MINING Division

PRODUCT HANDBOOK

Superior Industries / 11-2014 P/1

 Mining Division Product Handbook
CONVEYING EQUIPMENT

P/3 Mobile Heap Leach System

P/7 Mine Duty TeleStacker Conveyor
P/13 Radial Stacking Conveyor
P/17 Grasshopper Conveyors
P/19 Overland Conveyor
P/23 Trailblazer Conveyor
P/25 Tripper Conveyor
P/27 Tunnel Reclaim Conveyor Systems

CONVEYOR COMPONENTS

P/29 Conveyor Idlers

P/31 Urathon Return Roll
P/33 Naviagtor Return Trainer
P/35 Conveyor Pulleys
P/37 Chevron Pulley
P/39 Core Systems Design

P/2 11-2014 / Superior Industries

 Mobile Heap Leach System Increase Uptime by Stock piling More Material Per Move

In seconds, the stacking conveyors FD Axle transitions from radial to linear mode. n
Extending up to 100% farther than competitor units, the TeleStacker Conveyor allows operators to stockpile more material per move. n
TeleStacker Conveyor distributes material evenly to achieve flat top piles, ideal for effective irrigation. n
Engineering, electrical design, and manufacturing of complete conveyor systems and related components from one contact. n

Superior Industries / 11-2014 P/3

Highlights

8 6 5 1 2

7 4 3

1/ TELESTACKER CONVEYOR:
Engineered with an internal stinger
conveyor to maintain constant motion
along a cell, distributing material
evenly to each heaped pile.
2/ STINGER CONVEYOR: A longer stinger
conveyor, over that of conventional
radial telescoping units, allows for
greater flexibility in complex valley fill
applications.
3/ FB UNDERCARRIAGE: Manufactured
with durable steel and a tubular
braced structure that prevents any
twisting and shifting, providing sta-
bility required for uneven ground and
constant movement.
4/ FD AXLE ASSEMBLY: Technology that
allows quick transitions from radial
to linear modes, enabling movement
along the leach pad cell centerline.
5/ HORIZONTAL INDEX CONVEYOR (HIC):
For greater site mobility, the track
drive on the unit is designed to move
itself and the radial stacker along the
cell centerline.
6/ FULL LENGTH HOPPER: For maxi-
mum flexibility, the HIC can be fed
at any point along the length of the
conveyor.
7/ TRACK TECHNOLOGY: Overcome
flotation and traction concerns in low
pressure soils common to heap leach
applications.
8/ HORIZONTAL FEED CONVEYOR:
Transfers material from the grasshop-
per conveyor to the HIC to maintain a
consistent, steady material flow.

P/4 11-2014 / Superior Industries

 Mobility

Telestacker Conveyor
Radial Travel Options

HYDRAULIC POWERED TRACKS HIGH FLOTATION TIRES

Telestacker Conveyor
Feed/Tail End Options

MOBILE PIVOT BASE INDEPENDENT OF HIC INTEGRATED HIC FEED

Horizontal Index Conveyor

Travel Options

HYDRAULIC POWERED TRACKS HIGH FLOTATION TIRES

Feed Conveyor
Mobility Options

HYDRAULIC POWERED TRACKS HIGH FLOTATION TIRES

Superior Industries / 11-2014 P/5
Conveyor Functions
TELESTACKER CONVEYOR: The tail of
this stacking conveyor mounts to the
framework of the HIC and radially piv-
ots around this point. The units stinger
conveyor telescopes an additional 30
to 70-ft (9.1 - 21.3m). This allows the
stacker to pile more tons per move and
creates flat top piles, which reduces
reliance on dozers to prep the heap for
irrigation.
P/6
HORIZONTAL INDEX CONVEYOR (HIC):
Equipped with a tracked drive, the
TeleStacker Conveyor is mounted to the
frame of the HIC. The HIC moves itself
and the TeleStacker Conveyor along
a cells centerline. This fully skirted
conveyor is able to accept material feed
at any point, which reduces moves and
maintains uptime.
HORIZONTAL FEED CONVEYOR: In be-
tween and perpendicular to both the
HIC and grasshoppers, this portable
conveyor transfers material from the
grasshoppers and feeds the HIC.
GRASSHOPPER CONVEYORS: Often at
least 100-ft (30.5m) in length, grass-
hopper conveyors move in and out of
a production pad based on retreat or
advance stacking status. Grasshopper
conveyors feed Horizontal Feed Con-
veyors.
11-2014 / Superior Industries
 Mine Duty Telestacker Conveyor

Stock pile up to 5,000 TPH

With more than 1,050 units built to date, Superior is the worlds leading manufacturer of radial telescopic conveyor technology. n
Committed to structurally sound engineering and manufacturing, which is vital for safety and endurance in harsh mining applications. n
No reliance on unpredictable third parties when engineering, manufacturing, hydraulics, and electrical is all accomplished in-house. n
Construct high volume, layered stockpiles on limited footprints (up to 260,000 tons). n

