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Powermonitor 3000
Inside. . .
Important User Information .................................................................................. 2
European Communities (EC) Directive Compliance .............................................. 3
Using This Installation Instruction........................................................................ 4
Safety Considerations........................................................................................... 6
Product Description............................................................................................... 7
Master Module ..................................................................................................... 8
Display Module................................................................................................... 10
LED Indicators ..................................................................................................... 11
Quick Start Guidelines ........................................................................................ 14
Installation .......................................................................................................... 14
System Accuracy Considerations ....................................................................... 16
Wiring ................................................................................................................. 18
Wiring Diagrams................................................................................................. 22
Communication Wiring ....................................................................................... 37
Maintenance....................................................................................................... 48
Catalog Number Explanation.............................................................................. 52
Dimension Drawings........................................................................................... 53
Technical Specifications ..................................................................................... 57
Important User Information Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this
control equipment must satisfy themselves that all necessary steps
have been taken to assure that each application and use meets all
performance and safety requirements, including any applicable laws,
regulations, codes and standards.
The illustrations, charts, and layout examples shown in this guide are
intended solely for purposes of example. Since there are many
variables and requirements associated with any particular installation,
Allen-Bradley does not assume responsibility or liability (to include
intellectual property liability) for actual use based upon the examples
shown in this publication.
!
Attention statements help you to:
identify a hazard
avoid a hazard
recognize the consequences
Allen-Bradley, Powermonitor 3000, RSPower32, RSEnergyMetrix, SLC 500 ControlLogix and RSLinx are trademarks and PLC-5 is a
registered trademark of Rockwell Automation.
DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA).
Ethernet is a registered trademark of Digital Equipment Corporation, Intel and Xerox Corporation.
Belden is a trademark of Belden Inc.
European Communities (EC) If this product has the CE mark, it is approved for installation within
the European Union and EEA regions. It has been designed and tested
Directive Compliance to meet the following directives.
EMC Directive
Table 2
Abbreviation Term
AWG American Wire Gage
CSA Canadian Standards Association
CT Current Transformer
DM Display Module
EMI Electromagnetic Interference
ID Identification
IEC International Electrotechnical Commission
LED Light Emitting Diode
NEMA National Electrical Manufacturers Association
PLC Programmable Logic Controller
PT Potential Transformer
(Also known as VT in some countries)
RAM Random Access Memory
RFI Radio Frequency Interference
R I/O Remote Input/Output
RMS Rootmeansquare
SLC Small Logic Controller
SPDT Single Pole Double Throw
UL Underwriters Laboratories
VA Voltampere
VAR Voltampere Reactive
Safety Considerations
Only qualified personnel, following accepted safety
ATTENTION
procedures, should install, wire and service the
Powermonitor 3000 and its associated components.
Other Warnings
Product Description The Bulletin 1404 Powermonitor 3000 is uniquely designed and
developed to meet the needs of both producers of and users of
electric power. A Powermonitor 3000 system consists of:
Configuration
Although the Powermonitor 3000 ships from the factory with default
settings, you will need to configure it for your particular requirements.
You may configure the Powermonitor 3000 using the optional Display
Module. Alternately, you may use an external device or application to
write configuration, operational parameters and commands to the
Master Module through its native or optional communications port.
Refer to the Powermonitor 3000 User Manual, publication
1404-UM001A-EN-P for additional detail.
Communications
Terminal Blocks
LED Indicators
RS-485 (Native)
Communications Port
Auxiliary
Powermonitor
wermonitor 3000 Powermonitor
wermonitor 3000 Powermonitor
wermonitor 3000 Powermonitor
wermonitor 3000
Port (not
used)
Display Module The Bulletin 1404 Display Module is an optional user interface device.
The Display Module provides the most economical and simplest
method for setting up and configuring the Master Module for
operation.
The Display Module has a highly visible, two-line LED display and
four operator buttons with tactile feedback. Use the buttons and
display to navigate through a series of menus for configuration,
commands and data display.
The Display Module is shipped with a 3-meter (10 ft) long, shielded
4-pair cable that provides power and serial communications between
the Master Module and the Display Module. The Display Module fits
into a standard ANSI four inch analog meter cutout for panel
mounting. Only one Display Module may be connected to a Master
Module, although you may use one Display Module to configure and
monitor any number of Master Modules; one at a time.
