0 ICOM aA ASO HF/VHF TRANSCEIVER IC—7O6MKI Icom Inc.INTRODUCTION This service manual describes the latest service information for the IC-TO6MK Il HF/VHF TRANSCEIVER at the lime of publication. VERSION SYMBOL Europe To upgrade quality, any elacirical or mechanical parts and internal circuits are subject to change withaut notice or obligation. DANGER NEVER connect the transceiver to an AC outlet or to a DC power supply that uses more than 16 V_ This will ruin the transceiver. DO NOT expose the transceiver to rain, snow or any liquids DO NOT reverse the polarities of the power supply when connecting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mV¥) to the antenna connector. This could damage the transceivers front end, ORDERING PARTS REPAIR NOTES Be sure to include the following four points whan ordering replacement parts; 1, 10-digit order numbers 2. Component part number and name. 3, Equipment model name and unit name 4, Quantity required ‘y110008089 SIC uPC2709T \C-708MK I MAIN UNIT 5 pieces: 8810008020 Screw FHM26x52K IC-706MK I Top-cover 10 pieces: Addresses are provided on the inside back caver far your convenience. 1, Make sure a problem is internal before disassembling the transceiver. 2. DO NOT open the transceiver until the transceiver is disconnected from its power source. 3, DO NOT force any of the variable components. Turn them slowly and smoothly, 4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST ba used for all adjustments. 5. DO NOT keep power ON for a long time when the transceiver is defective. 6. DO NOT transmit power into a signal generator or a sweep generator. 7. ALWAYS connect a 50 dB to 60 dB attenuator between the transcelver and a deviation meter or spectrum analyzer when using such test equipment, 8 READ the instructions of test equipment thoroughly before connecting equipment to the transceiver.SECTION ‘SECTION ‘SECTION SECTION SECTION SECTION SECTION SECTION SECTION ‘SECTION TABLE OF CONTENTS 1. SPECIFICATIONS 2 INSIDE VIEWS 3 CIRCUIT DESCRIPTION 9-1 RECEIVER CIRCUITS 3-2 TRANSMITTER CIRCUITS...... 3-3 PLLCIRCUITS 3-4 LOGIC CIRCUTTS.... 4 ADJUSTMENT PROCEDURES 4-1. PREPARATION BEFORE SERVICING ... 4-2 PLL ADJUSTMENT 4-3 RECEIVER ADJUSTMENT 4-4 TRANSMITTER ADJUSTMENT 4-5 METER ADJUSTMENT 5 PARTS LIST 6 MECHANICAL PARTS AND DISASSEMBLY 7 SEMI-CONDUCTOR INFORMATION 8 BOARD LAYOUTS 8-1 DISPLAY BOARD . B-1 8-2 MAIN BOARD... 8-3 PLLUNIT 8-4 PAUNIT ronun 8-5 FILTER BOARD. . 8- 9 BLOCK DIAGRAM 10 VOLTAGE DIAGRAMSECTION 1 SPECIFICATIONS GENERAL RECEIVER + Frequency coverage eae Receive 0.080 200.000 He" SSEICWAMWEM Double supreteredys Tanent 400 aso ie aa eeeenenes poo eeee Mae ee 101002 s0e0 Me WOOE [a a aa ‘a0 4350 He Ssaru [sancti] orem | aE seoee se1c0 TaarWeR[eooTOO MR Broo WE | AES beso. 24900 Ne owes oToe ae [arose | Jao ~ Soar ry ssorastwe| sts we —— £0.00 = ston ne wae | 7. We | 7.7000 | cooringsawen, 1-10 Er Poot sratty (prea OM) Mose FM. WM Wri isforvecevr oy) Ereauency [ eacw [an [rn (or ] PAUNIT 140i3-2-10 RF, ALC, SWR METER CIRCUITS (MAIN BOARD) While transmitting, RF, ALC or SWA meter readings are available and can be selected with the [MET] switch. (1) Power meter ‘The *FOR" and "VSOR" voltages are combined to “FORV" voltage and itis then applied to the main CPU (IC25 pin 32) {or indicating the output power. (2) ALC meter ‘The ALC bias voltage from IC7a pin 1 is applied to the main CPU (IC25 pin 34) for indicating the ALC level. (3) SWR meter The “FORV" and “REFV" voltages are applied to the main CPU pins 32 and 33, respectively. The main CPU compares the ratio of "FORV" to “REFV" voltage and indicates the 'SWR for the [ANT1] connector. = FREQUENCY CONSTRUCTION 3-3 PLL CIRCUITS 3-3-1 GENERAL The PLL unit generates a ist LO frequency (69.0415-269.0115 MHz), a 2nd LO frequency (60 MHz), a BFO frequency (9.01 MHz), an FM 3rd LO frequency (9.4665/9.4650 MHz) and a TX FM PLL reference. frequency (9,0115/9.0100 MHz). ‘The 1st LO PLL adopts a mixerless dual loop PLL system and has 2 VCO circuits. The BFO uses a DDS and the 2nd LO uses a fixed frequency double that of the crystal oscillator. 