CntegratedTraining,Atcha. S Greta k& — Cinlegutedinn API_570 PREPARATORY 19 ~ 24 Feb 2005, Dammam BENCH MARK QUIZ Note: Tick only one alternative, which you think is most appropriate. 1. For 8"ND Sch 40 and 8” ND Sch 80 pipes, @ __ 0D for both pipes will be same b. IDs and ODs for both pipes will be different c. Average pipe diameters for both will be same @ 1D for both pipes will be same Hot tapping is best described by statement: a. _It is technique of heating the pipe to specified temperature and gently tapping with 1lb, rounded hammer to detect thinning of pipe wall @® itis technique of providing a tapping connection while pipe system is in operation ¢. It is technique of fixing a water tap on hot water lines for use during winter d. It is act of using the tap and die for threading the pipe when the pipe is hot 3. Which of the following defines the term hold point? a. The point at which a pipe hanger is attached to a pipe. b. A point at which a U-clamp is fixed on the pipe.Cinkegratodtinini API_570 PREPARATORY 19 - 24 Feb 2005, Dammam © __ Apoint at pipe beyond which work may not proceed until inspections have been performed and documented 4. Atrunnion, or sliding shoe used for piping support systems Which of the following statements is true? a. __ Flange rating indicates flange diameter. b. Other factors remaining same, ERW pipes can withstand higher Pressure than seamless pipes. ¢. Dead legs means pipes with broken supports. @ __AP1570 is applicable for metallic pipes only Post weld heat treatment is carried out a. To increase Hardness b. To increase Tensile strength © To release locked-up stresses in the weld d. None of above. What section of the ASME boiler and pressure vessel code is the basic document for welding procedure qualification? a. — Section IIL b. Section VIIT © Section Ix d. ASME Section 11CintegratedTraining 19 API 570 PREPARATORY 19 ~ 24 Feb 2005, Dammam What can be caused to ferrous metals by the low operating temperatures? a. Increase of ductility @® Loss of ductility and toughness c. Increase in plasticity or deformation d. Decrease in yield strength API 570 is intended to apply to a. New piping in the chemical Industry © _ Piping that has been placed in service c. New piping in the Petroleum Refinery d. New piping in the Paper Industry If a welder is to be qualified in all positions he must pass test in which positions? a. 1G, 2G, 3G and 46 b. 5G and 4G © d. 5G and 4G ASTM A 106 Gr B pipes belong to which type? © __ Seamless only ERW only Seamless or ERW depending on type of Grade aog None of above Page 3 of 5Cintegratedttrainings API.570 PREPARATORY 19 ~ 24 Feb 2005, Dammam 11. Choose correct statement. a. “REPAIR” of piping means change of original Design conditions “ALTERATION” of piping means change of original Design conditions c Both are one and same Repaii 12. ANSI/ ASME B 31.3 code is meant for: a. Steam piping in Power stations c. a. js temporary, alteration is permanent iping in Refinery and process plants Cross-country piping Gas transmission piping 13. The term “NPS 10 pipe” means: 2. A pipe with National Pressure Standard of 10 bar bp. A pipe whose minimum thickness is 19 mm Page 4 of 5Cinicgratedl raining API_570 PREPARATORY 19 - 24 Feb 2005, Dammam 15, The requirements of the latest edition of ASME Code Section 8 31.3 and any subsequent Addenda become effective: a. As soon as the latest edition is issued b. Immediately from date of issue and all piping installed per earlier editions must be upgraded to latest edition/addenda © __ After 6 months from date of issue d. After 1 year from date of issueMike Grtland Cioiegrated training API570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) Note: Tick only one alternative, which you think is most appropriate. 1. As per ASME 31.3, the increased quality factors by conducting additional NDT is permitted for: a. ERW pipes b. Seamless pipes © Electric fusion welded pipes d. All types of pipes 2. The thickness formula t=PD/2 (SE+PY) is valid only if pipe thickness as fraction of pipe outside diameter (D) is: a. Thickness < D/4 b. Thickness < D/6 Thickness < D/6 , Thickness < D/4 3. For impact testing of pipe materials Code B 31.3 stipulates average value for 3 specimen, however a lower than average value (but higher than minimum stipulated) may be accepted for one specimen. This acceptance criteria is valid for: Absorbed energy criteria only Lateral expansion criteria only . Valid for both a and b d. Depends on decision of piping engineer 4. Pneumatic test is to be conducted using ASME 31.3 methodology ‘on piping having Design pr = 200 psig. Which of the following meet the methodology of ASME B 31.3 as regards test pr, inspection pr, and safety valve pressure respectively: 220 psig, 200 psig, 240 psig respectively 220 psig, 220 psig, 242 psig respectively d. None of the above 6 250 psig, 200 psig, 275 psig respectively 31,3, 345.5 VW woo 255\Ke- al\fles\FTC\Course_Organizing\API\API_570_Preparatory\APl_570_PC_19FebOS\API_570_PC_19F2bO5_Daily_ ‘Exams\API_S70_PC_A9FebO5_ Dally Exam_1A Closed doc 27/19/2008 9:57:15 AM Page 1 of 5“Cintesrated raining “ ‘API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) 5. _ A piping is to be pneumatically tested at test pr = 80 psig. What will the pressure at which a preliminary leak check shall be performed. a. 40 psig b. 20 psig © 25 psig d, 80 psig 6. Pre-heating, whenever specified Is: a. Applicable to strength welds and not for tack welds b. Strength welds and seal welds only © Strength welds, tack welds and seal welds d. Strength welds only 7. For pressure testing of piping systems, which of the following statement(s) are correct? a. Hazard of released energy is higher in case of hydrostatic test since Hydrostatic pressure is 50% higher than design pr while Pneumatic pressure is only 10% higher. b. For hydrotesting water alone can be used. Pneumatic test shall be conducted only if hydrostatic test is impracticable. d. aand c above 8. If stresses produced during hydrostatic test exceed the yield stress of material, hydrostatic test pressure shall be: a. 1.5 times the design pr multiplied by stress ratio ® The pressure limited by yield strength of material © The lower of a and b ‘d, Higher of a and b B3i.8 , 345.4.2(¢) Wooo zaRe _all\fles\ITC\Course_Organizing\APl\API_570_Preparatory\AP_570_PC_19Feb0S\API_570_PC_19FebOS_Daly_ 'Exams\APL_S70_PC_I9Feb05_ Daily” Exam. 2/19/2005 $:57:15 AM, Page 2 of 5‘Cintegratedtraining API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) 9. Which of the following ASME Code sections will you adopt for construction of piping in chemical plants? a. ASME B31-1 b. ASME B31.4 ASME B31.3 None of above 10. Code B 31.3 stipulates acceptance criteria for NDT method. In D.P. check length of “indication” for the certain discontinuity was seen as 4 mm but after the D.P. check and after cleaning by using magnifying glass, it was seen having actual length as 2.5mm only. Evaluation shall be done considering which of the following. @ The size of indication 4mm B3l.3 , 344.4 Caan kwewledge) © The actual size of discontinuity 2.5 mm jher of (a) and (b) d. Lower (a) and (b) 11, The Term used in formula for calculating thickness of permanent blinds as per 31.3 code, represents. a. Safe stress Value of pipe materials © Safe stress value of blind materials ¢. Lower of (a) and (b) d. Higher a. and b. 12. Code B 31.3 recommends and mandates min, required pre-heat temp, for welding of pipes. When do the recommendations become mandatory? a. At ambient temperature above 0 deg C b. At ambient temperature above 10 deg C c. At ambient temperature below 10 deg C © At ambient temperature below 0 deg C \ woos asa all\tles\ITC\Course_Organizing\API\API_570_Preparatory\API_570_PC_19Feb0S\API_S70_PC_19FebOS_Daily_ ‘Exams\API_570_PC_19Feb05_Daily_Exam_iA Closed.doc 2/19/2005 9:57:15 AM Page 3 of 5Cintegratedlivining API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) 13. If Two pipes different pre- heat requirements say t; and tz are to be welded, the pre- heat for their joining shall be (t1 and tz are in °C) © Higher of t’: and t*. B. Lower of t*: and t*2 c, Average of ts and tz d. None of above 14. Code B 31.3 requires standard mill tolerance to be added to calculated pipe thickness. The standard negative mill - tolerance as percentage of nominal thickness is: a. 10% b. 15% 12% |. None of these 15. For 8” ND Sch 40 and 8” ND Sch 80 pipes, ID for both pipes will be same OD for both pipes will be same APE 574, Tae 4, 76.4 €. IDs and ODs for both pipes will be different d. Average pipe diameters for bath will be same 16. Two pipes (A) and (B) of different materials and schedules are to be welded. The PWHT Required for pipe (A) is 1100° F min. for 2 hr min. for pipe (B) 1300°F min for I hr. what will be PWHT min, temp and min. time for the weld joint of (A) and (B) a. 1100° F and 1 hr. b, 1100° F and 3 hr. 1300 F and 1 hr. 1300°F and 2hr. B3I.3 , 331.2.3 Woon al\iles\ITC\Course_Organizing\API\API_570_Preparatory\APl_ 570_PC_19Feb0S\API_570_PC_19FebOS_Daily ‘Exams\APl_$70_PC_19FebOS Dally Exam_ 1A Closed.doc 2/19/2008 9:57:15 AM Page 4 of 5Cintegratedraining API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) 17. Which of the following types of discontinuities is not normally detected by radiography? a. Cracks b. Incomplete penetration © Laminations d. Slag 18. ASME B 31.3 code is meant for new piping installations in: a. Steam piping in Power stations ® Piping in Refinery and process plants c. Cross-country pipin d. Gas transmission piping 19. Ina certain arc welding process, coalescence of metals is produced by an arc between a tungsten electrode and the work, and shielding is obtained from a gas or gas mixture. Filler metal may or may not be used. This process is called: a. FCAW b. GMAW © cTaw d. SAW 20. API 570 gives rules for: @® repairs and alteration of metallic pipes only APL 570, 1.1.) D. repairs and alteration of metallic & non-metallic pipes. In-service inspection of metallic & non-metallic pipes. d. all of above. Wooo mead all\iles\FTC\Course_Organizing\API\API_570_Preparatory\APl.570_PC_19FebOS\API_570_PC_19FebOS_Oaily_ ‘Exams\API_570_PC_19Feb0S Dally Exam 1A Closed. doc 2/9/2005 9:57:13 AM Page 5 of 5“Cal legrated raining rining raed Consulta API570 PREPARATORY 19-24 Feb 2005, Dammam DAILY EXAM 1A (CLOSED) ANSWER KEY @. [ANS. [REFERENCE Q. [ANS. REFERENCE 1 c B 31.3, Table 302.3.4 _ | 2 | ¢ |B 31.3, 304.1. _ | 3 ‘A__|B 31.3, Table 323.3.5 - 4 B |B 31.3, 345.5 5 Cc |B 31.3, 345.5.5 6 C__ [8 31.3, 330.1 —_ 7 Cc [8 31.3, 345.1 (6) | 8 C [8 31.3, 345.4.2 (c) 9 | _C |B 31.3, Introduction 10 | A |B 31.3, 344.4 (Gen. Knowledge) 38 11 |B |B 31.3, 304.5.3 39 | 42 | 0 1831.3, 330.11 40 _| | 13 | A _[B 31.3, 330.2.3 41 14_[C | API574, Table 3, Page 48_ 42 7 7 15 |B | API574, Table 1, Page 4 43 16 | Db |B 31.3, 331.23 44 - 17 | Cc |General Knowledge 45 18 | 8 | Scope of B 31.3, 46 19 | C | General Knowledge 47 7 _ 20 | A | API570, 1.1.1 48 49 7 50 SL 52 —_] 53 _ 54 55MIKE Gan tee Note: 1. 4 API 570 PREPARATORY 19 - 24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) Tick only one alternative, which you think is most appropriate. PWHT is required for all thicknesses of piping over ¥% inch for which of the following materials? a. P'Nos. 1 and 2 b. P Nos. 1 and 3 P Nos. 2 and 3 © P Nos. 4 and 5 NPS 12, Sch 80 and Sch 160 pipes (M.O.C = A 106 gr B) are to be used at -10° C. Determine whether, Both pipes require impact testing & Only Sch 160 will require impact test but Sch 80 would be exempt. Fic. 323.2.24 Cveve B c. Both would be exempt d. Sch 80 would require but Sch 160 will be exempt. A 6" NB Sch 40 pipe is selected for following conditions. be if Design Pr = 360 psi kateb, Beoxkeere +— Se Design Temp. = 300 degrees F ise 2Py) Q(20000X 654 360 KO" M.O.C. = A 53 gr B (ERW) 20s Ipece Ae 34/286 Corrosion Allowance = 2.0 mm the Assume standard mill tolerance ax \l Your assessment is: \76G Giseator © Pipe design meets code requir 21'S x1O = 4247 b. Pipe design does not meet code requirement ¢. Depends on opinion of Piping Inspector d. Depends on opinion of Piping Design Engineer A piping installation was constructed out of material requiring impact testing. Following two steel materials (material A and B) were tested for impact test results. These materials are to be used for repair work on piping. The test data is as follows: all\fles\ITC\Course_Organizing\API\API_S70_Preparatory\API_s Wooo ISAS '570_PC_19Feb05\API_570_PC_19Feb05_Dally " Exarns\API_570_PC_19Feb05_Daily_Exam_i8_Open.doc 72/15/2008 9:58:54 Am Page 1 of 3“integrated raining Weasiona! Training and Gonsunaton API 570 PREPARATORY 19 - 24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) 3 Materi je ] ‘SMTS = 65000 psi (Deoxidized) ‘SMTS = 60,000 psi (Deoxidized) | © 6 Reading for specimen (1) = 16.0 ftib | Reading for specimen (1) = 15.0 ft ib | O Reading for specimen (2) = 17.5 ft Ib | Reading for specimen (2) = 14.0 ft b| ok Reading for specimen (3) = 9.5 ftlb | Reading for specimen (3) = 10.0 ft Ib| ok 1 Both material (A) and (B) are OK (A) is OK but (B) is not OK (B) is OK but (A) is not OK Both are not OK 26ce@ 5. An austentic stainless steel piping system operates between temperatures of - 50°F and 350°F .The temperature of installation was 100 °F. The approximate values of minimum expansion and contraction range for sliding support installed at 150 ft from the anchored end will respectively be: a. 2.4 inch and 4.3 inch @® 4.3 inch and 2.4 inch €. 1,9 inch and 4.8 inch d. None of the above 6. A flat plate (without joints) is used as permanent blank for flanged point with gasket I.D = 200 mm Design pr. = 200 psi. and safe stress value for plate is 18,000 psi, for given temperature of 250°C, what shall be the minimum blank thickness from given options. Corrosion allowance is Nil code of construction B 31.3? a 8mm e © iomm tm? Bx 200, cs 12mm Tex tron) . 14mm duns 200 J S22 own 20533 \/2.083= 1443 ? D meee 7. A106 gr B pipe anels ration, required Hydrostatic leak test. Following data is presented Design pr = 300 psi, Design temp = 500°F. Considering stress at design as|well as ambient temperature, determine correct hydrotest pressure if test is carried out at ambient conditions. WOOO ISTE alliles\FTC\Course_Organting\APi\APl_570_Preparatory\APl_570_PC_19FebOS\API_570_PC_19F@bO5_Daily "Nerams\aPl_ 570 PC. 19FebOS. Dally Exam. 1B. Open doe 2/19/2008 9:58:58 AM Page 2 of 3Cintegrated Training, Professional Tar 7d Consultatlor API 570 PREPARATORY 19 - 24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) 20 a. 450 psi Pre WS PSy pone LS x300% 2200 op Pre fees @) 476 psi = ina , 5, cc. 330 psi 4. 375 psi e220? 47, 4 oR 476 ISSO 8. Calculate pneumatic test pressure for above piping considering stress correction. a. 349 psi Desigm Pacesune yl = Bow KlsC eR 330 ST b. 396 psi c, 408 psi @ 330 psi 9. Maximum Brinell hardness observed (after PWHT) on following three points was as follows: 1: MOC = PNO4, thk = 16mm, Hardness = 240 HB NOK 16mm, Hardness = 238 HB ok 20 mm, Hardness = 228 HB ner 0K Your assessment is: All joints are okay as per ASME B 31.3 Joint 2, and 3 are okay, joint 1 not okay Only joint 1 is okay. Joint 2 and 3 are not. None of the above are correct answers. @Orse 10. Identify incorrect statement/s: @ In impact test exemption curves, curve D represents better toughness material than curve B ® curve C represents more brittle material than Curve B ¢. Fully de-oxidized steels are tougher than non-deoxidized materials d. aandc WOO OISARE sng\API\APL570_Preparatory\WPl_570_PC_19FebOS\API_570_PC_19Feb0S_Daly rame\APl_ 570.PC. t9Feb0S Dally exam, 18. Open-coe 2/15/2005 9:58:58 AM Page 3 of 3 a\iles\IT\Course_OrgarCinicgrated raining, [API5S70 PREPARATORY 19-24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) SOLUTION QL Ref: B 31. 