User Manual PW636i en V2.20

PW636i Hardware Instruction Manual
PONOVO POWER CO., LTD
No. 139 Jinghai Third Road, BDA, Beijing, China, 100176

Office TEL. +86 (10) 59089666
E-Mail Info@relaytest.com
Website www.relaytest.com
PW636i
HARDWARE INSTRUCTION MANUAL
VERSION: PW636i-AE-2.20
DATE : 16/01/2017
This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of this
manual please contact PONOVO POWER CO., LTD in advance.
This manual represents the technical status for the moment of publishing. The product information,
description and specifications mentioned in the manual do not have any contact binding force and
PONOVO POWER CO., LTD remains the right to make modifications to the technical
specifications and configurations without prior notice. PONOVO POWER does not take
responsibility to the possible error/mistakes in this manual.
1
Contents
1. Preface 3 controlled operation 24
2. Safety precaution . 4 8.1 General description 24
3. Designed applications 7 8.2 Set IP address . 24
3.1 Product features 7 8.3 Steps for setting IP address
4. Operation preparation 8 in PC ... 24
4.1 Preparation . 8 9. PW636i-Related Products and
4.2 Connecting PC .. 8 Accessories...27
5. General description 9 9.1 PGPS02-GPS-based Synchronization
5.1 Block diagram 9 device . .28
5.2 DSP card 10 9.2 PIRIG-B Based Synchronization
5.3 Front panel . 10 device.28
5.4 Ethernet port 10 9.3 PSS01 Circuit Breaker Simulator29
5.5 Current booster interface .. 11 9.4 Phpc01 Current Booster29
5.6 Pause button 12 9.5 PACB108 scanning head..30
5.7 LED indication . 12 9.6 Low Level Output and Counter Input
5.8 Rear panel.. 13 Cable..30
5.9 External amplifier and low 9.7 Standard Accessories.....31
level output interface... 13 9.7.1 Soft Bag for Test Lead.31
5.10 GPS interface 15 9.7.2 Transportation Case.38
5.11 IP reset .. 16 10. Troubleshooting39
6. Hardware configuration 17 11. Specifications.44
6.1 Current generators . 17
6.2 Current output configuration
in 3 current mode . 17
6.3 Current in series connection in 3
current mode 19
6.4 Voltage generators .. 19
6.5 Connect two voltage
generators in series... 19
7. Binary inputs and outputs ..21
7.1 General Description . 21
7.2 Binary Input. . 21
7.3 Polarity of Binary Inputs .. 22
7.4 Binary configuration.. .. 22
7.5 Isolation of Binary Inputs .. 22
7.6 Threshold for Binary Inputs .. 22
7.7 Binary Outputs 23
8. Getting ready for PC
2
1Preface
This manual gives detailed introduction to At the test site user should also refer to other
PW636i so that user can have the reasonable, safety and test regulations required by his
effective and safe operation of this test kit. management authorities.
This manual mainly consists of the following This test equipment must be operated by
parts: professional test people and careful reading of
this manual is required before operating this
Equipment and functions: test equipment.
This part describes the main hardware parts
and their functions. The complete test system consists of PW636i
test equipment (used for generating analog
Panel description test signals), PowerTest test software,
This part describes the interfaces on the Computer which has installed PowerTest
panels and their applications software, Test Leads/cables, etc. This manual
gives only the description to the hardware part.
Technical specifications Please refer to PowerTest software user
This part describes the technical specifications manual or PowerTest online help for details of
the software.
Optional accessories
This part describes the optional accessories
which will be used for dedicated applications
3
2Safety precaution
1. In case the power outlet for powering up the PW636i dose not have protective ground
customer must connect the ground socket of PW636i to the protective ground at the
test site
2. Please turn off the output before connecting/disconnecting the test object
3. The voltage output of over 36V is considered as dangerous and care must be taken
4. Its not allowed to feed external voltage into the voltage/current output sockets
5. Its not allowed to feed external current into the current/voltage output sockets
6. Disconnect the external circuit from the relay to avoid any influence to the test
7. Do not block the ventilation outlets
8. Avoid the equipment to be wet by rain
9. Do not switch-on and operate the equipment in the place having explosive gas or
water vapor
10. The 500V dangerous voltage can be in the equipment and please dont remove the
cover by yourself
11. Please contact the manufacture for any maintenance
12. The guarantee will become invalid if PW636i is opened by the customer
4
For Your Safety Please Note

This symbol indicates potential hazards by electrical voltages/currents caused by, for example,
wrong connections, short-circuits, technically inadequate or faulty equipment or by disregarding
the safety notes of the following sections.
Use Proper Power Cord

Only the power cord designed for the instrument and authorized by local country could be used.
Ground The Instrument

The instrument is grounded through the Protective Earth lead of the power cord. To avoid electric
shock, it is essential to connect the earth terminal of power cord to the Protective Earth terminal
before any inputs or outputs.
Observe All Terminal Ratings

