NS1-18PAB-M-JEE-1002 R1 Erection Procedure For CW Piping Installation

FOR APPROVAL
PROJECT
NGHI SON 1 THERMAL POWER PLANT
CONSTRUCTION PROJECT
(CONTRACT NO. 010610/NS1-EVN-MC)
OWNER
VIETNAM ELECTRICITY
CONSULTANT
J-POWER / AF-COLENCO and PECC3

CONTRACTOR
MARUBENI CORPORATION
REV. NO.
PROJECT CONTROL NO. NS1-18PAB-M-JEE-1002
1
Title:
Erection Procedure for Circulating Water Piping

Installation
Revised as per MC
1
Proposed Format
Lau B J SS 16 Sep 11 Document No.: NS1-JEE-MCP-MS-003 Rev.: 1
0 First Issue Lau JRaj 05 Sep 11 Scale: None Date: 16 Sep 2011
Rev. Description By App. Date

JURONG ENGINEERING LIMITED
JURONG ENGINEERING LTD.
ERECTION PROCEDURE FOR CIRCULATING WATER PIPING
INSTALLATION REV : 1
NGHI SON 1 300MW x 2 UNITS THERMAL POWER PLANT PROJECT, VIETNAM
CONTENTS
1. INTRODUCTION
2. DOCUMENTS/DRAWINGS REFERENCES
Arrangement for Circulating Water Piping (1/5) Rev.4

Project Control No: NS1-18PAB-M-TPS-5001




3. TRANSPORTATION, UNLOADING & PRESRVATION AT SITE
3.1 Transportation
3.2 Material Receiving
3.3 Material Handling/Unloading
3.4 Material Storage/Preservation
4. ERECTION SEQUENCE & PROCEDURE
4.1 CW Pipes Installation Sequence ( Area by Area )

4.2 Excavation ( General Guideline )
4.3 Piping Route Marking & Foundation Preparation
4.4 Pipe Lifting
4.5 Pipe Setting
4.6 Pipe Temporary Support Installation
4.7 Welding Preparation
4.8 Handling of Adjusting Piece ( Loose End )
4.9 Alignment & Welding
4.10 CW Pipes Welding Details
4.11 Cathodic Protection
4.12 CW Pipes Painting Specification
4.13 Back-Filling ( General Guideline )
5. INSPECTION TEST PLAN
1
6. TENTATIVE ERECTION SCHEDULE
7. CONTENTS OF APPENDIX
2
1. INTRODUCTION
This procedure covers the field assembly and installation for Circulating Water Pipes
(CW Pipes) of Nghi Son 1 Thermal Power Plant Project.
3
2. DOCUMENTS/DRAWINGS REFERENCES





Note: Refer to APPENDIX - A
4
3. TRANSPORTATION, UNLOADING & PRESERVATION AT SITE
3.1 Transportation
In principle, suitable transport such as trailers, low bed trailers, dollies or other types
shall be selected and used for transportation. Road survey for transportation access shall
be conducted.
3.2 Material Receiving

All piping materials shall be inspected visually for any damages.
If materials are rejected after checking, non-conformance report shall be submitted to
MC, and the rejected pipes shall be placed in a segregate controlled area and posted
For Repair or tagged so that repair materials can be identified easily prior removal
from the storage area.
3.3 Material Handling/Unloading

Care shall be taken to prevent the surfaces of piping materials from contamination and
damage during materials handling and transportation.
The coated pipes shall be handled with sling belt in order to prevent damage to the
coated surfaces of the pipes. (If the pipes have been set an clevis for lifting; sling or wire
rope with shackles shall be applied for handling)
3.4 Material Storage/Preservation

CW Piping material shall be stored in a suitable manner to preclude mixing of different
kinds of materials or loss of spools identity.
All piping shall be stored in separated lay-down area or designated area by the
contractor, based on site condition and contractor shall be able to judge for the suitable
storage area not limited to temporary storage purpose to facilitate field installation.
In any circumstances the materials stored in a lay-down storage area will be requested to
be drawn out by the contractor for field installation requirement.
The piping materials shall be stored on the temporary supports, such temporary supports
shall be elevated whenever is necessary.
5
4. ERECTION SEQUENCE & PROCEDURE
4.1 CW Pipes Installation Sequence ( Area by Area )
Note: Refer to APPENDIX - B
6
4.2 Excavation ( General Guideline )
- Set out sufficient boundary line from centre pipe for working space
- Excavation work is carried out by excavator from start point to boundary line
- Trimming level that ant work to be carried out after excavation by using hand tools
- Excavated material/soil shall be temporary stock at suitable designated area and to be
utilized for back-filling in future.
- According to drawings and design, Case 1 > 1000M depth, shall be the excavation case
for CW pipe installation works, as shown in below diagram.
- Excavation shall be conducted by civil team, with the preparation of Back-Hoe, Dump
Truck, Survey Equipment, PPE, Plate Compactor, Hand Tools.
7
4.3 Piping Route Marking & Foundation Preparation
- An area to be excavated for pipe trench and pipe support foundation by civil contractor
and reference points to be marked on site.
- The area of excavation can be separated in different designated area from Area 1 to Area
19, as shown in the attached Installation Sequence ( Area by Area ).
- The foundation or excavated area shall be checked for design elevation, centre line,
master reference point/lines, shall be confirmed before handover to CW pipes installer to
proceed for installation works.
4.4 Pipe Lifting
Estimated CW pipes with Dia 2400mm, Length 7200mm, its Max Weight is 9.40 Ton.
General lifting guideline as shown in Figure 1, for CW Pipes.
Crane ( Refer to Attachments )

Preliminary Propose Crane Capacity: 70 Ton Crawler Crane / 50 Ton Mobile Crane
Main Boom Length 57M
Lifting Radius: 14M
Lifting Capacity: 10.5 Ton ( OK )
Rigging Gears
Sling Wire: SWL 5 Ton x 4 sets
Shackle: SWL 5 Ton x 4 sets
Tag line/Tail rope: 2 sets
Chain Block ( if required ): 3 Ton/5 Ton per set
8
Figure 1
4.5 Pipe Setting
- Prior to pipe lower in, the trench shall be checked for sufficient depth to achieve the
centre line of pipe routing. The depth shall be provided minimum 1500mm from the
Pipe Bottom of Steel (B.O.S), at pipe joints area, in order to accommodate enough
working space for fit-up and welding.
- The pipes shall be visually examined to check if there would be some defects on the
surface, rectification or repair shall be applied accordingly.
- Touch-up of damaged area and painting or coating except joints to be welded shall be
carried out in accordance with painting schedule and coating procedure at field.
9
- Welding joints shall be painted internally and externally coated according to Painting
Specification for CW Piping.
- After cleaning of both internal and external surface of pipes, the pipes are to be unloaded
and placed on temporary pipe support by crane.
- The elevation of pipe shall be adjusted by using chain block and sand bags and/or other
equivalent temporary support between bottom of pipes and excavated foundation.
- At excavated trench, sufficient temporary support such as Sheet Piles or others
equivalent structures shall be prepared and confirmed completion prior to handover, and
shall be in proper and safe condition for the installer to on base the pipes.
- Crane parking position to be checked and confirmed by the competent engineer and
supervisors prior lifting to commence.
- Lifting gears and appliances shall be similar as unloading the pipes during material
handling, however, such lifting gears and appliances shall be in accordance to basic
lifting plan of the pipes.
4.6 CW Pipe Temporary Support Installation
- The CW pipes shall be on base above of the temporary supports such as sand bags
( Figure 2 ). Sufficient sand bags shall be ready before CW pipes installation.
Sand Bags
Figure 2
10
- In some locations, the CW pipes will be supported by Type-A piles and Type-B piles
( Figure 3 ) with RC Foundation, with an elastic material supplied by vendors.
Figure 3
4.7 Welding Preparation
- For External shall be prepared appropriate and sufficient scaffolding and/or walkway for
protection coating.
- For Internal shall be protected by the soft mats, that welder can walk around.
4.8 Handling of Adjusting Piece ( Loose End )
- Basically, CW pipe piece will be provided in original length in accordance to approved

