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Learning Innovation Surpassing.

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Deliver on time.
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The Company provides comprehensive solutions of drilling rigs and high quality products for customers all over the world
strictly in accordance with standards to assist them in realizing their goals and creating value.
CONTENTS

Complete Set of Drilling Rig

Characteristics of Electrical Driven Drilling Rigs P02


Model & Parameters of DC Motor Driven Drilling Rigs
P03
Model & Parameters of AC Variable Frequency Motor Driven Drilling Rig

Scope of Electrical Driven Drilling Rigs P04

Characteristics of Mechan-Electric Drilling Rigs P05


Model & Parameters of Mechan-Electric Drilling Rigs
P06
Scope of Mechan-Electric Drilling Rigs
P07
Characteristics of Mechanical Driven Drilling Rigs

Basic Parameters of Mechanical Driven Drilling Rigs P07

Scope of Mechanical Driven Drilling Rigs P08

P09

P09

Drilling Rig Components

Crown Blocks P17

Traveling Blocks P18

Hooks P19

Hook Block Assembly P20

Swivels P21

Rotary Tables P22

Drawworks P23

Eddy Current Brakes P26

Mud Pumps P27

Compound Transmission Unit P30

Masts P31

Substructures P33

P34
Offshore Engineering Construction

Sales and Service Directory

For More Information About any LSPE Products or Services,


Contact our Sales Locations.
COMPLETE SET OF DRILLING RIG

Lanzhou LS Petroleum Equipment Engineering Company provides complete set of drilling rigs for land, offshore, shallow & desert
conditions, and rig components as per customers requirements. Meanwhile we also upgrade and modify rigs in accordance with
customers demands to meet requirements of drilling and workover services.

1
Electrical Driven Drilling Rigs

Characteristics of Electrical Driven Drilling Rigs

Basic parameters of drilling rig are in accordance with The rotary table is run by an INDEP drive and the chain

GB/T23505-2009 Petroleum Drilling and Workover Rigs box has two gears. They are placed under the drill floor, on
which there is a large operation area.
Stepless speed regulation of drawworks, rotary table, and
mud pump is realized as a result of adopting AC-SCR-DC
Either eddy current brake or Eaton Brake can be
control system and power compensation technology in DC
considered as auxiliary brake of drawworks. A smooth,
motor driven rigs, thus a better drilling performance can be
labor-saving, easy control tripping operations is ensured.
acquired.
The service life of brake rims (disc) and brake blocks is
Hoisting speed, rotational speed of rotary table, and strokes
efficiently prolonged. The drum is grooved and the wire line
of mud pump can be adjusted as per needs owing to adopting
is orderly wound round it. The collision avoidance systems
advanced VFD full digital control technology in AC variable
(over-spool, weight, and digital display) are available to
frequency motor driven rigs, thus drilling efficiency has been
increase in the safety of drilling operations.
improved.
A kind of integral rising slingshot substructure (height 7.5m, The drawworks is provided with an automatic driller.

9m, 10.5m) is used. The equipment on the drill floor and mast Main components/parts are designed and made to API
can be installed at ground level and integrally raised to the Spec for ease of participating in international bids of drilling
designated position with power of drawworks or hydraulic rigs.
wire-line winch.
The hydraulic disc brake is used as main brake of the
drawworks. The braking torque is large and it is reliable to
brake. The brake handle is located in the drillers cabin to
greatly reduce the intensity of drillers labor.

2
Electrical Driven Drilling Rigs

DC Motor Driven Drilling Rigs

Model & Parameters of DC motor driven drilling rigs

Model ZJ40/2250D ZJ50/3150D ZJ70/4500D ZJ80/5850D ZJ90/6750D

Nominal depth range (114mm DP)


2500-4000 3500-5000 4500-7000 5000-8000 6000-9000
m
Max hook load rating kN 2250 3150 4500 5850 6750
Max number of lines for traveling block 10 12 12 14 14

Dia. of wire line mm (in) 32 1


(1 /4) 35 3
(1 /8) 38 (1 /2) 1 5
42 (1 /8) 45 (1 3/4)

Sheave O.D. of traveling block mm (in) 1120 (44) 1270 (50) 1524 (60) 1524 (60) 1524 (60)

I.D. of swivel stem mm (in) 75 (3) 75 (3) 75 (3) 101.6 (4) 101.6 (4)
Rated power of drawworks kW (hp) 735 (1000) 1100 (1500) 1470 (2000) 2210 (3000) 2210 (3000)
Transmission of drawworks 4 4 4 4 4
Dia. of rotary table opening mm (in) 520.7 698.5 698.5 952.5 952.5 952.5 952.5 1257.3
(20 1/2) (27 1/2) (27 1/2) (37 1/2) ( 37 1/2) (37 1/2) (37 1/2) (49 1/2)
Rotary speeds 2 2 2 2 2
Power of a mud pump kW (hp) 956 956 1176 1176 1176(160 1620(22
1176(1600)
(1300) (1300) (1600) (1600) 0) 00)
Working height of mast m (ft) 43
45 (147) 45 (147) 46 (151) 48 (157)
(142)
Height of drill floor m 7.5
7.5 (25) 9 (30) 9 (30) 10.5 (35) 10.5 (35) 12 (40)
(ft) (25)
Clear height under rotary table beam 6.26 7.62 8.92 7.42 9 10
8.92 (29.2)
m (ft) (20.5) (25) (29.3) (24.5) (29.5) (33)

Notes D-Driven with D.C. motor;

3
Electrical Driven Drilling Rigs

AC Variable-frequency Motor Driven Drilling Rigs

Model & Parameters of AC variable-frequency motor driven drilling rigs

Model ZJ40/2250DB ZJ50/3150DB ZJ70/4500DB ZJ80/5850DB ZJ90/6750DB


Nominal depth range (114mm
2500-4000 3500-5000 4500-7000 5000-8000 6000-9000
DP) m
Max hook load rating
2250 3150 4500 5850 6750
kN
Max number of lines for
10 12 12 14 14
traveling block
Dia. of wire line
32 (11/4) 35 (13/8) 38 (11/2) 42 (1 5/8) 45 (13/4)
mm (in)
Sheave O.D. of traveling
1120 (44) 1270 (50) 1524 (60) 1524 (60) 1524 (60)
block mm (in)
I.D. of swivel stem
75 (3) 75 (3) 75 (3) 101.6 (4) 75 (3)
mm (in)
Rated power of drawworks
735 (1000) 1100 (1500) 1470 (2000) 2210 (3000) 2210 (3000)
kW (hp)
Stepless speed Stepless speed Stepless speed Stepless speed Stepless speed
Transmission of drawworks regulation regulation regulation regulation regulation
Dia. of opening 520.7 698.5 698.5 952.5 952.5 1257.3
952.5 ( 371/2) 952.5 ( 371/2)
mm (in) (201/2) (271/2) (271/2) (371/2) (371/2) (491/2)
Rotary speeds Stepless speed Stepless speed Stepless speed Stepless speed Stepless speed
regulation regulation regulation regulation regulation
Power of a mud pump 1176 1180 1620
956 (1300) 956 (1300) 1176 (1600) 1176 (1600)
kW (hp) (1600) (1600) (2200)
Working height of mast
43 (142) 45 (147) 45 (147) 46 (151) 48 (157)
m (ft)
Height of drill floor 9 10.5
7.5 (25) 7.5 (25) 9 (30) 10.5 (35) 12 (40)
m (ft) (30) (35)
Clear height under rotary 7.62 8.92 7.42 8.92 10
6.26 (20.5) 9 (29.5)
table beam m (ft) (25) (29.3) (24.5) (29.2) (33)
Notes DB-Driven with A.C. motor with frequency converter.

