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E

SUB-COMMITTEE ON HUMAN ELEMENT, HTW 3/3/1


TRAINING AND WATCHKEEPING 23 October 2015
3rd session Original: ENGLISH
Agenda item 3

VALIDATED MODEL TRAINING COURSES

Model Course on Advanced Training for Chemical Tanker Cargo Operations

Note by the Secretariat

SUMMARY

Executive summary: This document provides the draft of a revised model course on
Advanced Training for Chemical Tanker Cargo Operations

Strategic direction: 5.2

High-level action: 5.2.2

Planned output: 5.2.2.3

Action to be taken: Paragraph 3

Related documents: STW 40/14; HTW 2/3/1 and HTW 2/19

1 Attached in the annex is a draft revised model course on Advanced Training for
Chemical Tanker Cargo Operations.

2 As instructed by the Sub-Committee at its second session, this model course was
referred to the Correspondence Group coordinated by the United States, for further revision to
reflect closely the requirements of the 2010 Manila Amendments.

Action requested of the Sub-Committee

3 The Sub-Committee is invited to consider the above information and take action, as
appropriate.

***

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ANNEX

PART 1

DRAFT REVISED IMO MODEL COURSE ON


ADVANCED TRAINING FOR CHEMICAL TANKER CARGO OPERATIONS

MODEL
COURSE

1.03
ADVANCED TRAINING
FOR CHEMICAL TANKER
CARGO OPERATIONS

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ACKNOWLEDGEMENTS

This course for Advanced Training for Chemical Tanker Cargo


operations is based on material developed by Anglo Eastern
Maritime Training Centre, Mumbai, for IMO.

IMO wishes to express its sincere appreciation to the Government


of India for its provision of expert assistance, valuable cooperation
in support of this work.

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Contents
Introduction ......................................................................................................................... 4

Part A: Course Framework ................................................................................................. 7

Part B: Course Outline ...................................................................................................... 21

Part C: Detailed Teaching Syllabus ................................................................................... 28

Part D: Instructor's Manual ............................................................................................... 76

APPENDIX 1 Diagrams ............................................................................................... 84


APPENDIX 2 Exercises ............................................................................................. 131
APPENDIX 3 Case Studies ....................................................................................... 138

Part E: Evaluation............................................................................................................ 142

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Introduction
Purpose of the model courses
The purpose of the IMO model course is to assist maritime training institutes and their teaching
staff in organizing and introducing new training courses or in enhancing, updating or
supplementing existing training material where the quality and effectiveness of the training
courses may thereby be improved. The purpose is also to enhance the capabilities of
shipboard personnel who sail on specialized carriers such as a chemical tanker. It is not the
intention of the course to compartmentalize the trainee's way of thinking in terms of tanker
operation. The idea is to make him/her aware of the specialization of operations specific to a
chemical tanker and, sensitize him/her towards the responsibilities that he/she will have to
assume on such a vessel.

It is not the intention of the model course programme to present instructors with a rigid
"teaching package" which they are expected to "follow blindly". Nor is it the intention to
substitute the instructor's presence by audio-visual or "programmed" material. As in all training
endeavours, the knowledge, skills and dedication of the instructors are the key components in
the transfer of knowledge and skills to those being trained through IMO model course material.
For those following planned training schemes approved by the administration, it is intended
that this training may form an integral part of the overall training plan and be complementary
to other studies. The training may be undertaken in progressive stages; for such candidates,
it is not appropriate to specify the duration of the learning, provided achievement of the
specified learning outcomes is properly assessed and recorded.

Because educational systems and cultural backgrounds of trainees in maritime subjects vary
considerably from country to country, the model course material has been designed to identify
the basic entry requirements and trainee target group for each course in universally applicable
terms, and to specify clearly the technical content and levels of knowledge and skills necessary
to meet the technical intent of IMO conventions and related recommendations.

By successfully completing this course the masters, officers and others on board chemical
tankers who are intending to have immediate responsibilities for the cargo handling in port and
care in transit will fulfil one of the mandatory minimum requirements of regulation V/1-1,
paragraph 5 of the International Convention on Standards of Training, Certification and
Watchkeeping for Seafarers, 1978, as amended (STCW Convention). The coverage of the
model course is wide in scope and includes chemical tanker safety, fire safety measures and
systems, prevention and control of pollution, operational practice and obligations under
applicable laws and regulations, thereby covering all training necessary to apply the provisions
of Annex II of MARPOL, as amended. In addition, the course covers the managerial aspects
on board including a section on risk assessment and safety management, as well as
contingency planning in line with the ISM Code.

In order to keep the training programme up to date in future, it is essential that users provide
feedback. New information to be provided should include amended ISM Code requirements in
order to provide better training in safety at sea and protection of the marine environment.
Information, comments and suggestions should be sent to the Head of Maritime Training and
Human Element at IMO, London.

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Use of the model course


The instructor should review the course plan and detailed syllabus, taking into account the
information provided under the entry standards specified in the course framework. The actual
level of knowledge and skills and the prior technical education of the trainees should be kept
in mind during the review, and any areas within the detailed syllabus which may cause
difficulties because of differences between the actual trainee entry level and that assumed by
the course designers should be identified. To compensate for such differences, the instructor
is expected to delete from the course, or to reduce the emphasis on, items concerning
knowledge or skills already attained by the trainees. They should also identify any academic
knowledge, skills or technical training which they may not have acquired.

Though lecture and demonstration time may be adjusted to better suit class and student needs
based on previous experience, care should be taken not to alter or abbreviate practical
assessments. As an advanced level course, these assessments establish trainee baseline
competency and represent the minimum knowledge required for the subject. The instructor,
using his/her professional judgment, can analyse the detailed syllabus and the academic
knowledge required to allow training in the technical area to proceed. The instructor can then
design the appropriate pre-entry course or, alternatively, insert the elements of academic
knowledge required to support the technical training elements concerned at appropriate times
during the technical course.

This course is designed to strictly adhere to the requirements of the STCW Convention and
related Code, including the 2010 Manila amendments, and builds upon the knowledge and
skills included in the IMO Model Course 1.01 on "Basic training for oil and chemical tanker
cargo operations". The diagrams and learning objectives included in the basic course may also
be used to assist in the development of training material for the "Advanced training for chemical
tanker operations" course.

Adjustment of the course objective, scope and content may also be necessary if in a country's
maritime industry the trainees completing the course are to undertake duties which differ from
the course objective specified in this model course.

Within the course plan, the course designers have indicated assessment of the time that should
be allotted to each area of learning. However, it must be appreciated that these allocations
assume that the trainees have fully met all entry requirements of the course. The instructor
should therefore review these assessments and may need to reallocate the time required to
achieve each specific learning objective or training outcome.

Aims
This course provides training to candidates to be duly qualified in accordance with
section A-V/1-1, paragraph 3 of the STCW Code and with specific duties for loading, unloading
and care in transit of chemical tanker cargoes. It comprises an advanced training programme
appropriate to their duties, including chemical tanker safety, fire safety measures, pollution
prevention, safe operational practices and obligations under applicable rules and regulations.
The course covers the competence requirements as given in table A-V/1-1-3 of the
STCW Code.

This course addresses:

- Advanced level of familiarization with the equipment, instrumentation and


controls used for cargo handling on a chemical tanker;

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- A greater awareness of the need of proper planning, use of checklists for


various cargo handling operations;
- An enhanced awareness to apply safe procedures at all times when carrying out
the various operations on board a chemical tanker;
- An acquisition of experience in identifying operational problems and solving them;
- An improvement in the ability to promote safety culture and protection of the
marine environment; and
- An increased ability to assist and coordinate response measures during
emergencies.

Lesson plans
After adjusting the course content, if so required, to suit the trainee intake and any revision of
the course objectives, the instructor can then draw up lesson plans based on the detailed
syllabus. The detailed syllabus contains specific references to the textbooks or teaching
material proposed to be used in the course. Where no adjustment has been found necessary
in the acquisition of knowledge and proficiency of the detailed syllabus, the lesson plans may
simply consist of the detailed syllabus with keywords or other reminders added to assist the
instructor in making his/her presentation of the material.

Presentation
The presentation of concepts and methodologies must be repeated in various ways until testing
and evaluating the trainee's performance and achievements satisfy the instructor that the
trainee has attained the required proficiency under each specific learning or training objective.
The syllabus is laid out in the form of acquiring knowledge, understanding and proficiency
(KUP) format and each objective specifies what the trainee must be able to demonstrate to
meet the learning or training objective. Holistically, these objectives aim to meet the
knowledge, understanding and proficiency specified in the appropriate tables of the STCW
Code.

Implementation
For the course to be effective considerable attention must be paid to the availability of:

- Properly qualified instructors;


- Support staff;
- Rooms and other spaces;
- Simulators and other equipment;
- Textbooks, technical papers, and
- Other reference materials.

Thorough preparation on part of the instructor is the key to successful implementation of the
course. IMO has published "Guidance on the Implementation of IMO Model Courses" which
can be considered for the development of course material.

In certain cases, the requirements for some or all of the training in a subject are covered by
another IMO model course. In these cases, the specific part of the STCW Code which applies
is given and the user is referred to the other model course.

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Part A: Course Framework


Scope
This course provides training for masters, chief engineer officers, chief mates, second engineer
officers and any person with immediate responsibility for loading, unloading, care in transit,
handling of cargo, tank cleaning or other cargo-related operations on chemical tankers.
It comprises an advanced training programme appropriate to their duties on chemical tankers
for their ability to imbibe a safety culture to perform and monitor all cargo operations, familiarity
with properties of chemical cargoes, take precautions to prevent hazards, apply health and
safety precautions, respond to emergencies, fire safety measures, take precautions to prevent
pollution of the environment, and monitor and control compliance with legislative requirements.
The course takes full account of section A-V/1-1, paragraph 3 of the STCW Code.

This training may be given on board or ashore. It can be supplemented by practical training on
board or wherever possible on simulators in training institutions or in a suitable shore-based
installation.

Objective
Those successfully completing the Advanced training in chemical tanker cargo operations
course should therefore meet the training requirements in accordance with regulation V/1-1 of
the STCW Convention, paragraph 6.3.

Entry standards
This course is open to any person who intends to have immediate responsibility for loading,
unloading, care in transit, handling of cargo, tank cleaning or other cargo-related operations
on chemical tankers. It comprises of seafarers who have qualified in accordance with
regulation V/1-1, paragraph 6.1 of the STCW Convention.

Course certificate
Upon successful completion of the course, the trainee should be issued a course completion
document for "Advanced training for chemical tanker cargo operations".

Course intake limitations


The number of trainees should not exceed 20 and practical training should be undertaken in
small groups of not more than eight.

Staff requirements
The instructor shall have appropriate training in instructional techniques and training methods
(section A-I/6 STCW Code). It is recommended that all training and instruction is given by
qualified personnel experienced in the handling and characteristics of chemical cargoes and
the safety procedures involved. Staff may be recruited among deck officers and engineer
officers of chemical tankers, and/or fleet superintendents as appropriate.

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Teaching facilities and equipment


Ordinary classroom facilities and the ability to project visual aids are sufficient for most of the
course content. However, dedicated computer-based training (CBT) modules to be run on an
ordinary PC as well as exercises on an operational, hands-on liquid cargo handling simulator,
will greatly enhance the quality and result of the course. In such cases sufficient PCs for use
by one or two trainees will be required. In addition, appropriate audio-visual equipment will be
required if using audio-visual aids in the teaching program.

The following equipment should be available:

1. Resuscitator;
2. Breathing apparatus;
3. Portable oxygen meter;
4. Portable combustible-gas detector;
5. Portable tank scope / multi-point flammable gas (infrared gas analyser);
6. Portable toxic-gas detector and chemical absorption tubes;
7. Portable multi-gas detector;
8. Personal multi-gas detector; and
9. Tank evacuation equipment.

Due to the relatively high cost of obtaining and maintaining items 3 to 8 respective
Administrations may approve the use of simulator-based equipment to replace some or all of
the gas measuring equipment, provided that the training and competency assessments can
be thoroughly and accurately completed.

Use of Simulators
The STCW Convention and related Code set standards regarding the performance and use of
simulators for mandatory training, assessment or demonstration of competence. The general
performance standards for simulators used in training and for simulators used in assessment
of competence are given in section A-l/12 of the STCW Code. Simulator-based training and
assessment is not a mandatory requirement for this "Advanced training for chemical tanker
cargo operations" course. However, it is widely recognized that well-designed lessons and
exercises can improve the effectiveness of training.

If using simulator-based training, instructors should ensure that the aims and objective of these
sessions are defined within the overall training programme and that tasks are selected so as
to relate, as closely as possible, to shipboard tasks and practices. Instructors should refer to
section A-I/12, Parts 1 and 2.

Note: Some administrations may require additional training at sea or ashore to meet national
regulations.

Design
The core technical and academic knowledge, understanding and proficiency are set out in
table A-V/1-1-3 of the STCW Code, as shown below.

The content of the model course is designed to suit the instructors teaching this course to
facilitate optimum delivery and ensuring a high degree of consistency and adherence to the
STCW Convention and its related Code leading to certification in advanced training for
chemical tanker cargo operations.

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The flow of topics mentioned in the Detailed Teaching Syllabus (Part C) is thus reflecting how
the instructor should design the course and delivery and is for guidance only.

To show consistency and adherence to the STCW Convention and as given in table A-V/1-1-3
of the STCW Code, a mapping is provided below for ease of reference showing STCW
competencies and training outcomes and the topics covered in this model course.

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Table A-V/1-1-3 STCW Code and corresponding IMO Model course 1.03 topics

Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
1 Ability to 1.0 Knowledge of chemical tanker 1 Knowledge of 1.0
safely perform designs, systems, and chemical tanker
and monitor all equipment, including: designs, systems 1.1 general arrangement and
cargo 1.1 general arrangement and and equipment
construction
operations construction
1.2 pumping arrangement and 1.2 pumping arrangement and
equipment equipment
1.3 tank construction and 1.3 tank construction and
arrangement arrangement
1.4 pipeline and drainage systems 1.4 pipeline and drainage systems
1.5 tank and cargo pipeline 1.5 tank and cargo pipeline pressure
pressure and temperature and temperature control systems
control systems and alarms and alarms
1.6 gauging control systems and 1.6 gauging control systems and
alarms alarms
1.7 gas-detecting systems 1.7 gas-detecting systems
1.8 cargo heating and cooling 1.8 cargo heating and cooling
systems systems
1.9 tank cleaning systems 1.9 tank cleaning systems
1.10 cargo tank environmental 1.10 cargo tank environmental control
control systems systems
1.11 ballast systems 1.11 ballast systems
1.12 cargo area venting and 1.12 cargo area venting and
accommodation ventilation accommodation ventilation
1.13 vapour return/recovery systems 1.13 vapour return/recovery systems
1.14 firefighting systems 1.14 firefighting systems

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Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
1.15 tank, pipeline and fittings' 1.15 tank, pipeline and fittings'
material and coatings material and coatings
1.16 slop management 1.16 slop management
2.0 Knowledge of pump theory and 2 Knowledge of 2.0
characteristics, including types pump theory and
of cargo pumps and their safe characteristics,
operation including types of
cargo pumps and
their safe
operation
3.0 Proficiency in tanker safety 3 Proficiency in 3.0
culture and implementation of tanker safety
safety management system culture and
implementation of
safety
management
system
4.0 Knowledge and understanding 4 Knowledge and 4.0
of monitoring and safety understanding of
systems, including the monitoring and
emergency shutdown system safety systems,
including the
emergency
shutdown system
5.0 Ability to perform cargo 5 Ability to perform 5.0
measurements and calculations cargo
measurements
and calculations
6.0 Knowledge of the effect of bulk 6 Knowledge of the 6.0
liquid cargoes on trim and effect of bulk
stability and structural integrity liquid cargoes on

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Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
trim and stability
and structural
integrity

7.0 Knowledge and understanding 7 Knowledge and 7.0


of chemical cargo-related understanding of
operations, including: chemical cargo-
7.1 loading and unloading plans related 7.1 loading and unloading plans
7.2 ballasting and deballasting operations 7.2 ballasting and deballasting
7.3 tank cleaning operations 7.3 tank cleaning operations /
prewash operations

7.4 tank atmosphere control 7.4 tank atmosphere control


7.5 inerting 7.5 inerting
7.6 gas-freeing 7.6 gas-freeing
7.7 ship-to-ship transfers 7.7 ship-to-ship transfers
7.8 inhibition and stabilization 7.8 inhibition and stabilization
requirements requirements
7.9 heating and cooling 7.9 heating and cooling
requirements and requirements and consequences
consequences to adjacent to adjacent cargoes
cargoes 7.10 cargo compatibility and
7.10 cargo compatibility and segregation
segregation
7.11 high-viscosity cargoes 7.11 high-viscosity cargoes
7.12 cargo residue operations 7.12 cargo residue operations
7.13 operational tank entry 7.13 operational tank entry

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Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
8.0 Development and application of 8 Development and 8.0
cargo-related operation plans, application of
procedures and checklists cargo-related
operation plans,
procedures and
checklists
9.0 Ability to calibrate and use 9 Ability to calibrate 9.0
monitoring and gas-detection and use
systems, instruments and monitoring and
equipment gas-detection
systems,
instruments and
equipment
10.0 Ability to manage and 10 Ability to manage 10.0
supervise personnel with and supervise
cargo-related responsibilities personnel with
cargo-related
responsibilities
2 Familiarity with 11.0 Knowledge and understanding 11 Knowledge and 11.0
physical and of the chemical and the physical understanding of
chemical properties of noxious liquid the chemical and
properties of substances, including: the physical
chemical 11.1 chemical cargoes categories properties of 11.1 chemical cargoes categories
cargoes (corrosive, toxic, flammable, noxious liquid (corrosive, toxic, flammable,
explosive) substances explosive)
11.2 chemical groups and industrial 11.2 chemical groups and industrial
usage usage
11.3 reactivity of cargoes 11.3 reactivity of cargoes