3, Table 31.1.1, Page 69 Correct answer: d Q.2 12" Sch 80 pipe, thk = 17.45 mm 12" Sch 160 pipe, thk = 33.32 mm A 106 Gr B is “Curve B” material. Ref. Fig. 323.2.2A, Combination of - 10°c and 17.45 mm is above curve B (Refer Table 323.2.2A for correct reading) Combination of - 10°c and 33.32 is below curve B 12” Sch 80 No impact test 12” Sch 160 Require impact test Correct answer: b PD 3 tm =P _ic = 20000 psi, = 0. Q ieePi* $ = 20000 psi, E = 0.85 D= 168,28 mm, Y=0.4 . 360516828 2(@0000 x 0.85 + 36004) = 1.7742 = 3.77 377 tora = 277 = 4.30 mm ns 0875 ™ Thk of 6 “Sch 40 = 7.11... safe Correct answer: alearated rai ning, APL 570 PREPARATORY 19-24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) SOLUTION Q.4 Material A Average of 3 = tenis 495 =1433 Ok. Value of 1 is 9.5 ft Ib < 10 ft lb —not Ok. Material B 15414 Average of 3 = * = = 13.0 —ok. Value of 1 is 10 ft lb—Ok. Correct answer: ¢ Q.5 Nett Expansion for 350°F} = Exp. up to 350°F - exp. up to 100°F = 3.2- 0.34 = 2.86 For 150 feet, Total Expansion = 1.5x2.86=4.29" = 4.3” Nett expansion for -50°F = ( Exp. up to - 50°F)-(Exp. up to 100°F) + 1.24- 0.34 = 1.58. Negative sign means it is actually contraction For 150 feet, Total Contraction = 1.5x1.58 = 2.37" = 2.4” Correct answer: bQ6 Q7 Qs Qo Q.10 [APLS70 PREPARATORY 19-24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) SOLUTION f 8 tm = = 912mm say 10 mm Correct answer: b Stress at test temp Pr=1.5xPx Stress at design temp = 1.5 x 300 x 20000 _ 476.19 psi 18900 Correct answer: b Pneumatic pr. = 1.1 x 300 x 2000 _ 349. psi 189000 Correct answer: a P No. 4 Hardness required 225 HB max. P No. 5 Hardness required 241 HB max. P No.3 Hardness required 225 HB max. Correct answer: d Correct answer: b (incorrect answer) Actually, B is tougher than A Cis tougher than A and B D is tougher than A, B and CDAILY EXAM 2A (CLOSED) Note: Tick only one alternative which you think is most appropriate. 1. Which of the following is true of “Dead legs” in a piping system? a. NDT cannot be done on dead legs b. A portion of the piping which has fallen out of the test system © __ The corrosion rate can very significantly from adjacent piping d. None of the above 2. Which of the following is a description of a “repair organization”? a. An owner or user of piping systems who repairs or alters his ‘or her own equipment in accordance with API 570 b. — Acontractor whose qualifications are acceptable to the owner or user of piping systems and who makes repairs or alterations according to API 570 c. One who is authorized by, acceptable to, or otherwise not prohibited by the jurisdiction and who makes repairs or alterations according to API 570 @® = Allof the above 3. What does the acronym CUI represent? a. Cracking Under Insulation b. Covered Under Insurance © Corrosion Under Insulation Corrosion Under Inspection 4, Repair on piping system would ® Restore piping to intended design conditions Change the design conditions c. Require re-rating to be carried out d. None of the above 10.00.2534 aliyles\FTe\Course_ Organizing APTAPI_570_Preparatory\APL_570,PC_19Feb0S\API_S70_PC_19Feb0S_Da 10-PC_19F*005. Daly Exam IA, Closed doc "7/20/2005 78:38:59 AM Page 1 of 5 Exame\art_s7DAILY EXAM 2A (CLOSED) 5. Which of the following best describes auxiliary piping? a. Any piping which is extra to the main piping run can be considered as auxiliary piping. ® Instrument and machinery piping, typically small bore secondary process piping that can be isolated from primary piping system. c. Any piping whic! d. All of the above is less than 1.0 inch N.B 6. Post weld heat treatment is carried out: To increase Hardness To increase Tensile strength To release locked-up stresses in the weld and improve ductility None of the above 2 Ose 7. Incase of piping requiring PWHT Pressure test is conducted a. Before PWHT © After PWHT and before painting After PWHT and painting d. Anytime is okay 8. Basic construction code referred in API 570 is a. ASME Sec. VIII DIV 1 b. ASME Sec. IX c. ASME B 31.1 @ ASME B 31.3 9. Which of the following defines the term hold point? a. A pipe hanger that utilizes springs and sliding shoes to accommodate expansion and contraction b. A dog welded onto piping and used to align joints prior to welding \\10.0.0.253\Re- ainfles\rTe\course_Organizing APTVAPL_570_Preparatory\APl_370_PC_19Feb0S\APL_S70_PC_19FebO5_Daly_Exams\API_S7 10.PC_19Feb05.Dally_Exam_2A Clotad.doe 2/20/3005 aH Page 2 of 510. 11. 12. 13. DAILY EXAM 2A (CLOSED) © — Apoint beyond which work may not proceed until inspections have been performed and documented d. A trunnion, gimbal, or sliding shoe used for piping support systems Which of the following changes on a piping could be termed as an alteration? a. Addition of a reinforced nozzle of size equal to an existing nozzle b. Addition of a nozzle not requiring reinforcement © __ Any change that effect the pressure containing capacity of the piping beyond the scope of items described in existing data reports d. Only “b” and “c” API 570 was developed for the petroleum refining and chemical process industries. a) It shail be used for all piping systems. ® __ It may be used, where practical, for any piping system. ¢) It can be used, where necessary, for power piping. d) It may not be used unless agreed to by all parties. The preferred medium for a pressure test is a) Steam b) Air Water ¢) Hydrocarbon Identify “Dead legs” ftom following Broken or damaged pipe supports Spare pump piping Both of above None of above 2062 Wio.0.0.253yte- ainfles Te \Couree_ Organizing QPIAPI_S70_PreparaterV\APl_870.C_19F4b0S\API_S70_PC_19FebOS_Daly_Exams\APt_s7 10PC_19eb05 Dally_tram IA Clored.doe 2/20/2005 78:38:59 AM Page 30f 5DAILY EXAM 2A (CLOSED) 570 14. In API-5i0, the term “RBI” means: a. _ Repairing Before Inspection b. Report Based Inspection P c. Repair Based Inspection Lof ¢ CoF @ __ Risk Based Inspection 15. _S/A interface is taken as zone which is: a. 12 inches above soil b. 12 inches below soil © 12 inches below and 6 inches above soil a and b above 16. Part of piping installation exhibiting similar corrosivity and similar design conditions is called: a. Pi ig system b. Piping Spool ® Piping Circuit None of the above 17. What is the minimum time that a leak test must be maintained as per B 31.3? a. 60 minutes b. 45 minutes c 30 minutes © 10 minutes 18. “TML" in API 570 means: Thickness monitoring line Thickness measuring location Thickness measurement location None of the above 20o0 0 0.0.253\te- infest TC\Course_Organising\WPI\API_570_Preparatory\API_570.PC_19F4bOS\APL_570_PC.19Fet0S. Dally Eeams\API_s? 0_9€_13FebO5_ Dally Exar_2A, Closed. coe 2/20/3008'7 8:38:39 5M Page 4of5DAILY EXAM 2A (CLOSED) 19. Performing impact test requires testing of a set of: @ __ Three specimen At least two specimen Minimum three specimen Maximum three specimen 20. Hot tapping is best described by statement: a. _ It is technique of heating the pipe to specified temperature and gently tapping with 1Ib. rounded hammer to detect thinning of pipe wall © It is technique of providing a tapping connection while pipe system is in operation c. It is technique of fixing a water tap on hot water lines for use during winter 4. Itis an act of using the tap and die for threading the pipe when the pipe is hot \uo.0.0.253V%e- Wen ECAC oranng PTA. 570, PrparaayA 30. 19Feb05\A01_570_°C_19F*b05_Daly_Exame\iPl_S? Page 5 of 3“Cintegrated raining DAILY EXAM 2A (CLOSED) API 570 Preparatory 19 ~ 24 Feb 2005, Dammam ANSWER KEY Q. [ANS.— REFERENCE Q. TANS. REFERENCE 1 C__| API 570, 5.3.2 29 2 D__[ API 570, 3.38 30 tc C__ [API 570, 3.8 31 = 4 ‘A__| API $70, 3.37 32 5 |B |API570, 3.6 33. | 6 c |B 31.3, 331 34 7 |B 831.3, 345.1 35. [3 D__ | APr570, 3.3 36 [3 | API 570, 3.13 37, (ao [carr 570, 3.1 38 _ (aa B 112 39 _ =r 8 31.3, 345.4.1 40 (43- ‘API 570, 3.9 41 _ [44 ‘API 570, 5.1 42 15 | _C | API570, 3.42 43 - 16| | APr570, 3.31 44 17 | D8 31.3, 345.22 45 1s |C | API570, 3.47 46 ~ 19 | A | 831.3, 323.33 47 20 B | General Knowledge 48 (Pan = 49 (22 50 23 Si [24 52 [2s 53 26 54 _ 27 55 —_ — 28 L 56L% ntesrabecdt raring, DAILY EXAM 2B (OPEN) Note: Tick only one alternative which you think is most appropriate. 1. An ASTM AS3 Grade B pipe with a maximum wall thickness of 0.75” is being considered for use in a cold service. What minimum temperature can it be used and not have an impact test? +20 degrees F +15 degrees F, TABLE At / TABLE 323.2.2 Pe. 49 +10 degrees F 0 degrees F 2062 2. Which of the following fluid services or classes of piping are excluded from the specific requirements of API 570? a. — Hazardous fluid services below threshold limits defined by jurisdictional requirements b. Piping or tubing with an outside diameter not exceeding that of NPS v2" c. Non-metallic piping and polymeric or glass-lined piping @_ Allofthe above aex S707 1.2.2 3. For welding a 6" NB sch 160 low alloy piping (1% % cr, 1/2% Mo) to (2-% Cr 1 Mo) during plant erection, which of the following are applicable. Assume UTS value for both as 70000 psi a. Preheat at 300°F min. and PWHT in range 1300°F - 1375°F ¢” SciGo=!b: ° b. No preheating but PWHT in the range 1300 - 1400 °F 1 “ ©) Preheating at 350 °F min and PWHT in the range 1300 - 1375 °F d. reheating at 350°F and no PWHT PAA‘, Crs'la Me = Pas oF * Prowre a PS 214 Cr \He Ps sof Swaer = INP 4. PWHT was carried out on 280 welds on pipes of P No 3 material in 2 batches of (A) 200 and (B) 80 respectively. Batch A was carried out in furnace and Batch B by local heat treatment. From batch A, 28 samples and from BatchB 40 samples were tested for Brinnel \uoo0.253\te- ities \TC\Course_ organizing API\APL_570_Preparator\API_570_PC_19FebOS\APL_570_PC_19FeB0S_Daly_Exams\APt_s7 ‘Ore Torehos Ba Open doe 2/20/2005 / 8:32:19 AM Page 1 of 3DAILY EXAM 2B (OPEN) hardness. And brinnel hardness values were between 208 to 222 HB for batch A while for Batch B it was between 201 to 225 HB. Your assessment is: a. Batch A: sample size & hardness both not acceptable Batch B: sample size & hardness both OK b. Batch A: sample size & hardness both OK. Batch B: sample size & hardness both OK c. Batch A: sample size inadequate but hardness OK Batch 6: sample size adequate but hardness not acceptable © Batch A: sample size & hardness both OK Batch B: sample size inadequate but hardness OK 5. ASTM A 105 flange (300 Ib rating) maximum system hydrostatic Pressure shall not exceed: 600 psi 450 psi 1110 psi 1125 psi @rse 6. Suitable rating for pipe flanges (A105) for Design pr = 400 psi, design temp = 400 °F will be: a. 600 Ib min. 300 Ib min ASMe Kai2. 76.15 Tame 2.1.1 c 400 Ib min d. None of the above 7. A carbon steel ASTM A 53 Grade B material is being impact tested. What is the minimum energy requirement for this material (average for 3 specimens-fully deoxidized steel)? a. 7 ft-lbs Ast A53 GR.B = Gok b. 10 ft-lbs © 13 ft-bs Ace ta, fe.Sd Table 39313.5 d. 15 ft-lbs 10.00.2594 ayes FTC\Course_OrpanizingWIVAPL_570_Preparatary\APl 570, PC_19FabOS\API_S70_PC_19FebOS_Dally_ Exams 01. tbFenbs” Oui Open doc #408. Dally. Examerl-57 2/20/5005 /8:52°19 A Page 2 of 3ated Fraining “Cinteg DAILY EXAM 2B (OPEN) 8. Where the design temperature of the system is the same as the hydrostatic test temperature, the hydrostatic test pressure shall not be less than: (Yield stress during hydrotest is not governing factor.) a. that calculated according to ASME Sec. VIII Code b. 1.1 times the design pressure c. 1.25 times the operating pressure @ 1.5 times the design pressure asme 831-8 » 345.4.9 ©) 9. What is the longitudinal weld joint factor, Ej, for API SL ERW (Electric Resistance Welded) pipe? a. 1.00 b. 0.95 ic 0.85 Asme B32 Tawe Doa.B-4 we 2 0.60 10. “S” is defined as the stress value for material from Table A-1 of ASME B31.3. Pick the value of "S” when the material is ASTM A335 Grade P5 and the temperature is 950 degrees F. a. 11,400 psi b. 10,600 psi 9 8,000 psi Asme B21.% Troe A-1 Pe. 165 20,000 psi \\u0.0.0.253te- atiles\TC\Course_Organizing\API\APl_570, Preparatary\API_870_PC_19FebOS\API_S70_PC_19Feb05_Oally_Exams\APl_S7 ‘©0C_19Feb05,Dally_Exam_3B.Open.doc 2/20/2008 /8:32"19 AM Page 3 of 3“Ciniograted raining API 570 Preparatory 19 - 24 Feb 2005, Dammam DAILY EXAM 2B (OPEN) ANSWER KEY |. |_ANS. REFERENCE Q.| ANS. [REFERENCE B 31.3, Table A-1, Table 323.2.2.A | [29 B DAPI 570, 1.2.2 30 C | API574, Table i, B 31.3 Table Si 330.1.1 and 331.1.1 B 31.3, 31.1.7 ()_ 32, B 16.5, 2.5 and Table 2-1. 6.5, Table 2-1.1 34 -3, Table 323.3.5 35, 3, Table A-1B 37 -3, Table A-1, Page 164 38 Bi B31 B 31.3, 345.4.2 36 B31. B31 39 40 41 42, 43, 44, 45 46 47, 48 49 { 50 51 52 53 54. 55, 56 1 neste \u0.0.0.253\te - thmies\rTe\Course_Organzing\APTVAPL_570_PreparaiorAPL 570 FC_19FeQOS\API_570_PC_19FebOS.Dally_ Exams An wer Keys\aPt_370_PC-19Feb0S, Dally #xam_28 Answerer Ret doe 3/20/2005 78:51:01 AM Page 1 of 1-\ Cintegrated| raining, Note: 1. API570 Preparatory 19-24 Feb 2005, Dammam. DAILY EXAM 3A (CLOSED) Encircle only one alternative which you think is most appropriate. Which of the following are least likely to have corrosion under insulation (CUI)? a. Areas subject to process spills, moisture, and/or acid vapors b. Areas exposed to mist from cooling towers 9 Piping systems that operate above 250° F Areas exposed to steam vents Which of the following is typical deterioration that can take place on the external surfaces of pipes? ® cr b. Caustic embrittlement ¢. Erosion d. All of the above Which of the following make pipe system most susceptible to cul? a. Painted pipes operating at 150°F © __ Insulated pipes operating at 150°F . Projections and penetrations in “a” © Projections and penetrations in “b” Freeze damage can occur in case of which of the following fluids: a. Water only b. Oil only © Water and aqueous solutions d. None of the above Page 4 of 5“Cintegrated raining API570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) “actively Engaged” as an authorized piping inspector means some minimum time as percentage of most recent 3 years shall be spent on piping inspection. This minimum period is: a. 25% b. 50% © 20% d. 40% For a typical “injection point pipe circuit” starts upstream of injection point from a distance of ® 3 times pipe diameter or 12 inches which ever is greater b. 2 times pipe diameter or 12 inches which ever is greater ¢. Fixed 12 inches irrespective of pipe diameter d. None of the above The shall be responsible to the owner-user for determining that the requirements of API 570 for inspection, examination, and testing are met. a) Piping Engineer ® __ Inspector €) Repair Organisation d) Operating Personnel What is the best thing to do with deadlegs that are no longer Reaneed incerviee? a) __Ultrasonically inspect often b) Radiograph often c) Inspect often Remove them“Cintegrated Training, £91570 Preparotory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) 9. If external or internal coatings or refractory liners on a piping circuit are in good condition, what should an inspector do? a) After inspection, remove the liner for UT check b) The entire liner should be removed for inspection ¢) Selected portions of the liner should be removed for inspection © _ Liner need not be removed if it is found to be in sound condition 10. Where can fatigue cracking typically be first detected? a) At points of low-stress intensification such as reinforced nozzles @) At points of high-stress intensification such as branch connections c) At points where cyclic stresses are very low d) At points where there are only bending or compressive stresses 11. Who would normally report vibrating or swaying piping to engineering or inspection personnel? Operating personnel b) Repair personnel ¢) Jurisdictional personnel d) Design personne! 