LED Indicators The Powermonitor 3000 is equipped with six bi-color light emitting
diodes (LEDs) arranged as shown in Figure 3.
Flashing Green
The Powermonitor 3000 is not transmitting
any data onto the RS-232 bus
The Powermonitor 3000 is transmitting
data.
Quick Start Guidelines The Powermonitor 3000 may be used in many electric power
monitoring and control systems. Whether your Powermonitor 3000 is
a complete power and energy monitor or a component in a plant- or
enterprise-wide energy management system, there are a few basic
steps to follow to make your unit operational.
Installation Only qualified personnel should install, wire, service and maintain this
equipment. Refer to and follow the safety guidelines found starting at
page 6 and pay attention to all warnings and notices in these
instructions.
Mount the Master Module so that the metal grounding clips on the
bottom of the mounting feet make direct contact with the enclosure
mounting panel. If the mounting panel is painted, scrape or sand the
paint down to bare metal. Use star washers to assure good long-term
electrical contact with the mounting panel. Ensure that the mounting
panel is properly connected to a low-impedance earth ground.
System Accuracy User supplied potential transformers (PTs) and current transformers
(CTs), as well as wiring from the CTs to the Powermonitor, may
Considerations reduce the accuracy of your Powermonitor 3000 system. The quality
of the Powermonitor 3000s measurements can be no better than the
quality of the signals presented to its input terminals. It is the users
responsibility to select transformers that are adequate for the desired
metering accuracy.
PTs and CTs may introduce errors in three areas: ratio errors, phase
errors, and bandwidth errors.
Ratio Errors
Phase Error
The phase error of both PTs and CTs are also affected by the power
factor of the load on the secondary. For best accuracy, loads should
be resistive, with PT loads as high as possible and CT loads as low as
possible.
Bandwidth Error
Wiring
Only qualified personnel, following accepted safety
ATTENTION
procedures, should install, wire and service the
Powermonitor 3000 and its associated components.
Terminal Blocks Wire Sizes and Screw Torques - Observe all wire lug
sizes and screw torques. Refer to Technical Specifications on page 57.
IMPORTANT You may install either two or three CTs for any of the
Delta or Open Delta wiring or voltage modes. Refer
to Figure 11, Figure 13, or Figure 16 for wiring of a 2
CT configuration. Whether there are two or three CTs
in a circuit does not affect the voltage wiring. Refer
to the User Manual, publication 1404-UM001A-EN-P.
L1 L2 N
Fuse
Fuse
Powermonitor 3000
MASTER
MODULE
Customer Supplied Y
CT Shorting Switch or R14
L1
Test Block K
R11 (+)
L2
Z (-)
R12
GRD
N/C N/C
V1
I1+
I1- V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
Customer
Load Chassis
Ground
Line
Voltage Mode = Single Phase
L1 L2 N
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K (+)
R11
L2
Z (-)
R12
GRD
N/C N/C
V1
I1+
I1- V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
R14 R11 R12 Y K Z
Customer
Load Chassis
Ground
Line
Voltage Mode = Wye
L1 L2 L3 N
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K (+)
R11
L2
Z (-)
R12
GRD
N/C N/C
V1
I1+
I1- V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
R14 R11 R12 Y K Z
Customer
Chassis
Load
Ground
Line
Voltage Mode = Wye
L1 L2 L3 N
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
L1
Test Block K (+)
R11
L2
Z (-)
R12
GRD
N/C N/C
V1
I1+
I1- V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
R14 R11 R12 Y K Z
Customer
Chassis
Load Ground
Line
Voltage Mode = Wye
L1 L2 L3
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
CT Shorting Switch or Y
R14
Test Block L1
K (+)
R11
L2
Z (-)
R12
GRD
N/C N/C
V1
I1+
I1- V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
R14 R11 R12 Y K Z