4
Electrical Driven Drilling Rigs

Scope of Electrical Driven Drilling Rigs


ZJ40/2250D ZJ70/4500D
Model ZJ50/3150D (DB) ZJ80/5850D (DB) ZJ90/6750D(DB)
(DB) (DB)

Type
Type Type Type Type Type
Description

Crown block TC225-7 TC315-7 TC450-10 TC675 TC675

Traveling block YC225 YC315 YC450-2 YC585 YC675

Hook DG225 DG315 DG450 DG675 DG675

Swivel (With spinner) SL225-2 SL450-5 SL450-5 SL675 SL675

Rotary table ZP275-2 ZP375 ZP375 ZP375H ZP375H(ZP495)

Drawworks JC40D (DB) JC50D (DB) JC70D (DB) JC80D (DB) JC90D (DB)
3NB1300C(F-13 3NB1600(F-160 3NB1600(F-1600
Mud pump F-1600H F-1600H
00) 0) )
Mast JJ225/43-K2 JJ315/45-K JJ450/45-K7 JJ585/46-K JJ675/48-K

Substructure DZ225/7.5-S DZ315/9-S DZ450/10.5 DZ585/10.5-X DZ675/12-X

D-Driven with D.C. motor;


Notes
DB-Driven with A.C. motor with frequency converter.

5
Mechan-Electric Drilling Rigs

Characteristics of Mechan-Electric Drilling Rigs

Power of drilling rig comes from 2000 or 3000 series diesel engine and fluid coupling reducer

casing (or gear reducer).

The drawworks and the mud pumps are mechanically driven. The rotary table is

independently driven by AC frequency motor or DC motor.

Easy installation and better sealing as a result of taking an integral chain box or V-belt

compound transmission unit.

The drawworks is equipped with the grooved drum and shifting a gear for it is carried out by

air cylinders. The hydraulic disc brake is regarded as main brake and the eddy current brake as

auxiliary brake.

An emergency motor is available for drawworks. Prior to starting the diesel engine, the mast

is raised in advance. If there is something wrong with master clutch and power can not be sent

to the drawworks, it will be used to lift the drilling tool so as to reduce accidents occurred in well,

realizing safety drilling operations.

The rotary table can accomplish stepless speed regulation with 0~210r/min. AC or DC is

supplied by an auxiliary generator set.

The substructure is of integrate, one step risen type (or swing-lift type). It is installed at ground

level and raised/lowered with the mast (or independently raised/lowered).

The mechanical parts of rig are in accordance with API Spec.

Model & Parameters of Mechan-Electric Drilling Rigs-1

Model ZJ40/2250LDB ZJ50/3150LDB ZJ70/4500LDB


Nominal depth range (114mm DP)
2500-4000 3500-5000 4500-7000
m
Max. hook load kN 2250 3150 4500
Max number of lines for traveling block 10 12 12
1 3
Dia. of wire line mm (in) 32 (1 /4) 35 (1 /8) 38 (11/2)
Sheave O.D. of traveling block mm (in) 112044 1270 50 152460
I.D. of swivel stem mm (in) 75 3 75 3 75 3
Rated power of drawworks kW (hp) 7351000 11001500 14702000

Transmission of drawworks 4 (6) 4 (6) 6


1 1
Dia. of rotary table opening mm (in) 698.5 (27 /2) 952.5 (37 /2) 952.5 ( 371/2)
Stepless speed Stepless speed
Rotary speeds Stepless speed regulation
regulation regulation
Power of a mud pump kW (hp) 956 (1300) 1176 (1600) 1176 (1600)
Number of diesel engines 3 3 4
Number of integral chain boxes 1 1 1
Working height of mast m (ft) 43 142 45 147 45 147
Height of drill Floor m (ft) 6 20 7.5 25 9 30
Clear height under rotary table beam
4.76 15.6 6.26 20.5 7.7 25.3
m (ft)
Notes LChain Compound Transmission DBRotary table is driven by VFD

6
Mechan-Electric Drilling Rigs

Model & Parameters of Mechan-Electric Drilling Rigs-2


Model ZJ40/2250JDB ZJ50/3150JDB

Nominal depth range (114mm DP) 2500-4000 3500-5000


m
Max. hook load kN 2250 3150
Max number of lines for traveling block 10 12
1
Dia. of wire line mm (in) 32 (1 /4) 35 (13/8)
Sheave O.D. of traveling block mm (in) 112044 1270 (50)
I.D. of swivel stem mm (in) 75 3 75 (3)
Rated power of drawworks kW (hp) 735 (1000) 1100 (1500)
Transmission of drawworks 46 46
Dia. of rotary table opening mm (in) 520.7(201/2) 698.5(271/2) 952.5 (371/2)
Rotary speeds Stepless speed regulation Stepless speed regulation
Power of each mud pump kW (hp) 9561300 1176 (1600)
Number of diesel engines 3 3
Available height of mast m (ft) 43 142 45 (147)
Height of drill floor m (ft) 7.525 7.5 (25)/9(29.5)
Clear height under rotary table beam m (ft) 6.2620.5 6.26 (20.5)/7.52(24.6)
E-belt or narrow V-belt Compound E-belt or narrow V-belt Compound
Compound mode
Transmission Transmission
JE-belt or narrow V-belt Compound Transmission DB Rotary table is driven
Notes
by VFD

Scope of Mechan-Electric Drilling Rigs

Model ZJ40/2250 LDB (JDB) ZJ50/3150 LDB (JDB) ZJ70/4500LDB

Type/Weight
Type Type Type
Description

Crown block TC225 TC315-10 TC450-11

Traveling block YC225 YC315 YC450

Hook DG225 DG315 DG450

Swivel(With spinner) SL225-3 SL450-5 SL450-5

Rotary table ZP275 ZP375 ZP375


Drawworks JC40 JC50 JC70
3NB1600
Mud pump 3NB1300C 3NB1600
3NB1300C
JJ315/45-KZJ
Mast JJ225/43-K JJ450/45-K8
JJ315/45-KZJ-2
DZ315/9-S5 DZ450/9-XD2
Substructure DZ225/6-XD
DZ315/7.5-S6 DZ450/10.5-X
LChain Compound Transmission J E-belt or narrow V-belt Compound Transmission. DB
Notes
Rotary table is driven by VFD.