Superior Industries / 11-2014 P/7

Highlights
2
1/ CHEVRON PULLEY: Superiors pat-
ented v-shaped tail pulley deflects
fugitive material, preventing material
entrapment within the pulleys wings.
This maintains the pulleys structural
integrity and extends conveyor belt
life.
2/ SEALING SYSTEM: Prevents material
spillage in load zone by maintaining
a tight seal between belt and hopper
skirting.
3/ SUPERIOR IDLERS: Our popular rollers
are designed with SpinGuard Seal
Technology to specially protect the
idlers bearing from harmful fugitive
material.
P/8
1
4/ PRIMARY & SECONDARY SCRAPERS:
These sets of mine duty belt cleaners
are installed on both the mainframe
and stinger conveyors to shield the
machinery from any damaging and
wasteful carryback material.
5/ NAVIGATOR RETURN TRAINER:
Superiors patented self-aligning idler
prevents belt misalignment in the
stinger conveyor, which is common to
conveyors constantly in motion.
6/ CAM ROLLERS: Patented center pivot,
extra wide design equally supports
the weight of the stinger conveyor
across all rollers, which reduces stress
to the conveyor frame.
4
5
7 6
9 8
10 11
7/ STINGER SAFETY STOPS: Engineered 10/ FD AXLE: Another patented inno-
to protect your investment, these vation, the fold down radial tires
safety stops immediately react in the or tracks quickly transition the unit
event of a stinger conveyor cable from linear to radial modes in literally
failure. They are designed to minimize seconds.
any structural damage and contribute
11/ INCREASE FLOTATION: Hydraulically
to a safe working environment.
powered tracks or high flotation tires
8/ FB UNDERCARRIAGE: Patented for improve mobility in mining applica-
maximum undercarriage support and tions where flotation and traction can
the most rigid lateral stability. In addi- be problematic.
tion, load sharing hydraulic cylinders
further increase the structural support
and safety. This design is unmatched
in the industry.
9/ RAISE CYLINDERS: Used to raise and
lower the radial stacker, they are spe-
cially designed for safety. An integrat-
ed counterbalance valve keeps the
raise cylinders from lowering in the
event of a hydraulic breakdown.
11-2014 / Superior Industries
 Options

WALKWAY (ON MAIN CONVEYOR) TRACKED MOBILE PIVOT BASE MINE DUTY BELT CLEANERS

CONVEYOR COVERS TRACKED FD AXLE URATHON RETURN ROLLS

TOWING EYE NON-POWERED TRACKS BELT SCALE

WALKWAY FD AXLE ASSEMBLY E-STOP

MAINFRAME BELT COVERS TRACKED MOBILE TUGGER ZERO SPEED SWITCH

STINGER CONVEYOR BELT COVERS NAVIGATOR RETURN TRAINER BELT ALIGNMENT SWITCH

FALK GEARBOXES SELF-ALIGNING IDLERS MEDIUM VOLTAGE TRANSFORMER

TOSHIBA MOTORS URATHON RETURN ROLLS LIGHTING PACKAGES

MULTIPLE FINISHES IMPACT IDLERS / BEDS COLD WEATHER KIT

HIGH FLOTATION TIRES MINE DUTY PULLEYS WARM WEATHER KIT

POWERED TRACKS MINE DUTY BELT CLEANERS

Superior Industries / 11-2014 P/9

Safety
A/ FB UNDERCARRIAGE

Patented undercarriage support system is designed

with more steel for rock solid bracing.

Fully braced inner structure glides within fully braced

outer structure to ensure stability and safety.

Mounting position of hydraulics allow

cylinders to aid in structural support.

B/ STINGER SAFETY CATCH
B/ STINGER SAFETY CATCH

Continuously monitor cable tension to stinger conveyor.

Immediately reactsin event of stinger cable failure.

Spring loaded mechanical device is field tested and proven.

C/ STINGER CROSS BRACING

Increased bracing maintains structural rigidity

under heavy material and wind loads.

D/ ROBUST TRUSS C/ STINGER CROSS BRACING
Condensed lattice spacing increases structural

integrity of conveyor truss design.

E/ CAM ROLLERS

Patented, large 8 diameter rollers support

the stinger conveyor as it travels.

Center pivot design supports conveyor

weight equally on all rollers.

Rollers at top and bottom of stinger D/ ROBUST TRUSS
conveyor for extra stability.