To avoid fire or shock hazard, observe all ratings and markers on the instrument and check your
manual for more information about ratings before connecting.
Do not Assemble/Disassemble the Instrument without Authorization

The instrument should be assembled and or disassembled by professionalengineers; users are
not allowed to perform related operations except for some possible replacements in this manual.
Do not Move or Maintain the Instrument When it is Powered On

To avoid personnel injuries, any position adjustment, maintenance or parts replacement are
forbidden when instrument is on.
Use Proper Fuse

Please use the specified fuses.
Do Not Operate With Suspected Failures

If you suspect damage occurs to the instrument, have it inspected by qualified service personnel
before further operations.Any maintenance, adjustment or replacement especially to circuits or
accessories must be performed by authorized personnel.
Keep Well Ventilation

Inadequate ventilation may cause increasing of temperature or damages to the device. So please
keep well ventilated and inspect the intake and fan regularly.
Do Not Operate in Wet Conditions

In order to avoid short circuiting to the interior of the device or electric shock, please do not
operate in a humid environment.
Do Not Operate in an Explosive Atmosphere
5
In order to avoid damages to the device or personal injuries, it is important to operate the device
away from an explosive atmosphere.
Keep Product Surfaces Clean and Dry

To avoid the influence of dust and/or moisture in air, please keep the surface of device clean and
dry.
Operate the Instrument in a Suitable Environment

The best condition for optimal measurement is: 5 to 40; less than 2 /hour changing, 20%
to 80% RH and the instrument should not be placed towards the air outlet.
Electrostatic Prevention
Operate in an electrostatic discharge protective area environment to avoid damages induced by
static discharges. Always ground both the internal and external conductors of the cable to release
static before connecting.
Proper Use of Solvent

Please use the solvent in compliance with instructions specified in its supplier. If necessary, wear
protective clothing, gloves and glasses to avoid any injuries.
Handling Safety
Please handle with care during transporting to avoid damages to surface, panel and parts resulting
from the falling from your hand.
6
3Designed applications
PW636i can be used by power plants,

substations, and relay manufactures, etc, for
Product features
the following test applications. 1. Output sources
632A current sources in two groups
1. Test protective relays 4300V voltage sources
2. Test transducers 2. Binary inputs
3. Test energy meters 8 binary inputs for potential free or
potential contacts
3. Counter inputs
4 high speed counter inputs
4. DC measuring inputs
2 DC measuring inputs for testing
transducers
5. Binary outputs
8 binary inputs in two groups, 4 of dry
contact type and 4 of semiconductor
type
6. Low level outputs
12 low level outputs used for driving
external amplifiers or testing
Rogowski principle based relay
7. External amplifiers interface
8. GPS interface
Can receive GPS pulse signal from
optional PGPS02
9. Synchronized control interface
Used for synchronizing several
PW636i for specialized test purpose
10. Current booster interface (optional)
Used for increasing the compliance
voltage of current output for testing
high burden relays
7
4Operation preparation
Preparation
Be sure that the following preparation/system
components are ready before operating the
test equipment:
PW636i test equipment

Main supply cable (delivered)
LAN control cable (delivered)
PC with PowerTest software properly
installed
Test leads connected to the test object
Connecting PC
1. Connect the LAN cable between PC and PW636i

2. Connect the power cables for PC and PW636i
3. Connect PW636i ground socket to the protective ground
4. Power on the PC and PW636i
5. Run PowerTest software
8
5General description
Block diagram
9
DSP card
High performance DSP (digital signal processor) is used on the DSP card to ensure the accurate
and fast signal generation.
To get the satisfied accuracy and resolution the 32 bit D/A data converting technology is applied.
Front panel
1. Current output group 1 7. Binary input group 1
2. Current output group 2 8. LED indication
3. Voltage output 9. Earth socket
4. Auxiliary DC 10. Binary output group 1
5. DC measuring input 11. Pause button
6. RJ45 Ethernet PC control port 12. Current booster interface
Ethernet port
The Ethernet port is used to connect to external PC via Ethernet control cable.
Please refer to Getting ready for connecting to PC for details
10
Current booster interface

This interface is used to connect to the external current booster (optional) for testing high burden
relays.
Pin Signal
1 Current IA
2 Current IN
3 Current IB
4 Current IN
5 Current IC
6 Current IN
7 Current Ia
8 Current In
9 Current Ib
10 Current In
11 Current Ic
12 Current In
13 Voltage VA (not used)
14 Voltage VB (not used)
15 Voltage VC (not used)
16 Voltage VZ (not used)
17 Voltage VN (not used)
18 Not used
19 Not used
20 +12V100mA
21 +12V GND
22 Range switcher 1
23 Range switcher 2
24 Range switcher 3
Please refer to Current booster user manual 25 Range switcher 4
for details 26 Range switcher (GND)
11
Pause button
The Pause button on the front panel is designed to cut the current/voltage outputs either for test
purpose or under emergency case.
Manual control mode Auto control mode

