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General Data

Acceleration due to Gravity g = 9.81


= 10
Shock Factor = 1.25

Data of Part to be Lifted


Total weight to be lifted W = 82000
= 820000
Number of lifting points n 4
Weight of part 1 on pin w1 5055
Weight of part 2 on pin w2
Weight of part 3 on pin w3
Weight of part 4 on pin w4
Total weight on each hook F (W/n)+w1+w2+w3+w4 210055

Data from Standards Book / Design


Pin material = 1.7225 / 42CrMo4
Yield stress y = 500

From the Lfting Beam geometry


Pin Diameter d = 120
Outer parts thickness t1 = 67.5
Inner part thickness t2 = 100

Bending Stesses
Max Bending Stress b 8F(t1+t2)/(d^3) = 64.81
Allowable Bending Stress bAllow y/1.5 = 333.33
Factor of Safety bAllow / b = 5.14

Shear Stress
Max Shear Stress 8F/(3d^2) = 15.48
Allowable Shear Stress allow bAllow/3 = 192.45
Factor of Safety allow / = 12.43

Bearing Stress/ Pressure


Max Bearing Stress / Pressure p F/(2t1d) = 16.21
Allowable Bearing Stress / Pressure pAllow 1.25 bAllow = 416.67
Factor of Safety pAllow / p = 25.71
m/s^2
m/s^2 approximated for ease of calculation
-

kg
N
-
N Hook weight
N
N
N
N

1.7225 / 42CrMo4
Materials chapter
N/mm^2

mm Lower diameter in case of stepped pin


mm
mm

N/mm^2
N/mm^2
-

N/mm^2
N/mm^2
-

N/mm^2
N/mm^2
-
Project
PSP
Drawing no
Equipment
Pin

Material 1.7725 45CrMo4+QT


Yield Stress Re 460.00 N/mm^2
Tensile Strength Rm 700.00 N/mm^2

Shock Factor 1.25

Bending Stress - Crieterion 1 1 Re/2 230.00 N/mm^2


Bending Stress - Crieterion 2 2 Rm/2 233.33 N/mm^2

Allowable Bending Stress ballow Lowest of (1,2) 230.00 N/mm^2

Allowable Shear Stress allow ballow / 3 132.79 N/mm^2


Allowable Bearing Pressure pallow 1.25 * ballow 287.50 N/mm^2

Pin Diameter, at center dm 200 mm


Pin Diameter, at ends da 200 mm
Outer parts thickness t1 50 mm
Inner part thickness t2 400 mm

Total weight to be lifted W 68500 kg


685000 N

Bending Stress bmax 8F(t1+t2)/(dm^3) 122.65 N/mm^2


Factor of Safety 1.88

Shear Stress max 8F/(3dm^2) 18.17 N/mm^2


Factor of Safety 7.31

Bearing Pressure pmax F/(2t1dm) 42.81 N/mm^2


Factor of Safety 6.72
according to DIN EN 13155
according to DIN EN 13156

Acceleration due to gravity, 10 m/s^2

Increase Pin Diameter

Pin Diamter is OK

Pin Diamter is OK

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