Grupo Herramienta de Reparacion de Cadenas

D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 E...
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Bienvenido: r120wxm
Producto: TRACK-TYPE TRACTOR

Modelo: D10T TRACK-TYPE TRACTOR RJG
Configuracin: D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 Engine
Manual de Operacin de Herramientas

100T Track Repair Group{0374, 0599, 0700, 0729, 4169, 4170}
Nmero de medio -NEHS1249-00 Fecha de publicacin -24/08/2015 Fecha de actualizacin -26/08/2015
i06269195
100T Track Repair Group{0374, 0599, 0700, 0729, 4169, 4170}

SMCS - 0374; 0599; 0700; 0729; 4169; 4170
Excavator: All
Track-Type Tractor: All
Introduction
Important Safety Information
Illustration 1 g02139237
Think Safety
Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic
safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 2/8/2017
D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 E... Pgina 2 de 28
before an accident occurs. A person must be alert to potential hazards. This person should also have the
necessary training, skills, and tools to perform these functions properly.
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could
result in injury or death.
Do not operate or perform any lubrication, maintenance, or repair on this product until you have read
and understood the Tool Operating Manual.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as
"DANGER", "WARNING", or "CAUTION". The Safety Alert "WARNING" label is shown below.
A non-exhaustive list of operations that may cause product damage are identified by "NOTICE" labels on
the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure,
work method, or operating technique that is not recommended by Caterpillar is used, the operator
must be sure that the procedures are safe. The operator must also be sure that the product will not be
damaged or made unsafe by any unspecified procedures.
The information, specifications, and illustrations in this publication are based on information that was
available at the time that the publication was written. The specifications, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service that
is given to the product. Obtain the complete and most current information before you start any job.
When replacement parts are required for this product Caterpillar recommends using Caterpillar
replacement parts or parts with equivalent specifications including, but not limited to, physical
dimensions, type, strength, and material.
Literature Information
This manual contains safety information, operation instructions and maintenance information and should be
stored with the tool group
Some photographs or illustrations in this publication may show details that can be different from your
service tool. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your service
tool, which are not included in this publication.
Whenever a question arises regarding your service tool or this publication, consult Dealer Service Tools
(DST) for the latest available information.
Safety Section
The Safety Section lists basic safety precautions.
Read and understand the basic precautions listed in the Safety section before operating or performing
maintenance and repair on this service tool.
General Information Section
The General Information Section describes tooling functions and features. The section provides useful
information on individual parts, additional tooling, and resources.
Operation Section
The Operation Section is a reference for the new operator and a refresher for the experienced operator.
Photographs and illustrations guide the operator through correct procedures for using the tool group.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator
gains knowledge of the service tool and the tools capabilities.
Maintenance Section
The Maintenance Section is a guide to tool inspection, cleaning, storage, and tool disposal
Service Parts Section
The Service Parts Section is a reference for parts identification and available part numbers.
Safety Icon Nomenclature
Personal Protection/Important Information
Personal Protection/Important Information
Prohibited Action
No Smoking
Hazard Avoidance
Crushing Hazard (foot)
Crushing Hazard (hand)
Pinch Point
Fire Hazard
Electrical Shock - Hazard
Fire Hazard
Safety Section
At operating temperature, the hydraulic tank is hot and under pressure.
Hot oil and components can cause personal injury. Do not allow hot oil
or components to contact skin.
Remove the filler cap only when the engine is stopped, and the filler cap
is cool enough to touch with your bare hand. Remove the filler cap
slowly in order to relieve pressure.
Personal injury or death can result from escaping fluid under pressure.
Escaping fluid under pressure, even a very small pin-hole size leak, can
penetrate body tissue and cause serious injury and possible death. If
fluid is injected into your skin, it must be treated immediately by a
doctor familiar with this type of injury.
Always use a board or cardboard when checking for a leak.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Introduction
2014 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use
of this document or the proprietary processes therein without permission may be violation of intellectual
property law. This Tool Operating Manual contains information to allow a dealer to operate the 100T Track
Repair Group and service typical track groups except for SystemOne. Do not use this Track Repair Group to
service SystemOne link assemblies without the proper tooling. Refer to Reuse and Salvage Information to
