
4 100 3 A D 8 3 2 2 A 0 0 0 A A
4 200 3 A D 8 3 2 3 A 0 0 0 A A
27 125 60 1 32 3 A D 8 4 1 1 A 0 0 0 A A
4 100 3 A D 8 4 2 2 A 0 0 0 A A
4 200 3 A D 8 4 2 3 A 0 0 0 A A

Fusesaver assembly

2
Not specified 0
Line clamping assembly incl. bird guard (recommended) 1
Pole mounting assembly incl. wildlife guard (recommended) 2
Cross-arm mounting assembly incl. wildlife guard (recommended) 3
Pole- or cross-arm mounting assembly without insulator 2 or 3 Z T 3 1
Clamping assembly without bird / wildlife guard Z T 3 2
Communications module
With communications module B
Without communications module C
Language of operation manual, rating plate
Without operation manual, rating plate 0
English 1
Other languages on request (increased delivery time) 9 Z R 1 Y

Fusesaver configuration example

1 x Fusesaver (27 kV, 4 kA, 100 A), 1 x line clamping assembly incl. bird guard, 3 A D 8 4 2 2 1 B A 0 0 0 A A 1
1 x communications module

Remote Control Unit (RCU) Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Order codes

Configuration Order no.: 3 A D n n n n n n n n n n n n n n n n

Remote Control Unit (RCU) 3 A D 8 8 0 0 0 A A A

RCU battery type: 7.2 Ah lead acid B

RCU enclosure
RCU enclosure: 409 stainless steel powder-coated 1
RCU enclosure: 316 stainless steel powder-coated 2

RCU mounting assembly

Standard pole mounting assembly 1
Side mounting assembly 2

RCU protocol: DNP 3.0 serial 1

Language of operation manual, rating plate

Without operation manual, rating plate 0
English 1
Other languages on request (increased delivery time) 9 Z R 1 Y

RCU configuration example 3 A D 8 8 0 0 0 A B 1 1 1 A A 1

RCU battery type: 7.2 Ah lead acid, RCU enclosure: 409 stainless steel powder-
coated, standard pole mounting assembly, RCU protocol: DNP 3.0 serial

Siemens HG 11.43 2013 27

 Product Selection Siemens Fusesaver and Remote Control Unit 3AD8
Selection of additional equipment (accessories and spare parts)

Fusesaver and RCU Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Order codes

Accessories / spare parts Order no.: 3 A D n n n n n n n n n n n n n n n n

Communication
Communications module 3 A X 1 3 5 0 1 A
Communications module attachment tool 3 A X 1 3 5 0 1 B
PC communications kit 1) 3 A X 1 3 5 0 1 C
Communications module carry case kit 2) 3 A X 1 3 5 0 1 D
Mounting assembly
Bird guard 3 A X 1 3 5 0 2 A
Wildlife guard (set of 3) 3 A X 1 3 5 0 2 B
Cross-arm bracket fish plate kit 3 A X 1 3 5 0 2 C
Fusesaver line clamping assembly 3 A X 1 3 5 0 3 A
Fusesaver pole mounting assembly 3 A X 1 3 5 0 3 B
Fusesaver pole mounting assembly without insulator 3 A X 1 3 5 0 3 E
Cross-arm mounting assembly for Fusesaver 3 A X 1 3 5 0 3 F
Fusesaver cross-arm mounting assembly w/o insulator 3 A X 1 3 5 0 3 J

Demo kits
Demo kit (24 kV / 1 kA / 32 A Fusesaver) 3) 3 A X 1 3 5 0 4 D
Demo kit (27 kV / 4 kA / 100 A Fusesaver) 3) 3 A X 1 3 5 0 4 E

Remote Control Unit (RCU)

RCU battery 7.2 Ah lead acid 3 A X 1 3 5 0 6 A
Solar panel kit 65 W 3 A X 1 3 5 0 6 B

2
VT kit p-p 11 / 22 kV 3 A X 1 3 5 0 6 C
VT kit p-p 15 / 27 kV 3 A X 1 3 5 0 6 D
VT kit p-g 11 / 22 kV 3 A X 1 3 5 0 6 E
VT kit p-g 15 / 27 kV 3 A X 1 3 5 0 6 F
Side mounting assembly 3 A X 1 3 5 0 7 A
Radio tray heater 3 A X 1 3 5 0 8 A
External isolated mains input 3 A X 1 3 5 0 8 B
Operator panel 3 A X 1 3 5 0 8 C

