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This paper was presenfed-allne18th Annual OTC in Houston, Texas, May 5-8, 1986. The material Is subject to correction by the author. Permission
to copy is restricted to an abstract of not more than 300 words.
The new flowline connector system has After reviewing several existing
been designed to give the operator several flowline end connection methods, a novel
options for flowline installation and "lay-away" flowline end connection method
retrieval. The first system has been was selected which effectively utilizes
successfully tested in Houston and will be the flexibility provided by the Coflexip
installed offshore Brazil during April, "flexible pipe" flowlines. The new
1986. lay-away approach allows the flexible pipe
flowline bundle (including the hydraulic
INTRODUCTION and electrical control lines) to be passed
from a p~pe lay vessel to the drilling
In early 1984, a major oil company vessel at the surface. Then the lines are
established future -- potential subsea tree connected to subsea hardware and
application requirements for a simplified functionally tested while the entire
diverless subsea flowline end connection system is still in the moonpool. After
system. This operator expressed a the system has been checked out, the
preference for a "lay-away" flowline equipment and flowline bundle are lowered
installation approach to deepwater to the seafloor.
appl~cations.
Lay-Away Connection Design
A research study was initiated in July,
1984, to investigate and evaluate various The basic flowline connector system
concepts and develop a preliminary design consists of six major assemblies (see
for a lay-away flowline end. cormect.iQIt Figure 1):
system.'rhe lay-away concept and
preliminary design were rev~ewed with the 1. Universal Guide Base (UGB)
operator in October, 1984. After some 2. Tubing Head Connector
recommended rev~sions to the design, a 3. Lower Tree Connector Frame
prototype system was ordered in March, 4. Flowline Connector
5. Flowline Hub and Protector
References and illustrations at end of Assembly
paper. 6. Flowline Hub Cradle
229
2 DIVERLESS LAY-AWAY FLOWLINE CONNECTOR SYSTEM OTC 5316
Option 1 minimizes the number of subsea Of the two options described above,
tree and flowline connections. Only one Option 1 has been selected as the
connection is required the preferred installation mode. This allows
tree-to-wellhead connection a t . the full testing of the system at the surface
seafloor. However, Option 1 f~ee Figure and installation of the tree/flowline
2) does require two identical wellhead system by making only one final subsea
connections at the seafloor; 1) the UGB connection (the tree-to-wellhead). Other
230
OTC 5316 B.C. HOPKIN~, M.R. WILLIAMS, H.B. SKEELS 3
Long lead items and forgings were Again, pressurization loading, strain
ordered in late April. All assemblies gage and structural deflection data
were ordered/ manufactured during the June were measured during these tests.
to August time period. The test fixture Summary results are provided in Table
was fabricated and installed, and 2 and no leakage or significant
deformation of structures were
9 !27
OTC 5316 B.C. HOPKINS, M.R. WILLIAMS, HoB* SKEELS 5
.
TABLE 1
Divei-less Flcwlim connection Load Analysis
1500 ft with Gui.2eline offset am2 1.5 knot Current
J
600 792 53 ::; 4236 2270 3577 21203
800 984 56 3.8 4227 2327 3529 33594
1000 1208 52 2.8 4a02 2435 4139 40928
1200 1472 40 1.8 6123 2618 5535 50070
1400 1810 17 0.7 8943 2949 8446 6
61759
1500 1810 0 0 4473 1382 425S 45748
y:
UG2 to Lay Barge = 230 ft
2: Guideline Tension = 4000 3bs each
3. Flowline Weight = 44 lklft
4. Assumes 1.5 knot current to Total Depth;
4,,-2,,
-umMlical De@ C,y.ad
5. Current Drag on Riser/Tree Not C..msidexed
. .
TAP.,,. ,
-v f-t u...l~
9124/s5 . zq.ivale.tWC***, psi
........................... . .-.
kwi -sorePmmure,p,ig Dial Indimmr kf lect1..,inches Flang. Cant.c Gu6set UOuntilq Top aottm
cylinder ..........-- _~_. . l,!! *!! Ring Brace S1., F1anze F18m2e Test
?iae Press.,, z,,hr. b,,34.* *1 ,2 ,3 ,4 *1 m *3 #b $5 M s? Collfigw.%i.nlwka
......... -.-= .- .--_ ---~-.--------------------------
10:50 3020 Q 0 .017 Y .005C .111 c .05751 Llc6&3 LIMO 35W .179W3 IWO -b720 -W@3
10:56 3(ILM 1500 L3CU .010T .005 C .U3 c .05h T L52G4 M9C4 35c4 .179C0 12c.3 -k7#J -Ml@
)0,58 3cml 0 0 .020 T .GQ5 C .115 C .05& T 14600 111C4 35c4 -17sW 2203 -&7W -184W
11:m 3CC4 Mm 2500 .020 T .0Q5c .U5 c .03h 1 16.300 14505 35W .179C4 L2m .b7co -18400 Stlwtuml
tl:w, 3mo 0 0 .020T .GJ2$C .115C .05& T lMJXI 11103 35CJI -17$W 1203 -41G.I -1W20 kflectiom at Max Load as Noted:
11:06 3W.I 5K0 51!24 .Om T .03$ c .,15 c .CLwT __ mm 18700 Mca -I,*W Iwo .k,cc -MAW No LedkAzeLktactedin Z,,lVSSeal 2-x,
Ikzl 3W3 0 0 .010 T .005 C .115c .05h T M604 lllCQ 35Lm -179C0 mm -41W3 -W&4
rA@L2 2 (Continued)
D1-s FK7#7.1K2
U2NW.CIU3SWU.RY L23TR2sWZ2
mm M1FUW7.1K2 mm2csoRLohQT23T
s- ~=t Ra~ult. (Retmctt6 Hmb Pins F,O, Cradle]
9/2b185
. 2qu1v.lentStm,,, pi
............---..- -----------
LMd 23,.Pmwr*,psi* Dial I.dicatoxQsfkctim, inches mange titer Gusset kunLinz TOP Mtkm
Cylinder ................. . ........- . !! ~,, %2 Brace sleeve Flange Flmlg.
