About L&T

Larsen & Toubro is a leading technology, engineering,

construction and manufacturing conglomerate, with
global operations.

Team L&T the finest engineering talent in the

country delivers integrated solutions, executes
projects and offers plants and systems in key sectors:
power, hydrocarbon, infrastructure, urban
development, defence and aerospace. Sustainability
and a concern for the environment are embedded in
L&T's growth plans.

L&T has manufacturing facilities in eight countries,

and exports products and systems to over 30
countries.
Give your project
the L&T advantage
Give your prestigious project the winning edge.
Give it the advantage of L&T's Henikwon Busduct
system - trusted by discerning electrical engineers
in 30 countries.

Longer life: Each Henikwon Busbar is epoxy

compound-coated with a uniform thickness of
1.6 mm. The epoxy coating matches metallic
expansion and contraction, ensuring that it does
not crack or allow moisture to seep in. This means
reduced corrosion, better conductivity and a longer
life for your system.

Higher savings: A higher joint overlapping area

ensures less power loss. More savings in terms of
not just money, but also power, which is becoming
scarcer by the day.

Enhanced safety: To ensure the highest degree of

safety, Henikwon Busduct systems are totally enclosed
and well-insulated.

Greater reliability : Comprehensive manufacturing

processes, strict compliance and selection of inputs
give you the assurance of reliability. Further, the
Henikwon Busduct system is certified by an
independent third party.

Across the years, the Henikwon Busduct system has

been successfully installed in several locations in over
30 countries.
Busduct systems for every need
To meet your entire range of power delivery needs,
Henikwon offers two Busduct systems from 100A
to 6300A.

Medium Voltage system for power transmission

Low Voltage system for connection between
transformer and for back-up supply to power
distributions and as a plug-in in building
power systems.

Whatever your project, whatever its size, you can rely

on Henikwon to provide a Busduct system that
precisely meets your requirements.

Busducts can be used in following areas:

Residential apartments
Business premises and commercial complexes
Resorts and hotels
Educational institutions
Shopping centres
Assembly lines
Industries
Airports
Hospitals
Oil & gas platforms
Electricity generation plants
The cutting-edge choice
Our state-of-the-art automated factory ensures
consistency in the quality of our products, before they
are subjected to a series of tests.

Each Busduct is fully type-tested at various

independent laboratories, and conforms to
international standards. This ensures complete
integrity of the Busduct system.

Our international accreditations speak for

themselves:
IEC 60439-1&2
IEC 62271-200
IEC 60529-2
IEC 60331
BS EN 60439-1&2
AS NZ 3439-2
AS 3439-2
AS 60529
VDE 532
JISC 8364
CCC
A legacy of perfect solutions
Your power delivery needs are paramount, and
Henikwon's vast experience gives it an insight into
them all. Henikwon has undertaken over 900
installations in 30 countries, making it the partner
of choice for discerning global customers.

Henikwon's expertise is backed by India's leading

manufacturer of Low Voltage switchgear,
L&T Electrical & Automation part of
Larsen & Toubro - a technology, engineering,
construction and manufacturing conglomerate. So,
you can rest assured of the quality of our products,
and the level of support you will receive be it for
product selection, installation or after sales service.
Index
Sandwich System 1 4

System Design Consideration 5 6

Installation, Operation & Maintenance 7 16

Conventional System 17 18

Medium Voltage System 19 20

ASTA Certificates 21 24

Project References 25
 Sandwich System Sandwich System

The Sandwich System is a lightweight, low Plug-in Box / Tap-off Box

Aluminium Busduct System Type Sandwich
impedance, non-ventilated, naturally cooled and Built-in interlock system that prevents opening of
Electro-galvanized Steel Housing
Rated Current 400 A to 6300 A
totally-enclosed system. Or Extruded Aluminum Profile Housing the cover when the device inside is ON. Conductor Material Copper or Aluminium
Safety provision to prevent the installation or Rated Operating Voltage Up to 1000 V
The system is available with 50% integral earthing,
removal of plug-in box when turned ON. Rated Insulation Voltage 1000 V
50% or 100% neutral busbar. To address harmonics, Epoxy Peak Impulse
Compound
During insertion, the earth conductor makes
200% neutral busbar is also available. Insulation Withstand Voltage* 8 kV
contact first before the phase conductors.
This follows the first-in-last-out concept. Power Frequency with-
Busbars The plug-in box is equipped with internal stand Voltage for 1 min 3.5 kV
99.99% pure copper Busbars are tin / silver coated insulation barriers to prevent accidental System Frequency 50 Hz & 60 Hz