construction drawings. However some pieces will be provided as an adjusting piece (
Loose End +100mm ), to suit the site connection for field erection.
- The purpose of the adjusting piece is to connect, fit-up and install the pre-fabricated
pipes correctly during field erection stage.
- The adjusting piece shall be cut at site in accordance with approved piping arrangement
drawings, and its pipe end bevel shall be re-beveled at site as Figure 4.
11
2 +3/-2
External Pipe
1.6 +/- 0.8
Internal Pipe
60 degree +5 degree
tolerance/side
Figure 4
- Normal piece shall be coated except about 150mm from the bevel end. Besides, the
adjusting piece shall also be coated and space to be accommodated for field cut and
beveling.
4.9 Alignment & Welding
- Alignment shall be made using external and internal line-up clamp until enough welding
preparation can be done in accordance with the relevant welding procedure specification.
Alignment tools shall use Auto Level, for pipe elevation adjustment.
- After checking edge preparation, off-set and gap, the tack welding shall be made by the
qualified welder.
- Nozzles DN100 & Manholes DN600 locations shall be dimensionally measured to
ensure in accordance to approved drawings before aligning of pipes.
- Pipe flanges orientation shall be confirmed before pipe installation and alignment.
- Dimensional check measurement by scale tape for nozzle, flange, etc, generally shown
in Figure 5 after fit-up prior to welding commences.
12
Figure 5
- Detail of DN100 Piping Nozzle, as indicated in Figure 6.
Figure 6
13
- All welding works shall be complied in accordance with the applicable welding
procedure.
- After welding, to inspect the welding point by NDT inspection, and ensure that welding
points quality shall within acceptable criteria.
- Pressure test will be carried out 1.5 times the design pressure and shall be hold for 10
minutes. If found leaks, the system shall be terminated by draining water and repair shall
be implemented.
4.10 CW Pipes Welding Details
- CW Pipes Welding Details shall be in accordance to the below Figure 7
Figure 7
14
4.11 Cathodic Protection ( CP )
- To ensure the successful operation of a CP system, it shall be necessary for the entire
pipe system to behave as a homogenous cathode. To be assured of this requirement, it
shall be necessary to perform a continuity survey between adjacent sections.
- Anode and other CP material shall be stored in a secure place at site. Care shall also be
taken during loading and unloading from warehouse to site.
- The locations of the Aluminum Alloy (Galvanic Anode) are indicated in the attachment
drawings. It is located at internal side of the CW pipes.
- Anode shall be installed at the standard position, as indicated in Figure 8;
Figure 8
- The Detail of Hold Plate as indicated in Figure 9;
Figure 9
15
- The detail of Galvanic Anode, as indicated in Figure 10.
Figure 10
Note: Refer to APPENDIX - C for Cathodic Protection System Specification

NS1-18PUR-M-TPS-2101 Rev.1 Location of CPS for CWP
NS1-18PUR-E-TPS-2104 Rev.0 Installation Drawing of Transformer Rectifier Unit,
Junction Box & Test Station Box
NS1-18PUR-E-TPS-2105 Rev.0 CPS for CWP Typical Installation Drawing
NS1-18PUR-E-TPS-2106 Rev.0 Cable Connection Diagram
16
4.12 CW Pipes Painting Specification
Note: Refer to APPENDIX - D
4.13 Back-Filling ( General Guideline )
- Check surface finish of foundation before back-filling works commence.

- Clearing the grubbing before back-fill.
- Back-fill by excavation as show in the below diagram, back-fill soil/sand approved by
owner and free from large lumps, organic and extraneous materials.
- Back-fill to the elevation show on construction drawing and placed in layer
approximately 300mm of loose fill, top layer filled by good sand approved by owner, if
necessary.
- Back-Filling shall be conducted by civil team, with the preparation of Back-Hoe, Dump
Truck, Survey Equipment, PPE, Plate Compactor, Hand Tools.
17
5. INSPECTION TEST PLAN
Refer to APPENDIX - E
18
6. TENTATIVE ERECTION SCHEDULE
Refer to APPENDIX - F
19
7. CONTENTS OF APPENDIX
APPENDIX A : GENERAL ARRANGEMENT DRAWINGS

APPENDIX B : INSTALLATION SEQUENCE
APPENDIX C : CATHODIC PROTECTION SPECIFICATION
APPENDIX D : PAINTING SPECIFICATION
APPENDIX E : INSPECTION AND TEST PLAN
APPENDIX F : TENTATIVE ERECTION SCHEDULE
APPENDIX G : CRANE CHART
APPENDIX H : JOB SAFETY ANALYSIS
20
APPENDIX - A
GENERAL ARRANGEMENT DRAWINGS
APPENDIX - B
INSTALLATION SEQUENCE
APPENDIX - C
CATHODIC PROTECTION SPECIFICATION
FOR APPROVAL
1 REVISED AS PER CaRs 1088 T.Yamano Y.Ito Y. Iijima Jul.11,2011
0 FIRST ISSUE T.Yamano Y.Ito Y. Iijima May.25,2011
DRAWN CHECKED APPROVED

REV DESCRIPTION BY BY BY DATE
PROJECT
NGHI SON 1 THERMAL POWER PLANT CONSTRUCTION PROJECT
OWNER
VIETNAM ELECTRICITY
CONSULTANT
CONTRACTOR
REV. NO.
PROJECT CONTROL NO. 18PUR-M-TPS-2100 1
1 Jul.08,2011 Issued for Approval T.Y

0 May.25,2011 Issued for Proposal T.Y
REV DATE DESCRIPTION BY
Project Name: DATE May.25,2011

NGHI SON 1 THERMAL POWER PLANT CONSTRUCTION PROJECT JOB No. 11W10939
APPROVED Y. Iijima
Title:
SPECIFICATION OF CATHODIC PROTECTION FOR CHECKED Y.Ito
CW PIPING (EXTERNAL SURFACE)
DRAWN T. Yamano
THE NIPPON CORROSION ENGINEERING CO.,LTD. SPEC No. BD 0949-001