12. An examiner is a person who as: ts the inspector a) By conducting PMI testing b) By conducting pressure testing By conducting nondestructive testing By conducting destructive testing Page 3 of 5“CintegratedtTraining 13. 14, 15. 16. APLS70 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) ASME B16.5 does not cover: a. Class 150 flanges b. Class 300 flanged fittings © Butt welded pipe elbows All of the above ‘The zone for preheat shall extend (as per B31.3), a. At least %” beyond each edge of the weld At least 1” beyond each edge of the weld . Over only the weld itself d, Ata minimum 2” each side of the weld A pressure test for piping, in most cases is a: @® leak test b. Stress test c. ductility test d. Strength test Fatigue cracking of piping systems may result from a) — Embrittlement of the metal due to it operating below its transition temperature b) Erosion or corrosion / erosion that thin the piping where it cracks G) Excessive cyclic stresses that are often well below the static yield strength of the material 4) — Environmental cracking caused by stress corrosion due to the presence of caustic, amine, or other substance. Page 4 of §“integrated Trait API570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) 17. What are the preferred NDE methods for detecting fatigue cracking? a) Eddy current testing ultrasonic A-scan testing, and / or possibly hammer testing ® Liquid penetrant testing, magnetic particle testing Visual testing, eddy current testing and / or possibly ultrasonic testing d) — Acoustic emission testing, hydro-testing, and / or possi ultrasonic testing 18. Water and aqueous solutions in piping systems may freeze and cause failure because of the ® _ Expansion of these mate b) Contraction of these materials c) Construction of these materials d) Decrease of these materials 19. The shall be responsible to the owner-user for the requirements for design review, analysis, and evaluation of piping system. Piping Engineer b) Inspector c) Repair Organisation d) Operating Personnel 20. Why should deadlegs in piping be inspected? a) _ API. 570 mandates the inspection of deadiegs. 8 Acid products and debris build up in deadiegs. The corrosion rate in deadlegs can vary significantly from adjacent active piping. 4) Caustic products and debris build up in deadiegs Page 5 of SCintegrated Training, API 570 Preparatory 19 - 24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) ANSWER KEY ANSWER NO. ANSWER 27, 28. 29 30 31 32 33, 34 35, 36 37, 38, 39, 40 41 42 43 44 45 46 47 48 49 50. 51 52. (0|>|>|o\n|>|0/0/0|>|a/0l0|e|>|o|a/0/>\0)Cintegratodiiaining APLS70 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3B (OPEN) Note: Encircle only one alternative which you think is most appropriate. 1. The recommended downstream limit of circuit of an injection point is a minimum of: @ _ Second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction whichever is less b) — Second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction whichever is greater ) Second change in flow direction past the injection point, or 25 inches beyond the first change in flow direction whichever is less 4) — Second change in flow direction past the injection point, or 25 inches beyond the first change in flow direction whichever is greater 2. For external inspections for potential corrosion under insulation (CUI) on Class 1 systems, the examination should include at least. __ percent of all suspect areas and percent of all areas of damaged insulation: @ 50, 75 ) $0, 33 <) 75,50 4) 25, 10 3. For Class 2 piping, the extent of CUI inspections on a system operating at - 45°F will be (as a minimum) of: a) 75 % of damaged areas, 50 % of suspect areas ) 50 % of suspect areas, 33 % of damaged areas 33 % damaged areas, 50 % of suspect areas None of the above ww9.0.0.253\H6- lifes tTc\caurse Organizing APIVAPI_570_proparatoryAPI_570-PC_19FebOS\API_570_PC.19FebOS_Dally fxame\APl 570 PC 19Feb0s Dally xatm_3b. Open doe 1212012008 1 35796 PM Page i of 3integrated raining ‘API S70 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3B (OPEN) 4. In the Barlow formula for determining pipe thickness, the term *S” stands for: a. _ Internal design gage pressure of the pipe in psi b. Pressure design strength for internal pressure, in inches 9 Allowable unit stress at the design temperature, in psi Maximum strain at the average operating temperature, psi 5. Determine the linear expansion (in/100 ft) of a carbon steel pipe between 70 degrees F and 450 degrees F. a. 3.04" per 100 ft b. 3.39" per 100 ft ¢. 2.93” per 100 ft © 3.16" per 100 ft 6. A 20’ long carbon steel pipe is heated uniformly to 450 degrees F. from 70 degrees F. Determine its length after heating. @ = 20.052" b. — 20.263' c. 20.210' d. — 20.250' 7. As per API 570, in case of normal uniform corrosion, compared to other piping. The thickness measurements on valves: a. Must be routinely taken at same frequency while inspecting, other piping components as valve thickness is less than other piping components b. Must be routinely taken at twice the frequency as other piping components as valves are very critical components and essential for reliable operation. © Are not routinely taken unless unusual corrosion pattern and thinning is observed during servicing and repair. \wo.0.02530e athttes\tTc\cautse_Organizing APIAPI_570_Proparator/APl_570.PC_19FebOS\API_570_PC_19FebOS_ Daly Exams\APL S70LResgreoet Daly am. 38 open de 2/20/2008 /3757:36 Pm Page 2 of 310. Cintegrated raining ‘APIS70 Preparatory 19 - 24 Feb 2005, Dammam. DAILY EXAM 3B (OPEN) d. Are routinely at twice the frequency of other components because valves are more expensive items compared to rest of the piping and must be more frequently checked. The UT thickness measurements for pipes at elevated temperatures, the readings generally are corrected using thickness correction tables, because the readings are normally Higher than actual thickness Lower than actual thickness Temperature has no effect on the UT readings Whether readings will be higher or lower depends on the UT examiner’s skill aoc@ Certain areas and types of piping systems are potentially more susceptible to corrosion under insulation. Which of the items listed is not susceptible to CUI? a) Areas exposed to mist over-spray from cooling water towers b) Carbon steel piping systems that normally operate in- service above 250 degrees but are in intermittent service c) _ Deadlegs and attachments that protrude from insulated piping & Carbon steel piping systems, operating between 250 degrees F and 600 degrees F Environmental cracking of austenite stainless steels is caused many times by: a) _ Exposing areas to high-velocity and high-turbulence streams Excessive cyclic stresses that are often very low Exposure to chlorides from salt water, wash-up water, etc. d) Creep of the material by long time exposure to high temperature and stress \uooo2ssite _ytiee\ITC\Course_ Organizing APIAPL570_Preparator/API_570.PC_19FebOS\APL_S70_PC_19FebOS Dally Exams\APt 1570.5 18FebOs. Daly Exam 38, Open doe 2120/2008 / 3337:30 PM Page 3 of 3“CintegratedtTraining API 570 Preparatory 19 - 24 Feb 2005, Dammam DAILY EXAM 3B (OPEN) ANSWER KEY ). NO. ANSWER. 27 28 29° 30 31 32 33 34 35 36 37 38 39 40 41 42 43 aa 45 46 47 48 49 50 51 52 dlobloblololo>'>S 5 B“Cintegratedi Training Note: Page 1 of 5 DAILY EXAM 4A (CLOSED) Encircle the letter of one alternative which you think is most appropriate. Which document gives the methodology for RBI? a. API 579 (@) API 570 API 580 . APL S74 “Pipe to soil potential survey” for poorly coated pipes (or where cathodic protection is not reliable) should be conducted at intervals of: @ Five years Three years c. Ten years d. Six years In pressure decay method for testing under ground pipe, the acceptance criteria is that pressure decrease over a period of: a. Eight hours shall not exceed 5% Four hours shall not exceed 5% cc, Twenty four hours shall not exceed 10% d. Twenty four hours shall not exceed 5% In pressure-decay method for testing underground pipes, minimum leak test pressure is _____% of maximum operating pressure. a. 150% b. 50% 110% ~ 125% Marker chemical (tracer) is used for testing the underground pipes for the purpose of: a. Checking internal smoothness of pipe b. Checking strength and ductility of piping material \0|>|0]0\0\>\e|0|q]0/>\q/q\0\0la|a/>/0) 46 47 48, 49 50. 51 52. Page f of|t“Cintegrated| Training, Page 1 of 3 DAILY EXAM 4B (OPEN) ote: Shehcle ie fier ef the answer whic you tfnkls most appropizt. 1, An eight-inch diameter piping system is installed in December 1979.The installed thickness is measured as 0.34”. The minimum thickness of the pipe 0.20". It is inspected in Dec/83 and the thickness is found to be 0.32”. An inspection Dec/87 reveals a loss of 0.01” from the 12/85 inspection was during Dec/89 the thickness was found to be 0.29”. The last inspection was during Dec/95 and the thickness was found to be 0.26”. What is the long-term corrosion rate of this system? Lire Tie The ge Leo . 0-08 @ — 0.005"/year Taree, oe ra b) —0.0075”/year Mh 6 ‘ ©) 0.00375"/year 17. oogt/Y¥n d) 0.0025"/year 7 2. Using the information in question above, calculate the short- term corrosion rate. Gre Tee, Tuer gpg NTO bee @® _0.005"/year ETS, BI oe C c b) 0.0075"/year c) 0.00375"/year cr, d) 0.0025"/year STs 008 3. Using the short-term corrosion rate in questions above, determine the remaining life of the system. Ris Tar Thin 4, Q- _oe-080 og a) 18 years 15 years ce Pe 12 years None of the above g, — Des pe @L = /aYgR.Cintegrated training Page 2 of 3 DAILY EXAM 4B (OPEN) 4. Preheating to not less than degrees F may be considered as an alternative to post weld heat treatment for alterations or repairs of P-1, piping initially post weld heat treated as a code requirement (may not be used if the piping was post weld heat treated due to environmental cracking prevention) a) 150 b) 200 300 d) 350 5. If an “intelligent pigging” system is used to inspect buried piping, what type of bends is usually required in the piping system? ® Five diameter bends ) 90 degree pipe ells c) Ten diameter bends d) Three diameter bends 6. How often should poorly coated pipes with inconsistent cathodic protection potentials have a pipe-to-soil potential survey made? ) Yearly Every 2 years Every 5 years d) Every 7 years co 7. Buried piping inspected periodically by excavation shall be inspected in lengths of feet at one or more location judged to be most susceptible to corrosion. a) 2to4 b) 4to6 6to8 8 to 10Cintegrated| raining 10. Page 3 of 3 DAILY EXAM 4B (OPEN) A buried piping system that have an inspection interval set. and found to be 3400 ohm/cm. would you set? a) 2.5 years b) 7.5 years ¢. 5 years 6 10 years If a piping system is made | computations must be made it cathodically protected has to The soil resistivity is checked ‘s the inspector, what interval jp of unknown materials and to determine the minimum thickness of the pipe, what can the inspector or the piping ngineer do to establish the minirt @ The lowest grade materi applicable code may be ass: um thickness? || and joint efficiency in the med for calculations. m the piping and testing for 1 yield strength will determine ed. unknown material must be removed from service afd current piping of known b) Samples must be taken fr maximum tensile stress ant the allowable stress to be u c) The piping made of the| material must be installed. d) The piping of unknown m; hydrostatic stress tests whi determine its yield strength| If a repair area is localised (for and the specified jum yield not more than psi terial may be subjected to a lle having strain gages on it to land thus allowable stress. example, pitting or pin-holes) ‘strength (SMYS) of the pipe is | a temporary repair may be made by fillet welding a properly| designed plate patch over the pitted are: a) 30,000 psi b) 55,000 psi 40,000 psi 36,000 psiCintesrated raining API 570 Preparatory 19 - 24 Feb 2005, Dammam DAILY EXAM 4B (OPEN) ANSWER KEY [Q. NO. ANSWER @.NO. ANSWER = A 27, El A 28 3 c 29 4 c 50 e A 31 Si c 32 ed c 33 8 D 34 8 A 35 10 Cc 36 aL 7 12 3B 13 30 14 40 Ei 41 16 42 AZ 43 18 aa EC 45 ao 46. en a7 = 48 rE 49 24 50 8 51 26 By“integrated ruining Note: Encircle the letter of only one alternative wt 1 anfles\TC\Course_Organizing\APIVAPL_570 Page 1 of 5 DAILY EXAM 5A (CLOSED) ich you think is most appropriate. A welder has made 25 SMAW groove welds, but the guided bend test for the welder’s qualification was, avoid cutting out all of the productio which of the following minimum stey the qualification? @ _ Radiograph the welder's first p qualification based on acceptabl b. There is no alternative to quali bend test. G Have the welder prepare a tes| test done on that da Radiograph all 25 welds, specifications for sample selecti Which of the following represent gro 1X? a. P- Nos b. F - Nos c. S~-Nos @ A-Nos Welders carrying out repair/alteration qualified according to API 1104 welding qualification cf & ASME Sec. IX code © Any one of a or b above d. None of a or b above A PQR was qualified in 5G positiot production welding is to be done i following are applicable as a minimum? a, Both procedure and welder position. (2. The qualified procedure can be re-qualified 10 0.0.253Vte. ape" toreb0s Oaiy- Bain SA "2/23/2005 78158: 36 AM never performed. In order to n welds made by this welder, s would be taken to validate duction weld and accept the weld quality by radiography. ifying a welder by the guided jt coupon and have the bend regardless of the governing n ping of weld-metals in ASME laccording to API 570 shall be de using a new welder. But 2G position. Which of the hall be re-qualified in 2G sed ,only welder needs to be 19f|0/0|>|9\0/a\o\0|0/0|> A c D B 8comply None APLABFINALEXAM By Jobnee . Welding Procedure Specification No. 101 Revision No 130/96 ‘Supporting PQR no. isi 10 Welding Processes) SMAW MANUAL , (aso, Mau Made Sense Cy = Te ee face DONTsQraaa Tae Deas INGLE VEE GROOVE Ne} x ee a bok backing an retaners) x Meu ‘D Nonfusing Mera ~ | a Nonmeraliic 0 Other ‘Sketches, Production Drawings, Weld Symbols or Writen Description | T should show the general arangement ofthe pars to be welded. Where ee applicable the root spacing andthe details of weld groove may be specified, ‘At the option of the Migr, sketches may be anached to illustrate joint, design, weld layers and bead sequence. eg for notch toughness proce dures, for muhiple process procedure, et.) I [Paase METALS Quo) (Wo. [PT Group Na. 1oPNo.__P] Group. 27 ORT ‘Specifichtion type and grade 1o Specieain ype and gre OR = “Shem. Analysis and Mech, Prop. to Chem: Analysis and Mech Prop. “Thickness Range: eR 500 Base Meal: Groove Pipe Dial Range: Groove Other [FRILLER MeTALS (onson L_Spec. No. (SFA) 1 _— : [LAWS No, (Class) £7010 i i (FNe 3 = 2 322", 18" a = =. WA a mas a. Wa AM7ateomtedTmining| geQW-482 Back) : of WPS No. 101 Rev. . POSITIONS (ows) , POSTWELD HEAT TREATMENT (quiuer), Positions of Groove 6G. Temperature Renee _ NONE ion: Up x Bows Welding Pro Time Range | Fos Hone of is ane 7 ‘GAS (owen) Cy PREAEAT Gua) ve i Percent Composition Pretest Temp. min, 20D" F100 Gases) (Mixture) Flow Rate Inte rpass Temp, Mts i Prebeat Maintenance 2 Shicging (Coruiruous o speci bning wer pplienble soul be recorded) Trailing = " Backing ELECTRICAL CHARACTERISTICS (@W-09) Current'AC of DC DC" Polafty “STRAIGHT Te FT et Bea Amps (Range) 150-275 Volts (Range) 20-28 ‘ Aamps and volts range shoud be recorded foreach eleérode size, - . sivionand'thicknes, et. Tis infomation may be sted in a a> ule fom silat the shown below) TungstelElecwoe Sead Type Na (Pure Tungsten, 2% Thoristed, etc.) Mode of Mea raster for GMAW W (Spray ar, shor circuiting ae, etc.) Electrode Wire feed speed ange NJ TECHNIQUE (QW.410) ( “uring or Weave Bead STRING & WEAVE srifies or Bas Cup Size nti andterpas Clewing Grog. Grog, ee) BRUSHING, GRINDING. CHIPPING ae) Method of ack Gouging AIR ARC. Ost inio| ‘Contasct Tube to Work Distance_ a le or Single Pass (pe sid) BOTH aan Multiple ar Single Elecrodes SINGLE : sae ‘Travel Speed (Range) “12 1PM. ~ : 1) -sning NA ; Other. L aie? I t Tie he Curent la a “ype Paa | Aap Rage] Vo age tw wet Soe treo ioe | | aden Terie : fer ite Bet ROOT |SMAW | E718 | 387 STRAIGHT | 150 ie = REST shaw E718, | 1,362 | STRAIGHT | 179-290 | 20-23(QW-485 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (POR) See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) i. Record Actual Conditions Used to Weld Test Coupon, eyes (Mandal, Aitomatic, Semi-Auto.) "MANUAL = Sat JOINTS (QW-802) \ Groove Design of Test Coupon (For combinasion qualifications. the deposited weld metal thickness shall be recorded for each filler metal or process used BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407) ‘Material Spec. SA 106 Jeore ‘Temperanure NONE Type or Grade GRC Time 3 P-No. 1. P.No.