WMM 5th Rev - P 5

Name of Cuddalore C&M (H) Division Improvements to the Government roads in Kurinjipadi,
Work : C&M (H) Sub-Division Package 3 under CRIDP Works 2016-17
Job No: 103-S-C
Size of metal 37.5mm 10000 grams
Cumulative %
Sieve Size Weight Retained % Retained % Passing
Retained
53 mm 0.00 % 0.00 % 100.00 %
45 mm 2437.0 grams 24.37 % 24.37 % 75.63 %
22.4 mm 7563.0 grams 75.63 % 100.00 % 0.00 %
11.2 mm 0.00 % 100.00 % 0.00 %
4.75 mm 0.00 % 100.00 % 0.00 %
2.36 mm 0.0 grams 0.00 % 100.00 % 0.00 %
600 0.00 % 100.00 % 0.00 %
75 0.00 % 100.00 % 0.00 %

10000.0 grams
Size of metal 26.5 mm 5000 grams
Cumulative %
Sieve Size Weight Retained % Retained % Passing
Retained
53 mm 0.0 grams 0.00 % 0.00 % 100.00 %
45 mm 0.0 grams 0.00 % 0.00 % 100.00 %
22.4 mm 2974.0 grams 59.48 % 59.48 % 40.52 %
11.2 mm 2026.0 grams 40.52 % 100.00 % 0.00 %
4.75 mm 0.0 grams 0.00 % 100.00 % 0.00 %
2.36 mm 0.00 % 100.00 % 0.00 %
600 0.00 % 100.00 % 0.00 %

75 0.00 % 100.00 % 0.00 %
5000.0 grams
Cumulative %
Sieve Size Weight Passing % Retained % Passing
Retained
53 mm 0.0 grams 0.00 % 0.00 % 100.00 %
45 mm 0.0 grams 0.00 % 0.00 % 100.00 %
22.4 mm 0.00 % 0.00 % 100.00 %
11.2 mm 597.0 grams 11.94 % 11.94 % 88.06 %
4.75 mm 4233.0 grams 84.66 % 96.60 % 3.40 %
2.36 mm 126.0 grams 2.52 % 99.12 % 0.88 %
600 44.0 grams 0.88 % 100.00 % 0.00 %
75 0.00 % 100.00 % 0.00 %
5000.0 grams
Cumulative %
Retained
53 mm 0.0 grams 0.00 % 0.00 % 100.00 %
45 mm 0.0 grams 0.00 % 0.00 % 100.00 %
22.4 mm 0.00 % 0.00 % 100.00 %
11.2 mm 0.00 % 0.00 % 100.00 %
4.75 mm 986.0 grams 49.30 % 49.30 % 50.70 %
2.36 mm 844.0 grams 42.20 % 91.50 % 8.50 %
600 146.0 grams 7.30 % 98.80 % 1.20 %
75 24.0 grams 1.20 % 100.00 % 0.00 %
2000.0 grams
Size of metal Quarry Dust 1000 grams
Cumulative %
Retained
53 mm 0 grams 0.00 % 0.00 % 100.00 %
45 mm 0 grams 0.00 % 0.00 % 100.00 %
22.4 mm 0 grams 0.00 % 0.00 % 100.00 %
11.2 mm 0 grams 0.00 % 0.00 % 100.00 %
4.75 mm 21.0 grams 2.10 % 2.10 % 97.90 %
2.36 mm 188.0 grams 18.80 % 20.90 % 79.10 %
600 206.0 grams 20.60 % 41.50 % 58.50 %
75 466.0 grams 46.60 % 88.10 % 11.90 %
881.0 grams
HIGHWAYS DEPARTMENT
QC Sub Division Laboratary, Cuddalore
Wet Mix Macadam
Name of Work: Cuddalore C&M (H) Division Improvements to the Government roads in Kurinjipadi, C&M (H) Sub-Division
Package 3 under CRIDP Works 2016-17
Job No: 103-S-C Date 11.03.2017
37.5mm 26.5 mm 11.2 mm 6.7 mm Quarry Dust Combined

