PackageA RBIImplementation PDF

www.risk-technologies.com ; www.stw.
de
Projekat:
Saradnja sa Naftnom industrijom Srbije
Collaboration with Petroleum Industry of Serbia
Project:
RiskNIS: Risk management and use of risk-based approaches
in inspection, maintenance and HSE analyses
of NIS a. d. plants
(http://www.risknis.risk-technologies.com/)
RBI
Risk-Based Inspection
Qualitative Risk Assessment
Unit level
Version 2.0,
Status: Intermediate Draft
Risk before
Risk after
Novi Sad, Beograd, Stuttgart

August 2007
STEINBEIS Foundation (www.stw.de) NIS-NAFTNA INDUSTRIJA SRBIJE (www.nis.yu)

Steinbeis Advanced Risk Technologies R-TECH
Contacts
Prof. Dr. A. S. Jovanovic, Director

Steinbeis Advanced Risk Technologies
Haus der Wirtschaft, Willi-Bleicher-Strae 19,
D- 70174 Stuttgart, Germany
Phone: +49 (711) 1839-781, +49 (172) 635 9190
Fax: +49 (711) 677 0605
E-mail: jovanovic@risk-technologies.com
www: www.risk-technologies.com
Prof. dr Petar Stanojevi, R&D Director,
NIS-Petroleum Industry of Serbia
Narodnog fronta 12, 21000 Novi Sad, Serbia
Phone: +381 (21) 481-2202, +381 (
Fax: +381 (21) 481 4485
E-mail: petar.stanojevic@nis.yu
www: www.nis.yu
Ms. Radmila Guntrum, dipl. ing,
Local Steinbeis office
Milentija Popovica 2, Novi Beograd
Phone: +381 (11) 311 2121, +381 (63) 889 1328
E-mail: guntrum@risk-technologies.com
RiskNIS RBI Qualitative Unit-Based page 2

Executive Summary
The purpose of this document is to present the results of the Qualitative RISK
Assessment on the level of units of 3 NIS Plants (Panevo, Novi Sad, Elemir), thus giving
an overview of the overall criticality of units and benchmarking the units among
themselves. The RBI analysis has covered 60 process and auxiliary units. This report
gives an overview of the results that are still subject to verification.
Applied methodology used for this purpose is API PUBL 581, Risk-Based Inspection Base
Resource Document, 2000 Edition, APPENDIX A-WORKBOOK FOR QUALITATIVE RISK-
BASED INSPECTION ANALYIS, extended to environmental, business and reputation
consequences categories.
This document gives the description of methodology applied, performed activities, results
and conclusions and recommendations.
The results given are in DRAFT status, subject to further verification from the plants.
Some of the assessment is clearly to be judged as unconfirmed, therefore, the relatively
high levels of risks associated with number of units is more due to the unknown data and
conservatism in the approach then to the real situation in the field.
13, 17, 20, 21,

22, 25, 35, 36,
4 5 10, 11 12, 52
37, 39, 41, 45,
L
46
I
K
E
19, 23, 24, 26,
L 1, 2, 3, 4, 6, 44, 8, 18, 30, 31, 32,
3 16, 43 27, 29, 42, 53,
I 49, 55, 56, 57 47, 50, 51, 58
54
H
O
O
D
2 48, 60, 61 28, 34 38, 40, 59
1 7, 9, 14 33 15
A B C D E
CONSEQUENCES
Figure 1 Preliminary results of API Qualitative Analysis with 60 units

Executive summary (Serbian)
Namena ovog dokumenta je da prezentira rezultate kvalitativne analize rizika na nivou

postrojenja na 3 lokacije NIS-a (Panevo, Novi Sad, Elemir), da da pregled kritinosti
postrojenja i da omogui meusobno poreenje postrojenja. Analizom je obuhvaeno
ukupno 60 procesnih i pomonih postrojenja.
Primenjena metodologija se zasniva na API PUBL 581, Risk-Based Inspection Base

BASED INSPECTION ANALYIS, proirena sa procenom posledica po okolinu, poslovanje i
reputaciju firme.
Dokument sadri opis primenjene metodologije, pregled sprovedenih aktivnosti, rezultate

analiza i zakljuke i preporuke za dalji rad.
Dati rezultati imaju status DRAFT, odnosno podaci su nepotvreni, a potvrda je planirana
sa predstavnicima postrojenja. Zbog ovih injenica, relativno visoki nivoi rizika odreenih
za vei broj postrojenja je vie rezultat nedostupnosti podataka i konzervativnosti
kvalitativnog pristupa nego to predstavlja realnu situaciju na terenu.