to protect them from water and moisture that can Fault Level for 1 Sec Up to 600A 25 kA
Tin / silver contact with the conductor.
Plating 800A-1000A 50 kA
cause reduction in dielectric strength. Likewise, TOUs are provided with padlocking.
Aluminum Conductor 1250A-2000A 65 kA
aluminium Busbars are made of high-conductivity
2500A-6300A 100 kA
electrical grade aluminium.
Degree of Protection (IP) IP-54, IP-55, IP-67 & IP-68
Copper Busduct System Enclosure GS or Aluminum Profile
Joint Electro-galvanized Steel Housing Enclosure Coating Epoxy Powder Coating
Or Extruded Aluminum Profile Housing R R
Direct contact jointing, which ensures total and Y Y Enclosure Thickness 1.6 mm (GI), 2mm (Al)
B B
higher surface area contact, results in less G Profile
power-loss and cooler performance. Epoxy Configuration 3P3W, 3P4W, 3P5W
Compound
All joints are maintenance-free with one bolt. Insulation 3-phase 3-wire with housing ground 3-phase 3-wire with integral ground (with / without Integral
The high-strength bolt is insulated with a high earth)
quality insulation material. Joint Direct Contact
R R
For uniform distribution of the clamping force, Y Y Insulation Class Class F throughout length
B B
N / Class H at joints
all bolted connections are equipped with a N
G
Tin / silver Insulation Material Epoxy Compound
leaf spring. Plating
Copper Conductor Fire Rating 750C for 3 Hrs
A maintenance-free lock nut is provided where 3-phase, 4-wire with housing ground 3-phase, 4-wire with integral ground
& 50% or 100% Neutral & 50% or 100% Neutral Seismic Zone Level 4
the outer head will be twisted off, once it reaches
Ambient Temp. 50C
the appropriate torque. R
Fire Resistant Copper Busduct System R
Y
Reference Standard IEC 60439 1 & 2
Y
B
B
N * 12 KV at termination / Origin of installation
Enclosure / Housing Electro-galvanized Steel Housing N
N
N
G
Galvanized steel housing or extruded aluminum
profile housing with epoxy powder-coated by an 3-phase, 5-wire with housing ground 3-phase, 5-wire with integral ground
& 200% Neutral & 200% Neutral
automated electrostatic process to achieve fire MICA Film

resistance. Epoxy
G
R
Compound
The housing also gives integral ground as Insulation
Y
B
standard requirement where it acts as an earth N
G
conductor.
Tin / silver
Due to its compact, sandwich-type construction, Plating 3-phase 4-wire with 25% + 25% integral ground
Copper Conductor and 100% Neutral
it does not require an internal fire-stop barrier.

1 2
 Accessories Accessories

Elbows
Straight Run Feeder Type Straight Run Plug-in Type
Elbows are angle units which enable the BBT system to change directions.
Various types of elbows can be provided as per requirement, as shown below.

Edgewise Elbow Flat-wise Elbow

Maximum 3000 mm
Min. length: 500 mm
Two plug-in holes can be provided on the top and bottom of the Busduct
Plug-in positions are determined by the size of the plug-in boxes the length between
the boxes and joint points

Edgewise Offset Elbow Flat-wise Offset Elbow

Flange End Plug-in Box

Busduct

W D

Combination Elbow Tee

Name Plate Cable

- For termination at transformers, DGs, LT Panels, etc. Dimensions (mm)

- Combination of flange end and with elbows is also Frame
W H D
available. 30A ~ 100A 230 340 190
125A ~ 225A 230 370 200
250A ~ 400A 250 540 250
* Cross Elbows, Phase Transposition Unit, Reducer, Reducer with provision for circuit breakers,
Expansion Joint, etc., are also available as per site requirement
3 4
 System Design Considerations System Design Considerations

Where the Busduct passes through a wall or floor, an opening of 150 mm larger than the Busduct cross- Minimum Distance between Parallel-Installed Busduct
section should be provided. Joints may not occur inside walls or floors as per NEC i.e., the minimum
clearance that must be maintained in various installation situations. Edgewise Installation

