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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


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Fluid
Conditioner
Spring
(Adjustable)

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Fit to Page CTRL / 0 (zero)


Hand Tool SPACEBAR (hold down)
Find CTRL / F
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
KENR8270-04
March 2015

C32 Engine For SR5 Generator Set


Electrical System
NRC1-UP
JSJ1-UP
JAZ1-UP

2015 Caterpillar, All Rights Reserved Printed in U.S.A.


SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Troubleshooting for C27 and C32 Generator Set Engines RENR9348
Systems Operation / Testing and Adjusting for C27 and RENR9968
C32 Generator Set Engines
Operation and Maintenance Manual SEBU8422
8 7 6 5 4 3 2 1

101-A125 RD-14
115-A152 RD-14
115-A151 RD-14 BATT-CABLE BK-00 BATT-CABLE BK-00
F F

A-C2
2645732
ENGINE ECM 115-A153 RD-14
K-T4 K-T3 K-T2 ALTERNATOR 2
118-A155 RD-12 CONNECT TO BATT- TERM DISCONNECT SWITCH CONNECT TO BATT+ TERM 5N5692
NEG POS NEG POS 1311492 1311487 1311487
J2 118-A156 RD-12 ON STARTER MOTOR WHEN 7N0718 ON STARTER MOTOR 109-K2 RD-6 109-K1 RD-6
60A K-T1
1 ENGINE INTERFACE CONN 118-A102 RD-12 A DISCONNECT SWITCH
1311491
ALT
2 A-C40 118-A103 RD-14 CONNECT TO BATT+ TERM IS NOT USED ALT BREAKER 2 109-K1 RD-6 + R
CABLE-01 1346258
BATTERY1 BATTERY2 K-T6
3 8T9834 118-A104 RD-14 118-A155 RD-12 ON STARTER MOTOR CONNECT TO BATT- TERM 6T3645 GND
1311492
4 MPU SHIELD 1 838-A135 CU-1 118-A150 RD-14 BATT+CABLE RD-00 ON STARTER MOTOR 200-K3 BK-6
K-T5
5 MPU COMMON 2 838-A136 RD 118-A154 RD-14 118-A156 RD-12 CONNECT TO BATT- TERM 200-K3 BK-6
1311488
6 MPU SIGNAL 3 838-A137 BK 229A-A145 BK-14 ON STARTER MOTOR 130-0026 BK-0000
7 AUX POWER+ 4 118-A103 RD-14 229A-A146 BK-14 ALTERNATOR WIRING (DENSO ALTERNATOR APPLICATIONS)
8 AUX POWER+ 5 118-A104 RD-14 229B-A147 BK-14 BATTERY AND DISCONNECT WIRING
9 6
10 7 229-A160 BK-14 101-A125 RD-14
11 AUX POWER+ 8 118-A150 RD-14 229D-A106 BK-14 115-A151 RD-14
12 START AID AUTO/MAN 9 R774-A34 WH-18 229D-A107 BK-14 115-A152 RD-14
D-T4 D-T3 D-T2 ALTERNATOR
COOLANT TEMP 13 995-A22 BU-18 10 229C-A148 BK-14 115-A153 RD-14 CONNECT TO BATT+ TERM 5N5692
1311492 1311487 1311487
14 11 229C-A149 BK-14 118-A102 RD-12 ON STARTER MOTOR 109-D2 RD-6 109-D1 RD-6
BB-T4 60A D-T1
BOOST PRESSURE 15 R746-A26 PK-18 12 229-A19 BK-16 ALT
1311487 1311488
16 CAT DATA LINK+ 13 893-A131 GN-18 229-A161 BK-14 229-A97 BK-16 304-BB2 GY-8 ALT BREAKER 109-D1 RD-6 + R
G S D-T6
PRESS SNSR COMMON 17 G829-A67 GN-18 CAT DATA LINK- 14 892-A134 BR-18 229-A97 BK-16 229-A105 BK-8 CONNECT TO BATT- TERM 6T3645 GND
CABLE-01 1346258 1311492
INJECTOR 8 LS 18 T959-A51 BR-16 DIGITAL REFERENCE 15 998-A77 BR-18 229-A159 BK-14 ON STARTER MOTOR 200-D3 BK-6
MTR BAT D-T5
19 START/RUN/STOP 16 R775-A139 OR-18 229-A19 BK-16 838-A135 CU-1 200-D3 BK-6
1311487
20 SHUTDOWN-D 17 387-A141 PK-18 229-A108 BK-14 838-A136 RD
INJECTOR 10 LS 21 T958-A50 YL-16 18 229-A128 BK-14 229-A109 BK-14 838-A137 BK
MOTOR
ALTERNATOR WIRING
INJECTOR 4 LS 22 T961-A55 GN-16 SHUTDOWN-C 19 387-A142 PK-18 229-A110 BK-14 A744-A24 YL-18 STARTER 2
A744-A98 YL-18 2371962
23 20 229-A111 BK-14
24 THROTTLE 21 F702-A143 BK-18 229-A112 BK-14
CRANK SPD/TMG- 25 E963-A30 BK DROOP 22 E722-A144 PK-18 229-A159 BK-14
TDC PROBE+ 26 G858-A39 WH-18 ENGINE SHUTDOWN-1 23 A744-A99 YL-18 229-A160 BK-14 229-A108 BK-14 A-C22
1552269 RELAY
27 24 229-A161 BK-14 229-A109 BK-14
E-T3 1480757 E-T4
OIL PRESS (FILT) 28 994-A20 GY-18 EMCP B+ 25 115-A151 RD-14 229-A105 BK-8 229-A110 BK-14 BK-18 1 X862-A82 OR-18
1311504 1311504
29 EMCP B+ 26 115-A152 RD-14 A744-A100 YL-18 229-A111 BK-14 BK-18 2 X863-A85 BK-18 G971-E7 RD-16
TEMP SNSR COMMON 30 998-A17 BR-18 EMCP B+ 27 115-A153 RD-14 A744-A99 YL-18 229-A112 BK-14 SMMS 2 101-A12 RD-16 E-C2
BB-T3 1552269
T960-A54 BU-16 A744-A100 YL-18 387-A140 PK-18 1480757 120-A33 RD-18

