Académique Documents
Professionnel Documents
Culture Documents
MMH SBG
11 Reference Codes
INTRODUCTION
We all know that any scaffold is a temporary structure and used to support access or a working
platform. We use scaffold for our various construction works at project sites. Scaffolds are shall
be used to provide a safe, stable work platform for construction works when work is not done at
ground level or on a finished floor. Scaffold also include suspended scaffolding, or man cage,
for the support & protection of construction workers. Planned working is always important and
scaffold is no exception.
Scaffolding in this Work Manual means the individual components, for example tubes, couplers or
frames and materials that when assembled form a scaffold.
The work manual will help you to plan and select correct scaffold for all construction work of
MMH. This document will guide from planning and till execution is completed.
Project Site
They are the users of scaffolds. Project team will plan, mobilize & erect for the construction
activities. The material will be lying with site store, when not in use and will be demobilized to
other project sites according to usages.
Maintenance of scaffolds
Based on monthly activities and volume of activity the scaffold type and scope shall have to be
finalized during the initial stage of the project. The quantity of scaffold shall have to be identified
along with formwork materials and will have to be informed. A draft format This quantity will be
identified in the
Mobilization:
JCR. Planner & Categorize Scaffolding Type A FCC to check avaibility
requirement against various Type B CMPC to check
engineering of construction activities availability from past project
scaffold must Type C To be decided by PD
ensure all
practicable load
while engineering
the scaffold. Include Scaffolding activity in Conclude plans with MOM and
Project schedule against relevant sketches
Engineering & construction activity
Planning includes
carrying out analysis,
testing or an
examination (if
JCR New item under Scaffold Call for meeting to finalize TYPE,
required) and shall have to be updated based Mobilization Plans with FCC &
on above CMPC team, including Safety
providing specific
information about
the plant. Information must be passed on from the Planning & Engineering to the manufacturer
and project sites at the end.
CLASSIFICATION OF SCAFFOLDING
In this documents we have classified the scaffolding in to three type based on the availability
at sites.
Type A: Scaffolding is readily available and there is no requirement of fabrication and it will
available in Welded frame and it has to assemble or installed at the required locations.
Type D: This is a bought out system or combination of Type C and other bought out equipment
(example Crane basket & stove platform)
SCAFFOLD ENGINEERING
Eliminating hazards at the design or planning stage is often easier and cheaper to achieve than
making changes later when the hazards become real risks in the workplace.
Innovation, in that safe design can demand new thinking to resolve hazards that occur
in the construction phase and in end use.
Safe design means taking control measures early in the design process to eliminate or, if this is not
reasonable practicable, minimize risks to health and safety throughout the life
of the structure being designed.
The safe design of a structure will always be part of a wider set of design objectives, including
practicability, aesthetics, cost and functionality. These sometimes competing objectives need
to be balanced in a manner.
Safe design begins at the concept development phase of a structure when making decisions
about:
materials to be used
Design, in relation to a structure, includes the design of all or part of the structure and the
redesign or modification of a design. Design output includes any hard copy or electronic
drawing, design detail, design instruction, scope of works document or specification relating
to the structure.
Load Consideration
A scaffold should be designed for the combination of dead and live loads that can be expected
during the period the scaffold is in use.
Dead loads relate to the self-weight of the scaffold structure and scaffolding including:
platform brackets, suspension ropes, secondary ropes, traversing ropes and tie assemblies, and
weight of people
Impact forces
The sequence of work should be planned and followed for each type of scaffold to be
constructed.
The sequence of work should include consideration of the following
Foundations
Scaffold foundations should be designed and constructed to carry and distribute the full weight of
the scaffold including both dead and live loads.
Ground conditions, the effects of the weatherparticularly wind and rainand live loads should
be considered when designing and preparing the scaffold foundation.
Scaffold erection
The following safe work practices should be used when erecting a scaffold:
Scaffold fittings and other connections should be securely tightened where required. Fittings
should be in accordance with the manufacturers or designers specifications and the scaffolding
plan.
Scaffolding including all bracing and ties, guy ropes or buttresses should be installed as the
scaffold is erected.
Check live loads arising from the work of erecting or dismantling the scaffold are within the
specification for the final designthe number of workers on the scaffold at any one time may
need to be limited.
Do not overload scaffold bays with scaffolding awaiting installation.`
edge protection across the space between the standards forming the outer frame of the scaffold
at the level the scaffold has reached, and
a way to access the scaffold e.g. temporary stairs or a ladder to the level the scaffold has
reached.
Before the next level of the scaffold is erected, a platform should be installed not more than two
meters below the position of the next level.
A section of the platform may be left open to allow the passing of planks or other scaffolding
between levels.
A platform may be removed after work has started two levels above the level from which the
platform is to be removed.
When installing or erecting scaffolds over or beside water, risk controls may include alternative
erection methods, for example prefabrication away from the water and installation by crane.
The scaffolding should be checked and any defective scaffolding should be clearly marked with
paint or tags so it is identified and can be removed from the work area to prevent use.