Status of the current document

Draft, after first round of evaluation.

Table of Contents
Contacts 2
Executive Summary ............................................... 3
Executive summary (Serbian) ................................. 4
Status of the current document ............................... 5
Table of Contents .................................................. 6
List of Figures ....................................................... 7
List of Tables ........................................................ 8
List of Acronyms.................................................... 9
Introduction.........................................................10
Performed activities ..............................................11
Results ...........................................................15
Conclusions and recommendations..........................27
References ..........................................................28
Annex 1 Example of Qualitative Workbook in Serbian........ 29

List of Figures
Figure 1 Preliminary results of API Qualitative Analysis with 60 units
........................................................................ 3
Figure 2 Web-based tool implementing API 581 Qualitative RBI

Workbook (English)........................................... 11
Figure 3 Web-based tool implementing API 581 Qualitative RBI

Workbook (Serbian) .......................................... 12
Figure 4 Project web-site Member area.............................. 12
Figure 5 Overall Qualitative Risk Matrix for all three NIS Plants (RNP,
RNS, RGE) ....................................................... 16
Figure 6 NIS Overall Damage matrix for all three units (RNP, RNS,
RGE) ............................................................... 16
Figure 7 NIS Overall Health matrix for all three units (RNP, RNS, RGE)
...................................................................... 17
Figure 8 NIS Overall Environmental matrix for all three units (RNP,
RNS, RGE) ....................................................... 17
Figure 9 NIS Overall Business Consequences matrix for all three units
(RNP, RNS, RGE) .............................................. 18
Figure 10 NIS Overall Reputation consequences matrix for all three

units (RNP, RNS, RGE)....................................... 18
Figure 11 Qualitative Risk Matrix for RNP ........................... 21
Figure 12 Qualitative Risk Matrix for RNS........................... 24
Figure 13 Qualitative Risk Matrix for RGE ........................... 26

List of Tables
Table 1 Unit Grouping and responsibility matrix .................. 13
Table 2 Unit overview for Qualitative Risk Matrix for all three NIS
Plants (RNP, RNS, RGE) ..................................... 19
Table 3 Unit overview for Qualitative Risk Matrix for RNP ..... 22
Table 4 Unit overview for Qualitative Risk Matrix for RNS ..... 24
Table 5 Unit overview for Qualitative Risk Matrix for RGE ..... 26

List of Acronyms
Acronyms referred in the document are given below. Explanation of these acronyms can
be found from the text, where it is referred. Symbols used in the document are explained
in the text.
Term Definition
API American Petroleum Institute
CoF Consequence of failure
MTBF Mean Time Between Failure
NFPA National Fire Protection Association, USA
NDT Non-destructive testing/inspection
P&ID Process and Instrumentation Diagram
PoF Probability of failure
QRA Quantitative Risk Analysis
RBI Risk Based Inspection: methods to plan, implement and evaluate
inspections using risk based approach

Introduction
In the scope of the Contract for the extension of the project (Phase II), Risk
management and use of risk-based approaches in inspection, maintenance and HSE
analyses of NIS a.d. plants, the Basic Package (see Annex 6 and Annex 7) contains RBI
analysis for 200 pieces of equipment on the qualitative level (level 1), 80 equipment on
the semi-quantitative level (level 2) and 20 pieces of equipment on the quantitative level
(level 3). Compared with the initial equipment count of about 20.000 pieces of equipment
(se Annex 7 of the contract), and in order to maximize the benefit for the client, it has
been decided to perform benchmarking of units on the qualitative level in order to
determine the best candidates for RBI implementation.
To this goal, the methodology described in the API PUBL 581, Risk-Based Inspection Base
BASED INSPECTION ANALYIS has been applied.
The workbook presents the details of the qualitative RBI analysis procedure,.and is used
to determine the Likelihood and Consequence Category for a given unit. Depending on
the nature of the chemicals in a unit, the Consequence Category can be determined
based on the flammable or toxic hazards for the unit. Within the workbook, flammable
consequences are represented by the Damage Consequence Category, since the primary
impact of a flammable event (fire or explosion) is to damage equipment. Toxic
consequences fall under the Health Consequence Category, since their impact is usually
limited to adverse health effects.
The workbook is subdivided as follows:
Part A: Likelihood Category
Part B: Damage Consequence Category
Part C: Health Consequence Category
In cases when the unit has a number of different process fluids, the workbook exercise is
applied to the worst case from both Damage Consequence Category and Health
Consequence Category, meaning that it is not necessary that in both parts of the analysis
same amounts and natures of fluids have been considered.
An example of the offline workbook (in Serbian) is given in Annex 1.