Sieve Size Limits
100% 10.0 % 100% 35.0 % 100% 13.0 % 100% 18.0 % 100% 24.0 % Grading
53 mm
100 10.00 100 35.00 100 13.00 100 18.00 100 24.00 100.00 100
45 mm
75.63 7.56 100 35.00 100 13.00 100 18.00 100 24.00 97.56 95 - 100
22.4 mm
0 0.00 40.52 14.18 100 13.00 100 18.00 100 24.00 69.18 60 - 80
11.2 mm
0 0.00 0 0.00 88.06 11.45 100 18.00 100 24.00 53.45 40 - 60
4.75 mm
0 0.00 0 0.00 3.4 0.44 50.7 9.13 97.9 23.50 33.06 25 - 40
2.36 mm
0 0.00 0 0.00 0.88 0.11 8.5 1.53 79.1 18.98 20.63 15 - 30
600
0 0.00 0 0.00 0 0.00 1.2 0.22 58.5 14.04 14.26 8 - 22
75
0 0.00 0 0.00 0 0.00 0 0.00 11.9 2.86 2.86 0-5
Conducted By Checked By
HIGHWAYS DEPARTMENT
QC SUB DIVISION LABORATORY, CUDDALORE
Determination of Water Content - Dry density relation using Light / Heavy Compaction
( As per IS 2720- Part-7 / Part -8 )
Sample No : 103-S-C Date : 11.03.2017
Name of Work : Cuddalore C&M (H) Division Improvements to the Government roads in
Kurinjipadi, C&M (H) Sub-Division Package 3 under CRIDP Works 2016-17
Volume of Cylinder in cc : 2250 Location :
Weight of Cylinder in grams : 6234 Description of Soil :
0 Weight of Soil in grams : 10000
Determination Number 1 2 3 4 5 6
Water to be added in %
2% 4% 6% 8% 10 %
Volume of water in cc
200 400 600 800 1000 0
Weight of Cylinder + Compacted

Wet Soil in grams 11441 11688 11866 11917 11839
Weight of Compacted Wet Soil in

grams 5207 5454 5632 5683 5605
Average Moisture Content in %

2.54 % 4.58 % 6.62 % 8.28 % 10.06 %
Wet Density in gram / cc

2.314 2.424 2.503 2.526 2.491
Dry density in gram / cc

2.257 2.318 2.348 2.333 2.263
Determination Number
1 2 3 4 5 6
Container Number
1 2 3 4 5 6 7 8 9 10
Weight of Container + Wet Soil in

grams 394.0 405.0 379.0 398.0 379.0 408.0 369.0 412.0 418.0 434.0
Weight of Container + Dry Soil in

grams 386.0 397.0 365.0 384.0 359.0 388.0 345.0 387.0 386.0 401.0
Weight of Container in grams

77.0 75.0 68.0 69.0 71.0 70.0 72.0 65.0 71.0 70.0
Weight of Water in grams

8.0 8.0 14.0 14.0 20.0 20.0 24.0 25.0 32.0 33.0
Weight of Dry Soil in grams

309.0 322.0 297.0 315.0 288.0 318.0 273.0 322.0 315.0 331.0
Water content in %
2.59 2.48 4.71 4.44 6.94 6.29 8.79 7.76 10.16 9.97
Average
2.54 % 4.58 % 6.62 % 8.28 % 10.06 %
Maximum Dry density 2.348 gram/cc Optimum Moisture Content : 6.80 %
HIGHWAYS DEPARTMENT
Determination of Water Content - Dry density relation using Light / Heavy Compaction
( As per IS 2720- Part-7 / Part -8 )
Sample No 103-S-C Date : 11.03.2017