A/ PATENTED FB UNDERCARRIAGE E/ CAM ROLLERS

P/10 11-2014 / Superior Industries
 TSFD specifications
OPERATING DIMENSIONS 110 130 150
Conveyor Length (m) 110 -0 (33.5) 130 -0 (39.6) 150 -0 (45.7)

Highest Extended Discharge Height (m) 41 -3 (12.6) 45 -5 (13.8) 52 -9 (16.1)

Lowest Extended Discharge Height (m) 18 -10 (5.7) 19 -4 (5.9) 19 -6 (5.9)

Highest Retracted Discharge Height (m) 25 -0 (7.6) 27 -3 (8.3) 30 -10 (9.4)

Lowest Retracted Discharge Height (m) 11 -8 (3.5) 13 -1 (4.0) 12 -6 (3.8)

Anchor Pivot to Center of Axle (m) 39 -8 (12.1) 49 -0 (15.0) 54 -9 (16.7)

TSXTP Specifications
OPERATING DIMENSIONS 130 150 170 190
Conveyor Length (m) 130 -0 (39.6) 150 -0 (45.7) 170 -0 (51.8) 190 -0 (57.9)

Highest Extended Discharge Height (m) 47 -0 (13.8) 52 -6 (16.0) 60 -0 (18.5) 67 -8 (20.5)

Lowest Extended Discharge Height (m) 14 -5 (6.0) 15 -10 (6.0) 14 -11 (4.5) 16 -1 (5.0)

Highest Retracted Discharge Height (m) 27 -3 (8.0) 30 -10 (3.0) 38 -6 (11.0) 53 -7 (16.5)

Lowest Retracted Discharge Height (m) 13 -1 (4.0) 12 -6 (4.0) 10 -8 (4.0) 11 -4 (3.5)

Anchor Pivot to Center of Axle (m) 48 -6 (14.5) 56 -4 (17.0) 73 -10 (22.5) 73 -10 (22.5)

Axle Options

PATENTED FD AXLE WITH TRACKS XTP SWING AXLE

Superior Industries / 11-2014 P/11
Stockpile capacities
MAXIMUM STOCKPILE CAPACITIES (MANUAL PILES) ASSUMPTIONS BASED ON MATERIAL WHICH HAS A 37 ANGLE OF REPOSE AND 100 PCF (1.6 M3) MATERIAL DENSITY.
Conveyor Stockpile Height Stockpile Volume in Cubic Yards (m3) Stockpile Volume in Tons (MT)
Length ft x in (m) Conical 90 180 270 Conical 90 180 270

110 TSFD 39 -0 (11.8) 4,900 (3,200) 19,700 (15,000) 34,400 (26,300) 49,200 (37,600) 6,600 (6,000) 26,600 (24,100) 46,500 (42,200) 66,500 (60,300)

130 TSFD 42 -0 (12.8) 6,200 (4,700) 27,300 (20,900) 48,300 (37,000) 69,300 (53,000) 8,400 (7,600) 36,800 (33,400) 65,200 (59,100) 93,600 (84,900)

130 TSXTP 45 -6 (13.8) 6,700 (5,100) 27,700 (21,200) 48,700 (37,200) 69,700 (53,300) 9,000 (8,200) 37,400 (34,000) 65,800 (59,600) 94,200 (85,500)

150 TSFD 50 -0 (15.2) 9,300 (7,100) 41,000 (31,300) 72,600 (55,500) 104,300 (79,800) 12,600 (11,400) 55,300 (50,200) 98,100 (89,000) 140,800 (127,700)

150 TSXTP 50 -0 (15.2) 9,200 (7,000) 40,100 (30,700) 71,000 (54,300) 102,000 (78,000) 12,400 (11,200) 54,100 (49,000) 95,900 (87,000) 137,700 (124,900)

170 TSXTP 58 -0 (17.6) 12,900 (9,900) 56,100 (42,900) 99,300 (76,000) 142,400 (108,900) 17,500 (15,900) 75,800 (68,800) 134,000 (121,600) 192,300 (174,500)

190 TSXTP 66 -0 (20.1) 18,700 (14,300) 82,300 (63,000) 145,800 (111,500) 209,300 (160,000) 25,300 (23,000) 111,100 (100,800) 196,800 (178,500) 282,600 (256,400)

190 TSPP* 61 -0 (18.6) 16,700 (12,800) 75,700 (57,900) 134,800 (103,000) 193,800 (148,200) 22,500 (20,400) 102,200 (92,700) 181,600 (164,700) 261,600 (237,300 )

*TSSP: Custom engineered pit portable axle assembly.

Windrow Width
Z X **
ft (m) ft (m)

110 (33.5) 190 (57.9)

130 (39.6) 225 (68.5)

150 (45.7) 260 (79.2)

x 170 (51.8) 295 (89.9)

190 (57.9) 330 (100.5)

**Center of stockpile to center of stockpile.

**Note: 120 of arc.

P/12 11-2014 / Superior Industries

 Radial STacking CONVEYOR Structurally Sound Radial Stock piling

Added bracing and support of patented FB Undercarriage ensures unrivaled safety and support. n
Designed to convey material at up to and exceeding 8,000 TPH. n
Pit portable option allows radial tires to swivel for transportation around your mine site. n
In-house engineers calculate and design truss to specific application needs. n