Push Pause button cut the current/voltage cut the current/voltage, PC
software will continue to run
Release Pause button current/voltage output will be current/voltage output will be
recovered from the point recovered from the software
where we push the Pause execution point at the moment
button we release the Pause button
LED Indication
The LED indication on the front panel gives information about the hardware working conditions
In normal working condition the status of LEDs will have the following indication in Power on and
Testing process conditions
Power on All current/voltage channels are
condition having outputs
Power lamp Lighted Lighted
Online lamp Not lighted Lighted and flashing
PAUSE lamp Not lighted Not lightedpush to light
push to light
Overheat lamp Not lighted Not lighted
Overload V Not lighted Not lighted
lamp
12
Rear panel
1. Binary input group 2 7. IP reset
2. Binary output group 2 8. Ethernet 2
3. External amplifier and low level output 9. Connector for mains supply
interface
4. Ventilation
5. Power switcher
6. GPS interface
External amplifier and low lever output

interface
This interface is used to connect to external amplifier (optional) to increase the output channel and
output power.
13
Pin Signal
1 Low level output 1
13 Low level output GND
14 Control signal
15 High speed counter 1
19 High speed counter GND
The 12 low level outputs are to be used for testing relays with Rogowski or voltage dividers input.
For more information about the external amplifier please refer to External amplifier user
manual
14
GPS interface
This interface is used to connect to our optional PGPS02 GPS-based synchronization device.
Signal Contact pin

Power 1
Ready 2
PPS 3
DB9 Chassis contact, male GND 5
GND 9
----------------------------------------------
Note: PPS means Pulse Per Second
----------------------------------------------
One popular application of GPS-synchronized control is for end-to-end test for line protection relay
Please refer to PGPS02 user manual for details
15
IP reset
This reset button is used to restore the IP address of PW636i to the default factory setting.
Press this button

Switching on the power for PW636i
After this operation the IP address will be restored to the following settings.
IP address: 192.168.1.133
Subnet mask: 255.255.255.0
Note: The IP after reset is only valid for the current operation. If users need to fix the default IP,
please set it in IP set of PowerTest.
16
6Hardware configuration
configuration
Current generators General QuickTest
QuickTest (4V,6I)
Differential
PW636i has 6 current generators in two State sequence
groups. They can be configured as either 3 State sequence (4V,
currents mode or 6 current mode. 6I)
Test modules which requires 3 current mode Advanced Diff configuration
configuration Advanced differential
Transformer All modules
General QuickTest
QuickTest (4V, 3I) Current output
QuickTest (VL-L,

3V0)
QuickTest
configuration in 3

(Sequence)
QuickTest (Power) current mode
QuickTest (Vf, If)
QuickTest (Z, I const)
QuickTest (Z, V In three 3 current mode the 3 current
const) generators (IA, IB and IC) in first group will be
QuickTest (Z, Zs used.
const)
Ramp
Distance
Time inversed current
Under Frequency Relay
Under Voltage Relay
State Sequence
State sequence (4V,
3I)
Auto Reclosing
Harmonic
Transient Playback (4V, 3I)
U,I,T Relay (AC)
U,I,T Relay (DC)
SOFT Check
Fuse Failure
Advanced Transducer
Power Swing
CB operation
Energy Meter
R/X characteristic check
Synchronizer
In 3 current mode the output range and power
Line All modules for IA, IB and IC will be doubled as shown
bellow.
Test modules which requires 6 current mode Range

3-phase ac (L-N) 3 0 64 A
17
1-phase ac (3L-N) 1 0 180 A

1-phase dc (3L-N) 1 0 90 A
Power
3-phase ac (L-N) 3 800 VA at 64A
1-phase ac (3L-N) 1 1200 VA at 180A
1-phase dc (3L-N) 1 1400 W at 90A
-------------------------------------
Note: Limit parameters for uninterrupted
current output
-------------------------------------
Single phase <10A 10A 20A
output range 20A 32A
Output time Continuous >70s >15s
output
18
Current in series Set Ia and Ib with the same amplitude
connection in 3
Set Ia and Ib angel as 180 deg
current mode
In 3 current mode the two current generators Set Ia, Ib as the quantity to change
can be connected in series to increase the
compliance voltage.
Example: IA and IB are connected in series Voltage generators

PW636i has 4 voltage generators.
Example: Settings in QuickTest (4V, 3I) for IA

and IB in series connection
Connect two voltage

generators in series
We can connect two voltage generators in
series to get higher voltage output range.
Example: VA and vvB are connected in series
19
----------------------------------------------
Note: The maximum voltage output will
become 600Vac in this case
----------------------------------------------
20
7Binary inputs and outputs
General description Binary Input

