1 Company: Process Design Ltd.

Location: Durban
2 Unit description: Gas cooler
3 Item ID: HE-107
4 Size: 304.80-2438.40 mm Type BES Horizontal Connected in 1 parallel 1 series
5 Surf/unit(eff.) 15.60 m2 Shells/units 1 Surf/shell(eff.) 15.60 m2
7 PERFORMANCE OF ONE UNIT
8 Fluid allocation Shell Side Tube Side
9 Fluid name SBA recycle Cooling water
1
Fluid quantity, Total kg/h 140.00 55000.00
0
11 Vapour (In/Out) kg/h 38294.00 38294.00 0.00 2958.00
1
Liquid kg/h 0.00 0.00 2958.00 0.00
2
1
Non-condensable kg/h 0.00 0.00 0.00 0.00
3
1
4
1 o
Temperature (In/Out) C 365.4 180.00 30.00 215.56
5
1 o
Dew/ Bubble point C - - 208.51 208.51
6
1
Density (Vapour/Liquid) kg/m3 1.32/ 1.79/ /996.43 9.09/
7
1
Viscosity Pas 0.00003/ 0.00002/ /0.0008 0.00002/
8
1
Specific heat kJ/kg oC 1.125/ 1.064/ /4.178 2.842/
9
2
Thermal conductivity W/m oC 0.047/ 0.0346/ /0.6158 0.042/
0
2
Latent heat kJ/kg - - 1906.4 1906.4
1
2
Pressure (abs) bar 2.35 2.25 18.50 18.47
2
2
Velocity m/s 33.17 5.34
3
2
Pressure drop bar 0.10 0.026
4
2
Fouling resistance m2 oC/W 0.0001 0.0001
5
2
Film coefficient W/m2 oC 188.2 475.2
6
2 o
Heat exchanged 2210.1 kW MTD corrected 67.74 C
7
2
Transfer rate, Service (U) 63.4 Dirty 63.5 Clean 68.8 W/m2 oC
8
2
CONSTRUCTION OF ONE SHELL
9
3
Shell Side Tube Side
0
3
Design pressure bar 3.06 21.41
1
3 o
Design temperature C 405.00 250.00
2
3
Number of passes per shell 1 1
3
3
Corrosion allowance mm 3.18 0.16
4
3
Head type in/out -/- Ellipsoidal/Ellipsoidal
5
3
Head thickness mm -/- 26/26
6
3
Head material -/- Carbon steel
8
3
Connections In mm 1 539.75/- 1 24.31/-
9
4
Size/rating Out mm 1 488.95/- 1 77.93/-
0
4
Tube No. 1220 OD 20 TksAvg 0.9 mm Length 3655 mm Pitch 25 mm
1
4
Tube type Lowfin tube #/m Material SS 304 Tube pattern 90-
2
4
Shell Carbon Steel ID 1100 OD 1126 mm Shell cover -
3
4
Channel or bonnet Carbon Steel Channel cover -
4
4
Tubesheet-stationary Carbon steel Tubesheet-floating -
5
4
Floating head cover - Impingement protection Round plate
6
4
Tubesheet thickness front/rear mm 83.52/83.52
7
4
Baffle-cross Carbon steel Type Triple segmental Cut(%d) 13.45 Spacing:c/c 350.00 mm
8
4
Baffle-long - Seal type - Inlet 692.48 mm
9
5
Suports-tube U-bend 0 Type -
0
5
Bypass seal - Tube-tubesheet joint Exp.
1
5
Expansion joint - Type None
2
5 Bundle
RhoV2-Inlet nozzle 1640 10613 Bundle exit 4564 kg/ms2
3 entrance
5
Gaskets-Shell side - Tube side Flat Metal Jacket Fibe
4
5
Floating head -
5
5
Code requirements ASME Code Sec VIII Div 1 TEMA class R-refinery service
6
5
Weight/Shell 7783.5 Filled with water 10905.5 Bundle 5064.7 kg
7