Busduct jointing point through wall installation

Indoor Installation Outdoor / Indoor Installation Joint Point

Joint Point 395 mm

240 mm 240 mm Joint Point

Outdoor Joint Point
Joint Point Joint Point
Type 180 mm

190mm
Joint Cover Joint Cover 190mm

Busduct jointing point and the floor/ceiling surface Flat-wise Installation Plug-In Type Busduct
through floor installation
Plug in Busduct
100 mm 100 mm
Floor / Ceiling Surface

Joint Cover
Joint Point If a vertical spring hanger is to be used
Joint Cover
Joint Point
on the floors, the distance must be more
than 450 mm. Otherwise, the distance
Base 450 mm Base 350 mm
Channel Channel must be more than 350 mm, if a vertical
75 mm 75 mm
fix hanger is used.

Joint Point Joint Point

240 mm 240 mm 50 mm 50 mm

Joint Cover Joint Cover

Expansion Joint
Note: Joint should not be installed in between walls or floors For horizontal run, it is recommended to provide an expansion joint after every 40 metres.
For vertical run, it is recommended to provide an expansion joint after every 60 metres.
Expansion joints are designed to come in between the vertical hangers.
Minimum Clearance between Busduct, Wall, Floor and Beams
Ceiling and wall Beam
SUPPORT 3000 mm 3000 mm

The standard interval

length between hangers
200 mm 200 mm 190 mm
Joint Point = 1500 mm
50 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm

200 mm
200 mm
Joint Cover
A vertical spring hanger is installed to support the Busduct in each floor. When the height between the
stories exceeds 4 metres, a middle support is required.
5 6
 Installation, Operation and Maintenance
Storage
All units shall be checked against the packing list
upon arrival of the consignment.
Do check for any damages on Busduct units
that may occur during transportation.
Store the Busduct in a dry place to protect it
from being soiled or damaged. If necessary, cover
the Busduct with waterproof sheets.
Do not lay the Busduct directly on the ground.
Always place pieces of wood under the Busduct
and stack up firmly as shown below. Never put it
upright during storage or installation.
Cover the ends of the Busduct unit with a vinyl
sheet till immediate installation to prevent it from
being soiled.
(Failure to store and protect the busway properly can
cause serious damage and will void the warranty.)
* This document is based on information available at the time of publication.
While efforts have been made to ensure accuracy, the information contained
here in does not cover every possible contingency in connection with
installation, operation and maintenance.
7 8
Preparation
Check the Busduct laying route thoroughly to
see if there are any obstacles.
To standardize the installation of the Busduct,
the hanger pitch should be set to support two
sections to one unit.
Site conditions are to be investigated prior to
installation to determine the most appropriate
laying order. The installation process starts from
connecting of the Busduct to the transformer or
switchboard.
(Start the installation at the most critical point)
Laying
A forklift or equivalent is used for transportation
and lifting.
To prevent the Busducts from being damaged
when hoisting them with a rope, insert thick
pieces of rag or corrugated cardboard between
them. For Busducts rated 2500A and above, it is
recommended to use a piece of strong wood to
bear the weight.
Ensure that there is no damage to the
conductor contact surfaces and insulating
materials before jointing of the Busduct. Also to
ensure they are not soiled with debris and other
foreign matter, if any, clean them thoroughly with
a dry cloth.
Make loose joints of the Busduct over the whole
run. After measuring the dimensions, proceed
with the normal jointing.
It is recommended that the Megger checking be
partially conducted on each piece during
installation. If the Megger value is found to be
abnormal after installing the whole route, much
more time will be required to detect faulty parts.
If the work is temporarily halted during
construction, then the ends of the connecting
section should be protected from water and dust.
Do not use the installed Busduct as a scaffold or
material yard.
Installation, Operation & Maintenance
Horizontal Hanger Installation
Fix the horizontal hanger to the hanger rod and Ensure the Busduct is aligned in straight line
adjust it for correct elevation of the Busduct as Additional horizontal hangers should be placed
per site conditions on elbows, such as vertical / horizontal elbow,
Lay the Busduct on the horizontal hanger offset elbow, combination elbow, etc.
Install the hanger clamp on both sides of the Supporting intervals of horizontal hanger must
Busduct for fixture not exceed 1.5 metres
Hanger Rod
H 12 mm
Hanger Rod 12 mm
W
W
Hanger Clamp
Hanger Clamp
H
H + 30 W - 60
W + 50
H + 130
H + 180 W + 110
Standard Internal
Busduct
Horizontal Hanger
Vertical Spring Hanger Installation
Vertical Spring Hangers are used on subsequent
floors to absorb any expansion of the Busduct.
Moreover, immediate support must be provided if C - Channel
the floor-to-floor distance exceeds 5 metres.
Temporarily support the Busduct section in place.
Fit the C-Channel (not supplied) onto the floor. Fix
on the bolts (not supplied) onto the slab in order
to hold the C-Channel firmly to the slab. Slab
Drill the C-Channel with opening hole of 14 mm
to accommodate the fixed support rod. Locate the
hole in line with the centre line of the side of the
Busduct housing. The distance in between these
two holes from centre to centre is 65 mm [E].
 Installation, Operation & Maintenance Installation, Operation & Maintenance