Performed activities
In order to be able to perform the given analysis, the following activities have taken place:
1. Training in RBI methodology and presentation of qualitative methods during the

Training RBI from October 30 to November 3 2006
2. First Certification RBI on November 27, 2006
3. Complete implementation of the RBI Qualitative Workbook in a form of Web-based

software tool (see Figure 2)
4. Complete translation of the software version to Serbian (see Figure 3)
5. Integration of the software tool in the project web site (Figure 4)

http://www.risknis.risk-technologies.com
6. Export facility in the software in order to allow offline completion of the

questionnaire (example of offline questionnaire is given in Annex 1)
7. Definition of units to be covered by RBI analysis and their grouping in Unit Groups
to be distributed for answering, performed during the kick-off meeting for
Feasibility Study on February 23, 2006 and on separate dedicated meetings with
RGE on May 22, 2006, RNP on May 24, 2006 and RNS on May 25, 2006 (See for
exact grouping of data Table 1)
8. Case studies with the team leaders for RGE (May 22, 2006), RNP (May 24, 2006)
and RNS (May 25, 2006), where one unit was completely analyzed for RGE and
RNP, and for all expected inputs and clarifications explained.
9. Data collection and extension of the consequences assessment beginning of July

2007
10. Individual data assessment with RNP plant unit representatives, mid-July 2007
Figure 2 Web-based tool implementing API 581 Qualitative RBI Workbook (English)

Figure 3 Web-based tool implementing API 581 Qualitative RBI Workbook (Serbian)
Figure 4 Project web-site Member area

Table 1 Unit Grouping and responsibility matrix
Group Responsible
Loc. Group description
summary Delegated
RGE - Procesno
RGE RGE-1 Procesno postrojenje (Process unit) Zdravko Umievi
Postrojenje
RNP Energana Energana Zori
S-300 Kataliticki reforming sa HDS (Catalytic reforming

with HDS)
RNP- S - 300
S-500 Obrada gasa (Gas concentration unit)
RNP- S - 500
S-550 Meroks TNG (LPG Merox)
RNP- S - 550
S-570 Frakcionacija
RNP- S - 570
TNG (LPG separation)
RNP RNP- S - 650 Milo Nedi
S-650 Meroks lakog benzina (Straight run naphtha
RNP- S - 1300
Merox)
RNP- S - 1520
S-1300 Sistem pare i kondenzata (Steam and
RNP-Velika
condensate)
kompresornica
S-1520 Lozivi sistem (Fuel gas)
Velika kompresornica (Compressors)
S-2300 Katalitiki kreking vakuum gasnog ulja (FCC)

RNP- S - 2300
S-2500 Obrada gasova sa frakcionacijom (Gas treatment
RNP- S - 2500
RNP with fractionation) Stevan Koari
RNP- S - 2550
S-2550 Meroks TNG (LPG Merox)
RNP- S - 2950
S-2950 Regeneracija amina (Amine regeneration)
S-200 Visbreaking
RNP- S - 200
S-900 Obrada otpadnih kiselih voda (Waste water
RNP - S- 900
RNP treatment) Vladimir Joki
RNP - S - 1500
S-1500 Vazduh (Air)
RNP - S - 1550
S-1550 Sistem zapornog ulja (Oil)
S-2400: HDS dizela (Distillate Hydrotreating - Diesel)

RNP- S 2400 S-2450: Klaus (Sulphur Recovery Unit)
RNP- S 2450 S-2600: Alkilacija (Alkylation - ASA)
RNP- S - 2600 S-2750: Meroks lakog krekovanog benzina (Light
RNP Niiforovi
RNP- S 2750 Cracked Naphtha MEROX)
RNP- S 2850 S-2850 Meroks teskog krekovanog benzina (Heavy
RNP- S - 2900 Cracked Naphtha MEROX)
S-2900 Striper kisele vode
Solventna ekstrakcija aromata (Aromatic solvent