PW636i has 12 binary inputs in two groups. The device has 8 binary inputs. Electricity is
There are 8 in the panels and other 4 isolated in A-H. Space contact or active
connecting from the kit.
contact (15V-250V) can be set by software.
The first group of 4 binary inputs (A, B, C, D) The threshold impedance for space contact is
are on the front panel. shown below. The threshold impedance for
active contact can be set by software in
10V-250V.
The second group of 4 binary inputs (E, F, G,

H) are on the rear panel.
When connecting active contact, the polarity

should be correct, red to positive, black to
negative, otherwise, false tripping will occur.
The polarity for A-H shows below figure.
21
Polarity of binary Isolation of the

inputs Binary Inputs
The polarity reference of the binary inputs are shown All 8 binary inputs are gavanically isolated
bellow from each other.
Binary configuration
The software interface for binary configuration
(A-H) shows below.
Threshold for the

Binary Inputs
The threshold of 8 binary inputs can be
independently set from the range of 0-250
Vdc.
----------------------------------------------
NotesAny end of binary input is prohibited
from connecting with ground.
----------------------------------------------
22
At the rear side of the kit there are

Binary outputs another 4 binary outputs 5-8.
PW636i has 8 binary outputs in two groups
The binary outputs 1-4 are placed on the

front panel.
These 4 binary outputs are high speed

semiconductor type.
These 4 binary outputs are potential free

relay contact output.
23
8Getting ready for PC controlled

operation
General description Steps for setting IP
The PW636i is to be controlled by the external address in PC
PC via the Ethernet control cable.
After the PowerTest is installed we need to
set the IP address for the computer.
The IP address must be set as 192.168.1.*
The first three section can not be changed and

the last section can be the number among
2~254 (except 133).
PowerTest test software must be properly Steps for setting IP address for computer.
installed on the PC to control PW636i. The
installation description of PowerTest test Step 1: Left click Start/Control panel/Network
system can be found in PowerTest user connection ( or right click the icon of Network
manual. Neighbour and left click the Properties of
drop menu) on the desktop of win2000 or
To connect the computer to PW636i a winXP
10M/100M Ethernet Network Interface Card
(NIC) must be installed in the PC. The
computer without network card could use a
UBS NIC. The drive program of NIC also
should be installed.
The computer with mounted NIC should be

able to log on Internet properly.
Set IP address
The IP address of PW636i is internally fixed as
192.168.1.133 when dispatched from the
factory.
24
Step 2: Right click Local connection icon
Step 3: Left click the Properties

----------------------------------------------
Note: the last section of IP address can be
any number between 2-254 (except 133)
----------------------------------------------
Step 5: Make the settings
Select Use the following IP address

Set IP address as 192.168.1.2
Set Subnet mask as 255.255.255.0
Press OK button to confirm the setting
Step 6: Make the settings
In Local connection window make the

following selection
Then click the OK button to complete the IP

setting.
Step 4: Click the Properties button
25
Step 7: Check if IP is set properly
If IP address is properly set we will see on the

right bottom corner the following display
If we see the following display on the right

bottom corner then we need to make the
check as mentioned bellow
Check if control cable is connected

Check if PW636i is powered up
Check if IP address is set properly
26
9PW636i-Related Products and

Accessories
This chapter describes the optional equipments and accessories for the PW636i test set. Please
visit the PONOVO Web site www.relaytest.com for up-to-date information.
Optional accessories Standard accessories
Item Part No. Item Part No.

PGPS02 GPS based SAG0101 Color coded current SAW0201/0203
synchronization cables
device Color coded voltage SAW0202
IRIG-B based SAG0102 cables
synchronization Signal cables SAW0204/0205
device Flexible terminal SAW0206
PSS01 circuit SAB0101 adapter
breaker simulator Flexible jumpers SAW0207
Phpc01 current SAH0101 Crocodile clips SAW0208
booster U clamps 1# SAW0209
PACB108 scanning SAS0101 U clamps 2# SAW0210
head Pin clamps SAW0211
Low level output and SAW0014 Power cord SAW0009
counter input cable Earthing lead SAW0018
PC control cable SAW0012
(LAN)
Transportation case SAC0105
27
9.1 PGPS02-GPS-based 9.2 PIRIG-B Based

Synchronization Device Synchronization Device
It provides GPS synchronization signal in PPS
(pulse per second) or PPM (pulse per minute) It converts external IRIG-B signal into trigger
for synchronized test. Trigger time can be set pulse to synchronize several of our relay test
locally. equipment for synchronized test application.
SAG0101 PGPS02 SAG0102 PIRIG-B
You can synchronize two or more PONOVO Via the PIRIG-B interface box users can
test sets by connecting a PGPS connect devices to the PW636I test set that
synchronization unit to each of the test sets either transmit or receive the IRIG-B time
inputs. reference signal (DC level shift protocol B00x).
That way, two or more PONOVO test sets are
For detailed information about the PGPS, synchronized.
please refer to the PGPS User Manual, the
product catalog, or the PONOVO Web site For detailed information about the PIRIG-B,
www.relaytest.com please refer to the PIRIG-B User Manual
Table 8-2
Pulse signal level TTL or RS-232