119-E11 RD-16
INJECTOR 6 LS 31 ENGINE SHUTDOWN-2 28
1525532
32 AUX POWER + 29 118-A154 RD-14 A744-A98 YL-18 892-A133 BR-18 304-BB2 GY-8 229-A19 BK-16 BK-18 2 200-E12 BK-18 200-E8 BK-16
BB-T2 G-C1
33 BATTERY- 30 229A-A145 BK-14 A744-A24 YL-18 893-A130 GN-18 A744-A24 YL-18 BK-18 1 N757-E13 WH-18 200-E3 BK-16 LH ASOS
1525532 1552269
34 BATTERY- 31 229A-A146 BK-14 998-A77 BR-18 118-BB1 RD-8 N757-A21 WH-18 200-E10 BK-18 1433878
CRANK SPD/TMG+ 35 E963-A29 RD BATTERY- 32 229B-A147 BK-14 CABLE-01 1346258 E722-A144 PK-18 A-C38 A-C39 E-C1 G971-G2 RD-16 1 BK-18
1552264 3E3388 3E3388 2395794
TDC PROBE- 36 G857-A40 YL-18 ENGINE ECM RESET 33 W763-A138 BK-18 838-A135 CU-1 F702-A143 BK-18 OPTIONAL DUAL STARTER 101-A87 RD-8 101-A12 RD-16
E-T8
200-G5 BK-16 2 BK-18
37 BATTERY- 34 229C-A149 BK-14 CABLE-06 1532707 838-A136 RD R774-A34 WH-18 101-A88 RD-8 101-A88 RD-8 101-A12 RD-16 1 1 101-E1 RD-16 N757-E9 WH-18 6 ASOS 2
E-T2 E-T1
38 CAN DATA LINK+ 35 F711-A116 YL 838-A137 BK R775-A139 OR-18 101-A89 RD-12 101-A89 RD-12 229-A19 BK-16 2 2 200-E3 BK-16
E-T7
3 TIMER 1 E-T5 120-E4 RD-18 G-C2 RH ASOS
B-T4 1525534 1525534 E-T6 1552269
E E
LOW COOLANT LVL 39 C984-A72 YL-18 CAN DATA LINK- 36 F712-A119 GN W763-A138 BK-18 101-A101 RD-12 101-A101 RD-12 120-A33 RD-18 3 3 120-E4 RD-18 1433878
1311487 10A
FUEL PRESS 40 C991-A7 PK-18 BATTERY- 37 229C-A148 BK-14 893-A129 GN-18 304-B2 RD-8 101-A125 RD-14 101-A157 RD-12 A744-A24 YL-18 4 4 354-E5 OR-18 354-E5 OR-18 101-E1 RD-16 G971-G3 RD-16 1 BK-18
G S
41 CAN DATA LINK SHIELD 38 N873-A122 CU 893-A131 GN-18 893-A130 GN-18 101-A157 RD-12 115-A158 RD-14 N757-A21 WH-18 5 5 N757-E6 WH-18 ASOS BREAKER N757-E6 WH-18 354-E5 OR-18 200-G6 BK-16 2 BK-18
A-T1
INJECTOR 12 LS 42 T957-A52 PU-16 BATTERY- 39 229D-A106 BK-14 892-A132 BR-18 115-A158 RD-14 118-A102 RD-12 6 6 6T3642 101-E1 RD-16 N757-E6 WH-18
MTR BAT 1311492
43 BATTERY- 40 229D-A107 BK-14 892-A134 BR-18 892-A133 BR-18 101-A87 RD-8 115-A153 RD-14 118-B1 RD-8 7 7 G971-E7 RD-16
44 118-BB1 RD-8 8 8 200-E8 BK-16
45 F702-A143 BK-18 115-A151 RD-14 119-A90 RD-12
A-C35 MOTOR
CAM SPD/TMG+ 46 E966-A32 YL-18 STARTER 1 115-A152 RD-14 120-A33 RD-18