3-3-2 1ST LO PLL CIRCUIT The 1st LO PLL contains a main loop and reference loop forming a dual loop system. ‘The reference loop generates a 10.6605 to 10.683 MHz frequency using a DDS circuit, and the main loop generates 69.0415 to 134,50575 MHz frequency using the reference loop frequency. While operating on 60 MHz and above, the output is doubled at D8 for oscillating a wide frequency range. [ANTI] [ANT2) to WM detest Coe But loos- eo tsk mixer 69.0115 MHz 2nd mixer detector Ceti (Somme “Dia” (WARTS? Miny §—"DI3t ios T eooa1s- _MAIN BOARD. Soctieme. oom oot ae 12901 ‘ertrwruic eons. S88 Sie er aire ] i we Min oop PLL i 168 eesceeeeee a co apr ve voses- foam wie lors (pal Ret oop PLL Too Doshicre Phase detctoe —l oe ; 15 AY) Bice(1) REFERENCE LOOP PLL The oscillated signal at the reference VCO (Q12, 013) is ampitfied at the amplifiers (213, Q16) and is then applied to the DDS IC (IC 10, pin 46). The signal is then divided and detected on phase with the DDS generated frequency. ‘The detected signal output from C10 (pin 56) is converted into a DC voltage (lock voltage) at the loop fiter (R88, R203, (©132) and then fed back to the varactor diode (D13) in the VCO circuit (2) MAIN LOOP PLL ‘The oscillated signal at one ofthe main loop VCOs (26, 28) is amplified at the butler amplifiers (Q10, 036) and is then applied tothe PLL IC (IC13 pin 8). The signals then divided and detected on phase with the reference loop output frequency. ‘The detected signal output from IC13 (pin 12) is converted into a DG voltage (lock voltage) at the active loop filter (Q47-048) and then fed back to one of the varactor diodes (D4, D6) in the VCO circuits. While operating on 60 MHz and above, the VCO output is doubled at D8 and amplified at 037. The oscillated signal passes through a low-pass or bandpass filer and is then applied to the MAIN board as a 1stLO signal. 3-3-9 2ND LO AND REFERENCE OSCILLATOR CIRCUITS The reference oscillator (X1, Q14) generates a 30.0 MHz frequency used for the 1st LO and BFO circuits as a system clock and for the 2nd LO signal. The oscillated signal is butfer-amplified at Q27, doubles at Q15 and the 60 MHz frequency is picked up at the bandpass fiter (L37, L98). The 60 MHz signal is applied to the MAIN board as a 2nd LO signal 3-3-4 BFO CIRCUIT The DDS IC (IC12) generates a 10-bit digital signal. The signal is converted to an analog wave signal at the D/A converter (116-7135). The analog wave is passed through the high-pass filter and low-pass filter. The 9 MHz BFO signal is then applied to the MAIN board via the “BFO* signal line. While transmitting in ATTY mode, the RTTY keying signal is applied to IC12 pin 3 to shift the generated frequency and to obtain 2 frequencies for FSK operation, While receiving in FM or FM narrow mode, the BFO circuit ‘generates a 9.4665 MHz frequency as the 3rd LO signal While transmitting in FM or FM narrow mode, the BFO circuit generates a 9.0115 MHz or 9.0100 MHz frequency as the TX FM PLL reference frequency, respectively + BFO frequency RX BFO/ad LO | TX BFO/FM PLL ref. Mode | frequency (MHz]_| frequency [MHz] use 9.0130 9.0130 1s6 9.0100 9.0100 9.0106 9.0106 CW | (cw pitch frequency) | (-CW pitch frequency) 9.0106 9.0106 CW-R | (cw pitch frequency) | (+CW pitch frequency) lo.008975 (2126 Hz tone) RTTY [o-008885 (1615 Hz tone)| _9-0105 (MARK) AM No output 9.0100 FM 9.4665 (3rd LO) 9.0115 (PLL ret.) FM nar. | 9.4650 (8rd LO) 9.0100 (PLL ref.) WFM No output No output TF shift Genter ATTY: Normal polarity 3-4 LOGIC CIRCUITS 3-4-1 BAND SELECTION DATA (MAIN BOARD AND PLL UNIT) To select the correct AF low-pass filter, high-pass fiter and COs on the PLL unit, the CPU outputs the following band selection data from the 1/0 expander (MAIN board: IC35) or DDS IC (PLL unit; 110) depending on the displayed frequency. The A/D converter output from C36 pin § is doubled at 1C34a to obtain the band voltage for external