NCE
TOKYO, JAPAN SHEET 1/13 REV.1
CONTENTS
PAGE
1. GENERAL 3
2. CADES AND STANDARD 3
3. BASIC DESIGN CONDITIONS 3 5
4. MATERIALS SPECIFICATION . 6 8
5. DESIGN CALCULATION .. 9 10
6. BILL OF MATERIALS . 11 12
ATTACHMENTS
APPENDIX-1 : CALCULATION RESULTS FOR CATHODIC PROTECTION SYSTEM
2
1. GENERAL
This specification covers the basic design and materials for the cathodic protection (CP)
system to be applied to the external surfaces of CW piping for NGHI SON 1 THERMAL
POWER PLANT CONSTRUCTION PROJECT in Vietnam.
2. CODES AND ATANDARD
The design and materials shall comply with the following codes and standards.
(1) British Standard Institute (BS)

BS 7361: Part 1
Cathodic Protection : Code of Practice for Land and Marine Applications
(2) National Association of Corrosion Engineers (NACE)
SP0169-2007 : Standard Practice. Control of External Corrosion on

Underground or Submerged Metallic Piping Systems
SP0286-2007 : Standard Practice. Electrical Isolation of Cathodically
Protected Pipelines
(3) American Society for Testing and Materials Standards (ASTM)

G57 : Standard Test Method for Field Measurement of Soil Resistivity
Using the Wenner Four-Electrode Method
(4) National Electrical Manufacturers Association (NEMA)

(5) International Electrical Commission (IEC)
(6) American National Standard Institute (ANSI)
(7) American Society of Mechanical Engineers (ASME)
(8) Japanese Industrial Standards (JIS)
(9) Japanese Electrotechnical Committee (JEC)
(10) The Japan Electrical Manufacturers Association (JEMA)
3. BASIC DESIGN CONDITIONS
3.1 Object to be Protected
External surface of CW piping shall be protected.
3.2 Method of Cathodic Protection System
Impressed Current System using high silicon cast Iron anode packaged with backfill shall
be adopted.
Electrical insulating flanges shall be installed in CW piping system to isolate a cathodically
protected piping from aboveground structures, as well as re-bars in concrete structures.
3
3. BASIC DESIGN CONDITIONS (continued)
3.3 System Design Life
Impressed Current Cathodic Protection System shall be designed for a minimum life of
fifteen (15) years.
3.4 Arrangement of CW piping
According to NS1-18PAB-M-TPS-5001, Arrangement for circulator piping, Rev.2
3.5 Pipe Coating
According to NS1-18PAB-G-TPS-9000, Painting specification for circulating water

piping (Yard), Rev.2
3.6 Current Density
Current density (CD) shall be of 0.5 mA/m2 provided that CW pipes to be protected are
isolated from other metallic structures such as casing and aboveground pipes by
insulating flange or equivalent.
3.7 Protection Current Capacity
The design protection current shall be 50 percent greater than design requirement to
compensate for coating deterioration and future adjustments for environmental changes.
3.8 Cathodic Protection Criteria
The acceptance criteria (pipe-to-soil potential), for cathodically protected piping, is as

follows:
(1) Pipe-to-soil potential shall be made at least -0.85 volts in reference to a permanent
copper-copper sulfate electrode (CSE) installed in the vicinity of underground pipe to be
protected when providing cathodic protection current.
(2) Alternatively, a minimum negative (cathodic) polarization voltage shift of at least 0.1
volts is measured before and after application of the cathodic protection current.
3.9 Soil Resistivity
The soil resistivity to be applied for designing cathodic protection system, such as
calculation of the anode grounding resistance, determination of the size and required
number of sacrificial anode, shall be of 5,000 ohm-cm according to NS1-18U-C-JEL-0007,
Report on Measurement of Soil Resistivity (on shore portion), Rev.0.
4
3. BASIC DESIGN CONDITIONS (continued)
3.10 Test Points (Test Box):
Test points shall be provided at three (3) locations in total along with the piping to be
protected.
Test points shall have a permanent reference electrode in addition to the test lead cable.
3.11 Reference Electrode
Permanent Copper-copper sulfate reference electrodes (Cu/CuSO4) shall be furnished

to ensure that CW piping can be effectively monitored.
3.12 A.C. Power Supply
The A.C. (input) power supply of 230 volts, 1 phase, 50 hertz shall be available for all
transformer-rectifier units of cathodic protection system.
3.13 Enclosures for Electrical Equipment
Enclosures installed outdoors shall be IP54W to IEC60529 as minimum.
3.14. Installation Summary
3.14.1 Location of cathodic protection system
Refer to Appendix-2.
3.14.2 Impressed Current Anodes
Anodes shall be installed horizontally at least 50 meters away from the CW piping to be
protected.
The depth of burial shall be basically GL.-1.2 meters from existing ground level.
Each anode lead cable shall be connected to the terminal board in the junction box.
3.14 3 Permanent Reference Electrodes
A permanent copper-copper sulfate reference electrode (CSE) shall be installed

horizontally in close proximity of the underground pipe at each test station, for checking
protection effect easily.
A lead cable of the electrode shall be wired up to a test station (box).
3.14. 4 Drainage/Test Lead Cable

The cable (XLPE/PVC 1C-14 sq-mm for drainage and 1C-8 sq-mm for test) shall be
fitted at the upper of the piping by means of thermit welding, and fitted part shall be
isolated with Handy Cap (rubber-like compounds) and the same pipe coating material or
equivalent over the Handy Cap and piping.
3.14 .5 Transformer-Rectifier (T/R)
The units shall be installed on the concrete foundation in non-hazardous area.
5
4. MATERIALS SPECIFICATION
4.1 Packaged High Silicon Cast Iron Anode
Anode shall be of tubular high silicon cast iron packaged with backfill and lead cable.
Gross weight shall be approximately 70 kg and sizing approximately 200mm, 1,500mm
long.
Each anode shall have single core 8 sq-mm XLPE/PVC cable composed of stranded and
annealed copper wire which is covered by polyethylene), direct burial cable.
4.2 Permanent Reference Electrode
The permanent reference electrode shall be of copper/copper sulfate electrode (CSE) and
approx. 70 mm diameter by 380 mm long.
Each electrode shall have a single core AWG #12 (3.5 mm2) stranded copper cable with
cross-linked polyethylene jacket (XLPE), direct burial cable.
4.3 Test Station (Box)
Test station shall be made from FRP (BIG FINK), and shall be installed in non-hazardous
area.
4.4 Cables
All cables for D.C. sides shall be compacted circular stranded copper conductor, composed
of plain annealed copper wire in accordance with IEC standards.
All cables for anode, drainage terminal and main cable (positive and negative sides) for
sacrificial anode system shall be of 600 volts cross-linked polyethylene insulated and PVC
sheathed power cable (XLPE).
(1) Conductor:
A suitable separator tape may be applied over the conductor.
(2) Insulation:
The insulation shall consists of extruded layer of natural colored XLPE (cross-linked
polyethylene) complying with IEC 60502.
(3) Sheath:
The sheath shall be of an extracted layer of black PVC compound complying with
type ST2 of IEC 60502.
(1) Tolerance:
Insulation:
The thickness at any place shall not be less than the nominal value provided
that the difference does not exceed 0.1 mm +10% of the nominal value.
Sheath:
The minimum thickness shall not be less than 85% of the nominal value by
more than 0.1 mm.
6
4. MATERIALS SPECIFICATION (continued)
4.4.1 Applicable Cable
(1) For Lead Cable of Packed High Silicon Cast Iron Anode:
XLPE/PVC : Cross-linked polyethylene insulated and PVC