CAM SPD/TMG- 47 E965-A15 BU-18 8T8736 387-A141 PK-18 2371932
48 A 101-A125 RD-14 387-A142 PK-18 387-A140 PK-18 229-A105 BK-8 118-B1 RD-8 150-A91 RD-12
A-T7
49 B 229-A128 BK-14 118-BB1 RD-8 998-A11 BR-18 G-T1
1311492
INJECTOR 2 LS 50 T962-A56 WH-16 H 998-A77 BR-18 119-A90 RD-12 G846-A1 YL-18 8T8730 G971-G7 RD-16 G971-G2 RD-16
51 D 893-A129 GN-18 E722-A144 PK-18 A-C20 150-A91 RD-12 N757-A21 WH-18 G971-G3 RD-16
52 E 892-A132 BR-18 R774-A34 WH-18 1552269 229-A97 BK-16 X862-A80 OR-18 CONNECT TO A-C38 1552264
53 F F712-A121 GN R775-A139 OR-18 BK-18 1 X862-A81 OR-18 229-A105 BK-8 X863-A16 BK-18 LOCATION SHEET 1 (E-3)
54 G F711-A118 YL W763-A138 BK-18 BK-18 2 X863-A84 BK-18 CABLE-01 1346258 POSITION 7
55 C N873-A124 CU SMMS 1 838-A135 CU-1 101-A125 RD-14
B-T3
INTAKE AIR TEMP 56 C967-A25 BU-18 J CABLE-05 1532707 1480757 838-A136 RD 115-A151 RD-14
1311489 G-T2
ATM PRESS 57 R747-A14 GY-18 304-B2 RD-8 838-A137 BK 115-A152 RD-14 8T8730 200-G4 BK-16 200-G5 BK-16
CABLE-06 1532707 B-T2
INJECTOR 10, 12 HS 58 T858-A47 GY-16 998-A11 BR-18 115-A153 RD-14 200-G6 BK-16
1311489
STRTR SOLENOID+ 59 X862-A80 OR-18 F711-A116 YL 118-B1 RD-8 A744-A98 YL-18 118-A102 RD-12 CONNECT TO A-C38 1552264
STRTR SOLENOID- 60 X863-A16 BK-18 F712-A119 GN G846-A1 YL-18 229-A19 BK-16 LOCATION SHEET 1 (E-3)
61 N873-A122 CU ECM RELAY 229-A97 BK-16 POSITION 8
FUEL TEMP 62 M707-A6 PU-18 3E5239 A-C23 X862-A81 OR-18 X862-A80 OR-18 229-A105 BK-8
63 CABLE-05 1532707 3E5519 X862-A82 OR-18 CABLE-01 1346258 OPTIONAL AIR SHUTOFF WIRING
30
64 F711-A118 YL 1 119-A90 RD-12 X863-A16 BK-18 838-A135 CU-1
86
DIFF FUEL PRESS 65 F421-A23 YL-18 F712-A121 GN 5 A744-A98 YL-18 838-A136 RD
66 N873-A124 CU
85
2 229-A97 BK-16 X863-A85 BK-18 838-A137 BK INJECTOR HARNESS ODD
INJECTOR 6, 8 HS 67 T859-A41 WH-16 G857-A40 YL-18 F711-A116 YL 4 X863-A84 BK-18 A744-A24 YL-18
87 B-T1 A-T2
INJECTOR 2, 4 HS 68 T860-A53 OR-16 G858-A39 WH-18 F711-A111 YL F711-A118 YL 3 150-A91 RD-12 A744-A98 YL-18
87a 1311487 1311487
69
40A
101-A88 RD-8 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
70 F712-A121 GN 1 3 5 7 9 11