Timing error between TYP.<100ns
two RT GPS MAX.<500ns
Pulse width 100ms
Weight 640g
Dimension W x H x D 95x45x160mm
28
9.3 PSS01 Circuit Breaker 9.4 Phpc01 Current Booster

Simulator
Phpc01 current booster is designed to supply
It can simulate circuit breaker behaviors in high compliance voltage even at small current
three pole or 1 pole tripping of 6-500KV range, suitable for testing high burden
voltage grade, being available for power electromagnetic current relays.
system, etc.
It provides 12 circuit breaker auxiliary contacts

for complex test applications.
SAH0101
Table 9-5
SAB0101 PSS01
Setting range 0-10A
Accuracy 0.15% rd. +0.05% rg. typ.,
This is one of the application examples:
0.4% rd. +0.1% rg. guar.
Ranges 10A/8A/6A/4A/2A
Frequency 40-65Hz
29
9.5PACB108 Scanning Head
The passive optical scanning head PACB108

detects the status of an LED, that is either an
optical pulse output from an energy meter or
the binary status of a protective relay or other
similar optical source.
SAS0101 PACB108
Output pulse: 5V or 24V

Sampling distance: 10-30 mm
Maximum sampling pulse: 100 pulses/second
9.6 Low Level Output and

Counter Input Cable
SAW0014
This cable is used to connect amplifiers with

PONOVO kit.
30
9.7 Standard Accessories
Note: All the accessories used must be provided by PONOVO. For replacement or damage part,
please contact the manufacturer or agent for assistance. Users should take the consequence without
prior notice to manufacturer or agent.
9.7.1 Soft Bag for Test Leads
The PW636i Wiring Accessory Package contains the following articles:
Notes: The pictures are for reference only.

1. Colour coded current cables
SAW0201/ 0203 colour coded current cable
Amount: 2xred, 2xblack, 2xyellow, 2xblue 1xred, 1xblack, 1xyellow, 1xblue
The current cables to connect the PW636i output to other safety sockets of, generally the current
parts, voltage and signal tripping.
31
2. Color coded voltage cables
SAW0202 Colour coded voltage cable

Amount: Amount: 1x red, 1x yellow, 1x green, 1x blue, 1x black
The voltage cables to connect the PW636i output to other safety sockets of, generally the voltage
parts, current and signal tripping.
3. Signal Cable
SAW0204/0205 Signal cables
Amount: 2xred, 2x black 2xred, 2xblack
It connects the PW636i with other different sockets, generally with signal tripping and
current/voltage testing.
32
4. Flexible Terminal Adapter
SAW0206 Flexible terminal adapter
Amount: 10xred, 10xblack
Flexible terminal adapter connect to screw-clip terminals.

--------------------------------------------------------------------------------------
Notes: One end of the adapters have no Users insert the non-safety into the
insulator, users should make sure there is terminals and screw it firmly, then connect
no output during connecting the adapters. the test lead with the other end.
--------------------------------------------------------------------------------------
33
5. Jumper Cable
Ponovo kit Jumper cable
Device with safety jack
SAW0207 Flexible jumpers
Amount: 4xblack
Flexible jumper connects current outputs in parallel.
6. Crocodile Clips
SAW0208 Crocodile clips
Amount: 2xred, 2xblack, 2xyellow, 2xblue
Crocodile clips for secondary side to connect to pins or screw types.
34
7. U Clamps
SAW0209 U clamps 1# SAW0210 U clamps 2#

Amount: 10xred, 10xblack 5xred, 5xblack
U clamps for screws to connect regular test leads to screw-clamp terminals relays.
------------------------------------------------------------------------------------------
Notes: One end of the adapters have no insert the non-safety into the terminals and
insulator, users should make sure there is no screw it firmly, then connect the test lead with
output during connecting the adapters. Users the other end.
------------------------------------------------------------------------------------------
35
8. Pin clamps
SAW0211 Pin clamps

Amount: 4xred, 4xblack
Pin clamps for screws to connect regular test leads to screw-clamp terminals relays.
9. Power Cord
D03 Power code QP3D Power code
Amount: 1 piece
Power cord connects the PW460 with power supply socket. PONOVO will provide relevant plug
socket according to different countries.
NOTE:
D03 Adapter is mainly used in German, Finland, France, Norway, Sweden, Poland, South
Korean, Austria, Spain, Hungary, Czech, Ukraine, Turkey, Brazil and Russia etc.
QP3D: adapter is mainly used in America, Canada and Taiwan etc.
36
10. Earthing Lead
SAW0018 Earthing lead

