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Fabrication, nanostructures and electronic properties of

nanodiamond-based solar cells

Akihiko NAGATA1, Takeo OKU1, Kenji KIKUCHI1, Atsushi SUZUKI1, Yasuhiro YAMASAKI2, Eiji OSAWA3
1. Department of Materials Science, The University of Shiga Prefecture, 2500 Hassaka, Hikone, Shiga 522-8533, Japan;
2. Orient Chemical industries Co., Ltd., Department of New Business,
8-1 Sanra-Higashi-Machi, Neyagawa, Osaka, 572-8581, Japan;
3. NanoCarbon Research Institute, Ltd., 3-15-1 Tokida, Ueda, Nagano, 386-8567, Japan
Received 23 August 2010; accepted 23 October 2010

Abstract: Nanodiamond-based solar cells were fabricated and the photovoltaic properties were investigated. Fullerene (C60) and
fullerenol (C60(OH)10-12) were used as n-type semiconductors, and diamond nanoparticles and metal phthalocyanine derivative were
used as p-type semiconductors. The nanostructures of the solar cells were investigated by transmission electron microscopy and
X-ray diffracometry, and the electronic property was discussed.
Key words: solar cell; nanodiamond; C60; phthalocyanine

characterize nanodiamond-based solar cells. In the


1 Introduction present work, C60 and fullerenol (C60(OH)10-12) were
used for n-type semiconductors, and diamond particles,
Carbon (C) has various structures such as graphite, nanodiamond (ND) and metal phthalocyanine derivative
diamond and fullerene (C60). These C structures show were used for p-type semiconductors. The
different physical properties, and the bandgap energies organic-inorganic hybrid device structures were
are in the range of 0 eV (graphite) to 5.5 eV (diamond). produced, and nanostructure, electronic property and
Solar cells with amorphous carbon thin films have been optical absorption were investigated.
studied[12], and photovoltaic efficiencies were
obtained by using a chemical vapor deposition (CVD) 2 Experimental procedures
method.
Recently, C60-based thin film solar cells have also A schematic diagram of the present diamond
been investigated and reported. These solar cells provide particles-based solar cells is shown in Fig.1. A thin layer
low-cost, lightweight, and flexible devices[35]. of polyethylenedioxythiophen doped with polystyrene-
However, the power conversion efficiency of these sulfonic acid (PEDOT:PSS) (Sigma Aldrich) was
photovoltaic devices is still lower than that of inorganic spin-coated on pre-cleaned indium tin oxide (ITO) glass
photovoltaic devices. Blending these organic plates (Geomatec Co. Ltd., ~10 /). Then,
semiconductors is an efficient way to improve the semiconductor layers were prepared on a PEDOT layer
performance of organic photovoltaic devices, which is by spin coating using a mixed solution of C60 (Material
called bulk heterojunction solar cells[69]. Technologies Research, 99.98 %) and diamond powder
Bulk heterojunction is an efficient method to (New metals & Chemicals Co. Ltd., >95 %) in 1,
generate free charge carriers, and the charge transfer 2-dichlorobenzene. Although the diamond powder did
(electrons and holes) is possible at the semiconductor not have high purity, the impurities would not be
interface. An acceptor with the highest occupied activated, and the carrier concentration would be low.
molecular orbital can receive electrons from the Total mass of diamond:C60 was 18 mg, and mass ratio of
conduction band of an opposite semiconductor (donor). diamond to C60 was 1:8.
The purpose of the present work is to fabricate and The solution for p-type semiconductors was