Superior Industries / 11-2014 P/13

Highlights
1/ CHEVRON PULLEY: Patented v-shaped
pulley deflects fugitive material to extend
pulley life and lessen belt wear. In addition,
constant belt contact reduces vibration and
noise generation by 50 decibels.
2/ SEALING SYSTEM: Prevents material spill-
age in load zone by maintaining a tight seal
between belt and hopper skirting.
3/ METAL GUARDING: Safeguards are essential
to protect workers from injury. Superiors
guarding is identified easily with safety
yellow paint.
P/14
6 7
4/ NAVIGATOR RETURN TRAINER: Patented
return roller constantly guides and centers
belt to prevent misalignment, common to
conveyors that constantly move.
5/ FB UNDERCARRIAGE: Patented for maxi-
mum undercarriage support and the most
rigid lateral stability. Load sharing hydraulic
cylinders add even greater structural support
and safety.
6/ RAISE CYLINDERS: Used to raise and lower
stacker and are specially designed for safety.
Counterbalance valve keeps the raise cyl-
inders from lowering if there is a hydraulic
failure.
3
2
1
7/ WEIGHTED TAKE-UP: Snub drive pulley with
weighted take-up helps eliminate belt slip-
page in high capacity applications.
8/ SONICSCOUT MATERIAL SENSOR: If no
material is present, sensor sends signal to
automation program, sounding an alarm
and disabling conveyor until action is taken.
(Not Shown)
11-2014 / Superior Industries
 features and Options

PATENTED FB UNDERCARRIAGE CROSSOVER PLATFORM WALKWAY

WEIGHTED TAKE-UP DISCHARGE HOOD POWER TRAVEL

TOWING EYE POWERED TRACKS ZERO SPEED SENSOR
WALKWAY NON-POWERED TRACKS BELT ALIGNMENT SWITCH
CROSSOVER PLATFORM POWER TRAVEL CHUTE
ROCK BOX HOPPER HYDRAULIC RAISE PLUGGED CHUTE SENSOR
DISCHARGE HOOD NAVIGATOR RETURN TRAINER MEDIUM VOLTAGE TRANSFORMER
BELT COVERS URATHON RETURN ROLLS LIGHTING PACKAGE
MANUAL SCREW TAKE-UP IMPACT IDLERS / BEDS COLD WEATHER KIT
WEIGHTED TAKE-UP MINE DUTY PULLEYS WARM WEATHER KIT
FALK GEARBOX MINE DUTY BELT CLEANERS TRACKED MOBILE TUGGER
TOSHIBA MOTORS V-PLOW PIT PORTABLE AXLE ASSEMBLY
MULTIPLE FINISHES BELT SCALE FIXED AXLE ASSEMBLY
HIGH FLOTATION TIRES E-STOP FB UNDERCARRIAGE

Superior Industries / 11-2014 P/15

SPECIFICATIONS
GENERAL SPECS

Tons Per Hour (TPH): Up to 8,000 Belt Widths (inches): Up to 96 Incline Angle: 18

MAXIMUM STOCKPILE CAPACITIES (MANUAL PILES) ASSUMPTIONS BASED ON MATERIAL WHICH HAS A 37 ANGLE OF REPOSE AND 100 PCF (1.6 M3) MATERIAL DENSITY.
Conveyor Stockpile Height Stockpile Volume in Cubic Yards (m3) Stockpile Volume in Tons (MT)
Length ft x in (m) Conical 90 180 270 Conical 90 180 270

125 42 -0 (12.8) 4,900 (3,700) 20,800 (15,900) 36,700 (28,100) 52,600 (40,200) 6,700 (6,100) 28,100 (25,500) 49,600 (45,000) 71,100 (64,500)

150 49 -0 (14.9) 8,200 (6,300) 35,000 (26,800) 61,900 (47,300) 88,700 (67,800) 11,100 (10,100) 47,300 (42,900) 83,500 (75,700) 119,700 (108,600)

180 59 -0 (18.0) 13,000 (10,600) 59,200 (45,300) 104,600 (80,000) 150,000 (114,700) 18,600 (16,900) 80,000 (72,600) 141,200 (128,100) 202,500 (183,700)

200 65 -0 (19.8) 18,600 (14,200) 80,300 (61,400) 141,900 (108,800) 203,600 (155,700) 25,100 (22,800) 108,300 (98,200) 191,600 (173,800) 274,900 (249,400)

photo gallery

P/16 11-2014 / Superior Industries

 Grasshopper Conveyors Custom Engineered to Application Requirements

Flexible conveyors easily shift in and out of operation depending on transfer length requirement. n
Custom-engineered conveyor truss design extends conveyor life in rugged mining applications. n
In-house electrical design interlocks conveyors to automatically stop production in the event of process interruptions. n
Tried and true Superior brand conveyor components require fewer changeouts, which lowers operating costs and increases uptime. n

Superior Industries / 11-2014 P/17

specifications
OPERATING DIMENSIONS 50 60 80 100 115
Conveyor Length (m) 50 -0 (15.2) 60 -0 (18.3) 80 -0 (24.4) 100 -0 (30.5) 115 -0 (35.0)

Conveyor Ground Length (m) 45' -10 (14.0) 55' -5 (16.9) 79' -9 (24.4) 94-9 (28.9) 109-10 (33.4)