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Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
12.0 Understanding the information 12 Understanding 12.0
contained in a Material Safety the information
Data Sheet (MSDS) contained in a
Material Safety
data Sheet
(MSDS)
3 Take 13.0 Knowledge and understanding 13 Knowledge and 13.0
precautions to of the hazards and control understanding
prevent measures associated with of the
hazards chemical tanker cargo hazards and
operations , including: control
13.1 flammability and explosion measures 13.1 flammability and explosion
13.2 toxicity associated with 13.2 toxicity
13.3 health hazards chemical tanker 13.3 health hazards
13.4 inert gas composition cargo 13.4 inert gas composition
13.5 electrostatic hazards operations 13.5 electrostatic hazards
13.6 reactivity 13.6 reactivity
13.7 corrosivity 13.7 corrosivity
13.8 low-boiling-point cargoes 13.8 low-boiling-point cargoes
13.9 high-density cargoes 13.9 high-density cargoes
13.10 solidifying cargoes 13.10 solidifying cargoes
13.11 polymerizing cargoes 13.11 polymerizing cargoes
14.0 Knowledge and understanding 14 Knowledge and 14.0
of dangers of non-compliance understanding
with relevant rules/regulations of dangers of
non-compliance
with relevant
rules/regulations
4 Apply 15.0 Knowledge and understanding 15 Knowledge and 15.0
occupational of safe working practices, understanding
health and including risk assessment and of safe working
practices,

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Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
safety personal shipboard safety including risk
precautions relevant to chemical tankers: assessment and
personal 15.1 precautions to be taken when
15.1 precautions to be taken when shipboard safety entering enclosed spaces,
entering enclosed spaces, relevant to including correct use of different
including correct use of chemical types of breathing apparatus
different types of breathing tankers
apparatus 15.2 precautions to be taken before
15.2 precautions to be taken before and during repair and
and during repair and maintenance work
maintenance work 15.3 precautions for hot and cold
15.3 precautions for hot and cold work
work 15.4 precautions for electrical safety
15.4 precautions for electrical safety 15.5 use of appropriate Personal
15.5 use of appropriate Personal Protective Equipment (PPE)
Protective Equipment (PPE)

5 Respond to 16.0 Knowledge and understanding 16 Knowledge and 16.0


emergencies of chemical tanker emergency understanding
procedures, including: of chemical
16.1 ship emergency response tanker 16.1 ship emergency response plans
plans emergency
16.2 cargo operations emergency procedures 16.2 cargo operations emergency
shutdown shutdown
16.3 actions to be taken in the event 16.3 actions to be taken in the event
of failure of systems or of failure of systems or services
services essential to cargo essential to cargo
16.4 firefighting on chemical tankers 16.4 firefighting on chemical tankers
16.5 enclosed space rescue 16.5 enclosed space rescue
16.6 cargo reactivity 16.6 cargo reactivity
16.7 jettisoning cargo 16.7 jettisoning cargo
16.8 use of a Material Safety Data 16.8 use of a Material Safety Data
Sheet (MSDS) Sheet (MSDS)

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Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
17.0 Actions to be taken following 17 Actions to be 17.0
collision, grounding or spillage taken following
collision,
grounding or
spillage
18.0 Knowledge of medical first aid 18 Knowledge of 18.0
procedures on board chemical medical first-aid
tankers, with reference to the procedures on
Medical First Aid Guide for Use board chemical
in Accidents involving tankers, with
Dangerous Goods (MFAG) reference to the
Medical First
Aid Guide for
Use in
Accidents
involving
Dangerous
Goods (MFAG)

6 Take 19.0 Understanding of procedures to 19 Understanding 19.0


precautions to prevent pollution of the of procedures to
prevent atmosphere and the prevent pollution
pollution of the environment of the
environment atmosphere and
the environment
7 Monitor and 20.0 Knowledge and understanding 20 Knowledge and 20.0
control of relevant provisions of the understanding
compliance International Convention for the of relevant
with legislative Prevention of Pollution from provisions of the
requirements Ships (MARPOL) and other International
relevant IMO instruments, Convention for
industry guidelines and port

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Table A-V/1-1-3 STCW Code IMO Model course 1.03


No Competence Knowledge, understanding and No Topic Knowledge, understanding and
proficiency proficiency
regulations as commonly the Prevention
applied of Pollution from
Ships
(MARPOL) and
other relevant
IMO
instruments,
industry
guidelines and
port regulations
as commonly
applied
21.0 Proficiency in the use of the IBC 21 Proficiency in 21.0
Code and related documents the use of the
IBC Code and
related
documents

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Teaching Aids (A)


Note: Other equivalent teaching aids may be used as deemed fit by the instructor.

A1 Instructor's Manual (Part D of this course)


A2 Resuscitator
A3 Breathing apparatus
A4 Portable oxygen meter
A5 Portable combustible-gas detector
A6 Portable tank scope / multi-point flammable gas (infrared gas analyser)
A7 Portable toxic-gas detector and chemical absorption tubes
A8 Portable multi-gas detector
A9 Personal multi-gas detector
A10 Tank evacuation equipment
A11 Audio-visual equipment for power point presentations
A12 Chemical tanker cargo and ballast water handling simulator
A13 White board
A14 Videos

IMO references (R)


Note: References should be latest versions

R1 International Convention for the Safety of Life at Sea, 1974 (SOLAS 1974)
R2 International Convention on Standards of Training, Certification and
Watchkeeping for Seafarers, 1978, as amended (STCW Convention)
R3 International Convention for the Prevention of Pollution from Ships, 1973
(MARPOL Convention)
R4 Inert Gas Systems (IG Systems )
R5 Medical First Aid Guide for Use in Accidents involving Dangerous Goods
(MFAG)
R6 International Safety Management Code (ISM Code)
R7 International Code for Fire Safety Systems (FSS Code)
R8 International Code for the Construction and Equipment of Ships Carrying
Dangerous Chemicals in Bulk (IBC Code)

Textbooks (T)
Note: Other textbooks may be used as deemed fit by the instructor.

T1 International Chamber of Shipping (2014) ICS Tanker Safety Guide


(Chemicals), 4th ed., London: International Chamber of Shipping.

Bibliography (B)
B1 International Safety Guide for Oil Tankers and Terminals (ISGOTT). 5th ed.
[London, Witherby and Co. Ltd. (32/36 Aylesbury Street, London, EC1 R OET,
U.K),1996] (ISBN 1-85609-081-7)
B2 Basic Safe Tanker Handbook for Oil, Chemicals, LPG and LNG, Edition 2013
Capt. KSD Mistree, MEHEREX Publication, 21, Royal Accord IV,
Lokhandwala, Andheri (W), Mumbai - 400 053. India.
Tel.: 91 9821369865, Email: mkmistree@yahoo.co.in

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B3 Ship to Ship Transfer Guide for Petroleum, Chemicals and Liquefied Gases
(OCIMF, CDI, SIGGTO) Witherby Seamanship International Ltd
(ISBN 10: 1856095940)
B4 Drger-Tube Handbook, Drger-Tube Handbook 11th ed. (Drger
Sicherheitstechnik GmbH, Revalstrasse 1, D-23560 Lbeck, Germany, 1998)
(ISBN 3-926762-06-3)
B5 Measures to Prevent Accidental Pollution, INTERTANKO, Measures to
Prevent Accidental Pollution, 1990
B6 Code of Safe Working Practices for Merchant Seamen, Consolidated Edition
2010, Published for the Maritime and Coastguard Agency under licence from
the Controller of Her Majesty's Stationery Office (ISBN-978-0-11-553170-5).
B7 Tanker Management Self-Assessment, Witherby Publications,
32/36 Aylesbury Street London. www.witherbys.com ISBN 10: 1905331231
ISBN 13: 9781905331239

Videos DVDs, CD ROMs, CBT's (V)


Note: Other equivalent videos, CD-ROMs, CBT's may be used as deemed fit by the instructor.

VC1 Portable gas detection equipment calibration procedures


Available from: KARCO Website: http://www.karco.in
Email: karco@karcoservices.com
Contact Person: Capt. Pravesh Diwan
Telephone: + 91-22-67101229

VC2 Tanker safety depends on you


Available from: NATIONAL AUDIO VISUAL CENTER
National Technical Information Service
5301 Shawnee Rd, Alexandria, VA 22312
Email: orders@ntis.gov

VC3 Videotel: Operation and maintenance of inert gas systems

VC4 Videotel: The ship/shore interface

VC5 Videotel: Tanker practices series


cargo - part 4 Code No: 504
VC6 Videotel: Permit to work Code No: 621

VC7 Videotel: Entry into enclosed spaces (edition 2) Code No: 682

VC8 Videotel: Personal safety on tankers (edition 2), Code No: 970
Available from: Videotel Marine International
84 Newman Street, London W1T 3EU, UK
Tel: +44(0) 20 72991800
Fax: +44(0) 207299 1818
Email: mail@videotelmail.com
URL: www.videotel.co.uk

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VC9 Static electricity on board tankers DVD


Available from: KARCO Website: http://www.karco.in
Email: karco@karcoservices.com
Contact Person: Capt. Pravesh Diwan
Telephone: 91-22-67101229

VC10 Videotel: Vapour emission control Code No: 1118

VC11 Videotel: Chemical Fire Hazard Management - Edition 2


Available from: Videotel Marine International
84 Newman Street, London W1T 3EU, UK
Tel: +44(0) 20 72991800
Fax: +44(0) 207299 1818
Email: mail@videotelmail.com
URL: www.videotel.co.uk

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Part B: Course Outline


Lectures

As far as possible, lectures should be presented within a familiar context and should make use
of practical examples. They should be well-illustrated with diagrams, photographs, charts
where appropriate, and be related to the matter trainees may have learned during seagoing
time.

An effective manner of presentation is to develop a technique of giving information and then


consolidating it. For example, first trainees should be briefed what will be presented to them;
then the topic is covered in detail; and finally, a summary of what was presented should follow.
The use of audio-visual equipment and the distribution of copies of the presentation as
trainees' handouts contribute to the learning process.

Course Outline

The tables that follow list the competencies and areas of knowledge, understanding and
proficiency, together with the estimated total hours required for lectures and practical
exercises. There are seven competencies which are subdivided into 21 areas of knowledge,
understanding and proficiency.

Teaching staff should note that timings are suggestions only and should be adapted to suit
individual groups of trainees depending on their experience, ability, equipment and staff
available for training.

COURSE OUTLINE

Knowledge, understanding and proficiency Total Total hours


hours for for
lectures practicals
COMPETENCE 1: Ability to safely perform and monitor all cargo operations
1 Knowledge of chemical tanker designs, systems, and
equipment(*)
1.1 General arrangement and construction(*) 0.5
1.2 Pumping arrangement and equipment(*) 0.5
1.3 Tank construction and arrangement(*) 0.5
1.4 Pipeline and drainage systems(*) 0.5
1.5 Tank and cargo pipeline pressure and temperature
0.5
control systems and alarms(*)
1.6 Gauging control systems and alarms(*) 0.5
1.7 Gas-detecting systems(*) 0.5
1.8 Cargo heating and cooling systems(*) 0.5
1.9 Tank cleaning systems(*) 0.5
1.10 Cargo tank environmental control systems(*) 0.5
1.11 Ballast systems(*) 0.5
1.12 Cargo area venting and accommodation 0.5
ventilation(*)
1.13 Vapour return/recovery systems(*) 0.5
1.14 Firefighting systems(#) 0.5
1.15 Tank, pipeline and fittings' material and coatings 0.25
1.16 Slop management 0.25

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Knowledge, understanding and proficiency Total Total hours


hours for for
lectures practicals
2 Knowledge of pump theory and characteristics, 1.5
including types of cargo pumps and their safe operation

3 Proficiency in tanker safety culture and implementation 1.5


of safety management system
4 Knowledge and understanding of monitoring and safety 1.5
systems, including the emergency shutdown system

5 Ability to perform cargo measurements and 1.5 1.5


calculations

6* Knowledge of the effect of bulk liquid cargoes on trim 1.5


and stability and structural integrity(*)

7 Knowledge and understanding of chemical cargo-


related operations

7.1* Loading and unloading plans 3


7.2* Ballasting and deballasting 1.5
7.3* Tank cleaning operations / prewash operations 1.5
7.4* Tank atmosphere control 0.5
7.5* Inerting 0.5
7.6* Gas-freeing 0.5
7.7 Ship-to-ship transfers 0.5
7.8 Inhibition and stabilization requirements 0.5
7.9 Heating and cooling requirements and
0.5
consequences to adjacent cargoes
7.10 Cargo compatibility and segregation 0.5
7.11 High-viscosity cargoes 0.5
7.12 Cargo residue operations 0.5
7.13 Operational tank entry 0.5

8 Development and application of cargo-related operation 1.5


plans, procedures and checklists

9 Ability to calibrate and use monitoring and gas- 0.5 1


detection systems, instruments and equipment

10 Ability to manage and supervise personnel with cargo- 1.5


related responsibilities

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Knowledge, understanding and proficiency Total Total hours


hours for for
lectures practicals
COMPETENCE 2: Familiarity with physical and chemical properties of chemical cargoes

11 Knowledge and understanding of the chemical and the


physical properties of noxious liquid substances

11.1 Chemical cargoes categories (corrosive, toxic, 0.5


flammable, explosive)
11.2 Chemical groups and industrial usage 0.5
11.3 Reactivity of cargoes 0.5

12 Understanding the information contained in a Material 1.5


Safety Data Sheet (MSDS)
COMPETENCE 3: Take precautions to prevent hazards

13 Knowledge and understanding of the hazards and


control measures associated with chemical tanker
cargo operations

13.1 Flammability and explosion 1


13.2 Toxicity 0.5
13.3 Health hazards 0.25
13.4 Inert gas composition 0.50
13.5 Electrostatic hazards 0.25
13.6 Reactivity 0.25
13.7 Corrosivity 0.25
13.8 Low-boiling-point cargoes 0.25
13.9 High-density cargoes 0.25
13.10 Solidifying cargoes 0.5
13.11 Polymerizing cargoes 0.5

14 Knowledge and understanding of dangers of non- 1


compliance with relevant rules/regulations
COMPETENCE 4: Apply occupational health and safety precautions
15 Knowledge and understanding of safe working practices,
including risk assessment and personal shipboard
safety relevant to chemical tankers

15.1 Precautions to be taken when entering enclosed 1


spaces, including correct use of different types of
breathing apparatus
15.2 Precautions to be taken before and during repair 0.5
and maintenance work
15.3 Precautions for hot and cold work 0.5
15.4 Precautions for electrical safety 0.5
15.5 Use of appropriate Personal Protective 0.5
Equipment (PPE)

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Knowledge, understanding and proficiency Total Total hours


hours for for
lectures practicals
COMPETENCE 5: Respond to emergencies
16 Knowledge and understanding of chemical tanker
emergency procedures
16.1 Ship emergency response plans 0.25
16.2 Cargo operations emergency shutdown 0.25
16.3 Actions to be taken in the event of failure of 0.25
systems or services essential to cargo
16.4 Firefighting on chemical tankers 0.25
16.5 Enclosed space rescue 0.25
16.6 Cargo reactivity 0.25
16.7 Jettisoning cargo 0.5
16.8 Use of a Material Safety Data Sheet (MSDS) 0.5

17 Actions to be taken following collision, grounding, or 0.5


spillage
18 Knowledge of medical first aid procedures on board 3
chemical tankers, with reference to the Medical First
Guide for Use in Accidents Involving Dangerous Goods
(MFAG)
COMPETENCE 6: Take precautions to prevent pollution of the environment
19 Understanding of procedures to prevent pollution of the 1.5
atmosphere and the environment
COMPETENCE 7: Monitor and control compliance with legislative requirements
20 Knowledge and understanding of relevant provisions of 1.5
the International Convention for the Prevention of
Pollution from Ships (MARPOL) and other relevant IMO
instruments, industry guidelines and port regulations as
commonly applied
21 Proficiency in the use of the IBC Code and related 3
documents
22 Case Studies 3
23 Test and Discussion 1.5
Subtotals 39.5 20.5
Total for the course 60

Notes
It is suggested that relevant topics which are marked with an asterisk (*) may be taught on a
simulator.
It is suggested that relevant topics which are marked with a hash (#) may be conducted
separately in any facility which can conduct practical exercises and instruction under approved
and truly realistic training conditions (e.g. simulated shipboard conditions).
Teaching staff should note that the hours for lectures and exercises are suggestions only as regards
sequence and length of time allocated to each objective. These factors may be adapted by lecturers to
suit individual groups of trainees depending on their experience, ability, equipment and staff available
for teaching.