determine when to repair and when to replace track group components. Every effort has been made in order
to provide the most current information that is known to Caterpillar. Continuing improvement and
advancement of product design might cause changes to product that is not included in this publication. This
Tool Operating Manual must be used along with the latest technical information that is available from
Caterpillar. See the Referenced Publications below. For questions or additional information concerning this
guideline, submit a form for feedback in the Service Information System. In order to address an urgent issue,
use the following resources in order to communicate your request to Caterpillar Repair Process Engineering:
Cat Dealer Technical Communicator Dealer Solution Network Caterpillar Technical Representative
Knowledge Network
Additional Contact Information
For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at:
USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
Summary
This guideline provides the procedure for removal and installation of track pins to repair or replace dry joints
in the shop or field. Note: The procedure in this guideline repairs the damaged track joint on the ground not
on the machine.
References
Refer to the Operation and Maintenance Manual for your equipment. Additional Information may be found
in:
Table 1
NENG2500 Dealer Service Tools Catalog
PECP3003 Undercarriage Parts Sales Kit
PEPK9400 Custom Track Service
REHS2586 Field Service for Positive Pin Retention 2 (PPR 2)
SEBF8566 Track Data Charts
SEBF8599 Undercarriage Reconditioning Guide
SEBF8612 Field Service for Positive Pin Retention Track
SEBF8613 Field Service for Sleeve Bearing Track
SEHS8881 Repair Procedure For Quad Track
SEHS8957 Field Servicing Procedure for Non-Positive Pin Retention Sealed and Lubricated Track
Literature Information
This manual should be stored with the 492-1988 Track Repair Group. It contains information regarding
safety, operation, and maintenance. Some photographs or illustrations in this publication show details that
can be different from your service tool. Guards and covers might have been removed for illustrative
purposes. Continuing improvement and advancement of product design might have caused changes to your
service tool which are not included in this publication. Read, study, and keep this manual with the Track
Repair Group. Whenever a question arises regarding your service tool or this publication, consult your Cat
dealer for the latest available information.
Safety Signs and Labels
There are several specific safety signs on this product. The exact location of the hazards and the description
of the hazards are reviewed in this section. Please become familiarized with all safety signs.
Make sure that all of the safety signs are legible. Clean the safety signs or replace the safety signs if you
cannot read the words. Replace the illustrations if the illustrations are not legible. When you clean the safety
signs, use a cloth, water, and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety
signs. Solvents, gasoline, or harsh chemicals could loosen the adhesive that secures the safety sign. Loose
adhesive will allow the warning sign to fall.
Replace any safety sign that is damaged or missing. If a safety sign is attached to a part that is replaced,
install a safety sign on the replacement part. Any Cat dealer can provide new safety signs.
Read the Safety section to completely understand the warnings.
The decal above warns about high pressure.
The decal above warns against operating the tool without the guard in place and is located on top of the
guard and the bolster. Read the Safety Section completely in order to understand the warnings.
The decal above warns against hearing and eye damage and is located on top of the tool case. Read the
Safety Section to completely understand the warnings.
This decal warns against bodily injury if the tool is operated without fully reading and understanding this
and other related manuals. The decal is located on top of the tool case.
The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented. Operations that may cause product damage are identified by "NOTICE" labels on the product and
in this publication. Caterpillar cannot anticipate every possible circumstance that might involve a potential
hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool,
procedure, work method, or operating technique that is not specifically recommended by Caterpillar is not
used, you must satisfy yourself that it is safe for you and for others. You should ensure that the product will
not be damaged or be made unsafe by the operation, lubrication, maintenance, or repair procedures that you
choose. The information, specifications, and illustrations in this publication are based on information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can affect
the service that is given to the product. Obtain the complete and most current information before you start
any job.
D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27... Pgina 10 de 28
When replacement parts are required for this product, Caterpillar recommends using Caterpillar replacement
parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength,
and material. Do not weld on the tool components. Welding can reduce the strength of the tool and cause
failures resulting in explosively ejected parts. Failure to heed this warning can lead to premature failures,
product damage, personal injury, or death.
Safety
To avoid personal injury or death, carefully read and understand all instructions before attempting to operate