Raised Height to Center of Pulley (m) 12' -9 (3.9) 12 -9 (3.9) 10' -1 (3.0) 11-6 (3.5) 13-0 (4.0)

Lowered Height to Center of Pulley (m) 6' -7 (2.0) 6' -11 (2.1) 14' -1 (4.2) 7-0 (2.4) 9-5 (2.9)

options

HIGH FLOTATION TIRES TRACKED MOBILE TUGGER BELT COVERS

TOWING EYE ADJUSTABLE HEIGHT DISCHARGE E-STOP

ROCKBOX HOPPER TRACKED MOBILE TUGGER ZERO SPEED SWITCH

BELT COVERS NAVIGATOR RETURN TRAINER BELT ALIGNMENT SWITCH

FALK GEARBOX SELF-ALIGNING IDLERS CHUTE

TOSHIBA MOTORS URATHON RETURN ROLL PLUGGED CHUTE SENSOR

MULTIPLE FINISHES IMPACT IDLERS / BEDS MEDIUM VOLTAGE TRANSFORMER

HIGH FLOTATION TIRES MINE DUTY PULLEYS LIGHTING PACKAGES

POWERED TRACKS MINE DUTY BELT CLEANERS

NON-POWERED TRACKS BELT SCALE

P/18 11-2014 / Superior Industries

 overland CONVEYOR Transpor t Bulk Materials Long Distances

In-house engineering staff custom designs each system and its components to match diverse application variables. n
Robust design and manufacturing standards including hefty channel and truss frame options with performance-matched drive packages. n
Tried-and-true Superior brand conveyor components hand picked by our engineers to best fit the application. n
Eliminate unpredictable costs associated with haul trucks, while providing an environmentally-friendly means to transfer material. n

Superior Industries / 11-2014 P/19

options

TRUSS FRAME CONVEYOR CHANNEL FRAME CONVEYOR GRAVITY TAKE-UP TOWER

PERFORMANCE MATCHED DRIVES WALKWAYS AREA LIGHTING

TRUSS FRAME STRUCTURE TOSHIBA MOTORS URATHON RETURN ROLLS

CHANNEL FRAME STRUCTURE DRIVE PACKAGES RETURN ROLL GUARDS
ENGINEERED SUPPORTS BRAKING SYSTEM IMPACT IDLERS / BEDS
WALKWAYS ENGINEERED TAKE-UPS BELT SCALE
CROSSOVER PLATFORM BELTING E-STOP
DISCHARGE HOODS MULTIPLE FINISHES ZERO SPEED SENSOR
ROCK BOX HOPPER MINE DUTY PULLEYS BELT ALIGNMENT SWITCH
COVERS MINE DUTY BELT CLEANERS PLUGGED CHUTE SENSOR
WIND HOOPS NAVIGATOR RETURN TRAINER BELT RIP DETECTOR
FALK GEARBOXES SELF-ALIGNING IDLERS LIGHTING PACKAGES
P/20 11-2014 / Superior Industries
 photo gallery

Superior Industries / 11-2014 P/21

Operating Cost Comparison: Conveyor vs Haul Truck
COST PER TON (2,500-FOOT TRANSFER) ENVIRONMENTAL IMPACT

$0.06 per ton 55,000 Haul Truck

50,000

45,000

$0.57
per ton 40,000

Pounds of PM-10 Emissions per Year

$0.10 $0.20 $0.30 $0.40 $0.50 $0.60 35,000
Cost Per Ton
30,000

COST PER TON BY DEGREE OF INCLINE

25,000

20,000

Truck
Haul
Cost Per Ton

15,000

10,000

Conveyor
5,000
5 10 15 20 25 30 35 Conveyor
Angle of Incline 0
P/22 11-2014 / Superior Industries
 Trailblazer Conveyor

One Conveyor Belt. One Transfer Point. One Power Supply.

500-foot (152 m), pre-assembled, portable overland conveyor system designed for rapid assembly or dismantle. n
Compared to several grasshopper conveyors within the same span, a single transfer point reduces maintenance requirements. n
Versus several, a single conveyor drive package and one belt reduces energy costs produced by several grasshopper conveyors. n
Experienced crews have assembled or disassembled the package in as little as one hour. n

Superior Industries / 11-2014 P/23

Specifications
OPERATING DIMENSIONS 36 BW 42 BW 48 BW
Feed Height to Hopper (m) 4 -4 (1.3) 4 -4 (1.3) 4 -4 (1.3)

Discharge Height to Center of Head Pulley (m) 12 -6 (3.8) 12 -6 (3.8) 12 -6 (3.8)

Conveyor Length (m) 500 -0 (152.4) 500 -0 (152.4) 500 -0 (152.4)

Tons Per Hour (MTPH) 1,000 (907) 1,500 (1,360) 2,000 (1,814)

TRAVEL DIMENSIONS
Travel Length (m) 83 -3 (25.4) 86 -7 (26.4) 89 -6 (27.2)

Travel Height (m) 14 -0 (4.3) 14 -0 (4.3) 14 -0 (4.3)

Travel Width (m) 11 -4 (3.5) 11 -10 (3.6) 11 -11 (3.6)

Weight at Axle (kg) 40,000 (18,144) 47,500 (21,545) 52,000 (23,586)

Weight at Kingpin (kg) 29,000 (13,154) 32,500 (14,288) 35,000 (15,875)

500-FEET (152m) FOLDS INTO 85-FOOT (26m) TRANSPORT LOAD AN EXPERIENCED CREW CAN ASSEMBLE IN HOURS

This project had strict time constraints and our concern was getting
behind with the erection of a permanent groundline conveyor.
The Trailblazer Conveyor kept us ahead of schedule, and its portability
will allow opportunities to utilize it in additional applications.