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Course Timetable
The following timetable should be considered indicative and adjusted in accordance with the
needs of course participants. The topics should be covered, but with sufficient flexibility with
respect to extent and depth that takes into account the differing learning needs of the
participants.
Day 1 1.0 Knowledge of chemical tanker designs, systems, and equipment, including:
1.1* General arrangement and construction
1.2* Pumping arrangement and equipment
1.3* Tank construction and arrangement
1.4* Pipeline and drainage systems
1.5* Tank and cargo pipeline pressure and temperature control systems
and alarms
1.6* Gauging control systems and alarms
1.7* Gas-detecting systems
1.8* Cargo heating and cooling systems
1.9* Tank cleaning systems
1.10* Cargo tank environmental control systems
1.11* Ballast systems
1.12* Cargo area venting and accommodation ventilation
Day 2 1.13* Vapour return/recovery systems
1.14# Firefighting systems
1.15 Tank, pipeline and fittings' material and coatings
1.16 Slop management
13.0 Knowledge and understanding of the hazards and control measures
associated with chemical tanker cargo operations, including:
13.1 Flammability and explosion
13.2 Toxicity
13.3 Health hazards
13.4 Inert gas composition
13.5 Electrostatic hazards
13.6 Reactivity
13.7 Corrosivity
13.8 Low-boiling-point cargoes
13.9 High-density cargoes
13.10 Solidifying cargoes
13.11 Polymerizing cargoes
Day 3 11.0 Knowledge and understanding of the chemical and the physical properties
of noxious liquid substances
11.1 Chemical cargoes categories (corrosive, toxic, flammable, explosive)
11.2 Chemical groups and industrial usage
11.3 Reactivity of cargoes
12.0 Understanding the information contained in Material Safety Data Sheet
(MSDS)
2.0 Knowledge of pump theory and characteristics including types of cargo
pumps and their safe operation
3.0 Proficiency in tank safety culture and implementation of safety
management system

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Day 4 4.0 Knowledge and understanding of monitoring and safety systems including the
emergency shutdown system
7.0 Knowledge and understanding of chemical cargo-related operations
7.1* Loading and unloading plans
7.2* Ballasting and deballasting
Day 5 7.3* Tank cleaning operations / prewash operations
7.4* Tank atmosphere control
7.5* Inerting
7.6* Gas-freeing
7.7 Ship-to-ship transfers
7.8 Inhibition and stabilization requirements
7.9 Heating and cooling requirements and consequences to adjacent
cargoes
7.10 Cargo compatibility and segregation
7.11 High-viscosity cargoes
7.12 Cargo residue operations
Day 6 14.0 Knowledge and understanding of dangers of non-compliance with relevant
rules/regulations
7.13 Operational tank entry
8.0 Development and application of cargo-related operation plans, procedures
and checklists
9.0 Ability to calibrate and use monitoring and gas-detection systems,
instruments and equipment
10.0 Ability to manage and supervise personnel with cargo-related
responsibilities
Day 7 5.0 Ability to perform cargo measurements and calculations
6.0* Knowledge of the effect of bulk liquid cargoes on trim and stability and
structural integrity
15.0 Knowledge and understanding of safe working practices including risk
assessment and personal shipboard safety relevant to chemical tankers
15.1 Precautions to be taken when entering enclosed spaces including
correct use of different types of breathing apparatus
15.2 Precautions to be taken before and during repair and maintenance work
Day 8 15.3 Precautions for hot and cold work
15.4 Precautions for electrical safety
15.5 Use of appropriate Personal Protective Equipment (PPE)
16.0 Knowledge and understanding of chemical tanker emergency procedures
16.1 Ship emergency response plans
16.2 Cargo operations emergency shutdown
16.3 Actions to be taken in the event of failure of systems or services
essential to cargo
16.4# Firefighting on chemical tankers
16.5 Enclosed space rescue
16.6 Cargo reactivity
16.7 Jettisoning cargo
16.8 Use of a Material Safety Data Sheet (MSDS)
17.0 Actions to be taken for loading collision, grounding or spillage
18.0 Knowledge of medical first aid procedures on board chemical tankers, with
reference to the Medical First Aid Guide for Use in Accidents involving
Dangerous Goods (MFAG)

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Day 9 18.0 Knowledge of medical first aid procedures on board chemical tankers with
reference to the Medical First Aid Guide for use in accidents involving
dangerous goods (MFAG) (continuation)
19.0 Understanding of procedures to prevent pollution of the atmosphere and the
environment
20.0 Knowledge and understanding of relevant provisions of the International
Convention for the Prevention of Pollution from Ships (MARPOL) and other
relevant IMO instruments, industry guidelines and port regulations as
commonly applied
21.0 Proficiency in the use of the IBC Code and related documents

Day 10 21.0 Proficiency in the use of the IBC Code and related documents (continuation)
22.0 Case studies
23.0 Test and discussions

Note: Teaching staff should note timetables are suggestions only with regard to sequence and
length of time allocated to each objective. These factors may be adapted by instructors to suit
individual groups of trainees depending on their experience and ability balanced with the
equipment and staff available for training. Though lecture and demonstration time may be
adjusted to better suit class and trainees' needs based on previous experience care should be
taken not to alter or abbreviate practical assessments.

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Part C: Detailed Teaching Syllabus

Introduction

The detailed teaching syllabus is presented as a series of learning objectives. The objective,
therefore, describes what the trainee must do to demonstrate that the specified knowledge or
skill has been transferred.

Thus each training outcome is supported by a number of related performance elements in


which the trainee is required to be proficient. The teaching syllabus shows the required
performance expected of the trainee in the tables that follow.

In order to assist the instructor, references are shown to indicate IMO references and
publications as wells as textbooks and teaching aids that instructors may wish to use in
preparing and presenting their lessons.

The material listed in the course framework has been used to structure the detailed teaching
syllabus, in particular:

Teaching aids (indicated by A) which includes:


IMO references (indicated by R)
Textbooks (indicated by T) and
Bibliography (indicated by B)

which will provide valuable information to instructors.

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COMPETENCE 1 Ability to safely perform and monitor all cargo operations

TRAINING OUTCOMES:
Demonstrates knowledge, understanding and proficiency of:

1 Chemical tanker designs, systems, and equipment,


including:
1.1* General arrangement and construction
1.2* Pumping arrangement and equipment
1.3* Tank construction and arrangement
1.4* Pipeline and drainage systems
1.5* Tank and cargo pipeline pressure and
temperature control systems and alarms
1.6* Gauging control systems and alarms
1.7* Gas-detecting systems
1.8* Cargo heating and cooling systems
1.9* Tank cleaning systems
1.10* Cargo tank environmental control systems
1.11* Ballast systems
1.12* Cargo area venting and accommodation
ventilation
1.13* Vapour return/recovery systems
1.14# Firefighting systems
1.15 Tank, pipeline and fittings' material and coatings
1.16 Slop management

2 Pump theory and characteristics, including types of


cargo pumps and their safe operation

3 Tanker safety culture and implementation of safety


management system

4 Monitoring and safety systems, including the emergency


shutdown system

5 Cargo measurements and calculations: Exercise

6* Effect of bulk liquid cargoes on trim and stability and


structural integrity. Exercise on Simulators

7 Chemical cargo-related operations, including:


7.1* Loading and unloading plans
7.2* Ballasting and deballasting
7.3* Tank cleaning operations / prewash operations
7.4* Tank atmosphere control
7.5* Inerting
7.6* Gas-freeing
7.7 Ship-to-ship transfers
7.8 Inhibition and stabilization requirements
7.9 Heating and cooling requirements and
consequences to adjacent cargoes

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7.10 Cargo compatibility and segregation


7.11 High-viscosity cargoes
7.12 Cargo residue operations
7.13 Operational tank entry

8 Development and application of cargo-related operation


plans, procedures and checklists

9 Calibrate and use monitoring and gas-detection systems,


instruments and equipment

10 Manage and supervise personnel with cargo-related


responsibilities

Note: Trainees should have knowledge and understanding of the topics covered in IMO Model
Course 1.01 on "Basic Training for Oil and Chemical Tanker Operations" before completing
these performance requirements. This knowledge is considered so fundamental for much of
the advanced level content within this course that there is merit in reviewing the basic level
content quickly before covering the additional elements required at the advanced level. The
learning time has been reduced for many elements on the basis that trainees will be reviewing
rather than learning much of this content at this level. It may be necessary for some trainees
to refresh their knowledge of basic elements before undertaking this advanced level content.

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COMPETENCE 1 ABILITY TO SAFELY PERFORM AND MONITOR ALL CARGO


OPERATIONS

Knowledge, Understanding and IMO Text books, Teaching


Proficiency Reference Bibliography, aid
Videos

TOPIC 1 KNOWLEDGE OF CHEMICAL TANKER DESIGNS, SYSTEMS, AND EQUIPMENT

1.0 Knowledge of chemical tanker R1, R2, R3, T1, B1, B2, A1, A11,
designs, systems, and equipment, R6, R7, R8 B7, VC3, A12, A13,
including: VC10 A14
1.1 General arrangement and
construction
1.1.1 Explains the practical application of
a chemical tanker being divided
into fore part, tank areas and aft
part, and that the tank areas are
separated from the fore and aft
parts by means of cofferdams, void
spaces, cargo pump-room, pump-
room, empty tanks or oil fuel tanks.
1.1.2 Explains why accommodation
spaces, main cargo control stations
and service spaces must be
positioned aft of the tank area, but
that some exceptions to this rule
are possible.
1.1.3 Explains why the navigation bridge
may be fitted above the tank area
where necessary, but that there
must be an open space between
the navigation bridge and the cargo
tank deck.
1.1.4 Explains why a means must be
provided to keep deck spills away
from the accommodation spaces
1.1.5 Explains why entrances, air inlets
and openings to accommodation,
service spaces and control stations
shall not face the cargo area.
1.1.6 Explains why windows and side
scuttles facing the cargo area and
for some distance away from the
cargo area on each side must be of
non-opening type.

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COMPETENCE 1 ABILITY TO SAFELY PERFORM AND MONITOR ALL CARGO


OPERATIONS

Knowledge, Understanding and IMO Text books, Teaching


Proficiency Reference Bibliography, aid
Videos

1.1.7 Describes the special requirements


that have been laid down for the fire
integrity of bulkheads and decks of
chemical tankers.
1.1.8 Explains the operational
advantages and disadvantages of
double hull tanker design.
1.1.9 Describe different types of chemical
tankers in relation to dangerous and
noxious properties of cargoes to be
carried.
1.1.10 Explains the practical implications,
as a result of revised Annex II of
MARPOL, in force since January
2007, chemical tankers must have
a double bottom and double hull
protection.
1.1.11 Explains how subdivision and
damage stability requirements for
chemical tankers are intended to
provide survival capability
dependent upon degree of hazard
of products intended to be carried
with Type 1 ship carrying the most
hazardous cargo.
1.1.12 Explains the practical implications
of the requirements with respect to
the number and minimum capacity
of slop-tanks.
1.2 Pumping arrangement and
equipment
1.2.1 Explains the practical implications
of the cargo pumping equipment.
1.2.2 Describes deep-well pumps, and
discusses the benefits and
limitations.
1.3 Tank construction and
arrangement
1.3.1 Identify references from the IBC/BCH
Codes dealing with segregation and
containment of cargo area.

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COMPETENCE 1 ABILITY TO SAFELY PERFORM AND MONITOR ALL CARGO


OPERATIONS

Knowledge, Understanding and IMO Text books, Teaching


Proficiency Reference Bibliography, aid
Videos

1.3.2 States that the maximum size of a


chemical tank is governed by
regulations.
1.3.3 Sketches required means of
segregation for loading incompatible
grades and explains how
segregation is achieved.
1.4 Pipeline and drainage systems
1.4.1 Explains the practical implications of
the general cargo piping
arrangements on chemical tankers
and that it shall not pass through
any accommodation, service or
machinery space other than pump-
rooms, being completely
independent of ballast and other
service systems.
1.4.2 Explains the practical implications of
the different materials of construction.
1.4.3 Explains the operational advantages
and disadvantages of types of valves
normally used for chemical tankers:
1.4.3.1 Ball valves
1.4.3.2 Membrane valves
1.4.3.3 Gate valves
1.4.3.4 Butterfly valves
1.4.3.5 Non-return valves
1.4.4 Explains the operational necessity of
cargo segregation in terms of:
1.4.4.1 - Segregation by at least two
valves; and
1.4.4.2 - Spool pieces / blind flanges.
1.4.5 - Discusses the care, handling
and use of cargo hoses:
1.4.5.1 - Compatibility and suitability
with chemical cargoes;
1.4.5.2 - Cargo temperature
limitations;

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COMPETENCE 1 ABILITY TO SAFELY PERFORM AND MONITOR ALL CARGO


OPERATIONS

Knowledge, Understanding and IMO Text books, Teaching


Proficiency Reference Bibliography, aid
Videos

1.4.5.3 - Inspection and testing


procedures; and
1.4.5.4 - Certification of hoses.

1.4.6 Describes the requirements for an


annual pressure test of the ship's
cargo hoses.
1.5 Tank and cargo pipeline pressure
and temperature control systems
and alarms
1.5.1 Describes requirements of pressure
monitoring systems of chemical
tankers.
1.5.2 Explains why temperature sensors
are required on chemical tankers.
1.5.3 Describes types of temperature
sensors.
1.5.4 Describes precautions to be taken
when handling temperature
monitoring devices.
1.5.5 Explains alarms and shut-down
circuits used on board chemical
tankers.
1.5.6 Describes the precautions to be
taken when handling alarms and
shut-down circuits.
1.6 Gauging control systems and
alarms
1.6.1 Describes the principles of operation
and types of gauging devices for
cargo tanks.
1.6.2 Explains the practical considerations
of:
1.6.2.1 - Open gauging;
1.6.2.2 - Restricted gauging; and
1.6.2.3 - Closed gauging.
1.6.3 Explains the use and purpose of high-
level alarm systems for cargo tanks.

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COMPETENCE 1 ABILITY TO SAFELY PERFORM AND MONITOR ALL CARGO


OPERATIONS

Knowledge, Understanding and IMO Text books, Teaching


Proficiency Reference Bibliography, aid
Videos

1.6.4 Explains the use and purpose of tank


overflow control system.
1.7 Gas-detection systems

1.7.1 Describes the instruments necessary


for detecting toxic and flammable
gases.
1.7.2 Explains the differences between
fixed and portable vapour-detection
instruments.
1.8 Cargo heating and cooling
systems
1.8.1 Explains why certain cargoes may
require heating or cooling and how
to determine if heating or cooling is
necessary.
1.8.2 Discusses different heating mediums
and the use of such mediums:
- water
- thermal oil
1.8.3 Describes temperature control
systems.
1.8.4 Discusses the risks and dangers
associated with poor monitoring of
cargo temperatures for some
chemical cargoes.
1.8.5 Discusses the possible
consequences of heat transfer when
carrying heated cargoes.
1.8.6 Discusses safeguards for carriage of
cargoes with low boiling point (e.g.
Propylene Oxide), and systems for
refrigeration.
1.9 Tank cleaning systems

1.9.1 Explains the operational difference


between portable and fixed tank
cleaning machines.

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COMPETENCE 1 ABILITY TO SAFELY PERFORM AND MONITOR ALL CARGO


OPERATIONS

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1.9.2 Describes the design and safety


measures with respect to tank-
washing machines.
1.10 Cargo tank environmental control
systems
1.10.1 Describes open and controlled
ventilation systems and the
operational implications of these
systems.
1.10.2 Describes safety aspects of vent
design, including:
- Flame Arrestors
- Flame Screens
- High-Velocity Vents
1.10.3 Explains how the inert gas system
may be a part of a vessel's venting
system.

1.11 Ballast systems

1.11.1 Explains why a spool piece is used


to connect the ballast system to the
cargo system and why it should be
clearly identified.
1.11.2 Explains why sea and overboard
discharge valves are connected to
the cargo and ballast systems.
1.12 Cargo area venting and
accommodation ventilation
Systems
1.12.1 Explains why all cargo tanks should
be provided with a venting system
appropriate to the cargo being
carried.
1.12.2 States that as per SOLAS/IBC Code,
chemical tankers to be fitted with
secondary means of venting.
1.12.3 Describes secondary means of
venting.

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1.12.4 Explains the design considerations


for a chemical tanker venting system
with respect to safety.
1.13 Vapour return/recovery systems
1.13.1 Describes vapour control and vapour
recovery systems.
1.13.2 Knowledge of the number of vapour
connections required, their locations,
layout and design.
1.13.3 States the requirement for marking
of manifold and flanges for the first
100 cms.
1.13.4 States that the capacity of the
vapour collection system is to be
documented through pressure
drop/flow rate curves.
1.14 Firefighting systems
1.14.1 Explains the requirements for
firefighting on a chemical tanker's
cargo area.
1.14.2 Describes the advantages and
disadvantages of various
fire-extinguishing agents.
1.14.3 Identifies the fire-extinguishing
media that are considered suitable
for specific cargoes as listed in the
IBC Code.
1.14.4 Describes the fire protection and
extinguishing systems that are
required for protection of cargo tank
deck area and cargo tanks.
1.15 Tank, pipeline and fittings' material
and coatings
1.15.1 Explains why coatings, fixtures and
fittings must be compatible with
cargoes to be carried.
1.15.2 Explains the reasons for the use of
stainless steel cargo tanks, and for
coatings in cargo tanks.

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1.15.3 Explains the use of stainless steel for


cargo piping, valves and pumps.
1.15.4 Differentiates different grades and
surface finishes of stainless steel.
1.15.5 Describes the properties of
specialized tank coatings:
- Zinc silicate;
- Epoxy;
- Phenolic Epoxy; and
- Polyurethane.
1.15.6 Differentiates organic and inorganic
coatings.
1.15.7 Explains the resistance of coatings
to groups of chemicals.
1.15.8 Identifies the manufacturer's coating
resistance list.
1.15.9 Describes in general terms
maintenance of tank coatings.
1.15.10 Explains physical and chemical
absorption of coatings and
subsequent cargo contamination.
1.16 Slop management

1.16.1 Describes a slops-retaining system


and challenges related to slop
compatibility.

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TOPIC 2 KNOWLEDGE OF PUMP THEORY AND CHARACTERISTICS, INCLUDIING


TYPES OF CARGO PUMPS AND THE SAFE OPERATION
2.0 Knowledge of pump theory and R2 B2, B7 A1, A11, A12,
characteristics, including types of A13
cargo pumps and the safe
operation
2.1 Describes the theory of pumping
operations.
2.2 Lists and explains factors affecting
the discharge rate of a pump.
2.3 Explains that the discharge pressure
will fluctuate if the liquid boils.
2.4 Describes the advantages and
disadvantages of different types of
pumps used on chemical tankers.
2.5 Describes the equipment used for
final stripping and recommended
stripping procedures.
2.6 Describes the proper starting and
operating procedures and how to
avoid backflow.
2.7 Explains why the actual discharge
rate also depends on static and
dynamic backpressure of the shore
installation.
2.8 Explains how shore installations
influence the pumping rate.
2.9 Explains the procedure used for
pumps running in parallel.
2.10 Explains the danger of running two
or more pumps in parallel if their
characteristics are not exactly the
same or if the pumps are running at
different speeds.
2.11 Explains why a stripping pump must
be self-priming.

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2.12 Explains the different types of prime


movers for pumps and their
operation and control.
2.13 Explains the causes and the
dangers of overheating pumps and
how to prevent it.
2.14 States that centrifugal deep-well
pumps are often hydraulically driven.
2.15 Describes, by aid of a drawing, an
open and closed hydraulic system for
deep-well pumps.
2.16 Describes safe handling of pumps
including deep-well and submerged
pumps.
2.17 Describes, with the aid of a drawing, a
stripping operation carried out using a
deep-well pump.

2.18 Describes the challenges of


operating pumps and valves in cold
temperatures (sub-zero).
TOPIC 3 PROFICIENCY IN TANKER SAFETY CULTURE AND IMPLEMENTATION OF
SAFETY-MANAGEMENT SYSTEM
3.0 Proficiency in tanker safety culture R1, R2, T1, B1, B2, A1, A11, A13,
and implementation of safety R6, R7 B3, B5, B6, A14
management system B7, VC2, VC8
3.1 Describes the importance of the ISM
Code for chemical tankers.
3.2 Describes how OCIMF's Tanker
Management and Self-Assessment
(TMSA) programme can help vessel
operators assess, measure and
improve their management systems.
3.3 States that TMSA is designed to
create opportunities and optimize
performance in crucial areas such as
safety and environmental excellence.