-P, Wp |_| Other ar ‘sThicimesd of Test Coupon 500” “Diameter bf Test Coupon 10” See Gas (QW-409) : \ T Percent Composition ‘ wf I Grsfes) (Mixture), Flow Raie I Shieldin { ‘Trailing = FILLER METALS (QW-404) Backing % SFA Specification 51 aes ‘AWS Classification E7010 ELECTRICAL CHARACTERISTICS (QW-409) » Biller MetaliF-No. 2» Current De “ ‘Weld MerallAnalysis A-No. To Polarity. ‘STRAIGHT i Size of Fillet Metal 5033, 1/8, 32 Amps 150-300, Volts 20-28" Other, i a “Tungsten Electrode Size i I Other a Weld Meal Thickness» 500 3 POSITION (QW-#08) TECHNIQUE (QW-410) vedere Position of Groove: 1G, Travel Speed vw soect-=04 pipes + Welding Progression (uphill, Dowanil) ring or Weave Bead STRING & WEAVE % Other i Oscillation Sie i “Multipass of Single pas (per side] MULTIPLE 7 (is Single or Multiple Elecwodes SINGLE PREHEAT (QW-a06y ‘Other E ~) empl€Prehent 200% ass Temp.C infeypex) $507 QuerW483 (Hack) Tensile Test (OW-150) [Specimen Width | Thickness | Aree PF Utimate Total | Ultimate Unit No. | ‘ Load LB Suess psi TH m0 | aS og | 2634 72.000 OE T 7a) TT 33 0 33.440 66.400 Ok, L T I t i I i 1 T7 Guided-Bend Tefts (QW-160) Type and Figure No. T Result SIDE 1 = NO INDICATION FOUND oe C r ‘SIDE } LINEAR INDICATION 1/8” ‘SIDE I NO INDICATION FOUND- ~_ SIDE I NO INDICATION FOUND 9 @ Toughness Tests (QW-170) ] Diop Weight Bre: | ny Impact Values 34 Shear Test Temp. Specimen Size Norch Location Mils t Comments: Fillet-Weld Test (QW-180) . aa Henevtion it Parent Mari: Yes__ bee - Result Sasisfipory: Yes, No, mah Other Tests sere Relat Type of Text | Deposit Analydis, 7 Other | : ie Welders Namel _ Clock No, ~_ Stamp No: Tests conducted by, = Laboratory Test No. We cenify thatthe statements in this record aré correct and thatthe fest welds were prepare, welded, and tesied in accordance with the requirements of Section IX of the ASME Code: | “> Manufacturer _ : CC By t ak: 4 ene — Leal of ecordaftests are ilusrative ony and may be modifed ta confovn wo the ype and number ofsts required bythe Code.) eoratedTrainingev “ClategratedTraining, Professional Training and Consultation API 870 Preparatory 19-24 February 2005. Dammam DAILY EXAM 5B (OPEN) Note: Refer to attached PQR / WPS documents. Encircle the letter of only one alternative which\you think is most appropriate 1. Choose correct statement from the following: a. _ The PQR shows root spacing of 1/8” and same shall be followed in production welding. b. — PQR shows beval angle 37°. It shall be followed in production welding without change. c. _ PQR does not show backing rig, hence production weld also can not be with backing ring ©@ _ None of above is correct statemnent. 2. What condition below describes the test? sults of the guided bend a. The three bend tests are acceptable and the fourth one is not acceptable © The test result overall is acceptable c The test result is not acceptable due to the linear indication d. The bend test result is indetermminable, carry out re- test. 3. The minimum qualified preheat temperature for the WPS is: 200° F 100° F 75° F 5 mm (3/16") 4. What welding process is qualified by/ this PQR? a. GTAW | @® = smaw | c. GMAW d. SAW \wionn2s0Vte ‘|e \coune Orgonkdng APAPLS7O_Pepatatan/\AP S70 PC. 19F4205\APLS7O PC. FES Daly ExaMNAPLS Ta-PC.19ryofessional Training and Consultation APIS70 Preparatory [9.24 february 2005, Dammam DAILY EXAM 5B (OPEN) Calculation is okay for T; alone. Calculation is okay for Tz alone. Calculations for both are okay. Calculations for both are not okay. 14. Which condition below best describes the result of tensile tests reported on the PQR? a. Test T1 & T2 are acceptable b. Test T1 & T2 are unacceptable © _ Test T1 is acceptable & 12 is unacceptable d. Test T1 is unacceptable & T2 is acceptable 15. _ If electrode E7010 shown on WPS is changed to E7018, what is your decision? a. _ Revise WPS to show the change and re-submit as new revision b. No revision of WPS same F number. A new PQR will be required to support the change. No revision of WPS required but show the change in same PQR and submit it as new revision necessary as both belong to wwia00259\t6 ‘\n\ies\\Coune Organising AMVAPL S70 Peporoleny\APLSTO.PC.19OS\APLS7O PC, !FebOS, Day Broms\AP.S Tah. ets Baty fm. 58 Open doc ‘inya0s 1 90627 AMDCintegratodraining tofesstonal raining aud Consultation API 570 Preparatory 19 ~ 24 Feb 2005, Dammam DAILY EXAM 5B (OPEN) ANSWER KEY 1 2 3 4 5 6 7 8 9 yup corsa 1 BTE\Couise Organiziny \API\API 570 PrepsiatorV\API S70 PC A9EEVOS\APL $70. PC 1eFebOs Page 1 of 1“Cintegrated Training Professional Training and Consultation API 570 Preparatory 19-24 February 2005 Page 1 of 7 FINAL EXAM (OPEN) Instructions: Choose only one alternative, which you think is most appropriate. Use attached answer sheet. You may refer to the applicable ASME/API documents. 1. The following data is presented for a class 2 pipe, Thickness = 0.36 inch (after inspection) Corrosion rate = 10 mpy Remaining life = 16 years When is the next thickness measurement inspection due? @® After 8 years B. After 5 years c. After 10 years d. None of the above 2. Please calculate remaining corrosion allowance for piping in Question 1 above. . RL= bacp- kia a Ale fea a. 0.20 inch CG CR b. 0.28 inch ee c. 0.12 inch ag 10% lor 16O™ 0.16 inch | = @ wil fooo 160. 3. When will be the next inspection schedule from now on for external inspection for pipe in Q.1? a. 10 years b. 8 years 5 years none of the above 4. The pipe in Q.1 above has an insulated area of 200 sq. ft., which is exposed to susceptible temperature and mist spray of cooling tower. According to API 570, how much of minimum area is recommended for NDT survey for CUI during external inspection? a. 100 square feet 50 square feet 0 66 square feet 150 square feet Wrooo asi el\ies\TC\ Cone Organising APIAPLS70_Preporatony\APL_570,PC_I9Fob0S\APLS70,PC._19F9bOS. Final Exar \ARS Fobos. Final Exam, Open ‘128/005 VSI Pea NCD“Cintegrated raining, Professional Training and Consultation APIS70 Preparatory 19 ~24 February 2005 Page 2 of 7 FINAL EXAM (OPEN) 5. A PQR is to be qualified using 5/8 inch thick test coupon. It can qualify thickness: an) a. 1/8" to 1-1/4" = Igor l 4 b. 1/16" to 5/8" © 1/16" to 1-1/4" © None of the above ws 6. The recommended minimum development time (Penetrant Testing) allowed for a material made of high temperature alloy is: 5 min 10 min 7 6 min a 0@e 7. A radiograph was having density near the penetrameter equal to 3.0. Hence the acceptable density range of the radiograph is: 1.7 to 4 © 2.55 to 3.9 2.0 to 4.0 d. None of the above 8. For piping buried in soil with resistivity of 5000-ohm cm and not cathodically protected, evaluations of pipe thickness should be performed at: @ 10 year interval 5 year interval 3 year interval None of the above ve ao 9. For a certain Natural gas piping system, which is in operation for 16 years, it is estimated that it has remaining life of 12 years. Considering the stipulation of API 570, which of the following will determine maximum interval for next proposed date for thickness measurement examination and visual examination? eos et ien IC Coune.Crgaring AP\APL S70 Freporatoy\AP 570, PCl9FEbS\APL_ S70. PC_19F9bOS Final ExoTH\AMS70.°C.17 Teb0S, Fel Sxam_ Open ec 19/2005 15220 PRA NCS“Cintegrated Training Professional Training and Consultation: 491570 Preparctry 19 24 Febcey 2008 Page 3 of 7 FINAL EXAM (OPEN) g 6 years and 5 years respectively . 3 years and 10 years respectively c. 10 years and 5 years respectively d. 6 years and 6 years respectively 10. An Inspector finds incomplete penetration of 2mm in a radiograph of a girth weld of normal fluid service piping 12 mm thick. Can he accept as per ASME 831.3? ® If the incomplete penetration is greater than mm, < !™™ reject. ; _ b. If the incomplete penetration is more thanimm = <4. Fw but still less than 0.2 times pipe thickness, accept. €. Depends on opinion of inspector d. —_ Radlograph again and then decide on acceptance. 11. You are planning for the Hydro-test of a piping with Hydro test pressure 40Kg/cm’g. The calibrated test gauges available with you are 0-50 Kg/cm’g, 0-100 Kg/cm’g, 1-150 Kg/cm’g and 0-200 9 Kg/cm?g. Which two gauges are acceptable for this test? @ 0-100 Kg/cm?g and 0-150 Kg/cm?g 1.8 x 4okg = COKG@ . 0-50 ka/cm*g and 0-100 Kg/cm’g © 0-100 Kg/cm’g and 0-200 Kg/em’g 4 x 4akg~ [Coke d. 0-50 Kg/cmg and 0-200 kg/cm’ 12. What would you expect to happen if you were taking UT readings on piping that was operated higher than 200 degrees F? The thickness readings could be lower. The thickness readings would not be influenced. The thickness readings could be about 1% higher for each 100 degrees F rise of temperature. The thickness readings may be higher or lower depending on couplant. 2 @sre 13. A welded part is to be radiographed and is 1” thick, with 1/8” reinforcement. What ASTM wire set IQI should be used on these Yannasae radiographs if a source side technique is used? _l\er\TC\ Cou. Organising \ARAPLS70.Preporalon\API570PC | PFbDS\ARL70,PC_19Feb0. Ril Exrs\APLS7O_FC.19 Fobds, Rel Earn Oper "2128/08 5220 PM NGOCintegrated raining Professional Training and Consultation APLS70 Preparatory 19-24 February 2005 Page 4 of 7 FINAL EXAM (OPEN) Set A Set B % SetC d. SetD 14, The document referenced in API 570 for determining “fitness for service” of piping system is: © API 579 . APL 574 c. ASME B 31.1 d. None of the above 15. During impact testing of A 106 grB (Deoxidised) and A53 grB pipes (non-deoxidised), following absorbed energy values in ft-lb were observed: (Be Cowes 12.6 ME eKA 106 grB : 12.5, 13.5, 12 AloG ga. B= co, eae Nerve 53 grB : 11, 11.5,9 53% Gabe 62/07? Your assessment is: a. Both A106 and AS3 are acceptable . Both A106 and A 53 shall be rejected Only A53 grB can be accepted Only 106 grB shall be accepted 16. A PQR test was made on A 106 grade C pipe. This will qualify which of the following sets of materials: w s agoe'or B, ARR, AIRZFL g A 196, AS16 gr 60, A516 gr 7 515 gr 70, A285 grC, A335/P 11 None of the above set is fully qualified by this PQR. a. o c. a. 17. Carbon percentage cannot be detected by x-ray fluroscence method because this method cannot detect materials: Lighter than sulpher Heavier than sulpher Black in color Which are radioactive ao o® \yianozsavie ‘Tes \IC\Coure Organising APIA 570 Poporatoy\AP_S70_PC.I9FebS\AP_S70_PC_19FabdS Fl Excers\APS7O.PC_I9 Fete el an Goer 2/2300 / 15220 PMC“integrated raining, Professional Training and Consultation 18. API 570 Preparatory 19-24 February 2005 Page 5 of 7 FINAL EXAM (QPEN) When a PT test cannot be conducted} degrees F - 125 degrees F) what mu! v2 ® A new procedure must be qual b. c d. materials. The surface must be re-cleaned. The test cannot be conducted. Use the dwell time for penetrant Article 6 of ASME Sec. V. 19. A piping system is to be pneumaticall Pressure is 160 psig. The first stage p} and inspection pressure respectively w a. b. ' @ d. 80 psi, 176 psi, 160 psi 25 psi, 200 psi, 176psi 25 psi, 176 psi, 160 psi none of above between 10-52 degree C (50 tt be done, as per ASME Sec. fied using suitable penetrant jand developer as per Table in Pressure tested. Its Design essuration, the test pressure Il be: as, 176, leo 20. Select suitable Hole type (source sidd) penetrameter for following weld joint: MM —— Weld reinf. = 1/8" \\ 7/8" a o@e No 20 No 25 No 30 None of the above Yana ‘l\ies\IC\Coure_Orgorisng \AP\API 570, eporaton/\APLS70-PO. Fal Fotos, nd Earn Open, 1128/2008 15220 ha INC }\APLS70_PC_19FebO5 final Exars\APLS7O_PC_19“Cintegrated Training Professional Training and Consultation APIS70 Preparatory 19-24 February 2005 Page 6 of 7 FINAL EXAM (OPEN) 21, If type of penetrameter in above question is changed to wire type what shall be the wire designation (wire decimeter in inch)? a. 0.025 (No. 10) b. 0.016 (No. 8) c. 0.032 (No. 11) @ None of the above 22. For steel plates and welds to be checked by LPI, what shall be the penetration time for penetrant? a. 10 min for weld, 5 min for plat b. 5 min for both c. 10 min for both © __ 5 min for weld, 10 min for plate 23. After applying the developer the examiner checked four welds for surface defects after following perio, weld A - after 5 minute, weld B after 10 minutes, weld C was thecked after 30 minutes and welds D after 65 minutes. Which jof the welds were checked wrongly: | a. Weld A and B i b. Weld C and D c Weld D only @ Weld A and D 24, Ina certain PQR for SMAW, the electrodes used for all passes were of AWS classification (E 7018). Corresponding WPS also showed filler materials as E 7018. Now the manufacturer proposes to change the filler material in WPS| to E 7015. Will you ask manufacturer to: wise FA | ToS FH BR a. Qualify new PQR with E 7015 elpctrodes. © __ Revise only WPS showing the change from E 7018 to E 7015 and submit WPS as a new revision. c. Revise only the PQR document showing the change and resubmit for approval. d, Revise both WPS and PQR showing the change and resubmit for approval. YW aonassie ‘aBer\TC\Coure.Orgarising \ARVAPL 570 Preporatry\AP_570PC_IPFEBpS\APLS70,PC_!9Feb05. Fal Exors\AM570.PC.17 Srnaranas / 15220 PM NGO“Cintegrated Training | Professional Training and Consultation ‘API70 Preparatory 19-24 February 2005 Page 7 of 7 FINAL EXAM (OPEN) 25. Actual thickness measured at a TML| was 0.4 inch. The corrosion rate is 10 mpy. If next planned thickness inspection is after 6 ears, what thickness will be used for MAWP calculation? Q 0.4 inch ¢ 0.34 inch 5 3) 0.28 inch 4. None of the above = re = [Lowils Cuz GOml XY. 2 eee MawP = 44> 2en “ ‘ - 94 GD 2.9% ao = . \yaaa2sie IAF TC\ Cause _Orgoriing \AMVAPLS70_Preporaton\ APL 50.PC. Fotos, var, Open "2005 15220 PR \AP_570PC_19Feb8 Fina Exors\ AP 570.FC. 9Cintegrated Training, iaital Training and Consubtation ‘API 570 Preparatory 19-24 February 2005 FINAL EXAM (OPEN) Answer Sheet Name Mice mer Scott QarelierD pate : ot /> Organization : _ _—__ Time = pees eg teem a ene enh Gueten 2, Mark most appropriate answer like this: A B CD 0 @ oO 0 (mark by pencil only) SNA 8B . sN aA BoE D SNA BOC Loo a 0 0 @ 12.0 0 — oO 22.0 0 0 3.0 0 o 1.0 6)» 0 23.0 0 0 6 40 0 ° 14. @ 0 DO 24.0 8 0 oar SOnCn Reet ny.) 6. 