Relay Settings

ELECTRICAL ENGINEERING & DESIGN
Relay settings
Plant : Xuan Thanh
Type : Protection relay settings, MV- & LV-switch gear.
Order No. : 14-45344 Equipment No. :
Reg. No. : 80040412 Version No. : 1.0
Issued by : CB
Date : 12.11.16
Approved by : CBC
Q:\Orders\X\Xuan Thanh 14-45344\05 Electrical Engineering\09 Power Distribution System\Relay settings\Report\Setting report.doc Page 1
Reg. no. 80040412
Relay settings Version no. 1.0
Plant : Xuan Thanh, 14-45344 Date: 12.11.16
Table of contents
1.0 General remarks. ..................................................................................................................................3
2.0 Network configuration. ........................................................................................................................3
3.0 Single Line Diagram.............................................................................................................................3
4.0 Protection & selectivity. .......................................................................................................................3
5.0 Medium voltage switch gear. ...............................................................................................................3

5.1 Definite Time (DT) delay settings on the pick-up currents. ...............................................................3
5.2 Maximum pick-up levels for the over current & earth fault protection. .............................................4
5.3 Protection relays. ................................................................................................................................4
6.0 Low voltage switch gear. ......................................................................................................................4
6.1 Time delay settings on the pick-up currents. ......................................................................................4
6.2 Maximum pick-up levels for the over current protection. ..................................................................4
6.3 Circuit breaker protection relay. .........................................................................................................5
7.0 Relay settings & selectivity curves. ......................................................................................................5
Reg. no. 80040412
1.0 General remarks.
This document specifies the proper protective settings of relays in the switch gear supplied for distribution at
Xuan Thanh Cement plant.
2.0 Network configuration.
The plant network is designed as a single bus bar radial isolated network, for details see single line diagrams.
The switch gear is of fuse less design.
Protection is achieved by microprocessor controlled relays forming an integrated part of the LV-
compartment in the MV feeder panels and the incoming feeder in the LV switch gears.
3.0 Single Line Diagrams.
Please refer to FLS-drawings: 10373820 & 10374396 ver. 4.0.
4.0 Protection & selectivity.
Fault protection against, the contract specified, electrical fault situations must be set in protection relay
parameters.
An electrical fault in the network must trip the upstream circuit breaker nearest the fault location and clear
the fault within acceptable time.
The setting level of each protection function must ensure that the protection is dependable and secure.
This protection must be fully dependable and secure at high as well as low short circuit levels in the network.
Full selectivity must be achieved by Definite Time settings in all protection relays.
5.0 Medium voltage switch gear.
5.1 Definite Time (DT) delay settings on the pick-up currents.
The different feeder types are regarding trip delay on the phase time over current protection (50/51) to be
set as:
SR-motor feeders: 3 steps, instantaneous, 2000 ms and 50 s.

SC-motor feeders: 3 steps, instantaneous, start-up time + 1000 ms and 50 s.
Transformer feeders: 3 steps, instantaneous, 200 ms and 50 s.
Trip delay on the directional earth fault (67N) to be set as:
Motor feeders: 1 step, 10 s.

Transformer feeders: 1 step, 10 s.
Reg. no. 80040412
5.2 Maximum allowed pick-up levels for the over current protection.
To obtain pick-up in all fault situations a maximum allowed pick-up current must be selected.
In ETAP (document 80040177) short circuit calculations have been made on the respective switchgears.
The lowest fault current value calculated is a 2-phased fault on switchgear 402MV300 of 16.2 kA.
This however is a theoretical value (bolted short circuit).
In case of short circuit an arc will arise and dampen the current at fault place, in "worst case" down to 40% of
the bolted value.
This must be taken into consideration.
The fault current can be limited to 0.4 x 16.2 = 6.5 kA.
As additional safety margin the maximum pick-up value that will be used in the settings is 5 kA.
Distribution on Xuan Thanh is designed as an isolated network so earth faults cant be considered as
overcurrent faults it is capacitive leakage currents, protection form 67N is used for detection and tripping.
The capacitive leakage currents are calculated in 80040177
1.5 A is used for pick-up on 67N.
5.3 Protection relays.
The relay(s) used for fault protection in the 6.3 kV feeders is of make: Schneider, type: VAMP 300
and in the project mainly used for:
- Over current protection.