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3.4 Demonstrates knowledge of the


elements of ISM Code, safety
management system (SMS)
procedures and Code of Safe
Working Practices (COSWP) in
relation to cargo operations.
TOPIC 4 KNOWLEDGE AND UNDERSTANDING OF MONITORING AND SAFETY
SYSTEMS, INCLUDING THE EMERGENCY SHUTDOWN
4.0 Knowledge and understanding of R1, R2, T1, B1, B2, A1, A3, A4,
monitoring and safety systems, R6, R7 B3, B5, B6, A5, A6, A7,
including the emergency shutdown B7, VC6, VC7 A8, A9, A11,
system A13, A14
4.1 Explains the procedures for checking
and calibrating the safety alarms of a
chemical tanker as per SMS
requirements.
4.2 Explains the importance of regular
atmosphere monitoring.
4.3 Explains closed monitoring of tank
contents.
4.4 Explains how exposure levels in all
work locations should be monitored.
4.5 Explains why bridge, cargo control
stations, accommodation and engine
spaces atmosphere should be
monitored regularly.
4.6 Explains why chemical tanker
personnel shall always have personal
gas monitors for toxic cargoes when
gauging, sampling, entering a pump
room, connecting and disconnecting
loading lines, cleaning filters, draining
to open containments and mopping
up spills, etc.
4.7 Explains why some flammable gas
monitors (Explosimeters) should not
be used for measuring gas in inert
atmospheres.

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4.8 Describes fixed gas detection


installations.

4.9 Explains why individual tank pressure


monitoring and alarm systems must
be checked regularly.
4.10 Explains the importance of
continuous gas monitoring.

4.11 Explains why atmosphere testing


should be undertaken regularly
during the gas freeing operation to
monitor progress.

4.12 Explains the importance of


monitoring void and ballast spaces
located within the cargo areas.

4.13 Explains why pressure monitoring


systems should be continuously
monitored by sensors with
appropriate alarms.

4.14 Explains the reasons for and the use


of the emergency shutdown system.

4.15 Explains why the emergency


shutdown of cargo pumps, alarms and
trips, level alarms, etc., where fitted,
should be tested regularly.

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TOPIC 5 ABILITY TO PERFORM CARGO MEASUREMENTS AND CALCULATIONS


(In case a simulator is provided, training can be done on a simulator.)
5.0 Ability to perform cargo R2, R6 B1, B2 A1, A11,
measurements and calculations : A12, A13
5.1 Explains 98% filling limit of cargo
tanks as required by the IBC Code.
5.2 Performs cargo calculations
given:
- temperature;
- trim and list;
- soundings or ullage
measurements using the
vessel's ullage tables; and
- specific gravity, density in
vacuum, density in air, or API
gravity.
5.2.1 Determines the volume in:
- Cubic meters [m3]
5.2.2 Determines the weight in:
- Metric tonne [t]
5.2.3 Performs cargo calculations and
determines the mass of full cargo to
be loaded, given:

- deadweight scales;
- loading and discharge port
limitations;
- length of voyage;
- ballast; and
- fuel, stores and consumption
for multiple load and
discharge ports.
5.2.3 Determines cargo quantities for petro
chemicals using ASTM Tables

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TOPIC 6 KNOWLEDGE OF THE EFFECT OF BULK LIQUID CARGOES ON TRIM AND


STABILITY AND STRUCTURAL INTEGRITY

6.0 Knowledge of the effect of bulk R1, R2, R6, T1, B1, B2, A1, A11,
liquid cargoes on trim and stability A12, A13
and structural integrity Exercise on
simulators
6.1 Performs stability calculations.

6.2 Explains the use of approved


manuals for trim and stability, and the
requirements to maintain a sea-going
condition throughout loading and
unloading operations with respect to
structural integrity.

6.3 States that it is required to comply


with the approved stability booklet
for the ship and endeavour to have
minimum slack tanks to prevent
sloshing damages.

TOPIC 7 KNOWLEDGE AND UNDERSTANDING OF CHEMICAL CARGO-RELATED


OPERATIONS

7.0 Knowledge and understanding of R1, R2, T1, B1, B2, B3, A1, A11,
chemical cargo-related operations, R4, R6 B5, B6, B7 A12, A13
including:
7.1 Loading and unloading plans

7.1.1 Explains why the plan should cover all


stages of the cargo operation and the
detailed sequence of cargo and
ballast transfer, including the
requirements of adequate Personal
Protective Equipment (PPE),
antidotes and shipping documents
required for safe loading of cargoes.
7.1.2 Explains important operational
requirements from the IBC Code with
respect to the cargo to be handled.

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7.1.3 Explains the importance of correct


"Product name" and other relevant
information necessary prior to
preparing a loading plan.
7.1.4 Identifies requirements for inhibitors
to take effect and where this
information is obtained from.
7.1.5 Explains why cargoes which are
flammable or produce harmful
vapours should not be loaded over
the top.
7.1.6 Describes the precautions prior to
loading over the top.

7.1.7 Explains the procedures for cargo


sampling and the need for taking
various cargo samples at different
tank locations.
7.1.8 Explains how cargo samples should
be safely drawn, handled and stored.
7.1.9 Describes procedures for connecting
and disconnecting hoses and loading
arms.
7.1.10 Explains the term 'cargo conditioning'
with respect to the chemical trade.
7.1.11 Explains in general terms, the
transport requirements for vegetable
and animal oils and fats.
7.1.12 Prepares a loading and unloading
plan taking into account the ship's
stability and all other important factors
and the emergency shutdown
procedure agreed upon between ship
and terminal personnel.
7.1.13 Explains the procedure to commence
loading and unloading.
7.1.14 Explains why loading and unloading
operations should be pre-planned
and the different cargo parcels be
loaded and unloaded sequentially
according to the plan.

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7.1.15 Explains how inerting requirements


for tank atmosphere control are
maintained during unloading.
7.1.16 Explains requirements of chemical
cargo unloading with respect to
relevant stripping limits.
7.1.17 Describe procedures to follow upon
completion of unloading.

7.2 Ballasting and deballasting


7.2.1 Explains the considerations
affecting ballast quantity and the
ballast water tanks to be used.
7.2.2 Explains the stages of ballasting and
deballasting and the associated
stresses.
7.2.3 Explains that ballast operations
while alongside should be discussed
with the terminal prior to
commencement.

7.3 Tank cleaning operations / prewash


operation
7.3.1 Explains why proper planning is
required prior conducting tank
cleaning operations.
7.3.2 Explains the contents of a tank
cleaning plan for a chemical tanker.
7.3.3 Explains the importance of conducting
a briefing to review the tank cleaning
plan with all crew members involved,
before starting tank cleaning
operations.
7.3.4 Explains why tank cleaning or gas
freeing alongside should not take
place without the express permission
of the terminal and port authorities.

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7.3.5 Describes the pre-cleaning checks


which should be made prior
commencing tank cleaning
operations.
7.3.6 Describes the stages of tank cleaning.
7.3.7 Explains maximum allowed stripping
quantity remaining on board after
discharge for categories X, Y and Z
substances, as per MARPOL.
7.3.8 Describes measures of control for
category X substances.
7.3.9 Explains exemptions from mandatory
prewashing requirements in
accordance with MARPOL Annex II.
7.3.10 Explains requirements for discharge
to reception facilities and
concentration of substance in the
effluent discharge to shore.
7.3.11 Describes action to be taken in case
concentration of residues in the
effluent of cargo during the
mandatory prewash cannot be
obtained.
7.3.12 Explains limitations on subsequent
discharge of wash water into the sea.
7.3.13 Explains cleaning and discharging
procedures for effluent discharge of
solidifying and non-solidifying
substances.
7.3.14 Explains washing procedures for
high-viscosity and low-viscosity
substances.
7.3.15 Explains tank-cleaning procedures for
water-reactive cargoes.
7.3.16 Explains the requirements for
special areas defined in MARPOL
and implications for discharge of
residues of noxious liquid
substances.

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7.3.17 Explains slop tank discharge


restrictions and requirements.
7.3.18 Explains wall wash test
requirements and procedures
including factors leading to the
contamination of wall wash
samples.
7.3.19 Explains passivation and pickling of
stainless steel tanks.
7.3.20 Explains the reason for tank-
washing operations and how the
coating type effects the operations.
7.3.21 Describes tank-washing operations
with portable and fixed machines.
7.3.22 Explains why tank washing can
cause electrostatic hazards as a
result of water mist, water slugs and
the introduction of portable tank-
washing machines into the tanks,
and explains which measures to
take.

7.3.23 Explains the precautions to be taken


when tanks must be washed in a
non-inerted atmosphere.

7.4 Tank atmosphere control


7.4.1 Explains tank inerting, blanketing and
padding requirements for transporting
chemicals in bulk.
7.4.2 Explains the impact of tank cleaning
on chemical tankers when carried out
in the following atmospheres:

- undefined or uncontrolled;
- too lean;
- too rich; and
- inerted.
7.4.3 Explains methods of maintaining
control of atmosphere during cargo
operations.

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7.4.4 Describes requirements for testing of


tank atmosphere with regard to:

- oxygen content;
- flammable vapours; and
- toxic vapours.
7.4.5 Explains the relationship between
loading rates and ventilation capacity.
7.4.6 Explains the design of safe ventilation
to minimize cargo vapours exposure to
personnel.
7.4.7 Explains the limitations and risks of
open-venting.
7.4.8 Explains when controlled venting is
required in accordance with the IBC
Code.
7.4.9 Describes vapour control and vapour
recovery systems.
7.4.10 Explains vapour balancing.
7.4.11 Describes operating procedures and
requirements for a vapour emission
control system.
7.4.12 Explains and calculates pressure
drop with respect to vapour collection
system.
7.4.13 Explains the use of different vapour
systems between the ship and the
shore, and the documentation
required.

7.5 Inerting
7.5.1 Explains inerting on chemical tankers.
7.5.2 Explains the use of the IBC Code in
determining inerting requirements.

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7.6 Gas-freeing

7.6.1 Explains the operational


considerations of gas freeing on a
chemical tanker using portable or
fixed ventilation systems.
7.6.2 Describes both displacement and
dilution methods.
7.6.3 Explains safe procedures for gas-
freeing after tank washing or cleaning
by ventilation.
7.6.4 Discusses international and national
regulations relevant for gas freeing
operations.

7.7 Ship-to-ship transfers


7.7.1 Explains how the ship-to-ship (STS) B3
transfer operations of a chemical
tanker are carried out at anchor or
underway.
7.7.2 Describes the proper STS
equipment to be available on both
ships.
7.7.3 Explains why proper attention
needs to be paid to the difference in
freeboard and listing of both ships
while transferring cargo.
7.7.4 Explains how proper
communication should be
established and maintained
between the ships.

7.8 Inhibition and stabilization


requirements
7.8.1 Explains why care must be taken to
ensure that reactive cargoes which
require inhibition are sufficiently
inhibited during the entire voyage.
7.8.2 Describes the inhibitor certificate.

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7.8.3 Explains why some inhibited cargoes


should not be carried in an inerted
tank.
7.8.4 Explains why close monitoring of the
associated cargo systems of inhibited
cargo is necessary.

7.9 Heating and cooling requirements


and consequences to adjacent
cargoes
7.9.1 Discusses challenges related to
stowage of heated or cooled cargo
adjacent or close to e.g.:

- Inhibited cargoes;
- Volatile cargoes;
- Temperature-sensitive cargoes;
and
- Heated/cooled cargoes.
7.9.2 Explains the risks and dangers
associated with poor monitoring of
cargo temperatures for some
chemical cargoes.
7.9.3 Identifies the possible dangerous
reactions of some cargoes if
adjacent to heated cargoes
(polymerization, decomposition,
thermal instability, evolution of gas).
7.9.4 Identifies dangers associated with
carrying heated cargoes adjacent to
highly volatile cargoes.
7.9.5 Explains why some cargoes with low
boiling point may need to be cooled.
7.9.6 Describes different cooling or
refrigeration systems for chemical
tankers.
7.9.7 Explains the use of reference
temperatures.

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7.10 Cargo compatibility and


segregation

7.10.1 Explains compatibility of chemical


cargoes, reactive and non-reactive
groups and the use of a compatibility
chart.
7.10.2 Discusses cargo segregation with
respect to reactive, toxic,
polymerizable, volatile, and
odour-sensitive cargoes.
7.11 High-viscosity cargoes
7.11.1 Explains viscosity with respect to
temperatures.
7.11.2 Explains why monitoring of unloading
temperature of the cargo must be
carried out.

7.12 Cargo residue operations


7.12.1 Describes requirements to comply with
retention of cargo residues.

7.13 Operational tank entry


7.13.1 Explains that the ship's SMS
requires special procedures to be
followed if entering an enclosed
space.
7.13.2 Explains why prior to commencing
sweeping operations the crew should
be briefed of the dangers involved.
TOPIC 8 DEVELOPMENT AND APPLICATION OF CARGO-RELATED OPERATION PLANS,
PROCEDURES AND CHECKLISTS
8.0 Development and application of R1, R2, R3, B1, B2, B3, A1, A11,
cargo-related operation plans, R4, R6, R8 VC4 A12, A13,
procedures and checklists A14
8.1 Explains which information is
exchanged between the tanker and
the terminal for cargo operations.

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8.2 Describes the operational


agreement which should be made
in writing before loading or
unloading.
8.3 Describes pre-transfer tank
inspection procedures.
8.4 Describes procedures for cargo
sampling, safety precautions when
sampling and safe storage of cargo
samples.
8.5 Lists main points in cargo planning
such as cargo requirements, cargo
compatibility, resistance list of tank
material/coating, tank cleanliness,
tank capacity and port rotation.
8.6 States that ship/shore safety
checklist should be completed
jointly by ship and shore staff.
8.7 Describes the checklist and
explains the reason for and
relevance of the checklist items.
8.8 States the names of some common
chemicals carried on chemical
tankers, identifies the minimum
requirements for carriage set out in
chapter 17 of the IBC Code and
current IMO MEPC.2/Circular.
8.9 Identifies the physical and chemical
properties of the cargoes by using
Cargo Data Sheets.
8.10 Identifies with the aid of cargo
compatibility chart, whether or not a
cargo can be loaded adjacent to
another cargo.
8.11 Determines compatibility of cargoes
with tank coating.
8.12 Explains the requirements for tank
cleanliness prior to loading cargo.

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8.13 Lists the reference publications that


provide useful information for
planning cargo operations.
TOPIC 9 ABILITY TO CALIBRATE AND USE MONITORING AND GAS-DETECTION
SYSTEMS, INSTRUMENTS AND EQUIPMENT
9.0 Ability to calibrate and use R1, R2, R6, T1, B1, B2, B4, A1, A4, A5,
monitoring and gas-detection R8 B6, B7 A6, A7,
systems, Portable gas measuring A8, A9, A11,
instruments and equipment A12, A13,
A14, VC1
9.1 Demonstrates correct instrument-
check, calibration procedures and
gas measurements

TOPIC 10 ABILITY TO MANAGE AND SUPERVISE PERSONNEL WITH CARGO-RELATED


RESPONSIBILITIES
10.0 Ability to manage and supervise R1, R2, R6, T1, B1, B2, B3, A1, A11,
personnel with cargo-related R8 B5, B6, B7, A13, A14
responsibilities VC5
10.1 Explains why the responsible officer
on watch supervises and directs the
cargo operations ensuring that the
stresses and stability of the ship are
always within limits, and that sufficient
qualified personnel are on duty.

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COMPETENCE 1 ABILITY TO SAFELY PERFORM AND MONITOR ALL CARGO


OPERATIONS

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10.2 Explains how the responsible officer


ensures and maintains:

- Suitability of ship's cargo


containment prior loading;

- Cargo is loaded as per


stowage plan;

- Cargo is cared for during


transit with respect to
monitoring its parameters,
ventilation, cooling, heating
etc. as required;

- Cargo is unloaded safely as


per plan. Issuing relevant
standing/night orders;

- Records for cargo and ballast


operations are maintained as
per regulations, industry
standards and company's SMS
procedures; and

- Ship's working language is


employed.

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COMPETENCE 2 Familiarity with physical and chemical properties of


chemical cargoes

TRAINING OUTCOMES:

Demonstrates knowledge, understanding and proficiency of:

Properties of chemical cargoes;

1. physical properties
2. chemical properties
3. reactivity
4. understanding the information contained in a Safety Data Sheet (SDS)

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TOPIC 11.0 KNOWLEDGE AND UNDERSTANDING OF THE PHYSICAL AND


CHEMICAL PROPERTIES OF CHEMICAL CARGOES
11.0 Knowledge and R1, R2, T1, B1, B2, A1, A11,
understanding of the R5, R6, B6 A13
chemical and the physical R7, R8
properties of noxious liquid
substances, including:
11.1 States the chemical cargoes
categories (corrosive, toxic,
flammable, explosive);
11.1.1 Explains the properties of
corrosive, toxic and flammable
cargoes; and
11.1.2 Explains why care should be
taken to ensure that unsuitable
materials are not included in the
cargo system.

11.2 Chemical groups and


industrial usage
11.2.1 Explains organic and inorganic
chemical compounds.

11.2.2 States the most common


chemicals transported on
chemical tankers, their
classification and primary
industrial use.

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11.3 Reactivity of cargoes

11.3.1 Explains how a chemical cargo


may react in a number of ways,
such as:
- with itself;
- with air;
- with water;
- with another cargo; and
- with other materials.
11.3.2 Explains how some cargoes
may react with other materials,
such as:
- tank materials and coatings;
- gaskets;
- cargo hoses;
- cargo sample containers;
and
- tank-cleaning mediums
(water, chemicals etc.).
TOPIC 12 UNDERSTANDING THE INFORMATION IN A MATERIAL SAFETY DATA
SHEET (MSDS)
12.0 Understanding the R2, R3, T1, B1, B5, A1, A11,
information contained in a R6, R7, B6 A13
Material Safety Data Sheet R8
(MSDS)
12.1 Explains and demonstrates
the operational use of the
MSDS.

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COMPETENCE 3 Take precautions to prevent hazards

TRAINING OUTCOMES:

Demonstrates knowledge, understanding and proficiency of:

Hazards and control measures associated with chemical tanker cargo


operations, including:

1. flammability and explosion;


2. toxicity;
3. health hazards;
4. inert gas composition;
5. electrostatic hazards;
6. reactivity;
7. corrosivity;
8. low-boiling-point cargoes;
9. high-density cargoes;
10. solidifying cargoes; and
11. polymerizing cargoes.