1311487
71 M755-A113 YL F712-A120 GN-1 F712-A119 GN SMMS BREAKER A-C12 OIL PRESS

BB-T1
PRESS SNSR +5V 72 G828-A65 WH-18 M756-A114 GN OIL TEMP A-C24 9Y0951 2370227 2490098
73 M757-A115 CU N873-A122 CU 1309811 1552269 G828-A3 WH-18 1 +Vs
74 N873-A123 CU-1 N873-A124 CU SIGNAL 1 G846-A1 YL-18 118-BB1 RD-8 G829-A4 GN-18 2 GROUND

1
2

1
2

1
2

1
2

1
2

1
2
75 GROUND 2 998-A11 BR-18 118-B1 RD-8 994-A20 GY-18 3 SIGNAL
A-C25 F-C2 F-C3 F-C4 F-C5 F-C6 F-C7
76 229-A108 BK-14
1740502 CABLE-02 1532707 A-T6 A-T5 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513 A-C5
77 229-A109 BK-14 CABLE-03 1346258 CRANK SPEED
A-C9 1311495 1311495 1552269
78 229-A110 BK-14 A-C26 A M755-A113 YL EMCP SPD SNSR 101-A101 RD-12 2016615

T957-F18 PU-16

T958-F19 YL-16

T959-F20 BR-16

T960-F21 BU-16

T961-F22 GN-16

T962-F23 WH-16
20A
229-A111 BK-14 M756-A114 GN 4P5820 1552269 E963-A30 BK

T858-F1 GY-16

T858-F2 GY-16

T859-F3 WH-16

T859-F4 WH-16

T860-F5 OR-16

T860-F6 OR-16
79 1740502 B 1 BK-18
80 229-A112 BK-14 CABLE-07 1532707 C M757-A115 CU BK-18 (-) 1 838-A136 RD AUX BREAKER E963-A29 RD 2 BK-18