- Leakage current protection.
- Overload (thermal) protection.
- Motor protection.
- Transformer protection.
For details about the protection relay(s), please refer to manual forming part of the Vendor Documentation
for MV switchgear.
6.0 Low voltage switch gear.
6.1 Time delay settings on the pick-up currents.
The incoming feeder in each low voltage switch gear must obtain selectivity to the upstream MV circuit
breaker.
The delay time on the pick-up for the short circuit protection is set at 100 ms.
In case of incoming feeders with possible in feed from utility or generator stand-by supply, the circuit
breaker for the generator in feed must be set with a delay time of 300 ms.
6.2 Maximum pick-up levels for the over current protection.
The pick-up level for the over current protection is set at 2.5 times the rated current of the circuit breaker.
Separate for the generator in feed circuit breaker, the pick-up is set at 1.5 times the rated current.
Reg. no. 80040412
The pick-up level for the over current protection is set at the rated current in all circuit breakers.
6.3 Circuit breaker protection relay.
The protection relay integrated in circuit breaker is of the type ABB SACE, PR 122/P. For details, about the
protection relay please refer to the manual forming part of the Vendor Documentation for LV Switchgear.
7.0 Relay settings & selectivity curves.
The switch gear panels have, based upon the needed protection functions, been designed in 3 different types.
Protection type 1: For motor feeders.

Protection type 2: For transformer feeders.
Protection type 5: For LV incoming feeders.
Relay settings and selectivity curves:
MV relay settings
101MV100 page 6 - 21
101MV200 page 22 - 31
301MV100 page 32 - 56
302MV100 page 57 - 70
401MV100 page 71 - 110
401MV200 page 111 - 131
401MV300 page 132 - 144
402MV300 page 145 - 154
502MV100 page 155 - 163
LV relay settings
101LV100 401LV220 page 164
Phase time over current selectivity curves
101MV100 page 165

101MV200 page 166
301MV100 page 167
302MV100 page 168
401MV100 page 169 - 170
401MV200 page 171
401MV300 page 172
402MV300 page 173
502MV100 page 174
Reg. No.: 80040412
Xuan Thanh, Relay settings Version No.: 1.0
Protection type 1 Switchgear: 101MV100 Date: 12.11.16
Relay: VAMP 300 MV42 Panel name: A01
Limestone crusher, 111HC100M01, 2000 kW
Functions Setting Range Prefix Setting value Actual value
Analog inputs
GENERAL > SCALING > CT

Motor nom current 1 - xxxx A Imot, comp 201 A
CT Primary 1 - xxxx A 300 A
CT Secondary 1-5A 1A
GENERAL > SCALING > VT
VT Primary 1 - xxxx V 6300 V
VT Secondary 1 - 400 V 110 V
Vty Secondary 1 - 400 V -- V
GENERAL > SCALING > Meas Mode
Voltage Meas. Mode 3LN / 3LN+Uo 3LN
Frequency Adaptation mode Auto / Manual / Fixed Auto
Adapted Frequency 50 - 60 Hz 50 Hz
GENERAL > SCALING > CT Residuals
Io1 CT Primary 1 - 500 A 50 A
Io1 CT Secondary 1-5A 1 A
Io2 CT Primary 1 - 500 A -- A
Io2 CT Secondary 1-5A -- A
Protection functions
46, Unbalance Load protection, negative phase sequence
PROTECTION > UNBALANCE I2>

Enable for I2> ON / OFF ON
Parameters
Pick-up setting K2 2 - 70 %In 15 % 30,2 A
Operation delay 1 - 600 s 5s
49, Thermal Overload protection
PROTECTION > OVERLOAD STAGE T>

