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IS 1948 (1961): Specification for aluminium doors, windows


and ventilators [CED 11: Doors, Windows and Shutter]

! $ ' +-
Satyanarayan Gangaram Pitroda
Invent a New India Using Knowledge

! > 0 B


BharthariNtiatakam
Knowledge is such a treasure which cannot be stolen
IS : 1948 -1961
(Reaffirmed 2001)

REAFFIRMED
2006
Indian Standard
SPECIFICATION FOR ALUMINIUM DOORS,
WINDOWS AND VENTILATORS

Tenth Reprint MARCH 2006


(Incorporating Amendment No. I)

UDC 69.028 : 691.771

. Copyright 1973

BUR E A U OF INDI AN S TAN DAR D S


MANAK BHAVAN. 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

Gr 8 April 1962
IS: 1948 - 1961

Indian Standard
SPECIFICATION FOR ALUMINIUM DOORS,
WINDOWS AND VENTILATORS

Doors, Windows and Building Furniture Sectional Committee, BDC 11


eAa;""a.. Re/>rlsetJli,.,
SHRI D. P. ASAR Sunderdas "Co, Bombay
J\/,,,,b,,.,
SHRI s.
H. ABHYANKAR Central Public Work. Department
SHRI AXSHOY BosE Ballardie Thompson It Matthew. Ltd, Calcutta
SHRI AIIIYA MADHOB CHAKI Calcutta Cabinet Maken' ct Furnishers' Association,
Calcutta
SH R. I{. CHARI Indian Aluminium Co Ltd, Calcutta
SHRI K. SRunVAS (AII,,,,,ate)
SHRI M. C. GANDHI )lan Industrial Corporation Ltd, Jaipuf
SHR. K. R. ANANTHASWAIIY (Alte,."tJI,)
ENGINEER INCH.\RGE, \VOOD WORKS
DEPAaTMENT (AIIWJlate)
SHRI K. If. GUPTA Hind Construction Co Ltd. Calcutta
SHRI M. J.
JAL Godrej 4: Boyce Manufacturing Co Ltd. Bombay
SHRI S. K. JOGLEKAR Central Public Works Department
SHR. V. M. PUNDLIK (AII,,.lta',)
SHRI L. S. LuI-LA Bombay State Road Transport Corporation, Bombay
SHRI J. N. MULLAN (AlIt',.,,")
SHRI C. P. MAl-lit National Buildings Organization (Ministry of Works,
Houling It Supply)
SHRI SHRI I{RISHNA (Alte,,"ale)
CAPT x,J. MASANI Forest Research Institute '" Colleges, Debra Dun
SSRI R. P. MIIATRE Hindultan Houling Factory Private Ltd, New Delhi
SHRI S. I{. MULLICK Hopes Metals Windo\vs (India) Ltd, Calcutta
REPRESENTATIVE Directorate General of Health Services (Ministry of
Health)
SHRI J. D. SHASTRI The Indian Institute of Architects, Bombay
SHRI C. D. SHARMA (Alte,."ate)
SHRI N. B. SH.O.... Research, Design. a Standard. Organization (Ministry of
Railways)
SHRI H. THOMSON Plywood Products, Sitapur
SHRI G. W. M. WHITTLE (AlI,,.,,.'e)
DR H. C. VISVESVARAYA, Director, lSI (Ex-officio .11,mbe,)
Deputy Director (Bldg)
Secretary
SRRI D. AJITHA SINHA
Assistant Director (Bldg), lSI

Metal and Composite Doors and Windows Subcommittee. BDC 11: 2


CMlII'",,,
SHal M. 1. lAL Godrej 4: Boyce Manufacturing Co Ltd, Bombay
MeMIH",
SHRI R. K. CHARI Indian Aluminium Co Ltd, Calcutta
SHRI K. SannvAI (Alt.,.,.,.,,)
SRRI )I. C. GAMDIU Man Industrial Corporation Ltd, Jaipur
SHRI P. H. G. MEMON (AI",."tJI1)
SHRI S. K. MUUICK Hopes Metals Windows (India) Lta, Calcutta
SHRI N. B. SURO.... Research, Designs & Standards Organization (~linistry of
Railways)

aURtAu OF INDIAN STANDARDS


... MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MAR.O
NEW DELHI lIoooZ
IS: 1MB - 1961