Corresponding author: Takeo OKU; E-mail: oku@mat.usp.ac.jp


Akihiko NAGATA, et al/Progress in Natural Science: Materials International 20(2010) 3842 39
produced by nanodiamond (NanoCarbon Research light was introduced from the ITO substrate side, and the
Institute, Ltd., ND) and tetra carboxy phthalocyaninate absorption spectrum within the range from 300 to 800
cobalt (Orient Chemical Industries Co. Ltd., Tc-CoPc) in nm of the fabricated solar cells was obtained.
de-ionized water. The solution for n-type semiconductors Microstructure of diamond powder was analyzed using
was prepared by dissolving C60 in 1, 2-dichlorobenzene. X-ray diffractometer with Cu K radiation operating at
A thin layer of PEDOT:PSS was spin-coated on 40 kV and 40 mA. Transmission electron microscope
pre-cleaned ITO glass plates. Then, p-type (TEM) observation was carried out by a 200 kV TEM
semiconductor layers were prepared on a PEDOT layer (Hitachi, H-8100).
by spin coating a mixed solution of Tc-CoPc and ND in
de-ionized water. The nanodiamonds were dispersed in 3 Results and discussion
the Tc- CoPc thin film. The n-type semiconductor layers
were deposited on the top of the p-type semiconductor Measured parameters of diamond-based thin films
layer by spin coating a C60 solution. are summarized in Table 1. Power conversion efficiency,
The blended solution was produced by tetra carboxy fill factor, short-circuit current density and open-circuit
phthalocyaninate copper (Orient Chemical Industries Co. voltage are denoted as , FF, Jsc, and Voc, respectively. A
Ltd., Tc-CuPc), fullerenol (Honjo Chemical Co. Ltd., thin film with the diamond: C60 structure provided of
99.5 %, C60(OH)10-12 ) and ND in de-ionized water. A 4.3105 %, FF of 0.35, Jsc of 5.3 A/cm2 and Voc of
thin layer of PEDOT:PSS was spin-coated on 0.023 V. In Table 1, thin films structure with ND
pre-cleaned ITO glass plates. Then, semiconductor layers provided a higher cell performance than that of thin films
were prepared on a PEDOT layer by spin coating using a structure without ND.
mixed solution of Tc-CuPc, C60(OH)10-12 and ND in
de-ionized water. The nanodiamonds were obtained by Table 1 Experimental parameters of present solar cells
using the bead milling method in water, and were Sample Voc/v JSC/(Acm2) FF /%
dispersed in the active layer.
Diamond: C60 0.023 5.3 0.35 4.3105
The thicknesses of the active layers were
approximately 150 nm. Aluminum (Al) metal contacts Tc-CoPc/ C60 0.011 4.6 0.28 1.4105
with a thickness of 100 nm were evaporated as a top Tc-CoPc: ND/ C60 0.012 7.0 0.24 2.0105
electrode in a vacuum, and were annealed at 140 C for Tc-CoPc:
20 min in N2 atmosphere. 0.20 0.92 0.24 4.4105
C60(OH)10-12
Tc-CoPc: ND:
0.21 1.8 0.21 7.9105
C60(OH)10-12

Fig.2 shows optical absorption spectra of the


nanodiamond-based thin films. In Fig.2(a), the diamond:
C60 nanocomposite structure provided photo-absorption
in the range of 350 to 500 nm, and shows high
absorption at 339, 402 and 506 nm, which correspond to
3.7, 3.1 and 2.5 eV, respectively. Absorption peaks of the
C60 were confirmed within the range from 300 to 400 nm,
and an absorption peak of 506 nm corresponds to the
diamond. In Fig.2(b), (c), a solid line and dashed line
show thin film structure with ND and thin film structure
without ND. These thin films provides photo-absorption
Fig.1 Structure of nanodiamond-based solar cells in the range of 300 to 800 nm, and thin film structure
with ND indicates a higher optical absorption compared
The current density-voltage (JV) characteristics to that of thin film structure without ND. The optical
(Hokuto Denko Co. Ltd., HSV100) of the solar cells absorption property of the thin film was improved by
were measured both in the dark and under illumination at adding the nanodiamond to the active layer.
100 mW/cm2 by using an AM 1.5 solar simulator (San-ei Fig.3 shows X-ray diffraction patterns of diamond
Electric Co. Ltd., XES-301S). The thin films were powder and the present thin films. In Fig.3(a), diffraction
illuminated through the side of the ITO substrates, and peaks of the diamond powder were confirmed as (111),
the illuminated area was 0.16 cm2. Optical properties of (220) and (311) of the diamond structure. A grain size of
the present thin films were investigated by means of diamond powder was determined to be 12 nm, which
UV-visible spectroscopy (Hitachi, U4100). An incident was calculated by Scherrers equation. An increase of
40 Akihiko NAGATA, et al/Progress in Natural Science: Materials International 20(2010) 3842

Fig.3 X-ray diffraction patterns of diamond powder (a),


Tc-CoPc:ND/C60 and Tc-CuPc/C60 layers (b), Tc-
CuPc:ND:C60(OH)10-12 and Tc-CuPc:C60(OH)10-12 layers (c)