1) 1 x PC application: Siemens Connect, 1 x USB radio antenna

2) 3 x comm. module, 1 x comm. module attachment tool,
1 x PC communications kit, 1 x heavy duty case
3) 1 x Fusesaver, 1 x line clamping assembly, 1 x bird guard,
2 x comm. module, 1 x comm. module attachment tool,
1 x PC comm. kit, 1 x vacuum interrupter, 1 x heavy duty case

28 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Technical Data
Contents

Contents Page

Technical Data 29
Electrical data, dimensions and weights 30

Dimension drawings 31

R-HG11-FR-138.tif

Siemens FusesaverTM 3AD8

Siemens HG 11.43 2013 29

 Technical Data Siemens Fusesaver and Remote Control Unit 3AD8
Electrical data, dimensions and weights

12 kV

Rated lightning impulse withstand voltage

Impedance between connections

power-frequency withstand voltage
Rated short-circuit breaking current
Minimum line current for operation

Rated short-circuit making current

Rated operating sequence: O-C

Rated duration of short-circuit

Rated normal current

Rated short-duration

Creepage distance

Weight
Ir I tk ISC Ipeak tk Up Ud

Order no. A A s kA kA s kV kV mm kg

3AD8 111 32 0.15 n 1 2.5 0.2 75 42 11500 438 5.5

3AD8 122 100 0.50 n 4 10 0.2 75 42 1350 438 5.5

3AD8 123 200 1.00 n 4 10 1.0 75 42 340 438 5.5

15.5 kV Ir I tk ISC Ipeak tk Up Ud

A A s kA kA s kV kV mm kg

3AD8 211 32 0.15 n 1 2.5 0.2 110 50 11500 438 5.5

3AD8 222 100 0.50 n 4 10 0.2 110 50 1350 438 5.5

3AD8 223 200 1.00 n 4 10 1.0 110 50 340 438 5.5

24 kV Ir I tk ISC Ipeak tk Up Ud

A A s kA kA s kV kV mm kg

3AD8 311 32 0.15 n 1 2.5 0.2 125 50 11500 438 5.5

3 3AD8 322

3AD8 323
100

200
0.50

1.00
n

n
4

4
10

10
0.2

1.0
125

125
50

50
1350

340
438

438
5.5

5.5

27 kV Ir I tk ISC Ipeak tk Up Ud

A A s kA kA s kV kV mm kg

3AD8 411 32 0.15 n 1 2.5 0.2 125 60 11500 438 5.5

3AD8 422 100 0.50 n 4 10 0.2 125 60 1350 438 5.5

3AD8 423 200 1.00 n 4 10 1.0 125 60 340 438 5.5

Standards according to IEC 62271-100

n

30 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Technical Data
Dimension drawings

Dimension drawings (mm)

   






FusesaverTM Fusesaver with communications module 





 

Fusesaver, communications module and line clamping assembly









3








 
 

12 27 kV Fusesaver pole mounting assembly composite insulator








 

12 27 kV Fusesaver cross-arm mounting assembly composite insulator

Siemens HG 11.43 2013 31

 Technical Data Siemens Fusesaver and Remote Control Unit 3AD8
Dimension drawings

Dimension drawings (mm)






Remote Control Unit (RCU)



3
  


Solar panel (RCU powering option)

32 Siemens HG 11.43 2013

Siemens Fusesaver and Remote Control Unit 3AD8 Annex
Contents

Contents Page

Annex 33
Inquiry form 34
Configuration instructions 35
Configuration aid Foldout page

R-HG11-181.eps

4
R-HG11-180.eps

Siemens HG 11.43 2013 33

 Annex Siemens Fusesaver and Remote Control Unit 3AD8
Inquiry form

Please copy, fill in and return to your

Siemens partner

Inquiry concerning Fusesaver policy file specification

Please return this form to your local Siemens sales representantive
FusesaverTM and
Project name General remarks
Remote Control Unit Project description
3AD8 End customer name:
End customer ref. no.:
End customer adress:
End customer contact person:
Please End customer contact e-mail:
Country
Submit an offer
* Please refer to chapter 5.5 of the Fusesaver Operating Instructions for detailed explanations of each setting.
Call us
Visit us
Fusesaver settings* Values available Default value Customer selection
Minimum trip current multiplier X2 < value < X10
Maximum fault time
0.1 < value < 10
Your address (seconds, 0.1 s increments)
OFF
Instantaneous trip setting OFF
X2 < value < X40
Company
Inhibit time setting
5 < value < 60 10 s
(seconds, 1 s increments)
Dept. Dead time setting
1 < value < 30 10 s
(seconds, 1 s increments)
DISABLED
Name Three-phase lockout DISABLED
ENABLED
NORMAL
Street
NORMAL_SINGLE
FAST
Postal code / city External lever protection mode PROTECTION OFF
FAST_SINGLE
IGNORE_LEVER
Country PROTECTION_OFF
MANUAL-OK
Phone External lever manual inhibit setting MANUAL-INHIBIT MANUAL-INHIBIT
MANUAL-INHIBIT-KILL
Fax GANGED-ENABLED
Ganged policy setting GANGED-DISABLED
GANGED-DISABLED