Indian Standard
SPECIFICATION FOR ALUMINIUM DOORS,
WINDOWS AND VENTILATORS

o. FORE\VORD
0.1 This Indian Standard was adopted by the standards in the series are:
Indian Standards Institution on 2 November IS: 1038-1957 SPECIFICATION FOR STEEL
1961, after the draft finalized by the Doors, DOORS, \VINDOWS A~D VENTILATORS
Windows and Building Furniture Sectional Com- IS: 1081-1960 CODE OF PRACTICE FOR FIXING
mittee had been approved by the Building Divi- AND GLAZISG OF l\fETAL (STEEL AND ALU-
sion Council. MISILT:\I) DOORS, \VI~DOWS AND VENTI-
LATORS
0.2 This Specification is an adjunct to IS: 1038- IS: 1361-1959 SPECIFIC_~TIOl\ FOR STEEL
1957 Specification for Steel Doors, Windows and WIl\DOWS FOR IN'DUSTRIAL 'BUILDISGS
Ventilators, which covers requirements of steel IS: 1949-1961 SPECIFICATION FOR ALU)UNllTI(
doors, windows and ventilators for use in build- WINDOWS FOR INDUSTRIAl. BUILDINGS
ings. \Vith the increasing use of aluminium
alloy extruded sections in the manufacture of 0.6 Wherever a reference to any Indian Stan-
aluminium doors, windows and ventilators, it dard appears in this specification, it shall be
was felt that the requirements of such units be taken as a reference to the latest version of the
covered in a separate standard. standard.
0.3 The sizes of aluminium doors, windows and 0.7 Metric system has been adopted in India and
ventilators and other requirements and details all quantities and dimensions appearing in this
are identicaljto those of steel doors, windows and standard have been given in this system.
ventilators unless otherwise indicated. 0.8 For the purpose of deciding whether a parti-
cular requirement of this standard is complied
0.4 The Sectional Committee responsible for the with, the final value, observed or calculated,
preparation of this standard has taken into consi- expressing the result of a test, shall be rounded
deration the views of producers, consumers and off in accordance with IS: 2..1960 Rules for
technologists and has related the standard to the Rounding Off Numerical Values (Revised). The
manufacturing and trade practices followed in number of significant places retained in the
the country in this field. Due weightage has rounded off value should be the same as that
also been given to the need for international co- of the specified value in this standard.
ordination among standards prevailing in dif-
ferent countries of the world in this field. 0.9 This standard is intended chiefly to cover the
technical provisions relating to aluminium doors,
0.5 This standard is one of a series of Indian windows and ventilators, and it does not include
Standards on metal doors and windows. Other all the necessary provisions of a contract.
Since revised.

1. SCOPE 3. HANDING
1.1 This standard covers the requirements re- 3.1 The side-hung opening position of all doors
garding material, fabrication and dimensions and windows shall be said to be right- hand or
of aluminium doors, windows and ventilators left hand according to the side on which they are
manufactured from extruded aluminium alloy hinged looking from the inside (see Fig. 2).
sections of standard sizes and designs, complete
with fittings, ready for being fixed into the build- 4. STANDARD SIZES, TOLERANCES AND
ings. This standard does not cover the require- DESIGNATIONS
ments for industrial doors, windows and venti-
lators. 4.1 SIze8 - The types and the overall sizes of
aluminium doors, windows and ventilators shall
1. TERMINOLOGY be as given in Fig. 3 (see P 4).
4.1.1 :rhe dimensions shown are overall hei$hts
2.1 For the purpose of this standard, the compo- and widths to the outside of frames of aluminium
nents uf doors, windows and ventilators shall be doors, windows and ventilators. These sizes are
defined as illustrated in Fig. 1. derived after allowing t 25 ern clearance on an

2
IS: 1948 -1961

LUG

'_ __........ OVER ALL WOTH


01 WINDOW ----..II
SECTION XX
FIG. 1 TER)UNOLOGY FOR ALUMINIUM DOORS, \Vnlfoows AND VE~TILATORS

4.3 DealenatloD - Doors, windows and venti-


lators shall be designated by symbols denoting
their width, type and height in succession in the
following manner:
a) Widtla - I t shan be indicated bv the
number of modules in the width of
OUT$IDl opening.

IN.U b) Type - It shall be indicated by the follow-


FIG. 2 HANDING OF DOORS AND \VINDOWS
ing letters of alphabet:
C = Centre-hung shutters,
the four sides for the purpose of fitting the doors. F = Fixed-glass panes.
windows or ventilators into modular openings H == With horizontal glazing bars,
(see Fig. 4 on P 5).
N == Without horizontal glazing bars,
4.~ Tolerances - The sizes for door. window or S == Side-hung shutters, and
ventilator frames shall not vary by more than
15 mm, T - Top-hung shutters.

3
IS: 1948 -1961

& ~ EE fiE
. - -6HF6 1OHF6 12HF6 15. . 6
I I~'I
....
1
t-~~~~~
rn~~~~~
'6HT6
l-
lOHT6 t2HT6 15HT6
.
.HT'
~ ~ ~ ~ ~ r::::ELCJ
.,,~~~~~
"'He 6 1OHC6 12HC6 'SHeS IIHCI

ill ~ ffi Em Em
lii~~
6HS9 1OHS9 12HS9 15HSI ,aHSI IHT'

rnmmeg
'''''2 10HF12 12... ,2 15HF12 18HF12

fE1
rn m~ f.dFt1
EI3
IB83 ~
EE8 lEEl3
'~Q m~Q ~~~ 15~U .~U

rnmmo6~~ m~15 U~15 ~~~ .we

fEWW~8=B
l~m~u~
6~15 10~15 U~15 m~~ .~.
77-5

6HF21 IHS21
All dimension. in centimHl'es.
FIG.3 TYPES AND SIZE 01' AL1:"I~IUII Doou. "-IIiDowa AND VaNTILATO
IS: 1948 - 1961

.....- - - - - SIZE OF OPENING - - - - - - - -.....