D 81
82
893-A130 GN-18
892-A133 BR-18
F711-A111 YL
F712-A120 GN-1
A
B A-C28
WH-18 (+) 2 838-A137 BK
838-A135 CU-1
6T3644
118-A102 RD-12
E963-A48 CU-1
D
ANALOG REFERENCE 83 998-A45 BR-18 F702-A143 BK-18 N873-A123 CU-1 C 1743016 CABLE-01 1346258 A-C36 A-C37 START AID SOL
A-M4 A-T3 1552269 3E3364
84 387-A140 PK-18 A 1433878
1311495 1311495
85 R775-A139 OR-18 B 101-A89 RD-12 382-A42 PK-18 1 BK-18

120
20A
86 E722-A144 PK-18 C 383-A49 GN-18 2 BK-18
87 ECM BREAKER
88 998-A71 BR-18 998-A77 BR-18 A-C27 6T3644 OPTIONAL
1330970
89 998-A79 BR-18 119-A90 RD-12 START AID WIRING
90 120-A33 RD-18
OIL TEMP 91 G846-A1 YL-18 R774-A34 WH-18
92 E963-A48 CU-1 W763-A138 BK-18 A-C7 101-A157 RD-12

T858-F1 GY-16
T858-F2 GY-16

T859-F3 WH-16
T859-F4 WH-16

T860-F5 OR-16
T860-F6 OR-16
SPD/TMG SHIELDS
93 1552269
A-T8 A-T9
94 1 G858-A39 WH-18
1311495 1311503
95 150-A92 RD-14 150-A91 RD-12 2 G857-A40 YL-18 20A
115-A158 RD-14
96 150-A93 RD-14 150-A57 RD-14
97 150-A94 RD-14 TDC PROBE AUX BREAKER 2

PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
98 2883687
INJECTOR 9, 11 HS 99 T860-A46 OR-16
100 150-A95 RD-14

T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
101 150-A96 RD-14
102 150-A127 RD-14
103

T858-F10 GY-16

T859-F12 WH-16
INJECTOR 1, 3 HS 104 T858-A27 GY-16

T860-F8 OR-16
INJECTOR 11 LS 105 T962-A13 WH-16
INJECTOR 5 LS 106 T959-A8 BR-16 998-A11 BR-18
INJECTOR 9 LS 107 T961-A10 GN-16 G846-A1 YL-18
INJECTOR 7 LS 108 T960-A9 BU-16 N757-A21 WH-18
109 X862-A80 OR-18
110 X863-A16 BK-18 T957-A2 PU-16 1 T957-F18 PU-16
111 T958-A5 YL-16 2 T958-F19 YL-16
112 T959-A8 BR-16 3 T959-F20 BR-16
113 T858-A27 GY-16 T960-A9 BU-16 4 T960-F21 BU-16
114 T859-A18 WH-16 T961-A10 GN-16 5 T961-F22 GN-16
INJECTOR 5, 7 HS 115 T859-A18 WH-16 T860-A46 OR-16 T962-A13 WH-16 6 T962-F23 WH-16
INJECTOR 1 LS 116 T957-A2 PU-16 T957-A2 PU-16 T858-A27 GY-16 7 T858-F10 GY-16
117 T958-A5 YL-16 T859-A18 WH-16 8 T859-F12 WH-16
INJECTOR 3 LS 118 T958-A5 YL-16 T959-A8 BR-16 T860-A46 OR-16 9 T860-F8 OR-16
119 T960-A9 BU-16 10
120 T961-A10 GN-16 11
T962-A13 WH-16 12