equipment. + Band selection data 1631, 632 ] 1035 srequensy [HAND | (any | (6700) Mz HPF "2 band LPF (Hal | Ber | YPF | vottage | VC° | apr foos—tesee9 | ut | Lt | 376v 2.0-3900000 | 12 | L2 | 308v 40-7.999009 | 13 | Ls | 257V .0-10.999999 ‘ov_|vcoo | tort us | us 11.0-14.999909 2.06 V 160-21.990099 | 15 | U5 | 161V [22.0-20.800009 | is | U6 | 112V '30.0-39.990999 | B7W u vcot | Lore [400-89.990009 | 87 [60.0-128, 299990 ‘voo | LOFS Baw ostv 129.0-143,9999 OFS 144.0-148,0000 | 68 | L8 voor |LOFS 148.000001- doooeowo | BSW Lors3-4-2 MAIN CPU PORT ALLOCATIONS (MAIN board 1C25) MAIN CPU PORT ALLOCATIONS (continued) Pin] Port 5 Pin] Port number| name poset rumber| name emeiee Tnput por for the extemal paddle [Outputs a strobe signal for the 13. | DSHL |(DASH). 41 | SPST optional UT-102 (Voice synthesizer Low : During key down unit, Input por for the extemal paddle a2 | pT | Cutouts serial data for the VO. 14 | DOTL |(0OT) or straight key. expanders, optional AT-180/UT-102. Low : During key down 73 | 1K [Outputs a clock signal or the VO input por for the [ATTY] or MIC} expanders, optional AT-180/ UT-102. 18 | SNDL_|onnector a4 | test | Outouts a strobe signal for the VO High: While transmitting, expander ICs (IC31, 1032). Input por for transmit control signal [Outputs a strobe signal for the VO 16 | KEY fom the optional AT-180/AH-3 4 | MST. [Expander (1620) pao [Outputs a strobe signal for the D/A input por for the optional AH-3 46 | AST Tooiwerter IC (1035) 17 | STRAT |antonna tuner connection detection. High: When AH-3 is connected. 48 | past | Outputs a strobe signal for he BFO DDS IC (PLL unit 112). te | Sarg | Outputs a squelch control signal for the extemal unit. “49-51 | CON2- | Output mode control signals forthe CONO_| 1st LO DDS IC (PLL unit; 1010), Tnput por for the [POWER] switch, 19 Pwk | Low : When the [POWER] switch is 82 Post | Outputs a strobe signal for the 1st LO pushed. DS IC (PLL unit C10). (Outputs a power ON signal for the 53 PoE | Outputs a strobe signal for the 1st LO 20 | Pows | optional AH-3 antenna tuner. PLLIC (PLL unit; 1C13). High: While powers ON. (Outputs serial data for the DDS Gs ‘Sutputs start signal for the optional 4 | pot |(PLLunit: 1010, 1C12) and PLLIC 21 | AIST |artaoantenatuner (PLL unit 113), (Output port [Outputs a clock signal for he DDS Beep audio signals while 85 | CK |ICs (PLL unit IC10, 1C12) and PLL. pee ecen recehing. IG (PLL unit 1673). GW side tone signals while Tnpul por for microphone ON/OFF transmitting. 85 | MOK ewiten (Ouiputs start signal for the optional input por for microphone upidown 23] ansT | Outpt 66 | mun /{nputpor ‘Outputs squelch mute contol signal, input por for tansmivreceive applied to the AF selector switch switching signal for the [ACC] 26 | AFMS | MAIN board; IC15). 74 | SNDS [connector High: During squelch open, Low : While transmitting, 'S-meter level input por for squelch (Outputs a CW keying signal or ATTY 30 | SM contra 75 | $8 | xsignal. Noise level input port for squelch 78_| GTXD _|Output port for CIV bus line 31 | Nsav onto in it me 79 CRXD _| Input port for CLV bus tne. Forward RF power level input por for S2__|_FORV | Swe moter indications Reflected RF power level input port $3 [_BEFY’ {for Po and SWR meter indication. za | Atgy [ALC evel input por for ALC meter indication 37__| TONE _| Outputs subaudibie tone signals. input port for the optional UT-102 a9 | Busy |(Voice synthesizer uni) activation signal High: During speech synthesis. ao | ETON | Outputs 1750 He European tone signal3-4-3 SUB CPU PORT ALLOCATIONS (DISPLAY board C1) MAIN board 1C30 (continued) Pin Port Pin Port 3-4-4 VO EXPANDER PORT ALLOCATIONS MAIN board 130 Pin | Port number] name Geek (Ouiputs select signal for the Tx AF selector switch (1623). 4 Ds MODS. 