FIG. 4 SIZE OF ALUMINIUM DOORS, \VtNDOWS OR VENTILATORS IN RELATION TO SIZE OF OPENING

c) Height- It shall be indicated by the num- Alloys, Extruded Round Tube and Hollow
ber of modules in the height of opening. Sections (For General Engineering Purposes).
They shall conform to the dimensions shown
Example: in Fig. 5.
A window of a width of 10 modules 5.3 Glass Panes - Glass panes shall wcigh at
(97'5 cm) and height 9 modules least 7'5 kg/rn l and shall be free from flaws,
(87'S em), havi!,g horizontal gla~ specks, or bubbles. All panes shall have properly
ing bars and side-hung shutters IS squared corners and straight edgcs. The sizes
designated by 10HS9. of the glass panes for use in doors, windows and
ventilators shall be as given in Table I.
4.3.1 Composite doors, windows or ventilators
shall be designated in the following manner: NOTE - The metal doors and windows industry has
a) A 12 module wide and 21 module high followed the practice of the glazing industry in speci-
horizontally glazed side-hung door coupled fying size of glass. Accordingly, in the metal doors
and window s, the practice hitherto has been to specify
on its two sides with two side-hung hori- the height first and the width afterwards. I n the
zontally glazed windows 6 module wide and building industry and in the case of timber doors and
12 module high is designated by 6HS12/ windows the practice is to specify width first and height
12HS21/6HS12. afterwards. The Committee responsible for the pre-
paration of this standard has considered it desirable
b) Two 10 module wide and 12 module high to unify the practice in this regard and has adopted the
horizontally glazed side-hung windows building industry practice, that is, to specify width
coupled side by side with two fixed glass first and height afterwards.
pane ventilators at top, each 10 module 5.4 Screws - Screw threads of machine screws
wide and 6 module high, is designated by used in thc manufacture of aluminium doors,
10HF6/10HF6 windows and ventilators shall conform to the
lOHS12/10HS12 requirements of IS: 1362-1959 Dimensions for
Screw Threads for General Purposes (Diameter
5. MATERIALS Range 025 to 39 mm). Other threads shall be
permissible if agreed to between the purchaser
5.1 Alumitdum Alloy Extruded Sections and the vendor.
5.1.1 Aluminium alloy used in the manufacture
of extruded window sections shall correspond 6. FABRICATION
to IS Designation HE9-\VP of -IS: 733-1956 6.1 Frames - Frames shall be square and flat,
Specification for \Vrought Aluminium and Alu- the corners of the frame being fabricated to a
minium Allovs, Bars, Rods and Sections (For true right angle. Both the fixed and opening
General Engineering Purposes). Hollow aluminium frames shall be constructed of sections which
alloy sections used shall conform to IS Designa- have been cut to length, mitred and welded at
tion HV9WP of1S: 1285-1958 Specification for the corners. Where hollow sections are used
Wrought Aluminium and Aluminium Alloys, with welded joints, argon-arc welding or flash
Extruded Round Tube and Hollow Sectiolll butt welding shall be employed ( gas welding or
( For General Engineering Purposes). brazing not to be done). Subdividing bars of
5.1.2 Dimensions and weight per metre run of units shall be tenoned and riveted into the
the extruded sections shall be as given in Fig. 5 frame.
(see P 6).
6.1.1 The location of the parts of the door ....
5.2 C.apUag Sectlo - Aluminium alloy windows and ventilators for which de..t ails of
coupling sections used shall conform to IS fabrication arc described under 6.1.2 are in-
Designation HV9-WP of *IS: 1285-1958 Specifi- dicated in Fig. 6 (Set P 9).
cation for WrOuRht Aluminium and Aluminium
Since reviled. .Since revised and withdrawn .

5
..
rtJ

3-~
rt---6-0 ---lj 1~~t-JOj
.,
WtN
I~
-t~ . "..
[[}==1J ~ I 2 ... i
L_ 14='" 12'
3-2-11-
i
~
.~~Jr 1--22-2 I- as J' ~21 L-2~-l-12.' L33-3
GlAZING BAR At -T6 GlAZING BAR At-T' GlAZING BAR Al -T8 MULLION BAR Al - F 48 OPENING FRAME Al-CF6
0-306 kg/m 0-334 kg!m 0-363 kg/m 0-837 kg/m 0-&14 kgjrn

s-s r-'~01=fl

8-4 N

J. 3..
l L22.2---l I
t:1' C=44-4~
tSDE FRAME BAR At-FXS INSIDE FRAME BAR At -FX6
1-033 kg/m 1-033 kg/m

..-.
COUPLING WITH WEATHER
BAR AI -HK128 1-61 kl/m

Non 2 - The weights or sections per metre length


as indicated are nominal.
All dimensions in mil1imetres.
FIG. 5 ExTaUDED ALUMINIU.. SECTIONS POa Dooas. WINDOWS AND VENTILATORS
IS: 1948 - 1961

TABLE I GLASS SIZES TABLE I GLASS SIZES


(CLEARANCE ALLOWED) (CLEARANCE ALLOWED) - Con/d
(Cklus, 5.3) DESIGNATION QUANTITY (~L.\SS SIZE
Width ~ Height
DESIGNATION QUANTITY GLASS SIZE em
Width X Height
em No Glalnt Bar Centre-Hunt Type
6NC6 1 460x 46'0
No Gwlnt Bar Flzed Type .tONC6 2 425 x 460
t2SC6 2 52'5 x 46'0
6N....6 1 53'Ox 530
{~
10NF6 2 450x 530 15SC6 450,< 53-0
12NF6 2 550x 53-0 43'S)~ 46'0

{~
45-0x 53-6
ISNF6 475 X 53-0 18NC6 {~ 550/. 530
535 .'~ 46-0
550x 53-0
18NF6 {f 57-5 x 53-0 8NC6 66,0.< 460