Drill the Busduct housing with opening hole of When an MF Nut is fastened, the outer nut head,
12 mm with the height around 190mm [F] from 12 mm can be tightened with any long-handle wrench until
the top of the C Channel to install the L-Channel the neck is twisted off and reaches the locked nut
F
bracket by using M10 bolts supplied. The distance in E
14 mm prerequisite.
between these two holes from centre to centre is
60mm [G].
Fix the rod to the top of the C-Channel together
with the nuts as shown [1].
Try to adjust the top nut on both sides until the
height from the bottom of the L-Channel to the
Joint Cover
top of the C-Channel is around 155mm as shown
[H]. While the height from the bottom of L- L - Channel
Top
Channel to the bracket of the vertical spring Nut

hanger is 100mm as shown in [J]. HH Joint Lock Nut

Then fix the L-Channel together with the nuts as (MF Nut)
shown [2].
Unscrew the top nut, 15mm [K] above the top of
the L-Channel. The process of installing vertical Leaf / Plate Spring
Leaf /
spring hanger is now complete. Plate Spring
Joint Support

Joint Bolt

Jointing Procedure Completed Assembly

The most important section of the Busduct system
is the jointing part, focus on which helps avoid
heating, voltage drop, etc.
The Busduct system is delivered to the site with the
joint parts completely sealed with plastic to avoid
any moisture ingress during transportation and
storage. The joint part is tin-electroplated to prevent
any corrosion and moisture.
The following procedures for the assembly of
the Busduct jointing section will ensure continuous
satisfactory operation and integrity of the
Busduct system.
Ensure the jointing direction of load and supply
sides face each other before jointing. Ensure that
both holes of the Busbar conductor are aligned
with each other.
Make sure the contact surfaces of the Busbar
9 10
conductor are smooth and clean to ensure good
electrical contact.
Insert the joint bolt completely with the joint
Bolt
support and leaf spring. Once through the Jointing
Tool
Busduct jointing, the hole will be closed with
the leaf spring and maintenance-free nut.
Make sure that the bolts have a complete and
proper fastening in order to get enough
tightening. Revolve the outer nut clockwise until
the neck part of the bolt breaks.
Fix the joint covers at the front and the back of
the jointing part with bolt and nut. The joint
covers have four housing mounting holes that Connection With Equipment Bolt Size Clamping Torque (kg.cm)
contain twist-outs that would permit the Note the following when jointing the Busduct with M8 90-110
expansion or contraction of the joint. the transformer and switchboard. Apply these values M10 180-230
as a yardstick for the clamping torque of the
Maintenance-free Nuts: The maintenance-free nut conductor clamping bolt.
system consists of an inner thread and torque
limited neck.
 Installation, Operation & Maintenance Installation, Operation & Maintenance

HOW TO ASSEMBLE THE IP54 JOINT HOW TO ASSEMBLE THE IP55 JOINT

Rubber Gasket
on its Entire Length
Joint Cover
Joint Cover Joint Cover

IP65 Side Cover 4

Joint Lock Nut W/ Rubber Gasket
Joint Lock Nut Nut
(Maintenance Nut
Free Nut) Sealant

Leaf Spring Joint Bolt

Joint Bolt Stopper
Leaf Spring Nut
Stopper Nut

Joint Bolt
Rubber
Joint Bolt Gasket
3

Joint Cover Joint Support

Joint Cover Jointing Support
Ip65 Side Cover
Joint Cover 4 Rubber Gasket 4
W/ Rubber Gasket
Rubber Gasket Jointing Tool
Bolt
Jointing Tool Bolt 1
Bolt 1