0 8 ° 16.0 8 Do 26.0 0 0 0 ° 1.0 0 DO 28.0 0 0 % @ 0 ° 1.0 0 b 0 29.0 0 0 10. @ 0 ° 20.0 @ Do 30.0 0 0 “Total Marks : bate: Examiner's Signature; aCintegratediraining Professional Training and Consulation Q2 a3 4 Qs Q6 APLS70 Preparatory 19-24 February 2005 Page I of 5 FINAL EXAM (OPEN) Solution Remaining life = 16 years Thickness measurement interval + ¥% remaining life or 10 years —use lower (Ref.: API 570:6.3 and Table 6-1) Answer: a (Ref.: 7.1.1 of API 570) Remaining C.A. = Remaining life x Corrosion rate 16x 10 160 mils say 0.16" Answer: d (Ref: 7.1.1 of API 570) Answer: c (Ref.: Table 6-1) Answer: ¢ (Ref.: Table 6-2) Answer: d (Ref.: ASME Sec. IX, Table 451.1) Qualified thickness is 3/16” to 1%” Table in Art. 6 of ASME Sec. V shows development time of 10 minutes for all materials. Answer: b ASME Sec. V, Art. 2. Density variation in -15% to +30% Answer: b—Kintegrated Training, Profexsional Traine APIS70 Preparatory 19-24 February 2005, Page 2 of 5 FINAL EXAM (OPEN) Solution Q.8 Ref.: Table 9-1 of API 570 Answer: a Q.9 Natural gas is Class 2 fluid (Ref.: 6.2.2 of API 570) Refer Table 6-1 of API 570 Answer: a Q.10 Refer Table 341.3.2, pages 77 and 78 from ASME B31.3 Incomplete penetration permitted is 1mm for letter “B” for normal fluid, girth weld. Answer: a Q.41 Refer ASME Sec. V (Leak Testing + Art. 10). The range for pressure gauges is: Oto1%atimes (minimum range) Oto 4 times (maximum range) for given example, 0 - 60(: um) and 0 - 160 maximum Answer: a Q.12 Refer SE-797 from Section V. Refer paragraph no. 8. ‘Answer: c—KCintegrated raining Pro Consuhation API570 Preparatory 19-24 February 2005 Page 3 of 5 FINAL EXAM (OPEN) Solution Q.13 Refer Art. 2, ASME Sec. V. IQI is on source side. We need wire no. 9 for thickness=1” Wire no. 9 will be in Set B. Answer: b Q.14 Ref. Section 2 of API 570 Page 2-1 Answer: a Q.15 For deoxidized steel (A106 grB, TS = 60,000 psi) Average required = 13 ft Ib, min 10 ft Ib for one. For non-deoxidised steel (A53 grB, T.S = 60,000 psi) Average required 10 ft/lb and min for one = 7 ft Ib 12.5413.5 $12 =12.5<1 3 <8 Average for A106 grB = M415 +9 Average for A53 grB = = 10.5 > 10 ft lb Minimum for one = 9 > 7 ft lb Answer: c (Ref.: ASME B31.3, page 54) Q.16 A 106 grC pipe belongs to P No. 1 material. So it will qualify only P No. 1 materials. A 105, A 516 gr60 and A516 gr70 are P No. 1 materials. Refer Table QW-422 from ASME Sec. IX. Answer: b“CintegratedtTraining Professional Training and Consultation API570 Preparatory 19-24 February 2005, Page 4 of 5 FINAL EXAM (OPEN) Solution Q.17 Refer API RP 578, paragraph 5.2.1 Answer: a Q.18 Refer dwell time table in Art. 6, ASME Sec. V. See the note below the table. Answer: a Q.19 Refer ASME B31.3, Page 86, 345.5 Answer: ¢ Q.20 Refer ASME Sec. V, Art. 2 Refer Table for selection of IQI Required IQI is No. 25. Answer: b Q.21 Refer ASME Sec. V, Art. 2. Required wire is no. 9. Answer: d Q.22 Refer dwell time in Art. 6 of ASME Sec. V. Answer: dCintegratectTraining, P1570 Preparatory 19-24 February 2005 Page 5of 5 FINAL EXAM (OPEN) Solution Q.23 Refer Art. 6, ASME Sec. V - Interpretation Interpretation shall be between 7 mins to 60 mins Answer: d Q.24 Refer ASME Sec. IX - Table for F Nos. £7018 and E7018 are both F No. + 4 So same PQR is OK. Only revise WPS. Answer: b Q.25 Refer API 570 Page 7-2 for MAWP thickness used shall be Actual Thickness minus twice the corrosion loss up to next inspection. 0.4 - 2x 0.01 x 6 = 0.28 inch Answer: c“integrated Training Professional Training and Consultation ‘API S70 Preparatory 19-24 February 2005 Page | of 11 FINAL EXAM (CLOSED) Instructions: Choose only one answer, which you think is most appropriate. Use the attached answer sheet in answering the following questions. 1. Which of the following statement is correct? a. Soil resistivity is a measure of resistance offered by soil to drilling operation for oil exploration and it has no connection with corrosivity of soil. b. Lower soil resistivity indicates less corrosive soil c. Soil resistivity has nothing to do with corrosiveness of soil because soil corrosion depends on the amount of corrosive chemicals present in the soil. @ Higher soil resistivity indicates less corrosive soil. The ___ shall be responsible to the owner-user for determining that the requirements of API 570 for inspection, examination, and testing are met. a) Piping Engineer g@ Inspector Repair Organisation 4) — Operating Personnel Which of the following are some of the mandatory requirements for re-rating a piping system? a. Calculations must be performed by the piping engineer or the inspector. b. Current inspection records shall be reviewed to verify that the piping system is satisfactory for the proposed service conditions and that the appropriate corrosion allowance has been provided. ¢c. The piping system is checked to affirm that the required pressure relieving devices are present, are set at the appropriate pressure and have the appropriate capacity at the set pressure. @ __ Allof the above \iaaaassiie cafes \VIC\ Core Oxporing \API\APL_S70 Preparctry\AP_570_PC._19Feb0S\APLS70_PC._I9FebOS final Exar\AP|70.PC_I9 Fabs, inl fxm, Ciotea doe "avtoas aad Pear NeoLectTraining, Professional Training and Consultation API 570 Preparatory 19-24 February 2005 Page 2 of 11 FINAL EXAM (CLOSED) 4. After completion of alterations a pressure test is/will: @ Normally required b. Not required at all . Depend on opinion of piping inspector 6 Only “a” and “c” above 5. Name a part of a piping system that thickness measurements are not normally routinely taken: a) Elbows b) — Expansion loops c) Tees © valves 6. Pressure decay method is: a. A technique adopted for checking the leakage in above ground piping ® A technique used for checking leakage in underground piping c. A technique used for calibration of pressure gauges d. A technique used for releasing the overpressure in piping 7. Which of the following are areas on piping systems which are susceptible to CUI during the range of 25°F to 250°F: All the area which is below insulation Insulated areas below steam vents Insulated piping exposed to cooling tower mist *b" and “c” above Bose 8. Listed below are several examples of piping system. Which is class I piping for flammable fluids? ® Readily vaporizing on leakage ) Slowly vaporizing on leakage ¢) _No significant vaporization d) All of above 9. Which of the following documents referenced in API 570 addresses hot tapping? Yyisaaasaie ‘l\is\TC\Course_Orgorisna APN\APLS70 Preparatory \API_S70,PC_19Feb0S\AP70.PC_9FebdS, inl Exams\ AP 570_PC.19 Tab0S, fal Exam Closedor "723/005 1460 PRA NCO“CintegratedI Professional Training and Consullation ining, ‘API 570 Preparatory 19-24 February 2005, Page 3 of 11 FINAL EXAM (CLOSED) ® API 2201 » API S74 c. ASMEB31G d. None of the above 2 10. The preferred method for inspecting piping coating is: \ a. Visual inspection only Holiday detection S70 Gil. © M.P. Check PPE $7 G15 d. DP. Check 11. For which of the following, the approval from piping engineer is not . mandatory: @ Changing the damaged flange to a new flange of same rating and material b Alteration on piping changing a nozzle size from one not requiring reinforcement pad to the one — requiring reinforcement pad c. For both a and b d. For none of the above 12. Fillet welded patches (lap patches) shall be designed by: @ An engineer expert in corrosion The inspector The piping engineer d) The repair organization ‘1 13. Fora project involving piping welding at site by 10 welders, (with : only one qualified welder) procedure and 9 welders were to be qualified. In this case, identify correct statement from the following: a. 9 welders qualification must be performed before procedure qualification. 9 welders qualification should be performed after procedure qualification is carried out using qualified welder. Wroaaatare ‘lhe IC\Couse_Orgonting\AP\APL S70. Preporaton/\APILS70 PC 1 FebOS\APL_S70PC_ Feb ina Exars\APLS7O_PC.19 Feb05 inl Exar Clvaddon "asfans 7460 Peay NCOCintegrated raining Professional Training and Consultation 14. 15. 16. 17. APL570 Preparatory 19-24 February 2005 Page 4 of 11 FINAL EXAM (CLOSED) ¢. Out of Welder qualification and procedure qualification, anything can be performed before. d. Welder qualification and procedure qualification must be performed simultaneously, without waiting for the test results. Guided bend test represents: a. Ductility of weld b. Strength of weld ¢. Soundness of weld @ Both soundness and ductility of weld All positions of groove welds are qualified by Pipe positions 1G and 5G Pipe positions 2G and 5G €. Pipe position 5G and 3G d. None of the above According to ASME Sec. IX, a welder for SMAW can be qualified by following minimum tests (for 1G pipe position): a. 1 tensile and 2 bend tests ® 2 bend tests 2 tensile tests and 1 bend tests d. 1 tensile and 1 radiography Identify incorrect statement from following a. A welder performing procedure test is also qualified in that position. b. Supplementary essential variables become essential variables when impact test is specified. c. For procedure qualification, the test can be performed in any position as the position is not essential variable for procedure qualification. @ 4 3c welder qualified in SMAW process can be employed for TIG welding also in that position. YW ooaasie: of ies VIC\Coune Organising APIAPLS70 Preporaton AP 570.0. 1 Feb05\AP_70.PC_19FebOS, Fin Exms\APLS7O_PC.19 Fobos frat Exon, Civeasdoo 12128/208/|4610 PMA NCDCintegrateTraining, Professional Training and Consultation API570 Preparatory 19-24 February 2005 Page 5 of 11 FINAL EXAM (CLOSED) 18. Procedure Qualification Record is a document which can be revised time to time. a. True ® False €. Depends on company policy d. Depends on client of the company 19. Use of Radiography is made for: ® Performance qualification only . Procedure qualification only c. Both aand b d. Use of radiography is not permitted by ASME Sec. IX. 20. When dial-type indicating and recording pressure gauges are used to monitor leak testing, the maximum gauge range shall not exceed which multiple of the expected test pressure? a. 1 Ya times b. 2% times c 3 times -@ 4times 21. A radiographic technique in which radiation passed through two walls and both the walls are viewed on the same radiograph (double wall, double image - ellipse) the limitation for the outside diameter -® 3-1/2" b.2" 4" d. Any diameter possible 22. Following data is available to compute remaining life of a piping circuit: aby estas 0 2 Re Sect gg aie SEO oe Minimum required thickness = 0.422 in . Actual thickness measured = 0.512 in s See R= Sye Corrosion rate = 0.018 in / year Rus aig a Yyaaaassvie ol\les\TC\Coune Orgarisng\AP\APLS70_Preporatony\API_S70PC_19FebOS\APLS7O.PC_19FebOS Final Exrs\APLS7O_PC.19 Feb05, nd. ram Cored. doo 2728205 14610 PRAT NCD“Cintegrated Training, Professional Training and Consullation 23. 24. 25. 26. API 570 Preparatory 19-24 February 2005 Page 6 of IT FINAL EXAM (CLOSED) Remaining life for this circuit will be: © 5.0 years . 4.5 years c. 6.0 years d. None of above Common locations which are susceptible to CUI on the insulated piping are: a. All penetrations or breaches in the insulation jacketing such as vents, drains, piping hangers b. Termination of insulation at flanges c. All insulated bends and elbows @ and b above The accuracy of a magnetizing equipment that is equipped with an ammeter shall be verified: ® Each year Each two years c. When possible d. Every 6 months The WPS and the PQR are used to determine: a. If the welder is able to deposit sound weld metal. b. If the welder is able to operate welding equipment. c. The welder's ability to produce welds that are radiographically free of defects. Qe If a weldment has the required properties for the intended application (strength, ductility) Which of the following penetrant system is generally considered least sensitive? Water-washable - visible dye. Solvent removable ~ visible dye. c. Water-washable - fluorescent dye. d. — Post-emulsification - visible dye. \ioomasaie ar fier \IC\Couse_Orgorisng APNAPLS70_Proporatoy\API_570,PC_I9Feb0S\APLS70_PC_19Feb05, Final Exams\AM.S70.PC.19 Feb 0s nal xem. Glseatdoe "723/200 4010 #847 HEDCintegrated Training Professional Training and Consultation API 570 Preparatory 1924 February 2005 Page 7 of 11 FINAL EXAM (CLOSED) 27. As soon as possible after completing an inspection, the Inspector should: @) _ Review the inspection records and schedule the next inspection , b. Always require a hydrotest . Sign all RT records 6 Notify the Piping Engineer 28. The nondestructive examination method to be used for a particular inspection should be determined by the: a. Availability of certified NDE examiners. b. Length of time since the last inspection. c. Age of the component to be inspected. © Type, location, and orientation of the expected flaws. 29. To verify satisfactory PWHT the test conducted is: Radiography Ultrasonic Hardness survey None of above 20c90 30. In visual testing for qualifying the procedure, a defect of which minimum width shall be used: a 1/16" b. 1/8" 1/32” None of the above 31. Visual examiner should pass Jaeger J-1 check: @ Annually . Six monthly © Oncein 3 years None of the above \soasae Ca fie \IC\Course_Oxgorising\AP\APLS70_Praporatay\AI_S70PC_19FebOS\APL STO, PC_19F@bOS. Find Exams\APS70.PC.9 Teb0s, inl orn Clore doe "22/2005 cas PM) NCD“Cintegrated raining Professional Training and Consultation 32. 33. 34, 35. 36. AP1570 Preparatory 19-24 February 2005 Page 8 of 17 FINAL EXAM (CLOSED) The pressure gauges for leak testing shall be calibrated as an ASME Sec. V requirement, at least: Every six months e Every one year Every three years da. None of the above It is decided to carryout a surface NDT for austenitic S.S. pipe welds. Choose the best combination. © Penetrant testing with Halogen free developer . Penetrant testing with any aqueous developer ¢c. Magnetic particle testing with wet particles d, — Magnetic particle testing with dry particles In ultrasonic testing, for thickness measurement on corroded surface, use: a. CRT read out Digital read out c Any of above d. None of above. An example of service-specific corrosion is: Unanticipated acid or caustic carryover from processes into non-alloyed piping Q Corrosion in deadlegs Corrosion of underground piping at soil-to-air interface 8 Corrosion under insulation in areas exposed to steam vents When a pressure test is not necessary or practical, what shall be uttliged in lieu of a pressure test? a) PMI Testing Non-destructive examination ©) Vacuum visual examination d) Hammer Testing Wer \TC\Coure organising API\APL 570 Preporatny\API S70, PC: |9Feb0S\AP_S7O,PC_!9Feb0S, Fil Exars\APLS7O.PC_1P Feb0s rel Exar Cloves doe "128/208 / (4610 PRAT NED‘CintegratedtTraining Professional Training and Consultation API 570 Preparatory 19 ~24 February 2005 Page 9 of 11 FINAL EXAM (CLOSED) 37. For which of the following can yoke technique be used? a. Sub-surface cracks Surface cracks Both a and b K For none of a and b 38. The pipe welding test position in which the pipe is horizontal and rotated so that welding takes place at or near the top is designated as? @ 2c b. 5G c 36 @ 16 39. API 578 gives rules for Alloy Verification for: Carbon steel piping material for old or new piping Alloy steel piping materials, for old or new piping Carbon steel materials used for old piping only Alloy steels used for old piping only ac@o 40. For thickness measurement of pipes NPS 1 and smaller, NDT technique employed would be: . Ultrasonic technique 6 Radiographic profile technique . Anyone is okay. d. None are okay. 41. API 578 requires at least electrodes to be PMI tested from each box. ® one two c. minimum 10% ds all \yasn2sivte ‘of\les\TC\Coune_Orgariang \AP\APLS70_Proporatry\APL 70, PC. 19F6b05\AP|S70.PC_19Feb05 Final Exars\APLS70.PC_19 Fob 05 fine xem Cleese "raya00s 71460 PMY NEDKintegrate Training Professional Traiming and Consultation 42. 43. 44. 45. 