Enable for T> ON / OFF ON
Parameters
Maximum continous current 0.1 - 2.40 x In 1 x Imot 201,0 A
Alarm setting 60 - 99 % % 191,0 A
Time constant tau 2 - 180 min min
Rel. Cooling time contant 1 - 10 x tau 4,5 x tau 144,0 min
Max overload at +40 C 70 - 120 %In 100 % 201,0 A
Ambient temperature "-55 - 125 C" 42 C
Page6
Reg. No.: 80040412
50/51, Overcurrent protection (Definite Time)
PROTECTION > OVERCURRENT STAGE I>

Enable for I> ON / OFF ON
Parameters
Pick-up setting 0.1 - 5.0 x In 1,1 x Imot 221,1 A
Delay curve family DT / IEC / IEEE DT
Delay type DT DT
Operation delay 0.04 - 300 s 22 s
Include Harmonics ON / OFF ON
PROTECTION > OVERCURRENT STAGE I>>

Enable for I>> ON / OFF ON
Parameters
Pick-up setting 0.1 - 20 x In 2 x Imot 402,0 A
Operation delay 0.04 - 300 s 2s
PROTECTION > OVERCURRENT STAGE I>>>

Enable for I>>> ON / OFF ON
Parameters
Pick-up setting 0.1 - 20 x In 5 x Imot 1.005,0 A
Operation delay 0.04 - 300 s 0.04 s
59N, Residual voltage (ground fault protection).
PROTECTION > ZERO SEQ. VOLTAGE STAGE Uo>

Enable for Uo> ON / OFF ON
Parameters
Pick.up setting 1 - 60 % Uon 15 %
PROTECTION > ZERO SEQ. VOLTAGE STAGE Uo>>

Enable for Uo>> ON / OFF OFF
Parameters
Pick.up setting 1 - 60 % Uon %
Operation delay 0.06 - 300 s s
Page7
Reg. No.: 80040412
67 N Directional earth fault protection
PROTECTION > DIRECTIONAL E/F Io M>

Enable for IoM> ON / OFF ON
Io input Io1 / Io2 / IoCalc Io1
Parameters
Direction mode Sector / UnDir / ResCap ResCap
Char ctrl. In ResCap mode Res / Cap Cap
Pickup setting 0.005-20 pu 0,03 pu
U0 setting for IoDir> stage "-88 - +88 %" 10 %
Angle offset "-180 - +179 " 0
Pick up sector size "-180 - +179 " +/- 85
Delay type DT DT
Operation Delay 0.04 -300 s 10 s
Intermittent time 0.00 - 5.00s 0 s
PROTECTION > DIRECTIONAL E/F Io M>>

Enable for IoM>> ON / OFF OFF
Io input Io1 / Io2 / IoCalc
Parameters
Direction mode Sector / UnDir / ResCap
Char ctrl. In ResCap mode Res / Cap
Pickup setting 0.005-20 pu pu
U0 setting for IoDir> stage "-88 - +88 %" %
Angle offset "-180 - +179 "
Pick up sector size "-180 - +179 "
Delay curve family DT / IEC / IEEE
Delay type DT
Operation Delay 0.04 -300 s s
48, Stall protection
PROTECTION > STALL PROTECTION Ist>

Enable for Ist> ON/OFF ON
Parameters
Motor start detection current 1.3-10 1,3 xImot 261 A
Nom motor start current 1.5 - 10 1,6 xImot 322 A
Delay type DT / INV INV
Operation Delay 1 - 300 s 22 s
Page8
Reg. No.: 80040412
66, Number of starts
PROTECTION > FREQUENT START PROTECTION N>

Enable for N> ON/OFF ON
Parameters
Max motor starts/hour 1 - 20 2 starts/hour
Min time between motor starts 1 - 100 20 min
Page9
Reg. No.: 80040412
Limestone crushing department, 800 kVA
Description Setting Range Prefix Setting value Actual value
Analog inputs