any equipment or tools. Do not operate or work on a machine unless you read and understand the
instructions and warnings in this and all other applicable manuals. Contact Dealer Service Tools for
replacement manuals. Proper care is your responsibility. Always follow all State and Federal health and
safety laws and/or local regulations.
To prevent possible damage to your hearing, always wear ear protection when using this tool and/or working
around noise generating tools. To avoid eye injury, always wear protective glasses or face shield. Make sure
no one can be injured by flying objects or debris when using tools or working on a component.
Do not place any part of your hand or body between the hydraulic cylinder or tooling and the track chain.
The track repair group uses pressures up to 700 bar (10,000 psi) which will cause bodily injury (crushing).
The hydraulic system can be pressurized to 700 bar (10,000 psi). Make sure that all hydraulic pressure has
been relieved before disconnecting hoses or servicing the unit. Personal injury can result from removing
hoses or quick disconnect fittings in a pressure system. Failure to relieve pressure can cause personal injury.
Do not disconnect or remove hoses or fittings until all pressure in the system has been relieved.
General Hazard Information
This unit is designed for a maximum pressure of 700 bar (10,000 psi). Use care when this unit is connected
to a portable hydraulic supply. Do not exceed the maximum pressure ratings. Overloading causes equipment
failure and possible personal injury. Do not connect this unit to a pump or power supply with a higher
pressure rating. Check high pressure hydraulic hoses carefully. DO NOT use your bare hand to check for
potential leaks. Always use a board or cardboard when checking for a leak. Escaping hydraulic fluid under
pressure, even a pinhole size leak, can penetrate body tissue, causing serious injury and possible death. If
fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.
To prevent personal injury or even death from ejected parts or flying objects, never remove guards during
operation of the track repair group. Never remove guards when the tool is under pressure.
Personal Protection
Wear proper personal protective gear, such as gloves, when operating hydraulic equipment or working
around the track link assembly. Wear protective shoes when handling, installing, or removing this track
links, track repair group, or tooling. Personal injury can result from falls. DO NOT leave tools, hoses, or
components lying around the work area. Sharp corners or burrs on track links, or sharp threads on track
bolts, can cause cuts. Wear gloves for protection when handling sharp objects. Personal injury can result
from slips. Clean up all spilled fluids immediately. The track repair group is heavy and can cause back injury
if not handled properly. Use a crane or other lifting device to move the track repair group as needed. To
prevent personal injury, avoid pinch points when assembling the tool and/or when positioning the tool onto
the track. The portable track press weighs enough to cause personal injury if dropped onto your hand or foot.
Always wear protective shoes and use care when handling the unit. Know how to safely shut-off the
hydraulic power supply (energy source). If an emergency situation occurs, immediately shut down and lock
out the equipment.
Inspection
Inspect all components of this tool before each use. Check for damage or wear on any part. Replace all
damaged or worn parts immediately. Do not reuse bent or deformed threaded components. Failure of these
parts may produce flying objects, which could result in serious injury or even death. Refer to the "Inspection
Guide" in this manual for additional inspection information.
Hydraulic Power Supply (Energy Source)
Hydraulic equipment must only be serviced by a qualified hydraulic technician. For repair service, contact
Dealer Service Tools.
This unit is designed to work with a hydraulic power supply (energy source) equipped with a 700 bar
(10,000 psi) maximum pressure relief valve and hoses rated for that working pressure. The hydraulic power
supply should be compliant with European Union Directives and Requirements. Refer to Cat NENG2500
Tools and Shop Products Guide for possible power supply units.
The hydraulic system can be pressurized to 700 bar (10,000 psi). Make sure that all hydraulic pressure has
been relieved before disconnecting the hoses. Personal injury can result from removing hoses in a pressure
system. Failure to relieve pressure can cause personal injury. Do not disconnect or remove hoses or fittings
until all pressure in the system has been relieved (zero pressure).
Pressure can be trapped in a hydraulic system. Trapped pressure can cause sudden machine movement or
attachment movement. Use caution if you disconnect hydraulic lines or fittings. High-pressure oil that is
released can cause a hose to whip while oil is spraying. Relieve all pressure before any lines, any fittings, or
any related items are disconnected or removed.
High-pressure hoses [700 bar (10,000 psi) maximum pressure], are required to be used with this Track
Repair Group. Connect the Track Repair Group to a recommended hydraulic power supply.
457-0818 Hydraulic Power Supply (115V - 5 Gal Tank) 457-0819 Hydraulic Power Supply (230V - 5 Gal
Tank)
Table 2
Type of Oil Cat HYDOTM 10W Oil
Maximum hydraulic pressure 700 bar (10,000 psi)
Maximum pump flow:
1st stage 350 in3/min@ 100 psi
2nd stage 60 in3/min @10,000 psi

