Académique Documents
Professionnel Documents
Culture Documents
In Thailand, private IPP (Independent Power Producers) businesses are increasing and booming. Mitsubishi
Heavy Industries, Ltd. (MHI) received under Mitsubishi Corporation an order from BLCP Power Limited for a power
plant which will be Thailand's first large scale bituminous coal-fired power plant on a full turn-key (FTK) basis to
conduct Engineering, Procurement and supply of equipment, and Construction including civil work. In this report,
we would like to introduce our valuable experiences which successfully contributed to the accelerated completion of
the project, jointly accomplished with the Owner. The report also includes various counter measures and consider-
ations for IPP project which are not usually encountered in power plants for governments or authorities.
Bangkok
Cambodia Vietnam
Fig. 1 Construction site of BLCP power plant Fig. 2 Overview of the power plant
Equipment Specification
Rated output 717 MW (at Generator terminal)
16.7 MPa (a) x 538oC
Steam condition
(Turbine inlet)
Fuel Coal (Bituminous coal), Diesel oil (for start-up)
Plant Cooling system Seawater cooling system
Condenser vacuum 0.006931MPa (a)
Feed water heater 8 stages (LP: 4 stages + deaerator + HP: 3 stages)
Water
Low-phosphate treatment
treatment system
Pulverized coal fired, forced circulation, single drum,
Boiler Type radiant reheat type boiler
(Maximum Continuous Rating: 2285 t/h)
Tandem-compound quadruple exhaust flow reheat
Turbine Type regenerating condensing turbine
3000 min-1, 35.4 inch last stage blade
Type Water cooled generator
Generator Capacity 844 MVA
Excitation system Brushless excitation system
Substation Type GIS (Gas Insulated Switchgear)
Complete coal unloading facility, coal storage and
Coal handling system Type transport system and conveyor system
Electrostatic Precipitator Type Fixed electrode system
Fly ash: vacuum transportation,
Ash handling system Type
Bottom ash: conveyor transportation
Flue Gas Desulfurization
Type Seawater desulfurization system
system
Table 2 Environmental limitations (at the stack outlet) system. Tables 1 and 2 show the specifications of the ma-
jor systems and the environmental limitations respectively.
Environmental limitations
Item
(7 % O2 , Dry, 1atm, 25 deg. C)
3. Outline of major power generating installation
Nitrogen oxides (NOx) (ppm) 241
Sulfur dioxides (SO2) (ppm) 262 3.1 Boiler
Carbon monoxide (CO) (ppm) 94 The boilers are forced circulation, exclusively coal-fir-
Dust (mg/m3) 43 ing boilers designed and manufactured based on MHI's
previous long experience. Performance-based design is
adopted for the furnace and layout of the heat transfer
The power plant consists of two coal fired conven- surface fitting for the bituminous coal, while burner tilt
tional plants, each composed of Boiler, Steam turbine, mechanism to adjust the steam temperature is also in-
and Generator. The rated output per plant is 717 MW stalled to cope with the heat absorption differences in
and the total power generation capacity of the two plants the furnace caused by the variation of coal properties.
amounts to 1,434 MW. The coal used as fuel is bitumi- For the combustion facility, Mitsubishi vertical pulver-
nous coals produced in Australia and Indonesia, while izer fitted with MRS (Mitsubishi Rotary Separator),
diesel oil is used as the start-up fuel. MHI supplied all having good separation performance and high-fineness,
the equipment relating to power generation including is adopted. The CUF (Circular Ultra Firing) burner is
the major BOP systems such as Coal unloading pier, Coal selected and located in each corner of the furnace wall,
handling system, Electrostatic Precipitator, Ash handling which provides effective utilization of circular firing char-
system, and Flue Gas Desulfurization system and also acteristics in the entire furnace. Figure 3 shows a side
ancillary facilities such as Water treatment system, view of the boiler.
Waste water treatment system, Circulating water sys- Further, as an environmental measure, A-PM (Ad-
tem, and Ventilation and Air Conditioning system and vanced-Pollution Minimum) burner with a good track
Fire fighting systems. record as a pulverized coal-firing burner, is adopted
In the design stage, 3D-CAD was employed for all the together with the in-furnace NOx reduction system (A-
power plant systems including those above. In addition, MACT), enabling low NOx operation for a wide range
the integrated control of the layout plan, detailed engi- of coal properties. During the performance test, good
neering, and interference checks were implemented not boiler efficiency result was confirmed, which is higher
only for the power generation system but also for the BOP than the design value.
Oxidizing air
Absorber
Seawater
treatment To the outfall
system
Oxidizing air
Fig. 8 Seawater desulfurization system (system flow diagram) Fig. 9 Coal unloading pier