7
Mechanical Driven Drilling Rigs

Characteristics of Mechanical Driven Drilling Rigs

The drilling rig is driven by diesel engines, hydraulic


coupling & chain compound box or diesel engines, reducers &
narrow V-belt, which provides smooth mechanical power to
the drawworks. A number of hoisting speeds and rotary
speeds are available.
The drawworks is installed at ground level. Power is
transmitted through bevel gear and universal shaft to the
equipment on the drill floor. It is reliable in driving and easy in
assembly/disassembly.
The drawworks (40 and 50 model) utilize air clutch for
shifting gears, which are suitable for remote control.
Either band brake or hydraulic disc brake can be
considered as main brake of drawworks and either an eddy
current brake or EATON brake as auxiliary brake.
The chain driven rig is driven by the integral enclosed
compound chain box (or narrow V-belt) and coupling. During
any rig moves, it is unnecessary to dismantle the chains (or
narrow V-belt) for fast installation.
The mast is of open-front type without guy line. It is
integrally raised and installed at ground level.
The substructure is of a box-on-box type. It is simple in
structure and easy to install. It is applicable for mounting
B.O.P installations. The rotary table and the transmission unit
are flush with the rig floor. The drill floor is flat and the
operational area is large

8
Mechanical Driven Drilling Rigs

Basic Parameters of Mechanical Driven Drilling Rigs


ZJ30/1700L(
Model ZJ20/1350L(J) ZJ40/2250L(J) ZJ50/3150L(J) ZJ70/4500L
J)
Nominal depth range (114mm DP)
1200-2000 1600-3000 2500-4000 3500-5000 4500-7000
m
Max. hook load kN 1350 1700 2250 3150 4500

Max number of lines for traveling block 8 10 10 12 12

Dia. of wire line


29(11/8) 32(11/4) 32(11/4) 35(13/8) 38(11/2)
mm(in)
Sheave O.D. of traveling block
915 915 1120 1270 1524
mm
I. D. of swivel stem mm 64 64 75 75 75
Rated power of drawworks kW 400 550 735 1100 1470
4 6 4 6
3 forward 3 forward forward forward forward forward 6 forward
Transmission of drawworks
1 reverse 1 reverse 2 2 2 2 2 reverse
reverse reverse reverse reverse
Dia. of rotary table opening mm(in) 445(171/2) 520.7(201/2) 698.5(271/2) 952.5(371/2) 952.5(371/2)
4 6 4 6
3 forward 3 forward forward forward forward forward 6 forward
Rotary speed
1 reverse 1 reverse 2 2 2 2 2 reverse
reverse reverse reverse reverse
Power of a mud pump kW(hp) 735(1000) 735(1000) 956(1300) 1176(1600) 1176(1600)
Number of transmission unit 2 2 3 3 4
Working height of mast m 31.5 31.5 43 45 45
Height of drill Floor m 4.5 4.5 6 7.5 9
Clear height of rotary beam m 3.54 3.44 4.76 6.26 7.7

Notes L- Chain Compound Transmission J- Narrow V-belt Compound Transmission

Scope of Mechanical Driven Drilling Rigs

Model ZJ20/1350L (J) ZJ30/1700L (J) ZJ40/2250L (J) ZJ50/3150L (J) ZJ70/4500L

Type Type Type Type Type


Type/Weight
Description
Crown block TC135 TC170 TC225-9 TC315-7 TC450-11

Traveling block YC225 YC315 YC450-2


Hook YG135 YG170 DG225 DG315 DG450

Swivel(With spinner) SL135 SL225-3 SL225-3 SL450-5 SL450-5

Rotary table ZP175 ZP205 ZP275-2 ZP375 ZP375


Drawworks JC20 JC30 JC40 JC50 JC70
Catworks MJC370 MJC370 MJC370
Mud pump 3NB1000C 3NB1000C 3NB1300C 3NB1300C 3NB1600

Compound transmission unit BC520-324 BC520-324 BC732-828 BC732-828 BC742-828

Mast JJ135/31.5-K JJ170/31.5-K JJ225/43-K JJ315/44.5-K JJ450/45-K5


Substructure DZ135 DZ170 DZ225/6-XD DZ315/7.5-XD DZ450/9-XD

9
Introduction to ZJ50/3150D(DB) Drilling Rig

Basic parameters of ZJ50/3150D (DB) electrical driven rig


are in compliance with GB/T23505-2009 Petroleum
Drilling and Workover Rigs and international standards.
The major components are in accordance with API Spec.
and meet the requirements of drilling technology. The rig
is safe and reliable.
Features are as follows:
Stepless speed regulation of drawworks, rotary table,
and mud pump is realized because of adopting SCR
(VFD) full digital electrical control system in the rig, thus
obtaining a better drilling performance.
Modular design is applied for ease of handling and
transportation.
The wire rope for the mast and substructure is reeved
only once. The swing-lift substructure is continuously
raised with power of the drawworks. The equipment on
the drill floor is
raised together with the substructure in one step.
The rotary table is run by an independent drive. The
table and its drive are INDEP modules
for ease of assembly/disassembly and transportation.
The drawworks is grooved. The collision avoidance
systems (over-spool, weight, and digital display) are
available.
VARCO or Beishi Top drive is available. Iron
Roughneck and man-rider winch are also available.

10
Introduction to ZJ70/4500D(DB) Drilling Rig

Basic parameters of ZJ70/4500D (DB) electrical driven rig are in


compliance with international general requirements of 2000HP rig. The
major components are in accordance with API Spec. and meet the
requirements of drilling technology. The rig is safe and reliable.
Features are as follows:
Stepless speed regulation of drawworks, rotary table, and mud pump
is realized because of adopting SCR (VFD) full digital electrical control
system in the rig, thus obtaining a better drilling performance.
Modular design is applied for ease of handling and transportation
The wire rope for the mast and substructure is reeved only once. The
swing-lift substructure is continuously raised with power of the
drawworks. The equipment on the drill floor is raised together with the
substructure in one step.
The rotary table is run by an independent drive. The table and its drive
are INDEP modules
for ease of assembly/disassembly and transportation.
The drawworks is grooved. The collision avoidance systems
(over-spool, weight, and digital display) are available.
VARCO or Beishi Top drive is available. Iron Roughneck and
man-rider winch are also available.

11
Introduction to ZJ80/5850D Drilling Rig

ZJ80/5850D DC motor driven ultra-deep rig is specially designed for


Tarim Kuqa Area and meet the requirements of casing with larger
diameter, bigger tonnage and of high-pressure drilling. Self-innovating
technology is applied for the rig. The key components are home made.
Features are as follows:
Advanced mains supply and power compensation technology is
adopted in the rig, thus acquiring higher power factor and
power-saving/environment protection.
High-pressure mud circulating system is available. The working
pressure of swivel, mud pump, and drilling fluid manifold is 7500PSI
(52MP).
The drawworks is designed as per 3000HP to have larger hoisting
speeds and higher efficiency.
The hydraulic disc brake is regarded as main brake of drawworks and
DS80 eddy current brake as auxiliary brake. An auto feed driller with
motor is available.
ZP375H rotary table with large torque is available. The rotary table
and its drive are modularly designed for ease of
assembly/disassembly and moving.
The wire line for mast and substructure is reeved only once. The
substructure is of swing-lift type and raised continuously with power of
drawworks. The equipment on the drill floor is raised to position
together with the substructure.
The rig is modularly designed for ease of lifting and moving.