6NF9 1 530x 830 No Glaalnt Bar Side- Hunt Type


tONF9 2 450>: 830 6~S9 I 500..< 800
12NF9 2 55-Ox 83-0 10NS9 2 435 x 800
4!-Ox 830 12NS9 2 525;< 800
t5NF9 {f 47-5 x 83-0
{~
ISNS9 435 ;.: 800
55-Ox 830 475 x 830
18NF9 {f 57-5 X 83-0
{~
18SS9 52S x 800
6NF12 t 53-0xtI3'0 575 x 83-0
10NFt2 2 4S-0xt13-0
12NFt2 2 55-Ox1130 6NSt2 1 500 x 1100
tOSS12 2 43'5 y,1100
{~
450xlt30 12SS12 2 525 x 1100
t5NF12 475 x 1130

18NFt2 {~
550xl130
575 x 1130
ISNS12 {~ 435 x 1100
47'5 x 1130

{~ {~
53-Ox 270 18NS12 525 x 1100
6NFI5 53'Oxtl3-0 575 x 1130

tONFIS {~ 4S'Ox 270


4S'Oxltl-O 6SS15 {~
530x 27-0
500 x 1100

{~
550x 270
{~
12NFtS 10NS1S 450x 270
550x 1130 43S x 1100

{~
45-0 x 27-0
{~
475 x 270 12SS1S 550x 270
15NFlS 525 x 1100
450x 113-0
475 x ItlO
4S'Ox 270

18NFlS
H
550x 270
575 x 270
550x 113-0
57-5 x 1130
15NSt5
H 475;{ 270
435 x 1100
475 x 1130
550 x 270

H
8NF6 1 730x 53-0 57!:< 270
18NStS 525 x 1100
530x 845 575 x-l1J'O
6NF21
{! 530x 27-5
530x 560 660:< 810
No Glailla Bar Top-Huna Type
8NS21
{! 560x 27,';
66'Ox 560
6NT6 1 SO-Ox 500 50-5x 810
10NT6 2 445 x 500 505 x 560
12NT6

tSNT6 {f
2 54-5x 500
4S-0x 530
455 x 50-0
12NS21
H 505 x 275
405 x 27S
Horizontal Glaalne Bar Fixed Type
SS'Ox 530
{f
...
tlNT6 6HF6 2 53-0.>( 260
545x SO-O tOHF6 45-0,< 260
aXT6 1 700x SO'O 12HF6 550x 260

{~ {;
6NT9 SO-Ox 51-5 15HF6 458x 2600
530x 275 475 x 26-0
(COtII4) (C<lnl4)

7
IS: 1948 .1961

TABLE I GLASS SIZES TABLE I GLASS SIZES


(CLEARANCE ALLOWED) - Could (CLEARANCE ALLOWED). - Cot.,d
DESIG:-iATION QUANTITY GLASS SIZK DESIGNATION QUANTITY GLASS 51ZE
\Vidth X Height \Vidth x Height
em em
Horbontal Glula, Bar FIxed Type Horizontal Glazln. Bar Top-Hun. Type

{~
18H1o'6 55-Ox 26'0 10HC6 4 42'5 x 225
575 x 260 12HC6 4 525 x 225

{~
'i3'Ox 275
6HF9
53-Ox 260 i5HC6 {; 450x 260
43-5 x 225
10HF9 {; 450x 275
450x 260 18HC6 {; 550x 260
535x 22'5
12HF9 {; 55'Ox 275
55-Ox 260 8HC6 2 660x 22-5
Horizontal Gla.lna Bar Side-Hun, Type
450 x 275 6H59 3 500x 260
15HF9
H 450x
475 x
47,Sx
260
275
260
10H59
12H59
6
6
43'5 x 26-0
525 x 260

H
550x 275 435 x 260
ISHS9 475 x 275
18HF9
H 550x
575 x
575 x
260
275
260
475 x 260

H
52'5 x 260
6HF12 4 53'Ox 275
18H59 575 x 275
10HF12 8 450x 275 57'5 x 26-0
12HF12 8 550x 275
{~
SO-Ox 260
6H512 500 x 275
{~
15HF12 450 x 275
475 x 275
10H512 {: 435 x 260
435 x 275
18HI"12 {: 550x 275
575 x 275
530x 270
12H512 {: 525 x 260
525 x 275
6HFIS {l 530x 275 435 x 260
tOH.F1S {~
450 x 270
450x 275
15H512
H 43'5 x 275
47'5 x 27'5
52'5 x 260
J2HI-"15
{~
550x 270
550x 275
45()x 270
18HS12
H 525 x 275
575 x 275
530x 270
15HF15

H 475 x
45'Ox
475 x
270
275
275
6H5tS
H 500 x 260
50,0 x 275
450 x 270
18HF15

H
550x
575 x
550x
575 x
270
270
275
275
10H5tS
Hf2
435x 260
435 x 275
550x 270
8HF6
6HF2t
2
6
730x 260
530x 275
12H515
t: 525 x 260
525 x 275

Horizontal Glazinl1 Bar Top-Huna Type 450x 270


475 x 270
6HT6
10HT6
12H1'6
2
4
4
50'Ox 2.J5
445 x 245
545 x 245
15H515

H 435>(
43'5 x
475 x
550x
26'0
275
275
27,0
tSHT6 {; 45'Ox 260
44S x 24S 575 x 270

18HT6 {; 55'Ox 260


54'5 x 245
18H515

H ..525 x
52'5 x
57'5 x
660x 24,0
260
275
275

6HT9
{! 50'Ox 260
50'Ox 2.J5
53'Ox 275
8H521
H 66-0x 275
56'Ox 275
8H1'6

H
2 70'Ox 245 50'5 x 240
6HC6 2 460x 225 12H521 505 x 27'5
405 x 275
(Cem/d)

8
IS: 1948 - 1961

FOR DETAIL SEE FIG.IO


TYPE 6HT9

FOR DETAIL SEE FIG.9


TYPE 6HF6/SHT6
FOR DE.TAIL SEE FIG.II

..t
6HF6
TYPE 6HSl2

FOR DETAIL SEE FIG.?