Tim Pressure 2,,24.. 6!,EX* *1 ,Z ,, ,4 #l ,2 *3 #& ,5 t6 #7 Csnfimration/Rinks
......... .& ..............=..- -_- ----- ----...
5:25 38W O 0 .034 T .178 C .,x6 c .15, T 182c0 M@Z M,M -mm MC.I .59Lw -191,x lrIcmasedFlowlineW and R,Peated
5:26 3240 IWO 15@3 ,03L T .178 C ,w6 c ,Ii, T MWO M,00 &~ .Z,WKI ~W .5gw .,9XKI Fressurizmio T,ts
5:26:30 3w91 0 0 .034 T .178 c .Oqbc ,15S ~ ~s,~ ~~~~ ~~~ .~,~ ~5w .5W .,*lW
5:27 3300 16s0 16T0 .OM T ,,, B c ,W6 ~ .m ~ ~9&w ~59w ~6w .Bm ,5m
-5900 -19103
5:27:30 38LW .034 T .,18 C .G96 c .M3 T ,8,G,I L,61w ,WM 15cm -WW -191C0
5;28 3304 25; A .03 ~ .~~~ ~ J+~ ~ .B> ~ ~96m ~64w ~m ::g ~5w -WW -19103
5:29 mm 0 .031,r .118 c .096 c .s3 T 1*,W ~~~ ~~ .~~~ ~~ -5WI -19104 wow at Max FIW1 bm am Pres,uricaci.n
5:30 381X 51C4 A .(I25~ r/8 ~ @6 ~ ,138 ~ ~27w ~91w ~6m .X,m ~m .59M .,+,m
bad C.onditian
(N. Laabze tmt~ted)
5:50 ,Z4a 0 0 ,034 T .1,8 c ,Ogh c ,,53~ ~~~ ~&6~~ ~~ .22W ~w .5W .Blm
PmlaasedP1.wltieFres,urizatim I,xd
FL
1
rXBNG
EAD
cONNEcTOR
I i-u--r7AwP I Iua
\
WELLHEAD
/\ PERMANENT
GUIOE aAaE
I I
I -t
\
Fig.
Imverlessl
ay-awayf
lowlinec
onnectorsyatem.
OPTION 1
Pill
*IM
~.: J?!3!!i
+i==~-
5ECON0 UQB PLACED
ON SKIO SEAMS
IN MOONPOOL
CONNECTION T T T
+2
TREE-TO-
TUBING HEAD
II
L
>-
UNIVERaAL
OUIDE aASE
-..-
r---
m-i-
J..-i. ..-
UNIVERSAL 1 CRADLE i
GUIDE BASE
I SUaSEA
CONNECTION
FLOWLINE HUa OUTER
PIN ASSYS CAPTURED
IN OUTSIDE BLOTS OF
UGS CRADLE. REMOVE
FLOWLINEHUa ROTATEO
(ay LIFTING FLOWLINE SUNDLE)
ANO INSIOE PIN ASSYS
CAPTURED IN UGS CRAOLE
aRIDLE ASSY REMOVE T/A CAP
UGS-TO-+WELLHEAO
d- /-
COFLEXIP LAY BARaE COFLEXIP LAY BARGE
TTr.4 hRiF=sAT
u
I / LAY
BARaE
MAIWTAI14*
I
I
LOWERED TO MINIUIZE I
FLOWLINE LOAD
I UQB R.T. PLACED ON
I (SEE TABLE 11
UQB/FLOWLIN@ HUS
(JGB R.r.
!; i
N
9 ENGAQE TREE CONNECTOR . LOWER UGB R.T.
10 TUBING HEAD \ ~
/UGB/FLOWL1flE$ TO
@J
CONNECTOS OH UQB SEAFLOOR PQB
LAY AWAY
~ / FLOWLIMES TO
t, pLATFORM
t-
FL0P!3TR0L 7 T 4- FLOWLINE
1- -- 1
UQB R.T.
&
FLOWLINE HUB
b ,:.
,..
;.
..
,, ;.. .
,,0
.
.
I I .
Fig. 9Wellhead and flowline hub T/A caps (Instailed in UGB R.T.). Fig. 1OUC4B running tool being run onto UGB.