C C

3E8969
A-C17

1552252
A-C1

COOLANT TEMP
1607689

F-C1
382-A42 PK-18 1552269 1309811

A-C3
383-A49 GN-18 995-A22 BU-18 1 SIGNAL
J1 994-A20 GY-18 998-A43 BR-18 2 GROUND
1 995-A22 BU-18
2 C967-A25 BU-18
3 C984-A72 YL-18 A-C14 ATMOSPHERIC PRESS
+8V DIGITAL POWER 4 R800-A70 OR-18 C991-A7 PK-18 2304013 2490094
DIGITAL RETURN 5 998-A79 BR-18 E963-A29 RD 995-A22 BU-18 G828-A36 WH-18 1 +Vs
6 E963-A30 BK C967-A25 BU-18 G829-A35 GN-18 2 GROUND
7 E963-A48 CU-1 G828-A36 WH-18 R747-A14 GY-18 3 SIGNAL
CAT DATA LINK+ 8 893-A130 GN-18 E965-A15 BU-18 G828-A38 WH-18
CAT DATA LINK- 9 892-A133 BR-18 E966-A32 YL-18 G829-A35 GN-18
AIR SHUTOFF 10 N757-A21 WH-18 F421-A23 YL-18 G829-A37 GN-18 A-C13 INTAKE AIR PRESS
11 G828-A65 WH-18 998-A43 BR-18 2304013 2668650
12 G829-A67 GN-18 382-A42 PK-18 998-A44 BR-18 G828-A38 WH-18 1 +Vs
13 998-A11 BR-18 383-A49 GN-18 R746-A26 PK-18 G829-A37 GN-18 2 GROUND
1552252

3E8969

14 998-A17 BR-18 994-A20 GY-18 R747-A14 GY-18 R746-A26 PK-18 3 SIGNAL


A-C4

J-C1

15 998-A45 BR-18 995-A22 BU-18


16 998-A71 BR-18 C967-A25 BU-18
17 M707-A6 PU-18 12 C984-A72 YL-18 A-C16 INTAKE AIR TEMP
START AID HOLD IN+ 18 383-A49 GN-18 R746-A26 PK-18 11 C991-A7 PK-18 1552269 1309811
19 R747-A14 GY-18 10 E963-A29 RD C967-A25 BU-18 1 SIGNAL
START AID HOLD IN- 20 382-A42 PK-18 R800-A70 OR-18 T860-A53 OR-16 9 T860-J8 OR-16 E963-A30 BK 998-A44 BR-18 2 GROUND
21 T859-A41 WH-16 8 T859-J12 WH-16 E963-A48 CU-1
START AID MAN OVERRIDE 22 R774-A34 WH-18 T858-A47 GY-16 7 T858-J10 GY-16 E965-A15 BU-18
E-STOP 23 387-A140 PK-18 T962-A56 WH-16 6 T962-J23 WH-16 E966-A32 YL-18
24 T858-A47 GY-16 T961-A55 GN-16 5 T961-J22 GN-16 F421-A23 YL-18 382-A42 PK-18
25 T859-A41 WH-16 T960-A54 BU-16 4 T960-J21 BU-16 383-A49 GN-18
26 T860-A53 OR-16 T959-A51 BR-16 3 T959-J20 BR-16 G828-A65 WH-18 G828-A3 WH-18 994-A20 GY-18 WIRES IN THE FOLLOWING
27 T957-A52 PU-16 T958-A50 YL-16 2 T958-J19 YL-16 G828-A28 WH-18 E963-A29 RD GROUPS SHALL BE TWISTED:
28 T958-A50 YL-16 T957-A52 PU-16 1 T957-J18 PU-16 G828-A36 WH-18 E963-A30 BK ONE TWIST PER 25 MM.
T858-J10 GY-16