Maximum Dry Density versus Moisure Content
2.350
2.340
2.330
2.320
2.310
2.300
Max Dry Density in gm/cc
2.290
2.280
2.270
2.260
2.250
2.240
2.230
2.220
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
Moisture content in %
98% of Max Dry Density : 2.301 gram/cc OMC: 6.80 %
Soil required for CBR Test : 5177 gram IMC : 0.39 %
Requirement of water : 332 cc Diff : 6.41 %
Calculated By Checked by
HIGHWAYS RESEARCH STATION
MIX DESIGN FOR WET MIX MACADAM
DIVISION Construction & Maintenance, Cuddalore Job No. 103-S-C / 2013 - 2014
SUB DIVN : Construction & Maintenance, Kurinjipadi Date: 11.03.2017
Name of Work: Cuddalore C&M (H) Division Improvements to the Government roads in Kurinjipadi, C&M (H) Sub-Division Package 3 under CRIDP
Works 2016-17
Required C.B.R.
P.D.&OMC after 4 days
Modified Proctor
DESCRIPTION OF SOIL
P.R.A.Soil Classification
Loose density in g/cc

Index Test Sieve Analyis % passing Test (IS 2720 -
part 8)
Sample No,
Remarks
Location
Dry
C.B.R.@Modified
Sl.no.
Plasticity Index
Density gm/c.c.
Plastic Limit
Liquid Limit
600 Micron
75 micron
22.4 mm
4.75 mm
2.36 mm
11.2 mm
53 mm
45 mm
Content(%)
Maximum
Optimum
Moisture
Soaking
1 711 - 37.5mm Metal - - - - 100 76 - - - - - - - - - - 1.396 -
2 712 - 26.5 mm Metal - - - - 100 100 41 - - - - - - - - - 1.365 -
3 713 - 11.2 mm Metal - - - - 100 100 100 88 3 1 - - - - - - 1.329 -
4 714 - 6.7 mm Metal - - - - 100 100 100 100 51 9 1 - - - - - 1.297 -
5 715 - Quarry Dust - - - - 100 100 100 100 98 79 59 12 - - - - 1.555

MIX DESIGN FOR WMM
37.5m
26.5 mm 11.2 mm 6.7 mm Quarry
m
Metal Metal Metal Dust
Metal
10 % 35 % 13 % 18 % 24 % - NP - 100 98 69 53 33 21 14 3 2.348 6.80 % - -
1 The test result are based on the samples received from Assistant Divisional Engineer(H), Construction & Maintenance, Kurinjipadi
2 The location details are as furnished by the Assistant Divisional Engineer(H), Construction & Maintenance, Kurinjipadi
3 As per the grading ( Table - 400 - 13) requirements as specified in the MORT&H specifications, the above mix has been recommended for Wet Mix
Macadam
QUALITY ASSURANCE & RESEARCH
Name of Work: Cuddalore C&M (H) Division Improvements to the Government roads in Kurinjipadi, C&M (H) Sub-Division Package 3 under
CRIDP Works 2016-17
Name of the Division (H), Construction & Maintenance, Cuddalore Job No. 103-S-C / 2013 - 2014
Name of the Sub-Division Construction & Maintenance, Kurinjipadi Quarry Location Eraiyur Quarry
Date: 11.03.2017
Optimum
Weight of Sample Maximum Dry % Passing
Sl No Material size Moisture Seive designation
taken by % Density Actual Allowable
Content
1 37.5mm Metal 10 % 53 mm 100 100
6.80 % 2.348 gm/cc
2 26.5 mm Metal 35 % 45 mm 97.56 95 - 100
3 11.2 mm Metal 13 % 22.4 mm 69.18 60 - 80
4 6.7 mm Metal 18 % 11.2 mm 53.45 40 - 60
5 Quarry Dust 24 % 4.75 mm 33.06 25 - 40
2.36 mm 20.63 15 - 30
600 Micron 14.26 8 - 22
75 micron 2.86 0-5
1 The tests were conducted on the the samples collected and handed over by Assistant Divisional Engineer(H), Construction & Maintenance, Kurinjipadi
2 The Name of work and location of quarry partculairs are as furnished by the Assistant Divisional Engineer(H), Construction & Maintenance, Kurinjipadi
3 The Assistant Divisional Engineer (H),Construction & Maintenance, Kurinjipadi, has to ensure that the aggregate used at site should satisfy the physical
requirement as laid down in MoRT&H Specifications Revision - V
CRIDP Works 2016-17
Date: 11.03.2017
Optimum
Content
1 37.5mm Metal 10 % 53 mm 100 100
6.80 % 2.348 gm/cc
2 26.5 mm Metal 35 % 45 mm 97.56 95 - 100
3 11.2 mm Metal 13 % 22.4 mm 69.18 60 - 80
4 6.7 mm Metal 18 % 11.2 mm 53.45 40 - 60
5 Quarry Dust 24 % 4.75 mm 33.06 25 - 40
2.36 mm 20.63 15 - 30
600 Micron 14.26 8 - 22
75 micron 2.86 0-5
CRIDP Works 2016-17
Date: 13.03.2017
Optimum
Content
1 37.5mm Metal 10 % 53 mm 100 100
6.80 % 2.348 gm/cc
2 26.5 mm Metal 35 % 45 mm 97.56 95 - 100
3 11.2 mm Metal 13 % 22.4 mm 69.18 60 - 80
4 6.7 mm Metal 18 % 11.2 mm 53.45 40 - 60
5 Quarry Dust 24 % 4.75 mm 33.06 25 - 40
2.36 mm 20.63 15 - 30
600 Micron 14.26 8 - 22
75 micron 2.86 0-5
Assistant Divisional Engineer (H), Divisional Engineer (H),