1. Put the jointing tool inside the joint holes in order to check
Bolt
whether the holes are align to each other.
2. Connect both the ends of the two busducts. That is, by joining
1. Put the jointing tool inside the joint holes in order to check
together the end of the load side of one busduct to the supply
whether the holes are align to each other.
2. Connect both ends of the two busducts. That is, by joining side of another busduct.
3. Insert the joint bolt into the holes together with the joint 5 Joint Cover
together the end of the load side of one busduct to the supply
support and leaf spring, make it sure that the joint support is
side of another busduct.
3. Insert the joint bolt into the holes together with the joint properly place on the joint bolt stopper. On the other side,

support and leaf spring, make it sure that the joint support is screw the joint lock nut (maintenance free nut) to the other

properly place on the joint bolt stopper. On the other side, end of the joint bolt together with the leaf spring.
4. Place the IP55 side cover at both side of the joint part.
screw the joint lock nut (maintenance free nut) to the other
Screw it with the bolts and nuts (M8x16). Nut
end of the joint bolt together with the leaf spring. (M8 x 16)
5. Close it with the joint cover on the top and bottom.
4. Close it with the joint cover on the top and bottom.
Screw it with the bolts and nuts (M8x16).
Screw it with the bolts and nuts.

Electro Galvanize Steel

Joint Cover 5

Bolt

Finished Assembly Finished Assembly

11 12
 Installation, Operation & Maintenance Installation, Operation & Maintenance

HOW TO ASSEMBLE THE IP67 JOINT HOW TO ASSEMBLE THE IP68 JOINT
Rubber Gasket
on its Entire Length
Rubber Gasket Joint Cover
on its Entire Length
Joint Cover

Joint Side Cover 4

Joint Lock Nut 2 With Rubber Gasket
Ip67 Side Cover 4 Sealant
Joint Lock Nut with Rubber Gasket
2 Nut
Leaf Spring Joint Bolt
Sealant Stopper
Nut
Leaf Spring Joint Bolt
Stopper
Joint Bolt
Nut
Rubber Gasket
3
Joint Bolt
Rubber Joint Cover Joint Support
Gasket
3
Rubber Gasket

Joint Cover Joint Support Jointing Tool

Bolt 1 Joint Cover

4 Bolt
Rubber Gasket Ip67 Side Cover
with Rubber Gasket
Jointing Tool

Bolt 1 1. Put the jointing tool inside the joint holes in order to check
1. Put the jointing tool inside the joint holes in order to check
whether the holes are align to each other.
2. Connect both the ends of the two busducts. That is, by joining
together the end of the load side of one busduct to the supply
side of another busduct.
3. Insert the joint bolt into the holes together with the joint
support and leaf spring, make it sure that the joint support is
properly place on the joint bolt stopper. On the other side,
screw the joint lock nut (maintenance free nut) to the other
end of the joint bolt together with the leaf spring.
4. Place the IP67 side cover at both side of the joint part.
Screw it with the bolts and nuts (M8x16).
5. Close it with the joint cover on the top and bottom.
Screw it with the bolts and nuts (M8x16).
whether the holes are align to each other.
2. Connect both the ends of the two busducts. That is, by joining
together the end of the load side of one busduct to the supply
side of another busduct.
Bolt
3. Insert the joint bolt into the holes together with the joint
support and leaf spring, make it sure that the joint support is
properly place on the joint bolt stopper. On the other side, 6 Epoxy Resin
screw the joint lock nut (maintenance free nut) to the other
5 Joint Cover end of the joint bolt together with the leaf spring.
4. Place the joint side cover at both the ends of the joint part.
Screw it with the bolts and nuts.
5. Place the bottom joint cover at the bottom and screw it with
the bolts and nuts.
6. Pour the epoxy resin inside the joint part until it is fully filled
(M8x16)
up. And, it is not necessary to wait for the epoxy resin
to solidify.
7. Close it with the top joint cover and screw it with the bolts 7 Joint Cover

and nuts.