sheathed cable. (1C-8 sq-mm)
(2) For Lead Cable of Permanent Reference Electrode:
XLPE/RHH : Cross-linked polyethylene insulated and PVC

sheathed cable. (1C-3.5 sq-mm)
(3) For Drainage and Test Terminal:
XLPE/PVC : Cross-linked polyethylene insulated and PVC

sheathed cable. (1C-14 sq-mm for drainage & 1C-8
sq-mm for test)
4.5 Thermit Welding Materials
Mold shall be made of semi-permanent graphite with a high temperature type that lasts for
an average of 50 to 100 thermit weld connection under normal usage, and shall be
suitable for all pipe sizes to be protected.
Weld material shall be of a mixture of copper oxide and aluminum, packaged in ceramic
capsule.
Each capsule contains the starting powder at the top of the ceramic capsule, with the weld
metal.
4.6 Handy Cap
Handy Cap is made based on elastomers (rubber-like compounds) and provides a

watertight electrical seal when connecting cables to CW piping by thermit welding.
Compounds shall have high insulating values and superior acid, alkaline, water resistance
and great advantage of being practically unaffected at temperature from 4 to 85.
A tough igloo-shaped plastic cap is used as an outer shell to provide maximum protection
from immediate backfilling.
The dome of the igloo is filled with compounds, which is 100 percent solid, to avoid any
evaporation or shrinkage which can cause air pockets for moisture to enter.
The base surrounding the igloo is placed on a 100 mm by 100 mm pad of compounds
tape, which is 3 mm thick.
The center of this pad can be removed to form an open circle around the raised section of
the igloo.
4.7 Anode and Drainage Junction Boxes
The boxes shall be made with carbon steel.

Type of box to be used shall be of at least increased safety type, and shall be suitable for
outdoor installation with dust tight, weatherproof protection and shall be IP55 minimum.
7
4. MATERIALS SPECIFICATION (continued)
4.8 Transformer-Rectifier Unit
4.8.1 General
The transformer-rectifier unit (hereinafter called T/R unit) shall comprise a main
transformer and a bridge connected silicon rectifier with automatic potential control
equipment.
4.8.2 Type
Outdoors, self-cooled (naturally cooled), weatherproof, pad-mounted with a sunshade

roof cover.
4.8.3 Rating
Continuous A.C. input voltage (230V, 1 phase, 50 hertz) up to +/- 10% fluctuation from
the normal rated voltage shall not damage the equipment.
4.8.4 Enclosure
Enclosure shall be fabricated of not less than 2.3mm carbon steel.

The degree of enclosure protection shall be IEC IP 54W with lockout provision.
4.8.5 Main Transformer
The main transformer shall be double wound type with an electrically grounded screen
between primary and secondary windings, continuously rated and suitable for connection
to the nominal input power of 230 volts, 1 phase and 50 hertz.
4.8.6 Rectifier
The rectifier stacks shall be of silicon diodes, connected for full wave rectification with a
suitable surge protection network.
Diodes fuses with alarm indicator shall be provided on the secondary of the step down
transformer and mounted on the control panel.
The full rated D.C. output shall be obtainable with input voltage 10% below the specified
input voltage.
Two 100% duty rectifier units shall be provided.
4.8.7 Control Equipment
The automatic potential control equipment by thyristor control shall be provided on the
front panel in the control cabinet to allow for on-load variation of output.
8
5. SUMMARY OF DESIGN CALCULATION
The following formula shall be applied for the cathodic protection design and calculation.
All calculation results will be submitted separately after completing detail design.
Calculated results are shown in Appendix-1.
5.1 Protection Current Required:
I = A x MCD x 1.5 (1)
in which
I : design protection current required (amp)

A : area to be protected (m2)
MCD : mean current density (0.5 mA/m2)
1.5 : 50% excess capacity for future adjustment
5.2 Design Calculation for Impressed Current Anode:
5.2.1 Required Number of Anode
N = I Ia .(2)
in which,
N : required number of anode (pcs)

I : design protection current (amp)
Ia : allowable current output per one anode at 15 years design life (2.1A/pc.)
5.2.2 Earth Grounding Resistance of Anode:
4L2 + 4L S 2 + L2 S S 2 + L2
Rh = [2.3 log + 1]
2LN dS L L (3)
in which,
Rh : resistance of horizontal anode to earth (ohm)

: soil resistivity (5,000ohmcm) (see page 4, item 3.9)
L : length of anode with backfill (1.5 m)
d : diameter of anode (0.2m)
S : twice of anode depth (typically 2.4 m = GL.-1.2m x 2)
N : number of anode required (peaces) per one T/R unit (3 pcs)
9
5. SUMMARY OF DESIGN CALCULATION (continued)
5.2.3 Required D.C. Output Voltage of Transformer-Rectifier (T/R):
(1) Wiring Resistance of D.C. Side (Rw):
Applied Cable : 600V, 14 mm2 single core (main cable)

Conductor Resistance : 1.31 ohm/km at 20
Wiring Length : Approx. 300m per one T/R unit
Therefore conductor resistance 0.393 ohm
(2) Required D.C. Output Voltage:
D.C. output voltage of T/R is determined by the summary of voltage drops which are
calculated with circuit resistance as follows.
V = Va + Vc + Vd (4)
in which,
V : minimum D.C. output voltage of T/R

Va : voltage drop of anode groundbeds
Va = I x Rh (volts)
Vc : voltage drop of D.C. cable
Vc = I x Rw (volts)
Vd : decomposition voltage of anodes
Vd = approx. 2 volts
Rated D.C. output voltage of T/R shall be basically within the limits of 50 volts to avoid
the danger of possible harm to persons due to the voltage gradient at the surface of the
soil, in consideration of more safety operation.
In the event that the D.C. output voltage exceeds the limits of 50 volts from calculated
results, number of anode shall be increased to meet allowable D.C. output voltage.
10
6. BILL OF MATERIALS
No. ITEM DESCRIPTION Q'TY UNIT
1 Transformer/Rectifier Outdoor, Self-cooled,

Pad-Mounted with a sunshade,
Two 100% duty rectifier unit,
Enclosure : IEC IP54W,
Carbon Steel (SS304) with coating
Thickness 2.3 mm for enclosure 1 unit
Type : Automatic Potential Control
AC. 230V, 1 phase, 50 hertz
DC. 50V x 10A x 1 circuit
2 Impressed Current Anode Anode : High Silicon Cast Iron
with lead cable & backfill Type : TA-1
Backfill : Petroleum Calcinated Coke 3 pcs.
Canister : Galvanized Steel Spiral Tube
(Size : 200 x 1,500 mm long)
Cable : XLPE/PVC 8 sq-mm x 10m
3 Permanent Reference Type : Copper Sulfate (Cu/CuSO4)
Electrode with lead cable Model : AccuRef 20
Size : Approx.70 x 380 long (mm)
Cable : XLPE/RHH AWG#12 (3.5sq-mm) x 10m 3 set
120m 1 set
4 Anode Junction Box Enclosure : IP55
with steel support Material : Carbon Steel 1 set
Finish : powder coating
Accessary : Shunts,
Box Size : 400(W) x 400(H) x 160(D) mm
5 Negative Junction Box Enclosure : IP55
(Drainage Box) Material : Carbon Steel 1 set
with steel support Finish : powder coating
Box Size : 300(W) x 400(H) x 160(D) mm
6 Bonding Box Enclosure : IP55
with steel support Material : Carbon Steel 4 set
Finish : powder coating
Box Size : 300(W) x 400(H) x 160(D) mm
7 Test Station Box Model : 300-B5C (BIG FINK)
Hardware : 5 Lead
Machine screws, Washers, Hex nuts 3 set
Material : Ultra-violet stabilized polyethylene(FRP)
Conduit : 89 x 1,500 (L) mm
Cap : 85 x 128 (H) mm
8 Thermit Welding Materials Mold : CT11C 1 each
Capsule : 10g/each (25 each/case) 1 case
Igniter : for CT11C 2 each
9 Thermit Welding Cap Material : Elastmeric (rubber-like compounds) 12 each
( Handy Cap ) Size : 100 x 100 x 3 (t) mm
11
6. BILL OF MATERIALS (continued)
No. ITEM DESCRIPTION Q'TY UNIT
10 Ring Tongue Terminal Material : Copper