Specification: 2.5mm4m
Amount: 1 piece
Earthing lead connects the PW636i with ground to ensure kit safety.
-----------------------------------------------------------------------------------------
Notes: In order to avoid static induction, users should connect the PW636i with ground reliably
before testing.
-----------------------------------------------------------------------------------------
11. PC control cable (LAN)
SAW0012 PC control cable (LAN)
Amount: 1 piece
The LAN cable connects the PW636I with PC for communications.
37
9.7.2 Transportation Case
The large-size case with wheels is designed for heavy transport stress with folding hand it is made
of fireproof materials and smooth rolling rubber tires.
SAC0105 Transportation case
Dimension: 465x250x525mm (WxHxD)

Weight: 10kg
38
10Troubleshooting
1 Power Indicator doesnt work.
1 Check if there is electricity in power supply.
2 Check if the input fuse is blown. If the fuse is broken, check if the input power is correct
and change the fuse. There are two fuses in the box which is under the mains jack. One
is for working, the other is for reserve.
3 If the fan works well and the kit works normally online, it might be the indicators circuit
problem which has no effect on output values.
2 Voltage short circuit or overheat alarm
1 Pull out all external connections. If the alarm disapears, it indicates there is no problem
with the kit.
2 If the alarm doesnt disapear, measure the voltage. If the voltage is low, please improve
power supply.
3 If the alarm doesnt disappear, measure voltage output terminal by multimeter. If there is
bigger DC voltage or lower AC voltage, it indicates the kit is horken. Please contact the
after-sales.
3 Cannot connect to computer

The computer connecting with the suitcase must install an Ethernet card 100MBytes / s. If it cant
link, please check following points:
1) Check the Ethernet connection.

2) Check the power supply is on.
3) Check if the model selected is In Remote control.
4) Check the IP address of computer and kit are correct. The default IP for kit is
192.168.1.133. The computer IP address should be in the same internet setting as
192.168.1.XXX. XXX should not be 133. If the IP is not correct and cant be changed,
please pull out the internet cable and change it again.
39
5) Check if the communication setting in System set is Ethernet.

6) Turn off antivirus software, and then test again.
7) Sometiems computer system may affect online result, please change computers.
8) Please note if the kit IP address has been changed. Press IP reset button to switch on
kit and confirm the IP in IP Set.
4 The current and voltage output is not accurate.

1) Check if the current and voltage output frequency is set correctly.
2) If the current is low, check the setting in System set is primary value.
3) Remove the outside connections and measure it no-load.
4) Check if there is strong electromagnetic interference that affects output accuracy.
5) Check the waveform is normal sine wave, the display measurement accuracy is 1% for
reference. (The current should be short circuit.)
6) Check the site meter is ok.
7) The low main power supply will cause inaccuracy output (especially with load). If the
voltage is low, please improve power supply.
8) Change a new computer. If it is ok, it is computers problem.
9) If one phase voltage or current output is 0, the fuse might be burnt. Change a new fuse.
5 High current output inaccuracy

1) Check if the waveform is topping and the current overload lamp is on.
2) Check low current output.
3) If the above items are met, it indicates the load is high. The current series can improve the
load.
4) Cut all external connections while testing by meter.
5) Check if the power supply decreases much while putting out high current.
6) Check if the power distortion rate exceeds 5%. If it is, high current may cause current
inaccuracy or load capacity decrease.
6 High voltage output inaccuracy
1) Check the voltage of power supply. If the voltage is too low, you have to improve the
40
voltage.
2) Check if the power supply THD exceeds 5%. If it exceeds, the voltage might be inaccuracy
or voltage short-circuit alarm while high voltage output.
7 Output waveform is incorrect.

1) Check the setting output value.
2) Check if the open circuit casue no oscillogram.
3) Check if the parameter setting of output monitor windows is correct, each amplitude is too
big, and the phase color is the same as grounding.
4) Check if the output terminal has accurate output.
5) Although the closed loop is damaged, it will not affect current and voltage output.
8 About Udc.
1 Only the output voltage is higher than 40V, the indicator will light. If the indicator doesnt
light at 220VDC, you can measure Udc output terminal. If there is output, there is
problem with indicators display circuit. But it doesnt affect output.
2 The short-circuit of Udc switches within several minutes, lower than Uac short-circuit
alarm.
3 If the Udc power cant output the higher voltage set by software, the power supply
doesnt work well.
4 When the Udc with load alarms, it is due to low load impedance or power supply
malfunction. The max. Load capacity is 0.55ADC.
9 The phase is inaccurate.

1) Check if the phase measurement method is right and it is normal without load.
2) Check if the setting output amplitude is accurate. Otherwise, it affects phase
measurement.
3) Check the system frequency setting and test phase frequency. If the two frequencies are
not the same, the angle will change.
4) Check the site pahse meter is normal and the setting is correct. Some pahse meter cant
measure phase at high frequency.
41
10 The frequency is inaccurate.

