r

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1 MINOR ASSY, SUB ASSY
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1. BOLSTER 1 ASSY IN JIG X X X X X X X X X X X X X X X
I
N 2 WELDING OUT JIG, GRINDING X X X X X X X X X X X X X X X
K
A 3 REFORMING X X X X X X X X X X X X X X X
F
a 4 MACHINING X X X X X X X X X X X X X X X
b
r 5 INSPECTION X X X X X X X X X X X X X X X
i
c 2. END BEAM 1 ASSY IN JIG X X X X X X X X X X X X X X X
a
t 2 WELDING X X X X X X X X X X X X X X X
i
o 3 REFORMING X X X X X X X X X X X X X X X
n
4 DRILLING X X X X X X X X X X X X X X X
S
u 5 INSPECTION X X X X X X X X X X X X X X X
p
p 3. END CENTER SILL 1 ASSY IN JIG X X X X X X X X X X X X X X X
o
r 2 WELDING X X X X X X X X X X X X X X X
t
3 REFORMING X X X X X X X X X X X X X X X
4 INSPECTION X X X X X X X X X X X X X X X
4. SIDE SILL ( END ) 1 REFORMING X X X X X X X X X X X X X X X
SIDE SILL ( CENTER ) 02601R/L X X X X X X X X X X X X X X X
5. CENTER SILL X X X X X X X X X X X X X X X
6. CROSS BEAM 1 MELINTANG ( END U/F ) X X X X X X X X X X X X X X X
2 TENGAH X X X X X X X X X X X X X X X

Page 1 of 85
 1 ASSY IN JIG X X X X X X X X X X X X X X X
7. END U / F 2 WELDING IN JIG X X X X X X X X X X X X X X X
3 WELD. OUT JIG + GRINDING X X X X X X X X X X X X X X X
4 REFORMING X X X X X X X X X X X X X X X
5 INSPECTION X X X X X X X X X X X X X X X
1 WELDING IN JIG X X X X X X X X X X X X X X X
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING X X X X X X X X X X X X X X X
3 BRACKET X X X X X X X X X X X X X X X
4 REFORMING X X X X X X X X X X X X X X X
5 INSPECTION X X X X X X X X X X X X X X X
6 GRIT BLASTING X X X X X X X X X X X X X X X
7 PAINTING (PRIMER) X X X X X X X X X X X X X X X
8 KEYSTONE PLATE ASSY X X X X X X X X X X X X X X X
9 INSPECTION X X X X X X X X X X X X X X X
9. SIDE WALL 1 FRAME ASSY IN JIG X X X X X X X X X X X X X X X
2 WELD. OUT JIG + GRINDING X X X X X X X X X X X X X X X
3 SHEATING PLATE TACK WELD. X X X X X X X X X X X X X X X
4 SPOT WELDING X X X X X X X X X X X X X X X
5 WELD. BRACKET + GRIND. X X X X X X X X X X X X X X X
6 INSPECTION X X X X X X X X X X X X X X X

Page 2 of 85
10. END WALL 1 DUDUKAN RUBBER BELLOW ASSY X X X X X X X X X X X X X X X
2 ASSY IN JIG X X X X X X X X X X X X X X X
3 WELDING IN JIG X X X X X X X X X X X X X X X
4 WELD. OUT JIG + GRINDING X X X X X X X X X X X X X X X
5 PLAT ( TACK WELDING ) X X X X X X X X X X X X X X X
6 WELDING, GRINDING X X X X X X X X X X X X X X X
7 DRILLING, REFORMING X X X X X X X X X X X X X X X
8 INSPECTION X X X X X X X X X X X X X X X
11. ROOF 1 FRAME ASSY IN JIG X X X X X X X X X X X X X X X
2 WELD. OUT JIG + GRINDING X X X X X X X X X X X X X X X
3 SHEATING PLATE TACK WELD. X X X X X X X X X X X X X X X
4 WELD. OUT JIG + GRINDING X X X X X X X X X X X X X X X
5 INSPECTION X X X X X X X X X X X X X X X