Quality Control Sub Division,
Assistant Divisional Engineer (H),
Quality Control Sub Division, Quality Control Division,
Cuddalore Villupuram
HIGHWAYS DEPARTMENT
QUALITY ASSURANCE AND RESEARCH
From: To:
Thirumathi. R.Meena B.E., The Chief Engineer (H)
Assistant Chief Engineer (H) Quality Assurance Research,
Regional Laboratory, Thanjavur Highways research Station
Panagal Building Complex Guindy,
Thanjavur Chennai.25
Letter No : RLT/ Job.No. 103-S-C / 2013 - 2014/ dt: 11.03.2017

Sir
Sub : Regional Laboratory Thanjavur - Trichy Laboratory - Cuddalore C&M (H)
Division Improvements to the Government roads in Kurinjipadi, C&M (H)
Sub-Division Package 3 under CRIDP Works 2016-17 - Design of WMM -
Evolved - Approval requested - reg.
Ref: 1 Assistant Divisional Engineer(H), Construction & Maintenance,

Kurinjipadi Letter No. AE 001 / 2013 -14 /dated 12.08.2013
2 This office letter No.Regional Lab. DD / 062 S/ 2013 - 14 dated :
14.08.2013
~*~*~*~*~
I submit that, Assistant Divisional Engineer(H), Construction & Maintenance,

Kurinjipadi has sent the materials and requested to evolve Job Mix Formula for WMM as
per MORTH specification for the work.
Further, I Submit that the Assistant Divisional Engineer(H), Construction &
Maintenance, Kurinjipadi have furnished the test charges for evolving Job Mix Formula in
the form of Demand Draft for Rs.6798 ( DD No. 824208, drawn at Indian Bank,
Thiruthuraipoondi, Dated 13.03.2013), and the same had been submitted to the Chief
Engineer(H), QA&R, Chennai vide this office letter in the reference 2nd cited.
Job Mix Formula for Wet Mix macadam is evolved and the test results are
submitted herewith for approval.
I request that the approval for the same may kindly be accorded and
communicated early.
Encl: As above
Assistant Chief Engineer (H)

Regional Laboratory,
Thanjavur.
HIGHWAYS DEPARTMENT
QUALITY ASSURANCE AND RESEARCH
From: To:
Thirumathi. R.Meena B.E., The Chief Engineer (H)
Assistant Chief Engineer (H) Quality Assurance Research,
Regional Laboratory, Thanjavur Highways research Station
Panagal Building Complex Guindy,
Thanjavur Chennai.25

Sir
Sub : Regional Laboratory Thanjavur - Cuddalore C&M (H) Division
Improvements to the Government roads in Kurinjipadi, C&M (H) Sub-
Division Package 3 under CRIDP Works 2016-17 - Design of WMM -

2 This office letter No.Regional Lab. DD / 062 S/ 2013 - 14 dated :
14.08.2013
~*~*~*~*~
I submit that, Assistant Divisional Engineer(H), Construction & Maintenance,
Kurinjipadi has sent the materials and requested to evolve Job Mix Formula for WMM as
per MORTH specification for the work.
Further, I Submit that the Assistant Divisional Engineer(H), Construction &