Nominal Primary 1 - xxxx A 73 A
CT Primary 1 - xxxx A In 75 A

Parameters
Maximum continous current 0.1 - 2.40 x In 0,97 In 72,8 A
Alarm setting 60 - 99 % % 69,1 A
Rel. Cooling time contant 1 - 10 x tau 5 x tau 50,0 min

Parameters
Pick-up setting 0.1 - 5.0 x In 1,05 x In 78,8 A
Delay type DT DT
Page10
Reg. No.: 80040412

Parameters
Pick-up setting 0.1 - 20 x In 2,43 x In 182,3 A
Operation delay 0.04 - 300 s 0,2 s

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page11
Reg. No.: 80040412

Parameters
Delay type DT
26, Oil temperature Protection in form of potential free trip contacts on the transformer
hard wired into trip circuit of the circuit breaker.
63, Pressure Protection in form of potential free trip contacts on the transformer
Page12
Reg. No.: 80040412
Coal intake department, 630 kVA
Analog inputs


Parameters

Parameters
Delay type DT DT
Page13
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page14
Reg. No.: 80040412

Parameters
Delay type DT
Page15
Reg. No.: 80040412
Clinker loading department, 1000 kVA.
Analog inputs


Parameters

Parameters
Pick-up setting 0.1 - 5.0 x In 1 x In 100,0 A
Delay type DT DT
Page16
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page17
Reg. No.: 80040412

Parameters
Delay type DT
Page18
Reg. No.: 80040412
Spare feeder
Analog inputs

Nominal Primary 1 - xxxx A 0A

Parameters
Maximum continous current 0.1 - 2.40 x In In 0,0 A
Rel. Cooling time contant 1 - 10 x tau x tau 0,0 min
Max overload at +40 C 70 - 120 %In % 0,0 A
Ambient temperature "-55 - 125 C" C

Parameters
Pick-up setting 0.1 - 5.0 x In x In 0,0 A
Delay type DT DT
Page19
Reg. No.: 80040412
Spare feeder

Parameters
Pick-up setting 0.1 - 20 x In x In 0,0 A

Parameters
Pick-up setting 0.1 - 20 x In 9,8 x In 1.470,0 A

Enable for Uo> ON / OFF
Parameters

Enable for Uo>> ON / OFF
Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page20
Reg. No.: 80040412
Spare feeder

Parameters
Delay type DT
Page21
Reg. No.: 80040412
Additive crusher, 212SB100M01, 1400 kW
Analog inputs

Motor nom current 1 - xxxx A Imot, comp 142 A

Parameters

Enable for T> ON / OFF
Parameters
Alarm setting 60 - 99 % % 134,9 A
Page22
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page23
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page24
Reg. No.: 80040412

Parameters
Page25
Reg. No.: 80040412
12
Clay & additive crushing department, 1250 kVA
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page26
Reg. No.: 80040412
12

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page27
Reg. No.: 80040412
12

Parameters
Delay type DT
Page28
Reg. No.: 80040412
Spare feeder
Analog inputs


Parameters

Parameters
Delay type DT DT
Page29
Reg. No.: 80040412
Spare feeder

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page30
Reg. No.: 80040412
Spare feeder

Parameters
Delay type DT
Page31
Reg. No.: 80040412
Raw Mill 1, 321MD140M01, 3800 kW
Analog inputs

Motor nom current 1 - xxxx A Imot,comp 378 A

Parameters

Parameters
Alarm setting 60 - 99 % % 359,1 A
Page32
Reg. No.: 80040412
Raw Mill 1, 321MD140M01, 3800 kW

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page33
Reg. No.: 80040412
Raw Mill 1, 321MD140M01, 3800 kW

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page34
Reg. No.: 80040412
Raw Mill 1, 321MD140M01, 3800 kW

Parameters
Page35
Reg. No.: 80040412
Raw mill fan 1, 321FN400M01, 4120 kW.
Analog inputs