'plign: When AM and SSB modes are selected, 5 ‘AMS | Outputs AM mode select signal High: When AM mode is selected [Outputs FM and FM-N modes select rus {signal 6 High: When FM and FM-N modes are selected. [Outputs WFM mode select signal 7 | wems | High: When WFM mode is selected, Output select signals for the Fx AF selector switch (C15). ASI, MODE 12 | ars2z [PO"Twem] em | aw [Seowinny [aFSt| High [High | Low | Low farsz| Han [Hoh [tow | tow number} name Description number} name Description 1_|_SFTV [Input por Tor the [SHIFT] contral Ouiputs non-FM mode select signal a Pree 13. | UNeM | High: When SSB/CWIRTTY/AM 0 | Ps Uw: Whe raneing modes are selected. Outputs an audio mute signal forthe [Suipuis ON/OFF control signa or the display backlight 14 | Minn, [TXAF solector switch (1023). 19 | AMBS "High: While display backlight is. High: While transmitting in toned On CWIRTTY modes. Suipats a brightness control Signal forthe display backight, ed DIMS "High: While display backlight is dark input por for the [PHONES) jack connection detection 20 | PHNL | High: When the headphone or extemal speaker is connected| to the [PHONES jack et RITK | Input port for the [RIT] switch. oe] erry [estore PTT ont one a7} wupv [input por forthe microphone up/down signal. 38 | _AFGV _|Input pot forthe [AFT contol 39 | SOLV [Input por forthe [AFSL] contrat 100 | _ RIT [Input por forthe [RIT] contolSECTION4 ADJUSTMENT PROCEDURES 4-1 PREPARATION BEFORE SERVICING REQUIRED TEST EQUIPMENT EQUIPMENT (GRADE AND RANGE EQUIPMENT GRADE AND RANGE ‘DG power supply | Ouipul volage _ T3BVOC AC milivotmeter | Measuring range = 10 mV=10V Current capacty _:30Aormote [DG volmetor | Input impeadance : 60 KADC or beter RE power meter " [Weasuring range 10-200W | [aM meter Measurement capably: 1A and 30 A (erminatedtype) | Frequency ange :18°200MHz go genrator Freeney rage 7 500-3000 Hr SWR zLess than 1.2:1 Quiput loves 1-500 mV Frequency counter | Frequency range: 0.1-200 MHz. ee ae Wee Frequency accuracy: +1 ppm or better pacity jonmore! Sensitivity JoomV or beter | Spesium analyzer | Frequency range Atleast 400 MHz RF voiimeter Frequency range: 0.1-200 MHz {Spectrum bancivdclh: S100MHE or more Measuring range _:0.01-10V FW deviaion meter [Frequency range: Atleast 200 MHz Digital multimeter _| Input impeadance _: 10 MQ/DC or better Messuring range _: 0 to 210 kHz Standardignal | Frequency range —:0.1-200 MHz | Modulation analyzer | Frequency range Atleast 150 MHz generator (SSG) —_| Output level 0.1 pV-32 mV jeasuring range _: (127 to=17 dam) [Eximalspeater [impeadance 80 Distortion meter | Frequency range 1 kHz #10 % Max. Input power: 5 W Measuring range _:1-100% Osellescope | Frequency range 00-20 Mz Measuring range: 0.01-10V CONNECTION = Wicrophone connector ] (ear pane view) Eater im [ExT SF] 33 Pins} ‘uso Le mic NB | generator fae {cinpur Speaker 8 Spectum Pina tomo) analy \ Be ae ‘atenuator |_| [ Fwaeviation soore0.d9 | rrator = Modulation 106 power supply |_[aM metar] 10100 138¥1 FF power mater analyzat taav/s00" [—]1a30a 1 l | [zoowrson : frequency eourtar] to[ELEC KEY) (OANT 12 Srendard signal keyer | ® generator Wi) SS DO NOT connect the signal generator wile | e-7osann | transmiting, | | CAUTION:4-2 PLL ADJUSTMENT WEASUREWENT ADIUSTENT aovustwent | ADJUSTMENT CONDITIONS value uN] __LocaTion UNF aDuusT REFERENCE [1 | Daployoaton Tay Pa |Semecan RF | Waximamiover] PO [La7. (a8 PREQUENGY| |sL36(PULun) Center oteterto eck |{0aamormor) Roca mes z Sancta Feauensy |SOORROOHE] [TRA T3S Sono ck pont ra erERENCE] 7 oon | PLL |omacta agar Yz0V mr] ores (oor Lock vse ratietr of potraae || meceing ouseope cock ponmcrt Ta LOOP | [Dildo SOLOGGOOTE | PLL [Come a ial LTV ar] Lock ewe" og rlnet' of octace | |*Receving Deatsepe check 2 |* Displayed freq. : 60.00000 MHz pomcle) VV 6 Resang 4-3 RECEIVER ADJUSTMENT MEASUREMENT ADJUSTMENT apwusruent | ADJUSTMENT CONDITIONS valve UN] _tocarion unit [ABUT SENGTTTY [1 | ispayoaio,sTatoooo ir | Rear [Conectan AC | aximan AF] MAINT Aut tebe” oa paral |mavatreterio_ fotuterel spony Stns ore (ear aeyec wth n Ce Ftieaccr ras Aco) Sivan tod U3 os, fives.) ore tes }* [PAMP/ATT] Preamp ON }+ [VOX GAIN] ‘Center Stan vox) nar cunersise * [COMP GAIN] : Center + [BEEP/SIDE T] : Center Someta standard age generator to [ANT 1] and set as: 2] peweney te o1soMbe 95 a8 tease) [188 Level 10.5 lV" (113 dBm) rom step ],_Meousten oF? DeaB decease] | Tas + necsng fomsiope 7] Daplvea ea a8 RRO Wz Tsim AF [PA] TRS ~Camesta antd srl gon'tor ouput to [ANT 2] and set as: Mequeroy 146. 