T859-J12 WH-16

29 T959-A51 BR-16 G828-A38 WH-18 E963-A48 CU-1


T860-J8 OR-16
WIRE GROUP WIRE NAME
30 T960-A54 BU-16 G828-A3 WH-18
31 T961-A55 GN-16 G829-A67 GN-18 G829-A4 GN-18 G829-A4 GN-18 A-C6 CAM SPEED A TW1 G857-A40
32 T962-A56 WH-16 G829-A31 GN-18 1552269 2016616 A TW1 G858-A39
33 G829-A35 GN-18 E965-A15 BU-18 1 BK-18
A TW2 892-A133
CAN DATA LINK- 34 M756-A114 GN G829-A37 GN-18 E966-A32 YL-18 2 BK-18
35 A TW2 893-A130
PU-16
YL-16
BR-16
BU-16
GN-16
36 WH-16 998-A11 BR-18 998-A43 BR-18 A TW3 892-A132
A-C11 FUEL DIFF PRESS SW
37 998-A17 BR-18 998-A44 BR-18 A TW3 893-A129
1552269 2122768
B B
38 998-A69 BR-18
T957-J18
T958-J19
T959-J20
T960-J21
T961-J22
T962-J23

39 F421-A23 YL-18 1 BK-18


A TW4 892-A134
START/RUN/STOP 40 R775-A139 OR-18 998-A45 BR-18 C984-A72 YL-18 998-A45 BR-18 2 BK-18 A TW4 893-A131
ENGINE ECM RESET 41 W763-A138 BK-18 998-A71 BR-18 C991-A7 PK-18 A TW5 E965-A15
M757-A115 CU CABLE-02 1532707 M707-A6 PU-18 E965-A15 BU-18
T858-J1 GY-16
T858-J2 GY-16

T859-J3 WH-16
T859-J4 WH-16

T860-J5 OR-16
T860-J6 OR-16

CAN DATA LINK SHIELD 42


A-C10 A TW5 E966-A32
43 R746-A26 PK-18 E966-A32 YL-18 FUEL PRESS
44 R747-A14 GY-18 F421-A23 YL-18 3E3370 1946725
45 R800-A70 OR-18 G828-A28 WH-18 G828-A28 WH-18 A OR-18 +5 VOLTS
46 G829-A31 GN-18 G829-A31 GN-18 B BK-18 GROUND
HARNESS ASEMBLIES
47 998-A45 BR-18 C991-A7 PK-18 C WH-18 SIGNAL
BATTERY+ 48 150-A92 RD-14 998-A69 BR-18
49 998-A71 BR-18 IDENT PART NUMBER CHANGE DESCRIPTION
CAN DATA LINK+ 50 M755-A113 YL M707-A6 PU-18 A-C18 LOW COOLANT LEVEL
51 R800-A70 OR-18 1552267 1656634 A 378-0741 01 ENGINE HARNESS (EXTERNAL)
BATTERY+ 52 150-A93 RD-14 R800-A70 OR-18 A RD-18 +8 VOLTS
D 303-5011 00 ALTERNATOR HARNESS
BATTERY+ 53 150-A94 RD-14 998-A71 BR-18 B BK-18 GROUND
54 C984-A72 YL-18 C YL-18 SIGNAL E 282-4358 01 AIR SHUTOFF HARNESS (MAIN)
T962-J23 WH-16

T961-J22 GN-16

T960-J21 BU-16

T959-J20 BR-16

T958-J19 YL-16

T957-J18 PU-16

BATTERY+ 55 150-A95 RD-14


T860-J6 OR-16

T860-J5 OR-16

T859-J4 WH-16

T859-J3 WH-16

T858-J2 GY-16

T858-J1 GY-16

56
F 285-6647 02 INJECTOR HARNESS (ODD)
A-C15
BATTERY+ 57 150-A96 RD-14 FUEL TEMP G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS)
58 1552269 1309811
59 M707-A6 PU-18 1 SIGNAL J 285-6647 02 INJECTOR HARNESS (EVEN)
60 998-A69 BR-18 2 GROUND
BATTERY- 61 229-A108 BK-14
62
J-C7 J-C6 J-C5 J-C4 J-C3 J-C2
BATTERY- 63 229-A109 BK-14 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513
64 (+) BATTERY
1
2