TYPE ISHSI2

FOR DETAIL SEE FIG.12

FOR DETAIL
SEE FIG.f3
, 12HT6
TYPE t2HS2I

TYPE 6HSIS
FIG. 6 LOCATION OF PAaTS oFALUNINIUIi DOORs, WINDOWS AND
VBNTILATORS FOR WHICH DETAILS ARB SHOWN

9
IS: 1948 - 19'1
- - - - - 50"'''' -----1

FIG. 7 MULLION WIT.. I,'IXED ('LASS ON ONE SIDE AND


SIDS-HUNG ON OTHER SIL>I~

AL.-CI6
~ FIG. 8 MUI.LION WITH SIDE-HUNG SHUTTER BOTH SIDES FIG. 12 \\"E.\THP.R BAR OVER 'EXTERNAL OPENING
SHUTTER WITH FIXEU LICHT ABOVE

6.1.2 Details of construction of doors, windows


and ventilators shall be as indicated in Fig. 7
to 13 (see P 10 and 11).
6.2 Side-haa. SbaUer. - For fixing alumi-
nium alloy hinges, slots shall be cut in the fixed
frame and the hinges inserted inside and may be
FIG. 9 COUPLING SECTION EXTRUDED FOR COUPLING riveted to the frame. The hinges shall normally
WINDOWS SIDB BV 510 be of the projecting type 67 mm wide
(SII Fig. 14). The aluminium alloy for cast
hinges shall conform to IS Designation A-5-M
of IS: 617-1959 Specification for Aluminium
and Aluminium Alloy Ingots and Castings for
General Engineering Purposes ( Revised) and for
extruded section of hinges to IS Designation
HEIO-WP or HE30-WP of-IS: 733-1956 Speci-
fication for Wrought Aluminium and Aluminium
Alloys, Bars, Rods ana Sections (For General
Engineering Purposes). The pins for hinges
shall be of stainless steel of non-magnetic type or
FIG. 10 J)ET-'lL TIIROUGK BOTTOM OF TOP-HUNG of aluminium alloy HR30. Irrespective of
VENTILATOR
hinges being anodized or not, the aluminium alloy
pins shall be anodized to a minimum film thick-
ness of 0'025 mm and shall be sealed with oil,
PUTTY wax or lanolin. Non-projecting types of hinges
(Stt Fig. 15) may also be used, where agreed to
between the purchaser and the supplier.
6.2.1 Friction hinges may be provided for
side-hung shutter windows, in which case peg
EXTRUDED stay as mentioned under 6.2.3 may not be re-
COUPLING SECT'ON
quired. The working principle of the friction
hinge is illustrated in Fig. 16 (sI'e P. 12).
MASTIC CEMENT
6.2.2 The handle for side-hung shutters shall
be of cast aluminium conforming to IS Designa-
tion A-S-M of IS: 617-1959 Specification for
Aluminium and Aluminium Alloy Ingots and
WEATHER BAR
.TWEEN VENTILATOR
Castings for General Engineering Pnrposes (Re-
AND WINDOW t1ised) and mounted on a handle plate welded or
riveted to the opening frame in such a way that
it could be fixed before the shutter is glazed.
The handle should have anodized finish with
minimum anodic film thickness of 0015 mm.
The hanr.le shall have a two-point nose which
FIG. t t COUPLING SECTION EXTRUDED HAVING
WEATHER BAR Jo'ITTED WITH \'JtNTILATORB ON rol'
shall engage with an aluminium striking plate on
OF WINDOW. .Since revised.

10
IS: 1948 -1".

VllTICAL SECTION OP DOOR

ubmfQ:o- INSIDE
HORIZON,.AL SECTION 0' DOOR
FlG. 13 DETAIL OF AJ..UIUNIUM DouaLE SHUTTER Doo.