RNP RNP- S - 3600 Mirjana Koji Petit
extraction / LLED) (Sulfolane)
RNP- S 0250
RNP Bitumen & Polimer Bitumen Zoran Todorov
RNP- S - 0290
RNP RNP- S - 2200 S-2200: Vakuumska destilacija (Vacuum distillation) Zoran Prole
S-400: HDS dizela ili mlaznog goriva ili pirolitickog

RNP- S 400
benzina (Diesel or jet fuel or pyrolysis gasoline HDS)
RNP- S 620
S-620: Ekstrakcija aromata (Aromatic solvent
RNP RNP- S 1700 Jovan Jovi
extraction)
RNP- S 2700
S-1700/2700: Mala i velika baklja (Flares)
RNP- S - 1000
S-1000: Rekuperacija gasa baklje (Flare gas recovery)
RNP- S 2100 S -2100: Velika atmosferska destilacija

RNP- S 2650 S-2650: Meroks lakog benzina
RNP- S 100 S-100: Mala atmosfreska destilacija
RNP RNP- S 600 S-600: Redestilacija D. Ivanovi
RNP- S 750 S-750: Meroks mlaznog goriva 1
RNP- S 850 S-850: Meroks mlaznog goriva 4
RNP- S - 1800 S-1800: Sistem luzine
RNS - U-2300 Goriva - Sekundarno (Fuel - Secondary)

RNS RNS - U-2400 U-2300: Postrojenje hodrotriting sa pripadajuim Mile Zori
RNS U2700 rezervoarom T-1 (Hydrotreating and tank T-1)
U-2400: Postrojenje platforming sa pripadajuim

Group Responsible
Loc. Group description
summary Delegated
rezervoarom T-2 (Platforming and tank T-2)
U-2700: Pomoni sistem (Auxiliary system)
Goriva - Sekundarno
(Fuel - secondary)
U-2500 Postrojenje za proizvodnja TNG sa pripadajucim
RNS - U-2500
rezervoarima (LPG production and tanks) Mile Zori
RNS RNS U-2600
U-2600 Postrojenje Unibon - Desulfurizacija (Unibon - Boris Bokovi
RNS - 5800
HDS)
U-5800 Postrojenje za obradu sulfidnih voda (Sulphur
water treatment)
Goriva - Primarno
(Fuel - Primary)
RNS - U-2100 U-2100: Atmosferska destilacija sa stabilizacijom
RNS Mile Zori
RNS U2200 (Atmospheric distillation with stabilization)
U-2200: Vakuum destilacija
(Vacuum distillation)
Uljara 1 (Oil section 1)

RNS - U-100 U-100: Atmosferska destilacija
RNS Goran Ristovi
RNS U-200 (Atmospheric distillation)
U-200: Vakuum destilacija (Vacuum distillation)
Uljara 2
(Oil section 2)
RNS - HF-400 HF-400: Hidrofiniing (Hydrofiniching)
RNS RNS - HFH-400 HFH - 400: Postrojenje za proizvodnju vodonika Goran Ristovi
RNS - KRB-400 (Hydrogen production)
KRB-400: Sistem baklje sa pripadajuim cevovodima i
opremom (Flare with piping and equipment)
Proizvodnja i dorada bitumena

(Coking - Bitumen production and treatment)
U-300: Proizvodnja bitumena sa sirovinskim
RNS - U-300
RNS rezervoarima (G10 i V1 do V6) (Bitumen production with Mihajlo Delari
RNS U-900
feed tanks G10 and V1 to V6)
U-900: Pomoni sistemi (sistem toplog ulja) (Auxiliary
system - Hot oil)
Proizvodnja tehnoloke pare i distribucija pare i gasa

(Steam production and steam and gases distribution)
RNS 0300 0300: Pogon proizvodnje tehnoloke pare - kotlarnica
RNS Petar Vidovi
RNS - 30 (Steam production - boiler)
30: Postrojenje pare i kondenzata - reducir stanica
(Steam and condensate)
RNS RNS - 0200 Pogon pripreme vode (Water treatment) 0200: HPV Petar Vidovi
Blending ulja sa pripadajuim cevovodima i