1
2

1
2

1
2

1
2

1
2

BATTERY-
THROTTLE
65
66
229-A111 BK-14
F702-A143 BK-18
SYMBOL DESCRIPTION ABBREV COLOR (+) BATTERY SWITCHED
BATTERY- 67 229-A112 BK-14 CIRCUIT CONNECTED RD RED
DROOP 68 E722-A144 PK-18 STARTING CIRCUIT
BATTERY- 69 229-A110 BK-14 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR CIRCUIT NOT CONNECTED
WH WHITE (-) BATTERY / SENSOR RETURN
KEY START SWITCH 70 150-A127 RD-14 2 4 6 8 10 12
ELECTRICAL CONNECTION TO OR ORANGE
MACHINE STRUCTURE
SENSOR / ACTUATOR SUPPLY
INJECTOR HARNESS EVEN YL YELLOW
INTERNAL ELECTRICAL CONNECTION SIGNAL TO ECM
TO SURFACE OF COMPONENT PK PINK
CONTROL (POSITIVE) FROM ECM
CONNECTOR BK BLACK CONTROL (RETURN) FROM ECM

GY GRAY CAT DATA LINK


H# CIRCUIT GROUPING DESIGNATION

PU PURPLE J1939 DATA LINK

A A
ATCH WIRE, CABLE, COMPONENT
BR BROWN RS-232/RS-485 DATA LINK
SPLICE
GN GREEN ETHERNET
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE HIGHWAYS

THIS SCHEMATIC IS FOR THE C32 ENGINE FOR SR5 GENERATOR SET
ELECTRICAL SYSTEM
MEDIA NUMBER: KENR8270-03
SCHEMATIC PART NUMBER: 260-9515, CHANGE: 06, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
TOP VIEW
VIEW ALL CALLOUTS

LEFT BANK
INJECTOR CONN INTAKE AIR TEMP
SENSOR CONN

TERMINATING
RESISTOR (ECM) COOLANT TEMP
CONN SENSOR CONN

INTAKE MANIFOLD
AIR PRESS.
SENSOR CONN

ECM J-2 CONN

ATMOSPHERIC
ECM J-1 CONN PRESS. SENSOR
CONN

CAMSHAFT
SPEED SENSOR
CONN

TDC PROBE
CONN

COOLANT LOSS
SENSOR CONN

FUEL TEMP
SENSOR CONN
RIGHT BANK
INJECTOR CONN
REAR VIEW
VIEW ALL CALLOUTS

TERMINATING
RESISTOR (EIC)
CONN

SERVICE TOOL
CONN

ENGINE
INTERFACE
CONN

SPEED
PICKUP
AIR SHUTOFF CONN
INTERFACE
CONN
OIL TEMP
SENSOR
CONN
STARTER
RELAY 1 CIRCUIT
BREAKER
PANEL
ECM
RELAY

DETAIL VIEW LEFT SIDE VIEW OF ENGINE


ELECTRIC
STARTING
MOTOR

REAR VIEW OF ENGINE


FRONT VIEW
VIEW ALL CALLOUTS

FUEL PRESS.
SENSOR CONN

FUEL DIFF PRESS.


SWITCH CONN

COOLANT LOSS
SENSOR CONN

START
AID
FUEL TEMP SOLENOID
SENSOR CONN CONN

CRANKSHAFT
SPEED/TIMING
CONN

FILTER GP-FUEL
(PRIMARY)

OIL PRESS.
SENSOR
CONN

RIGHT SIDE VIEW OF ENGINE FRONT VIEW OF ENGINE LEFT SIDE VIEW OF ENGINE