FIG. 14 TVPICAL PaOJ.CTU'O Tv 11I.0& woa Flo. 15 TVPICAL XOX-PROJ&CTING TY.E Huco .-oa
S~E.Hu~o SHun.. SID&HV~G SHUTTSR

11
18:1948.1%1

.'MoILI" ITlIL W"IMP


iI.-_-::'&iLI--.IN ~I I'lCK TO lACK
.,," ""'10 .,.,ACti
rE
u
'"~ (

L~
FIG. 16 ILLUSTRATION SHOWING WORKING PRINCIPLE OF
FRICTION HINGES

9 MODULE (17-Scm)
HIGH WINDOWS

f .......
FIXING KAIW

SHAKE PROOf
WASHER

10-3"""
12 MODULE (117-5 em)
HIGH WINDOWS
FIG. 18 ~ITIOJl _ HAJI-=- PLATa I . R&LATIO.
FIG.17 A TYPICAL HANDLE If'OR SIDE-HuNG SHuns. TO HalGHn ow HS ' TYpa OW WUCDOWS

....---71 .... - - -.......- ......... ~ m~

",,,,PIN
- ........~-...;,-.-LOCKING MACKET
,
- -........" ... +6S .... ..I--= 7S.... - - - -.... -J
...------------100"'''' ------------..
IG. 19 It. TYPICAL P&G STAY FOR SIDE-HUNG SHUTTBas AND Top-HUNG VENTILAToa.

the ftx('d frame in a ~lightly open position as well Aluminhlm Alloy Ingots and Castings for General
a.., in a fast position (sec }4"ig. 17 on P 12). The Engineering Purposes (Rtt'isttl), or folded from IS
height of the handles in each type of side-hung Designation NS4 aluminium alloy sheet conform-
shutters shall be fixed in approximate positions as ing to -IS: 737-1955 Spedficatiun for \Vrought
indicated in Fig. 18 (s,"~ P 12). Aluminium and Aluminium Allo)'s, Sheet and
6.1.3 The peg stav shall be either of cast alu- Strip (For General Engineering Purposes]. It
miniun, ronfornu1l 9 to IS Designation A-S-ltl of shall be 300 rom long, complete with peg and lock-
IS: 617-1959 S()flClflcation for Aluminium and Second revision in 1974.

12
IS: 1948-1961
inc bracket (see Fig. 19 on P 12). Thestayshall ~
have holes for keeping the shutter open in three
different llOsitions. The peg and locking bracket
sball be nveted or welded to the faxed frame. ~
6.3.4.Altern atively, and if specifically required _~ -.i___
by the ~urchaser, side-hung shutters may be
fttted WIth an internal removable iy screen
of 0375 mm wire and equivalent to IS Sieve
100 in a 0'900 mm aluminium alloy sheet con-
forming to IS Designation NS3-1/2H of -IS:
737-1955 Specification for Wrought Aluminium ,..0----1
and Aluminium Alloys, Sheet and Strip (For L:----'
General Engineering Purposes), applied to the FIG. 21 TYPICAL ROTOR OPERATOR FOR SIDE..HUNG
outer frame of the shutter by cast or extruded SHUTTERS FITTED WITH FLY SCREItN
SecoDd rcvi.ioa in 1974.

IlLOW PIVOT AIOVE PIVOT

FlG. 20 DETAIL THItOUGH JAIIB SHOWING FIG. 22 DItTAJLS OF HORIZONTAL CENTRE-HUNG


TURNBUCKLE VENTILATOR

DAILLANO
TAP M6

FIG. 23 SPRING CATCH FOR CENTRE-HUNG VENTILATOR

-lL-!.
r---.:r-~
:r---~''''"'
.,
~:
'---_.I
r,.,II T
I
lr---u
DRILL AND
TAP WI

FIG. 24 CORD Eya AND PuLLEY AIUtANGEMENT FOR CBNTRE-HUNG VENTILATOR

13
IS: 1948 - 1961

aluminium alloy turn-buckle at the jambs (see


Fig. 20) and by aluminhaID or plated bronze
(gun metal) shoes at the sill to allow of the
screen being readily removed: and with a .rotor
operator at the sin to permit the operation of the
sflutter throuh an angle of goo(,,, Fig. 21). On
fty-screened shutters the peg stay..is omitted and
the normal handJ~ shall be replaced by a locking
handle to hold the shutter in the fast position.
6.a Top-Hua. Veatllatora- The alummium
hinges ior top;.hung ,"entilators shall be either
cast or fabricated out of extruded sections and
shall be riveted to the fixed rail aftet: cutting a
slot in it. The aluminium alloy for cast hinges
FIG. 25 TVPIC.'L PROJECTING TYPB HINGE PO. DOOR shall confonn to IS Designation A-S-Af of
IS: 617..1959 Specification for Aluminium and
AluminiulIl Alloy Ingots and Castings for Gene-
ral Engineering Purposes (RlIJisetl), and for ex-
truded section of hinge to IS Desipation HE10-
WP or HE30-WP of -IS: 733-1956 Specification
for Wrought Aluminium and Alumimum Alloys,
Ban, R.ods and Sections ( For General Engineer.
ing Purposes).
6.3.1 The peg stay shall be 300 mm long as
in siqe-hung shutter (SII Fig. 19 ). The locking
bracket shall be fixed to the fixed frame.
6.4 Centre-Huaa VentU.tore - Centre-hung
ventilators (se, Fig. 22) shall be hung on two
pairs of cup pivots qf aluminium alloy to IS
FIG. 26 T\'PICAL ~O~PROJECTI~G TVPE HUlaE FOR Designation NS-4 of TIS: 737-1955 Specification
Dooa for Wrought Aluminium and Aluminium Alloys,
Since rc-viled.
tSecoDd revi.ionlD 1974.