Page 3 of 85
2 MAIN ASSY ###

1. CARBODY STRUCTURE X X X X X X X X X X X X X X X
2. CARBODY WELDING X X X X X X X X X X X X X X X
3. CARBODY REFORMING X X X X X X X X X X X X X X X
4. PARTITION X X X X X X X X X X X X X X X
5. CEILLING X X X X X X X X X X X X X X X
6. INSPECTION X X X X X X X X X X X X X X X
7. GRIT BLASTING X X X X X X X X X X X X X X X
8. PRIMER PAINTING X X X X X X X X X X X X X X X
3 CARBODY REPAIR X X X X X X X X X X X X X X X

APPROVED BY:

PCC 1 PCC 2 M. DALPROD APPROVED BY:

PCC - 2

HADI SUNARYO NARGIYANTO SUTRISNO

NARGIYANTO

Page 4 of 85
10. END WALL 1 DUDUKAN RUBBER BELLOW ASSY
###

2 ASSY IN JIG ###

3 WELDING IN JIG
###

4 WELD. OUT JIG + GRINDING l

5 PLAT ( TACK WELDING ) l

6 WELDING, GRINDING l

7 DRILLING, REFORMING l

8 INSPECTION l

11. ROOF 1 MINOR CARLINE

###

ASSY PURLINE
###

2 FRAME ASSY IN JIG l

3 WELD. OUT JIG + GRINDING l

4 SHEATING PLATE TACK WELD. l

5 WELD. OUT JIG + GRINDING l

6 INSPECTION l

Page 5 of 85
r
s
e
r
o

) 1 MINOR ASSY, SUB ASSY

I
N
1. BOLSTER 1 ASSY IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
K
A
2 WELDING OUT JIG, GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
F
3 REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
a
b
4 MACHINING 8 5 16 4 3 3 8 5 5 2 2 2
r
i
5 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
c
a
2. END BEAM 1 ASSY IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
t
i 2 WELDING 8 5 16 4 3 3 8 5 5 2 2 2
o
n 3 REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
S 4 DRILLING 8 5 16 4 3 3 8 5 5 2 2 2
u
p 5 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
p
o 3. END CENTER SILL 1 ASSY IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
r
t 2 WELDING 8 5 16 4 3 3 8 5 5 2 2 2
3 REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
4 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
4. SIDE SILL ( END ) 1 REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
SIDE SILL ( CENTER ) 02601R/L 8 5 16 4 3 3 8 5 5 2 2 2
5. CENTER SILL 8 5 16 4 3 3 8 5 5 2 2 2
6. CROSS BEAM 1 MELINTANG ( END U/F ) 8 5 16 4 3 3 8 5 5 2 2 2
2 TENGAH 8 5 16 4 3 3 8 5 5 2 2 2
1 ASSY IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
7. END U / F 2 WELDING IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
3 WELD. OUT JIG + GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
4 REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
5 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
1 WELDING IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
3 BRACKET 8 5 16 4 3 3 8 5 5 2 2 2
4 REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
5 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
6 GRIT BLASTING 8 5 16 4 3 3 8 5 5 2 2 2
7 PAINTING (PRIMER) 8 5 16 4 3 3 8 5 5 2 2 2
8 KEYSTONE PLATE ASSY 8 5 16 4 3 3 8 5 5 2 2 2
9 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
9. SIDE WALL 1 FRAME ASSY IN JIG 8 5 16 4 3 3 8 5 5 2 2 2

Page 6 of 85
 2 WELD. OUT JIG + GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
3 SHEATING PLATE TACK WELD. 8 5 16 4 3 3 8 5 5 2 2 2
4 SPOT WELDING 8 5 16 4 3 3 8 5 5 2 2 2
5 WELD. BRACKET + GRIND. 8 5 16 4 3 3 8 5 5 2 2 2
6 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
10. END WALL 1 DUDUKAN RUBBER BELLOW ASSY 8 5 16 4 3 3 8 5 5 2 2 2
2 ASSY IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
3 WELDING IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
4 WELD. OUT JIG + GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
5 PLAT ( TACK WELDING ) 8 5 16 4 3 3 8 5 5 2 2 2
6 WELDING, GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
7 DRILLING, REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
8 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
11. ROOF 1 FRAME ASSY IN JIG 8 5 16 4 3 3 8 5 5 2 2 2
2 WELD. OUT JIG + GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
3 SHEATING PLATE TACK WELD. 8 5 16 4 3 3 8 5 5 2 2 2
4 WELD. OUT JIG + GRINDING 8 5 16 4 3 3 8 5 5 2 2 2
5 INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
2 MAIN ASSY 0 0 0 0 0 0 0 0