for 14 sq-mm 10 each
for 8sq-mm 20 each
for 3.5sq-mm 10 each
11 PVC Tape Material : Vinyl Chloride
Type : Nitto No.21 2 roll
Size : 50(W) , 10m length
12 Cable 600/1000 volts
Cross-linked polyethylene insulated, PVC
sheathed, power cable (XLPE/PVC)
1 core x 14 sq-mm 140 m
1 core x 8 sq-mm 200 m
13 Rigid Steel Conduit Size : 28 x 3600 long (mm),Galvanized. 4 pcs.
14 Bushing Size : for 28 16 each
15 Rocknut Size : for 28 16 each
16 PE flexible conduit Size : 30 130 m
12
THE NIPPON CORROSION
NCE APPENDIX-1
ENGINEERING CO., LTD.
CALCULATION RESULTS FOR CATHODIC PROTECTION SYSTEM

UNDERGROUND PIPING
PIPE SIZE LENGTH AREA MCD REQUIRED CURRENT T/R UNIT

(DN) (m) (m2) (mA/m2) NET (A) DESIGN (A) CAPACITY
DN2400 622.49 4,769 0.5 2.4 3.6 DC.50V
DN1800 217.6 1,251 0.5 0.7 1.0
10A x 1 circuit
DN1650 26.2 138 0.5 0.1 0.2
TOTAL 6,020 - 3.2 4.8 1 units
REQUIRED NUMBER ANODE GROUNDING REQUIRED D.C.OUTPUT VOLTAGE

OF ANODE (N) RESISTANCE (Rh) Va Vc Vd V
(pcs) (ohm) (volt)
3 4.78 22.9 1.9 2 26.8
CATHODIC PROTECTION LAYOUT
TRANSFORMER-RECTIFIER (1 unit)
ANODE JUNCTION BOX (1 set) NEGATIVE JUNCTION BOX (1 set)
cable tray
G.L.
D.C.MAIN CABLE
3-ANODES (XLPE/PVC 14aq-mm) U/G C.W.PIPE
XLPE/PVC 8sq-mm
MONITORING CABLE
(XLPE/PVC8sq-mm)
TEST STATION BOX(3set) BONDING BOX (4 sets)
NEGATIVE CABLE
(XLPE/PVC 14aq-mm)
G.L G.L.
THERMIT WELDING
PERMANENT REFERENCE ELCTRODE (CSE) BONDING CABLE

XLPE/RHH AWG#12 (3.5sq-mm) (XLPE/PVC8sq-mm)
13
FOR APPROVAL
PROJECT
OWNER
VIETNAM ELECTRICITY
CONSULTANT

CONTRACTOR
REV. NO.
PROJECT CONTROL NO. NS1-18PUR-M-TPS-5000
0
TITLE
Specification of Cathodic Protection for

CW Piping (Internal Surface)
DRAWING NO Rev
QPDXVG10008 0
APPROVED: M.Morita 13/Aug/11
JOB NO.
CHECKED: M.Morita 13/Aug/11
DESIGNED: K.Nakazawa 13/Aug/11 KE1000140H01
0 13/Aug/11 First Issue M.M M.M K.N
REV DATE DESCRIPTION APPROVED CHECKED DESIGNED

CONTENSTS
1. PECIFICATION OF CATHODIC PROTECTION SACRIFICIAL ANODE

FOR CIRCULATING WATER PIPING
2. DESIGN DATA SHEET

1. PECIFICATION OF CATHODIC PROTECTION
SACRIFICIAL ANODE
FOR CIRCULATING WATER PIPING
2. DESIGN DATA SHEET
APPENDIX - D
PAINTING SPECIFICATION
1 / 27
FOR APPROVAL
PROJECT
OWNER
VIETNAM ELECTRICITY
CONSULTANT

CONTRACTOR
REV. NO.
PROJECT CONTROL NO. NS1-18PAB-G-TPS-9000
5
Revised as per EVNs TITLE

5 23/May/11 comment in CaRs 0184 M.M M.M K.N
(Round6)
Revised as per EVNs
Painting Specification for
M.M M.M K.N
4 15/Apr/11 comment in CaRs 0184
(Round5) Circulating Water Piping (Yard)
Revised as per EVNs
3 28/Mar/11 comment in CaRs 0184 M.M M.M K.N DRAWING NO Rev
(Round4)
Revised as per EVNs

QPDXVG10002 5
2 16/Feb/11 comment in CaRs 0184 M.M M.M K.N
(Round3) APPROVED: M.Morita 24/Nov/10
JOB NO.
Revised as per EVNs CHECKED: M.Morita 24/Nov/10
1 24/Jan/11 comment in CaRs 0184 M.M M.M K.N KE1000140H01
(Round2) DESIGNED: K.Nakazawa 24/Nov/10
0 - First Issue - - -
REV DATE DESCRIPTION APPROVED CHECKED DESIGNED

2 / 27
1. GENERAL
1.1. This list covers the specification of painting and coating to be applied to Main Circulating Water
Piping for Nghi Son 1 Thermal Power Plant Construction Plant.
1.2. For Interior surface

This specification clarified by No. CLAR E.11 (CW-42) in MoM of Negotiating Meeting Attchment-4
Clarification Group E will be applied for interior surface of piping.
1.3. For Exterior Surface

The specification for exterior surface of piping will be applied in accordance with clause
8.5.10.4.2 of ITB.
1.4. Explanation of Abbreviation

D.F.T :Dry Film Thickness (in micron / micrometer or millimeter)
TDFT :Total Dry Film Thickness
m :Micron / micrometer (1mm = 1000m)
2. PAINTING SPECIFICATION
2.1. Interior surface