Tie methods and spacing should be in accordance with the manufacturer, designer or supplier
instructions. Consult the scaffold designer, or an engineer if it is not practical to position the ties in
accordance with the instructions.
Regularly inspecting scaffold ties to check they are not modified or altered by unauthorized
people
e.g. finishing trades who may loosen, relocate or remove ties to gain access to walls and
openings.
Not attaching extra loads to the scaffold e.g. signs and perimeter containment screens, without
first consulting a competent person like the scaffold design engineer or the supplier.
Deformation-controlled anchors, thread cutting anchors and insert type anchors should not be
used.
All drill-in expansion anchors should be installed using a torque wrench set to the required
torque, unless the anchor has an in-built torque indicator.
All insert anchors including expansion and chemical anchors should have a safety factor of 3 to 1
on their failure load. If any anchors fail the remaining anchors on the same level should be
tested.
Ties should not obstruct access along the working and access platforms.
Ties should interconnect with both the inner and outer scaffold standards unless otherwise
specified
by an engineer to increase the rigidity of the scaffold.
Ties from scaffold to structure should be designed to be non-pivoting and fully secured to ensure
they cannot be loosened.
Working platforms
Working platforms, except suspended scaffolds, should have duty classifications and dimensions
complying with the manufacturers information on loadings. Scaffold working platforms are
generally rated as light, medium or heavy duty:
be of uniform thickness
Lapped scaffold planks may sometimes be used to cover gaps around corners of scaffold. These
planks should be safely secured. In some circumstances they may not need to be secured provided
the following are met:
Metal planks lapped on other metal planks should be secured using fixings, for example metal
strapping.
The following safe work practices should be used when dismantling a scaffold:
Edge protection and a way to enter the scaffold can be removed as the scaffold is dismantled,
provided it is removed at the last possible stage.
Where possible a platform of at least 450 mm wide at the level the dismantling has reached
should be in place.
Ensure when dismantling the scaffold the platform immediately below the level the worker is
standing on has a full set of planks across its width and is no lower than 2 metres.
A section of the scaffold may be left open to allow the lowering of planks or other scaffolding
between levels.
Scaffolding should never be dropped in an uncontrolled way when dismantling the scaffold.
Altering Scaffold
ensure alterations do not compromise the structural integrity of the scaffold, and
Ensure systems are in place to identify unauthorized interference with the scaffold e.g. regular
inspections.
SCAFFOLD TYPES DEFINED FOR CONSTRUCTION ACTIVITY
Managing the risks associated with scaffolds and scaffolding work begins when first start making
decisions about how scaffolds are going to be used at a workplace and what type of scaffold
will be best and safest for the job.
In this document, providing the list of scaffolding and access arrangement have used for different
activities in different projects.
LD Tower:
Introduction: These scaffolds are basically used in L&T sites. These are basically Independent
Type scaffold.
Application: Used for the Activities Mentioned in the scaffold types for construction activity.
Description: LD towers are used as working platform where only personnel with small
equipment can work on the platform these types of scaffolds have less capacity.
Each tower can take 25MT load.
This scaffolds Consists of rows of column which shall be placed parallel to the structure. The
inner row shall be placed near to the structure so that it will take horizontal support from
permanent structure. The tie with permanent structure will be done at various levels with inserts
and structural steel tie members. These towers are come in small frame modules. These can be
connected with one another with horizontal and vertical bracings.
Limitations:
o Restricts access at ground level.
o Relies on structure for its stability.
o Height up to 40m tie with rigid structure at every 4m height.
HD Tower
Introduction: These scaffolds are basically used in L&T sites. These are basically Independent
Type scaffold.
Application: Used for the Activities Mentioned in the scaffold types for construction activity.
Description: HD tower are used for supporting the heavy equipments. Each tower can take
25MT load. They are used for supporting slabs and form work.
This scaffolds Consists of rows of column which shall be placed parallel to the structure. The
inner row shall be placed near to the structure so that it will take horizontal support from
permanent structure. The tie with permanent structure will be done at various levels with inserts
and structural steel tie members. These towers are come in small frame modules. These can be
connected with one another with horizontal and vertical bracings.
Limitations:
o Restricts access at ground level.
o Relies on structure for its stability.
o Height up to 40m tie with rigid structure at every 4m height.
Mobile Scaffold
Application: Used for the Activities Mentioned in the scaffold types for construction activity.
Limitations:
o Ground is firm, level.
o Relies on structure for its stability.
Stair Tower:
Application: Used to provide access for the scaffolds and working platforms.
Description: It is a basically a stair case for required height consisting hand rails with all
safety requirement. It is basically manufactured in modules so that we can install up to required
heights.
Limitations:
o Ground is firm, level.
o Relies on the structure for stability
SCAFFOLD TYPE B:
Introduction: Pipe and coupler scaffolds are built from Pipes (tube) and joining or fixing
components (couplers) fixed together, to form a required scaffold design. The diameter and
strength of the tube and components being used to form a tube and coupler scaffold will
determine the load it can carry.