1. CARBODY STRUCTURE 8 5 16 4 3 3 8 5 5 2 2 2
2. CARBODY WELDING 8 5 16 4 3 3 8 5 5 2 2 2
3. CARBODY REFORMING 8 5 16 4 3 3 8 5 5 2 2 2
4. PARTITION 8 5 16 4 3 3 8 5 5 2 2 2
5. CEILLING 8 5 16 4 3 3 8 5 5 2 2 2
6. INSPECTION 8 5 16 4 3 3 8 5 5 2 2 2
7. GRIT BLASTING 8 5 16 4 3 3 8 5 5 2 2 2
8. PRIMER PAINTING 8 5 16 4 3 3 8 5 5 2 2 2
3 CARBODY REPAIR 8 5 16 4 3 3 8 5 5 2 2 2

APPROVED BY:

PCC 1 PCC 2

HADI SUNARYO NARGIYANTO

Page 7 of 85


Page 8 of 85


M. DALPROD APPROVED BY:

PCC - 2

SUTRISNO

Page 9 of 85
r
o

)
1 MINOR ASSY, SUB ASSY
I
N
K
1. BOLSTER 1 ASSY IN JIG 23 7 l
A
2 WELDING OUT JIG, GRINDING 23 7 l
F
a 3 REFORMING 23 7 l
b
r 4 MACHINING 23 7 ###
i
c 5 INSPECTION 23 7 l
a
t 2. END BEAM 1 ASSY IN JIG 23 7 l
i
o 2 WELDING 23 7 ###
n
3 REFORMING 23 7 l
S
u
p
4 DRILLING 23 7 l
p
o
5 INSPECTION 23 7 l
r
t
3. END CENTER SILL 1 ASSY IN JIG 23 7 Err:520
2 WELDING 23 7 ###
3 REFORMING 23 7 l
4 INSPECTION 23 7 l
4. SIDE SILL ( END ) 1 REFORMING 23 7 l
SIDE SILL ( CENTER ) 02601R/L 23 7 l
5. CENTER SILL 23 7
6. CROSS BEAM 1 MELINTANG ( END U/F ) 23 7 ###
2 TENGAH 23 7 ###
1 ASSY IN JIG 23 7 ###
7. END U / F 2 WELDING IN JIG 23 7 l
3 WELD. OUT JIG + GRINDING 23 7 l
4 REFORMING 23 7 l
5 INSPECTION 23 7 l
1 WELDING IN JIG 23 7 l
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING 23 7 l
3 BRACKET 23 7 l
4 REFORMING 23 7 l
5 INSPECTION 23 7 0
6 GRIT BLASTING 23 7 0
7 PAINTING (PRIMER) 23 7 0
8 KEYSTONE PLATE ASSY 23 7 l
9 INSPECTION 23 7 l
9. SIDE WALL 1 FRAME ASSY IN JIG 23 7 l
2 WELD. OUT JIG + GRINDING 23 7 l
3 SHEATING PLATE TACK WELD. 23 7 l
4 SPOT WELDING 23 7 l
5 WELD. BRACKET + GRIND. 23 7 l
6 INSPECTION 23 7 l
10. END WALL 1 DUDUKAN RUBBER BELLOW ASSY 23 7 ###
2 ASSY IN JIG 23 7 ###
3 WELDING IN JIG 23 7 ###
4 WELD. OUT JIG + GRINDING 23 7 l
5 PLAT ( TACK WELDING ) 23 7 l
6 WELDING, GRINDING 23 7 l
7 DRILLING, REFORMING 23 7 l
8 INSPECTION 23 7 l
11. ROOF 1 FRAME ASSY IN JIG 23 7 l
Page 10 of 85
 2 WELD. OUT JIG + GRINDING 23 7 l