. -$ I
]

0
OUTIIDI VIIW
Q
INIIO& VIIW

FIG. 27 TY'PICAL Tlftn. HANDLS

14
IS: 1948 1961

Sheet and Strip (For General Engineering Pur- ferably screwed or riveted) to the frame and
poses) and IS Designation A-5-M of IS: 617-1959 shall close into an aluminium catch plate riveted
Specification for Aluminium and Aluminium Alloy or welded to the outside of the outer ventilator
Ingots and Castings for General Engineering Pur- frame bar (see Fig. 23).
poses (Revised) or on brass or bronze cup pivots 6.4.1 Aluminium- or cadmium-plated brass cord
which should be either chromium or cadmium puller-wheel in an aluminium bracket shall be
plated and riveted to the inner and outer frames fittec at the sill of the ventilator with aluminium
of the ventilator to permit the ventilator to swing or gla vanized or cadmium-plated steel screws or,
through an angle of approximately 85. The alternatively, welded together with an aluminium
opening portion of the ventilator shall be so cord eye riveted or welded to the bottom inner
balanced that it remains open at any desired frame bar of the ventilator in a position corre-
angle under normal weather condition. sponding to that of pulley (see Fig. 24).
6.4.1 Cast aluminium conforming to IS Desig- 6.5 Door. - The outer fixed frame shall be of
nation A-S-M of IS: 617-1957 Specification for section AI-FX8. The shutter frame shall be of
Aluminium and Aluminium Alloy Ingots and either hollow sections AI-HFX5 and AI-HFX6
Castings for General Engineering Purposes (Re- or of solid sections AI-FX5 and AI-FX6 shown
t';sed) or bronze (gunmetal) which shall be in Fig. 5. Details of construction shall be as
tither chromium-plated or cadmium-plated spring shown in Fig. 13.
catch shall be fitted in ,the centre of the top bar 6.5.1 The kick panels shall be of 1'25 mm alu-
of the ventilator for the operation of the venti- minium alloy sheet conforming to IS Designation
lator. This spring catch shall be secured (pre- NS3-1j2H of ~S: 737-1955 Specification for
Wrought Aluminium and Aluminium Alloys,
Sheet and Strip (For General Engineering Pur-
poses) and shall be screwed to the frame and the
glazing bar.
6.5.1 Hinges - Cast or extruded aluminium
alloy hinges for doors shall be of the same type
as in the windows but of larger <iz, The hinges
shall normally be of the SOmm projecting type
(see Fig. 25). Non-projecting type of hinges
(sie Fig. 26) may also be used.
6.5.3 The handle for doors may be of the design
indicated in Fig. 27.
6.5.4 A suitable lock for the door operable
either from inside or outside shall be provided,
XOTE - From the point of V1CW of securrtv, the lock
which IS operable from onlv one vide I') better and 1I1
the case of such locks, a holt "hall be prm idod to make
them Inoperable from the other side.
6.5.5 In double shutter doors the fir... t closing
shutter shall have a concealed aluminium allov
bolt at top and bottom (sec Fig. 28). It ... hail
be so constructed as not to work loose or drop
by its own weight.
6.5.6 Single and double shutter doors may he
provided with a three-way bolting device (~CC
Fig. 29 on P 16). Where this IS provided in the
case of double shutter door, concealed alummiurn
L
J. bolts may not be provided.
L 6.6 'Composite Uaits - The doors shall be
I
I coupled to windows or side-lights by extruded
t aluminium sections made from aluminium c\lJoy
conforming to IS Designation HE9- \\'P of tIS:
733-1956 Specification for \Vrought Aluminium
and Aluminium Alloys, Bars, Rods and Sections
(For General Engineering Purposes). The coupl-
ing member should comfonn to the dimensions
BOl.T indicated in Fig. 30 (see P 17).
6.7 Weather Bar - Where a coupling member
is fitted over an external opening shutter. the
coupling member should incorporate an integrally
extruded weather bar as indicated in Fig. 5.
FIG. 28 TYPICAL VERTICAL BOLT FOR
Dq,UBLE SHUTTER DOOR Second revision in 1974.
'Since re\ised.
15
IS: 1948 - 1961

DOD
uPPER LOCKING
STRIP
I
LIVER

GUIDE Pit RIVE. TED


10 THE SECTION
AT T" lANK

-a'
5 TRIP RIVETEO TO
LOCKING STRF

n
FIG. 29 TYPIC.-\L THllEE-WAY BoLTING DEVICE POR DOORS

16
18: 1948 - 1961
7. POSITION 0 .. BOLTS,
PIXING SCREWS AND LUGS
7.1 Outer frames shall be provided with fixing
holes centrally in the web of the sections in the
position indicated in Fig. 31 (see P 17). Moreo,"er,
any steel lugs coming in contact with aluminium
s~oul~ be either galvanized or given one coat of
bituminous paint.
FIG. 30 COUPLU'G 5acrioN EXTaUDED POll COUPLING 7.1 The fixing screws and lugs shall be as given in
Doo. Table 11 (Stt P 18).

t:
TO WIKDOW O. SID. LIGHT

4;""'?r I4

sL1:B tD OJ
~5 ~9"'5~"., 7-5-----t' ,t":h='770'----t

on on
111 ".,
T1k r- -j r-' ., 1*'1"5Io-'-If r-6907-r69-71 i

..
r-tf:rD
175
:
I
.L..l!jL
.L
mm ITO OJ]
mm I

- ..
- - ,

8. FINISH
8.1 Aluminium door." \\ indows and ventilators
may be supplied in either matt, scratch-brush or
polished finis-h. They may. additionally. also be
unodized, if so required by the purchase-r. If
colour anodizing is to be done then only approved
light-fast shades should be used.
8.1 A thick layer of dear transparent lacquer
based on m~thacrylates or cellulose butyrate,
shall be applied on aluminium doors, window s
and ventilator!' by the suppliers to protect the
surface from wet cement during installation.
This lacquer coating shall be removed after instal-
lation is completed.