Customer
Chassis
Load
Ground
Line
Voltage Mode = Wye
L1 L2 L3
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
L1
Test Block K (+)
R11
L2
Z (-)
R12
GRD
N/C N/C
V1
I1+
I1- V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
R14 R11 R12 Y K Z
Customer
Chassis
Load
Ground
Figure 10 3-Phase 3-Wire Delta with Three PTs and Three CTs Wiring Diagram
Line
Voltage Mode = Delta 3 CT
L1 L2 L3
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K
R11 (+)
L2
Z (-)
R12
GRD
N/C N/C
I1+ V1
I1-
V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
Customer
Load Chassis
Ground
Figure 11 3-Phase 3-Wire Delta with Three PTs and Two CTs Wiring Diagram
L1 L2 L3
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K
R11 (+)
L2
Z (-)
R12
GRD
N/C N/C
I1+ V1
I1-
V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
Customer
Load Chassis
Ground
Figure 12 3-Phase 3-Wire Open Delta with Two PTs and Three CTs Wiring Diagram
L1 L2 L3
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K
R11 (+)
L2
Z (-)
R12
GRD
N/C N/C
I1+ V1
I1-
V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
Customer
Load Chassis
Ground
Figure 13 3-Phase 3-Wire Open Delta with Two PTs and Two CTs Wiring Diagram
L1 L2 L3
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K
R11 (+)
L2
Z (-)
R12
GRD
N/C N/C
I1+ V1
I1-
V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
Customer
Load Chassis
Ground
Figure 14 3-Phase 3-Wire Grounded L2(B) Phase Open Delta Direct Connect with
Three CTs Wiring Diagram(Systems < 600 Volts Nominal L-L)
L1 L3
Distribution
Ground
Fuse
Fuse
Voltage must not
exceed 347 Volts L-L
(otherwise, step down
transformers are required).
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K
R11 (+)
L2
Z (-)
R12
GRD
N/C N/C
I1+ V1
I1-
V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
Customer
Chassis
Ground
Load
Figure 15 3-Phase 3-Wire Delta Direct Connect with Three CTs Wiring Diagram
(Systems < 600 Volts Nominal L-L)
L1 L2 L3
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
Y
CT Shorting Switch or R14
Test Block L1
K
R11 (+)
L2
Z (-)
R12
GRD
N/C N/C
I1+ V1
I1-
V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
Customer
Chassis
Load Ground
Figure 16 3-Phase 3-Wire Delta Direct Connect with Two CTs Wiring Diagram
(Systems < 600 Volts Nominal L-L)
Line
Voltage Mode = Direct Delta 2 CT
L1 L2 L3
Fuse
Fuse
Fuse
Powermonitor 3000
MASTER
Customer Supplied MODULE
CT Shorting Switch or Y
Test Block R14
L1
K (+)
R11
L2
Z (-)
R12
GRD
N/C N/C
V1
I1+
I1- V2
I2+
I2- V3
I3+
I3- N
I4+
I4-
R14 R11 R12 Y K Z
Customer
Load Chassis
Ground
Control Power
N.O.
Powermonitor 3000 Contact
Y
MASTER MODULE Table 9
R14 N.O.
S1 Contact
L1
R11
K
(+) S2 Parameter Condition 1 Condition 2
L2 SCOM
Z (-)
R12
GRD
Applied resistance verses 3.5K Ohms or less = ON 5.5K Ohms or greater = Off
N/C
N/C
status state
V1
I1+ DISPLAY
I1- MODULE
V2
I2-
I2+
V3
Isolation Voltage 500V status input to case; 500V status input to
I3+
N
internal digital circuitry.
I3-
SHLD
I4+ -
I4- +
K Z RS-485
R14 R11 R12 Y
Y
10A
Fuse
R14
S1
Figure 19 shows the Form C relay output connections and an example
K L1
R11 (+)
L2
S2 of customer wiring to a supply voltage and two loads. Terminal R11 is
Z SCOM
R12
(-)
GRD
the common connection, R14 is the normally-open connection and
N/C
N/C
R12 is the normally-closed connection. You must supply the wetting
V1
I1-
I1+
V2
DISPLAY
MODULE voltage and overcurrent protection for the circuit connected to the
I2-
I2+
V3
relay output. Refer to Technical Specifications on page 57 for further
I3-
I3+
N
information.
SHLD
I4+ -
I4- +
R14 R11 R12 Y K Z RS-485 The KYZ output is a solid-state relay designed for low-current
switching and long life. Its normal application is to provide a pulse
based on energy usage (or one of five other parameters) to an
external pulse accumulator. Terminal K is common, Y is
normally-open, and Z is normally-closed.