Interior surface
Pno. Place Pipe material Surface Preparation Prime Coat Second Coat Third Coat Final Coat - TDFT Color Code
1
Outdoor carbon steel Sand blast to SSPC-SP10 Epoxy Holding Primer Modified Epoxy Paint NA Modified Epoxy Paint min.
(Underground & Near White Metal Blast Cleaning [D.F.T min. 40m /coat x 1coat] [D.F.T min. 250m /coat x 1coat] [D.F.T min. 250m /coat x 1coat] 540m NA
Direct Buried &
Concrete Encasement) Product: Intergard 269 Product: Interzone 954 Product: interzone 954
3 / 27
2.2. Exterior surface
Exterior surface
Pno. Place Pipe material Surface Preparation Prime Coat Second Coat Third Coat Final Coat - TDFT Color Code
2
Outdoor carbon steel Sand blast to SSPC-SP10 Synthetic Primer TypeB Coal-Tar Enamel with Glass Fiber Coal-Tar Enamel with Glass Fiber White Wash min.
(Underground & Near White Metal Blast Cleaning [D.F.T min. 25m /coat x 1coat] Innerwrap Outerwrap [D.F.T 0.05mm] 3.825mm NA
Direct Buried)
Coal-Tar Enamel
[D.F.T 2.4mm +8/-0 x 1coat]
Product: Metrotect TYPE 105/8
Glass Fiber Innerwrap Glass Fiber Outerwrap

[Thickness 0.50mm (Min:0.33mm)][Thickness 0.85mm (Min:0.76mm)] 5
Product: Metrotect TYPE P50Y Product: Metrotect WR650 CT
WITH WITH
Fused Coal-Tar Enamel Fused Coal-Tar Enamel
Product: Metrotect TYPE 105/8 Product: Metrotect TYPE 105/8
3
Outdoor carbon steel Sand blast to SSPC-SP10 Inorganic Zinc-Rich Primer NA NA NA min.
(Underground & Near White Metal Blast Cleaning [D.F.T min. 50m /coat x 1coat] 50m NA
Concrete Encasement)
Product: interzinc 12
*: A COAT OF PRIMER IS FOLLOWED BY A HOT COAT OF COAL TAR ENAMEL INTO WHICH SHALL BE BONDED A DOUBLE LAYER OF GLASS FIBER WRAP.
THE COATING SHALL BE THEN FINISHED WITH 1 COAT OF WHITE WASH.
4 / 27
Conceptual Figure for Exterior Surface Coating Layer
White Wash 0.05mm
Coal-Tar Enamel
*1
Final Coat 0.05mm
Outer wrap 0.85mm

(Included Coal-Tar Enamel) Third Coat 0.85mm *3
Inner wrap 0.50mm Second Coat 2.90mm *2 3.825mm

(Included Coal-Tar Enamel)
(2.4 + 0.50)
*1
Coal-Tar Enamel Steel Pipe

Prime Coat 0.025mm(25m)
Coal-Tar Enamel 2.4mm
*1 : Glass fiber mat shall be fused onto enamel.

*2 : 2.90mm > 2.4mm:AWWA C203 Requirement
*3 : 0.85mm > 0.8mm:AWWA C203 Requirement
Synthetic Primer 0.025mm(25m)
5 / 27
6 / 27
3. ATTACHMENT
3.1. Product Data Sheet refer to attachment.
(1) Epoxy Holding Primer : Intergard 269
(2) Modified Epoxy Paint : Interzone 954
(3) Inorganic Zinc-Rich Primer : Interzinc 12
(4) Synthetic Primer Type B : Metrotect SYNTHETIC PRIMER TYPE B
(5) Coal Tar Enamel : Metrotect TYPE 105/8
(6) Glass Fiber Inner Wrap :Metrotect TYPE P50Y
(7) Glass Fiber Outer Wrap :Metrotect WR650 CT

ATTACHMENT 3.1.(1)
7 / 27
ATTACHMENT 3.1.(1)
8 / 27
ATTACHMENT 3.1.(1)
9 / 27
ATTACHMENT 3.1.(1)
10 / 27
ATTACHMENT 3.1.(2)
11 / 27
ATTACHMENT 3.1.(2)
12 / 27
ATTACHMENT 3.1.(2)
13 / 27
ATTACHMENT 3.1.(2)
14 / 27
ATTACHMENT 3.1.(3)
15 / 27
ATTACHMENT 3.1.(3)
16 / 27
ATTACHMENT 3.1.(3)
17 / 27
ATTACHMENT 3.1.(3)
18 / 27
ATTACHMENT 3.1.(4)
19 / 27
ATTACHMENT 3.1.(4)
20 / 27
ATTACHMENT 3.1.(5)
21 / 27
ATTACHMENT 3.1.(5)
22 / 27
ATTACHMENT 3.1.(6)
23 / 27
Metrotect (S.E.A) Pte Ltd SOLVING CORROSION PROBLEMS WORLDWIDE
INNERWRAP in accordance with AWWA C203 TYPE

Glass Fibre for Pipelines P50Y
P R O D U C T D A T A
GENERAL PRODUCT DESCRIPTION APPEARANCE

P50Y is a longitudinally reinforced glass fibre P50Y is a mat of white glass fibres held together
tissue manufactured by the wet-lay process. The by a binding agent, with longitudinal
material has an excellent consistency and the reinforcement yarns at 12mm or 25mm centres. Gloves
substantial yarn reinforcement at 9mm or 30mm should be worn at all times when handling as the
centres ensures its suitability as a pipeline innerwrap. fibres can cause skin irritation. It can be easily
cut with a sharp knife or scissors.
USES BENEFITS ADVANTAGES

The advantages of glass fibre are that being TYPICAL
porous it allows gas and air to escape during PROPERTIES
flood coating, eliminating voids thus ensuring that
the final coating is strong, smooth and free from Weight (g/m2) 50 3
holidays (flaws). It is non-hygroscopic and Nominal Thickness (mm) 0.50
completely rot proof. Hydrolytic Grade (DIN 12111) III
Fibre Diameter () 13
P50Y is particularly recommended for Fibre Length (mm) (average) 24
applications where: Binder Type Thermosetting resin
accurate location of the reinforcement Binder Content (%) 15 3
within the coating is necessary Tensile Strength (N/50mm)
close control of coating conditions is Longitudinal 150
readily achieved as with fixed-head Transverse 70
yard coating operations. Transverse Tear Strength(N) 36
Porosity (N/m2) 8 16
The excellent consistency of this material means, Temperature Resistance High strength retention
however, that it can be used for all types of Hot under load in hot enamel
Coat and Wrap processes. Similar reinforced at 288 C
glass fibre mat is used as the basis for enamel Reinforcement Type 68 Tex continuous
impregnated outerwraps filament glass fibre yarn
Reinforcement
The Hot Coat and Wrap system of pipeline Spacing (mm) 13 or 25
protection has an unparalleled track record. A Pliability (0.32mm radius) Pass
proven system providing anti-corrosion protection
to subterranean and submarine pipelines around
the world for over 60 years. P50Y conforms with most international standards
and specifications including:
The system comprises Synthetic Primer Type B, AWWA C203 Section 4.7.3
Coal Tar or Asphalt Enamel, Innerwrap and
Metrowrap outerwrap. One or two innerwraps British Gas PS/CW1
may be wound in to the flood coat of enamel to
achieve a final coating thickness of between Metal Research Institute T.N.O
2.4mm and 6mm. The resultant coating provides communication 13.
exceptional mechanical protection and outstanding
corrosion resistance.
ATTACHMENT 3.1.(7)
24 / 27
ATTACHMENT 3.1.(7)
25 / 27
ATTACHMENT 3.1.(7)
26 / 27
ATTACHMENT 3.1.(7)
27 / 27
APPENDIX - E
INSPECTION AND TEST PLAN
INSPECTION & TEST PLAN FOR " CIRCULATING WATER PIPING '' SITE INSTALLATION
RA-Review and Approve
CONTRACTOR : MARUBENI CORPORATION W-witness Point RW-Random witness
Documents
CONSULTANT : J-POWER/AF-COLENCO AND PECC3 H-Hold Point M-Monitor Activity S//W-Spot Witness ITP NO NS1-JEE-MCP-ITP-002
OWNER : VIETNAM ELECTRICITY LEGEND: R- Review S-Submit document N/A- Not Applicable
PROJECT : 2 x 300 MW Nghi son1 thermal power plant OWNER- VIETNAM
ELECTRICITY or Owner's
JEL-Jurong Engnieering Ltd MCP- Marubeni corporation REV.NO 1
Representative
APPLICABLE CODE/ INSPECTION