GLAZING
All dimensions in centimetres.
'.1 Gluing shall be provided on the outside of
FIG. 31 CHART SHOWING ApPROXIMATE PosITIONS OF the frames.
FIXUIG HOLES AND NUMBER 0,. FI.XI~G LeGS

17
18: 1948 - 1961

FIG. 32 F,XING SCREW FOR \VOODEN FRAil" oa PLUO'


IN COXCIlET&

20
t

I
I

~,
.....
'00
AU dimenuonl in miUimetrel.
Flo. 34 FIXUIG CLIP FOR STaaL WORK

PUTTY

"'---70--.....
AU dimensions in millimetre
FIG. 33 SLOTTED FIXING LUG
(FOR BRICKWORK AND MUONRY)

PUTTY

TABLE II FIXING SCREWS AND LUGS


(Clause 7.2) FIG. 35 GLAZnlG CLIPS

SL PLACE OF FIXING SIZE OF SCREW OR LUG


No. 9.1.1 If required. glazing clips (," Fig. 35
r) 'Co wooden frames re- 30 mm X No. 10 gal- on p. 18) may be provided as extra fittings by mu-
bated on the outside vanized wood-lCrews tual arrangement between the purchaser and the
(st'e Fi,. 32) supplier. Four glazing clips may be provided
Ji) T~plugs in concrete,
stone or brick work re-
per glass pane, tX~t for door type 8H521
bated on the outside do where the glazing clips shan be six per glass
Iii) To plugs in concrete, pane. In case of doors, windows and yentilaton
stone or brick work not without horizontal glazing bars the gluin, clips
rebated on the outside shall be spaced according to the slots In the
(that iii plain or square 45 mm X No. 10 .al-
jambs) vanized wood-screws vertical members, otherwise, the spacing shall
IV) Direct to brick work or Slotted steel adjustable be 30 em. r

NOTB- GladD, clips are not ulually provided for


masenry (that is plain
or sq uare jambs)
lugl (natural finish)
not leu than tOO x 16
)( 3 mm countersunk
normal size .laIa paDeI_ Where larse size .luI pae_
are required tobe uaed or where the door or the Window
,alvaDiaed machine i.located in he&vill expoeed situadou, bola for ,lulu,
screwl and nuts 190x clip' have to be dnllecl prior to fabrication aDd canDOt
6'3 mm (...ee lo~ig. 33) be dODe at any later Itqe. U. of llazial ellpl. wbeN
v] To steel work Standard clips and 8 mm nee. . .,,>,. shall be apecilecl while placiD, the order.
~al\'anized bolts with
hexagonal nuts (se,
Fi. 34) 18. PAClJNG
18.1 All doors. windows and ventilaton sha11 be
18
IS: 1948 .1961

despatched with the opening pans suitably 11.1.1 The units may al90 be marked with the
secured to preserve alignment when fixing and lSI CertiAcation Mark.
gluin,. NOTa-The use or the lSI Certificaboa Mark iI
1 .2 Fixing lugs, coupling fittings and all hard- pvemed by the provisions or the Indian StaDdardt
InsLitution (Certi&catiOD Mara) Act, and the Rula
ware shall be despatched separately. and Rqulationl made thereUDder. Presence or this
mark on produces covered by an Indian StaDdard
1 .1 Composite windows shall be despatched COOYeyl the aaurance that they have beea produced to
uncoupled. comply with the requiremeDti 01 ahat .tandard, uncler
a weD-de&ned .yatem of iDapection, tatin, aDd quality
conrrol durq production. This lyltem, which is
devited and .uperviled by lSI aDd operated by the
produc., bu the further ,afepard that the products
II. MARING u actually marketed are continuoual, checked by lSI
for conformity to the .tandard. Detaill of condition.,
11.1 AU doors, windows and ventilators shall be under which a licence lor the ute 01 the lSI Cenificadoa
suitably marked on the frames with a mark Mark may be pnted to manuractUftl"l or ~
identifying the manufacturer and the type. may be obtained lrolD the Indian Standard. lasdtution.

19
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau 0/ Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
'BIS Catalogue' and 'Standards: Monthly Additions'.

This Indian Standard has been developed from Doc : No.

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS


Headquarters :
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110 002 Telegrams: Manaksanstha
Telephones: 2323 0 I 31, 2323 33 75, 2323 94 02 (Common to all offices)

Regional Offices: Telephone


Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg 2323 76 17
NEW DELHI 110002 { 23233841

Eastern : 1/14 CJ.T. Scheme VII M, V. I. P. Road, Kankurgachi 2337 8499,2337 85 61


KOLKATA 700 054 { 2337 8626,233791 20

Northern : seo 335-336, Sector 34-A, CHANDIGARH 160022 260 38 43


{ 2609285

Southern : C.J.T. Campus, IV Cross Road, CHENNAI 600 113 2254 12 16,2254 1442
{ 225425 19,225423 15

Western : Manakalaya, E9 MIDC, Marol, Andheri (East) { 2832 92 95, 2832 78 58


MUMBAI 400 093 2832 78 91, 2832 78 92
Branches: AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR. COIMBATORE. FARIDABAD.
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