When the frequency is not accurate, check if the current and voltages output frequncy in general
unit are correct first. If the frequency differential is beyond the range, please check as following
method:
1) Check if the site instrument works well.
2) Check if the measurement and output are accurate without load.
11 Binary inputs and outputs

1 Binary inputs
Remove external connections. Short circuit binary input terminals with test leads to
check if the space contact works well.
If it is abnormal, check if the binary input is short circuit actually. It can be measured
by meter.
Check if the power supply works well. If it is abnormal, check the external power is
normal. Then check it with kits DC power. If it is ok, the problem might be the
external power supply or wire connection.
If the conected protection contact is potential contact, check if there is any difference
before and after trip.
2 Binary output
Check if the binary output works normally without load and has contact sound.
Check if it works normally with load and exceeds binary outputs load capacity.
12 Open circuit current alarm

1 When the current distortion is about 1%, it displays open circuit. When the current output
is 0 and without short circuit, the open circuit is random and doesnt affect test.
2 Short circuit the current terminal, if the open circuit alarm disappears, it is external
connection problem.
3 All the output fuses of open circuit power supply are burnt, it casues the kit open circuit.
4 Check if the current output waveform is distorted or topped by oscilligram. If it is distorted,
it is overloaded. User can improve laod capacity by current series.
42
13 How to output a greater current than allowed max. single phase current?
The three-phase current power of kit can be used by parallel connection. Users need set the
phase output. It is suggested to set amplitude the same.
The total output amplitude of phase parallel connection is: I=Ia+Ib+Ic=30 + 30 + 30= 90A
14 How to output a greater voltage than allowed max. single phase voltage?
RL Load
Fig. 1-9
When the two voltages are parallel connected, the Ua and Ub amplitudes are the same and the
phases are opposite. The max AC voltage 240V can be got, and the max output current is still
0.5A-0.55A.
43
11Specifications
Voltage Generators or potential free
Setting range Max.input voltage CAT II / 400Vr.m.s
4-phase ac (L-N) 4 0-300V CAT III / 300Vr.m.s
1-phase ac (L-LL) 1 0-600V CAT IV / 150Vr.m.s
dc (L-N) 4 0-300V Sample rate 20kHz
Power Time resolution 50s
4-phase ac (L-N) 4 85VA at 300V Max. measuring time infinite
3 120VA at 300V Debounce/Deglitch time 0-25ms
1-phase ac (L-L) 1 170VA at 600V Counting function <3kHz at pulse width >150us
dc (L-N) 4 100W at 300V Galvanic isolation 8 galvanically isolation
General
Accuracy < 0.08% rd + 0.02% rg guar. Binary input group 2
< 0.02% rd + 0.01% rg typ. Number 4
Resolution 10mV for 300Vac Input characteristic 0-5V dc or dry contact
Distortion < 0.05% typ. (0.1% guar.) Sample rate 100kHz
Time resolution 10s
Max. measuring time infinite
Current Generators Debounce/Deglitch time 0-25ms
Setting range Max counting frequency 100kHz
6-phase ac (L-N) 6 0-32A Pulse width < 3us
3-phase ac (2L-N) 3 0-64A Threshold voltage 2V
1-phase ac (6L-N) 1 0-180A Voltage hysteresis 0.8V
dc (6L-N) 1 0-180A Max input voltage 5V
Connection 19pin combination socket
Power (rear side)
6-phase ac (L-N) 6 450VA typ. at 32A
6 400VA guar. at 32A Binary output, semiconductor
3-phase ac (2L-N) 3 800VA typ.at 64A Number 4 (rear side)
3 700VA guar.at 64A Type semiconductor
1-phase ac (6L-N) 1 1200VA typ.at 180A Break capacity ac Vmax:300V / Imax: 0.5A
1 1000VA guar.at 180A /Pmax:150W
1-phase dc (6L-N) 1 1400W typ.at 90A Update rate 100us
1 1000W guar.at 90A Imax 0.5A
Binary output, relay
dc (3L-N) 1 1400W at 90A Number 4 (front side)
General Type Potential free relay contact,
Accuracy < 0.15% rd + 0.05% rg guar. controlled via software
< 0.05% rd + 0.02% rg typ. Break capacity ac Vmax:300Vac / Imax:8A
Resolution 1.0mA /Pmax:2000VA)
Distortion < 0.05% typ. (0.1% guar.) Break capacity dc Vmax:300V / Imax:8A
/Pmax:150W
Generator, general
Frequency range DC voltage measuring inputs
Sine signal DC 1-1000Hz Measuring range 0-10V
Transient signal DC-10.0kHz Accuracy <0.02% rg. typ; <0.05% rg, guar
Frequency accuracy 1ppm Input impedance 100k
Frequency resolution 0.001Hz
Phase angle range -360 -+360
Phase angel accuracy 0.05 typ (0.1 guar) DC current measuring inputs
at 50/60Hz Measuring range 0-20mA
Phase angle resolution 0.001 Accuracy <0.02% rg. typ.;<0.05% rg, guar
Input impedance 50
Auxiliary DC supply
Voltage range 0-300V AC measurement & monitoring (optional)
Power 88W at 110V, 176W at 220V, Voltage measurement
90 W at 300V Channel number 4
Accuracy <0.1% rg typ. (0.5% rg. guar.) Measuring range 0-300V (error < 0.5% rg. typ.)
Phase 0-360 (error < 0.5)
Current measurement
Binary Input & Output Channel number 6
Binary input group 1 Measuring range 0-30A (error < 0.5% rg. typ.)
Number 8 Phase 0-360 (error < 0.5)
Input characteristic 0-400Vdc threshold
44
Power measurement Accuracy 0.025% typ (0.07% guar)