Parameters

Parameters
Alarm setting 60 - 99 % % 394,3 A
Page36
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page37
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page38
Reg. No.: 80040412

Parameters
Page39
Reg. No.: 80040412
Raw mill 1 department, 1250 kVA.
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page40
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page41
Reg. No.: 80040412

Parameters
Delay type DT
Page42
Reg. No.: 80040412
Compressor 1 department, 1250 kVA.
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page43
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page44
Reg. No.: 80040412

Parameters
Delay type DT
Page45
Reg. No.: 80040412
Limestone storage, 1250 kVA
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page46
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page47
Reg. No.: 80040412

Parameters
Delay type DT
Page48
Reg. No.: 80040412
Bucket elevator, 341BE050M01, 315 kW.
Analog inputs

Motor nom current 1 - xxxx A Imot 37 A

Parameters

Parameters
Page49
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters
Pick-up setting 0.1 - 20 x In 1,5 x Imot 55,5 A

Parameters

Parameters

Parameters
Page50
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Motor start detection current 1.3-10 2 xImot 74 A
Nom motor start current 1.5 - 10 5 xImot 185 A
Delay type DT / INV DT
Page51
Reg. No.: 80040412

Parameters
Page52
Reg. No.: 80040412
Analog inputs


Parameters

Parameters
Page53
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters
Pick-up setting 0.1 - 20 x In 1,5 x Imot 55,5 A

Parameters

Parameters

Parameters
Page54
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page55
Reg. No.: 80040412

Parameters
Page56
Reg. No.: 80040412
Raw mill 2, 322MD140M01, 3800 kW.
Analog inputs


Parameters

Parameters
Alarm setting 60 - 99 % % 359,1 A
Page57
Reg. No.: 80040412
Raw mill 2, 322MD140M01, 3800 kW.

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page58
Reg. No.: 80040412
Raw mill 2, 322MD140M01, 3800 kW.

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page59
Reg. No.: 80040412
Raw mill 2, 322MD140M01, 3800 kW.

Parameters
Page60
Reg. No.: 80040412
Analog inputs


Parameters

Parameters
Alarm setting 60 - 99 % % 394,3 A
Page61
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page62
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page63
Reg. No.: 80040412

Parameters
Page64
Reg. No.: 80040412
Analog inputs


Parameters

Parameters
Delay type DT DT
Page65
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page66
Reg. No.: 80040412

Parameters
Delay type DT
Page67
Reg. No.: 80040412
Spare feeder.
Analog inputs


Parameters

Parameters
Delay type DT DT
Page68
Reg. No.: 80040412
Spare feeder.

Parameters

Parameters

Parameters

Parameters

Parameters
Delay type DT
Intermittent time 0.00 - 5.00s s
Page69
Reg. No.: 80040412
Spare feeder.

Parameters
Delay type DT
Communication Settings for ProfiBus
Page70
Reg. No.: 80040412
Kiln drive, 431MD140M01 & M02, 2 x 1025 kW (VFD).
Analog inputs


Parameters
Alarm setting 60 - 99 % % 236,6 A

Parameters
Delay type DT DT
Page71
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page72
Reg. No.: 80040412

Parameters
Delay type DT
Page73
Reg. No.: 80040412
Kiln ID-fan 1, 331FN110M01, 2900 kW (VFD).
Analog inputs

Nominal Primary 1 - xxxx A In 355 A

Parameters
Maximum continous current 0.1 - 2.40 x In 1 In 355,0 A
Alarm setting 60 - 99 % % 337,3 A

Parameters
Delay type DT DT
Page74
Reg. No.: 80040412

Parameters

Parameters
Pick-up setting 0.1 - 20 x In 7 x In 2.485,0 A

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page75
Reg. No.: 80040412

Parameters
Delay type DT
Page76
Reg. No.: 80040412
Analog inputs


Parameters
Alarm setting 60 - 99 % % 337,3 A

Parameters
Delay type DT DT
Page77
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page78
Reg. No.: 80040412