Recommended operating oil temp 104 to 300 C (40 to 150 F)
Fluid Penetration
Check hoses carefully. Tighten all connections to the recommended torque. When you check for a leak, use
a board or cardboard. Fluid penetration can cause serious injury and possible death. Leaking fluid that is
under pressure can penetrate body tissue. Fluid penetration can cause serious injury and possible death. Pin
hole leaks can cause severe injury. If fluid is injected into your skin, you must obtain treatment immediately.
Seek treatment from a doctor that is familiar with this type of injury.
Oils
At operating temperature, the hydraulic power supply is hot. Hot oil and components can cause personal
injury. Do not allow hot oil to contact the skin.
Oil Cleanliness
Always place dust caps onto quick-disconnect fittings when the unit is not in use to helps prevent
contamination of the hydraulic power supply and related components.
Hoses
Avoid damaging hydraulic hoses. Avoid sharp bends and kinks when routing hydraulic hoses. Using a bent
or kinked hose will cause severe back-pressure. Sharp bends and kinks will internally damage the hose,
leading to premature hose failure resulting in personal injury. Do not drop heavy objects on hoses. Do not
bend high-pressure lines. Do not strike high-pressure lines. Do not install bent hoses. Do not install damaged
hoses. Keep this unit and high-pressure hoses away from flames and excessive heat. Excessive heat will
soften packings and seals, resulting in fluid leaks. Heat also weakens hose materials and packings. For
optimum performance, do not expose equipment to temperatures of 65C [150F] or higher. Protect hoses
and cylinders from weld spatter. Do not handle pressurized hoses. Escaping oil under pressure can penetrate
the skin, causing serious injury. If oil is injected under the skin, see a doctor immediately. Never operate
equipment with a known malfunction or leak.
Containing Fluid Spillage
Care must be taken in order to ensure that hydraulic oil is contained during installation and removal of hoses.
Be ready to collect the oil before removing any hoses. Obey all local regulations for the disposal of liquids.
Operation
492-1988 Track Repair Group (100T) General Information
The 492-1988 Track Repair Group and related tooling allows qualified service personnel to remove or install
track pins into track link assemblies on track chain. This group can be used in the shop or in the field. Each
track size and type requires specific track tooling. To avoid personal injury or death, carefully read and
understand all instructions in this and all other applicable manuals before attempting to operate this tool.
This tooling should never be used for any other application other than the intended use of removing and
installing track pins. Using this tooling for any other purpose can result in serious injury or even death.
This Track Repair Group is compliant to the European Union Directives and Requirements. The required
Declaration of Conformity document is included in this manual.
Note: The sound level of this tool without hydraulic supply does not exceed 70 dB(A). However, the actual
sound levels, when in use, can be much higher depending on the hydraulic power supply and track-generated
noise during pressing.
Unpack and Inspect
Remove the lid from the top of the shipping crates by removing the screws in the top panel. Remove and
inspect the flexible guard lying on the top tool tray. Remove blocking from the crate. Inspect for missing or
damaged parts. Remove any protective film from the guard to create an unobstructed view.
Setup
Connect the hydraulic power supply to the cylinders using the hose group. Make sure Hose A is connected to
Cylinder Port A, and Hose B is connected to Cylinder Port B. Remove all trapped air from the high-pressure
hoses and cylinders by fully extending and retracting the cylinders several times. Connect the two high-
pressure hydraulic hoses the cylinders. Power Supply ports are labeled with an "A" and "B". Make sure that
the correct hose is connected to the corresponding port.
Note: Make sure that all connections are clean and tight. Connect hose assembly to the hydraulic power
supply (energy source).
492-1988 Track Repair Group (100T) Nomenclature
Table 3
Item Part No. Description
1 492-1989 Back Plate Assembly-Bolster
2 492-1992 Rod
3 492-1993 Front Plate
4 492-1991 Nut Guard
5 458-2118 Catch Basket
6 458-2119 Handle
7 458-2120 1-3/8 Acme Nut
8 492-1990 Lexan Guard Assembly
9 478-4034 Hydraulic Cylinder (150T)
10 395-1100 Lifting Eyebolt Assembly
11 493-0804 Threaded Adapter
12 ------- Shaft Collar
13 ------- Spring
Contact Tooling
NOTICE
Do not try to repair track without the proper tooling. Damage to the
track or tooling could result. Each size and type of track requires
specific track tooling. Refer to Undercarriage Reconditioning Guides
for the proper tooling to be used.
Do not strike the tooling or any components with a hammer or other