00150MHe EGEWER [1 |>Dipayedtrea, +14 i000 i | Rear JGomecian A aoasatar —[WAIN| “Rani froval GAN) | [eMoue cso penal |mivaeterio feel erence “eA ArT) Preamp OFF (Par ry eck wth an “Comects dandard sia geneator | |Buy fad to [ANT 1] and set as: equenoy 1a 1015 ie tot osm (at dm) ans orF Modiaton : OFF sreceng “This output evel of a srandard signal generator (SSG) is indicated as SSG's open cireut.+ PLL AND PA UNITS ara Oy ® fe EN (eee cat EST » Reference loop lock CP1— voltage check point 2 Fay CIO Reteronce loop tok | voltage adjustment 61] ST 8 Jain oop tock Ie Lg Jvoltage adjustment tl J) Reterence frequency { +4 — pC adjustment L368 (©P2 Main loop lock voltage check point 3. Reference frequency ‘check point 38) 2nd LO level L37) adlustment + MAIN UNIT 2104 Receiver total gain adjustment Sensitivity adjustment ee Joersinay adjustmentRECEIVER ADJUSTMENT (CONTINUED) WEASUREMENT ADUSTMENT ADJUSTMENT] ADJUSTMENT CONDITIONS vawue uw] _LocaTiON UN [ADUUBT Wea ]7|-Dapayeaoa, raogonco wre | Mani [Gornesteagial [20 wan] 188 necewne | '|-nose wea multe “Conoct a sandrd sana generator | _|ouctasope to check to [ANT 2] and set as: point CP1. equenoy 8 0000 MHz Level 0.5 mV" (-53 dBm) + Recag TOBE [7] -Dipaye fea T0500 | RAI Connect an Tisza WATT] 871 Soke |") -Reze use sontscopeto check | vonage = [M3 NB] OFF point CP2. “IpauPAarn Preamp + R126 (MAIN unit): Center ~ Gonna stars signa gerrator TeLANT end oat es Fequonoy 1141018 Me toe Ys 82m and apply noise sina arte {ANT 1] connector. sReceine 2 ihn] Test Fae + Recoving tees “Tis Sat vt of andar Sal Goer (SSG) sae as SSS pen cP 4-4 TRANSMITTER ADJUSTMENT MEASUREMENT AOUSTMENT ADJUSTMENT] ADJUSTMENT CONDITIONS vawue uN] __Locarion Uuwtr [ADvust TBUNG —]i]-Daglayeuteq Taroooowe | PA [Gmmec'ao0 | 1@Anaeme ] Pa | Fe Comment |"|:wewe "Use Srmetorbeton th {fom at Re forse | |f02¥C GAN) | 1 firm) BC power cup and | nmae pies) | [sAe kunt)" sttsreartmasdnse | paroconers 60” [comercocise }+ R131 (PA unit): Max. counterclockwise power socket. (ortral|2[smar (raul) :nar came os Aierase mist mpites) | | Srarcting fom step 5 [Dislayod req T0000 Fe TOA pareme mar Srercting rem tht tz? contrac Swh [7 ]>DeplayodToa 14io000ura | Roar [Gomnoclan BFpower [100w —]ouek | GMC DETECTOR |* Mode. : USB panel | meter to [ANT 1] set | GAIN |* Ground pin 11 of J10 (MAIN unit). | connector. mode = Somoat an aude gonrtr'e 2 connee ana wan foowecta diamante] 6 10 mV / 1.5 kHz 7. vet e " rancmting it distin ove Te fnpere rom TG TEABE 7] Dslayod equa 350000 We] Roar [Sarnec'a DO [2BA WANT RTOS ‘Ne iy pera |armeter between the = [Q1 RF POWER]: H DC power supply and [Fos QUAN unt) ccockposton | | yannsaers 00 }* R109 (MAIN unit): 3 o'clock position | power socket. }* R198 (MAIN unit): Max. clockwise hound cPe win a jumper ae Sans ter aston, onove Taper we Tom OF 44+ MAIN AND FILTER UNITS ‘FiO (pin 11) Connect pin 11 and ground 4 Jamper wire | on %Tan)| C58 SWR detector adjustment 7 (pin 1) ‘SWR detector check point u R109 Ic APC adjustment J~ CPS Ic APC check point R126 7 seamae (D3 i — = Lea + PAUNIT Noise blanker ore treek paint CPt WEM recov check'pornt R131 Final Iding adjustment RE Drive Idling adjustment F127 Final Iding adjustment 45TRANSMITTER ADJUSTMENT (CONTINUED) MEASUREMENT ‘ADJUSTMENT ADJUSTMENT | ADJUSTMENT CONDITIONS VALUE unit] LOCATION unit | ADJUST TRANSMIT [1] Displayedreq =: 14.10000MHz | Rear [Connect an RF power |50W MAIN] E11 TOTAL GAIN| |+Mode uss panel [meter to (ANT 1] [Qt RF POWER]: H Jconnector, s[Q2MIC GAIN) 35 + Connect an aucio generator to [MIC] connector and set as: tomv/1.5kH2 + Transmiting CARRIER | 1 |Displayedireq, : 14.1000 MHz | Rear [Connect a spectrum — | Minimum MAIN| Adjust ISUPPRESSION| + Mode