46. API 570 Preparatory 19-24 February 2005 Page 10 of 17 FINAL EXAM (CLOSED) A Which of the following make pipe system most susceptible to CUI? a. b. © Painted pipes operating at 150° F Insulated pipes operating at 150° F Projections, penetrations in “a” Projections, penetrations in “b” Freeze damage can occur in casesof which of the following fluids: a. ¢ Water only Oil only Water and aqueous solutions None of the above For calculating MAWP of Piping Circuit which is put in service the wall thickness used in computations is: a. b. e a. Actual thickness as determined by inspection. Actual thickness minus the estimated corrosion loss before the date of next inspection Actual thickness minus twice the estimated corrosion loss before the date of next inspection None of the above When checking Titanium materials for cracks using PT methods only liquid penetrants: @errve with low or no nitrides should be used with low or no carbides should be used with high or medium chlorides should be used with low or no chlorides should be used As per API 570 for bolted flanged joints, bolts and nuts are considered as acceptably engaged if the lack of complete engagement is: @ C d. Not more than two threads Not more than one thread Bolts and nuts are engaged at least 50% of threads in the nuts Bolts shall completely extend through nuts yaaa ‘of ies\IC\Counse_Orgaring \APIAPLS70_Proparaien\API_570PC,9FabOS\AP_S70.PC_1PFebOS, ing Exars\APLE7O_PC.19 Fob05_ nel Exam. Closed doe "yastaaas /1aei0 Pay NCD“Cintegrated Training, Professional Training and Consultation API 570 Preparatory 19 ~ 24 February 2005 Page 11 of 11 FINAL EXAM (CLOSED) 47. Inspection of piping systems is carried out for purpose of: Safety Reliability of operation Regulatory requirements All of above Sec 48, For a typical “injection point pipe circuit” starts upstream of injection point from a distance of 3 times pipe diameter or 12 inches which ever is greater 2 times pipe diameter or 12 inches which ever is greater Fixed 12 inches irrespective of pipe diameter 3 times pipe diameter or 12 inches whichever is smaller @ ©) 49. For MT examination by Prod technique the spacing between prods shall be between: @ 4 inches to 12 inches 4 inches to 10 inches 3 inches to 10 inches ® 3 inches to 8 inches 50. API 578 Material Verification can be applied for: New and in-service carbon steel piping New and in-service alloy piping Only in service carbon steel piping Only for in-service alloy piping Yann zssihe- ef fee\TC\ Coun _Orgaring\APNAPLS70,Preporalen\AP_S70 PC. FebOO\APLSO,PC.IBOS_ Fn Exar APLS7O.PC.19 Teb0s ral Exam. Gioteidoe "araans e610 PMTNCO“Cintegratod raining, Professional Training atid Consuftation API570 Preparatory 19-24 February 2005 Page I of I FINAL EXAM (CLOSED) Answer Key |. Q. ANS. REFERENCE Q. | ANS. REFERENCE 1 _D API 570, 9.1.4 29 C__| ASME B 31.3, 331.1.7, 2 B__| API 570, 4.3.4 30_| C [ASME V, T-921.3 3 |p| aprs70, 8.3 31|_A [ASME V, 1-923 4 A___| API 570, 8.2.6 32 | B | ASME V, T-1061 (a) 5] > __|AaPr570, 5.9 33 | A_ | ASME V, 11-642 (p. 126.1) 6 B API 570, 9.2.7 34 A__| ASME V, SE-797, 8.8 7 D API 570, 5.3.3.1 35 B API 570, 5.3.5. 8 A ‘API 570, 6.2.1 | }36 |B | Apr 570, 8.2.6 9 A API 570, 37 z b ASME V, 755.1 10 B API 570, 38 D__| ASME IX, Fig. QW-461.4 il A API 570, 39 B API 578, 1.1 12 Cc API 570, 8.. 2 40 B__| API570, 5.6, Para. 1 _| 13 B ASME IX, QW-300.2 41 | A_|API578, 4.2.6 _| iPaa D ASME IX, QW-141.2 42 D API 570, 5.3.3.1 15, B ASME IX, QW-461.9 43 C__| API 570, 5.3.12 i= B__ | ASME IX, Qw-302.3_ | | 44 | C [API570, 7.2 17. D | ASME Ix, QW-301.2 [| 45 | D |ASME v, 11-642 (p. 128.1) (48 B ‘ASME IX, QW-200.2 (€) 46 |B _| API570, 5.11 (Para. 2) [as ‘A__| ASME IX, QW-142 [|47 |p [apr sza, __ 20 D ASME V, T-1031 48 A API 570, 21 A ASME V, T-271.2 (b) 49 D__| ASME V, 22 A API 570, 7.1.1 50 B API 578, 23 |p [AaPrs70, 5.3.3.2 SL — (2477 aT ASME V, T-761.1 (b) 52 _— 25 D ‘ASME IX, Introduction 53 | 26 |" A | Experience & Knowledge ‘54 27 A ‘API 570, 6.3 55 [ 28 Do ASME V, Table A-110 56 a _-O Integrated Training, 8 & v pe ccccccceccccc0c 0000) ge @ ooo ®c00@cc CoD D000 COCO g3 ge s « Joo oo eQ@eccccccc ccc 0c 00 st ql 4 . cuguddeddagudueceda n~:. PLR Reees de ddddgsdsgd ssa Q .: 3 A w gf ¢ | 8 a, fs 2 | @ joececeece ccc 0c 0 0@@oo0 iS oo &, % } o2t He ¥ Joocc 0000 eecccecccc000 25 HE fe poco ccc c@eece@eeceece 25% Bee < Joo moe @e co@oecococeccec : aie Hoo Eris BR [ISM RAS Nee Sddd ede e das se z tee Zz - Ip, |e besesceccccccsccecces) || | LS v looccc 0000 coQ@ececccc00 5 sat | plow occe ccc ec ce cee ceo) | 5 z 3 «oo oQ@co co ewceeccccc cmc, £ g 3 g 2 5 ey 3 : é 265 |Blandewens 2 aCintegrated Training Professional Itaining and Consultation Note: API. 570 PREPARATORY 19 - 24 Feb 2005, Dammam BENCH MARK QUIZ Tick only one alternative, which you think is most appropriate. 1. For 8” ND Sch 40 and 8” ND Sch 80 pipes, a. b. c d OD for both pipes will be same IDs and ODs for both pipes will be different Average pipe diameters for both will be same ID for both pipes will be same 2. Hot tapping is best described by statement: a. b. It is technique of heating the pipe to specified temperature and gently tapping with —1!b. rounded hammer to detect thinning of pipe wall It Is technique of providing a tapping connection while pipe system is in operation It is technique of fixing a water tap on hot water lines for use during winter It is act of using the tap and die for threading the pipe when the pipe is hot Which of the following defines the term hold point? The point at which a pipe hanger is attached to a pipe. A point at which a U-clamp is fixed on the pipe. Page 1 of 5“CintegratedtTraining, Professional training and Consultation API570 PREPARATORY. 19 - 24 Feb 2005, Dammam ¢. Apoint at pipe beyond which work may not proceed until inspections have been performed and documented d. A trunnion, or sliding shoe used for piping support systems 4. Which of the following statements is true? a. Flange rating indicates flange diameter. b. Other factors remaining same, ERW pipes can withstand higher pressure than seamless pipes. c. Dead legs means pipes with broken supports. d. —_ API570 is applicable for metallic pipes only. 5. Post weld heat treatment is carried out a, To increase Hardness b. To increase Tensile strength ¢. To release locked-up stresses in the weld d. None of above. 6. What section of the ASME boiler and pressure vessel code is the basic document for welding procedure qualification? a. Section II b. — Section VIII ¢. Section IX d. ASME Section II C Page 2 of 5Cintegratediraining Professional Training and Consultation 2 10. API 570 PREPARATORY 19 ~ 24 Feb 2005, Dammam What can be caused to ferrous metals by the low operating temperatures? a. Increase of ductility b. Loss of ductility and toughness ¢. Increase in plasticity or deformation d. Decrease in yield strength API 570 is intended to apply to: a. New piping in the chemical Industry b. Piping that has been placed in service cc. New piping in the Petroleum Refinery 4 New piping in the Paper Industry If a welder is to be qualified in all positions he must pass test in which positions? a. 1G, 2G, 3G and 4G b. 5G and 4G « 66 d. SG and 4G ASTM A 106 Gr B pipes belong to which type? a. Seamless only b. _ ERWonly Cc Seamless or ERW depending on type of Grade d. None of above Page 3 of 5“CintegratedTraining Professional Training and Consultation 11, 12. 13. 14, API.570 PREPARATORY 19 - 24 Feb 2005, Dammam Choose correct statement. a. “REPAIR” of piping means change of original Design conditions “ALTERATION” of piping means change of original Design conditions c. Both are one and same d. Repair is temporary, alteration is permanent ANSI/ ASME B 31.3 code is meant for: a. Steam piping in Power stations Piping in Refinery and process plants Cross-country piping aos Gas transmission piping The term “NPS 10 pipe” means: a. A pipe with National Pressure Standard of 10 bar b. A pipe whose minimum thickness is 10 mm c. A pipe whose outside diameter is 10" d. A pipe whose Nominal diameter is 10" Most of the fluids normally covered by B 31.3 code fall under what category? a. Category M b. Category K c. Category D d. Normat Page 4 of 5—CintegritedTraining, protestiona traning and Consultation APT.570 PREPARATORY 19 ~ 24 Feb 2005, Dammam 15. The requirements of the latest edition of ASME Code Section B 31.3 and any subsequent Addenda become effective: a. As soon as the latest edition is issued Immediately from date of issue and all piping installed per earlier editions must be upgraded to latest edition/addenda After 6 months from date of issue After 1 year from date of issue Page 5 of 5“Cint cgrated Training, Professional Training and Consultation Note: 1. API 570 PREPARATORY 19 - 24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) Tick only one alternative, which you think is most appropriate. PWHT is required for all thicknesses of piping over ¥% inch for which of the following materials? P Nos. 1 and 2 P Nos. 1 and 3 P Nos. 2 and 3 P Nos. 4 and 5 aooD NPS 12, Sch 80 and Sch 160 pipes (M.0.C = A 106 gr B) are to be used at -10° C. Determine whether, a. Both pipes require impact testing b. Only Sch 160 will require impact test but Sch 80 would be exempt. c. Both would be exempt d. Sch 80 would require but Sch 160 will be exempt. A 6" NB Sch 40 pipe is selected for following conditions. Design Pr = 360 psi Design Temp. = 300 degrees F M.O.C. = A 53 gt B (ERW) Corrosion Allowance = 2.0 mm Assume standard mill tolerance Your assessment is: Pipe design meets code requirement Pipe design does not meet code requirement Depends on opinion of Piping Inspector Depends on opinion of Piping Design Engineer aaaeenee A piping installation was constructed out of material requiring impact testing. Following two steel materials (material A and B) were tested for impact test results. These materials are to be used for repair work on piping. The test data is as follows: W000. 25H Re all\iles\I7C\Course_Organizing\APIVAPl_S70_Preparatory\API_570_PC_19Feb05\API_570_PC_19Feb05_Daily " Exams\API_570_PC_19Feb05_Dally_Exam_iB_Open.doc 2/20/2005 7:53:21. aM Page 1 of 3“Cinteg rated Trainin: Professional Training and Consultation API 570 PREPARATORY 19 - 24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) | Material A: ‘Material B: ] ‘SMTS = 65000 psi (Deoxidized) SMTS = 60,000 psi (Deoxidized) | Reading for specimen (1) = 16.0 ft Ib | Reading for specimen (1) = 15.0 ft ib Reading for specimen (2) = 17.5 ft lb | Reading for specimen (2) = 14.0 ft Ib | | Reading for specimen (3) = 9.5 ft Ib | Reading for specimen (3) = 10.0 ft I Both material (A) and (B) are OK (A) is OK but (B) is not OK (B) is OK but (A) is not OK Both are not OK aoc 5. An austentic stainless steel piping system operates between temperatures of - 50°F and 350°F .The temperature of installation was 100 °F. The approximate values of minimum expansion and contraction range for sliding support installed at 150 ft from the anchored end will respectively be: 2.4 inch and 4.3 inch 4.3 inch and 2.4 inch 1.9 inch and 4.8 inch None of the above aoco 6. A flat plate (without joints) is used as permanent blank for flanged point with gasket 1.0 = 200 mm Design pr. = 200 psi. and safe stress value for plate is 18,000 psi, for given temperature of 250°C, what shall be the minimum blank thickness from given options. Corrosion allowance is Nil code of construction B 31.3? 8mm 10mm. 12mm 14mm. aoc 7. A106 gr B pipe after installation, required Hydrostatic leak test. Following data Is presented Design pr = 300 psi, Design temp = 500°F. Considering stress at design as well as ambient temperature, determine correct hydrotest pressure if test is carried out at ambient conditions. Wooo SARE all\fles\ITC\Course_Organizing\API\API_570_Preparatory\APL_570_PC_19Feb0S\API_570_PC_19Feb0S_Daily —Exams\APt_S70_PC_19Feb05_Dally_Exam_i_Open.doc 72/20/2005 7:53:21 AM Page 2 of 3“CintegratedTraining, Professional Traming and Consultation API570 PREPARATORY 19 - 24 Feb 2005, Dammam DAILY EXAM 1B (OPEN) a. 450 psi b. 476 psi c. 330 psi d. 375 psi 8. Calculate pneumatic test pressure for above piping considering stress correction. a. 349 psi b. 396 psi c. 408 psi d. 330 psi 9. Maximum Brinell hardness observed (after PWHT) on following three points was as follows: Joint 1: MOC = PNO4, thk = 16mm, Hardness = 240 HB Joint 2: MOC = PNOS, thk = 16mm, Hardness = 238 HB Joint 3: MOC = PNO3, thk = 20 mm, Hardness = 228 HB Your assessment is: All joints are okay as per ASME 6 31.3 Joint 2, and 3 are okay, joint 1 not okay Only joint 1 is okay. Joint 2 and 3 are not. None of the above are correct answers. eoce 10. Identify incorrect statement/s: a. In impact test exemption curves, curve D represents better toughness material than curve B b. curve C represents more brittle material than Curve B c. Fully de-oxidized steels are tougher than non-deoxidized materials 4. aandc WOOO afles\FTC\Course_Organizing\APIVAPI_S70_Preparatory\PI_570_PC_19FebOS\API_S70_PC_19FabO5_Dally farve\APl 570 Re 9FEDOS. Daly. Exam. 6. Open doe 72/26/2008 7:59:21 AM Page 3 of 3“CintegratedTraining, Professional Training and Consultation API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) Note: Tick only one alternative, which you think is most appropriate. a As per ASME 31.3, the increased quality factors by conducting additional NDT is permitted for: a. ERW pipes b. Seamless pipes c. Electric fusion welded pipes d. All types of pipes The thickness formula t=PD/2 (SE+PY) is valid only if pipe thickness as fraction of pipe outside diameter (D) is: a. Thickness < D/4 b. Thickness < D/6 c. Thickness < D/6 d. Thickness < D/4 For impact testing of pipe materials Code B 31.3 stipulates average value for 3 specimen, however a lower than average value (but higher than minimum stipulated) may be accepted for one specimen. This acceptance criteria is valid for: Absorbed energy criteria only Lateral expansion criteria only Valid for both a and b Depends on decision of piping engineer aogo Pneumatic test is to be conducted using ASME 31.3 methodology on piping having Design pr = 200 psig. Which of the following meet the methodology of ASME B 31.3 as regards test pr, inspection pr, and safety valve pressure respectively: 250 psig, 200 psig, 275 psig respectively 220 psig, 200 psig, 240 psig respectively 220 psig, 220 psig, 242 psig respectively None of the above aooo Wooo zeae ~allyles\ITC\Course_Organizing API\API_570_Preparatory\APl_570_PC_19Feb0S\API_S70_PC_19Feb05_Daly_ 'Exams\API_570_PG_19FebOS_Dally_Exam_ tA Closed.doc 2720/2008 7:52:39 AM Page 1 of 5“Ciotegratec raining Professional Training and Consultation API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) 5. A piping is to be pneumatically tested at test pr = 80 psig. What will the pressure at which a preliminary leak check shall be performed. a. 40 psig b. 20 psig c. 25 psig d. 80 psig 6. Pre-heating, whenever specified is: a. Applicable to strength welds and not for tack welds b. Strength welds and seal welds only c. Strength welds, tack welds and seal welds d. Strength welds only 7. For pressure testing of piping systems, which of the following statement(s) are correct? a. Hazard of released energy is higher in case of hydrostatic test since Hydrostatic pressure is 50% higher than design pr while pneumatic pressure is only 10% higher. b. For hydrotesting water alone can be used. ¢. Pneumatic test shall be conducted only if hydrostatic test is impracticable. d. aand c above 8. If stresses produced during hydrostatic test exceed the yield stress of material, hydrostatic test pressure shall be: a. 1.5 times the design pr multiplied by stress ratio b. The pressure limited by yield strength of material c. The lower of a and b d. Higher of a and b Two asa ‘all\fles\ITC\Course_Organizing\APIVAPl_570_Preparatory\APl_570_PC_19FebOS\PI_570_PC_19FebOS_Deily_ Exams\APL_570_PC_19Feb05 Dally Exam iA Closed. doc 2720/2008 7:52:59 AM Page 2 of 5“CintegratedTraining, Professional Training and Consultation 10. 11. 