APPLICABLE ITB
INSP. NO. DESCRIPTION INSPECTION /TESTING ACTIVITIES REFERENCE RECORD
CLAUSE JEL MCP OWNER REMARKS
DOCUMENT
Material Inspection
Incoming material 1) Material verification (Quantity) ITB 8.5.10.2 NOTE 4 Packing List S R R
1
Inspection 2) Visual check on damages ITB 8.5.10.2 NOTE 4 S W RW
Welding Inspection
2 Welder Qualification 1) WPS/PQR Review ITB 8.5.10.4.1 WPS/PQR S R R

ASME IX & NOTE 6
2)WQT ITB 8.5.10.4.1 Welder Certificates H W R/W
Excavation Check
Earth work
3 1) Elevation check ITB 8.5.1.4 Working Plan & NOTE 1 Form No :ITP-C.1-002 H W M
(Others scope)
Base Plate
1) Elevation Check ITB 8.3.7.4 NOTE 1 Form No : ITP-C.8-010 H W R/W
2) Centre line check ITB 8.3.7.4 NOTE 1 Form No : ITP-C.8-010 H W R/W
4 Foundation Check Anchor Bolt Installation
4) Grouting Inspection ITB 8.5.8.7.5 NOTE 1 Form No : NS1/JEL/QCF/008 H W R/W
INSTALLATION CHECK
Welding Inspection
1) Fit-up inspection ITB 8.5.10.4.1 NOTE 1 & WPS Form no. NS1/JEL/QCF/004 H RW RA
- Edge Preparation
- Root Gap
- Mis alignment
ASME IX& NOTE-6-Drawing
2) WPS/PQR Review ITB 8.5.10.4.1 -PQR & WPS R R R
5 Circulating water piping
Dimension & Final inspection ITB 4.2.3.4 &
1) Dimension inspection ITB 8.5.10.3, Form no. NS1/JEL/QCF/006 W RW R
2) Visual inspection of welding ITB 8.5.10.6 Form no. NS1/JEL/QCF/005 W RW RA
Nondestructive Examination
1) Radiogaphic Testing -5% of entire weld length ITB 8.5.10.6.1 ANSI/AWWA C206 RT Report W W RA
6 Bolts & Nuts tightening Torque range ITB 8.5.8.6.3 NOTE 1 & 2 Form no. NS1/JEL/QCF/007 W W RW
Page 1 of 2
INSPECTION & TEST PLAN FOR " CIRCULATING WATER PIPING '' SITE INSTALLATION
RA-Review and Approve
CONTRACTOR : MARUBENI CORPORATION W-witness Point RW-Random witness
Documents
CONSULTANT : J-POWER/AF-COLENCO AND PECC3 H-Hold Point M-Monitor Activity S//W-Spot Witness ITP NO NS1-JEE-MCP-ITP-002
OWNER : VIETNAM ELECTRICITY LEGEND: R- Review S-Submit document N/A- Not Applicable
PROJECT : 2 x 300 MW Nghi son1 thermal power plant OWNER- VIETNAM
ELECTRICITY or Owner's
JEL-Jurong Engnieering Ltd MCP- Marubeni corporation REV.NO 1
Representative
APPLICABLE CODE/ INSPECTION

APPLICABLE ITB
INSP. NO. DESCRIPTION INSPECTION /TESTING ACTIVITIES REFERENCE RECORD
CLAUSE JEL MCP OWNER REMARKS
DOCUMENT
1) Pin Hole Inspection ITB 8.5.10.6.1 Form no. NS1/JEL/QCF/014 W W RW
Incoming material
1 2) Separation Inspection ITB 8.5.10.4.2 , Form no. NS1/JEL/QCF/012 W W RW
Inspection
7 Painting Inspection 3) Paint Film Thickness Inspection ITB 8.5.10.6.1 & Form no. NS1/JEL/QCF/012 W W RW
4) Peeling Inspection ITB 2.2.1.13.1 Form no. NS1/JEL/QCF/012 W W RW
HYDROSTATIC TEST:Note-7
1) Recording of all Pressure joints weld NDE,PWHT Charts. S W R
2) Line system check for Hydro test. H W R
3)Clearing of Punch list before hydro test which is releated to
H W R
hydro test essencial punch.
4)Test Pack Indicating Test boundary Limits in accordance ANSI/AWWA C206 &
8 Hydro static testing ITB 4.2.3.2 NOTE 7 & TEST PACK H W R
Hydrotest procedure Hydrotest Procedure
5) Ensure availability of Calibrated Pressure Gauges. S W R
6) Fill in complete system, check for leak. H W W
7) Pressure the system to hydraulic test pressure. H W W
8) Reduce the test pressure to workling pressure for inspection H W W
1)Alignment & Levelness Check H W M

Final Handover
9 2)Punch List Punch list Record Sheet H W R
(before backfilling)
3) Review all inspection Documents H RA RA
1)Primary zone ITB 8.5.1.5 Form : ITP-C.1-003 H W M
Back Filling
10 2)Secondary zone ITB 8.5.1.5 Working Plan Form : ITP-C.1-003 H W M
(others scope)
3)Cover ITB 8.5.1.5 Form : ITP-C.1-003 H W M
NOTE:
1 MCP Drawings 4.General Material Control Procedure 7.General Pressure test procedure
2 Guide Line and Procedure for Piping Erection 5.General NDE Works Procedure
3 General Welding Control Procedure 6.General Welder Qualification Test Procedure
Prepared by : _____________________________ Verified by : ________________________________ Accepted by : _______________________________

P.SRIKUMAR
JEL-QA-QC MCP OWNER'S Rep
Page 2 of 2
APPENDIX - F
TENTATIVE ERECTION SCHEDULE
APPENDIX - G
CRANE CHART
APPENDIX - H
JOB SAFETY ANALYSIS
Appendix 4
CDC-9408D-213
JSA: NS1 MC JEL CW Pipe Erection
Job Hazard/Environmental Aspect Analysis Form
Name of project: Nghi Son 1 TPP Project Name of Contractor: JEL Date: 30th Aug '11
Prepared By: Lau F.L Checked By: Joselito Approved By: B. Jebaraj
Describe briefly the works to be carried out: Circulating Water Pipes Field Erection
Control measures to Residual
Activities Hazards/Env Aspect L D Z minimise Risk/Env Impact L D Z
Hazard/Env Aspect
1. Mobilization -Unfamiliar with Tools, 2 4 8 All personnel info to be Rigger/Fitter should 2 3 6
and preparation using damage and unsafe properly explained and be
of Tools and tools, lifting gears and instruct the proper procedure competent/Trained
Lifting Gear and appliances. during rigging work person
appliances All lifting gears and Inspected by 2 2 4
appliancesmust be in good competent personnel
condition
Lifting device to be in good Proper maintenance 2 2 4
working condition.
Only trained/competent
persons are allowed to operate
and use of tools and lifting
equipments
2. Lifting of CW Improper Rigging Rigging of Equipments by