Parameters
Delay type DT
Page79
Reg. No.: 80040412
Filter fan, 331FN400M01, 2550 kW (VFD).
Analog inputs


Parameters
Alarm setting 60 - 99 % % 296,4 A

Parameters
Delay type DT DT
Page80
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page81
Reg. No.: 80040412

Parameters
Delay type DT
Page82
Reg. No.: 80040412
Analog inputs


Parameters

Parameters
Page83
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page84
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page85
Reg. No.: 80040412

Parameters
Page86
Reg. No.: 80040412
Analog inputs


Parameters

Parameters
Page87
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page88
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page89
Reg. No.: 80040412

Parameters
Page90
Reg. No.: 80040412
Analog inputs


Parameters

Parameters
Page91
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page92
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page93
Reg. No.: 80040412

Parameters
Page94
Reg. No.: 80040412
Relay: VAMP 300 Panel name: A09
Analog inputs


Parameters

Parameters
Page95
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page96
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page97
Reg. No.: 80040412

Parameters
Page98
Reg. No.: 80040412
Kiln department, 1600 kVA.
Analog inputs


Parameters
Alarm setting 60 - 99 % % 139,7 A

Parameters
Delay type DT DT
Page99
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page100
Reg. No.: 80040412

Parameters
Delay type DT
Page101
Reg. No.: 80040412
Stand-by diesel generator, 1250 kVA.
Analog inputs


Parameters
Alarm setting 60 - 99 % % 118,8 A

Parameters
Delay type DT DT
Page102
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page103
Reg. No.: 80040412

Parameters
Delay type DT
Page104
Reg. No.: 80040412
Exhaust gas conditioning department, 2000 kVA
Analog inputs


Parameters
Alarm setting 60 - 99 % % 174,8 A

Parameters
Delay type DT DT
Page105
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page106
Reg. No.: 80040412

Parameters
Delay type DT
Page107
Reg. No.: 80040412
Spare feeder
Analog inputs


Parameters

Parameters
Delay type DT DT
Page108
Reg. No.: 80040412
Spare feeder

Parameters

Parameters

Parameters

Parameters

Parameters
Delay type DT
Page109
Reg. No.: 80040412
Spare feeder

Parameters
Delay type DT
Page110
Reg. No.: 80040412
Cooler fans, 5080 kVA (VFD)
Analog inputs


Parameters
Alarm setting 60 - 99 % % 418,0 A

Parameters
Delay type DT DT
Page111
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page112
Reg. No.: 80040412

Parameters
Delay type DT
Page113
Reg. No.: 80040412
Spare feeder
Analog inputs


Parameters

Parameters
Delay type DT DT
Page114
Reg. No.: 80040412
Spare feeder

Parameters

Parameters

Parameters

Parameters

Parameters
Delay type DT
Page115
Reg. No.: 80040412
Spare feeder

Parameters
Delay type DT
Page116
Reg. No.: 80040412
Cooler excess air fan, 441FN590M01, 845 kW (VFD).
Analog inputs


Parameters

Parameters
Delay type DT DT
Page117
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page118
Reg. No.: 80040412

Parameters
Delay type DT
Page119
Reg. No.: 80040412
Cooler department, 1600 kVA.
Analog inputs


Parameters
Alarm setting 60 - 99 % % 139,7 A

Parameters
Delay type DT DT
Page120
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page121
Reg. No.: 80040412

Parameters
Delay type DT
Page122
Reg. No.: 80040412
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page123
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page124
Reg. No.: 80040412

Parameters
Delay type DT
Page125
Reg. No.: 80040412
Cooler hydraulic system, 1250 kVA.
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page126
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page127
Reg. No.: 80040412

Parameters
Delay type DT
Page128
Reg. No.: 80040412
Water treatment department. 630 kVA
Analog inputs


Parameters

Parameters
Delay type DT DT
Page129
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page130
Reg. No.: 80040412

Parameters
Delay type DT
Page131
Reg. No.: 80040412
Coal Mill 1, 461MD140M01, 1130 kW (VFD).
Analog inputs