12
Introduction to ZJ90/6750D Drilling Rig

ZJ90/6750D DC motor driven ultra-deep rig is designed according to


maximum static load of 6750kN, 5 1/2 DP, and depth range of 9000m.
Self-innovating technology is applied for the rig. The key components
are home made.
Features are as follows:
Advanced mains supply and power compensation technology is
adopted in the rig, thus acquiring higher power factor and
power-saving/environment protection.
High-pressure mud circulating system is available. The working
pressure of swivel, mud pump, and drilling fluid manifold is 7500PSI
(52MP).
The drawworks is designed as per 3000HP to have larger hoisting
speeds and higher efficiency.
The drawworks is installed at ground level. The hydraulic disc brake is
regarded as main brake and DS90 eddy current brake as auxiliary brake.
An auto feed driller with motor is available.
ZP375H rotary table with large torque is available and run through
two-gear gear reducer.
The mast and substructure adopts a new swing-lift type and is raised
through A-frame with power of drawworks. The equipment on the drill
floor is raised to position together with the substructure.
The rig is modularly designed for ease of lifting and moving.

13
Introduction to ZJ50/3150JD Drilling Rig

ZJ50/3150JD rig is of mechan-electric driven one. The drawworks


and the mud pump are mechanically driven and the rotary table
independently by DC motor.
Power of the rig comes from three G12V190PZL-3 diesel engines,
gear reducer casing & narrow V-belt compound and divides into three
branches: one is to run two 1300HP/1600HP mud pumps through two
universal shafts, the second is to run the drawworks through chain
box, and the third is to run one 800KVA/400V economic generator
through universal shaft.
Modular design is used. Three G12CV 190PZL-3 diesel engines,
reducer casing, and skid are taken as a transportation unit. Narrow
V-belt compound transmission unit and skid are considered as a
transportation unit. The dimensions meet railroad/highway
requirements.
The cantilever beam leg mast is installed at ground level and
integrally raised/lowered
The drill floor is 7.5m/9m in height, installed at ground level, and
raised/lowered together with the mast.
The drill floor is flat and spacious. On it there are the rotary table,
the rotary table drive, the hydraulic cathead, the hydraulic tongs, and
two 50kN air winches.

14
Introduction to ZJ50/3150LDB Drilling Rig

ZJ50/3150LDB rig is of mechan-electric driven one. The drawworks and the


mud pump are mechanically driven and the rotary table independently by AC
variable frequency motor
Power of the rig comes from three diesel engines (electronic), which drive
each working group after compounding through the coupler, reducer casing,
and integral chain box. Two universal shafts separately drive two
1300HP/1600HP mud pumps and chain directly drives the drawworks.
Universal shaft drives an 800KVA/400V economic generator.
The cantilever beam leg mast is installed at ground level and integrally
raised/lowered
The drill floor is 7.5m/9m in height, installed at ground level, and
raised/lowered together with the mast.
The drill floor is flat and spacious. On it there are the rotary table, the rotary
table drive, the hydraulic cathead, the hydraulic tongs, and two 50kN air
winches.
This kind of rig overcomes the problems existed in electric driven rig:
expensive cost in manufacturing, restriction between the rotary table speed of
mechanical rig and the mud pump stroke, longer transmission route, etc. It is
simple in structure and flexible in arrangement. It is a kind of an economical
and practical rig.

15
DRILLING RIG COMPONENTS

Lanzhou LS Petroleum Equipment Engineering Company provides complete set of drilling rigs
for land, offshore, shallow & desert conditions, and rig components as per customers
requirements. Meanwhile we also upgrade and modify rigs in accordance with customers
demands to meet requirements of drilling and workover services.

16
Main Components

Crown Blocks

Design Features

The drilling line is reeved in parallel.

The crown frame is made of high strength steel shapes & plates. The

lug plate for top drive is provided. It is equipped with metal base plate,

handrail, and toeboard. A ladder has an opening.

A deviation fast-line sheave.

The sheave cluster is tilted to counteract traveling blocks torque. The

side plate assembly is faced with derrick man for ease of picking off &

suspending elevators.

The sheave grooves are intermediate frequency quenched so as to

improve surface hardness and extend service life of sheaves.

All sheaves have double-row conical roller bearings and each bearing

has individual lubricating channel.

The rope guard prevents the wire rope from running out of the sheave

grooves.

Equipped with rubber bumper beams.

Equipped with a gin pole for use in repairing the sheaves cluster.

Equipped with sand line sheaves and auxiliary sheaves.

The crown blocks conform to API Spec. 4F, 8A/8C.

Specifications of Crown Blocks

Model TC135 TC170 TC225 TC315 TC450 TC585 TC675

Max. hook load


1350 1700 2250 3150 4500 5850 6750
kN
O.D. of sheaves
915(36) 1005(40) 1120(44) 1270(50) 1524(60) 1524(60) 1524(60)
mm (in)
Number of
5 6 6 7 7 8 8
sheaves
Dia. of wire line
29 (11/8) 29 (11/8) 32 (11/4) 35 (13/8) 38 (11/2) 42 (15/8) 45 (13/4)
mm (in)

Overall dimension 25002050192


268721502046 320033473640 329527762514 306829063576 4494x3881x5130 4594x3855x4411
(LWH), mm 0

17
Main Components

Traveling Blocks

Design Features

The side plate assembly is made of thick steel plate. When


hoisting or lowering the unloaded elevators, the wire line is
always kept taut to facilitate the line spooled on the drum and
the empty hook lowered.

The sheave grooves are intermediate frequency quenched so


as to improve surface hardness and extended the service life.

Equipped with double-row conical roller bearings and each


bearing has individual lubricating channel.

Quenched & tempered alloy steel shaft with lubrication hole of


. each bearing.

Heavy duty wire line guard.

The travelling blocks conform to API Spec. 8A/8C.

Specifications of Traveling Blocks


YC450 /
Model YC225 YC315 YCF315 YC585 YC675
YC450D
Max. hook load kN 2250 3150 3150 4500 5850 6750
O.D. of sheaves
1120 (44) 1270 (50) 1270 (50) 1524 (60) 1524 (60) 1524 (60)
mm(in)
Number of sheaves 5 6 6 6 7 7
29(11/8) 32(11/4) 35(13/8)
Dia. of wire line mm(in) 35(13/8) 42 (15/8) 45(13/4)
32(11/4) 35(13/8) 38(11/2)
Overall 2294119 2680135 3086x1600x95 3087x1600x92
214513801635 30751600800
dimension(LWH), mm 0630 0974 3 0
Note: F in Model means the split type traveling block.
Note: D in Model means low temperature.

18
Main Components

Hooks

Design Features

The body, the bail, and the bail support are cast with
special alloy steel.

Equipped with a hydraulic snubber assembly to protect


drill pipe joints when making up/breaking out
connections.

At the hook there is a reliable safety device.

It is provided with a braking device to lock up & lock out


the body.

The primary-load-carrying parts of hook are subject to


NDE test.

The hooks conform to API Spec. 8A / 8C.