Fig.2 Optical absorption spectra of diamond: C60 layer (a),


The average particle sizes of the nanodiamond were
Tc-CoPc: ND/C60 and Tc-CoPc/C60 layers (b), Tc- CuPc: ND:
calculated to be 4.5 and 5.5 nm by Scherrers formula.
C60(OH)10-12 and Tc-CuPc: C60(OH)10-12 layers (c) A TEM image, an enlarged image and an electron
diffraction pattern of the diamond:C60 composite layer
photo-absorption above 600 nm would be due to the are shown in Fig.4 Diamond powder has an fcc structure
nanostructure of diamond particles, which will be with a lattice parameter of a=0.357 nm. C60 has also an
discussed later. In Fig.3(b) and (c), diffraction peaks fcc structure with a lattice parameter of a=1.42 nm. In
corresponding to diamond are observed for the the electron diffraction pattern of Fig.4(c), expansion of
Tc-CoPc:ND/C60 and Tc-CuPc:ND:C60(OH)10-12 sample. C 6 0 reflections was observed, which indicates a
Akihiko NAGATA, et al/Progress in Natural Science: Materials International 20(2010) 3842 41
shows dark contrast in the image. Fig.5(d) shows an
electron diffraction pattern of the Tc-CoPc:ND
composite layer and diffraction peaks of diamond (111),
(220), (311) are observed. Since no diffraction peak of
Tc-CoPc was observed, Tc-CoPc would have an
amorphous structure.
Fig.6(a) shows a TEM image of the
Tc-CuPc:ND:C60(OH)10-12 composite layer. The TEM
image indicated ND with the size of 46 nm as indicated
by arrows, which agree well with the XRD result.
Fig.6(b) shows an electron diffraction pattern of the
active layer, and diffraction peaks of diamond 111, 220,
311 are observed. Since no diffraction peak of Tc-CuPc
and C60(OH)10-12 was observed, Tc-CuPc and
C60(OH)10-12 would have amorphous structures.
An energy level diagram of nanodiamond-based
solar cells is summarized as shown in Fig.7. Previously
reported values were also used for the energy levels [10
11]. An energy gap of diamond estimated from Fig.2(a),
which corresponds to absorbance of 506 nm, is used for
the model. From a theoretical calculation [12],
nanodiamonds are composed of three layers, a diamond
core (sp3), a middle core (sp2+x) and a graphitized core
(sp2). Therefore, a band gap of the nanodiamond is
decreased by the existence of the sp2+x bonding.
The carrier transport mechanism is considered as
follows; when light is incident from the ITO substrate,
light absorption excitation occurs at the p-n
heterojunction interface, and electrons and holes appear
by charge separation. Then, the electrons transport
through C60 or C60(OH)10-12 toward the Al electrode, and
the holes transport through PEDOT:PSS to the ITO
substrate. Since it has been reported that Voc is nearly
proportional to band gaps of semiconductors[13], control
of energy levels is important to increase the efficiency.
For the present sample, the low Voc would be due to the
voltage drop by resistance increase, which would be
caused by low carrier density of nanocomposite layer
and contact resistance in metal/semiconductor interface.
The low cell performance would also be due to the
insufficient dispersion of diamond and C60 in the
Fig.4 TEM image (a), enlarged image (b) of a part of (a) and
composite layer, and further control of the nanocrystals
electron diffraction pattern (c) of diamond:C60 layer
is needed.
An advantage for the nanocomposite structure is the
disordered structure of the composite layer. In the increase of p-n heterojunction interface. However, due to
present TEM observation, diamond and C60 were not disarray of the donor/acceptor microstructure, electrons
mixed well in nanoscopic scale, and the fabricated thin and holes could not transport smoothly by carrier
film would show low conversion efficiency. recombination at the electronic acceptor/Al interface, and
Fig.5(a) shows a TEM image of C60 layer, and at the PEDOT:PSS/electronic donor interface,
lattice image of C60 {111} is observed. Fig.5(b) shows an respectively. To solve these problems, introduction of a
electron diffraction pattern of C60 layer, and diffraction layer preventing carrier recombination and improvement
peaks of C60 are observed. Fig.5(c) shows a HREM of crystalline structure with few defects are needed.
image of the Tc-CoPc:ND composite layer. In Fig.5(c), In the present work, nanodiamond-based solar cells
lattice image of diamond {111} is observed. Tc-CoPc were fabricated and characterized. For the carbon-based
42 Akihiko NAGATA, et al/Progress in Natural Science: Materials International 20(2010) 3842

Fig.5 TEM image (a) and electron diffraction pattern of C60 layer (b), HREM image (c) and electron diffraction pattern of
Tc-CoPc:ND layer (d)

Fig.6 TEM image (a) and electron diffraction pattern of Tc-CuPc:ND:C60(OH)10-12 layer (b)

solar cells in previous works, thin films are fabricated by structures of the organic-inorganic materials, and control
a CVD method[12]. In the present work, solar cells of the structure should be investigated further.
with C60, C60(OH)10-12 and metal phthalocyanine
derivative as an organic semiconductor, and diamond 4 Conclusions
particles and nanodiamond as an inorganic
semiconductor were fabricated by a spin coating method, Nanodiamond-based solar cells were fabricated and
which is a low cost method. The performance of the characterized. JV characteristic was investigated under
present thin films would be dependent on the nanoscale illumination of 100 mW/cm2 to confirm the solar cell
Akihiko NAGATA, et al/Progress in Natural Science: Materials International 20(2010) 3842 43
determined to be 12 nm and 46 nm, respectively.
Optimization of blended structures with diamond would
increase the efficiencies of the thin films.

Acknowledgements
This work was partly supported by Grant-in Aid for
Scientific Research, JSPS.

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films were investigated by TEM and X-ray diffracometry,


and the grain size of diamond and nanodiamond were

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