RNS RNS - Novolin pumparnicama Dragan Bubnjevi
(Oil blending with piping and pumping)
RNS - Obrada
Pogon obrade otpadnih voda sa separatorima i pei za
otpadnih voda
RNS spaljivanje mulja Miroljub Ceki
(Waste water
(Waste water treating with separation and mud furnace)
treatment)

Results
Preliminary results of the analysis are shown in the Risk Matrix (see Figure 5) and in
Table 2.
Furthermore, single risk matrices for various consequence categories are shown as
follows:
1. Damage consequence Risk Matrix - Figure 6
2. Health consequence Risk Matrix - Figure 7
3. Environmental consequence Risk Matrix - Figure 8
4. Business consequence Risk Matrix - Figure 9
5. Reputation consequence Risk Matrix - Figure 10
The summary results for RNP are shown in the Risk Matrix (see Figure 11) and in Table
3
The summary results for RNS are shown in the Risk Matrix (seeFigure 12) and in Table
4
The summary results for RGE are shown in the Risk Matrix (see Figure 13) and in Table
5.

13, 17, 20, 21,

22, 25, 35, 36,
4 5 10, 11 12, 52
37, 39, 41, 45,
L
46
I
K
E
19, 23, 24, 26,
L 1, 2, 3, 4, 6, 44, 8, 18, 30, 31, 32,
3 16, 43 27, 29, 42, 53,
I 49, 55, 56, 57 47, 50, 51, 58
54
H
O
O
D
2 48, 60, 61 28, 34 38, 40, 59
1 7, 9, 14 33 15
A B C D E
CONSEQUENCES
Figure 5 Overall Qualitative Risk Matrix for all three NIS Plants (RNP, RNS, RGE)
10, 11, 20, 21,

22, 25, 35, 36,
4 5, 12, 13 17 39
37, 41, 45, 46,
L
52
I
K
E
16, 19, 23, 24, 1, 2, 3, 4, 6, 8,
L 0, 31, 32, 42, 43,
3 26, 29, 44, 50, 18, 27, 47, 53,
I 49
51, 56 54, 55, 57, 58
H
O
O
D
28, 38, 40, 59,
2 34, 48
60, 61
1 7, 9, 14, 15 33
A B C D E
CONSEQUENCES
Figure 6 NIS Overall Damage matrix for all three units (RNP, RNS, RGE)

13, 17, 20, 21,

22, 25, 35, 36,
4 5, 11 10 12
37, 39, 41, 45,
L
46, 52
I
K
E
L 2, 6, 23, 43, 56, 1, 3, 4, 27, 44, 8, 19, 24, 26, 29, 18, 30, 31, 32,
3 16, 49, 53
I 57 54, 55 42 47, 50, 51, 58
H
O
O
D
2 34, 48, 60, 61 28 38, 40, 59
1 7, 9, 14, 15, 33
A B C D E
CONSEQUENCES
Figure 7 NIS Overall Health matrix for all three units (RNP, RNS, RGE)
5, 12, 13, 17, 20,

4 21, 22, 25, 36, 11, 45 10 35 52
L 37, 39, 41, 46
I
K
E 2, 6, 16, 18, 19,
L 24, 26, 27, 29, 1, 3, 50, 55, 56,
3 4, 23, 42 51, 53, 54, 58 8, 47
I 30, 31, 32, 43, 57
H 44, 49
O
O
D
28, 34, 38, 40,
2 59, 60
48, 61
1 7, 9, 14, 33 15
A B C D E
CONSEQUENCES
Figure 8 NIS Overall Environmental matrix for all three units (RNP, RNS, RGE)

12, 13, 17, 20,

10, 11, 35, 36,
4 21, 22, 25, 37, 5
45, 46, 52
L 39, 41
I
K
E
2, 3, 4, 16, 19,
L 6, 42, 43, 44, 47, 1, 8, 27, 50, 51,
3 24, 26, 29, 30, 18, 23
I 56, 57 53, 54, 55, 58
31, 32, 49
H
O
O
D
2 48, 59 60, 61 28, 34 38, 40
1 7, 9, 14 15, 33
A B C D E
CONSEQUENCES
Figure 9 NIS Overall Business Consequences matrix for all three units (RNP, RNS, RGE)
12, 13, 17, 20,