similar hand tool when it is pressurized. Failure to follow this
recommendation could result in tool failure causing ejected parts,
which will result in personal injury or death. Never operate the unit if
the guards are cracked or damaged. Immediately replace damaged
parts with a new Caterpillar parts.
Shown above, is a general guide to help identify the different contact tooling that may be required.
Removal of Track Pin
NOTICE
See Reference Documents section for additional process documentation

regarding reuse and salvage of components.
NOTICE
Extreme care should be taken to prevent the bushing from contacting

the seal lips as the joint is brought into alignment. Sharp corners on
the edge of the bushing can cut the seal lips resulting in a leak and a
dry joint.
Pinch Point
1. Use a CE Compliant Load Positioner Group to suspend the track repair group. Load Positioners make
it easier to handle the track repair group.
2. Use wooden blocks to provide clearance for the Track Repair Group. Place the blocking perpendicular
to and below the bottom of the track link assembly. Blocking height should be so that the center line
of the pin is at or slightly below the center of the hydraulic cylinder rod. Center line of the Track
Repair Group is 181.0 mm (7.13") above the bottom of the Track Repair Group.
3. Remove the Acme threaded nuts (7) and Back Plate (1) from the track repair group.
4. Install correct forcing pin (A) by threading it completely onto the threaded adapter (11). Failure to
thread the forcing pin completely onto the adapter may cause deformation of the threads and make it
difficult to remove. The forcing pin must be slightly smaller in diameter than the track pin in order to
pass through the pin boss of the link to fully disassemble the track pin.
5. Use a Load Positioner to locate the Track Repair Group so that the tie rods are above and below the
link assembly that is to be serviced.
6. Connect the hydraulic lines to the Track Repair Group. The hose from valve port "A" (Extend) must
be attached to the piston end of the hydraulic cylinder. The hose from valve port "B" (Retract) must be
attached to the quick coupler that is on the rod end of the cylinder. Connect the hydraulic lines to the
Track Repair Group. The hose from valve port "A" (Extend) must be attached to the piston end of the
hydraulic cylinder. The hose from valve port "B" (Retract) must be attached to the quick coupler that
is on the rod end of the cylinder. Connect the hydraulic lines to the Track Repair Group.
7. Set proper pressures on the hydraulic power supply. Only use minimum pressure required to perform
the disassembly process. Excessive pressure could lead to damage to contact tooling or the link
assembly.
8. Install the correctly sized Pin Receiver (C) into the Back Plate (1). Magnets are permanently installed
into the Back Plate to help retain the Pin Receiver. Inside diameter of the Pin Receiver (C) must be
larger than the track pin being removed.
9. Install Back Plate (1) onto the ends of the all of the Tie Rods (2) and secure with ACME Nuts (7) that
are hand tightened only.
10. Carefully align Tooling (A) and Tooling (C) on the track link assembly. Carefully align the center line
of the track pin with the tooling.
11. Install the Top Guard Assembly, Nut Guard (4) and Pin Basket (5) onto the Back Plate (1). Extend the
