BELT CONVEYOR (MRP

Lump Properties Tension

Lump size Unsized 300 mm T1
Minimum belt width 750 mm T2
Belt Speed Tav
Lump size factor 3
Air borne factor 4 Drive
Abrasiveness factor 0 Motor
Speed factor 7 Power
Maximum belt speed (m/s) 2.05 Type
Material Properties Make
Material Slag + Metal Model
Repose angle (deg) 20
Surcharge angle (deg) 0
Bulk density (kg/m3) 2400
Abrasiveness Very Abrasive
Safe angle of inclination (deg) 12

General Data
Rated capacity (tph) C 300
Horizontal Distance (m) 19.518
Lift (m) H 6.495
CTC distance (m) L 20.666
Profile Inclined
Belt width (mm) B 1000
Belt speed (m/s) v 0.8
Slope angle (deg) 18.42
Troughing angle (deg) 35
Width of material on belt (mm) b 850
Designed Data
Rated capacity (tph) C 300
Cr.-Sec. area of material handled (m2) A 0.0763
464.2853 Max. capacity (tph) 516
Designed capacity (tph) 325
Vol. Capacity (m3/s) Q 0.035
CONVEYOR (MRP-103) DESIGN DATA
Tension
16191.68
5395.13
10793.41

Drive
Motor
22
Sqrl. Cage Motor
Siemens
 BELT TENSIONS
Peripheral Force (N) TE 10796.543
Main Resistance R 991.686
Mass of carrying side idlers (kg/m) mC 26.4
Mass of return side idlers (kg/m) mr 6
Belt weight per m2 (kg/m2) mB' 16.8
Belt mass (kg/m) mB 16.8
Material handled (kg/m) mG 104.167

Secondary Resistances RS 570.485

Inertial & frictional resistance - acceleration area Ra 66.667
Resistance - skirt in accln area RSKa 8.903
Wrap resistance - between belt and pulley RW 472.491
Pulley bearing resistance Rb 22.424

Spl. Main Resistances RSP1 0.00

Resistance due to idler tilting Ri 0
Resistance - between material and skirt plate RSK 0

Spl. Secondary Resistances RSP2 2600

Resistance - belt cleaners RBC 2600
Resistance - discharge plough RP 0

Slope Resistances (N) RSL 6634.372

POWER CALCULATIONS
Power required at drive pulley (kW) PDP 8.64
Absorbed power (kW) PA 9.03
Motor output power (kW) PM 10.04

TENSILE FORCE CALCULATION

Maximun peripheral force (N), TEmax 17274.469
Minimum tensile force on return belt (N), T2min 8632.213
Maximum tensile force on belt (N), Tmax 25906.683
Minimum tension (N), T2 5395.133
Maximum tension (N), T1 16191.677
Average tension (N), Tav 10793.405
Minimum tensile force to limit belt sag on carrying
side (N), Tcmin 3706.8722917

Minimum tensile force to limit belt sag on return side

(N), Trmin 1544.445
T TENSIONS

INPUT DATA
Friction coeff. For rolling resistance of idlers f 0.03
Mass of one set of carrying idler rollers (kg) m'C 26.4
Pitch of carrying idlers (m) PC 1
Mass of one set of returning idler rollers (kg) m'r 18
Pitch of returning idlers (m) PR 3
(Pulley and Belt) 0.3
0(Carrying idlers and Belt) 0.35
1(Material and Belt) 0.6
2(Material and Skirt Plates) 0.6
3(Belt and Belt Cleaner) 0.65
Skirt width b1 (m) 0.65
Skirt length (m), lsk 0
Number of scrappers nSC 2
Thickness of scrapper (m), tSC 0.02
Pressure b/w belt and scrapper (N/mm2) p 0.1
Number of discharge ploughs 0
Idler tilting angle 0
Drive efficiency 1 0.9
Number of trippers nt 0
Power factor for tripper 0.3
Tripper slope (deg) 0
Lift of tripper (m) 0
Drive coefiicient 1.6
Wrap angle (deg), 210
Maximum allowable belt sag S 0.02

Acc. length at loading area (m) la 0.054

Average Tension (N), Tav 10793.405
 5395.133 16191.677
2594.023 7785.087
1803.13 5411.488
9792.286 29388.252
19595.966
15.676773
 BELT SELECTION
Si. No. Description Value
1 Belt Length (m)
2 Belt Width (mm) 1000
3 Carcass Material EP Polyester-Polyamide
4 Nominal Tensile Strength (N/mm) 630
5 Number of Plies 4
6 Top Cover Thickness (mm) 5
7 Bottom Cover Thickness (mm) 2
8 Total Cover Thickness 7
9 Cover Grade M-24
10 Belt Weight (kg/m ) m'B
2
16.8
11 Belt thickness (mm) t 20
 TYPE OF SUPPORTING IDLERS AND
Selection is baed upon IS:11592 Section 8.8
Spacing is based upon IS:4776 (Part-1)

Number of roll 3 Carrying Side Idlers Return Side Idlers

Idler dia (mm) 152.4 Pitch (m) PC 0.5 Pitch (m) PR
Face width (mm) 380 Type of idler Type of idler
Dia at BRG. (mm) 20 Diameter Diameter
Shell thickness (mm) 4.5
Trough angle (deg) 35
RTING IDLERS AND THEIR SPACING

Return Side Idlers

1.5
 BELT PULLEY

DRIVE PULLEY TAIL PULLEY

Diameter (mm), D 630 Diameter (mm), D1 500

Shaft dia (mm), d 130 Shaft dia (mm), d1 115
Weight of pulley (N), GT 2526.6 Weight of pulley (N), GT1
Face width Face width
T PULLEY

SNUB PULLEY TAKE-UP PULLEY

Diameter (mm), D2 400 Diameter (mm), D3 500

Shaft dia (mm), d2 100 Shaft dia (mm), d3 100
Weight of pulley (N), GT2 Weight of pulley (N), GT3
Face width Face width
 DRIVE SELECTION
Drive location Single Pulley Head Drive HOLDBACK
Type of motor Sqrl. Cage Motor
Type of drive Double reduction
Drive coefiicient 1.6
Drive efficiency 1 0.9
Motor power required (kW)
PM 10.04

Selected motor power (kW) 22

Type of coupling Fluid Coupling
OLDBACK
 R
Profile Troughing Angle
Horizontal 20
Inclined 25
Convex Curve 30
Concave Curve 35
Combined Curve 40
45
Abrasiveness
Non-Abrasive Carcass Material
Mildly Abrasive Cotton
Very Abrasive Polyamide
Very Sharp Polyester
EP Polyester-Polyamide
Belt Width Aramid
300 Steel Weave
400 Steel Cord
500
600 Cover Grade
650 M-24
800 N-17
1000 N-17 Synth.
1050
1200
1400
1600
1800
2000
>2000
 REFERENCE DATA
Nominal Tensile Strength TYPE OF DRIVE
125 Enclosed Gear Unit
160 Spiral bevel gear
200 Worm gear
250 Helical gear
315 Double reduction
400 Triple reduction
500 Chain drive
630 V-belt drive
800 Toothed belt drive
1000 Fluid drive
1250
1600 TYPE OF COUPLING
2000 Rigid Coupling
2500 Flexible Coupling
Centrifugal / Magnetic
DRIVE LOCATION Fluid Coupling
Single Pulley Head Drive
Dual Pulley Head Drive
Single Pulley Tail Drive
Dual Pulley Tail Drive
Head and Tail Drive
Tandem Drive
Special Drive

TYPE OF MOTOR
Sqrl. Cage Motor
Slip Ring Motor