Specifications of Hooks
Model DG225 DG315 DG450 450D DG675
Max. hook load kN 2250 3150 4500 6750

Major-hook opening mm (in) 1907 1/2 2208 5/8 2208 5/8 2409 7/16

Diameter of Major-hook mm (in)


16061/4 180 (7) 180 (7) 228 (9)

Spring travel mm (in)


180 (7) 200 (8) 200 (8) 220 (8 7/10)

Overall dimension (LWH), mm 2545720750 2953890880 2950890880 360011101020

Note: D in Model means low temperature.

19
Main Components

Hook Block Assembly

Design Features

Joining the travelling block and the hook together reduces overall length
to satisfy the requirements of a top drive.

The shafts of travelling block are forged with alloy steel and provided
with a lubrication hole of bearing for one sheave.

The grooves of sheave are intermediate frequency quenched so as to


improve the surface hardness and prolong the service life.

The sheaves are equipped with double-row conic roller bearings. Each
bearing has its own lubrication channel.

There is a reliable safety device at the hook.

The primary-load-carrying parts of hook are subject to NDE test.

The hook block assembly conforms to API Spec. 8A /8C.

Specifications of Hook/Block Assembly


Model YG135 YG170 YG315 YG450
Max. hook load kN 1350 1700 3150 4500
O.D.of sheaves mm (in) 915 (36) 915 (36) 1270 (50) 1524 (60)
Number of sheaves 4 5 6 6
Dia. of wire line mm (in) 1 1 1 3 3
26(1) /29 (1 /8) 29 (1 /8)/ 32 (1 /4) 32 (1 /8)/35 (1 /8) 35 (13/8) /38 (1 1/2)

Major-hook opening mm (in) 1656 1/2 1807 2208 5/8 2208 5/8
Major-hook dia mm (in) 1405 1/2 1506 1807 1807
1 1 3
Minor-hook dia mm (in) 903 /2 903 /2 1204 /4 1204 3/4

3195960
Overall dimension (LWH), mm 3294960630 43221350784 48871600880
616

20
Main Components

Swivel

Design Features

With standard bails and double pin alloy steel sub.

The wash pipe and the packing assembly are cartridge type
and can be replaced on the floor without disconnecting the
rotary hose and/or gooseneck.

The gooseneck is provided with an outlet for wire line logging.

With standard gooseneck joints. Threads are in compliance


with API Std 5B.

The swivels conform to API Spec. 8A/8C.

Specifications of Swivels

Model SL135 SL225 SL450 /SL450D SL450H SL675

Max. Static load rating kN 1350 2250 4500 6750

300 300 300 300


Max. Speed r/min

35 (5000) 35 (5000) 35 (5000) 52 (7500) 52 (7500)


Max. Working pressure MPapsi
Clearance between bail and gooseneck
mm(in) 495 (19 1/2) 540 (21 1/4) 549 (21 5/8) 600 (23 3/5) 640 (25 1/5)

Dia. of stem mm(in)


64 (2 1/2) 75 (3) 75 (3) 101.6 (4)
1 5 5 5 5
API 4 /2 6 /8 7 /8 7 /8 8 /8
To stem REG LH REG LH REG LH REG LH REG LH
5 5 5 5 5
Coupling thread API 6 /8 6 /8 6 /8 6 /8 6 /8
To Kelly REG LH REG LH REG LH REG LH REG LH
2505758 2880925 30151096 32081096 36851404
Overall dimension(LWH), mm 840 1026 1035 1035 1265
The above-mentioned swivels have spinners (dual-purpose ) and no spinners.
D in Model means low temperature.
H in Model means high pressure.

21
Main Components

Rotary Tables

Design Features

The pinion and the gear are made of alloy steel.

The split type master bushing is made from a steel casting.


Two transmission types (Kelly and pin) are available.

Pin transmission type is suitable for API standard square


Kelly or hexagonal Kelly roller bushing. Long and short slips
are applicable.

With API casing bushings and special sling

Effective lubrication and reliable seals

The rotary tables conform to API Spec. 7K.

Specifications of Rotary Tables


Model ZP175 ZP205 ZP275 ZP375 ZP375H ZP375D ZP495
444.5 (17 520.7 (20 698.5 (27 1257.3 (49
Dia. of opening mm (in) 1 1 1 952.5 (37 1/2) 1
/2) /2) /2) /2)
Table axis to center inner row 1353 1353
sprocket teeth, mm(in) 1118 (44) 1353 (531/4) 1651(65)
(531/4) (531/4)
Max. Static load kN 2250 3150 4500 5850 7250 5850 9000

Max. Working torque nM 13729 22555 27459 32362 45000 32362 64000

Max. Speed r/min 300 350 250 300 300


Gear ratio 3.58 3.22 3.67 3.56 3.62 3.56 3.913
19351280 22921475 23921670 30152254
Overall dimension (LWH), mm 24681810718
585 668 685 819
Weight kg 3888 6182 6163 8026 6700 12105

Note: D in Model means low temperature.


Note: H in Model means large torque.

22
Main Components

Design Features of Mechanical Driven Drawworks

Design Features

Bearings are rolling ones and shafts are made of alloy steel.

Chains with high accuracy and high strength are pressure

lubricated.

On the drum there is a spiral groove. The low-speed & high-speed

ends of drum shaft are equipped with a ventilating air clutch.

The contours of the sprocket teeth are intermediate frequency

quenched. All clutches of shifting gears are of involute spline type.

Drawworks transmission: 4(F) and 2 (R) or 6 (F) and 2 (R).

Gear-shifting mode: air

Either band brake or disc brake is regarded as main brake and

either eddy current brake or Eaton brake (water or air cooled) is

regarded as auxiliary brake

Equipped with auto feed driller or emergency motor

Basic Parameters of Mechanical Driven Drawworks


Model JC40 JC50 JC70
114mm DP 2500-4000 3500-5000 4500-7000
Nominal depth range m 127mm DP 2000-3200 2800-4500 4000-6000
Rated input power kW (hp) 735 (1000) 1100 (1500) 1470 (2000)
Max. Pull of fast line kN 275 340 485
Dia. of wire line mm (in) 32 (1 1/4 ) 35 (1 3/8 ) 38 (1 1/2)
Band brake mm (in) 640 1237 6851245 7701439
Drum(Dia Length) (25 1/4 48 3/4) (27 49 ) (30 56 5/8 )
1168265 1270267 1370267
Brake rim (Dia width) mm (in)
(46 10 1/2 ) (50 10 1/2 ) (54 10 1/2 )
Disc brake mm (in) 6401139 6851138 7701361
Drum(Dia Length) (25 1/4 44 7/8 ) (27 44 7/8) (3053 5/8)
Brake disc (Dia Width) mm (in) 150076 (59 3) 160076 (63 3 ) 160076 (63 3 )
Auxiliary brake DS40 DS50 DS70
Overall dimension (LWH) mm 645025602482 700029552780 793031942930

23
Main Components

Design Features of DC Motor Driven Drawworks

Design Features

Bearings are roller ones and shafts are made of alloy steel.