5, 10, 11, 35, 36,
4 21, 22, 25, 37,
41, 45, 46, 52
L 39
I
K
E
2, 3, 4, 16, 19, 6, 42, 43, 44, 47,
L
3 24, 26, 29, 30, 50, 51, 53, 54, 1, 8, 18, 23, 49 27
I
31, 32 55, 56, 57, 58
H
O
O
D
2 38, 40 28, 48, 60, 61 34, 59
1 7, 9, 14 33 15
A B C D E
CONSEQUENCES
Figure 10 NIS Overall Reputation consequences matrix for all three units (RNP, RNS, RGE)

Table 2 Unit overview for Qualitative Risk Matrix for all three NIS Plants (RNP, RNS, RGE)
LoF Damage Health Env. Business Reputation Overall Risk

ID Unit name
Cat. CoF Cat. CoF Cat. CoF COF Cons. CoF Rank
RGE -RGE-1 Procesno

1 3 C C C C C C Medium
postrojenje
2 RNP -S-100 3 C A A A A C Medium
3 RNP -S-1800 3 C C C A A C Medium
4 RNP -S-2100 3 C C B A A C Medium
5 RNP -S- 600 4 A B A B B B Medium
6 RNP -S- 750 3 C A A B B C Medium
7 RNP -S- 850 1 A A A A A A Low
Very
8 RNP -S-2650 3 C D E C C E
High
9 RNP -RNP - Energana 1 A A A A A A Low
10 RNP -S-0250 4 B C C C B C High
11 RNP -S-0290 4 B B B C B C High
Very
12 RNP -S-200 4 A E A A A E
High
13 RNP -S-900 4 A D A A A D High
14 RNP -S-1500 1 A A A A A A Low
15 RNP -S-1550 1 A A B B C C Medium
16 RNP -S-2200 3 B B A A A B Low
17 RNP -S-2300 4 C D A A A D High
Very
18 RNP -S-2500 3 C E A D C E
High
19 RNP -S-2550 3 B D A A A D High
23 RNP -S-2600 3 B A B D C D High


ID Unit name
27 RNP -S- 300 3 C C A C D D High
28 RNP -S- 500 2 B B A C B C Medium
Very
30 RNP -S-570 3 A E A A A E
High
Very
31 RNP -S-650 3 A E A A A E
High
Very
32 RNP -S-1300 3 A E A A A E
High
33 RNP -S- 1520 1 B A A B B B Low
34 RNP -Velika kompresornica 2 A A A C C C Medium
35 RNP -S-3600 4 B D D C B D High
36 RNP -S-400 4 B D A C B D High
38 RNP -S-1700 2 B E A D A E High
39 RNP -S-1000 4 D D A A A D High
41 RNS -0200 4 B D A A B D High
42 RNS -0300 mazut 3 A D B B B D High
43 RNS -30 3 A - A B B B Low
44 RNS -0300 prirodni gas 3 B C A B B C Medium
45 RNS -HF-400 4 B D B C B D High
46 RNS -HFH-400 4 B D A C B D High
Very
47 RNS -KRB-400 3 C E E B B E
High
RNS -Blending ulja sa

48 pripadajuim cevovodima i 2 A A A A B B Low
pumparnicama
RNS -Pogon obrade otpadnih

49 voda sa separatorima i pei za 3 A B A A C C Medium
spaljivanje mulja
Very
50 RNS -U-100 3 B E C C B E
High


ID Unit name
Very
51 RNS -U-200 3 B E D C B E
High
Very
52 RNS -U-2100 4 B D E C B E
High
53 RNS -U-2200 3 C B D C B D High
54 RNS -U-2300 3 C C D C B D High
55 RNS -U-2400 3 C C C C B C Medium
56 RNS -U-2700 3 B A C B B C Medium
57 RNS -U-2500 3 C A C B B C Medium
Very
58 RNS -U-2600 3 C E D C B E
High
59 RNS -U-5800 2 B E B A C E High
60 RNS -U-300 2 B A B B B B Low
61 RNS -U-900 2 B A A B B B Low
12, 16, 19, 20,

4 4 9, 10 21, 24, 34, 35, 11
L 36, 38
I
K
E
L 18, 22, 23, 25,
3 15 1, 2, 3, 5 7, 17, 29, 30, 31
I 26, 28
H
O
O
D
2 27, 33 37, 39
1 6, 8, 13 32 14
A B C D E
CONSEQUENCES
Figure 11 Qualitative Risk Matrix for RNP