E-mail STAY-OPEN
End of life policy setting STAY-CLOSED
STAY-CLOSED
Line frequency (Hz) 50 or 60 50
Momentary duration outage setting
1 < value < 3600 60
Siemens AG (seconds, 1 s increments)
PC TIME
Time zone display setting UTC PC TIME
Dept.
TIME ZONE

4 Name

Fuse options (identify all fuse types and ratings the Fusesaver will be partnered with)
Street Fuse type (e.g. K speed) Fuse rating (e.g. 10, 16, 25 and 40 A)
1.
Postal code / city 2.
3.
Fax ...

prepared: checked: released:

(name, signature and date) (name, signature and date) (name, signature and date)

34 Siemens HG 11.43 2013

You prefer to configure your Siemens Fusesaver and Remote Control Unit 3AD8 on your own?
Please follow the steps for configuration and enter the order number in the configuration aid.

Benefits
Your technology benefits at a glance
Half-cycle switching fastest vacuum circuit-breaker on the market
Smart-grid-ready with communications module and Remote Control Unit (RCU)
Highly integrated and innovative technology
Protection, monitoring and control in a single unit
Self-powered
Your handling benefits at a glance
Lightweight (5.5 kg)
Fast and easy installation plug and play
No change in protection scheme needed
Simple line installation
Safety benefits for live-line crew thanks to half-cycle switching
When the Protection Off lever is configured to single-trip mode, this greatly reduces the consequences of accidents during
live-line work. With instantaneous protection that breaks the current in a half cycle, arc burns are greatly reduced and
survival chances increase.
If Fusesaver is manually closed onto a fault, then the fuse will operate. To allow crews time to clear the area and avoid being
injured with arc products when the fuse blows, the manual trip and close function has an in-built delay. This is, effectively, a
hit-and-run capability.

Your cost benefits at a glance

Return on investment typically in less than two years
Improved network reliability means fewer penalty payments for both
SAIFI and
SAIDI
Reduced operating costs thanks to reduced maintenance callouts
Siemens Fusesaver an optimally compact design matched with rapid ROI*
Higher availability, lower network maintenance costs the Siemens Fusesaver helps protect your competitive edge.
The first saved fuse pays the installation costs, the second saves your money
In a typical distribution network, the average outage duration per year (SAIDI) is within the range of hours per lateral line**.
Installing a Siemens Fusesaver can reduce this duration to an absolute minimum, saving you thousands of dollars every year.

*) Return on Investment
**) Also referred to as lateral lines, T-off or T-taps

Siemens HG 11.43 2013 35

For configuration of your
Siemens Fusesaver and Remote Control Unit 3AD8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3 A D n n n n n n n n n n n n n Z
See page 27
See page 27
See page 27
See page 27

See page 27
See page 27
See page 27
See page 27
See page 27

See page 27
See page 27
See page 27
See page 27

See page 7

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Published by and copyright 2013:
Siemens AG
Infrastructure & Cities Sector
Wittelsbacherplatz 2
80333 Munich, Germany

Siemens AG
Infrastructure & Cities Sector
Low and Medium Voltage Division
Nonnendammallee 104
13629 Berlin, Germany
www.siemens.com

All rights reserved.

If not stated otherwise on the individual pages of this
catalog, we reserve the right to include modifications,
especially regarding the stated values,
dimensions and weights.

Drawings are not binding.

All product designations used are trademarks or
product names of Siemens AG or other suppliers.
If not stated otherwise, all dimensions in this
catalog are given in mm.

Subject to change without prior notice.

The information in this document contains general
descriptions of the technical options available, which
may not apply in all cases. The required technical
options should therefore be specified in the contract.

For more information, please contact our Order No. IC1000-K1511-A431-A1-7600

Customer Support Center. Printed in Germany
Phone: +49 180 524 84 37 KG 09.13 3.0 38 En
Fax: +49 180 524 24 71 7400 / 45907 W
(Charges depending on provider) Printed on elementary chlorine-free bleached paper.
E-mail: support.ic@siemens.com