USB and LSB —_| panel |analyzer to [ANT 1] via | carrer level repeated + Apply no AF signal to [MIC] an attenuator. Rist, connector. Risa + Transmitting OUTPUT | 1 |-Displayediveg. =: 14.10000MHiz | Rear [Connect an RF power |700W/ MAIN] RS POWER + Mode :USB panel |meter to [ANT 1] +[Q2MICGAIN] :5 Jconnector. + Connect an aucio generator to (MIC] connector and set as: 100 mv /1.5 kHz + Transmiting 2 |> Displayed freq: 2.00000 MHz TooW | Ree + Transmiting 3 | Displayed freq. _- 145.0000 MHz Connect an AF power |20W R38 + Transmitting meter to (ANT 2] connector. ow 7 [> Displayed freq, 14.1000 MHz | MAIN | Connect an ‘Adjust as folows:| MAIN] R196 CARRIER | |*Mode cw osiloscope to check | xxing¢cxrm LEVEL +01 RF POWER]: H point CP3 and C177. _ +[Q5 KEY SPEED}: 60 + [M4 BRK] BK (semi breakin) ce l OW paddle in Transmit dots fora while using paddle. FMVEO | 7|* Displayed req. =2970000MHZ [MAIN |Connectacigial [TV WAIN | C267 + Mode :FM multimeter to check + [M44 TON oFF point CP4. [1 RF POWER]: H + Apply no signal to [MIC] connector. + Transmitting FM 1 [+ Displayed req. : 29.1000 MHz | Rear AB kHz MAIN] —Ra76 DEVIATION | |*Mode FM panel | Connect an FM + [M4 TON] OFF deviation meter to +[Q1 AF POWER): H |(ANT t}via an | +[Q2MICGAIN] :5 | attenuator. + R260 (MAIN unit): Center * Connect an audio generator to [MIC] connector and set as: 300 mV /1 kHz + Transmitting | 2 |* Set the audio generator as zB KH F260 10 mV/ 1 kHe + Transmitting* MAIN UNIT R338 Output power adjustment ROS R98 ‘Transmit total gain R511 adjustment FM VCO check point CP4 mre "| cpa c267 pL R198 | iow) + — R193 Riot FM VCO adjustment (CW carrier level check point (CW carrier level adjustment FM deviation adjustment Carrier suppression adjustmentTRANSMITTER ADJUSTMENT (CONTINUED) MEASUREMENT ‘ADJUSTMENT ADJUSTMENT | ADJUSTMENT CONDITIONS VALUE UNIT] LOCATION UNIT ADJUST RESIDUAL |1|+Displayedtreq, : 29.10000 MHz Connect an RF power [Minimum power | MAIN | L47, L48 AM = Mode FM meter to (ANT 1] difference with + 1M TON] OFF Jconnector. modulationand = [Q1 RF POWER]: H tunmodulation. = [2 MIC GAIN]: 5 + Connect an audio generator to [MIC] connector and set as: 100 mV//1 kHz and OFF + Transmitting AM 1 | Displayed freq. : 14.10000MHz | MAIN | Connect an’ 100 mvp-p |MAIN| R195 MODULATION] | + Mode PAM ‘osilloscope to check + [Q1 RF POWER): H point CPS. +[Q2MIC GAIN] :5 + Disconnect the plug from J4 (MAIN unit). Transmitting 2 |» Connect the plug to J4 (MAIN uni). | Rear [Connect an RF power |35W 499) + Apply no signal to [MIC] connector. | panel | eter to [ANT 1] + Transmitting connector. ‘3 |» Connect an audio generator to [MIC] ‘Connect a modulation [90% mari connector and set as: ‘analyzer to [ANT 1] via | modulation 100 mV /1 kHz. an altenuator. + Transmitting ‘= MAIN UNIT AM modulation J4 pre-setting Residualam ( L47—Ve } adjustment | Lag, 9 4258 AM modulation CPS: check point R499 ‘AM modulation F271 | adjustment a I ates4-5 METER ADJUSTMENT (METER SET MODE) ADJUSTMENT | ADJUSTMENT CONDITIONS DISPLAY OPERATION METER SET | 1 |+ Enier Meter set mode: Push (F-2 (RX, [F-3 (TX)] to MODE ‘Tum power OFF enter the RX, TX meter setting + Terminate the [REMOTE] jack with mode respectively. 23.5(4) mm mini-plug Beane i Then advance tothe following ReGen eee setting, or push [UPY[DN] to scroll (TUNE/CALL], tun power ON, eaeal SMETER [1 |+Connect a standard signal generator to Push [MENU]t0 set the "SO" {ANT 1] and set as: level Frequency: 14.1150 Level FF 2 [+ Sot the standard signal generator as: Push [MENU] to sot the "69" Level 50 pV" (-73 dBm) level. Modulation: OFF 3 |* Set the standard signal as Thndn Push {MENU]{0 set the "+60 dB" Level Ssomv" (13.dam) | Mel $680 LEVEL |) +The display returns tothe same as the METER SET MODE above 4 [Push (F-1 (EXIT] to ext meter set mode, or push [F-3 (TX)] to enter the TX meter setting mode. FILTER __| 1 |*Connect an AF power metertofANT 1h] all FILTER CE Push and hold [MENU (GO)] to CALIBRATION 2 “Ri make the calibration. + Transclverransmis