Active/reactive power error < 1% rg. typ. at 1-10Vpk
Monitoring Resolution 250uV
Channel number 10 Distortion 0.05% typ (0.1% guar)
Mode monitoring the output Connection 19 pin combination socket
voltage/current waveform (rear side)
during the test process
Power supply
Low level outputs Nominal input voltage 110 -130V / 180 240V
Setting range 12 x 0-10Vpk Max current 15A
Max. output current 1mA Frequency 50/60Hz
Environmental condition
Operating temperature 5-+40C
Storage temperature -25-+70C
Relative humidity 80% up to 30C, 50% at 40C
EMC (Emission) IEC-61000-3-2/3
EMC (immunity) IEC-61000-4-2/3/4/5/6/11
Safety IEC/EN 61010-1:2010
UL 61010-1:2012
CAN/CSA-C22.2 No. 61010-1-12
Others
PC-Connection Ethernet, 10M/100Mbps
Amplifier interface Circular connector
Current booster interface Circular connector
Synchronization interface Coaxial cable connector
GPS control interface RS232
Ground socket (earth) 4 mm banana socket
Weight 20 kg
Dimensions 360 157 367 mm
IEC61850 compliant relay testing (optional)

IEC61850 GOOSE
Simulation Mapping of binary outputs to data attributes in published GOOSE message
Subscription Mapping of data attributes from subscribed GOOSE messages to binary inputs
Performance Type 1A; Class P2/3 (IEC61850-5)
VLAN support selectable priority VLAN-ID
45

User Manual PW636i en V2.20

Transféré par

Informations du document

Description originale:

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

User Manual PW636i en V2.20

Transféré par

Droits d'auteur :

Formats disponibles

PW636i Hardware Instruction Manual

PONOVO POWER CO., LTD

No. 139 Jinghai Third Road, BDA, Beijing, China, 100176

HARDWARE INSTRUCTION MANUAL

7. Do not block the ventilation outlets

8. Avoid the equipment to be wet by rain

11. Please contact the manufacture for any maintenance

For Your Safety Please Note

Use Proper Power Cord

Ground The Instrument

Observe All Terminal Ratings

Do not Assemble/Disassemble the Instrument without Authorization

Do not Move or Maintain the Instrument When it is Powered On

Use Proper Fuse

Do Not Operate With Suspected Failures

Keep Well Ventilation

Do Not Operate in Wet Conditions

Do Not Operate in an Explosive Atmosphere

Keep Product Surfaces Clean and Dry

Operate the Instrument in a Suitable Environment

Proper Use of Solvent

PW636i can be used by power plants,

PW636i test equipment

1. Connect the LAN cable between PC and PW636i

Please refer to Getting ready for connecting to PC for details

Current booster interface

Manual control mode Auto control mode

External amplifier and low lever output

Signal Contact pin

Please refer to PGPS02 user manual for details

Press this button

Test modules which requires 6 current mode Range

1-phase ac (3L-N) 1 0 180 A

Current in series Set Ia and Ib with the same amplitude

Example: IA and IB are connected in series Voltage generators

Example: Settings in QuickTest (4V, 3I) for IA

Connect two voltage

Example: VA and vvB are connected in series

7Binary inputs and outputs

General description Binary Input

The second group of 4 binary inputs (E, F, G,

When connecting active contact, the polarity

Polarity of binary Isolation of the

Threshold for the

At the rear side of the kit there are

The binary outputs 1-4 are placed on the

These 4 binary outputs are high speed

These 4 binary outputs are potential free

8Getting ready for PC controlled

The IP address must be set as 192.168.1.*

The first three section can not be changed and

The computer with mounted NIC should be

Step 2: Right click Local connection icon

Step 3: Left click the Properties

Step 5: Make the settings

Select Use the following IP address

Step 6: Make the settings

In Local connection window make the

Then click the OK button to complete the IP

Step 7: Check if IP is set properly

If IP address is properly set we will see on the

If we see the following display on the right

Check if control cable is connected