Note: Trainees should have knowledge and understanding of the topics covered in IMO
Model Course 1.01, Basic Training for Oil and Chemical Tanker Operations, before
completing these performance requirements. This knowledge is considered so fundamental
for much of the advanced level content within this course that there is merit in reviewing the
basic level content quickly before covering the additional elements required at the advanced
level. The learning time has been reduced for many elements on the basis that trainees will
be reviewing rather than learning much of this content at this level. It may be necessary for
some trainees to refresh their knowledge of basic elements before undertaking this
advanced level content.

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COMPETENCE 3 TAKE PRECAUTIONS TO PREVENT HAZARDS

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TOPIC 13.0 KNOWLEDGE AND UNDERSTANDING OF THE HAZARDS AND CONTROL


MEASURES ASSOCIATED WITH CHEMICAL TANKER CARGO OPERATIONS
13.0 Knowledge and understanding R2, R6, R7, T1, B1, B2, B4, A1, A2,
of the hazards and control R8 B6, VC9, VC3 A10, A11,
measures associated with A13, A14
chemical tanker cargo
operations, including:

13.1 Flammability and explosion

13.1.1 States that the fire hazard of


cargo covered by the IBC/BCH
Codes is defined by its
flashpoint, boiling point,
flammability limits and auto-
ignition temperature.
13.1.2 Explains the flammability of
chemical cargoes and their
control measures.
13.2 Toxicity

13.2.1 Explains the meaning of the


degree of toxicity of chemicals.

13.2.2 States that correct medical first


aid treatment following exposure
can mitigate the consequences.
13.2.3 Explains the three defined types
of toxicity which relate to the
nature of the substance.
13.2.4 Explains how toxic poisons can
enter the body.

13.2.5 Explains why safe operating


procedures require a full
understanding of the dangers
involved and the use of the
correct personal protective
equipment (PPE).

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13.3 Health hazards

13.3.1 Explains the health hazards to


personnel exposed to toxic
chemicals.
13.3.2 Explains the 3 categories of
threshold limit values (TLV):

- TLVTWA (time-weighted
average);
- TLVSTEL (short-term
exposure limit); and
- TLVC (ceiling).
13.3.3 Explains why chemicals may
present more than one hazard to
health, and that it may be either
one or more of the following:
- corrosive;
- Poisonous;
- Toxic;
- Asphyxiation;
- result in long-term damage to
eyes or the nervous system;
and
- long-term carcinogenic effects.

13.4 Inert gas composition

13.4.1 Explains the hazards associated


with inert gases and how to
control them.

13.5 Electrostatic hazards

13.5.1 Describes the operations where the


risk of generating static electricity
may occur on board a chemical
tanker.
13.5.2 Explains the precautions to be
taken against static hazards when
loading chemical cargoes.
13.5.3 Explains hazards of static
generation and its controls during
tank cleaning in a non-inerted
atmosphere after unloading
flammable cargo.

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13.5.4 Explains how portable


tank-cleaning machines should be
continuously electrically bonded to
the ship's structure.
13.5.5 Explains why carbon dioxide
should not be injected into any
space containing a flammable
atmosphere which is not already on
fire.
13.6 Reactivity

13.6.1 Explains how reactive chemicals


are categorized according to the
hazards they present and their
control measures.
13.7 Corrosivity

13.7.1 Explains the hazards of corrosive


chemical cargoes and their control
measures.
13.8 Low-boiling-point cargoes

13.8.1 Explains why a heated cargo is not


stowed adjacent to cargoes which
have a low boiling point.
13.8.2 Explains why as a safe margin, the
maximum temperature of the
heated cargo must be below the
boiling point of the low-boiling-point
cargo.
13.8.3 Explains that chemical tanker
cooling systems are only designed
to prevent the cargo from heating in
warmer ambient conditions.
13.8.4 Explains transportation of low
boiling-point cargoes under
pressure.
13.9 High-density cargoes

13.9.1 Explains the dangers of loading


high density cargoes and list their
control measures.

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13.10 Solidifying cargoes

13.10.1 Explains the hazards of carrying


solidifying chemical cargoes and
their control measures.
13.11 Polymerizing cargoes

13.11.1 Describes the dangers of


polymerization and their control
measures to prevent
polymerization.
13.11.2 Explains that the IBC Code
specifies the precautions to be
taken against spontaneous
decomposition and polymerization
by the use of additives (stabilizers
and inhibitors).
13.11.3 Explains important issues related to
tank cleaning after carrying
polymerizing cargoes.
TOPIC 14.0 KNOWLEDGE AND UNDERSTANDING OF DANGERS OF NON-
COMPLIANCE WITH RELEVANT RULES/REGULATIONS

14.0 Knowledge and understanding R1, R2, R3, T1, B1, B2, B5, A1, A11,
of dangers of non-compliance R6, R7, R8 B6, B7 A13
with relevant rules /
regulations
14.1 Explains the direct repercussions
on the safety of ships, the well-
being of crews and on the
environment for non-compliance
with regulations and best industry
established practices regarding
the above hazards.

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COMPETENCE 4 Apply occupational health and safety precautions

TRAINING OUTCOMES:

Demonstrates knowledge, understanding and proficiency of:

Safe working practices, including risk assessment and personal shipboard


safety relevant to chemical tankers
1. Precautions to be taken when entering enclosed spaces, including correct
use of different types of breathing apparatus
2. Precautions to be taken before and during repairs and maintenance work
3. Precautions for hot and cold work
4. Precautions for electrical safety
5. Use of appropriate personal protective equipment (PPE)

Note: Trainees should have knowledge and understanding of the topics covered in IMO Model
Course 1.01, Basic Training for Oil and Chemical Tanker Operations, before completing these
performance requirements. This knowledge is considered so fundamental for much of the
advanced level content within this course that there is merit in reviewing the basic level content
quickly before covering the additional elements required at the advanced level. The learning
time has been reduced for many elements on the basis that trainees will be reviewing rather
than learning much of this content at this level. It may be necessary for some trainees to refresh
their knowledge of basic elements before undertaking this advanced level content.

COMPETENCE 4 APPLY OCCUPATIONAL HEALTH AND SAFETY PRECAUTIONS

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TOPIC 15.0 KNOWLEDGE AND UNDERSTANDING OF SAFE WORKING PRACTICES,


INCLUDING RISK ASSESSMENT AND PERSONAL SHIPBOARD SAFETY
RELEVANT TO CHEMICAL TANKERS
15 Knowledge and understanding of R1, R2, T1, B1, B2 A1, A2,
safe working practices, including R3, R4, B3, B6, B7 A3, A4,
risk assessment and personal R5, R6, A5, A6,
shipboard safety relevant to R7, R8 A7, A8,
chemical tankers: A9, A10,
A11, A13
15.1 Precautions to be taken when
entering enclosed spaces based on
IMO resolution A.1050 (27), including
correct use of different types of
breathing apparatus and
atmosphere testing equipment

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COMPETENCE 4 APPLY OCCUPATIONAL HEALTH AND SAFETY PRECAUTIONS

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15.1.1 Explains the ship's SMS requirement of


special procedures to be followed if
entering an enclosed space.

15.1.2 Demonstrates the procedures required


to conduct a risk assessment prior to
entry into an enclosed space.

15.1.3 Explains the benefits and limitations of


employing an entry permit system
(checklist).

15.1.4 Explains the importance of training


personnel in the use of a breathing
apparatus and demonstrates the use of
the Self Contained Breathing
Apparatus (SCBA), positive pressure
breathing apparatus and resuscitation
equipment.
15.1.5 Demonstrates the safeguards for
enclosed space entry procedures in
accordance with industry standards
and legal requirements.
15.2 Precautions to be taken before and
during repairs and maintenance
work
15.2.1 Describes the benefits and limitations of
the permit to work system i.e. :
- Enclosed space entry
- Cold work
- Hot Work
- Electrical isolation
- Working aloft
- Working on pressurized vessel
- Working over the side
- Other hazardous tasks
15.2.2 Explains the practical benefits of
appropriate drills prior to commencing
repair work alongside a shore facility.

15.2.3 Demonstrates the safeguards before


and during repair and maintenance
work in accordance with industry
standards and legal requirements.

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COMPETENCE 4 APPLY OCCUPATIONAL HEALTH AND SAFETY PRECAUTIONS

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15.2.4 Explains who coordinates the


"permit" processes associated with
the repair work.

15.2.5 Explains the parameters that must be


met before declaring a space safe for
work.

15.3 Precautions for hot and cold work

15.3.1 Demonstrates the safeguards before


and during hot or cold work in
accordance with industry standards
and legal requirements.
15.3.2 Demonstrates the procedures
required to conduct a risk
assessment prior to hot or cold work.

15.3.3 Explains how hot work is to be strictly


controlled and governed by vessel's
SMS procedure.

15.3.4 States that "designated space" in


Engine Room (ER) for carrying out
hot work are stated, and that this
designated space should be
assessed for risks.
15.3.4.1 States the conditions under which
hot work could be carried out in the
designated ER space.

15.3.4.2 States that the designated space in


ER should always be the preferred
space for carrying out hot work.

15.3.5 Explains the parameters that must be


met before declaring a space safe for
hot or cold work.

15.4 Precautions for electrical safety

15.4.1 Demonstrates the safeguards for


electrical safety in accordance with
industry standards and legal
requirements.

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15.4.2 Demonstrates the procedures


required to conduct a risk
assessment for electrical safety.

15.4.3 Explains how electrical safety is to be


strictly controlled and governed by
the ship's SMS procedure.

15.4.4 Explains the parameters that must be


met before electrical safety can be
declared.

15.4.5 Explains the consequences of


incorrect maintenance procedures
regarding explosion-proof or
intrinsically safe electrical equipment.
15.5 Use of appropriate Personal
Protective Equipment (PPE)

15.5.1 Explains the industry standards and


legal requirements for the use of
personal protective equipment
(PPE).

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COMPETENCE 5 Respond to emergencies

Demonstrates knowledge, understanding and proficiency of:

16 Chemical tanker emergency procedures


1. ship emergency response plans;
2. cargo operations emergency shutdown;
3. actions to be taken in the event of failure of systems or services essential to
cargo;
4. firefighting on chemical tankers;
5. enclosed space rescue;
6. cargo reactivity;
7. jettisoning cargo; and
8. use of material safety data sheet (SDS).

17 Actions to be taken following collision, grounding, or spillage

18 Medical first aid procedures on board chemical tankers

Note: Trainees should have knowledge and understanding of the topics covered in IMO
Model Course 1.01, Basic Training for Oil and Chemical Tanker Operations, before
completing these performance requirements. This knowledge is considered so fundamental
for much of the advanced level content within this course that there is merit in reviewing the
basic level content quickly before covering the additional elements required at the advanced
level. The learning time has been reduced for many elements on the basis that trainees will
be reviewing rather than learning much of this content at this level. It may be necessary for
some trainees to refresh their knowledge of basic elements before undertaking this
advanced level content

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COMPETENCE 5 RESPOND TO EMERGENCIES

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TOPIC 16 KNOWLEDGE AND UNDERSTANDING OF CHEMICAL TANKER
EMERGENCY PROCEDURES
16.0 Knowledge and understanding of R2,R3, T1, B1, B2, A1, A11,
chemical tanker emergency R5, R6, B5, B6 A13, A14
procedures, including: R7, R8

16.1 Ship emergency response plans VC11

16.1.1 Explains chemical tanker emergency


organization and standard emergency
response plans for dealing successfully
with emergencies arising from spillages,
fires, explosions, personnel affected and
other emergencies.

16.1.2 Describes the content of standard


emergency response plans and how a
plan is used to make appropriate
decisions.

16.1.3 Explains why these plans should be


used actively during emergency drills.

16.2 Cargo operations emergency


shutdown

16.2.1 Explains the emergency shutdown


procedure.

16.2.2 Explains that an emergency shutdown


procedure should be agreed between
ship and shore and explains the
possible dangers of not having
established such a procedure.

16.3 Actions to be taken in the event of


failure of systems or services
essential to cargo

16.3.1 Describes the actions to be taken in the


case of deck valve / deck pipeline
leakage.

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COMPETENCE 5 RESPOND TO EMERGENCIES

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16.3.2 Explains the actions to be taken in case


of equipment failure and onboard
emergencies that threaten the safety of
the ship and its crew.
16.4 Firefighting on chemical tankers
16.4.1 Explains how a fire caused by chemicals
is different than that caused by other
substances.
16.4.2 Lists the properties of some chemicals
that require a specific firefighting
response.
16.4.3 Describes how firefighting procedures
are carried out in accordance with the
SMS.
16.5 Enclosed space rescue
16.5.1 Demonstrates an enclosed space
rescue, including all relevant rescue
equipment.
16.6 Cargo reactivity
16.6.1 Explains early indicators of reactivity
and precautions to prevent reactivity in
chemical cargoes.
16.7 Jettisoning cargo
16.7.1 States that the jettisoning of cargo is an
extreme measure, justified only in an
emergency as a means of saving life at
sea or where the integrity of the ship is
at risk.
16.7.2 Describe the precautions to take when
jettisoning of chemical cargo.

16.8 Use of a Safety Data Sheet (SDS)


16.8.1 Explains with the aid of an SDS the
constituents of the product by chemical
name, name in common usage, UN
number and the maximum
concentration of any toxic components,
expressed as a percentage by volume
or as ppm.

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COMPETENCE 5 RESPOND TO EMERGENCIES

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TOPIC 17 ACTIONS TO BE TAKEN FOLLOWING COLLISION, GROUNDING, OR


SPILLAGE
17.0 Actions to be taken following R2,R3,R6, T1, B1, B2, A1, A11,
collision, grounding, or spillage R8 B5, B7 A13, A14

17.1 Explains standard initial and follow-up


actions to be taken subsequent to a
collision/grounding or spillage and
activation of the Shipboard Oil
Pollution Emergency Plan (SOPEP) /
Shipboard Marine Pollution
Emergency Plan (SMPEP).

17.2 Explains the importance of evidence


collection and emergency reporting
requirements.

TOPIC 18 KNOWLEDGE OF MEDICAL FIRST AID PROCEDURES ON BOARD


CHEMICAL TANKERS, WITH REFERENCE TO THE MEDICAL FIRST AID
GUIDE FOR USE IN ACCIDENTS INVOLVING DANGEROUS GOODS
(MFAG)
18.0 Knowledge of medical first aid R2, R5, T1, B1, B2, A1, A2, A3,
procedures on board chemical R6, R8 B6 A11, A13
tankers, with reference to the MFAG

18.1 Explains the actions taken in a medical


emergency in line with current
recognized first aid practice and
international guidelines

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COMPETENCE 6 Take precautions to prevent pollution of the environment

TRAINING OUTCOMES:

Demonstrates a knowledge, understanding and proficiency to:

19.0 Prevent pollution of the atmosphere and the environment

19.1 Pollution prevention requirements of ship's construction and equipment.


19.2 Controlled operational pollution at sea.

Note: Trainees should have knowledge and understanding of the topics covered in IMO Model
Course 1.01, Basic Training for Oil and Chemical Tanker Operations, before completing these
performance requirements. This knowledge is considered so fundamental for much of the
advanced level content within this course that there is merit in reviewing the basic level content
quickly before covering the additional elements required at the advanced level. The learning
time has been reduced for many elements on the basis that trainees will be reviewing rather
than learning much of this content at this level. It may be necessary for some trainees to refresh
their knowledge of basic elements before undertaking this advanced level content.

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COMPETENCE 6 TAKE PRECAUTIONS TO PREVENT POLLUTION OF THE


ENVIRONMENT

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TOPIC 19 UNDERSTANDING OF PROCEDURES TO PREVENT POLLUTION OF THE
ATMOSPHERE AND THE ENVIRONMENT
19.0 Understanding of procedures to R2, R3, T1, B1, B2, A1, A11,
prevent pollution of the atmosphere R6, R8 B3, B5 A13
and the environment

19.1 States that carriage of cargo in transit


and cargo handling operations on a
chemical tanker need to comply with
environmental regulations in order to
avoid marine and air pollution.
19.1.1 States that any failure or malfunctioning
of the Oil Discharge and Monitoring
Equipment (ODME) must be recorded in
the oil record book.
19.2 Describes how operations are conducted
in accordance with accepted principles
and procedures to prevent pollution of
the environment.
19.3 States that some countries have national
regulations for limitations in emission
from harmful substances.

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COMPETENCE 7 Monitor and Control compliance with legislative requirements

TRAINING OUTCOMES:

Demonstrates a knowledge, understanding and proficiency to:

20.0 Relevant provisions of the International Convention for the Prevention of


Pollution from ships (MARPOL), and other relevant IMO instruments, industry
guidelines and port regulations as commonly applied

21.0 Proficiency in the use of the IBC Code and related documents

Note: Trainees should have knowledge and understanding of the topics covered in IMO Model
Course 1.01, Basic Training for Oil and Chemical Tanker Operations, before completing these
performance requirements. This knowledge is considered so fundamental for much of the
advanced level content within this course that there is merit in reviewing the basic level content
quickly before covering the additional elements required at the advanced level. The learning
time has been reduced for many elements on the basis that trainees will be reviewing rather
than learning much of this content at this level. It may be necessary for some trainees to refresh
their knowledge of basic elements before undertaking this advanced level content

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COMPETENCE 7 Monitor and Control compliance with legislative requirements

TOPIC 20.0 KNOWLEDGE AND UNDERSTANDING OF RELEVANT PROVISIONS


OF THE INTERNATIONAL CONVENTION FOR THE PREVENTION OF
POLLUTION FROM SHIPS (MARPOL) AND OTHER RELEVANT IMO
INSTRUMENTS, INDUSTRY GUIDELINES AND PORT REGULATIONS
AS COMMONLY APPLIED
20 Knowledge and understanding of R1, R2, T1, B1, B2, A1, A11,
relevant provisions of the International R3, R6, B6, B7 A12, A13
Convention for the Prevention of R7, R8
Pollution from Ships (MARPOL) and
other relevant IMO instruments,
industry guidelines and port
regulations as commonly applied

20.1 Demonstrates a working knowledge of


MARPOL Annexes I, II and VI which are
particularly applicable to chemical tanker
cargo operations and the procedures to
properly monitor and control compliance.
20.2 Explains surveys and certification
requirements of a chemical tanker.
20.3 Explains control of operational discharges
of residues of NLS.
20.4 Explains bio-fuels and blending of
bio-fuels, what regulations are applicable
for their transportation, tank cleaning and
disposal procedures.
20.5 Explains the requirements of SOLAS
Chapter VI, Regulation 5-2, addressing
the prohibition of blending of bulk liquid
cargoes.
20.6 Demonstrates the ability to correctly
complete Cargo Record Book entries.
20.7 States that an international standard for
the safe management and operation of
ships and for pollution prevention requires
an ISM system to be implemented and
audited.
20.8 States that the COSWP Section 4
Specialist ship operation are especially
applicable to chemical tankers.