Parameters
Alarm setting 60 - 99 % % 134,0 A

Parameters
Delay type DT DT
Page132
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page133
Reg. No.: 80040412

Parameters
Delay type DT
Page134
Reg. No.: 80040412
Coal Mill Fan 1, 461FN400M01, 1180 kW.
Analog inputs


Parameters

Parameters
Alarm setting 60 - 99 % % 130,2 A
Page135
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page136
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page137
Reg. No.: 80040412

Parameters
Page138
Reg. No.: 80040412
Coal Mill department, 1250 kVA.
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page139
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page140
Reg. No.: 80040412

Parameters
Delay type DT
Page141
Reg. No.: 80040412
Hot gas Booster Fan, 461FN450M01, 700 kW (VFD).
Analog inputs


Parameters

Parameters
Delay type DT DT
Page142
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page143
Reg. No.: 80040412

Parameters
Delay type DT
Page144
Reg. No.: 80040412
Coal Mill 2, 462MD140M01, 1130 kW, (VFD).
Analog inputs


Parameters
Alarm setting 60 - 99 % % 134,0 A

Parameters
Delay type DT DT
Page145
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page146
Reg. No.: 80040412

Parameters
Delay type DT
Page147
Reg. No.: 80040412
Analog inputs


Parameters

Parameters
Alarm setting 60 - 99 % % 130,2 A
Page148
Reg. No.: 80040412

Parameters
Delay type DT DT

Parameters

Parameters

Parameters

Parameters
Page149
Reg. No.: 80040412

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT

Parameters
Delay type DT

Parameters
Page150
Reg. No.: 80040412

Parameters
Page151
Reg. No.: 80040412
Coal Mill 2 department, 800 kVA
Analog inputs


Parameters

Parameters
Delay type DT DT
Page152
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page153
Reg. No.: 80040412

Parameters
Delay type DT
Page154
Reg. No.: 80040412
Additive storage department, 1600 kVA
Analog inputs


Parameters
Alarm setting 60 - 99 % % 139,7 A

Parameters
Delay type DT DT
Page155
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page156
Reg. No.: 80040412

Parameters
Delay type DT
Page157
Reg. No.: 80040412
Clinker extraction department, 1600 kVA
Analog inputs


Parameters
Alarm setting 60 - 99 % % 139,7 A

Parameters
Delay type DT DT
Page158
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page159
Reg. No.: 80040412

Parameters
Delay type DT
Communication Settings for ProfiBus
Page160
Reg. No.: 80040412
Compressor 2 department, 1250 kVA
Analog inputs


Parameters
Alarm setting 60 - 99 % % 109,3 A

Parameters
Delay type DT DT
Page161
Reg. No.: 80040412

Parameters

Parameters

Parameters

Parameters

Parameters
Angle offset "-180 - +179 " 0
Delay type DT DT
Page162
Reg. No.: 80040412

Parameters
Delay type DT
Page163
Reg no.: 80040412
Relay settings for incoming breaker in LV switch gear
Version no.: 1.0
Project: Xuan Thanh Date: 12.11.17
Contract no.: 14-45344 Engineer: CB
Suplier: ABB, SACE. Page no.: 164
MDC/MCC Feeder Tag. No. Protection relay L S I G U
101LV100 Incoming 101LV100Q01 PR 122/P 1.0 x In, 10 s 2.5 x In, 0.1 s 10 x In N.A. N.A.
L=Overload, inverse time delay , S=Short circuit, adjustable delay , I=short circuit, instantaneous , G=Earth fault, adjustable delay , U=Phase unbalance
Selectivity curves Reg no: 80040412
50/51 Phase time overcurrent (definite time) Version: 1.0
Project: Xuan Thanh, 14-45344 Date: 12.11.16
Protective relay: VAMP 300 CB
MV-DB: 101MV100 Voltage level: 6.3 kV Page: 165
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
Upstream breaker (Client) 101MV100A01
101MV100A03 101MV100A04
101MV100A05
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
101MV200A03
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
Upstream breaker (Client)
301MV100A01
301MV100A02
301MV100A04 301MV100A05 301MV100A06
301MV100A07 301MV100A08
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
302MV100A03 302MV100A04
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
401MV100A02 401MV100A03 401MV100A05
401MV100A06 401MV100A07 401MV100A08, 401MV100A09