12. API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) Which of the following ASME Code sections will you adopt for construction of piping in chemical plants? a. ASME B31.1 b, ASME B31.4 cc, ASME B31.3 d. None of above Code B 31.3 stipulates acceptance criteria for NDT method. In D.P. check length of “indication” for the certain discontinuity was seen as 4 mm but after the D.P. check and after cleaning by using magnifying glass, it was seen having actual length as 2.5mm only. Evaluation shall be done considering which of the following. a. The size of indication 4mm b. The actual size of discontinuity 2.5 mm ¢. Higher of (a) and (b) d. Lower (a) and (b) The Term ‘S’ used in formula for calculating thickness of permanent blinds as per 31.3 code, represents. a. Safe stress Value of pipe materials b. Safe stress value of blind materials c. Lower of (a) and (b) d. Higher a. and b. Code B 31.3 recommends and mandates min, required pre-heat temp, for welding of pipes. When do the recommendations become mandatory? . At ambient temperature above 0 deg C . At ambient temperature above 10 deg C . At ambient temperature below 10 deg C . At ambient temperature below 0 deg C aooo Wooo zak allfiles\ITC\Course_Organizing\API\API_570_Preparatory\APl_570_PC_19FebOS\API_570_PC_19Feb05_Oaily_ Exams\API_570_PC_19FebOS Daily Exam_1A_Closed.doc 2/20/2008 7:52:59 AM Page 3 of 5Cintegratediraining Professional Training and Consultation 13. 14. 15. 16. API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) If Two pipes different pre- heat requirements say t; and tz are to be welded, the pre- heat for their joining shall be (ti and tz are in °C) a. Higher of t*; and t°: b. Lower of t*s and t®2 c. Average of t°: and t’2 d. None of above Code B 31.3 requires standard mill tolerance to be added to calculated pipe thickness. The standard negative mill - tolerance as percentage of nominal thickness is: 10% 15% 12%2% None of these pogo For 8” ND Sch 40 and 8” ND Sch 80 pipes, a. ID for both pipes will be same b. OD for both pipes will be same ¢. IDs and ODs for both pipes will be different d. Average pipe diameters for both will be same Two pipes (A) and (B) of different materials and schedules are to be welded. The PWHT Required for pipe (A) is 1100° F min. for 2 hr min. for pipe (B) 1300°F min for I hr. what will be PWHT min. temp and min. time for the weld joint of (A) and (B) a, 1100° F and 1 hr. b. 1100° F and 3 hr. c. 1300° F and 1 hr. d, 1300°F and 2 hr. Wi0.0.0.255\e- ail\iles\ITC\Course_Organizing\API\API_570_Preparatory\APl_570_PC_19Feb0S\API_570_PC_19FebO5_Daily_ Exams\API_$70_PC_19Feb0S Daly Exam_1A Closed. doc 72/20/2005 7:52:55 AM Page 4 of 5Cintegratedraining Professional Trai 17. 18. and Consultation API 570 PREPARATORY 19-24 February 2005, Dammam DAILY EXAM 1A (CLOSED) Which of the following types of discontinuities is not normally detected by radiography? a. Cracks b. Incomplete penetration c. Laminations d. Slag ASME B 31.3 code is meant for new piping installations in: a. Steam piping in Power stations b. Piping in Refinery and process plants c. Cross-country piping d. Gas transmission piping 19. Ina certain arc welding process, coalescence of metals is 20. produced by an arc between a tungsten electrode and the work, and shielding is obtained from a gas or gas mixture. Filler metal may or may not be used. This process is called: a. FCAW b. GMAW c. GTAW d. SAW API 570 gives rules for: repairs and alteration of metallic pipes only repairs and alteration of metallic & non-metallic pipes. In-service inspection of metallic & non-metallic pipes. all of above. aoge YW wooo. 2ss\Ke all\les\ITC\Course_Organizing\APr\APl_570_Preparatory\APl. 570_PC_19FebOS\API_570_PC_19FebOS_Daily_ ‘Exams\API_S70_PC_19Feb05 Dally Exam 1A Closed. doe 2720/2008 7:52:59 AM Page 5 of 5“Cintegrated raining Professional Training and Consultation Note: a API 570 Proparatory 19-24 Feb 2005, Dammam DAILY EXAM 2B (OPEN) Tick only one alternative which you think is most appropriate. An ASTM A53 Grade B pipe with a maximum wall thickness of 0.75" is being considered for use in a cold service. What minimum temperature can it be used and not have an impact test? a. +20 degrees F b. +15 degrees F c. +10 degrees F d. O degrees F Which of the following fluid services or classes of piping are excluded from the specific requirements of API 570? a. Hazardous fluid services below threshold limits defined by jurisdictional requirements b. Piping or tubing with an outside diameter not exceeding that of NPS 4” ¢. Non-metallic piping and polymeric or glass-lined piping d. All of the above For welding a 6" NB sch 160 low alloy piping (1% % cr, 1/2% Mo) to (2-% Cr 1 Mo) during plant erection, which of the following are applicable. Assume UTS value for both as 70000 psi a. Preheat at 300°F min. and PWHT in range 1300°F - 1375 °F b. No preheating but PWHT in the range 1300 - 1400 °F c. Preheating at 350 °F min and PWHT in the range 1300 - 1375 °F d. Preheating at 350°F and no PWHT. PWHT was carried out on 280 welds on pipes of P No 3 material in 2 batches of (A) 200 and (B) 80 respectively. Batch A was carried out in furnace and Batch B by local heat treatment. From batch A, 28 samples and from Batch, 40 samples were tested for Brinnel \wo.0.0.253\te al\fles\FTC\Course_OrganizingWI\APL_570_Prapartory\APL_370_PC_19Feb0S\APL_570_PC_19Feb0S, Dally Exams\APt_s7 (PC 18Feb05, Daly Exam_28. Open. dec 2/20/2005 / 6:32:19 AM Page 1 of 3“Cintegratedti Professional Training and Consultation API 570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 2B (OPEN) hardness. And brinnel hardness values were between 208 to 222 HB for batch A while for Batch B it was between 201 to 225 HB. i Your assessment i a. Batch A: sample size & hardness both not acceptable Batch B: sample size & hardness both OK b. Batch A: sample size & hardness both OK. Batch B: sample size & hardness both OK c. Batch A: sample size inadequate but hardness OK Batch B: sample size adequate but hardness not acceptable d. Batch A: sample size & hardness both OK Batch B: sample size inadequate but hardness OK 5. ASTM A 105 flange (300 Ib rating) maximum system hydrostatic pressure shall not exceed: 600 psi 450 psi 1110 psi 1125 pst ans 6. Suitable rating for pipe flanges (A105) for Design pr = 400 psi, design temp = 400 °F will be: 600 Ib min. 300 Ib min 400 Ib min None of the above epoge 7. A carbon steel ASTM A 53 Grade B material is being impact tested. What is the minimum energy requirement for this material (average for 3 specimens-fully deoxidized steel)? a. 7 ft-lbs b. 10 ft-Ibs c. 13 ft-lbs d. 15 ft-lbs \o0.0.253\te- ainfiesFTC\Course_organizing\APIAPI_S70_Praparatory\APl_570_PC_19FebOS\API_570_PC_19Feb0S_Dally_Exams\API_S7 10.6C_19Feb05, Dally Exam_2B. Open. doe 2/20/2005 /8:32'19 AM Page 2 of 3“CintegratedIraining Professional Training and Consultation API570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 2B (OPEN) 8. Where the design temperature of the system is the same as the hydrostatic test temperature, the hydrostatic test pressure shall not be less than: (Yield stress during hydrotest is not governing factor.) that calculated according to ASME Sec. VIII Code 1.1 times the design pressure 1.25 times the operating pressure 1.5 times the design pressure aoc 9. What is the longitudinal weld joint factor, Ej, for API SL ERW (Electric Resistance Welded) pipe? 1.00 0.95 0.85 0.60 pose 10. “S" is defined as the stress value for material from Table A-1 of ASME B31.3. Pick the value of "S” when the material is ASTM A335 Grade P5 and the temperature is 950 degrees F. 11,400 psi 10,600 psi 8,000 psi 20,000 psi aooo \wo.0.0.253\Ke- sities UTC\Course, Organizing API\APl_570_Prepaatory\APL_570_PC_19F4H0S\API_570_PC_19Feb0S Dally Exams\APL_S7 ‘OLR TbFebOS Daily, Pes. 3B, Open doe 2/20/2005 / 8:32:19 AM Page 3 of 3Kintegratodraining Professional Training and Consultation API 570 Preparatory 19 ~ 24 Feb 2005, Dammam DAILY EXAM 2B (OPEN) ANSWER KEY (o. [ ans. | REFERENCE "@. [ ANS. REFERENCE a 8 |B 31.3, Table A-1, Table 323. 29 2 D_| API 570, 1.2.2 __ 30 3 ‘| API574, Table i, B 31.3 Table aa 330.1.1 and 331.1.1 aa 7 _| 4 B 31.3, 331.1.7 (a) [ 32 — 5 B 16.5, 2.5 and Table 2-1.1 33 | 6 B 16.5, Table 2-1.1 t 34 7 B 31.3, Table 323.3.5 35, _] 8 B 31.3, 345.4.2 [36 9 B 31,3, Table A-1B 37 | 10, B 31.3, Table A-1, Page 164 38 a = 39 | 12 40 13 41 14 42 15 43 16 44 17-| 45 18 _ —____| | [46 19 47 | 20 48 _ — 21 49 — 22 50 — [23 Si — [24 CP ys2 ] 25 53 | 26 Py ts] | 27 55 28 — 36] | \10.0.02538\t, 1 aiynes\\course_Organtzog APNAPI_570_ Preparatory API_370.PC_19Feb0S\APL_570_PC_19FebOS_Daty Exams An ‘wer KeyEW?1_S70-P-19Feb0s- Daly Esa 28 Answer 2/20/2005 / 8:51:01 AM Page 1 of 1“integrated raining, Professional Training and Consultation Note: 1. API 570 Proparatory 19-24 Feb 2005, Dammain DAILY EXAM 2A (CLOSED) Tick only one alternative which you think is most appropriate. Which of the following is true of “Dead legs” in a piping system? NDT cannot be done on dead legs A portion of the piping which has fallen out of the test system The corrosion rate can very significantly from adjacent piping None of the above Which of the following is a description|of a “repair organization”? d. ‘An owner or user of piping systems who repairs or alters his ‘or her own equipment in accordance with API 570 A contractor whose qualifications are acceptable to the owner or user of piping systems and who makes repairs or alterations according to API 570 One who is authorized by, acceptable to, or otherwise not prohibited by the jurisdiction and who makes repairs or alterations according to API 570 All of the above What does the acronym CUI represent? aoco Cracking Under Insulation Covered Under Insurance Corrosion Under Insulation Corrosion Under Inspection Repair on piping system would aogo Restore piping to intended design conditions Change the design conditions Require re-rating to be carried out None of the above \\10.0.0.253\Ke- aifles\FTC\Course_Organizing\APIVPI_570_Preparatory\APL_370_PC_19F4b0S\API_570_PC_19Feb05_Dally_Exame\APl_S7 0-PC_19Feb0s,Daly_Exam 2A Closed doc 2/20/2005 76:38:59 AM Page 1 of 5“Cintegrated Training Professional Training and Consultation API 570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 2A (CLOSED) 5. Which of the following best describes auxiliary piping? a. b. c d. Any piping which is extra to the main piping run can be considered as auxiliary piping. Instrument and machinery piping, typically small bore secondary process piping that can be isolated from primary piping system. Any piping which is less than 1 ‘nen NB All of the above 6. Post weld heat treatment is carried out: a b. c. d. To increase Hardness To increase Tensile strength To release locked-up stresses in the weld and improve ductility None of the above 7. Incase of piping requiring PWHT Pressure test is conducted aoc Before PWHT After PWHT and before painting After PWHT and painting Anytime is okay 8. _ Basic construction code referred in API 570 is a. b. c d ASME Sec. VIII DIV 1 ASME Sec. IX ASME B 31.1 ASME B 31.3 9. Which of the following defines the term hold point? a. b. A pipe hanger that utilizes springs and sliding shoes to accommodate expansion and contraction A dog welded onto piping and used to align joints prior to welding alnfles\FTe\Course_Organizing\API\Wrl_$70_Preparaton APL 5 \10.0.0.255\te- 3 PC_19F4bOS\API_570_PC_19FebO5_Daly_Exame\APl_S7 0_PC_19Feb05. Dally" Exam_2A Closed. doc 2/20/2005 78:38:59 AM Page 2 of 5CintegratedT raining FrofesiionalTaining end Consullaion API570 Preparatory 19 ~ 24 Feb 2005, Dammam DAILY EXAM 2A (CLOSED) ANSWER KEY lo ANS. |_ REFERENCE | | Q. | ANS. REFERENCE ‘API 570, 5.3.2 ‘API 570, 3.38 ‘API570, 3.8 ‘API 570, 3.37 API 570, 3.6 {6 31.3, 331 B 31.3, 345.1 API 570, 3.3 ‘API 570, 3.13 ‘APL 570, 3.1 ‘API570, 1.1.2 B 31.3, 345.4.1_ ‘API.570, 3.9 ‘API 570, 5.1 API 570, 3.42 ‘API 570, | Plo opelos =e | } [API 570, 3.47 B 31.3, 323.3.3 General Knowledge =|>In\olo/a\o 27 1 Page 1 of 1Cintegrated raining, sional Training and Consultation APLS70 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3B (OPEN) Note: Encircle only one alternative which you think is most appropriate. 1. The recommended downstream limit of circuit of an injection point is a minimum of: a) Second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction whichever is less b) Second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction whichever is greater c) Second change in flow direction past the injection point, or 25 inches beyond the first change in flow direction whichever is less d) Second change in flow direction past the injection point, or 25 inches beyond the first change in flow direction whichever is greater 2. For external inspections for potential corrosion under insulation (CUI) on Class 1 systems, the examination should include at least percent. of all suspect areas and percent of all areas of damaged insulation: a) 50,75 b) 50, 33 c) 75,50 d) 25,10 3. For Class 2 piping, the extent of CUI inspections on a system operating at - 45°F will be (as a minimum) of: a) 75 % of damaged areas, 50 % of suspect areas b) 50 % of suspect areas, 33 % of damaged areas ¢) 33 % damaged areas, 50 % of suspect areas d) None of the above yuo0.0.253H- athe FTC\Caurse_Organtng APIAPI_570_Preparator/APl_570-PC_19FebOS\API_S70_PC_19Feb0S_ Daly Exame\APr "1570, 19FebOS" Daly-Exam_38_ Open do 2120/2008 / 3:37:38 Page 1 of 3Cintegratedlraining Professional Training and Consultation ‘API S70 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3B (OPEN) 4, In the Barlow formula for determining pipe thickness, the term *S” stands for: a. __ Internal design gage pressure of the pipe in ps b. Pressure design strength for internal pressure, in inches c. Allowable unit stress at the design temperature, in psi d. Maximum strain at the average operating temperature, in psi 5. Determine the linear expansion (in/100 ft) of a carbon steel pipe between 70 degrees F and 450 degrees F. a. 3.04” per 100 ft b. 3.39" per 100 ft c 2.93" per 100 ft d. 3.16" per 100 ft 6. A 20’ long carbon steel pipe is heated uniformly to 450 degrees F, from 70 degrees F. Determine its length after heating. a. 20.052" b. — 20.263° c. 20.210’ d. — 20.250' 7. As per API 570, in case of normal uniform corrosion, compared to other piping. The thickness measurements on valves: a. Must be routinely taken at same frequency while inspecting, other piping components as valve thickness is less than other piping components b. Must be routinely taken at twice the frequency as other piping components as valves are very critical components and essential for reliable operation. ¢. Are not routinely taken unless unusual corrosion pattern and thinning is observed during servicing and repair. \wo.oo2ssine. t\fles\11¢\course_Organizing\APNAPI_570_PrepaatoryAPI_570.PC_19FOKOS\API_570_PC_A9Feb0S_Dally_Exams\APt ‘370. 19Feb05 Dally Exam 36, Open. oo 7120/2008 / 557" PM Page 2 of 3CintegratedTraining Prolessional Training and Consultation APL570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3B (OPEN) d. Are routinely at twice the frequency of other components because valves are more expensive items compared to rest of the piping and must be more frequently checked. 