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COMPETENCE 7 MONITOR AND CONTROL COMPLIANCE WITH LEGISLATIVE


REQUIREMENTS

IMO Text books, Teaching


Knowledge, Understanding and Proficiency Reference Bibliography, aid
Videos

TOPIC 21 PROFICIENCY IN THE USE OF THE IBC CODE AND RELATED DOCUMENTS

21.0 Proficiency in the use of the IBC/BCH R1, R2, T1, B1, B2, A1, A2,
Code and related documents R3, R8 B4, B5, B6, B7 A11, A12

21.1 Explains the purpose and demonstrates


the use of the IBC Code.
21.2 States that chapter 17 of the IBC Code and
the current IMO MEPC.2/Circular lists the
cargoes to which the Code is applicable.
21.3 States that specific additional
requirements are referenced in column "o"
in the table of chapter 17 of the IBC Code.
21.4 States the importance of thorough
knowledge of the IBC Code and its
different chapters, and describes the
content of the most important chapters.
21.5 Explains chapter 19 and how index names
are provided in the Code.
21.6 Explains the purpose and use of the ICS
Tanker Safety Guide for Chemicals.

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Part D: Instructor's Manual


Introduction
This manual reflects the views of the course designer on methodology and organization
considered relevant and important in the light of his/her experience as an instructor. Although
the guidance given here would be of value initially, the course instructors are advised to work
out their own methods and ideas, refining and developing it further, and discarding ideas and
methods which are not found effective.

The course instructors should also bear in mind that preparation and planning constitute a
major contribution to effective presentation of the course.

The instructor's manual provides guidance on the material that is to be presented during the
course. The course material reflects the mandatory minimum requirements for the training and
qualifications of masters, chief engineer officers, chief mates, second engineer officers and
any person with immediate responsibility for loading, unloading and care during transit and
handling, or other cargo-related operations on chemical tankers as specified in
regulation V/1- 1, paragraph 5 of the STCW Convention.

To show consistency and adherence to table A-V/1-1-3 STCW Code, a mapping is provided
for easy reference in Part A of this model course showing STCW's competencies and training
outcomes compared to the topics covered in this IMO model course

The references used throughout the course are mentioned in Part A "Course Framework" and
comprise Teaching Aids (A), IMO Reference Books (R), Text books (T), Bibliography (B) and
Videos (V).

The course outline, timetable and lesson plan provide guidance on the time allocations for the
course material, but the instructor is free to make adjustments as deemed necessary. The
detailed teaching syllabus should be studied carefully. Lesson plans or lecture notes may be
compiled where appropriate.

It is necessary to prepare material for use with audio-visual equipment or for distribution to
trainees as handouts.

Throughout the course, it is important to stress that rules and regulations must be strictly
observed and all precautions taken to minimize risk to safety to an acceptable level and
minimize harmful effects to the environment.

Topics marked with an asterisk (*) could be taught better using a simulator as provided for in
the IMO model course Chemical Tanker Cargo and Ballast Handling Simulator course, which
provides a detailed training programme for chemical tanker operations using specially created
cargo handling exercises. Separate exercises will have to be made with a brief on how to
conduct table-top exercises if simulators are unavailable.

Guidance Notes
While the topics in this course may look very similar to those found in IMO Model Course 1.01,
Basic Training for Oil and Chemical Tanker Cargo Operations, it should be noted that the
objective of this advanced level course is to equip a person with the necessary knowledge and
skills to plan, direct, and carry out safe and environmentally-friendly cargo operations. This
person may well be called upon to supervise others as they perform the various cargo-related

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duties. Hence this advanced level course should be presented by the instructional staff very
differently from the way they might present the basic level IMO Model Course 1.01. It may be
useful to review certain aspects of the learning objectives covered in Model Course 1.01, but
the major emphasis here is on a deeper understanding of why chemical tankers are
constructed as they are and how the ship design is aimed at creating safer and more
environmentally-friendly ships than those of years gone by. One of the objectives of this course
is to enable trainees to have a better understanding of various ship designs and characteristics
used in modern tanker construction, the practical implications posed by the designs they face
and accounting for these factors as they plan, direct and/or carry out cargo operations.

Upon completion of this course trainees should be assessed using the criteria in column 4 of
the table A-V/1-1-3 STCW Code.

Specific training guidance is presented below

TOPIC 1 KNOWLEDGE OF CHEMICAL TANKER DESIGNS, SYSTEMS AND


EQUIPMENT

1.1 General arrangement and construction

Instructors should note that the students in this advanced level course are required to show a
deep knowledge and understanding of the topics covered. They should make every effort to
present the material in this light. Rather than reciting facts about the construction and general
arrangement of chemical tankers, instructors should endeavour to fully explain the reasons as
well as the operational advantages and disadvantages of construction technique of chemical
tankers. Trainees should not be asked to memorize all the facts related to construction
requirements. Instead, they should be encouraged to know where to look for design
standard/requirement as they would need to do on board a chemical tanker.

1.2 Pumping arrangement and equipment

Trainees should understand why a specific cargo pumping equipment is chosen for use and
what the practical operational implications these entail including the advantage and
disadvantage of each arrangement. On board, the trainee will have to oversee the safe
operation of these pumps. They will also need to ensure the safety of those spaces that house
the equipment. It is suggested that instructors should not only dwell on facts regarding the
pumping equipment and instead approach the subject matter from the "why" and "how" point
of view.

TOPIC 2 KNOWLEDGE OF PUMP THEORY AND CHARACTERISTICS

The use of diagrams and screenshots to illustrate this section has always proven beneficial for
the trainees' understanding.

TOPIC 3 PROFICIENCY IN TANKER SAFETY CULTURE AND IMPLEMENTATION OF


SAFETY-MANAGEMENT SYSTEM

It is important for the instructor to stress that any effort made toward the creation and
maintenance of a successful tanker safety culture cannot be just an intellectual undertaking
and another paper exercise. Instead, the instructor should encourage the trainee with the
notion that the various instruments and industry guidelines and best practices being discussed
are living systems and are heavily interrelated. Their development by the IMO and other
entities was carried out for good reasons and their successful implementation requires a

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genuine and sincere effort by those in charge. Quite simply, the safer the chemical tanker is,
the less likely it is to be involved in a safety or environmentally related incident.

The instructor should be completely familiar with the relevant instruments and industry
guidelines and best practices including the ISM Code, COSWP, and Tanker Management
Self-Assessment (TMSA) and should emphasize those provisions that are unique to chemical
tankers. Explaining relevant provisions from the instruments and industry guidelines and best
practices can be very helpful. Similarly, every effort should be made to highlight how the
provisions of these instruments might be implemented differently on a chemical tanker than on
other ship types. Where possible, case studies or other real life examples might be very useful
in maximizing the results of such efforts.

TOPIC 4 KNOWLEDGE AND UNDERSTANDING OF MONITORING AND SAFETY


SYSTEMS, INCLUDING THE EMERGENCY SHUTDOWN SYSTEM

There are various guidelines, codes, rules and regulations covering safety and the monitoring
of atmosphere in gas-dangerous and gas-safe zones on a chemical tanker which must be
understood and always followed. It is important that the instructor emphasizes that it is the
combination of technical equipment and the positive attitude of the operator towards
implementing safety which relates to assessing risks, and monitoring that the ship's crew
complies with procedures and manages safety on board chemical tankers.

TOPIC 5 ABILITY TO PERFORM CARGO MEASUREMENTS AND CALCULATIONS

The trainee should understand the filling limits requirements of the IBC Code.

The trainees should be able to perform cargo measurements and calculations as specified in
Part C of this model course, either on a simulator or by an explanation with the aid of a sketch
and the appended diagrams of various gauges used on board chemical tankers.

It is important that all relevant information required at management level is readily available.
Such information can be ship's ullage tables, ASTM tables, vessel specifications, etc. The
instructor needs to be familiar with cargo calculations and measurements at management
level, and a demonstration using a loading computer is recommended.

TOPIC 6 KNOWLEDGE OF THE EFFECT OF BULK LIQUID CARGOES ON TRIM AND


STABILITY AND STRUCTURAL INTEGRITY

Instructors should note that Part C of this course requires that the trainee should be able to
use the approved trim and stability manual, perform stability calculations and state various
facts about the effect of bulk liquid cargoes on trim, stability and structural integrity.

The trainee is not required to describe or explain concepts in any depth, nor is the trainee
learning the whole subject of stability and trim as might be found in Model Course 7.01 or 7.03.
The focus here should be on the unique properties of bulk liquids and how they will affect the
chemical tanker while underway including "sloshing effect" in tanks with large free surface as
well as while loading and discharging cargo.

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TOPIC 7 KNOWLEDGE AND UNDERSTANDING OF CHEMICAL CARGO-RELATED


OPERATIONS

7.1 Loading and unloading plans

The trainee must be able to demonstrate the ability to plan all stages of the loading and
unloading operations to include ballasting and deballasting so as to avoid exceeding specified
draught, trim or list requirements, while at the same time keeping shear force, bending
moments and metacentric height within prescribed limits.

Practical demonstration should include preparing a written plan as well as on a vessel loading
calculator. i.e. loading computer software programme or on a simulator. The trainee would
have to be provided with copies of appropriate ship's capacity, pumping, tank cleaning,
ballasting, and ventilation plans along with calibration tables (suggested exercises appended
in appendix 2).

ISGOTT and ICS Tanker Safety Guide (Chemicals) contain details of cargo plans and
communications regarding them.

7.2 Ballasting and deballasting

The trainee should have a thorough understanding of the considerations affecting ballast
quantity and the tanks to be used, the stages of ballasting and deballasting, the associated
stresses, and all applicable regulations and procedures for ballast operations at sea and in
port.

7.3 Tank cleaning operations/ prewash operations

The instructor could refer to ICS Tanker Safety Guide (Chemicals) and ISGOTT for additional
guidance.

For additional information regarding tank cleaning, industry accepted publications can be
consulted.

The trainee should be familiar with the content and purpose of the Procedures and
Arrangements Manual (P&A Manual), approved by the Administration which, inter alia,
outlines the sequence of actions to be taken for cleaning of cargo tanks. Trainees should
further be able to correctly apply the Cleaning and Disposal Procedures (CDP) as set out in
Addendum A to Annex II of MARPOL. Instructors should explain the various tank cleaning
methods, the most common cleaning equipment and cleaning agents as well as the slop
disposal procedures to be applied depending on the type of cargo residues. The factors
influencing the cleaning method should also be explained including, but not restricted to
available time, weather conditions, shipboard equipment available, tank coating.

7.5 Inerting

The trainee should have a thorough understanding of the uses of inert gas including nitrogen,
the inerting process, and operational considerations to include relevant OCIMF and IMO
publications, especially R4.

The trainee should be able to explain when inerting is required and why nitrogen vapour is
used as inert gas on chemical tankers and what criteria apply to declare a tank and its piping
system fully inerted.

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7.6 Gas-freeing

ICS Tanker Safety Guide (Chemicals) and ISGOTT considers tank cleaning and gas freeing
the most hazardous period of tanker operations. The trainee should have a thorough
understanding of the dangers associated with this process and how to conduct safe cleaning
of tanks.

The criteria establishing a gas-free tank leading to the issue of an enclosed space entry permit
should be explained in detail and repeated throughout the course (including Lower Explosive
Limit (LEL) for the gas(es) present, oxygen level and likely toxic gases.

TOPIC 8 DEVELOPMENT AND APPLICATION OF CARGO-RELATED PLANS,


PROCEDURES AND CHECK LISTS

8.3 Describes pre-transfer tank inspection procedures

The trainee should be able to describe tank inspection prior to transferring cargo. This includes
procedures before loading as well as sampling procedures before unloading.

Tank inspection procedures vary from a visual inspection to a full wall wash inspection. If
possible, inspection of the ship's tanks should be made without entering the tanks (ISGOTT),
but in case of e.g. a wall wash inspection, tank entry is necessary. It is important that all tank
entry procedures are adhered to during tank inspection and that shore personnel are
accompanied by the ship's crew while inspecting tanks (ref. Tanker Safety Guide Chemicals).

8.4 Describes procedures for cargo sampling, safety precautions when sampling
and safe storage of cargo samples

The trainee should be familiar with and able to explain the safety precautions to be taken when
sampling in inerted and non-inerted cargo tanks and when sampling hazardous cargoes as
per Tanker Safety Guide (Chemicals).

The trainee should be familiar with the procedures for safe storage of cargo samples, as per
16.5 IBC Code and Tanker Safety Guide (Chemicals).

TOPIC 9 ABILITY TO CALIBRATE AND USE MONITORING AND GAS-DETECTION


SYSTEMS, INSTRUMENTS AND EQUIPMENT

9.1 Ability to calibrate and use monitoring and gas-detection systems, instruments
and equipment

A practical demonstration with gas detection equipment of all the gas monitoring equipment
in Part A of this model course may be used in order to achieve this learning objective.

Since gas detection equipment is constantly being updated and replaced, part of the practical
demonstration should include the ability for the trainee to understand the provisions in the
manufacturer's operating handbook for the equipment used in the practical assessment.
During the "Assessments for Calibration" and "Assessments for Use of Gas Detection
Systems, Instruments and Equipment", the trainee should demonstrate that he/she
comprehends and can apply the manufacturer's instructions. If gas detection systems,
instruments and equipment used are approved and incorporated in the simulator for the
course, a "Manufacturer's Operating Handbook" should be provided for the gas detection

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equipment for which the simulator is modelled. The purpose is to ensure that the trainees can
adapt and know where to find information for specific types of equipment.

TOPIC 10 ABILITY TO MANAGE AND SUPERVISE PERSONNEL WITH


CARGO-RELATED RESPONSIBILITIES

It must be understood that it is the supervising officer's responsibility to ensure safe and
efficient transfer and retention of chemical cargoes. Delegation of duties to other personnel to
assist in that responsibility is required, but does not relieve the supervising officer of his/her
responsibility. Therefore, great care and attentiveness must be made to have properly trained
crew to assist in any transfer or carriage of chemical cargoes and the crew must be supplied
with the proper tools, environment, and a plan which they can easily understand. The instructor
is guided to impress on use of relevant publications including the ship's SMS as required by
the ISM Code.

The instructor should emphasize that once the plan has been created, it is the supervising
officer's duty to check that it is being implemented correctly, and to address any changes that
may be required

TOPIC 11 KNOWLEDGE AND UNDERSTANDING OF THE PHYSICAL AND CHEMICAL


PROPERTIES OF CHEMICAL CARGOES

The instructor needs to explain the general properties of chemicals carried by sea and the
range of hazards normally associated with them.

11.3 Reactivity of cargoes

The instructor needs to explain that some chemicals require special care to ensure that they
remain in a stable condition. Reactive chemicals may be inherently unstable or, when in
contact with air, water or other materials may react in a dangerous and violent manner.

TOPIC 12 UNDERSTANDING THE INFORMATION IN A MATERIAL SAFETY DATA


SHEET (MSDS)

The goal of this general learning objective would be to understand the hazard information of
the MSDS and take the necessary precautions to safely handle and store the product. It is
recommended that the instructor should conduct an exercise for the trainees to use an MSDS.

The instructor should emphasize that MSDS are provided by the manufacturer or supplier of
a product and therefore differ and not uniform.

12.1 Explains and demonstrates the operational use of the MSDS

Use a sample MSDS sheet and explain each section.

It is important to state here that the specific names and content of these sections can vary from
one supplier's MSDS to another, but are often similar to the 16 sections of the ANSI Standard
for MSDS preparation. If a 9-section MSDS is used then the set of information may be in a
different order and with slightly different headings.

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TOPIC 13 KNOWLEDGE AND UNDERSTANDING OF THE HAZARDS AND CONTROL


MEASURES ASSOCIATED WITH CHEMICAL TANKER CARGO
OPERATIONS

The instructor needs to explain the hazards associated with chemical tanker cargo operations
and the effective control measures applied for each hazard detailed in this topic. The ICS
Tanker Safety Guide (Chemicals) contains details of such hazards and control measures.

TOPIC 14 KNOWLEDGE AND UNDERSTANDING OF DANGERS OF


NON-COMPLIANCE WITH RELEVANT RULES/REGULATIONS

The instructor should highlight the most salient international regulations applicable to the
operation of chemical tankers and the cargoes carried on them. This includes the mandatory
provisions of SOLAS and MARPOL as well as the ISM Code. Trainees should also be made
aware that national regulations may require additional measures to be taken and failure to
implement national regulations may result in legal consequences to the company, the master
and the crew. In addition to international regulations the IMO has also adopted
recommendations and guidelines applicable to the operation of chemical tankers and chemical
cargoes carried on them. The implementation of international regulations is also described in
industry guidelines and best practices including COSWP and ISGOTT.

The instructor should remain aware of changing regulatory requirements and need to ensure
appropriate training.

TOPIC 15 KNOWLEDGE AND UNDERSTANDING OF SAFE WORKING PRACTICES,


INCLUDING RISK ASSESSMENT AND PERSONAL SHIPBOARD SAFETY
RELEVANT TO CHEMICAL TANKERS

The trainee should be able to explain which safety procedures can be found in IMO
resolution A.1050(27) as well as in the ship's SMS. Industry standards, such as ISGOTT and
COSWP, can be used for further information.

TOPIC 16 KNOWLEDGE AND UNDERSTANDING OF CHEMICAL TANKER


EMERGENCY PROCEDURES

16.1 Ship emergency response plans

The plan should be reviewed and updated on a regular basis to ensure that it reflects any
changes within the current best practice and any key lessons from emergency
exercises/previous emergencies. The instructor may encourage discussion among trainees
based upon actual experiences with different industry standards, local practices and customs.

16.5 Demonstrates an enclosed space rescue with all relevant rescue equipment

The trainee should be able to demonstrate enclosed space rescue at supervisory level.