1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
401MV100A11 401MV100A12
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
401MV200A04 401MV200A05
401MV100A06 401MV100A07 401MV200A08

1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
401MV300A02 401MV300A04
401MV300A05
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
402MV300A02 402MV300A04
1000
100
10
Time [sec]
0,1
0,01
0,01 0,1 1 10 100
Current [kA]
Upstream breaker (Client) 502MV100A01 502MV100A02
502MV100A04

Relay Settings

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Relay Settings

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ELECTRICAL ENGINEERING & DESIGN

Plant : Xuan Thanh

Type : Protection relay settings, MV- & LV-switch gear.

Order No. : 14-45344 Equipment No. :

Reg. No. : 80040412 Version No. : 1.0

1.0 General remarks. ..................................................................................................................................3

2.0 Network configuration. ........................................................................................................................3

3.0 Single Line Diagram.............................................................................................................................3

4.0 Protection & selectivity. .......................................................................................................................3

5.0 Medium voltage switch gear. ...............................................................................................................3

1.0 General remarks.

2.0 Network configuration.

3.0 Single Line Diagrams.

Please refer to FLS-drawings: 10373820 & 10374396 ver. 4.0.

4.0 Protection & selectivity.

5.0 Medium voltage switch gear.

5.1 Definite Time (DT) delay settings on the pick-up currents.

SR-motor feeders: 3 steps, instantaneous, 2000 ms and 50 s.

Trip delay on the directional earth fault (67N) to be set as:

Motor feeders: 1 step, 10 s.

This however is a theoretical value (bolted short circuit).

The fault current can be limited to 0.4 x 16.2 = 6.5 kA.

The capacitive leakage currents are calculated in 80040177

1.5 A is used for pick-up on 67N.

5.3 Protection relays.

- Over current protection.

6.0 Low voltage switch gear.

6.1 Time delay settings on the pick-up currents.

6.2 Maximum pick-up levels for the over current protection.

6.3 Circuit breaker protection relay.

7.0 Relay settings & selectivity curves.

Protection type 1: For motor feeders.

Relay settings and selectivity curves:

101LV100 401LV220 page 164

Phase time over current selectivity curves

101MV100 page 165

Limestone crusher, 111HC100M01, 2000 kW

Functions Setting Range Prefix Setting value Actual value

GENERAL > SCALING > CT

46, Unbalance Load protection, negative phase sequence

PROTECTION > UNBALANCE I2>

49, Thermal Overload protection

PROTECTION > OVERLOAD STAGE T>

Limestone crusher, 111HC100M01, 2000 kW

Functions Setting Range Prefix Setting value Actual value

50/51, Overcurrent protection (Definite Time)

PROTECTION > OVERCURRENT STAGE I>

PROTECTION > OVERCURRENT STAGE I>>

PROTECTION > OVERCURRENT STAGE I>>>

59N, Residual voltage (ground fault protection).

PROTECTION > ZERO SEQ. VOLTAGE STAGE Uo>

PROTECTION > ZERO SEQ. VOLTAGE STAGE Uo>>

Limestone crusher, 111HC100M01, 2000 kW

Functions Setting Range Prefix Setting value Actual value

67 N Directional earth fault protection

PROTECTION > DIRECTIONAL E/F Io M>

PROTECTION > DIRECTIONAL E/F Io M>>

48, Stall protection

PROTECTION > STALL PROTECTION Ist>

Limestone crusher, 111HC100M01, 2000 kW

Functions Setting Range Prefix Setting value Actual value

66, Number of starts

PROTECTION > FREQUENT START PROTECTION N>