On the drum there is a spiral groove. The low-speed &

high-speed ends of drum shaft are equipped with a

ventilating air clutch.

The hydraulic disc brake is regarded as main brake. The disc

brake is water or air cooled.

Either eddy current brake or Eaton break (air & water cooled)

is considered as an auxiliary brake.

Drawworks transmission: 4(F) and 4 (R).

Gear-shifting mode: air

Chain drive structure.

Chains are pressure lubricated and bearings are greased.

Integral or split construction

An auto feed driller with motor is available.

Basic Parameters of DC Motor Driven Drawworks

Model JC40D JC50D JC70D JC80D JC90D


114mm
2500-4000 3500-5000 4500-7000 - -
Nominal depth DP
range m 127mm
2000-3200 2800-4500 4000-6000 5000-8000 6000-9000
DP
1470
Rated input power kW (hp) 735 (1000 ) 1100 (1500 ) 22103000 2210 (3000 )
(2000 )
Number Rated Power of motors kW 2 580 2 800 2 800 3x800 3 800

Rated speed of motor r/min 880/970 970 970 970 970


Dia. of wire line mm (in) 32 (1 1/4) 35 (1 3/8 ) 38 (1 1/2) 42 (1 5/8) 45 (1 3/4)
Max. Pull of fast line kN 275 340 485 553 640
1
Drum (Dia Length) 6401235 (25 /4 6851245 6851245 7701439
Band brake - -
mm (in) 48 1/2 ) (27 49 ) (27 49 ) (30 56 5/8)
Brake rim (Dia Width) 1270267 1270267 1370267
1168265 (4610 1/2) - --
mm (in) (5010 1/2) (5010 1/2) (54 10 1/2 )

Drum (Dia Length) mm 6401139 (25 1/4 44 6851138 6851245 7701361 914x1656 9141556
Disc brake 7
(in) /8 ) (27 44 7/8 ) 49 (30 53 5/8) (36 61 1/4)
(36 65 1/4)
Brake rim (Dia Width) 160076 (63 160076 (63 1730x76 173076 (68
150040 (59 1 1/2 ) 160076 (63 3 )
mm (in) 3 ) 3) (68x3) 3 )
Sandline reel (Dia Length) 3561245
3561245 (14 49 ) 3561245 (1449 ) - -
mm (in) (14 49 )
Capacity of sandline reel (14.5 wire 6400
4000 (13120 ) 5000 (16400 ) - -
line) m (ft) (21000 )
Auxiliary brake DS40 DS50 DS70 DS80 DS90

7670x5755
Overall dimension (LWH) 76704585 86705755
660037162990 680045372998
mm 3197 x2800 2800

24
Main Components

Design Features of AC Variable Frequency Motor Driven Drawworks

Design Features

The drawworks is of single-shaft type and the drum is


grooved.
Two-stage gear reducer. Gear-shifting: manual or auto
The gear is pressure lubricated.
Bearings are roller ones and shafts are made of alloy
steel.
The hydraulic disc brake is considered as main brake.
The disc brake is water or air cooled.
The motor dynamic braking is considered as auxiliary
brake.
Auto feed driller is available.

Specifications of VFD Single Shaft Drawworks


Model JC40DB JC50DB JC70DB JC90DB
114mm DP 2500-4000 3500-5000 4500-7000 6000-9000
Nominal l depth range
m 127mm DP 2000-3200 2800-4500 4000-6000 5000-8000

Rated input power kW (hp) 7351000 11001500 1470(2000) 2210(3000)


Number Rated Power of motors kW 1 720 2 720/2x600 2 800 2 1200
Rated speed of motors r/min 600 600(661) 741 500
Dia. of wire line mm (in) 32 (1 1/4 ) 35 (1 3/8 ) 38 (1 1/2 ) 45 (1 3/4 )
Max. Pull of fast line kN 275 340 485 640
6401139 6851245 7701439 9141556
Drum (Dia Length) mm (in)
(25 1/4 44 7/8 ) (27 49 ) 30 56 5/8 (3661 1/4)
150076 150076 160076 173076
Brake rim (Dia width) mm (in)
(59 3 ) (593) (59 3/4 x3) (68 3)
Power of Motor for Auto Driller kW (hp 3750 4560 4560 245260
one-reduction double-pinion
drive two-stage (2 gears) two-stage (2 gears)
Transmission Mode one-reduction single-pinion
two-reduction double-gearbox double gear box. double gear box.
drive
Motor dynamic Motor dynamic
Auxiliary brake Motor dynamic braking Motor dynamic braking
braking braking
42303000 43603205 93003300
Overall dimension (LWH) mm 7600x3378x2795
2630 2825 3100

25
Main Components

Design Features of Eddy Current Brakes

Design Features

DS water-cooled eddy current brakes are suitable for auxiliary


brake requirement of drawworks for rigs with depth range of
4000~9000m (4 1/2" drill pipe).

The rotor and the stator are made of high quality magnetic
materials and subjected to heat treatment. There is a gap
between rotor and magnetic pole so no wear occurs during
operation.

Coils are made of single polyimide wire wrapped with glass fibre
and are dip coating of vacuum pressure in twice. The insulation
level is Class F or H.

The cooling water is supplied by a circulating water pump to


ensure that the heat generated by the brake can be dissipated
even under maximum load.

Rotor shafts are supported on double-row radial spherical roller


bearings.

To connect with the drum shaft by means of involute spline tooth


clutch.

Specifications of Eddy Current Brakes

Model DS40 DS50 DS70 DS80 DS90


60.76
Rated stop torque kN. m(Lb.-Ft.) 4432600 107.879500 130(95940) 145107010
45000

Applicable depth range m 2500-4000 3500-5000 4500-7000 5000-8000 6000-9000

Max. Exciting power KW 9 12 23.5 25 30

Exciting coil (H Class) 4 4 4 4 4

Amount of cooling water L/min (gpm) 19050 28575 560148 700(184) 800211

Max. Temperature of inlet water 42 42 42 42 42

Max. Temperature of outlet water 72 72 72 78 78

26
Main Components

Design Features of F Series Mud Pump

Design Features

F-series triplex mud pumps advanced structure


and smooth operation will meet the requirements
of middle-deep well drilling operations.

Long stroke and reliable service: it can be run at


the lower strokes per minute to extend the
expandable parts life of fluid end.

Better lubrication as a result of taking two kinds of


lubrication mode: force and splash lubrication.

The suction valves can be interchangeable with


the discharge valves. The main parts between
three cylinders and fluid ends can be
interchangeable and completely interchangeable
with those of F-series pump of NOV.

The durable fluid end has greatly improved the


performance of triplex mud pump. In addition, its
unique design is easy of quick inspection and
maintenance.

F Series Mud Pump Specifications


F-1000 F-1300 F-1600/F-1600L F-1600H

Max. Input power HP(KW) 1000735 1300(956) 1600(1176) 1600(1176)

Rated pump speed, SPM 140 120 120 120

Max. fluid cylinder liner bore in.(mm) 6-3/4"(170) 7(177.8) 7(177.8) 7(177.8)

Stroke in.(mm) 10"(254) 12(304.8) 12(304.8) 12(304.8)

Hydrostatic test pressure of standard fluid


7500(527) 7500 (527) 7500 (527) 11250(775)
cylinders psi (kg/cm2)

Ratio of gears 4.32 4.324 4.30/4.324 3.81/3.89

Suction connection, ASA-150 lb. R. J. flange


12" 12 12 12"
in.