Application: They are frequently used on structures with unusual design, shape or function. They
can be assembled in a wide variety of different shapes. These provide working platform for
working personnel and carry equipment of less weight.
Advantages:
Disadvantages:
Checking:
Introduction: It is same as coupler scaffold only the connection is different which is of cuplock
type. The Cup lok Scaffold System is a fully galvanized multipurpose steel scaffold for general
access and supporting vertical loads. The unique circular node point allows up to 4 components to
be connected in one fastening action
Application:. Cup lock staircase towers and mobile towers are also available. Cup lock is ideal
for a wide range of applications including continuous scaffold, circular scaffold and staircase
access.
Advantages:
Working platform
Introduction: Scaffold is specially designed for a particular purpose. Each component is designed
and manufactured to exact size to fit only to intended purpose.
Application: These are used for carrying personnel and also used for material handling. These
can be movable and collapsible as per the requirement. These are used in confine spaces where
scaffolding from bottom is difficult.
Advantages:
Disadvantages:
It can only fit in the place for which it is designed for, It cannot be re-usable.
For different types of working platforms fabricated and used please CMPC working platform
document
Description-Hanging bracket scaffolds are systems supported by structures. Steel brackets are
sometimes in the shape of an upside down L, one arm of which is fixed to a vertical surface, the
other projecting horizontally to support scaffold planks.
Limitation-
Scissor Lift
Description: It powered, mobile device that has a personnel work platform which is mechanically raised
vertically above the carriage by means of controls on the work platform. The parts that elevate the
platform contain crossing, interlocking members. Outriggers provided to the scissor lift increase the stability
of the lift platform and that are capable of lifting and levelling the scissor lift platform
Man lift
Description: It is mechanically powered device as scissor lift. It consists with at least one joint in
the arm. They are capable of rotating on an axis at the base or even on the second arm. The
second arm can extend horizontally as well as vertically to reach overcrowded and difficult
areas. This lift provides great access to difficult areas.
Man Basket
Application: Used for accessing height with basket hanging from crane.
Description: Man basket is designed as per the codes. It will have a working load limit and have
fall arrest anchorage points. It will be connected to crane hook with help of slings
COMPONENTS OF SCAFFOLD
Scaffold Boards
Scaffold Boards
There are different types and material that can be uses as platform on scaffold.
Manufacturer of these types of boards will prepare the edge clamps based on our
requirements. Scaffold boards shall take the load as considered on the scaffolds.
3. Chequered Plates
4. Gratings
Guard Rail
Guardrails, mid rails and toe boards must be placed on all open sides of platforms more than
1.83 m above ground or floor.
1. Top Rail
2. Mid Rail
3. Toe Guard
The Whole Guardrail System shall take Min 91kg Load applied at top of Guard rail
Top rail
Intermediate rail
Installed midway between the top rail and the scaffold platform
Toe Guard
There shall be no more than a 1/4-inch (.635 cm.) space between the toe
board and scaffold deck.
Handrail Post
Do not hang weld cables, hoses, electrical cables, etc. from top rails or mid rails, they
should be hung from the scaffold guardrail posts.
Steel Bracket
Brackets shall be required wherever the projection is required from structure or from the
existing scaffold. It shall be designed based on the required load.
The permanent structure or existing scaffold shall be checked for the loads coming on the
steel brackets. The connection shall be designed accordingly.
Ladder
The minimum clear distance between side rails for all portable ladders must be 11.5
inches (29 cm).
Portable ladders must support at least four times the maximum intended
Apply the load to the ladder in a downward vertical direction with the Ladder should be
set at an angle of 4 vertical to 1 horizontal.
When portable ladders are used for access to an upper landing surface, the side rails
must extend at least 0.9 m above the upper landing surface.
A ladder extension must not deflect under a load that would cause the ladder to slip off
its supports.
Stairs
The superimposed loading adopted in calculations should be not less than 2kN/m2 for all
landings and stairs.
Every landing and every side of a stair shall be provided with suitable guard-rails of
adequate strength
Standards
They come in a variety of lengths The standard which is the upright component with
connector joins.
A spigot arrangement or socket is provided at one end of the standard for extension
purposes.
Ledgers
They are in varying lengths with connectors welded to each end. The connection is made
when the wedge, cup or bolt is hammered or screwed tight.
They are generally made to support scaffold boards or stagings. The ends of the transoms
are connected to the standards in the same way as the ledgers.
Some systems might require intermediate transoms to support the boards or stagings.
Bracings
Bracings are provided in each direction that is made to fit the different bay sizes.
REFERENCE CODES
BS 5973: 1993* Access and working scaffolds and special scaffold structures in steel
BS 5975: 2008 Code of practice for temporary works procedures and the permissible
stress design of falsework
BS 6399: Pt 3: 1988* Loading for buildings - imposed roof loads (snow loading)
BS 8118 Part 1: 1991* Structural Use of Aluminum - Code of Practice for Design
BS EN 39: 2001 Loose steel tubes for tube and coupler scaffolds - Technical delivery
conditions