Maintenance, Kurinjipadi have furnished the test charges for evolving Job Mix Formula in
the form of Demand Draft for Rs.6798 ( DD No. 824208, drawn at Indian Bank,
Thiruthuraipoondi, Dated 13.03.2013), and the same had been submitted to the Chief
Engineer(H), QA&R, Chennai vide this office letter in the reference 2nd cited.
Job Mix Formula for Wet Mix macadam is evolved and the test results are
submitted herewith for approval.
I request that the approval for the same may kindly be accorded and
communicated early.
Encl: As above
Assistant Chief Engineer (H)

Regional Laboratory,
Thanjavur.
Office of the Chief Engineer (H),
Quality Assurance & Research,
Chennai - 600 025.
Memo No. /RLThanjavur/ Job.No. 103-S-C / 2013 - 2014/ dt: 11.03.2017
Sub: Highways - Quality Assurance & Research, Regional Laboratory Thanjavur

- Trichy Laboratory -Construction & Maintenance, Cuddalore - Cuddalore
C&M (H) Division Improvements to the Government roads in Kurinjipadi,
C&M (H) Sub-Division Package 3 under CRIDP Works 2016-17 - Design of
WMM - Evolved - Comunicated reg.

2 Assistant Chief Engineer(H),QA&R, Regional Laboratory, Thanjavur
~*~*~*~*~*~*~*~
With reference to the above the job mix formula for Wet Mix Macadam
for the work of Widening from SL to IL and IL to DL, Rebuilding including
reconstruction of Minor bridge in respect of SH and MDR in Thiruvaiyaru (H)
C&M Sub division have been evolved and the report on the same is enclosed
herewith.
AE(H) ACE(H) ACE DCE - II JCE CE(H)

RLT RLT (Soils) QA&R
Encl: Report - 1 No
To
The Divisional Engineer (H)
Construction & Maintenance, Cuddalore
Copy to Assistant Chief Engineer(H), QA&R, Regional Laboratory, Thanjavur

O.N Submitted, Soils Laboratory, HRS

- Construction & Maintenance, Cuddalore - Widening from SL to IL and
IL to DL, Rebuilding including reconstruction of Minor bridge in respect
of SH and MDR in Thiruvaiyaru (H) C&M Sub division - Design of WMM -

~*~*~*~*~*~*~*~
The Assistant Chief Engineer(H), Regional Laboratory, has sent the report
for Granullar sub base and Wet Mix Macadam for the work of Widening from SL to IL and
IL to DL, Rebuilding including reconstruction of Minor bridge in respect of SH and MDR in
Thiruvaiyaru (H) C&M Sub division
Test Charges of Rs.6798 /- was paid vide reference 1 ( DD No.824208, dated

13.03.2013 drawn at Indian Bank, Thiruthuraipoondi) .
The WMM materials have been tested at Regional Laboratory, Thanjavur and
the job mix test report has been sent to Soils Laboratory. The same has been received at
Soils Laboratory on
The Job mix test report for Wet Mix Macadam is submitted for perusal and
approval.
Subject to approval, a draft memo addressed to Divisional Engineer,

Construction & Maintenance, Cuddalore Division, is submitted for perusal and approval
AE-I ACE-1 DCE - II JCE(QA&R) CE(QA&R)

Chennai - 600 025.
Memo No. /RLThanjavur/ Job.No. 103-S-C / 2013 - 2014 / dt: 11.03.2017

- Construction & Maintenance, Cuddalore - Cuddalore C&M (H) Division
Evolved - Comunicated reg.

~*~*~*~*~*~*~*~
herewith.
AE -1 ACE DCE - II JCE CE(H)

(Soils) QA&R
Encl: Report - 1 No
To

Chennai - 600 025.
Memo No. /RLThanjavur/ Job.No. 103-S-C / 2013 - 2014/ dt: 11.03.2017

- Construction & Maintenance, Cuddalore - Cuddalore C&M (H) Division
Evolved - Comunicated reg.