Discharge connection cross w/API-5000-lb. R. J.


5" 5 5 4"
flange in.

Valve pot, API number API 6# API 7# API 7# API 7#

Weight-complete, less sheave


33,810(15318) 46,820 (21,238) 46,820 (21,238) 60,357(27345)
lbs.(kg)
Note: L in Model indicates split type cylinder and H high pressure.

27
Main Components

Design Features of P Series Mud Pumps

Design Features
For P series mud pump, it is compact in structure and light in
weight. It occupies small area and has high efficiency. Various
pump units can be available as required.
P series mud pump ensures smooth operation of pump. It can
meet the customer special requirements in shallow and
medium-deep drilling operations.
Five models for P series mud pump are available. The input
power is from 800HP (597kW) to 2200HP (1640kW).
Durable fluid end has greatly improved the performance of triplex
mud pump. In addition, this independent design is ease of quick
inspection and maintenance.

P Series Mud Pump Specifications


Model 8-P-80 9-P-100 10-P-130 12-P-160 14-P-220

A: Height floor to center of Front inlet suction in. (mm)


103/4(273) 131/4(337) 131/4(337) 161/2(419) 197/8(505)

B: Height, floor to center of discharge in. (mm)


351/4(895) 381/4(972) 391/4(997) 451/4(1149) 491/4(1251)

C: Overall length over skids in.(mm)


1615/8(4105) 1761/4(4477) 1865/8(4740) 209(5309) 2181/4(5544)

D: Width over frame in. (mm)


629/16(1589) 671/8(1705) 713/8(1813) 755/8(1997) 91(2311)

E: Width over pinion shaft in.(mm) 7 1 1 3


93 /8(2384) 101 /4(2572) 107 /4(2724) 113 /4(2889) 1253/4(3194)

F: Height, floor to top of gear case in.(mm)


60(1524) 64(1626) 67(1702) 75(1905) 841/4(2139)

G: Height over fluid cylinders in.(mm)


517/8(1318) 547/8(1394) 557/8(1419) 6215/16(1599) 691/8(1756)

Max. input horsepower HP (kw)


800(597) 1000(746) 1300(969) 1600(1193) 2200(1640)

Rated pump speed, spm 160 150 140 120 105


Max. fluid cylinder liner bore in.(mm) 1 3 3 1
6 /4(158.8) 6 /4(171.5) 6 /4(171.5) 7 /4(184.2) 9(228.6)
1 1
Stroke in.(mm) 8 /2(215.9) 9 /4(235) 10(254) 12(304.8) 14(355.6)
Hydrostatic test pressure of standard fluid cylinders psi
(kg/cm2) 10,000(703) 10,000(703) 10,000(703) 10,000(703) 11,250(791)

Ratio of gears 2.463 2.658 2.853 3.439 3.969


Suction connection, ASA-150 lb. R. J. flange in.
8 8 8 10 10

Discharge connection cross w/API-5000-lb. R. J. flange in.


4 5 5 6 6

Valve pot, API number MOD.6 MOD.6 MOD.6 MOD.7 MOD.8


Weight-complete, less sheave
26,970 33,200 42,550 54,700 82,000
lbs.(kg)
(12,235) (15,060) (19,300) (24,810) (37,195)

28
Main Components

Design Features of 3NB Series Mud Pumps

Design Features

The power end: The housing is of welded steel-plate


construction. It is stress-relieved after welding. The drive gears
are involute type gears which allow smooth operation, high
efficiency and long life. The crankshaft is a hollow one-piece
steel casting. The power end is splash-lubricated.-

The fluid end: The suction and the discharge flanges conform
to ASA and API specifications.

The piston rod is connected with an intermediate rod by means


of clamps to realize quick assembly & disassembly.

The valve seat bores have a bottom shoulders. The pistons


and liners are lubricated and cooled by an independently
spraying pump to have a longer service life.
Versatility in expendables

3NB Series Mud Pump Specifications

Model 3NB500C 3NB1000C 3NB1300C 3NB1600

Power kW(PS) 368 (500) 735 (1000) 956 (1300) 1176 (1600)
Strokes per minutes pm 95 110 120 120
Stroke mm 254 305 305 305
Gear ratio 3.82 3.833 3.81 3.81
Speed of driving shaft r/min 363 423 457 457

Max. working pressure MPa 30 35 35 35

Max .dia of liner mm 160 170 180 190


Dia. of suction pipe mm 254 305 305 305
Dia. of discharge pipe mm 100 100 100 100
42202640 51702809 50101942
Overall dimension(LWH) mm 445028502077
2430 2530 1918
Weight kg 15940 21450 23000 29700

29
Main Components

Design Features of Compound Transmission Unit

Design Features

There are three kinds of transmission modes:


Diesel engine and gear reducer.
Diesel engine and hydraulic torque converter.
Diesel engine, coupler, and reducer casing.

The transmission groups are connected with each other by means of belts or chains. Two kinds of belts (common triangle belt and
narrow V-belt) are available. Narrow V-belt compound unit is integrally installed. The belt may not be dismantled when moving the
unit. Chain compound unit is integrally welded. The chain may not be dismantled when moving the unit.

The main bearings are double-row radial roller bearing with larger load-carrying abilities and self-adjusting characteristics. The idle
bearings are ball roller and cylindrical roller ones.

The air radial clutches are applied. There are two kinds of clutches (conventional and ventilating type) with great capability of torque
transmission for ease of installation and maintenance.

Basic Parameters of Compound Transmission Unit

Model BC632-ZV16 BC632-ZV20 BC732-828 BC742-828

Applicable depth range (114mm DP m


2500-4000 3500-5000 3500-5000 4500-7000

Model G12V190PZL-3 G12V190PZL-3 G12V190PZL-3 G12V190PZL-3


Diesel engine Power kW 810 810 810 810
Speed r/min 1300 1300 1300 1300
Input clutch model LT600 /125 LT600 /125 LT700 /135 LT700 /135
Number of transmission groups 3 3 3 4
Number of matching mud pumps 2 2 2 2
Compound chain or belt model 44ZV25J-6350 54ZV25J-8500 13/48 13/48

30
Main Components

Design Features of Masts-Open Face


Masts
Design Features

Open-face masts.

Raising mode: integral and bootstrap.

Masts are installed at ground level and divide into sections.


Sections are connected with each other by means of double pins to
ensure connections integrity.

Mast stems are of beam structure for easy of


assembly/disassembly and transportation.

Two hydraulic cylinders (Left & Right) are provided to be used as


snubber when raising masts and as primary push-pull force when
lowering masts.

Masts space and height meet the need of installing top drive.

Masts conform to API spec. 4F.