TOPIC 17 ACTIONS TO BE TAKEN FOLLOWING COLLISION, GROUNDING, OR


SPILLAGE

General procedures for handling these emergencies are covered in IMO Model courses 7.01
and 7.03. The focus here needs to be specific to handling these emergencies on a chemical
tanker. Trainees should understand the reporting procedure in case of spills and understand
the use of SMPEP in such circumstances.

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TOPIC 18 KNOWLEDGE OF MEDICAL FIRST AID PROCEDURES ON BOARD


CHEMICAL TANKERS

Trainees should be able to identify the actions to be taken in a medical emergency caused by
chemical cargoes and substances using the information in current recognized first aid practices
and international guidelines. The instructor should explain and demonstrate the use of the
medical first aid guide including the actions to be taken when various medical emergencies
occur as explained in the MFAG. The MFAG can be found in the supplement of the IMDG
Code.

TOPIC 19 PREVENT POLLUTION OF THE ATMOSPHERE AND THE ENVIRONMENT

The instructor is advised to outline the requirements of international regulatory instruments,


particularly MARPOL Annex II and the IBC Code, governing the prevention of pollution caused
by the cargoes carried on board chemical tankers. The different categories of noxious liquid
substances defined in MARPOL Annex II should be explained including the discharge
provisions that apply to these substances.

The instructor should remain aware of changing regulatory requirements and the need to
ensure appropriate training.

TOPIC 20 KNOWLEDGE AND UNDERSTANDING OF RELEVANT PROVISIONS OF THE


INTERNATIONAL CONVENTION FOR THE PREVENTION OF POLLUTION
FROM SHIPS (MARPOL) AND OTHER RELEVANT IMO INSTRUMENTS,
INDUSTRY GUIDELINES AND PORT REGULATIONS AS COMMONLY
APPLIED

The instructor should remain aware of changing regulatory requirements and the need to
ensure appropriate training.

TOPIC 21 PROFICIENCY IN THE USE OF THE IBC CODE AND RELATED DOCUMENTS

The instructor is advised to demonstrate to the trainees the use of IBC Code and the ICS
Tanker Safety Guide (Chemicals). The importance of referring to chapter 17 and other relevant
chapters of IBC Code and the safety guide prior to planning/loading any cargo needs to be
emphasized.

The instructor should remain aware of changing regulatory requirements with respect to the
IBC Code, related documents and the need to ensure appropriate training.

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APPENDIX 1

Diagrams for use by the Instructor. Print out as handouts or use for overhead projector
(OHP) transparencies, if suitably enlarged

NOTE: The numbering of the figures appended herein is that of the General Learning
Objectives (GLO), e.g. Figure no: 2.0 (A to F) represents GLO 2.0 "Knowledge of pump theory
and characteristics, including the types of Cargo Pumps and their safe operations" and should
be used with their respective Specific learning Objectives (SLO) included in Part "C" and
Part "D".

Diagrams from the IMO Model Course 1.01 "Basic Training for Oil and Chemical Tanker Cargo
Operations" course may also be used.

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Figure 1.2 A: Single and double acting reciprocating pumps

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Figure 1.2 B: Eductor used for stripping

Figure 1.2 C: Portable Chemical Emergency Cargo pump

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Figure 1.2 D: Arrangements for loading through the deep-well pump

Figure 1.2 E: Arrangements for loading through the drop line

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Figure 1.2 F: Pumping arrangements and equipment of a chemical tanker

Figure 1.2 G: Tank section of a product/chemical tanker with deep-well pumps

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Figure 1.2 H: Operation of a Reciprocating piston pump

Figure 1.2 I: Types of pumps and pumping concepts

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Figure 1.2 J: Deep-well pumps

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Figure 1.2 K: A chemical tanker deep-well cargo pump

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Figure 1.4 A: Chemical tanker Deck pipeline arrangements

Fig 1.4 B: Manifold arrangements of a chemical tanker

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Figure 1.4 C: Simulator Manifold connection

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Figure 1.6 D: Restricted gauging and sampling equipment

Figure 1.6 E: High level and overfill alarms

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Figure 1.7: Gas detector tubes

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Figure 1.8 A: Heating arrangements of a Chemical Tanker

Figure 1.8 B: Tank Heating arrangements on a chemical tanker's main deck


(Chemical Simulator)

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Figure 1.8 C: Tank-cleaning heater (Chemical Simulator)

Figure 1.8 D: Chemical tank with heating coils, pumps and cargo diffuser

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Figure 1.9: Tank-cleaning machines

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Figure 1.10: Venting system of a chemical tanker (Chemical Simulator)

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Figure 1.12: Cargo area venting arrangements of a chemical tanker

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Figure 1.13.3: Vapour return system for emission control

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Figure1.15: Tank construction materials and coatings

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Figures 1.15 and 8.0: Stowage planning for parcel tankers as per tank coatings

Figure 1.15.10: Tank coating resistance list

***

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DRAFT REVISED IMO MODEL COURSE ON


ADVANCED TRAINING FOR CHEMICAL TANKER CARGO OPERATIONS

PART 2

Figure 2.0 A: Pumps operated in Parallel

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Figure 2.0 B: Pump curves

Figure 2.0.C: Net positive suction head

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Fig: 2.0C Pump Q-H curves

Figure 2.0 D: Drawing of a closed hydraulic system

Figure 2.0 E: Drawing of an open hydraulic system

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Figure 2.0 F: Drawing showing the stripping operations of a deep-well pump

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Figure 3: Safety Management checklist

Figure 5.0 A: Density Correction Factor curve is a straight line for small temperature
differences for unsaturated hydrocarbons and most chemicals

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Figure 5.0 B: ASTM Volume correction

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Trim Aft -3.00 0.00 3.00 6.00


Capacity
Sound In Meters
M3 M3 M3 M3
0.000 0.19 0.00 0.02 0.09
0.010 0.30 0.02 0.05 0.12
0.020 0.45 0.09 0.07 0.16
0.030 0.63 0.20 0.13 0.21
0.040 0.83 0.34 0.21 0.26
0.050 1.10 0.52 0.33 0.34
0.060 1.39 0.73 0.48 0.46
0.070 1.72 0.97 0.05 0.61
0.080 2.07 1.23 0.85 0.78
0.090 2.46 1.53 1.09 0.98
0.100 2.86 1.84 1.35 1.20
0.110 3.27 2.17 1.63 1.45
0.120 3.72 2.52 1.94 1.71
0.130 4.16 2.9 2.27 2.00
0.140 4.65 3.31 2.62 2.30
0.150 5.14 3.74 2.99 2.62
0.160 5.65 4.19 3.37 2.96
0.170 6.18 4.67 3.77 3.31
0.180 6.73 5.17 4.18 3.68
0.190 7.29 5.09 4.61 4.06
7.000 1234.04 1232.86 1231.16 1228.6
7.010 1234.15 1232.98 1231.32 1228.91
7.020 1234.26 1233.1 1231.48 1229.18
7.030 1234.36 1233.21 1231.62 1229.43
7.040 1234.47 1233.33 1231.77 1229.64
7.050 1234.57 1233.54 1231.92 1229.82
7.060 1234.68 1233.56 1231.07 1229.99
7.070 1234.78 1233.67 1232.22 1230.17
7.080 1234.88 1233.78 1232.36 1230.33
7.090 1234.97 1233.89 1232.50 123050
7.100 1235.97 1234.00 1232.65 1230.67
7.110 1233.16 1234.10 1232.79 1230.83
7.120 1235.24 1234.21 1232.92 1231.00
7.130 1235.35 1234.31 1233.06 1231.16
7.140 1235.4 1234.42 1233.19 1231.32
7.150 1235.48 1234.52 1233.32 1231.48
7.160 1235.55 1234.62 1233.44 1231.64
7.170 1235.61 1234.73 1233.56 1231.80
7.180 1235.67 1234.84 1233.68 1231.96
7.190 1235.73 1234.95 1233.80 1232.11
7.200 1235.79 1235.06 1233.97 1232.27
7.210 1235.85 1235.12 1233.00 1232.00

Figure 5.0 C: Trim tables relevant to cargo calculations

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Figure 7.1 A: Screenshot of a loading computer of a chemical tanker for stowage planning
and cargo calculations (Chemical Simulator)

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Figure 7.1 B: Use MSDS for stowage planning exercise

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LCHS- CHEMICAL LOADING PLAN

0 hrs 2 HRS 4HRS 6 HRS 8 HRS completion


CT ULL VOL Wt. ULL VOL Wt. ULL VOL Wt. ULL VOL Wt. ULL VOL Wt. ULL VOL Wt.

CT1(P)
CT1(S)
CT2(P)
CT2(S)
CT3(P)
CT3(S)
CT4(P)
CT4(S)
CT5(P)
CT5(S)
CT6(P)
CT6(S)
CT7(P)
CT7(S)
CT8(P)
CT8(S)
CT9(P)
CT9(S)
WBT
fpk
1P
1S
2P
2S
3P
3S
4P
4S
5P
5S

HEEL(P)
HEEL S
6P
6S
TCFWT P
TCFWT S
AFT.PEAK
Draft Fwd
Draft Aft
SF
BM
GM FL

Figure 7.1 C: Loading plan form

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Figure 7.1D: Chemical Simulator Power Pack and Hydraulic controls of a cargo pumping system

Figure 7.2: Ballast Pump room on a chemical tanker (Chemical Simulator)

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Figure 7.3 A: Cleaning and disposal procedures

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Figure 7.3 B: Tank cleaning and disposal procedure in MARPOL Annex II

Fig:7.10 A Compatibility chart.

Figure 7.10: Compatibility chart

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Figure 9.0 A: Circuit diagram of a Tankscope

Figure 9.0 B: Detection pump and tubes

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Figure 9.0 C: Gas detector

Figure 9.0 D: Portable oxygen detector

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Figure 9.0 E: Various gas detection instruments

Figure 11 A: Periodic table

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Figure 11B: Methane molecule CH4

Figure11 C: Schematic representation of hydrocarbon molecules

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Figure 11 D: Molecular structure

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Figure12.0 A: MSDS placed on display for crew

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Figure 12.0 B: MSDS for sulphuric acid

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Figure 13.1 A: Flammability diagram for flammable cargoes

Figure 13.1 B: Flammable Range

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Figure 13.3 A: Health Hazards

Figure 13.3 B: Health Hazards in percentage of exposures to oil and chemicals

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Figure 15.1 A: Entering enclosed space with SCBA

Figure 15.1 B: Examples of enclosed / confined spaces

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Figure 15.5: Protective Clothing

Figure 16.4: Fire Safety - Fire drill on a ship

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Figure 18 A: Use of MFAG chemical supplement- flow chart.

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Figure 18 B: Use of MFAG chemical supplement - Diagnosis

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Figure 20: Stripping requirements as per MARPOL Annex II

Figure 21.3: IBC Code, chemical tanker location of tanks for ship types 1, 2 and 3.

Ship Type 1 each tank capacity not more than 1250 m3;
Ship Type 2 each tank capacity not more than 3000 m3;
Ship Type 3 each tank capacity not regulated.

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APPENDIX 2

EXERCISES

The exercises below may be conducted using a simulator or as table-top exercise. For
table-top exercises the trainees should be provided with a PC loaded with a chemical
tanker's loading computer software and hard copies of the ship's capacity plan,
pumping, ballasting, ventilation (inerting) and tank cleaning plans, calibration tables of
ballast and cargo tanks and other plans/ details considered relevant for the exercise.

Exercise number 1: Chemical tanker - Cargo handling simulator layout

Objectives: The trainee should be able to understand the subsystems and their overall
interactivity in the chemical cargo handling simulator in order to carry out
the operations involved.

Familiarization with terminology and communications during liquid cargo


operations.

Prerequisites: The theoretical aspects of the various kinds of liquid cargo transport
should be known to the trainee. Basic naval architecture related to
chemical tanker would have been studied prior to simulator exercises.
Basic stability and stress theory will have to be known by the trainees.

Training materials: Simulator or PowerPoint presentations of the mimic diagrams used in the
CCR (Cargo Control Room) layout and general arrangements of the
vessel in the liquid cargo simulator.

Simulator Condition: Familiarization exercise enabling operations of all chemical tanker


systems.

Briefing: Explanation of the ship type modelled.

Explanation of various subsystems and how they are interconnected.

Explanation of the Loading Computer, trim, draft and heel indicators.

Student action: Operate PC and familiarize with operational equipment.

Repeat previous theory learned on cargo systems, stability and stress, in


case simulator is unavailable, and describe the operations using
presentation slides.

Instructor action: Apart from system mimics, emphasize overall connection of the systems
in the vessel.

Explain symbols used in mimics.

Explain Loading Computer and how it can be used in stowage planning.

Debriefing: Check if all systems and interconnection of systems of the simulator was
understood.

Discuss if relationships with previous theory are properly understood.

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Evaluation: The trainee should demonstrate understanding of subsystems and


symbols using ship data, ship plans and diagrams.

For table-top exercises, trainees should be familiarized with a


ship's loading computer programme on PC and the ship's
capacity, pumping, tank cleaning, ballasting, ventilation
(inerting) plans and the cargo system.

Exercise number 2: Inerting cargo tanks

Objectives: The trainee should be able to understand the principles, operations and
safety precautions involved with inerting of cargo tanks.

Prerequisites: Introductory exercises such as No 1, will have been completed. Theory


of UEL, LEL and explosive mixtures will have been covered using
flammability diagram.

Training materials: OHP sheets of the Inert Gas Generating (IGG) system, the IG distribution
lines as on inerting mimics of cargo tanks.

Simulator Condition: Cargo tanks empty, filled with air. Normal ballast condition.

Student action: After checking atmosphere in tanks, decision to be made for which tanks
to start inerting and line up.

Continuous monitoring of IG flow and O2 content in the tanks.

Instructor action: Check choice of tanks, system used, and method of inerting. Check
quality of IG supplied.

Debriefing: The instructor should ascertain that the tank atmospheres are at the
required level of O2.

Check that trainees have understood the principles of inerting and safety
precautions involved.

Evaluation: By question and answer confirm that students have understood the
principles of, and reasons for inerting of cargo tanks.

Based on the achieved levels of IG and O2 in the tanks, the trainees'


understanding and skills of inerting can be evaluated.

If simulator is not available, trainees to use the ventilation


(inerting) plan and show sequence of inerting, method of
inerting (dilution or displacement) with timeline, inert gas
supply and tank atmosphere monitoring procedure till all tanks
are finally inerted.

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Exercise number 3: Loading full cargo of various chemicals

Objectives: The trainee should be able to perform cargo planning for loading
operation, load a full cargo into the vessel maintaining stability and stress
criteria, and maximum allowable draft and trim.

Prerequisites: The trainees will have performed familiarization exercises on the


simulator and they will have knowledge of loading zones, stability, shear
forces and bending moments. Use the stowage planning exercise sheet
(see Figure 7.1 D) and conduct table-top exercises to ensure compatibility
of the cargo.

Training materials: Mimic diagrams of cargo deck lines, manifold connections,


loading/discharge and cargo tanks.

Displacement table, MSDS and compatibility chart. Loading computer on


simulator.

Simulator Condition: Vessel cargo tanks empty with ballast on board.

Shore connection for different grades and in different groups of tanks.

Briefing: Trainees should be told that all cargo tanks are empty and simultaneous
deballasting required for this exercise.

Tanks to be filled up to 98% as per calculations according to the IBC


Code.

Shear forces and bending moments to be kept within limits throughout


the operation. Estimation of expected stability condition, shear forces and
bending moments to be done prior to carrying out cargo and ballast
operations.

During loading cargo tanks, gas to be vented to shore (or as applicable).

Student action: Trainees can perform preliminary stress and stability requirements with
the Loading Computer.

Shore manifold connection to be made, manifold lines with jumper


connection completed and commence loading. When loading tanks,
levels to be monitored as well as tank atmosphere and shear forces and
bending movements.

Instructor action: Check preliminary stress calculations.

Check tanks loaded in planned sequence in order to keep stresses within


limits. Check tank levels after filling and topping off. If the exercise of filing
all tanks takes too long in real time, real-time simulation may be
suspended and continued fast time until a further crucial stage of
operation is reached, such as topping off of tanks.

Debriefing: Trainees should understand possibilities and limitations of a full cargo


being loaded.

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Verifying that stresses and stability was monitored throughout the


operation. Final draft, trim, tank ullages and atmosphere were monitored.

Evaluation: By means of observation of final condition assessing if trainees have


reached required condition and that all values of levels, volumes, trim and
list, shear force and bending moments are within the determined limits.
For table-top exercise, trainees should be required to develop a
loading plan using the loading computer, showing different
stages of loading/deballasting using bar charts.

Trainees to be provided with compatibility chart and MSDS for


cargoes to be loaded. Use the pumping and ventilation plan to
indicate proper lining up.

Exercise number 4: Unloading full or part cargo of various chemicals

Objectives: The trainee should be able to perform cargo planning for unloading
operation, unload a full or part cargo from the vessel, maintaining stability
and stress criteria and maximum allowable draft and trim.

Prerequisites: The trainees will have performed familiarization exercises on the


simulator and they will have knowledge of loading zones, stability, shear
forces and bending moments.

Training materials: PowerPoint slides/OHP sheets of mimic diagrams of cargo deck lines,
manifold connections, unloading of cargo tanks.

Displacement table and MSDS. Loading computer on simulator.

Simulator Condition: Vessel cargo tanks full and no ballast on board.

Shore connection for multi grades and in different group of tanks.

Briefing: Trainees should be informed that all tanks are fully loaded and ballast
operations need to be carried out during unloading for this exercise.

Tanks to be unloaded with pre-planned sequential quantities and pump


operations to be familiarized with.

Shear forces and bending moments to be kept within limits. Preliminary


check to be carried out with the ship in final ballast conditions with off line
Loading Computer.

When unloading tank stripping and draining shall be carried out using
special techniques (if applicable).

Student action: Trainees can perform preliminary stress check with the Loading
Computer.

Connection of shore manifold to be made, manifold lines with jumper


connection completed and unloading to commence according to stress
limitations. During unloading tanks, levels to be monitored as well as tank
atmosphere and shear forces and bending moments to be frequently
checked.

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Instructor action: Check preliminary stress calculations.

Check if tanks are unloaded in planned sequence in order to keep


stresses within limits. Check tank residues after unloading are in
compliance with regulations.