8. The UT thickness measurements for pipes at elevated temperatures, the readings generally are corrected using thickness correction tables, because the readings are normally a. Higher than actual thickness b. Lower than actual thickness c. Temperature has no effect on the UT readings d. Whether readings will be higher or lower depends ‘on the UT examiner's skill 9. Certain areas and types of piping systems are potentially more susceptible to corrosion under insulation. Which of the items listed is not susceptible to CUI? a) Areas exposed to mist over-spray from cooling water towers b) Carbon steel piping systems that normally operate in- service above 250 degrees but are in intermittent service ) _ Deadlegs and attachments that protrude from insulated piping d) Carbon steel piping systems, operating between 250 degrees F and 600 degrees F 10, Environmental cracking of austenite stainless steels is caused many times by: a) _ Exposing areas to high-velocity and high-turbulence streams b) Excessive cyclic stresses that are often very low ¢) Exposure to chlorides from salt water, wash-up water, etc. d) — Creep of the material by long time exposure to high temperature and stress \\10.00.258\Re- al\es\ITC\Course_Orpanting\APIVPL 570_Preparatny\APL_S70.PC_19FebOS\APL_570_PC_19Feb0S._Dally_Gxame\APl 570. 19Feb0S” Daly Exar 38, Open do 2720/2005 13:57:36 PM Page 3 of 3“CintegratectTraining Professional Training and Consultation Note: 1 API 570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) Encircle only one alternative which you think is most appropriate. Which of the following are least likely to have corrosion under insulation (CUI)? a. Areas subject to process spills, moisture, and/or acid vapors b. Areas exposed to mist from cooling towers c. Piping systems that operate above 250°F d. Areas exposed to steam vents Which of the following is typical deterioration that can take place on the external surfaces of pipes? a. CUr b. Caustic embrittlement c. Erosion d. — Allof the above Which of the following make pipe system most susceptible to cur a. Painted pipes operating at 150°F b. _ Insulated pipes operating at 150°F ¢. Projections and penetrations in "a” d. Projections and penetrations in "b” Freeze damage can occur in case of which of the following fluids: Water only Oil only Water and aqueous solutions None of the above ange sil\iles\2V€ {Course organizing \APE\APL S70. Preparatery\APL_S70_P€_19FebOS\APL_570_PC_19Fe 3/20/2008.7'5:39:08 7 Page 1 of 5KCintegrated raining profesional faining and Consiation APLS70 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) 5. “Actively Engaged” as an authorized piping inspector means some minimum time as percentage of most recent 3 years shall be spent on piping inspection. This minimum period is: a. 25% b. 50% c. 20% d. 40% 6. Fora typical “injection point pipe circuit” starts upstream of Injection point from a distance of a. 3 times pipe diameter or 12 inches which ever is greater b. 2 times pipe diameter or 12 inches which ever is greater c Fixed 12 inches irrespective of pipe diameter d. None of the above 7. The shall be responsible to the owner-user for determining that the requirements of API 570 for inspection, examination, and testing are met. a) Piping Engineer b) Inspector c) Repair Organisation 4) Operating Personnel 8. — What is the best thing to do with deadlegs that are no longer in service? a) —_Ultrasonically inspect often b) Radiograph often c) Inspect often d) Remove them \\10.0.0.252000 A\iles\FFC\ Course Organteing \APIAPE 70. Prenat 1 570 C_19Fev0s\API_570_PC_19F: N05" Dotty Cxams\APt_870. PC i9Feb0S Dat Exom 3A Closea.dor Page 2 of 5“Cintegrated| raining, Professional Training and Consutation P1570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) 9. If external or internal coatings or refractory liners on a piping circuit are in good condition, what should an inspector do? a) After inspection, remove the liner for UT check b) The entire liner should be removed for inspection ¢) _ Selected portions of the liner should be removed for inspection d) Liner need not be removed if it is found to be in sound condition 10. Where can fatigue cracking typically be first detected? a) _ At points of low-stress intensification such as reinforced nozzles b) At points of high-stress intensification such as branch connections ©) At points where cyclic stresses are very low d) At points where there are only bending or compressive stresses 11. Who would normally report vibrating or swaying piping to engineering or inspection personnel? a) Operating personnel b) Repair personnel ¢) Jurisdictional personnel 4) Design personnel 12. An examiner is a person who assists the inspector a) By conducting PMI testing b) By conducting pressure testing ¢) By conducting nondestructive testing d) By conducting destructive testing \\t0.0.0.259 Ke NGS aly Exams\APL_ 570 PE soFebOS. Dally Exam. 3A Cloned doe * 3/20/2008 3:39:09 PM Page 3 of 5—CintegratedTraining Professional (raining and Consultation 13. 14, 15. 16. P1570 Preparatory 19-24 Feb 2005, Dammam DAILY EXAM 3A (CLOSED) ASME B16.5 does not cover: aose Class 150 flanges Class 300 flanged fittings Butt welded pipe elbows All of the above The zone for preheat shall extend (as per B31.3), a. b. c. qd, A aoco At least %” beyond each edge of the weld At least 1” beyond each edge of the weld Over only the weld itself Ata minimum 2” each side of the weld pressure test for piping, in most cases is a: leak test Stress test ductility test Strength test Fatigue cracking of piping systems may result from a) b) °) a) Embrittiement of the metal due to it operating below its transition temperature Erosion or corrosion / erosion that thin the piping where it cracks Excessive cyclic stresses that are often well below the static yield strength of the material Environmental cracking caused by stress corrosion due to the presence of caustic, amine, or other substance. \ise.0.0 259140 1idS" Daily Bxams\APe_s70, eC i9Febos Daily Exam 3A Closeddor Page 4 of 5Cintegratedlraining Professional Training and Consultation APLS70 Preparatory 19-24 Feb 2005, Dammam. DAILY EXAM 3A (CLOSED) 17. What are the preferred NDE methods for detecting fatigue cracking? a) Eddy current testing ultrasonic A-scan testing, and / or possibly hammer testing b) Liquid penetrant testing, magnetic particle testing c) Visual testing, eddy current testing and / or possibly ultrasonic testing 4) Acoustic emission testing, hydro-testing, and / or possibly ultrasonic testing 18. Water and aqueous solutions in piping systems may freeze and cause failure because of the a) _ Expansion of these materials; b) Contraction of these materials c) Construction of these materials d) Decrease of these materials 19. The shall be responsible to the owner-user for the requirements for design review, analysis, and evaluation of piping system. a) Piping Engineer b) Inspector cc) Repair Organisation d) Operating Personnel 20. Why should deadlegs in piping be inspected? a) API. 570 mandates the inspection of deadiegs. b) Acid products and debris build up in deadlegs. c) The corrosion rate in deadlegs can vary significantly from adjacent active piping. dq) Caustic products and debris build up in deadiegs. \\u0.9.0.252\0 Page 5 of 5Cintegratediraining P1570 Preparatory 9 = 24 Feb 2005. Dammam Page 1 of 3 DAILY EXAM 4B (OPEN) Note: Encl the tetterof the answer which you thinks mot oppropioe. 1. An eight-inch diameter piping system is installed in December 1979.The installed thickness is measured as 0.34”. The minimum thickness of the pipe is 0.20". It is inspected in Dec/83 and the thickness is found to be 0.32”. An inspection Dec/87 reveals a loss of 0.01" from the 12/85 inspection was during Dec/89 the thickness was found to be 0.29". The last inspection was during Dec/95 and the thickness was found to be 0.26". What is the long-term corrosion rate of this system? > a) 0.005"/year b) 0.0075"/year ¢) 0.00375"/year 4) 0.0025*/year 2. Using the information in question above, calculate the short- term corrosion rate. a) 0.005"/year b) 0.0075*/year ¢) 0.00375*/year 4) 0.0025*/year 3. Using the short-term corrosion rate in questions above, determine the remaining life of the system. a) 18 years b) 15 years c) 12 years d) None of the aboveCintegratedl raining jonal Training and Consultation API 570 Preparatory 1924 Feb 2005. Dammam Page 2 of 3 DAILY EXAM 4B (OPEN) Preheating to not less than. degrees F may be considered as an alternative to post weld heat treatment for alterations or repairs of P-1, piping initially post weld heat treated as a code requirement (may not be used if the piping was post weld heat treated due to environmental cracking prevention) a) 150 b) 200 c) 300 4) 350 If an “intelligent pigging” system is used to inspect buried piping, what type of bends is usually required in the piping system? a) Five diameter bends b) 90 degree pipe ells c) Ten diameter bends d) Three diameter bends How often should poorly coated pipes with inconsistent cathodic protection potentials have a pipe-to-soil potential survey made? a) Yearly b) Every 2 years c) Every 5 years 4) Every 7 years Buried piping inspected periodically by excavation shall be inspected in lengths of feet at one or more location judged to be most susceptible to corrosion. a) 2to4 b) 4to6 c) 6to8 d) 8to10Cintegratediraininy 10. onal Training and Consnltatio API 570 Preparatory 19 = 24 Feb 2005, Dammam Page 3 of 3 DAILY EXAM 4B (OPEN) A buried piping system that is not cathodically protected has to have an inspection interval set. The soil resistivity is checked and found to be 3400 ohm/cm. As the inspector, what interval would you set? a) 2.5 years b) 7.5 years c) 5 years d) 10 years If a piping system is made up of unknown materials and computations must be made to determine the minimum thickness of the pipe, what can the inspector or the piping engineer do to establish the minimum thickness? a) The lowest grade material and joint efficiency in the applicable code may be assumed for calculations. b) Samples must be taken from the piping and testing for maximum tensile stress and yield strength will determine the allowable stress to be used. c) The piping made of the unknown material must be removed from service and current piping of known material must be installed. d) The piping of unknown material may be subjected to a hydrostatic stress tests while having strain gages on it to determine its yield strength and thus allowable stress. If a repair area is localised (for example, pitting or pin-holes) and the specified minimum yield strength (SMYS) of the pipe is not more than psi, a temporary repair may be made by fillet welding a properly designed plate patch over the pitted area: a) 30,000 psi b) 55,000 psi ) 40,000 psi d) 36,000 psi“Cintegratedt Professional Training and Consultation ining, APIS70 Preparatory 19-24 Fob 2005. Dammam Page 1 of 5 DAILY EXAM 4A (CLOSED) Note: Encircle the letter of one alternative which you think is most appropriate. 1. Which document gives the methodology for RBI? |. API 579 . API 570 API 580 . API 574 aoso 2. “Pipe to soil potential survey” for poorly coated pipes (or where cathodic protection is not reliable) should be conducted at intervals of: a. Five years b. Three years c. Ten years d. Six years 3. In pressure decay method for testing under ground pipe, the acceptance criteria is that pressure decrease over a period of: a. Eight hours shall not exceed 5% b. Four hours shall not exceed 5% c. Twenty four hours shall not exceed 10% d. Twenty four hours shail not exceed 5% 4. In pressure-decay method for testing underground pipes, minimum leak test pressure is % of maximum operating pressure. a. 150% b. 50% c. 110% d. 125% 5. Marker chemical (tracer) is used for testing the underground pipes for the purpose of: a. Checking internal smoothness of pipe b. Checking strength and ductility of piping material aD asavte ‘el\es\TC\Couse_Orgorng\APAPS70_Paparaten)\AP_570 PC. 19Fe5\API_S70_FC.19FebO5, Oly Exams\APLS7O_PC.1 ets Dy Sarin Coveioe "12/2008 73852 AMINED“Cintegratedilraining Professional Training and Consultation API 570 Preparatory %. 24 Feb 2006, Oamman: Page 2 of 5 DAILY EXAM 4A (CLOSED) c. Checking the diameter of underground pipe d. Detecting and locating the leaks in the pipe line 6. — Except for the class 4500 valves, the valve wall thickness is times the thickness of a simple cylinder designed for a stress of psi for similar pressure and temperature. . 1,1 times and 7000 psi . 1.5 times and 15000 psi 1.25 times and 15000 psi 1.5 times and 7000 psi aogo 7. The retirement thickness of valves and flanged fittings can be computed using formula for pipes by using: a. Factor of 1.5 and the stress = 15000 psi b. Factor of 1.25 and stress = 7000 psi ¢. Factor of 1.5 and allowable stress as per ASME B 31.3 d. Factor of 1.5 and stress = 7000 psi 8. Temporary repairs of locally thinned sections or circumferential linear defects may be made on-stream by installing a properly designed and fabricated bolted leak clamp. What would this activity be termed as? Welding repair (on-stream) Permanent repair Non-welding repair (on-stream) Hot tapping eoce 9, Following inspection data is available for a piping circuit. Minimum required thickness = 0.422 in Actual thickness measured = 0.512 in Long term corrosion rate = 0.018 in / year Remaining life for this circuit will be: a. 5.0 years b. 4.5 years Ywonoasaie A Wen VIC\Coune_Orgarisng\API\APL S70 Praporatoy\AP!_ 570, PC. 1Pfeb0S\APLS70_PC._19Feb05. Day. Exam\APLS70_PC_| ‘Feb0s. Daly Exer 4A Cloreaoe 2171100051 73852 AM NCD“CintegratectTraining Professional Training and Consultation 10. 11. 12. API 570 Preparatory 9 24 Fab 204 DAILY EXAM 4A (CLOSED) c. 6.0 years d. Data is insufficient to calculate remaining life Piping classifications (class 1, 2, 3) in API 570 will respectively mean: Low, medium and high pressure pipes High, medium, low pressure pipes Low, medium, high level of inspection to be performed High, medium, low level of inspection to be performed aogo Inspection records contain the following information for a particular thickness measurement location (TML) in a return bend: [Thickness (“0.500 0.425 0.400 On the basis of the information above, the long-term corrosion rate for the location a. 1% mils per year b. 5 mils per year c. 10 mils per year d. 100 mils per year For thickness measurement of pipes NPS1 and smaller. NDT technique employed would be: Ultrasonic technique Radiographic profile technique Anyone is OK None are OK aoge \Wisneasae Cf fies VIC Coune_Orgaring APVAPLS70_Proporatey\API570PC.19FobOS\APS70.PC_19F=bOS Day xams\AP70,PC.1 ‘9Feb05, Body Bram. 4A Closedisoe 2/2472008) 75652 AM NCD.“Cintegrated Training Professional Training and Consultation 13. 14, 15. 16. 17. API 570 Preparatory 19-24 Feb 2005, Dammam Page 4 of 5 DAILY EXAM 4A (CLOSED) If probable corrosion rates can not be determined on-stream determinations shall be made approximately a. 6 months of service b. 3 months of service c, 1 month of service d. None of the above Thickness monitoring during periodic measurements is taken at: a. Same TMLS as used in previous inspection and approaching retirement thickness b. New TMLS only ¢. Either same or new are okay d. Depends on opinion of inspector For calculating MAWP of Piping Circuit which is put in service the wall thickness used in computations is: a. Actual thickness as determined by inspection. b. Actual thickness minus the estimated corrosion loss before the date of next inspection ¢. Actual thickness minus twice the estimated corrosion loss before the date of next inspection d. None of the above Table 6-2 of API 570 standard gives extent of CUI inspection following the visual inspection, which is applicable to: Entire insulated area Areas with damaged insulation Suspect areas within susceptible temperature band c pogo ‘As per API 570 for bolted flanged joints, bolts and nuts are considered as acceptably engaged if the lack of complete engagement is: a. Not more than two threads b. Not more than one thread Yuaanasare- ca es\IC\Couse_Orgarisng\API\APLS70_Preparatey\APIS70PC.19FabtS\APLS0.PC.19F@b05 Daly. fxms\APLS70_PC.1 ‘tabs, Dal Exam. tA Claredon 2/24/2005) 13852 AMI NCD