~*~*~*~*~*~*~*~
herewith.
For Chief Engineer(H),

Quality Assurance & Reasearch
Guindy, Chennai - 25
Encl: Report - 1 No
To

WMM 5th Rev - P 5

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Name of Cuddalore C&M (H) Division Improvements to the Government roads in Kurinjipadi,

Work : C&M (H) Sub-Division Package 3 under CRIDP Works 2016-17

Job No: 103-S-C

Size of metal 37.5mm 10000 grams

53 mm 0.00 % 0.00 % 100.00 %

45 mm 2437.0 grams 24.37 % 24.37 % 75.63 %

22.4 mm 7563.0 grams 75.63 % 100.00 % 0.00 %

11.2 mm 0.00 % 100.00 % 0.00 %

4.75 mm 0.00 % 100.00 % 0.00 %

2.36 mm 0.0 grams 0.00 % 100.00 % 0.00 %

600 0.00 % 100.00 % 0.00 %

75 0.00 % 100.00 % 0.00 %

Size of metal 26.5 mm 5000 grams

53 mm 0.0 grams 0.00 % 0.00 % 100.00 %

45 mm 0.0 grams 0.00 % 0.00 % 100.00 %

22.4 mm 2974.0 grams 59.48 % 59.48 % 40.52 %

11.2 mm 2026.0 grams 40.52 % 100.00 % 0.00 %

4.75 mm 0.0 grams 0.00 % 100.00 % 0.00 %

2.36 mm 0.00 % 100.00 % 0.00 %

600 0.00 % 100.00 % 0.00 %

Size of metal 11.2 mm 5000 grams

Size of metal 6.7 mm 2000 grams

Size of metal Quarry Dust 1000 grams

Wet Mix Macadam

Job No: 103-S-C Date 11.03.2017

37.5mm 26.5 mm 11.2 mm 6.7 mm Quarry Dust Combined

Weight of Cylinder + Compacted

Weight of Compacted Wet Soil in

Average Moisture Content in %

Wet Density in gram / cc

Dry density in gram / cc

Weight of Container + Wet Soil in

Weight of Container + Dry Soil in

Weight of Container in grams

Weight of Water in grams

Weight of Dry Soil in grams

Sample No 103-S-C Date : 11.03.2017

98% of Max Dry Density : 2.301 gram/cc OMC: 6.80 %

Soil required for CBR Test : 5177 gram IMC : 0.39 %

Requirement of water : 332 cc Diff : 6.41 %

Loose density in g/cc

2 712 - 26.5 mm Metal - - - - 100 100 41 - - - - - - - - - 1.365 -

3 713 - 11.2 mm Metal - - - - 100 100 100 88 3 1 - - - - - - 1.329 -

4 714 - 6.7 mm Metal - - - - 100 100 100 100 51 9 1 - - - - - 1.297 -

5 715 - Quarry Dust - - - - 100 100 100 100 98 79 59 12 - - - - 1.555

3 11.2 mm Metal 13 % 22.4 mm 69.18 60 - 80

4 6.7 mm Metal 18 % 11.2 mm 53.45 40 - 60

5 Quarry Dust 24 % 4.75 mm 33.06 25 - 40

600 Micron 14.26 8 - 22

75 micron 2.86 0-5

3 11.2 mm Metal 13 % 22.4 mm 69.18 60 - 80

4 6.7 mm Metal 18 % 11.2 mm 53.45 40 - 60

5 Quarry Dust 24 % 4.75 mm 33.06 25 - 40

600 Micron 14.26 8 - 22

75 micron 2.86 0-5

3 11.2 mm Metal 13 % 22.4 mm 69.18 60 - 80

4 6.7 mm Metal 18 % 11.2 mm 53.45 40 - 60

5 Quarry Dust 24 % 4.75 mm 33.06 25 - 40

600 Micron 14.26 8 - 22

75 micron 2.86 0-5

Assistant Divisional Engineer (H), Divisional Engineer (H),

Letter No : RLT/ Job.No. 103-S-C / 2013 - 2014/ dt: 11.03.2017

Ref: 1 Assistant Divisional Engineer(H), Construction & Maintenance,