Table 3 Unit overview for Qualitative Risk Matrix for RNP
LoF Damage CoF Health CoF Env. Business Reputation Overall Risk
ID Unit name
Cat. Cat. Cat. CoF COF Cons. CoF Rank
1 RNP -S-100 3 C A A A A C Medium
2 RNP -S-1800 3 C C C A A C Medium
3 RNP -S-2100 3 C C B A A C Medium
4 RNP -S- 600 4 A B A B B B Medium
5 RNP -S- 750 3 C A A B B C Medium
6 RNP -S- 850 1 A A A A A A Low
Very
7 RNP -S-2650 3 C D E C C E
High
RNP -RNP -
8 1 A A A A A A Low
Energana
9 RNP -S-0250 4 B C C C B C High
10 RNP -S-0290 4 B B B C B C High
Very
11 RNP -S-200 4 A E A A A E
High
12 RNP -S-900 4 A D A A A D High
13 RNP -S-1500 1 A A A A A A Low
14 RNP -S-1550 1 A A B B C C Medium
15 RNP -S-2200 3 B B A A A B Low
16 RNP -S-2300 4 C D A A A D High
Very
17 RNP -S-2500 3 C E A D C E
High
22 RNP -S-2600 3 B A B D C D High

LoF Damage CoF Health CoF Env. Business Reputation Overall Risk
ID Unit name
Cat. Cat. Cat. CoF COF Cons. CoF Rank
26 RNP -S- 300 3 C C A C D D High
27 RNP -S- 500 2 B B A C B C Medium
Very
29 RNP -S-570 3 A E A A A E
High
Very
30 RNP -S-650 3 A E A A A E
High
Very
31 RNP -S-1300 3 A E A A A E
High
32 RNP -S- 1520 1 B A A B B B Low
RNP -Velika
33 2 A A A C C C Medium
kompresornica
34 RNP -S-3600 4 B D D C B D High
35 RNP -S-400 4 B D A C B D High
38 RNP -S-1000 4 D D A A A D High

4 1, 5, 6 11
L
I
K
E
L
3 3 4, 9, 14, 15, 16 2, 12, 13 7, 10, 17, 21
I
H
O
O
D
2 8, 19, 20 18
A B C D E
CONSEQUENCES
Figure 12 Qualitative Risk Matrix for RNS
Table 4 Unit overview for Qualitative Risk Matrix for RNS

ID Unit name
1 RNS -0200 4 B D A A B D High
2 RNS -0300 mazut 3 A D B B B D High
3 RNS -30 3 A - A B B B Low
4 RNS -0300 prirodni gas 3 B C A B B C Medium
5 RNS -HF-400 4 B D B C B D High
6 RNS -HFH-400 4 B D A C B D High
Very
7 RNS -KRB-400 3 C E E B B E
High
RNS -Blending ulja sa

8 pripadajuim cevovodima i 2 A A A A B B Low
pumparnicama
RNS -Pogon obrade otpadnih

9 voda sa separatorima i pei za 3 A B A A C C Medium
spaljivanje mulja


ID Unit name
Very
10 RNS -U-100 3 B E C C B E
High
Very
11 RNS -U-2100 4 B D E C B E
High
12 RNS -U-2200 3 C B D C B D High
13 RNS -U-2300 3 C C D C B D High
14 RNS -U-2400 3 C C C C B C Medium
15 RNS -U-2700 3 B A C B B C Medium
16 RNS -U-2500 3 C A C B B C Medium
Very
17 RNS -U-2600 3 C E D C B E
High
18 RNS -U-5800 2 B E B A C E High
19 RNS -U-300 2 B A B B B B Low
20 RNS -U-900 2 B A A B B B Low
Very
21 RNS -U-200 3 B E D C B E
High

4
L
I
K
E
L
3 1
I
H
O
O
D
2
A B C D E
CONSEQUENCES
Figure 13 Qualitative Risk Matrix for RGE
Table 5 Unit overview for Qualitative Risk Matrix for RGE
LoF Damage Health Env. Business Reputation Overall

ID Unit name Risk Rank
Cat. CoF Cat. CoF Cat. CoF COF Cons. CoF
RGE-1 Procesno
1 3 C C C C C C Medium
postrojenje

Conclusions and recommendations
Presented results so far have DRAFT status, and show considerable number of units
being in the high or critical risk zones. The results are still subject to further verification.
Furthermore, it has been noted that reluctance by assessing the business or reputation
consequences has given unrealistic results, especially in RNP.
Also, relatively low damage matrix picture should be revised.
It is to be expected that after the complete data is provided for all 60 units, the
situation will change.