Filled up with
Epoxy Resin

Joint Cover 5

Bolt

Finished Assembly Finished Assembly

13 14
 Installation, Operation & Maintenance
Test and Checking After Installation
Check the whole route and measurement of
insulation resistance of the whole structure being
carried out once the laying of the Busduct is
complete.
To measure the insulation resistance, disconnect
the equipment after the plug-in box is installed.
Once the breaker is set to 'OFF' position, conduct
the measurement.
The insulation resistance value cannot be specified
due to the differences of the length of the route and
the environmental factors. In a dry atmosphere, it
Maintenance and Checking
The following steps are recommended to ensure a
long period of safe usage and maintenance of the
Busduct system:
Check the external appearance
Check whether there is any deformation,
damage, dirt, etc., throughout the whole run of
the Busduct and whether there is dislocation,
bending and other abnormality of the connecting
cover, hanger and plug-in appliances.
Environmental check
The environment in which the Busduct is used
may change after the installation. Check whether
the environment has become hazardous, even
partially, due to water, moisture, high
temperature, corrosive gas, immoderate
vibration, dust, etc.
Check the joint connection section
Therefore, periodical increased clamping is
unnecessary. However, when the contact surface
is soiled or deteriorates during construction or
15
Ingress Protection (IP)
The protection of enclosures against ingress of The degrees of protection are most commonly
would give a value of approximately 100M dirt or against the ingress of water is defined in expressed as 'IP' followed by two numbers, e.g.
(1000V Megger). If it is below 10M, it has to be IEC-60529 (BSEN60529:1991). Conversely, an IP65, where the numbers define the degree of
checked due to factors that can reduce the enclosure which protects equipment against ingress protection.
insulation. of particles will also protect a person from potential
Other factors would include: hazards within that enclosure, and this degree of
1) Whether the Busduct is damaged protection is also defined as a standard.
2) Whether the connecting parts are precisely fixed
3) Whether the bolts for connecting the equipment 1st Digit
2nd Digit
are securely fastened Protection against Human Contact/
Protection against Foreign Bodies Protection against Water Ingress
4) Whether the hangers are securely supporting
the Busduct
5) Whether the vertical spring hanger is fixe
properly 0 No special protection 0 No special protection
1 With back of hand / 1 Water dripping vertically
large foreign bodies,
of diameter >50mm
storage, a simple check by touching the external
portion during the current sending is recommended, 2 Water dripping at an angle
(up to 15 degrees from the
as the above effects would gradually arise. If the 2 With a finger / medium-
vertical)
temperature of the connecting section and the sized foreign bodies of
diameter >12.5mm
main body is about the same, then there will be 3 Spray water (any direction up
no problem. to 60 degrees from the vertical)
Check the load condition 3 With tools and wires etc.,
with a thickness >2.5mm / 4 Spray water from all directions
Increase of load is expected shortly after the
small foreign bodies of
installation of the Busduct. Ensure that the total diameter >2.5mm
load does not exceed the capacity of the Busduct
at the time of the increase in load. Close 5 Water jets from a nozzle
4 With tools and wires etc.,
in all directions
monitoring is required, especially when the with a thickness >1mm /
mainline is branched by a T-branch or cross. granular foreign bodies of
diameter >1mm 6 High pressure jets
5 Complete protection /
dust- protected
7 Temporary immersion
6 Complete protection /
dust-proof 8 Permanent immersion
16
 Conventional System Conventional System

This is a totally metal-enclosed air-insulated Busduct Busbars Plug-in Box Type Air-insulated
system which complies with the characteristics and The bus conductor is available in tin-plated The Plug-in Box is safely grounded with earth Rated Current 100 A to 400 A
structure specified in BS 5486-2, IEC 60439-2, JIS C 99.99% pure copper. springs and they are the first to make contact Conductor Material Copper
8364, NEMA, ANSI and CSA. Busbar is supported with fiberglass reinforced with the Busduct when the Plug-in Box is Rated Operating Voltage Up to 415 V
SMC insulator which withstands above 180C. installed. Peak Impulse Withstand
Low-capacity power supply systems are widely Internal or provision for external earth bars Voltage 6 kV
When the Plug-in box is attached to the Bus Duct,
used for various factories, machine shops, school are available, as required. Power Frequency With-
the neutral line is the first to connect forming a
laboratories and commercial buildings. stand voltage for 1min 25kV
solid neutral circuit. Likewise, the neutral plug is
For most indoor locations where there is a need Enclosure/Housing System Frequency 50 Hz & 60 Hz
the last to break circuit while disconnecting the
for small blocks of conveniently available power, The indoor Busduct is totally enclosed in non-
Fault Level for 1 Sec 20 kA
plug-in box from the Bus Duct to provide total
the conventional system serves as a highly Degree of Protection (IP) - 54
ventilated housing made of 1.6 mm thick epoxy neutral line priority over all the energized lines.
rationalized solution with various features. Enclosure Galvanize Steel Sheet
powder-coated electro-galvanized steel sheet. The built-in interlock system prevents opening of
A total of 6 plug-in holes per 3000 mm unit Enclosure Coating Epoxy
the cover when the device inside is ON.
are available for various capacity ranges of Enclosure Thickness 1.6 mm
Accessories A safety provision will prevent the installation
Configuration 3P4W, 3P5W (with /
the system..
A complete set of elbows, tees, terminations for or removal of a plug-in box when it is ON. without integral earth)
transformers and switchgear, floor flanges and Joint Multiple Bolt Direct
Straight Run end closures are available. Joint System
Insulator Class Class H
Insulator Material SMC
Design Ambient Temp. 50C
Reference Standard IEC 60439 1&2