Robert Tucker, Process Foreman

Newmont Mining Corporation
A 48-INCH (1,219mm) MODEL CAN MOVE UP TO 2,000 TPH
P/24 11-2014 / Superior Industries
 TRippER Conveyor
Safe, Economical, High Volume Stock piling

Build and maintain large volume stockpiles on limited, linear footprints. n

Discharge material on either side of conveyor and create custom heights, lengths, and locations of stockpiles. n
Heavier, more robust truss and channel frame design requires fabrication of fewer pillars, reducing up-front costs. n
Versus high capacity stockpiling with trucks, conveyors are the safest and most cost-efficient way to pile material. n

Superior Industries / 11-2014 P/25

photo gallery

how it works
1. A tripper car travels along a 2. Designed with a one or two-sided 3. Driven by an electric drive, the 4. Concrete pillars are erected to lift the
truss-mounted track guided chute, the cars discharge material cars are powered by a switch structure, engineered to withstand
by flanged wheels. at one or both sides of the truss. gear, which powers the drive. the pressure of the stockpiles.

P/26 11-2014 / Superior Industries

 Tunnel Reclaim Conveyor System On Demand Access to Surge Pile

Automatic material feed to processing plant without relying on costly equipment and/or employees. n
Heavy duty design equally distributes weight across the entire length of the tunnel for safe operation of loaders or dozers on the surge pile. n
Custom-engineered designs in concrete or steel depending on application and/or preference. n
Modular designs allow for flexible modifications to the system in the future without replacing the entire system. n

Superior Industries / 11-2014 P/27

Feeder options

BELT FEEDERS VIBRATING PAN FEEDERS CLAM GATE FEEDERS

STACKER CREATES STOCKPILE ABOVE TUNNEL INSIDE TUNNEL WITH TWO SIDED WALKWAY
P/28 11-2014 / Superior Industries
 Conveyor Idlers CEMA D, E, and F Idlers

SpinGuard Seal Technology for bullet-proof bearing protection. n

Two American manufacturing plants and stocked distributors for lightning fast lead times. n
As thick or thicker steel construction compared to competitors. n
Broadest range of CEMA categories creates the perfect product fit within an application. n

Superior Industries / 11-2014 P/29

Troughing/Carry Idler Styles

EQUAL STEEL UNEQUAL STEEL FEEDER/PICKING STEEL RUBBER IMPACT VARIABLE PITCH
CEMA D, E, F CEMA D, E, F CEMA D, E, F CEMA D, E, F CEMA D, E

SELF-ALIGNER STEEL FLAT CARRIER RUBBER FLAT CARRIES

CEMA D, E, F CEMA D, E, F CEMA D, E

Return/Bottom Idler Styles

STEEL RETURN URATHON RETURN ROLL SPIRAL URATHON RETURN ROLL RUBBER DISC RETURN NAVIGATOR RETURN TRAINER
CEMA D, E, F CEMA D, E CEMA D, E CEMA D, E Belt Widths: 24 - 72

SELF-ALIGNER V-RETURN
CEMA D, E CEMA D, E

P/30 11-2014 / Superior Industries

 Urathon Return Roll

Shed Sticky Material

Self-cleaning rolls reduce material buildup, which prevents maintenance and belt mistracking. n
Achieve at least 3X the life of traditional rubber disc return rolls. n
Increase conveyor uptime and decrease shutdown time when you eliminate return roll maintenance. n
Spiral model cleans and sheds material from return belt. n

Superior Industries / 11-2014 P/31

Specifications
BELT WIDTH ROLL DIAMETER LENGTH OF ROLLER LENGTH TO CENTER OF DROP BRACKETS LENGTH TO END OF DROP BRACKETS
CEMA CLASS
inch (mm) inch (mm) inch (mm) inch (mm) inch (mm)
CEMA D 36 (0.9) 5 or 6 (0.12 or 0.15) 39-3/8 (1.0) 45 (1.1) 46-7/16 (1.2)

CEMA D 42 (1.0) 5 or 6 (0.12 or 0.15) 45-3/8 (1.2) 51 (1.3) 52-7/16 (1.3)

CEMA D 48 (1.2) 5 or 6 (0.12 or 0.15) 51-3/8 (1.3) 57 (1.4) 58-7/16 (1.5)