If the exercise of unloading all tanks takes too long in real time, real-time
simulation may be suspended and continued fast time until a further
crucial stage of operation is reached, such as stripping of tanks.

Debriefing: Trainees should understand limitations of a full/part cargo being


unloaded.

Stresses and stability were monitored and final draft, trim, tank ullages,
pressure, temperatures and atmosphere were continuously checked.

Evaluation: By means of observation of final ballast condition assessing if trainees


have reached required condition of ballast water and empty tanks and
that all levels, volumes, trim and list, shear force and bending moments
were within the determined limits.
For table-top exercise, trainees are required to develop an
unloading plan using the loading computer showing different
stages of unloading/ballasting using bar charts.

Candidates to be provided with MSDS for cargoes to be


unloaded. Use the pumping and ventilation plan to indicate
proper lining up.

Exercise number 5: Chemical tanker - Purge and ventilate cargo tanks for entry

Objective: The trainee should be able to prepare cargo tanks for entry after
unloading chemical cargo.

The trainee will learn how to purge cargo tanks with inert gas and air to
safe level before entry is permitted.

Prerequisites: Familiarization exercise number 1.

Inerting exercise number 2.

Theory of explosion limits LEL and UEL

Theory of Threshold Limit values (TLV)

Training material: Tank atmosphere flammability diagrams.

Shore N2 line up.

Simulator Condition: Vessel ballasted to normal seagoing condition.

All cargo tanks empty.

Tank atmosphere: Flammable and Toxic.

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Briefing: The different status of the tanks to be explained to trainees.

Safe levels of chemical vapours and O2 to be pointed out.

Use of IG System, P/V valves and venting system.

Student action: Start purging selected cargo tanks with inert gas to safe vapour
concentration before starting to ventilate with air. Make one or two tanks
gas free for entry.

Tank atmosphere to be constantly monitored.

Instructor action: Check that trainees observe tank atmosphere for flammability, toxicity
and that selected tanks are at safe levels before starting to ventilate with
air.

Debriefing: Ensure trainees have understood correct use of tank atmosphere levels.

The importance of proper purging with IG to safe gas concentration


before ventilating with air to be stressed upon.

Evaluation: By means of the tank atmosphere checks, the oxygen and gas contents
in the vented tanks can be monitored.
For table-top exercise, trainees are required to use the
ventilation (Inerting) plan to indicate lining up. Time taken for
purging and gas freeing to be calculated stating method used
(displacement or dilution). Flammability diagrams to be
provided.

Exercise number 6: Chemical tanker - Tank cleaning with water/chemicals and also with steam

Objectives: The trainee should be able to make a tank cleaning plan with cleaning
and discharge (CDP) procedures specific to cargo unloaded and next
cargo to be loaded, using P & A manual and carry out tank cleaning.

By means of the exercise the relationship between the various


subsystems is to be demonstrated.

Prerequisites: Familiarization exercise.

Unloading exercise.

IG usage exercise.

Theoretical knowledge of trim and heel is required.

Pollution prevention rules and procedures have been discussed.

Training materials: Mimic diagram of cargo tanks.

Cargo pump operation technique (e.g. FRAMO)

IG system. Tank cleaning plan.

MSDS of cargo discharged and details of next cargo.

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Simulator Condition: Cargo tanks empty with residues from multi grades of chemical parcels.

In full ballast condition.

Briefing: Trainees should be made aware of the complexity of the exercise which
should be built up step by step.

Requirements and precautions during tank cleaning.

Tank cleaning plan to be followed.

Student action: The trainees will start with preparing a tank cleaning plan, which will keep
trim and heel within the acceptable limits.

Chemical tank cleaning and stripping will take place simultaneously.

In this order operation will continue until all tanks empty.

Instructor action: The instructor should ascertain that the sequence of tank cleaning, trim
and heel is taken into consideration.

During tank cleaning the tank atmosphere is to be monitored and inert


gas supplied in accordance with the requirements of the IBC Code.

Debriefing: Check in which order tanks have been cleaned.

Check suitable draft, trim and heel were maintained.

Evaluation: By means of question and answer, determine understanding of multiple


operations.

Time needed to complete operations will be a measure of efficient


conduct of operations.

All cargo residues should be removed, tanks cleaned for the next cargo
fulfilling all statutory and commercial requirements.
For this table-top exercise trainees are required to develop a
tank cleaning plan showing different stages of tank cleaning
using bar charts. MSDS of cargo discharged and details of next
cargo to be provided.

Trainees to use the pumping, ventilation and tank cleaning plan


to indicate proper lining up.

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APPENDIX 3

CASE STUDIES

In this appendix, a few sample case studies on chemical tanker accidents have been
presented. The objective is to sensitize the trainees regarding the huge fallout of
accidents on board a chemical tanker. The instructor could also use other case studies
of chemical tanker related incidents.

When discussing the causes, trainees should be actively involved in order to facilitate
a better understanding of the causes which led to the incident and to devise preventive
actions to avoid similar incidents.
.
CASE STUDY 1

Tank explosion on board a chemical tanker

The incident:

Prior to loading cargo the vessel was required to be gas-free and clean cargo tanks. To
accomplish this, the dehumidifier system was used to gas-free the tanks. The system
consisted of a blower within the forward store, a main line along the deck and branch lines to
each cargo tank.

Recognizing the risk of cargo vapours passing along the line to the forward store, the system
was fitted with individual tank valves, a main line isolation valve, a non-return valve and a spool
piece, which the company required to be removed when the system was not in operation to
isolate the forward store from the cargo side of the system.

One day after loading cargo of naptha, and three days prior to the incident, five crew members
entered the forward store as part of a familiarization tour conducted by a junior deck officer.
They were met by a strong smell of cargo; however, this was not reported to a senior officer.

Figure: Exploded forward store

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Two days later and with the vessel being at sea, the ventilation flaps, hatch and door of the
forward store were secured. The following day the bosun opened the door of the forward store
and turned the ventilation fan on. An explosion occurred and the bosun was killed.

Observations:

Several valves in the dehumidifier system were passing and the spool piece was not removed
after the tank cleaning operation. It was therefore possible for cargo vapours to enter the
forward store and with the store room secured for sea, an explosive atmosphere was created.
The ventilation fan provided the ignition source.

Five crew members smelt cargo vapour in the forward store but did not report this to a senior
officer. Some of them were new to the vessel and junior in rank. The spool piece was not
removed as required by the company. It was found that the position and design of the spool
piece made it difficult to handle. The spool piece is 2 metres above deck height and 50kg in
weight.

Immediate Cause:

Irregularities not reported to senior officers.

Root Cause

Procedures not followed.

Discuss best practices to preventive such incidents:

Do not hesitate to report any unusual findings to senior officers.

Follow prescribed procedures.

On completion of operations spool pieces must be removed and the blanks properly fitted. In
order to make them standing out, all portable bends, and spool pieces are clearly marked and
labelled.

Vessels with awkward and heavy spool pieces, as in this case of the dehumidifier system,
should consider alternative arrangements and, if possible, replace the spool pieces with a
flexible hose, in consultation with the classification society.

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CASE STUDY 2

Over Pressure / Under pressurization of tanks

There have been numerous cases of serious tank structural failure as a result of over /
under pressure conditions created in cargo tanks due to blocked pressure / vacuum
(PV) valves and vent lines leading to them.

Incident:

A partly loaded vessel arrived and anchored while awaiting the pilot. She was loaded with high
melting point cargo (Phenol). While anchored, the crew felt a sudden strong vibration and
noticed deformation of deck plating and transverse frame above the cargo tank holding Phenol.
The cargo was later observed to have flowed into the adjacent empty cargo tank and into two
ballast tanks below the Phenol cargo tank. There was no injury or pollution due to the incident
and no breach of integrity to outer hull.

Observations:

The vessel experienced very rough sea, swell, cold climate, rolling and pitching during the
voyage. With the cargo tank fully loaded, cargo sloshed and entered into the mouth of the vent
line. Due to the high melting point of Phenol and the low ambient temperature, Phenol solidified
at the mouth of the vent line which gradually blocked the vent line completely. With rise in
ambient temperature, the tank pressure raised resulting in damage to the deck plating and
tank sides.

Immediate cause:

Clogging of vent line with high melting point cargo.

Root cause:

Not applying adequate control measures to take care of cargo property (high melting point).

Discuss best practices to prevent such incidents:

Always be aware of cargo properties and hazards they present.

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Pressure/vacuum (P/V) valves and other relief devices should be well maintained and tested
to ensure they function as designed for the cargo carried. Such valves and vent lines leading
to them can become blocked by cargoes, especially if they have high wax content, high melting
points or are polymerizing cargoes. Even when the P/V valves appear to operate freely, flow
through vent lines must be confirmed.

Always monitor cargo tank pressures to avoid over / under pressurization of cargo
tanks

Never load cargo more than the allowable limit.

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Part E: Evaluation
The effectiveness of any evaluation depends to a great extent on the precision of the
description of what is to be evaluated. The detailed teaching syllabus is thus designed to assist
the Instructors with descriptive verbs, mostly taken from the widely used Bloom's taxonomy.

Evaluation/Assessment is a way of finding out if learning has taken place. It enables the
assessor (Instructor), to ascertain if the learner has gained the required skills and knowledge
needed at a given point towards a course or qualification.

The purpose of evaluation/assessment is to:

assist student learning;


identify students' strengths and weaknesses;
assess the effectiveness of a particular instructional strategy;
assess and improve the effectiveness of curriculum programs; and
assess and improve teaching effectiveness.

The different types of evaluation/assessment can be classified as:

Initial / Diagnostic assessment

This should take place before the trainee commences a course/qualification to ensure they are
on the right path. Diagnostic assessment is an evaluation of a trainee's skills, knowledge,
strength and areas for development. This can be carried out during an individual or group
setting by the use of relevant tests.

Formative assessment

Is an integral part of the teaching/learning process and is hence is a "Continuous" assessment.


It provides information on trainee's progress and may also be used to encourage and motivate
them.

Purpose of formative assessment

To provide feedback to students;


To motivate students;
To diagnose students' strengths and weaknesses; and
To help students to develop self-awareness.

Summative assessment

It is designed to measure trainee's achievement against defined objectives and targets. It may
take the form of an exam or an assignment. In Advanced Level Courses, individual summative
assessments are assigned and can be interspersed as appropriate throughout the course. As
an integral part of the process, ALL have to be INDIVIDUALLY passed. Other exams, including
a "Final Exam" may be added at the discretion of the instructor, but they cannot replace or
offset any required assessment not passed by the Trainee.

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Purpose of summative assessment

To pass or fail a trainee; and


To grade a trainee.

Evaluation for Quality assurance

Evaluation can also be required for quality assurance purposes.

Purpose of assessment with respect to quality assurance

To provide feedback to Instructors on trainee's learning;


To evaluate a module's strengths and weaknesses; and
To improve teaching.

Assessment Planning

Assessment planning should be specific, measurable, achievable, realistic and time-bound


(SMART).

Some methods of assessment that could be used depending upon the course/qualification are
as follows and should all be adapted to suit individual needs:

Observation (In Oral examination, Simulation exercises, Practical demonstration);


Questions (written or oral);
Tests;
Assignments, activities, projects, tasks and/or case studies;
Simulations (also refer to section A-I/12 of the STCW code 2010); and
CBT.

Validity

The evaluation methods must be based on clearly defined objectives, and it must truly
represent what is meant to be assessed; for example, only the relevant criteria and the syllabus
or course guide. There must be a reasonable balance between the subject topics involved and
also in the testing of trainees' KNOWLEDGE, UNDERSTANDING AND PROFICIENCY of the
concepts.

Reliability

Assessment should also be reliable (if the assessment was done again with a similar
group/learner, would you receive similar results). We may have to deliver the same subject to
different group of learners at different times. If other assessors are also assessing the same
course/qualification as us, we need to ensure we are all making the same decisions.

To be reliable an evaluation procedure should produce reasonably consistent results no matter


which set of papers or version of the test is used.

If the Instructors are going to assess their own trainees, they need to know what they are to
assess and then decide how to do this. The what will come from the standards/learning

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outcomes of the course/qualification they are delivering. The how may already be decided for
them if it is an assignment, test or examination.

The instructors need to consider the best way to assess the skills, knowledge and attitudes of
our learners, whether this will be formative and/or summative and how the assessment will be
valid and reliable.

All work assessed should be valid, authentic, current, sufficient and reliable; this is often known
as VACSR "valid assessments create standard results".

Valid the work is relevant to the standards/criteria being assessed:


Authentic the work has been produced solely by the learner;
Current the work is still relevant at the time of assessment;
Sufficient the work covers all the standards/criteria:
Reliable the work is consistent across all learners, over time and at the required
level.

It is important to note that no single method can satisfactorily measure knowledge and skills
over the entire spectrum of matters to be tested for the assessment of competence.

Care should therefore be taken to select the method most appropriate to the particular aspect
of competence to be tested, bearing in mind the need to frame questions which relate as
realistically as possible to the requirements of the officer's job at sea.

STCW Code as amended in 2010

The training and assessment of seafarers, as required under the Convention, are
administered, supervised and monitored in accordance with the provisions of section A-I/6 of
the STCW Code.

Column 3 Methods for demonstrating competence and Column 4 - Criteria for evaluating
competence in Table A-V/1-1-3 (Specification of minimum standard of competence in basic
training for Chemical tanker cargo operations) of STCW Code 2010 sets out the methods and
criteria for evaluation.

Instructors should refer to this table when designing the assessment.

Instructors should also refer to the guidance as given in Part B-II/1 of STCW code, as given
below.

Evaluation of competence

The arrangements for evaluating competence should be designed to take account of different
methods of assessment which can provide different types of evidence about candidates'
competence, e.g.:

1. direct observation of work activities (including seagoing service);


2. skills/proficiency/competency tests;
3. projects and assignments;
4. evidence from previous experience; and
5. written, oral and computer-based questioning techniques.

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One or more of the first four methods listed should almost invariably be used to provide
evidence of ability, in addition to appropriate questioning techniques to provide evidence of
supporting knowledge and understanding.

Assessment is also covered in detail in another IMO Model Course; however, to assist and aid
the Instructors, some extracts from the Model course is used to explain in depth.

Multiple choice questions

Marking or scoring is easier if multiple-choice test items are used, but in some cases difficulties
may arise in creating plausible distracters.

Detailed sampling allows immediate identification of errors of principle and those of a clerical
nature. It must be emphasized that this holds true, in general, only if the test item is based on
a single step in the overall calculation. Multiple-choice items involving more than one step may,
in some cases, have to be resorted to in order to allow the creation of a sufficient number of
plausible distracters, but care must be exercised to ensure that distracters are not plausible
for more than one reason if the nature of the error made (and hence the distracter chosen) is
to affect the scoring of the test item.

Compiling tests

Whilst each examining authority establishes its own rules, the length of time which can be
devoted to assessing the competence of candidates for certificates of competency is limited
by practical, economic and sociological restraints. Therefore, a prime objective of those
responsible for the organization and administration of the examination system is to find the
most efficient, effective and economical method of assessing the competency of candidates.
An examination system should effectively test the breadth of a candidate's knowledge of the
subject areas pertinent to the tasks he is expected to undertake. It is not possible to examine
candidates fully in all areas, so in effect the examination samples a candidate's knowledge by
covering as wide a scope as is possible within the time constraints and testing his depth of
knowledge in selected areas.

The examination as a whole should assess each candidate's comprehension of principles,


concepts and methodology; his ability to apply principles, concepts and methodology; his
ability to organize facts, ideas and arguments and his abilities and skills in carrying out those
tasks he will be called upon to perform in the duties he is to be certificated to undertake.

All evaluation and testing techniques have their advantages and disadvantages. An examining
authority should carefully analyse precisely what it should be testing and can test. A careful
selection of test and evaluation methods should then be made to ensure that the best of the
variety of techniques available today is used. Each test shall be that best suited to the learning
outcome or ability to be tested.

Quality of test items

No matter which type of test is used, it is essential that all questions or test items used should
be as brief as possible, since the time taken to read the questions themselves lengthens the
examination. Questions must also be clear and complete. To ensure this, it is necessary that
they be reviewed by a person other than the originator. No extraneous information should be
incorporated into questions; such inclusions can waste the time of knowledgeable candidates
and tend to be regarded as 'trick questions'. In all cases, the questions should be checked to
ensure that they measure an objective which is essential to the job concerned.

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Advantages and disadvantages of oral and practical tests

It is generally considered advisable that candidates for certificates of competency should be


examined orally. Some aspects of competency can only be properly judged by having the
candidate demonstrate his ability to perform specific tasks in a safe and efficient manner. The
safety of the ship and the protection of the marine environment are heavily dependent on the
human element. The ability of candidates to react in an organized, systematic and prudent way
can be more easily and reliably judged through an oral/practical test incorporating the use of
models or simulators than by any other form of test.

One disadvantage of oral/practical tests is that they can be time-consuming. Each test may
take up about 1 to 2 hours if it is to comprehensively cover the topics concerned.

Equipment must also be available in accordance with the abilities that are to be tested. Some
items of equipment can economically be dedicated solely for use in examinations.

In general, written exams are excellent forms to evaluate trainees' Knowledge, Understanding
and Proficiency of the concepts. However, if the goal is to evaluate a broad spectrum of
material using only a sample of questions, care must be taken to protect the security of the
exam from the trainees prior to the exam period. It is only natural for the trainees to focus on
just the sample questions and not the broad spectrum of the material if the trainees have
access to an exam prior to the exam period. It must also be noted that when training facilities
use the same exams over multiple sessions of the same course, that it is nearly impossible to
protect the security of the exam over an extended period of time; and therefore, training
facilities/Instructors should adjust the questions and format of their exams at reasonable
periods of time.

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SIMULATOR ASSESSMENT
HUMAN FACTORS Name Name
Rank Rank
Sr. No
Company Company
Cert no: Cert no:
1. Leadership
2. Team Work
3. Communication Skills
OPERATIONAL
SKILLS
Ability to recognize
4.
faults
Ability to take remedial
5.
actions
Self-
EXERCISES
Appraisals
6. Exercise 1
7. Exercise 2
8. Exercise 3
9. Written Test Marks
10. Overall Grading

REMARKS:

Please address your comments to:

Maritime Safety Division


Head of Maritime Training and Human Element
International Maritime Organization
4 Albert Embankment
London SE1 7SR
United Kingdom

___________

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