Basic Parameters of Masts-Open Face

Model JJ135/31.5-K JJ225/43-K JJ315/45-K JJ450/45-K JJ585/46-K JJ675/48-K

Max. static load rating kN 1350 2250 3150 4500 5850 6750

Working height m (ft) 31.5 (104) 43 (141) 45 (147) 45 (147) 46(151) 48 (157)

1.71.7 22 2.12.05 2.12.05 2.3x2.5 2.42.6


Top span (Front Side ) m (ft)
(5.65.6) (6.66.6) (6.96.6) (6.96.6) (7.98.5)
(7.5x8.2)
Bottom span m (ft) 6 (20) 8 (26) 8 (26) 9 (30) 10(33) 10 (33)

26.5 (87) 26.5 (87) 26.5 (87) 26.5(87) 26.5 (87)


17.5 (57.4)
Height of monkey board m (ft) 25.5 (83.7) 25.5 (83.7) 25.5 (83.7) 25.5(83.7) 25.5 (83.7)
16.5 (54.1)
24.5 (80.4) 24.5 (80.4) 24.5 (80.4) 24.5(80.4) 24.5 (80.4)
4000
Capacity of monkey board m (ft) 2000 (6560) 5000 (16400) 7000 (22960) 8000(26246) 9200 (301840)
(13120)

Expected (no stand, no hook


38.6(75) 38.6(75) 38.6(75) 38.6(75) 38.6(75) 38.6(75)
load) m/s

Wind Unexpected (full stand, no hook


load 30.7(60) 30.7(60) 30.7(60) 30.7(60) 30.7(60) 30.7(60)
capacity load) m/s

Operation, Raising & lowering 16.5(32) 16.5(32) 16.5(32) 16.5(32) 16.5(32) 16.5(32)
(m/s)

31
Main Components

Design Features of Bootstrap Masts

Design Features

Masts are equipped with self-elevating raising device and


integrally raised & lowered in sections with power of drawworks
and hydraulic wireline winch. They are applicable for offshore
drilling platform or limited areas.

Masts consist of the bottom, middle, and top sections and are of
open face type. The bottom sections are seated on the drill floor
or the sub base of substructures.

Masts leg has alignment mechanism and jack.

Sections are connected with each other by means of pins for


easy quicker installation and handling.

Masts are installed and raised in the following sequences:


bottom---top & crown block---middle.

Masts space and height meet the need of installing top drive.

Masts conform to API spec. 4F.

Basic Parameters of Bootstrap Masts

Model JJ315/47-KZJ JJ450/47-K JJ315/45-KZJ1 JJ315/45-KZJ

Max static load rating kN 3150 4500 3150 3150

46.75
Working height m (ft) 46.6(153') 45(147') 45(147')
(153'-4 1/2")
2388x2667 2.1x2.05 2.1x2.05
2.3x2.3
Top span(Front x Side) m (in) (7'-10"x (6'-11"x6'- (6'-11"x
(7'-7"x7'-7")
8'-9") 8 3/4") 6'-8 3/4")
8.85(29'-
Bottom Span m (ft) 7.5(24'-7") 9.11(29'-11") 6.5(21'-4")
1/2")
26.2(86') 26.5(87) 26.5(87)
26.5(87)
Height of monkey board m (ft) 25.5(83.7) 26.5(87') 25.5 (83.7) 25.5(83.7)
24.5(80.4)
24.5(80.4) 24.5(80.4)
4500 6400 5000 5000
Capacity of monkey board m (ft)
(14764) (21000) (16404) (16404)

Expected (no stand, no hook load) m/s 47.8(93) 47.8(93) 172 (93) 172 (93)

Wind
load capacity
Unexpected (full stand, no hook load) m/s 36(70) 36(70) 130 (70) 130 (70)

Raising & lowering mast (m/s) m/s 24.7(48) 24.7(48) 30(16) 30(16)

Description & Code Offshore bootstrap mast Offshore bootstrap mast Land bootstrap mast Land bootstrap mast

32
Main Components

Design Features of Substructures

Design Features
Four kinds of substructures: box-on-box, integrate and one step risen, two-step raising & swing-lift.
The box-on-box structure: The front platform is suitable for installing standard BOP and the rear platform for installing heavy main drawworks
and transmission groups.
Integrate and one step risen: It is raised in place with the mast. The mast, the drill floor, and equipment on the drill floor are installed at ground
level and raised/lowered with power of drawworks.
The two-step structure: The equipment on the drill floor can be installed at ground level. The mast is raised when the drill floor is in the lower
position. Then the floor and entire mast are raised together. The drill floor is equipped with two hydraulic cylinders, which serve the function of
snubbing while raising the floor and push-back while lowering the floor.
The swing-lift structure: The rope for the mast and the substructure is reeved only once. They are raised integrally with power of drawworks.
The mast, the drill floor, and the equipment on the drill floor are all installed at ground level.
The substructures conform to API Spec 4F.

Basic Parameters of Substructures

Model DZ225/6-XD DZ225/7.5-S DZ315/7.5-XD DZ315/9-S DZ450/9-XD DZ450/10.5-S DZ585/10.5-X DZ675/12-S

Height of drill floor m (ft)


6 (20) 7.5 (25) 7.5 (25) 9 (30) 9 (30) 10.5 (35) 10.5(35) 12 (40)

Clear height under rotary table 4.77 6.26 6.26 7.62 7.73 8.92 9 10
beam m (ft) (15.65) (20.54) (20.54) (25) (25.4) (29.3) (29.5) (33)

Rotary table beam load rating kN 2250 2250 3150 3150 4500 4500 5850 6750

Stand load rating kN 1150 1150 1600 1600 2200 2200 2880 3240

Max. static hook load kN 2250 2250 3150 3150 4500 4500 5850 6750

Bottom span of mast m(ft) 8 (26.3) 8 (26.3) 9 (30) 8 (26.3) 9 (30) 9 (30) 10(33) 10 (33)

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Offshore Engineering Construction Projects

Lanzhou LS Petroleum Equipment Engineering Company provides complete set of drilling rigs for land, offshore, shallow &
desert conditions, and rig components as per customers requirements. Meanwhile we also upgrade and modify rigs in
accordance with customers demands to meet requirements of drilling and workover services.
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Offshore Engineering Construction Projects

Since 1988, LSPE Company (former LS) has successively undertaken &
constructed 14 drilling/workover rig projects for the South China Sea area
and provided complete sets of drilling rigs & oil/gas/water treatment
skid-mounted equipment. Design and quality of projects win high praise
from owners.
Offshore engineering projects include project management, concept
design, general layout, loading analysis and calculation for structure & mast
by computer, detail design for steel construction, piping and electric,
procurement for equipment and materials, supply for drilling rigs, package
fabrication and equipment installation, onshore test and pre-commissioning,
offshore installation, hook-up and commissioning.

Modular Panyu 4-2/5-1 Rig Modular Luda 5-2 Rig Modular Lufeng 13-2 Rig Offshore Xijiang 23-1 Rig

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Rangers International Co., Ltd.
Sun Life Plaza West Tower
144-4 Ave. SW. Suite 1800
Calgary, Alberta, T2P 3N4, Canada

Tel: +1.403.532.9995, +1.587.969.5598


Fax: +1.403.716.3637

www.Rangers-international.com

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