Flatwise Elbow Edgewise Elbow

Busduct End-Feed Unit Centre-Feed Unit

Plug-in Box

Cable

17 18
 Medium Voltage System Medium Voltage System

The Medium Voltage system is a non-segregated Joint Space Heaters/Thermostat Type Air-insulated
phase Busduct designed for inter-connection of Splice plates joint, which are equal in cross section As per customer requirements, space heaters or Rated Current 400 A to 5000 A
switchgear, power transformers or other related to the main Busduct. thermostats are mounted inside the housings, Conductor Material Copper & Aluminium
equipment, providing a wide range of ratings to spaced at approximately 2-metre intervals along Rated Operating Voltage 3.6 kV to 33 kV
allow proper application for a variety of installation the length of the Busduct run. These prevent Peak Impulse Withstand
Enclosure/Housing Voltage 50 kV 195 kV
conditions. The Busduct is designed, manufactured condensation and detect temperature changes.
Indoor and outdoor ducts are totally enclosed
and tested in accordance with IEC 62271-200:2003 Power Frequency With-
in non-ventilated housings. stand Voltage for 1min 20 kV
Epoxy-powder coated aluminum or electro- Accessories
System Frequency 50 Hz & 60 Hz
Busbars galvanized plus stainless steel housings A complete set of elbows, tees, terminations for
Fault Level for 1 Sec 70 kA
99.99% pure copper conductor is available in to meet a variety of environment conditions. transformers and switchgear phase transpositions,
Degree of Protection (IP) 54, 55 & 65
either tin or silver plating at the contact surface. expansion joints, wall flanges, flexible conductors,
Enclosure GI+ Stainless Steel &
Busbars are equipped with heat-shrinkable bushing boxes, bushing stud connectors and Aluminium
sleeves. terminal enclosures are available. Enclosure Coating Epoxy
Busbars are supported by flame-retardant epoxy Enclosure Thickness 2 mm
insulators. Configuration 3P3W (with/without
Provision for internal or external earth bars. internal earth
Joint Splice plate multiple Bolt
Straight Length Insulator Material Heat Shrinkable Tube
Reference Standard IEC 62271 200