fora wie BOWER "2 [> Tranamit using an extemal PTY switch Sette SOW using mah dial, then METER Push [MENU] while transmiting (14MH2) 15 |= Transmit using an extemal PTT switch Set to 50 W using main dial, then push [MENU] while transmiting FFUNING “~~ 74} Tranamit using an extomal PTT ewich, Saito 10 Wusng man Gal, hen POWER push [MENU] while transmiting (14 MHz) (G0 WHe) PS] -Transmitusing an extemal PTT wich. | If Set to 10 W using main dial, then h push [MENU] while transmiting 6 | Connect the RF power meterto [ANT 2). ‘Set to 18 W using main dal, then METER + Transmit using an extemal PTT switch. | push [MENU] while transmiting (4SMH2) 7 /-Tranemitusing an extemal PTT swich. | ff SE ‘Set to 10 W using main dial, then’ push [MENU] while transmitting * Connect the RF power mater to [ANT 1] Ra Push and hold [MENU] to set ALC| reference level while transmitting * Connect an audio generator to [MIC] connector and set as: Level 100 mV / 1.5 kHz + Transmit using an external PTT switeh. ag Push [MENU] to set ALC zone level. SwA Tro} METER * Connect 50.9 dummy oad or power meter to [ANT 1] Push [MENU}to set SWR reference level ‘Transceiver tansmis for awhile, 1 = Connect a 100 0 oF 25 @ dummy load to [ANT 1], as Push [MENU] to set SWR 2 level = Transceiver transmis for a while. + The cisplay returns tothe same as the METER SET MODE above, 1 Push (F-1(EXIT)] to exit meter set mode.SECTIONS PARTS LIST [DISPLAY BOARD] [DISPLAY BOARD] ner ] ORDER REF | ORDER aloes DESCRIFTION is DESCRIPTION fer | Te0008650 | S16 Toeasesoaean SxTaa7S | [foe | wan000200 |ERESISTON EABOEVI OV TiO) ice | r30007960 | 16 SED1Sz2FOC(OFPYS-100PiN)| [Ras | 70a0000040 |SAESISTOR —_MOMOEZHJ 8 0 (680) ics | rxs0002860 | sic yP0403086-T1 06 | rosoonseao |S-RESISTOR _ERLOGEY, 102 V(1 ka) ice | rroco%sso. | 16 ‘Se05eALe-UNTt a7 | rosooaseoo |S.RESISTOR —_ERVOGEYI 205 (22 kx) ics | 80001080 | S16 S81250RG-0.71 Fae | rosoonsseo |SRESISTOR — ERJIGEYI 101 V(100m) ics | re000a630 | S16 xecois27T6 Foo | rosoonsseo |SRESISTOR — ERJIGEYI 101 (1000) ier | 30008820. | S16 ‘TeasseeF(TESSF) ao | rosoons6do |SRESISTOR ERJIGEYI.473V 47 Ka) at | os000s60 |SRESISTOR _ERISGEYI.473V (47 AO) a2 | osoonsaco |SRESISTOR ERIOGEYI 102 V(1 ks) 101 | 1590000680 |s:tRANsistOR TCr4EU TI07 ree | 7osoonssoo |SRESISTOR — ERISGEYJ S32 V (3.940) (G2 | ss20000200 |STRANSISTOR 298700-T2 OK ss | 7oano00s00 |SRESISTOR ERBGEYI 332 (3.340) (05 |isoooo2st0 |StmaNsisTOR OTcrvaee TL ae | Toaooceosd |SAESISTOR AROETEP.222-0 22x01 iG | 1540000440 |STRANSISTOR 28Dter9-77D a7 | Yoaoanaed0 |SRESISTOR ERIIGEYI 473 V (47 Ka) Gs | 1590002680 |S TRANSISTOR 28C4r16-GR (TEBSR) ag |Yoaoons2e0 |SRESISTOR —ERJIGEYI 221 V (2200), (06 | ts4o000250 |S TRANSISTOR 250820-T2 OK fso | 7oso00se00 |SAESISTOR ERNOGEYI 105 (1 a} (07 | 1890000060 |STRANSISTOR 2504215-8(TEBBA) fist | 7ano09680 |SAESISTOR EAUOGEYS 108 V (100 47) foc | isa0o0est0 |STAANSISTOR DTCTTsEE TL fsz | 7ono00s720 |SAESIGTOR EAIGGEYs 206 (220 Kn) fas |issoootero |StRANSISTOR OTATIEE TL ss | 7oao000e80 |SAESISTOR ERNOGEYS 108 (100 40) Jaro | 183000000 |STRANSISTOR 2504081 TIO7 A se | 7000003800 |SAESISTOR ERNOGEYI 105 (1 Nn) ‘arr | 1520000360 |TRANSISTOR — 2sBiT435, rss | rosoons6eo |SAESISTOR — ERVSGEYS 104V (100 k=) Jarz | tsa000est0 |STRANSISTOR DTCIMEE TL fase | rosoons720 |SAESISTOR EAISGEYY 204V (220 ka) fis7 | Tosoonseeo |S.AESISTOR — ERUSGEYY 104 (100 K2) ise | osoonseoo |SRESISTOR —ERIGGEY) 105 (1 Ma lo | 1750000370 | s 1008 pages Th fase |Tosoonaeso |SRESISTOR ERISGEYS 104V (100 k=) 102 | 1750000070 |. D100 Daze Th R60 | Tosoons6s0 |S.RESISTOR — ERUSGEYS 104 (100K2) 03 | 1780000070 | 01006 Daze Th Ret |7osoonssa0 |SRESISTOR —_ERIOGEYY 102 (1 KE) Jos | 160000340. | 5 100E DaP222 1. fee | osoocs7e0 |SRESISTOR EAIGGEYs476_v (470.40) os | 60000340. | 5 OE DaP222 TL ea | rosoons720 |SRESISTOR _ERJIGEYI 204 V (2202) or | re0000%40. | DIODE DaP222 TL fee | oa000%720 |SRESISTOR ERUDGEYS 22 (20 0) jos | 60000340. | 5.100 DAP222 TL es | Yosoonsseo |SRESISTOR —_ERUIGEYS 100 (10 kx) jos | 1te0000%40. | 5100 DAP222 es | Toao0nase0 |S.AESISTOR _ERISSEYY 109V (10 K2) er | rosoonaseo |SAESISTOR — ERJOGEYS 103 (10 a2) fee | Tosoonaseo |SAESISTOR ERISGEYI 109 (10K0) x1 |eosooo660 | .xraL Ma 405 (9.8504 Mie) fea | Tosoonasz0 |SAESISTOR EROGEYJ472V (4.7 xO) 70 | rosooosseo |SAESISTOR ERNIGEVJ472V(47 kA) Fri |rosoogaseo |SAESISTOR ERNOGEVI472V (4740) 1 | ezo000s260 |s.con Nuszeszer-1on Fre | rosoonsseo |SAESISTOR — ERNOGEWA72V (4740) tz | e20000%560 |s.co1 exceLse2sui Fra | rosoonsseo |SAESISTOR — ERNIGEYIA7EV (47 HO) U3 |s2o000as60 |S.co1r EXCOL3225U4 fre | rosoonaeeo |SRESISTOR —ERUSGEYI 104 V (100 k=) Us | s20000a560 | 5.co1r EXCOL3225U4 75 | rosoons6eo |SRESISTOR ERISGEYI 104 V (100 K2) ts | s2o000as60 | s.co1 EXCoL3225U1 fre | 7osooaseo |SRESISTOR —ERIGGEYI 225 (220) 5 | s20000a580 |s.co1 EXCOLs225U1 as | Yosoods600 |SRESISTOR ERVSGEYI 228 (22 ke) fee | rosoots6oo |SAESISTOR ERISGEYI 203 (22 Ka) es | rosooaseo |SRESISTOR — ERIGGEYJ 104 (100k) pt | mo00aq0 |SeSISTOR —_ERUSGEYI 161 V (150.0) ree | 7o1o0nseo0 [RESISTOR Ra0s10 R2 | 7oao00s400 |SAESISTOR — ERUSGEYJ 471 70M) reo | 7os0003sa0 |SRESISTOR EAIGGEY 472 Vie 7 KA) Rs | 7oapo0s400 |SAESISTOR — ERUIGEY 471 7D) Feo | 7os00002«0 |SRESISTOR —_CRTOEZH 681 (680) ra | 7oa000440 |SRESISTOR —ERISGEYA 102 (140) ot | 7oso0002d0 |SAESISTOR —_MCRTOEZHI68 1680) Rs | 7oa0003040 |SARESISTOR _ERUIGEYI 161 V (150.0) e2 | 7oso0asaa0 |SRESISTOR — ERISGEYI 102 (1 ka} Re | 7oa0o09440 |SRESISTOR ERUSGEYA 102 (1 na) oo | 7oso0nsao |SRESISTOR — ERLIGEYI 102 V(1 Ka) a | 7oa0000440 |SRESISTOR —_ERISGEYI 102 (1 ma) Rox | 7os000s200 |SRESISTOR ERUSGEYI 100V (10.0), Re | Toso00a560 |SRESISTOR —_ERUOGEYJ 160. (18m) Ros | Yoso0ns200 |SRESISTOR _EAISGEYI 100 (10.0) po | 7oao003560 |SRESISTOR ERJIGEYJ 103 (10 Ka) Fee | Yoso0cs200 |SRESISTOR ERLIGEY) 100V (10.0) Rio | 700003560 |SRESISTOR —ERJOGEY) 103 (10K0) fer | 7oso0ns990 | SAESISTOR — EALIGEYs 31 V (350.0) Rit | 7oa0000560 |SRESISTOR —ERUIGEYJ 105 10K0) fee | Yosooasse0 |SRESISTOR _ERNOGEYI 222V (2.740) Fre |rosooossso |SRESISTOR ERIIGEYS 165.V (18 KM) fee | 7oao00ss«0 |SRESISTOR — EANGGEYS 51 (1200), ris | 7030000560 |S.RESISTOR —_EFLIGEYY 105 (10 KN) Foo | 7os0003e00 |SRESIGTOR EAISGEYI 105V(1 Mal Ria | 7030000560 |SRESISTOR —_ERISGEYJ 185 (18K0) For | 7os0000680 |SAESISTOR — ERIGEYS 10s V (100 Kn) Ris | 7os0003560 |SRESISTOR —ERVGGEYJ 108 (10 an), Frioe | 7oso0ns720 |S.AESISTOR —ERNOGEY 224 (220 4) ris | 7030008550 |SAESISTOR ERVSGEYJ 163 (180) ios | 7osoons6e0 |SRESISTOR —_ERLOGEYI 104 (100 Kn} rrr | 7030000560 |S.RESISTOR ERUSGEYJ 108 (10 KN) ioe | 7os000s800 |SRESISTOR _ERIOGEYJ 105 (1 Na) re | 7os000g550 |S.AESISTOR _ERUGGEY, 185 (BN) ios | 7osoo03680 |SAESISTOR — ERUGGEYS 108 V(100Kn) fis | 7030003560 |SAESISTOR — ERVGGEY\ 108 (10 KR) ios | 7oso0ns720 |SRESISTOR ERJSGEYJ 204 V (2200) R20 |7osoooss60 |SRESISTOR ERIOGEYS 103 V(1040) io? | rosoons6e0 |SARESISTOR — ERJIGEYS 104 V (100 K2} Rot | 7oa000a560 |SAESISTOR ERVSGEY) 109 (10 Kn) Ree |Tosooosseo |S.RESISTOR ERLOGEYS 103 V (10 Kn) R25 | Toanooase0 |S.AESISTOR _ERUSGEY, 109 10K0) lc | ana0006es0 |scenamic — crs00JB 1H 4724-78 Roa | 7oa0noas60 |SAESISTOR — ERUIGEYS 103 10 KE) fez | anaoooseso |SCERAMC C608 1B IH a7aR-TA Ras | 7oa0o0a560 |SAESISTOR —ERJGGEY 109 (10 Kn) ice | aa2oooseso JSCERAMC C1608 IB IHa72K-TA R26 | 7oa0009610 |SAESISTOR — ERISGEYJA79V 7 Ka) les | aaaoo0010 [Scenamc — CaRIBIB IC araKTA R27 | oannov6t0 |SAESISTOR ERUGGEYI.479 47 Ha) fez |aaa0o0ses0 JSCERAMIC — C1608JB IN 72K-TA Ree | 7oan0ov640 |SAESISTOR — ERVIGEYJ479V 7 Ka) fee |aosooosseo /Scenawic Crane ve sHaraK TA 20 | 7oa000040 |SRESISTOR — ERUSGEYI 102 V (14a) les |osooosseo |Scenamc — Cren0J8 1H 472K TA Fst |7oso000210 |SRESIsTOR —_MCRIOEZHY 60.0 (600) fei0 | scaoooT000 |ScERAMIC i608 CH TH 120)7FA so |Tosooosse0 |S.ReSisTOR — ERUOGEYT09.V (1040) fer | staoo070@0 |SCERAMIC C1608 CH 1H 12007 ss | 7otoooves0 RESISTOR Rab A Jei2 | s0a0or%600 |SCERAWIC 16080 16 104KT-N ‘S=Surlace mount 5-1