Communication Wiring Methods for connecting communications wiring vary from option to
option. This section provides guidelines for installing dependable
communications wiring for your Powermonitor 3000 system for each
communications option including the native RS-485 communications
port that is part of every Powermonitor 3000.
The native RS-485 port is also used for Master Module firmware
upgrades in the field.
At each end of each cable segment, connect the cable shields to the
SHLD terminal of the Master Module RS-485 port or the converter. The
SHLD connection provides a low-impedance ground for
high-frequency noise while attenuating DC or line-frequency signals.
Configuration options for the native RS-485 port include the device
address and the data rate. Defaults are:
External SHLD
RS-232C to RS-485
A
Converter
(See Note 3) B
Or 150
PLC Processor Terminating
Resistor
Powermonitor 3000 Device #1 (See Note 2)
SHLD
Or RS-485 _
SLC Processor
+
Or
ControlLogix Processor
SHLD
RS-485 _
Notes:
1) 3-device network portrayed. Up to 31 DF1 Powermonitor 3000 Device #3 (Last)
Slave Devices can be connected to a
DF1 Master without the use of a repeater
2) Terminating resistors may be required for
networks with long distances or high noise
environments. Consult the RS-232 to RS-485
converter manufacturer for more information.
3) Examples:
B & B Electronics
Part Number 485SD9TB (DB9).
Allen-Bradley Cat. 1761-NET-AIC.
SHLD
RS-485 _
150
Terminating
Resistor
(See Note 2)
The maximum cable length is 15.24 meters (50.0 feet). Refer to the
following wiring diagrams for cable pinout information for
constructing your own cable using DB-9 and/or DB-25 connectors.
Powermonitor 3000
DB9 Female
5 1
RS-232 9 6
no connect 1
TXD 2 output
RXD 3 input
no connect 4
GND 5 ground
DSR (See Note 2) 6 output
IBM Compatible
(See Note 3)
PC
Notes:
1) Required only if user has
enabled hardware handshaking.
2) Internally pulled active in this DCE
device - function not supported.
3) Straight-through RS-232 cable required.
Or PLC Processor
9 6 9 6 25 14
TXD 2 2 3 RXD
RXD 3 3 2 TXD
CTS (See Note 1) 8 8 5 CTS (See Note 1)
RTS (See Note 1) 7 7 4 RTS (See Note 1)
Or ControlLogix Processor
GND 5 5 7 GND
Table 10 and varies with the data rate. Use of a star or bridging
topology is not recommended and will result in signal distortion
unless impendance is matched for each spur (star topology) or
network (bridge topology).
Ensure that all devices on your Remote I/O network are capable of
operation at the desired baud rate. Certain legacy devices may not
support a 230.4k baud rate.
At each end of each cable segment, connect the cable shields to the
SHLD terminal of the Remote I/O port connector. The SHLD
connection provides a low-impedance ground for high-frequency
noise while attenuating dc or line-frequency signals. We recommend
that you follow the standard blue/shield/clear color scheme for
Remote I/O to differentiate it from Data Highway Plus
(clear/shield/blue).
IBM Compatible
PC With R I/O 82 ohm
Interface Card Terminating
Resistor
(See Note 2)
1 Blue
Shield
SHLD
Clear
Or 2
PLC Processor/
PLC R I/O Scanner
Powermonitor 3000 Device #1
2
SHLD
R I/O
1
Or
SLC R I/O Scanner
Notes:
1) 3-Device Network portrayed.
Up to 32 slave devices can
be connected per master
R I/O channel.
2) Terminating Resistors
must be connected Powermonitor 3000 Device #3 (Last)
2
to each end of the
R I/O network. Omit the SHLD
terminating resistor(s) R I/O
if the device(s) already 1
are equipped with internal 82 ohm
terminating resistors. Terminating
Resistor
(See Note 2)
V+
Cabling:
Allen-Bradley catalog number:
1485C-P1-C
IBM Compatible PC With
1784 PCDPCMCIA Interface Card (thin cable - DeviceNet)
Or
1770-KFD Interface Box
V-
CAN_L
SHLD
CAN_H
Or V+
PLC With Notes:
1771-SDN Scanner 1) Example network protrayed.