ram and assembled tooling slowly until the track pin is trapped between the Forcing Pin and the
Removal Adapter. Slowly extend the cylinder rod to push the track pin completely through the
opposite side link and into the pin basket. Once track pin has been removed, remove the pin basket.
Basket cannot be removed unless pin has been pressed through the pin boss of the opposite side link.
12. As the cylinder is retracted, insert Alignment / Pilot Pins (B) through the pin bosses of both the Right
Hand and Left Hand links.
13. Repeat the process to remove additional track pins as needed to perform service.
Track Pin Installation
1. Use the 6V-3160 Double Acting Cylinder between the raised links to spread the links apart. Rotate the
mating links to the full extent of the upward arc. Carefully align the bushing with the seals and lower
the hoist to position the link airs together, at the same time. Allow the joint to fold together.
2. After the two link pairs are in alignment, install a guide pin. Release the hydraulic pressure and
remove the 6V-3160 Double Acting Cylinder.
3. Lubricate the new stopper with light weight oil and install the stopper in the pin end.
4. Use a CE Compliant Load Positioner Gp. to suspend the track repair group. A Load Positioner will
make it easier to handle the track repair group.
5. Use wooden blocks to provide clearance for the Track Repair Group. Place the blocking perpendicular
to and below the bottom of the track link assembly. Blocking height should be so that the center line
of the pin is at or slightly below the center of the hydraulic cylinder rod. Center line of the Track
Repair Group is 181.0 mm [7.13"] above the bottom of the Track Repair Group.
6. Remove the Acme threaded nuts (7) and Back Plate (1) from the track repair group
7. Install the new track pin with the cross hole towards the wear surface of the links, and position the pin
with the oil hole facing the same side of the track as the other pins.
8. Align Track Pin, the tooling with the links as close as possible. Press the pin into the link pin bores.
9. Do not remove the guide pin from the link bore until the guide pin is pushed out completely. Once the
pin is installed completely, increase the hydraulic pressure to the proper assembly force. This pressure
ensures that the joint is properly assembled to "ZERO" end play.
10. Pin projection is set by the counter bore in the Piston Rod Cap. Remove all foreign material such as
burrs and cold-flowed material from the counter bore and the pin boss of the links.
11. Move the tooling to the second joint and install the track pin, following the same procedure.
12. Remove the track repair group.
Maintenance and Repair

Inspect all component of this tool before each use. Check for damage or wear on any part. Replace all
damaged or worn parts immediately. Do not reuse bent or deformed threaded components. Failure of these
parts may produce flying objects, which could result in serious injury or even death.
Refer to the "Inspection Guide" in this manual for additional inspection information.
Table 4
Inspection Guide
Item Visual Inspection Possible Solution
Replace plate if cracks are found
Plates Check for cracks
Tie Rods Check threads for damage or galling Replace any damaged bolts
ACME Threaded Check nut for damage or galling, cracks, or other
Replace any damaged nuts
Nuts damage
Replace any damaged hoses
Inspect all hoses for damage, cracks, or abrasions

