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03/12/2013

Use of rubble of buildings how recycled


sand in construction

Marcos Antonio da Silva


12/03/2013

What is the problem?

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Quantity of Construction Demolition Waste (CDW) produced all day;

Correct disposal for this waste;

Find new places for landfills (the still available are saturated or nearly);

Being a new material is still viewed with suspicion to be in large-scale.

Typical CWD

Material Components Content Examples

Wood Forming and framing lumber, stumps/trees, engineered wood.


Drywall Sheetrock (Wallboard)
Metals Pipes, rebar, flashing, wiring, framing
Plastics Vinyl siding, doors, windows, flooring, pipes, packaging
Roofing Asphalt, wood, slate, and tile shingles, roofing felt
Masonry Cinder blocks, brick, masonry cement
Glass Windows, mirrors, lights
Miscellaneous Carpeting, fixtures, insulation, ceramic tile
Cardboard From newly installed items such as appliances and tile

Concrete Foundations, driveways, sidewalks, floors, road surfaces (all concrete containing Portland cement

Asphalt Pavement Sidewalks and road structures made with asphalt binder

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The U.S. alone produces


around 200-300 million tons of
Construction Demolition Waste
(CDW).

Source:
The Greening of the concrete industry. Cement and Concrete Composites 2009; 31(8): 601-5.

CONSUPTION OF PORTLAND CEMENT

47% Streets & Highways


3%
17% Buildings

Non-construction

33% Other

Source: Portland Cement Association, 2006

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Cement production 2010

Source: United States Geological Survey. USGS Mineral Program Cement Report.
(Jan 2011).

Nature

Landfills

Recycle

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What is the Solution?

Jobs Creation

U.S. recycling industry: US$ 236


billion in revenue.

Employer:
Half a million people and accounting
for about 2 % of the countrys GDP.

Source: Environmental Professionals Network (EPN), 2007.

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Monthly Costs Estimation (USD)

Whereas "Little Company" with an area of 6500 m and capacity of 40 tons / hour

Staff:
1 Civil Engineer;
1 Secretary;
1 Porter;
5 Auxiliary screening;
2 Watchers;
1 Operator crushing;
1 Machine Operator;
1 Assist maintenance.

Initial Investments

Site (considering the purchase of the land, but this value will depend
USD 41666.67
on the location of the company)
Installations of crushing USD 75000.00
Reform and facilities (property of the whole structure suitable for work
USD 20833.33
with solid waste recycling)
Wheel Loaders USD 83333.33
Truck (tipper) for the transport of raw materials and final product USD 52083.33
Furniture for administrative area (computers, printers, desks, chairs,
USD 1666.67
etc)
Initial Marketing USD 1250.00
Pre-operating expenses (licensing fees, opening the company) USD 12500.00
TOTAL INITIAL INVESTMENT USD 288405.00

Observation: USD 2.40

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Recycle process:

Generation and collection in the work;


Transport
Screening
Recycling
Grounding

Generation and collection in the work

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Transport

Screening

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Not allowed to use for structural purposes


materials containing GYPSUM

Other contaminants:

Plaster;
Soil;
Wood;
Asphalt and;
Rubber.

Recycling

Source: Zenith Mining & Construction

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Uses of recycled materials

Recycle Sand;
Gravel and higher sizes;
Sub-base for paving;

Costs are that recycled sand cost between 15%


and 30% less of original produce of sand.

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Poll Research

Quantity researched
Gender
14 13
20
12
10 15
8 7
6 10
6
4 3 5
2 0
0 Female Male
15-20 21-25 26-30 31-40

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Question 1: On a scale of 01 to 10, how knowledgeable are you about recycle?

14

12

10

8
Quantity
6

0
12
0-2 3-4 5-6 7-8 9-10

10

6 Male
Female
4

0
0-2 3-4 5-6 7-8 9-10

Question 6: On a scale of 01 to 10, how sure are you that the government is providing
the appropriate level of leadership with regard to environmental issue?

12

10

6
Quantity

0
6
0-2 3-4 5-6 7-8 9-10

3 Male
Female
2

0
0-2 3-4 5-6 7-8 9-10

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Conclusion

Benefits:
Reduce of exploration of a natural resource;
Reduces the emission of greenhouse gases;
Employment generation.

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References
Meyer C. The Greening of the concrete industry. Cement and Concrete Composites
2009; 31(8): 601-5.

Malhota VM. Role of supplementary cementing materials in reducing greenhouse gas


emissions. In: Gjorv OE, Sakai K, editors. Concrete technology for a sustainable
development in the 21st century. London: E&FN Spon; 2000, p.226-35.

Kasai Y. Recent trends in recycling of concrete waste and use of recycled aggregate
concrete in Japan, recycling concrete and other materials for sustainable development,
In: Liu TC, Meyer C, editors. American Concrete Institute; 2004, p. 11-33.

Monteiro, M.A. Minerao e metalurgia na Amaznia: contribuio crtica da ecologia


poltica valorizao de recursos minerais da regio. 2000. 3v. 524p.

ABNT Brazilian Association of Technical Standards NBR 15113.). Construction and


demolition wastes Landfills. ABNT. Rio deJaneiro.2004.

THANK YOU

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