CEMA D 54 (1.3) 5 or 6 (0.12 or 0.15) 57-3/8 (1.5) 63 (1.6) 64-7/16 (1.6)

CEMA D 60 (1.5) 5 or 6 (0.12 or 0.15) 63-3/8 (1.6) 69 (1.7) 70-7/16 (1.8)

CEMA D 72 (1.8) 5 or 6 (0.12 or 0.15) 75-3/8 (1.9) 81 (2.0) 82-7/16 (2.1)

CEMA E 36 (0.9) 6 or 7 (0.15 or 0.17) 39-3/8 (1.0) 45 (1.1) 48 (1.2)

CEMA E 42 (1.0) 6 or 7 (0.15 or 0.17) 45-3/8 (1.2) 51 (1.3) 54 (1.3)

CEMA E 48 (1.2) 6 or 7 (0.15 or 0.17) 51-3/8 (1.3) 57 (1.4) 60 (1.5)

CEMA E 54 (1.3) 6 or 7 (0.15 or 0.17) 57-3/8 (1.5) 63 (1.6) 66 (1.6)

CEMA E 60 (1.5) 6 or 7 (0.15 or 0.17) 63-3/8 (1.6) 69 (1.7) 72 (1.8)

CEMA E 72 (1.8) 6 or 7 (0.15 or 0.17) 75-3/8 (1.9) 81 (2.0) 84 (2.1)

CEMA E 84 (2.1) 6 or 7 (0.15 or 0.17) 87-3/8 (2.2) 93 (2.3) 96 (2.4)

CEMA E 96 (2.4) 6 or 7 (0.15 or 0.17) 99-3/8 (2.5) 105 (2.6) 108 (2.7)

STANDARD MODEL SHEDS MATERIAL SPIRAL MODEL CLEANS BELT AND SHEDS MATERIAL
P/32 11-2014 / Superior Industries
 Navigator Return Trainer

Maintain Correct Belt Alignment

No bulky framework, which is common to many other alignment tools and prone to material build up. n
A pair of heavy duty, flange mount bearings work to keep the belt in constant alignment. n
The internally mounted bearings are clear from any potential material buildup zones, extending their service life. n
Rubber lagging increases friction between the belt and the roller to maintain positive pressure on the belt. n

Superior Industries / 11-2014 P/33

Specifications
BELT WIDTH LENGTH OF ROLLER LENGTH TO CENTER OF DROP BRACKETS LENGTH TO END OF DROP BRACKETS LAGGED WEIGHT NON LAGGED WEIGHT
inch (mm) inch (mm) inch (mm) inch (mm) lbs (kg) lbs (kg)
36 (0.9) 38 (1.0) 45 (1.1) 47 (1.2) 116 (52.6) 100 (45.3)

42 (1.0) 44 (1.1) 51 (1.3) 53 (1.3) 180 (81.6) 153 (69.3)

48 (1.2) 50 (1.2) 57 (1.4) 59 (1.5) 201 (91.1) 171 (77.5)

54 (1.3) 56 (1.4) 63 (1.6) 65 (1.6) 244 (110.6) 210 (95.2)

60 (1.5) 62 (1.5) 69 (1.7) 71 (1.8) 267 (121.1) 230 (104.3)

66 (1.6) 68 (1.7) 75 (1.9) 77 (1.9) 291 (131.9) 250 (113.3)

72 (1.8) 74 (1.9) 81 (2.0) 83 (2.1) 314 (142.4) 269 (122.0)

ADJUSTABLE DROP BRACKET CUTAWAY OF ROLL REVEALS FLANGE MOUNT BEARINGS

P/34 11-2014 / Superior Industries

 Conveyor Pulleys Lightning Fast Lead Times

Multiple American manufacturing plants and stocked warehouses for rapid lead times. n
A complete line of pulleys -- including engineers dedicated to custom engineered designs -- means a solution for every application. n
Complete assembles from Superior including shafts, bushings, bearings, and other drive components. n
Robotic welds create consistent quality, while all hand welding is certified by the American Welding Society (AWS). n

Superior Industries / 11-2014 P/35

Specifications
MINE DUTY 2.0 DRUM MINE DUTY 2.0 WING SUPER DUTY DRUM SUPER DUTY WING

Roughly 2.0X Service Factor of Roughly 2.0X Service Factor of Exceeds 2.0X Service Factor of Exceeds 2.0X Service Factor of
Design Standards
CEMA Standard CEMA Standard CEMA Standard CEMA Standard

Conveyor Type Heavy Duty Heavy Duty Extra Heavy Duty Extra Heavy Duty

Belt Style Fabric Fabric Fabric Fabric

Belt Burden Started Under Full Load Started Under Full Load Started Under Full Load Started Under Full Load

Starts and Stops Frequent Frequent Frequent Frequent

Load/Feed Characteristics Non-uniformly Loaded Non-uniformly Loaded Non-uniformly Loaded Non-uniformly Loaded