to the outer covering, and/or leaks
Hydraulic Hoses Fittings are not damaged, displaced, or leaking
Wire shields are exposed
Replace any damaged hoses
Outer coverings are ballooning
Flexible part of the hoses are kinked
Replace fittings
Hydraulic
Check for leakage Repair Cylinder Seals
cylinders
Replace the cylinder
Contact tooling If damage is found, replace the
Inspect the tooling for excessive wear or cracks
tooling
Guard is securely held in place. Check for cracks Replace the window if any of
Safety Guard
or discoloration of plastic these conditions are found
Ensure tightness Tighten
Ensure correct bolt (threaded stud) size, quality,
Replace Lifting Eyes
and length
The plane area of the eyebolt must properly flat
down on the work piece.
The lifting point should be complete Replace Lifting Eyes
The working load limit and manufacturers stamp
should be clearly visible
Lifting Eyes
Deformation of the component parts such as
body, load ring, and threaded stud
Mechanical damage, such as notches, particularly
in high stress areas.
Wear should be no more than 10% of cross
sectional diameter
Evidence of corrosion or cracks Replace Lifting Eyes
Damage to the bolt and/or thread Replace Lifting Eyes
Parts
When replacement parts are required for this product, Caterpillar recommends using Caterpillar replacement
parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength,
and material. Failure to heed this warning can lead to premature failures, product damage, personal injury, or
death.
Note: Current tools are found in the Dealer Service Tool Catalog NENG2500.
Troubleshooting Chart
Table 5
Troubleshooting Chart
Problem Possible Cause Possible Solution
Check oil level. If oil level is correct,
Hydraulic power source
fix or repair hydraulic power source.
malfunctioning
Hydraulic force not applied by
cylinders Hydraulic leak Repair leak
Quick disconnect fitting is Completely connect or seat the
not completely seated fitting
Damaged threads Replace threaded items
Parts of tool will not assemble
Check part numbers Use correct part numbers
Misaligned tooling Align tooling
Tool is operated at full operating Check condition of link Replace link
pressure but link does not
disassemble Damaged threads Replace link
Worn contact tool Replace threads
Hydraulic leakage Leaky cylinders Replace cylinder
Leaky hoses Replace hose
Leaky fittings Tighten or replace
Viewing window is not clear Age or chemical damage Replace viewing window
Declaration of Conformity
Note
Current tools are found in the Dealer Service Tool Catalog NENG2500.
Copyright 1993 - 2017 Caterpillar Inc. Wed Feb 8 13:35:04 UTC-0400 2017
Todos los derechos reservados. r120wxm
Red privada para licenciados del SIS.

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D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 E...

Producto: TRACK-TYPE TRACTOR

Manual de Operacin de Herramientas

100T Track Repair Group{0374, 0599, 0700, 0729, 4169, 4170}

The Safety Section lists basic safety precautions.

General Information Section

Service Parts Section

Safety Icon Nomenclature

Personal Protection/Important Information

Personal Protection/Important Information

Crushing Hazard (foot)

Crushing Hazard (hand)

Electrical Shock - Hazard

At operating temperature, the hydraulic tank is hot and under pressure.

Always use a board or cardboard when checking for a leak.

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

Additional Contact Information

USA: 1-800-542-8665, Option 1

Safety Signs and Labels

Read the Safety section to completely understand the warnings.

The decal above warns about high pressure.

General Hazard Information

Hydraulic Power Supply (Energy Source)

1st stage 350 in3/min@ 100 psi

2nd stage 60 in3/min @10,000 psi

Containing Fluid Spillage

Unpack and Inspect

492-1988 Track Repair Group (100T) Nomenclature

Do not strike the tooling or any components with a hammer or other

Removal of Track Pin

See Reference Documents section for additional process documentation

Extreme care should be taken to prevent the bushing from contacting

Track Pin Installation

12. Remove the track repair group.

Maintenance and Repair

Inspect all hoses for damage, cracks, or abrasions

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