Pipe Spools Unfamiliar with Tools and trained and competent persons
Equipment Only trained fitter to operate
Falling objects tools and equipments
Falling from height To use safety belt/full body
Collisions/Hit a person (or) harness with adequate tie off
other equipment and at proper anchor point
existing temporary To secure all loose materials
structures To provide lifeline or secure
at proper strong anchorage
points
1/4
Appendix 4
CDC-9408D-213
Hazard/Env Aspect
1. Lifting
2. Mobilization
of CW -Unfamiliar
Improper with Tools,
Rigging 32 4 8 All
12 personnel
Rigging info to be by
of Equipments Lack of supervision 2 4 8
and preparation
Pipe Spools using damage
Unfamiliar and
with unsafe
Tools and properlyand
trained explained andpersons
competent and Coordination
of Tools and tools, lifting
Equipment gears and instruct the proper procedure
Only trained fitter to operate with the site
Lifting Gear and appliances.
Falling objects during rigging
tools and work
equipments personnel's
appliances Falling from height To use safety belt/full body Collision/Hit on
Collisions/Hit a person (or) harness with adequate tie off person or other
other equipment and at proper anchor point equipments or
existing temporary To secure all loose materials temporary structures
structures To provide lifeline or secure
at proper strong anchorage
points
3. Loading of Tools/materials falling 3 3 9 All lifting gears to be secured. Lack of supervision 2 3 6

pipe spools at from Height To provide life line use of improper
floor slabs using Persons falling from height To use full body harness with access
pallet jacks 100% tie off to the lifeline
provided or secured at
barricade pipes
To barricade the area of work
below
2/4
Appendix 4
CDC-9408D-213
Hazard/Env Aspect
1. Mobilizationof
4.Completion -Unfamiliar
Falling with Tools,
objects 2 4 8 All personnel
To clear of allinfo to be
unwanted Lack of Supervision 2 3 6
and preparation
CW Pipes Lifting using damage and unsafe properly explained
materials on top of and
the lifting
of Tools and tools, lifting gears and instruct
object the proper procedure
Lifting Gear and appliances. during rigging work
appliances
Falling from height 2 4 8 To use full Body Harness with Lack of Supervision 2 3 6
proper tie off with proper
lifeline.
3/4
Appendix 4
CDC-9408D-213
Hazard/Env Aspect
1. Mobilization -Unfamiliar with Tools, 2 4 8 All personnel info to be
Risk/Impact Criteria:
and preparation using damage and unsafe properly explained and
of Tools and tools, lifting gears and instruct the proper procedure
Likelyhood(L)
Lifting
05 - VeryGear and appliances.
frequent/continuous(on-going basis) during rigging work
Degree(D)
appliances
04 - Frequently(more than once a month) 05 - Catastropic(result in multiple death/impact)
03 - Occasionally(once a bi-monthly) 04 - Serious(result in major accident/impact or widespread)
02 - Remote(Once a year) 03 - Moderate(result in minor accident/impact)
01 - Never (never occurred or is highly unlikely) 02 - Minor(result in minor incident/impact)
01 - Risk/Impact not significant
Scoring(Z) = Likelyhood(L) X Degree(D) Z = 1 to 5(Trivial) Z = 6to9(need further controlled) Z = 12 to 25 ( intolerable)
4/4

NS1-18PAB-M-JEE-1002 R1 Erection Procedure For CW Piping Installation

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Formats disponibles

FOR APPROVAL

J-POWER / AF-COLENCO and PECC3

Erection Procedure for Circulating Water Piping

Rev. Description By App. Date

Arrangement for Circulating Water Piping (1/5) Rev.4

Arrangement for Circulating Water Piping (2/5) Rev.4

Arrangement for Circulating Water Piping (3/5) Rev.4

Arrangement for Circulating Water Piping (4/5) Rev.4

Arrangement for Circulating Water Piping (5/5) Rev.4

3. TRANSPORTATION, UNLOADING & PRESRVATION AT SITE

4. ERECTION SEQUENCE & PROCEDURE

4.1 CW Pipes Installation Sequence ( Area by Area )

5. INSPECTION TEST PLAN

6. TENTATIVE ERECTION SCHEDULE

Arrangement for Circulating Water Piping (1/5) Rev.4

Arrangement for Circulating Water Piping (2/5) Rev.4

Arrangement for Circulating Water Piping (3/5) Rev.4

Arrangement for Circulating Water Piping (4/5) Rev.4

Arrangement for Circulating Water Piping (5/5) Rev.4

Note: Refer to APPENDIX - A

3. TRANSPORTATION, UNLOADING & PRESERVATION AT SITE

3.2 Material Receiving

3.3 Material Handling/Unloading

3.4 Material Storage/Preservation

4. ERECTION SEQUENCE & PROCEDURE

4.1 CW Pipes Installation Sequence ( Area by Area )

Note: Refer to APPENDIX - B

4.2 Excavation ( General Guideline )

4.3 Piping Route Marking & Foundation Preparation

4.4 Pipe Lifting

General lifting guideline as shown in Figure 1, for CW Pipes.

Crane ( Refer to Attachments )

4.5 Pipe Setting

4.6 CW Pipe Temporary Support Installation

4.7 Welding Preparation

4.8 Handling of Adjusting Piece ( Loose End )

- Basically, CW pipe piece will be provided in original length in accordance to approved

1.6 +/- 0.8

4.9 Alignment & Welding

- Detail of DN100 Piping Nozzle, as indicated in Figure 6.

4.10 CW Pipes Welding Details

- CW Pipes Welding Details shall be in accordance to the below Figure 7

4.11 Cathodic Protection ( CP )

- The Detail of Hold Plate as indicated in Figure 9;

- The detail of Galvanic Anode, as indicated in Figure 10.

Note: Refer to APPENDIX - C for Cathodic Protection System Specification

4.12 CW Pipes Painting Specification

Note: Refer to APPENDIX - D

4.13 Back-Filling ( General Guideline )

- Check surface finish of foundation before back-filling works commence.

5. INSPECTION TEST PLAN

6. TENTATIVE ERECTION SCHEDULE

APPENDIX A : GENERAL ARRANGEMENT DRAWINGS

0 FIRST ISSUE T.Yamano Y.Ito Y. Iijima May.25,2011

DRAWN CHECKED APPROVED

1 Jul.08,2011 Issued for Approval T.Y

Project Name: DATE May.25,2011

THE NIPPON CORROSION ENGINEERING CO.,LTD. SPEC No. BD 0949-001

2. CADES AND STANDARD 3

3. BASIC DESIGN CONDITIONS 3 5

APPENDIX-1 : CALCULATION RESULTS FOR CATHODIC PROTECTION SYSTEM

2. CODES AND ATANDARD

(1) British Standard Institute (BS)