3 SHEATING PLATE TACK WELD. 23 7 l

4 WELD. OUT JIG + GRINDING 23 7 l

5 INSPECTION 23 7 l

2 MAIN ASSY 0 0 ###

1. CARBODY STRUCTURE 23 7 l

2. CARBODY WELDING 23 7 l

3. CARBODY REFORMING 23 7 l

4. PARTITION 23 7 l

5. CEILLING 23 7 l

6. INSPECTION 23 7 l

7. GRIT BLASTING 23 7 ###

8. PRIMER PAINTING 23 7 ###

3 CARBODY REPAIR 23 7 ###

APPROVED BY:

PCC 1 PCC 2 M. DALPROD

PCC - 2

HADI SUNARYO NARGIYANTO SUTRISNO

NARGIYANTO

Page 11 of 85
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG 11 11 32 7 5 3 3 6 9 3 2

2 WELDING OUT JIG, GRINDING 11 11 32 7 5 3 3 6 9 3 2
3 REFORMING 11 11 32 7 5 3 3 6 9 3 2
4 MACHINING 11 11 32 7 5 3 3 6 9 3 2
5 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
2. END BEAM 1 ASSY IN JIG 11 11 32 7 5 3 3 6 9 3 2
2 WELDING 11 11 32 7 5 3 3 6 9 3 2
3 REFORMING 11 11 32 7 5 3 3 6 9 3 2
4 DRILLING 11 11 32 7 5 3 3 6 9 3 2
5 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
3. END CENTER SILL 1 ASSY IN JIG 11 11 32 7 5 3 3 6 9 3 2
2 WELDING 11 11 32 7 5 3 3 6 9 3 2
3 REFORMING 11 11 32 7 5 3 3 6 9 3 2
4 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
4. SIDE SILL ( END ) 1 REFORMING 11 11 32 7 5 3 3 6 9 3 2
SIDE SILL ( CENTER ) 02601R/L 11 11 32 7 5 3 3 6 9 3 2
5. CENTER SILL 11 11 32 7 5 3 3 6 9 3 2
6. CROSS BEAM 1 MELINTANG ( END U/F ) 11 11 32 7 5 3 3 6 9 3 2
2 TENGAH 11 11 32 7 5 3 3 6 9 3 2
1 ASSY IN JIG 11 11 32 7 5 3 3 6 9 3 2
7. END U / F 2 WELDING IN JIG 11 11 32 7 5 3 3 6 9 3 2
3 WELD. OUT JIG + GRINDING 11 11 32 7 5 3 3 6 9 3 2
4 REFORMING 11 11 32 7 5 3 3 6 9 3 2
5 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
1 WELDING IN JIG 11 11 32 7 5 3 3 6 9 3 2
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING 11 11 32 7 5 3 3 6 9 3 2
3 BRACKET 11 11 32 7 5 3 3 6 9 3 2
4 REFORMING 11 11 32 7 5 3 3 6 9 3 2
5 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
6 GRIT BLASTING 11 11 32 7 5 3 3 6 9 3 2
7 PAINTING (PRIMER) 11 11 32 7 5 3 3 6 9 3 2
8 KEYSTONE PLATE ASSY 11 11 32 7 5 3 3 6 9 3 2
Page 12 of 85
 9 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
9. SIDE WALL 1 FRAME ASSY IN JIG 11 11 32 7 5 3 3 6 9 3 2
2 WELD. OUT JIG + GRINDING 11 11 32 7 5 3 3 6 9 3 2
3 SHEATING PLATE TACK WELD. 11 11 32 7 5 3 3 6 9 3 2
4 SPOT WELDING 11 11 32 7 5 3 3 6 9 3 2
5 WELD. BRACKET + GRIND. 11 11 32 7 5 3 3 6 9 3 2
6 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
10. END WALL 1 DUDUKAN RUBBER BELLOW ASSY 11 11 32 7 5 3 3 6 9 3 2
2 ASSY IN JIG 11 11 32 7 5 3 3 6 9 3 2
3 WELDING IN JIG 11 11 32 7 5 3 3 6 9 3 2
4 WELD. OUT JIG + GRINDING 11 11 32 7 5 3 3 6 9 3 2
5 PLAT ( TACK WELDING ) 11 11 32 7 5 3 3 6 9 3 2
6 WELDING, GRINDING 11 11 32 7 5 3 3 6 9 3 2
7 DRILLING, REFORMING 11 11 32 7 5 3 3 6 9 3 2
8 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
11. ROOF 1 FRAME ASSY IN JIG 11 11 32 7 5 3 3 6 9 3 2
2 WELD. OUT JIG + GRINDING 11 11 32 7 5 3 3 6 9 3 2
3 SHEATING PLATE TACK WELD. 11 11 32 7 5 3 3 6 9 3 2
4 WELD. OUT JIG + GRINDING 11 11 32 7 5 3 3 6 9 3 2
5 INSPECTION 11 11 32 7 5 3 3 6 9 3 2
2 MAIN ASSY 0 0 0 0 0 0 0 0 0 0 0