Diameter (m) 10 - 60 (0.2 - 1.5) 8 - 60 (0.2 - 1.5) 10 - 60 (0.2 - 1.5) 10 - 60 (0.2 - 1.5)

Intregral Hub Diameter (m) 12 (0.3) and Under N/A 12 (0.3) and Under N/A

Face Width (m) 12 - 102 (0.2 - 2.6) 12 - 78 (0.2 - 1.9) 12 - 102 (0.2 - 2.6) 12 - 78 (0.2 - 1.9)

Contact Bar Thickness (cm) N/A 5/8 x 1-1/2 minimum (1.5 x 3.8) N/A 3/4 x 2 minimum (1.9 x 5.0)

Specialized Pulleys

SPIRAL DRUM PULLEY SPIRAL WING PULLEY BEATER BAR

ROUND BAR SUPER WING PULLEY DEFLECTION WHEEL DEAD SHAFT PULLEY
P/36 11-2014 / Superior Industries
 Chevron Pulley

Longer Lasting Wing Pulleys

V-shaped wing pulley deflects and rejects fugitive material from trapping between wings, which extends belt life. n
Continuous contact between wing and belt reduces beating action, which reduces noise by 50 decibels compared to standard wing. n
Even wearing rounded contact bars and fewer belt wings perseveres conveyor belt appearance and performance. n
Friendlier and less abusive than traditional wings on conveyor belt splices and belt clips. n

Superior Industries / 11-2014 P/37

Specifications
DIAMETER FACE WIDTH WING THICKNESS WEAR BAR THICKNESS
CLASS
inch (mm) inch (mm) inch (mm) inch (mm)
Mine Duty 12 - 36 (304 - 914) 12 - 63 (304 - 1,600) 1/4 - 5/16 (6 - 8) 1* (25.4)

CEMA Duty 12 - 42 (304 - 1,066) 20 - 75 (508 - 1,905) 3/8 (9.5) 1-1/2* (38.1)

*Available in long-lasting AR (abrasion resistant) steel construction

Reduce Beating Belt Reduce Noise Pollution

150

125
Wood Chipper, Fireworks

100
CHEVRON PULLEY STANDARD WING PULLEY

The Chevron Pulley has a round A standard wing pulley is apexed or

end view creating continuous
belt contact, which significantly
reduces any beating action.
The smooth operation creates
less vibration, less belt wear,
less of an impact and load on
the bearings, and less noise.
decibels
is shaped as a many-sided polygon. 75
As a result, the belt is always raising
radio, street noise
and lowering over one or two
wings, which causes the belt to flap
and results in more belt wear, and 50
much more vibration and noise.

25

Standard Wing Chevron Pulley

0
P/38 11-2014 / Superior Industries
 Core Systems Design

Power Transmission Components Consulting, Design, and Manufacturing

Design, quoting, manufacturing, and conveyor drive package assembly all from one source...Superior! n
Performance matched components to application data guarantees a working package. n
Pre-assembled parts packages eliminates the headaches of onsite assembly on your own. n
Quick deliveries and expediting services that exceed the industry standards. n

Superior Industries / 11-2014 P/39

Core Systems Design Generates New Cash
Site: Wildcat Hills Mine; Eldorado, Illinois, USA Site: Triad Mining; Switz City, Indiana, USA

Application: Coal Application: Coal

Original Production: Inconsistent production rates Original Production: 1,800 sTPH

Superior Service: Engineering to steady the Superior Service: Engineering to upgrade the

capacity of one critical stacking conveyor. capacity of one critical loadout conveyor.
Superior Product: New drive and pulley assemblies. Superior Product: New drive and pulley assemblies.

Result: Consistent production of 2,800 sTPH Result: 2,400 sTPH, 25% increase

Site: El Chanate Mine; Caborca, Sonora, Mexico Site: Piedras Verdes; Alamos, Sonora, Mexico

Application: Gold Application: Gold

Original Production: 1,450 sTPH Original Production: 1,560 sTPH

Superior Service: Engineering work to Superior Service: Engineering work to

upgrade the capacity of 22 conveyors. upgrade the capacity of 23 conveyors.

Superior Product: New drive and pulley assemblies. Superior Product: New drive and pulley assemblies.

Result: 1,670 sTPH, 13% increase Result: 1,900 sTPH, 18% increase

Motors Shafting

Couplings Pulleys

Variable Frequency Drives

Bearings

Gear Boxes
Bushings

Guards

P/40 11-2014 / Superior Industries

About Superior Industries, Inc.
Armed with a staff of more than 75 engineers, Superior Industries manufactures bulk
handling equipment designs at one of four American facilities. In addition to designing
and building these conveyor systems, the 40-year-old company is also well known
for its innovative line of conveyor components. This awareness and understanding
of both the capital equipment and its related accessories differentiates Superior from
most other bulk handling solution providers. We are one company who engineers
innovation, manufactures custom solutions, and equips our systems with our own
cutting-edge components.

Superior Industries / 11-2014 P/41

 SUPERIOR-IND.COM
P/42 11-2014 / Superior Industries