For detailed DeviceNet
V- installations, including
cable requirements, refer to
CAN_L
Publication DN-6.7.2.
SHLD 2) Terminating Resistors
must be connected
CAN_H to each end of the
DeviceNet network. Omit the
V+
terminating resistor(s)
if the device(s) already
Or
are equipped with internal
SLC With
V- terminating resistors.
1747-SDN Scanner
CAN_L 121 ohm
SHLD Terminating
Resistor
CAN_H (See Note 2)
Or other DeviceNet V+
scanner devices
DeviceNet +
24V dc
Power Supply -
Ethernet Switch
LAN
Powermonitor 3000
Master Module #2
ControlLogix Controller
Defaults are:
Calibration
Cleaning Instructions
Firmware Upgrades
1404 - M4 05 A - ENT - 02
114.30
(4.50)
14.66 85.0
(0.577) (3.346)
Mounting
10.43
5.35 4.57 (0.180)
(0.411)
(0.211) 4 Places
Powermonitor 3000
125.0
(4.921) 114.30 135.15
Mounting (4.50) (5.321)
203.2 (8.000)
184.15 (7.250) Used With -232
Used With Communications
163.17 (6.424) Display Module Options
Used Without
Display Module
5.60
(0.22)
215.9 (8.50)
(See Note 1)
50.8 (2.00)
Minimum
(See Note 3)
requirements.
50.8 (2.00)
Minimum
(See Note 3)
Powermonitor 3000
UL 508 listed, File E96956, for Industrial Control Equipment and CUL
Certified.
CE Certification
EMC Directive
ANSI/IEEE Tested
Parameter Accuracy in % of Full Scale at +25C 50/60 Hz Unity Power Facator Nominal/Range
M4 M5 M6 M8
Voltage Sense Inputs: V1, V2, 0.2% 0.05% 0.05% 0.05% 347V/15 to 399V L-N
V3 RMS
600V/26 to 691V L-L
RMS
Current Sense Input: I1, I2, I3, 0.2% 0.05% 0.05% 0.05% 5A/50 mA 10.6A
I4 RMS
Frequency 0.05 Hz 0.05 Hz 0.05 Hz 0.05 Hz 50 or 60 Hz/40 to 75 Hz
Power Functions: kW, kVA, ANSI C12.16 and ANSI C12.20 and ANSI C12.20 and ANSI C12.20 and
kVAR IEC 1036 Class 1 IEC 687 Class 0.5 IEC 687 Class 0.5 IEC 687 Class 0.5
Demand Functions: kW, kVA Accuracy Accuracy (Class Accuracy (Class Accuracy (Class
Energy Functions: kWH, kVAH 0.2 is also 0.2 is also 0.2 is also
available) available) available)
Metering Update Rates 40 to 70 ms 40 to 70 ms 40 to 75 ms 40to 90 ms
C wiring 19
calibration 49 Minimum Configuration 14
catalog number explanation 52 mounting 15
cleaning instructions 50 master module 15
control power 35
P
D product description 7
device configuration 8
display module 10 Q
quick start guidelines 14
E
electrostatic discharge 15, 35 R
relay and KYZ outputs 36
F
factory-installed communication cards S
52 safety considerations 6
field service considerations 50 self-test diagnostic data 48
firmware upgrades 51 specifications 53, 57
ANSI/IEEE tested 58
I control relay 59
installation 14 EMC directive 57
general input, output and environmental
ratings 59
L IEC529/NEMA/UL 508 57
LED indicators 11 input and output ratings 59
low voltage directive 57
M measurement accuracy, resolution, and
range 58
maintenance 48
product approvals 57
calibration 49
relay life 60
factory-installed communication cards
status inputs 35
52
system accuracy considerations 16
field service considerations 50
bandwidth error 18
firmware upgrades 51
phase errors 17
self-test diagnostic data 48
ratio errors 16
master module 8
communications 9
configuration 8 T
dimensions 53 technical specifications
full size template 55 CE certification 57
installation 14
mounting 15
spacing guidelines 54
V
terminal blocks wire sizes and screw voltage and current inputs 20
torques 19