References
[1] Contract No: 45/609 of September 8, 2006
[2] API PUBL 581, Risk-Based Inspection Base Resource Document, 2000 Edition
[3] CEN/WS 24 RIMAP draft CWA August 2007

Annex 1 Example of Qualitative Workbook in Serbian

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www.risk-technologies.com ; www.stw.

Novi Sad, Beograd, Stuttgart

STEINBEIS Foundation (www.stw.de) NIS-NAFTNA INDUSTRIJA SRBIJE (www.nis.yu)

Prof. Dr. A. S. Jovanovic, Director

RiskNIS RBI Qualitative Unit-Based page 2

13, 17, 20, 21,

Figure 1 Preliminary results of API Qualitative Analysis with 60 units

RiskNIS RBI Qualitative Unit-Based page 3

Executive summary (Serbian)

Namena ovog dokumenta je da prezentira rezultate kvalitativne analize rizika na nivou

Primenjena metodologija se zasniva na API PUBL 581, Risk-Based Inspection Base

Dokument sadri opis primenjene metodologije, pregled sprovedenih aktivnosti, rezultate

RiskNIS RBI Qualitative Unit-Based page 4

Status of the current document

RiskNIS RBI Qualitative Unit-Based page 5

Executive Summary ............................................... 3

Executive summary (Serbian) ................................. 4

Status of the current document ............................... 5

Table of Contents .................................................. 6

List of Figures ....................................................... 7

List of Tables ........................................................ 8

Performed activities ..............................................11

Conclusions and recommendations..........................27

RiskNIS RBI Qualitative Unit-Based page 6

Figure 2 Web-based tool implementing API 581 Qualitative RBI

Figure 3 Web-based tool implementing API 581 Qualitative RBI

Figure 4 Project web-site Member area.............................. 12

Figure 10 NIS Overall Reputation consequences matrix for all three

Figure 11 Qualitative Risk Matrix for RNP ........................... 21

Figure 12 Qualitative Risk Matrix for RNS........................... 24

Figure 13 Qualitative Risk Matrix for RGE ........................... 26

RiskNIS RBI Qualitative Unit-Based page 7

RiskNIS RBI Qualitative Unit-Based page 8

RiskNIS RBI Qualitative Unit-Based page 9

The workbook is subdivided as follows:

Part A: Likelihood Category

Part B: Damage Consequence Category

Part C: Health Consequence Category

An example of the offline workbook (in Serbian) is given in Annex 1.

RiskNIS RBI Qualitative Unit-Based page 10

1. Training in RBI methodology and presentation of qualitative methods during the

2. First Certification RBI on November 27, 2006

3. Complete implementation of the RBI Qualitative Workbook in a form of Web-based

4. Complete translation of the software version to Serbian (see Figure 3)

5. Integration of the software tool in the project web site (Figure 4)

6. Export facility in the software in order to allow offline completion of the

9. Data collection and extension of the consequences assessment beginning of July

RiskNIS RBI Qualitative Unit-Based page 11

Figure 4 Project web-site Member area

RiskNIS RBI Qualitative Unit-Based page 12

Table 1 Unit Grouping and responsibility matrix

RNP Energana Energana Zori

S-300 Kataliticki reforming sa HDS (Catalytic reforming

S-2300 Katalitiki kreking vakuum gasnog ulja (FCC)

S-2400: HDS dizela (Distillate Hydrotreating - Diesel)

Solventna ekstrakcija aromata (Aromatic solvent

S-400: HDS dizela ili mlaznog goriva ili pirolitickog

RNP- S 2100 S -2100: Velika atmosferska destilacija

RNS - U-2300 Goriva - Sekundarno (Fuel - Secondary)

RiskNIS RBI Qualitative Unit-Based page 13

Uljara 1 (Oil section 1)

Proizvodnja i dorada bitumena

Proizvodnja tehnoloke pare i distribucija pare i gasa