INTERACTIVE SCHEMATIC

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 SENR8571-01
October 2004

12H, 140H, and 160H

Motor Graders Standard Versions
Hydraulic System
2FM1-399
5HM1-1149
5ZM1-UP
8JM1-279
9JM1-349
4ER1-499

2004 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Implement and Steering Circuits
Filter & Tank 9T-7984 1 B-4

Piston Pump For Implements And Steering 6E-3137 2 B-3

Combination Valve 9T-5957 3 B-3

Metering Pump For Steering 102-1501 4 C-3

Left Implement Valve Group 104-8672 5 C-4

Right Implement Valve Group 124-3325 6 C-2

Cylinder For Blade Lift 132-4929 7 D-1,D-4

Gerotor Motor For Circle Drive 105-3196 8 D-4

Left Steering Cylinder 9T-2395 9 D-3

Right Steering Cylinder 9T-2393 10 D-3

Left Articulation Cylinder 12/140H 9T-8784

11 D-2
160H 137-6792

Right Articulation Cylinder 12/140H 6E-1560

12 D-2
160H 137-6790

Centershift Cylinder 6E-1343 13 D-2

Wheel Lean Cylinder 121-9242 14 D-1

Attachment Ciruits
Plow/Dozer Control Valve 124-2885 15 A-7

Snow Wing Toe Tilt Control Valve 137-8104 16 B-7

Snow Wing Heel Lift Control Valve 137-8106 17 B-7

Cylinder For Side Shift

NA 112-5575 18 C-6

ES 112-5575

Swivel Group

NA 9T-5604 19 C-6

ES 9T-5604

Cylinder For Blade Tip

NA 6E-1549 20 C-6

ES 6E-1549

Scarifier Control Valve 107-0543 21 D-7

Plow Angle Control Valve 115-1007 22 E-7

Ripper Control Valve 107-0545 23 E-7

Ripper Cylinder 113-7754 24 E-6

Scarifier Cylinder 9T-6951 25 D-6

Attachment for 140H and 160H only.

FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(24) CYLINDER GP
RIPPER
(23) VALVE GP
113-7754
CONTROL
RIPPER
107-0545
E E

(11) CYLINDER GP (12) CYLINDER GP

ARTICULATION-LH ARTICULATION-RH
(22) VALVE GP (12/140H) (12/140H)
CONTROL 9T-8784 6E-1560
(14) CYLINDER GP
BULLDOZER ANGLE/ (8) MOTOR GP CYLINDER GP CYLINDER GP
WHEEL LEAN
PLOW (7) CYLINDER GP GEROTOR ARTICULATION-LH ARTICULATION-RH (13) CYLINDER GP
121-9242 (7) CYLINDER GP
115-1007 CIRCLE DRIVE (160H) (160H) CENTER SHIFT
LIFT LIFT
105-3196 137-6792 137-6790 6E-1343
132-4929 (9) CYLINDER GP (10) CYLINDER GP 132-4929
(25) CYLINDER GP STEERING-LH STEERING-RH
SCARIFIER 9T-2395 9T-2393
9T-6951

(21) VALVE GP
CONTROL
SCARIFIER
D 107-0543 D

(18) CYLINDER GP
SIDE SHIFT (5) VALVE GP
(NA) 112-5575 LEFT IMPLEMENT (4) PUMP GP
(ES) 112-5575 104-8672 METERING
(19) SWIVEL GP
(NA) 9T-5604 102-1501
(ES) 9T-5604
(20) CYLINDER GP
BLADE TIP
(NA) 6E-1549
(ES) 6E-1549

C C

S2

(6) VALVE GP
RIGHT IMPLEMENT
124-3325

S1
(3) VALVE GP
COMBINATION
9T-5957

(1) TANK AND FILTER GP

(17) VALVE GP
9T-7984
CONTROL
WING LIFT
B 137-8106 B

T1 T2

(2) PUMP GP
(16) VALVE GP PISTON
CONTROL 6E-3137
WING TILT
137-8104

Implement and Steering Ciruits

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Piston Pump for Implement and Steering

LINE PATTERNS Load Sensing.

Supply Line.
A Pressure Line Drain / Return Line. A
(15) VALVE GP Blade Lift Cylinder
Gerotor Motor (for Circle Drive)
Pilot / Load Sensing Pressure
CONTROL Steering Cylinders (Left and Right)

BULLDOZER LIFT/PLOW Drain / Return Lines Articulation Cylinders (Left and Right)
Centershift (Control Valve and Cylinder)
124-2885 Component Group Wheel Lean (Control Valve and Cylinder)
Scarifier Cylinder (Control Valve and Cylinder) THIS SCHEMATIC IS FOR THE 12H, 140H, AND 160H MOTOR GRADER
CALLOUT Plow Angle (Control Valve and Cylinder) STANDARD VERSIONS HYDRAULIC SYSTEM
Attachment Ciruits
Ripper (Control Valve and Cylinder)
Callout Number Component
Plow / Dozer (Control Valve and Cylinder) MEDIA NUMBER: SENR8571-01
(Machine Location from (52) VALVE GP - CONTROL Name Snow Wing Toe Tilt (Control Valve and Cylinder)
SCHEMATIC PART NUMBER: 6E-3156, CHANGE: 05, VERSION: -
Component LocationsTable)
138-1234 Part Number Snow Wing Heel Lift (Control Valve and Cylinder)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Blade Tip (Control Valve and Cylinder)
in neutral and with parking brake set.
Side Shift (Control Valve and Cylinder)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

18 13 20 22 15 6

14 10 25 8 7 2 1 12 24

9 19

7 21 17 23 16 5 3 4 11