Flatwise Elbow Edgewise Elbow

19 20
 ASTA Certificates ASTA Certificates

21 22
 ASTA Certificates ASTA Certificates

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 Project Reference Notes

Residential Apartments Stock Holding Corporation of India, Metso Paper Mill, Noida (2008)
Shreepati Tower, Mumbai (2002) Mumbai (2009) Global Tech., Noida (2009)
Godrej Towers, Mumbai (2003) Ceejang House (2009) Allison Transmission, Chennai (2009)
Plumeria Garden, Delhi (2007) TCE, Jamshedpur (2009) Four Star International Ltd. (2009)
Rattha Somerset, Chennai (2008) JP Hydro, Delhi (2010)
Parinee Developers (2009) Airports, Railways and Ports
Blue Ridge (2009) Resorts & Hotels DMRC, Delhi (2005)
Taj Mahal Hotel & Tower, Mumbai (2006) DMRC, Vadodara (2005)
IT/ITES Taj Hotel, Bangalore (2007) Hyderabad International Airport (2006)
TCS IT Park, Mumbai (2001) Mariott Courtyard Hotel Andheri, ICTT, Kochi (2005)
Vanenburg IT Park, Hyderabad (2002) Mumbai (2009) DMRC, Mumbai (2009)
Sahara Amby Valley IT Park, Mumbai (2002) Leela Palace Hotel, Mumbai (2009) Bangalore International Airport (2010)
Inte IT Park, Bangalore (2002) RAS ADTAR Hotels Pvt. Ltd. (2009)
TCS IT Park, Hyderabad (2003) Hotel Akriti, Noida (2009) Hospitals
Magarpatta Cyber City IT Park, Pune (2003) Jaypee Greens, Noida (2009) Godrej Memorial Hospital, Mumbai (2003)
Hallmark Foundation IT Park (2003) Pullman Hotel (2010) Ambani Hospital, Mumbai (2006)
Wipro IT Park, Hyderabad (2004) Novotel Hotel, Mumbai (2010)
L&T Cyber IT Park, Bangalore (2004) Oil & Gas Plants
Wipro IT Park, Bangalore (2004) Educational Institutions and Laboratories L&T Gas Rejection Project (2005)
TCS IT Park, Kolkata (2005) Cipla R&D Lab, Mumbai (2005)
Jasmin Infotech IT Park (2007) Welinkar Institute, Mumbai (2005) Electricity Generation Plant
GKS Technology IT Park (2007) International School, Bangalore (2005) BARC, Kalpakkam (2009)
Wipro Data Center, Mysore (2009) International Business School,
Bangalore (2005) Other Countries having Henikwon SCM
Offices & Commercial Buildings IMTMA, Bangalore (2006) Busduct installations
MTNL Charkop, Mumbai (2002) BARC, Mumbai (2006) Algeria
Vyasya Bank (2002) Jubliant Organisys R&D Lab., Mysore (2009) Bangladesh
Godrej Towers, Mumbai (2003) IIT Powai, Mumbai (2009) Bahrain
State Bank of India (2004) RRCAT, Indore (2009) China
HSBC Bank, Hyderabad (2004) Chile
ITPL, Bangalore (2004) Shopping Centers Egypt
MTNL, Delhi (2002) Safal Fruit and Vegetable - Hong Kong
Indian Overseas Bank (2005) Auction Market (2002) Indonesia
HSBC Bank, Kolkata (2005) Sahara, Gurgaon (2004) Iran
World Bank (2005) Inorbit Mall, Mumbai (2006) Ireland
Dell Computers, Bangalore (2005) Ascendas Mall, Bangalore (2009) Japan
EGL Signature Fidelity - Lulu International Shopping Mall (2009) Malaysia
Manyatha, Bangalore (2005) Phoenix Mall, Mumbai (2009) Maldives
White Field Palms, Bangalore (2005) Mexico
DMRC, Delhi (2005) Assembly Lines Mauritius
Sales Tax Building, Mumbai (2005) MICO, Nasik (2000) Myanmar
Sahara, Lonavala (2005) Technova Imaging System, Mumbai (2000) Nigeria
Sahara Grace, Mumbai (2005) BSES, Delhi (2000) Philippines
Power Plaza (2005) Hyundai, Chennai (2004) Pakistan
Uppal, Delhi (2005) MICO, Bangalore (2005) Romania
R&R Tech (2006) Jubliant Organisys, Mysore (2005) Sri Lanka
HCL, Bangalore (2006) Nokia Mobile Phone Facility, Chennai (2005) Singapore
IMTMA Exhibition Center, Renault Nissan Automotive, Chennai (2009) Thailand
Bangalore (2006) Daimler, Chennai (2009) Taiwan
VP Stadium, Mumbai (2006) Turkmenistan
IBM Manyatha, Bangalore (2007) Industries UAE (Abu Dhabi, Dubai,
Astra Infonet, Bangalore (2007) SSG, Chennai (2000) Qatar, Sharjah, Kuwait,
Ascendas Park, Chennai (2008) Vishnu Prayang (2005) Saudi Arabia, Oman, etc.)
ANZ Manyata Embassy Park, Seepz++ Andheri, Mumbai (2005) UK
Bangalore (2008) American Power Conversion (2006) Vietnam
Premier L.T. Parks Pvt. Ltd. (2009) Perlos, Chennai (2007)
TATA Power Project Intelenet (2009) Moog Controls (2007)
Marine Electrical, Mumbai (2009) RPG Raychem, Pune (2008)

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Notes Notes
Notes Notes