1. CARBODY STRUCTURE 11 11 32 7 5 3 3 6 9 3 2
2. CARBODY WELDING 11 11 32 7 5 3 3 6 9 3 2
3. CARBODY REFORMING 11 11 32 7 5 3 3 6 9 3 2
4. PARTITION 11 11 32 7 5 3 3 6 9 3 2
5. CEILLING 11 11 32 7 5 3 3 6 9 3 2
6. INSPECTION 11 11 32 7 5 3 3 6 9 3 2
7. GRIT BLASTING 11 11 32 7 5 3 3 6 9 3 2
8. PRIMER PAINTING 11 11 32 7 5 3 3 6 9 3 2
3 CARBODY REPAIR 11 11 32 7 5 3 3 6 9 3 2

APPROVED BY:

NOTE

Page 13 of 85
- DASAR PENOMORAN CHECK POSISI MENGGUNAKAN NOMOR UNDERFRAME PCC 1 PCC 2

HADI SUNARYO NARGIYANTO

Page 14 of 85
 l
l
l
###
l
l
###
l
l
l
Err:520
###
l
l
l
l

###
###
###
l
l
l
l
l
l
l
l
0
0
0
l
Page 15 of 85
 l

###

###

###

###

###

###

###

APPROVED BY:

Page 16 of 85
 PCC 2 M. DALPROD APPROVED BY:
PCC - 2

NARGIYANTO SUTRISNO
NARGIYANTO

Page 17 of 85
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG 13 17 36 10 7 4 2 6 4 3 2 1

2 WELDING OUT JIG, GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
3 REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
4 MACHINING 13 17 36 10 7 4 2 6 4 3 2 1
5 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
2. END BEAM 1 ASSY IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
2 WELDING 13 17 36 10 7 4 2 6 4 3 2 1
3 REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
4 DRILLING 13 17 36 10 7 4 2 6 4 3 2 1
5 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
3. END CENTER SILL 1 ASSY IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
2 WELDING 13 17 36 10 7 4 2 6 4 3 2 1
3 REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
4 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
4. SIDE SILL ( END ) 1 REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
SIDE SILL ( CENTER ) 02601R/L 13 17 36 10 7 4 2 6 4 3 2 1
5. CENTER SILL 13 17 36 10 7 4 2 6 4 3 2 1
6. CROSS BEAM 1 MELINTANG ( END U/F ) 13 17 36 10 7 4 2 6 4 3 2 1
2 TENGAH 13 17 36 10 7 4 2 6 4 3 2 1
1 ASSY IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
7. END U / F 2 WELDING IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
3 WELD. OUT JIG + GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
4 REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
5 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
1 WELDING IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
3 BRACKET 13 17 36 10 7 4 2 6 4 3 2 1
4 REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
5 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
6 GRIT BLASTING 13 17 36 10 7 4 2 6 4 3 2 1
7 PAINTING (PRIMER) 13 17 36 10 7 4 2 6 4 3 2 1
8 KEYSTONE PLATE ASSY 13 17 36 10 7 4 2 6 4 3 2 1
9 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
9. SIDE WALL 1 FRAME ASSY IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
2 WELD. OUT JIG + GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
3 SHEATING PLATE TACK WELD. 13 17 36 10 7 4 2 6 4 3 2 1
4 SPOT WELDING 13 17 36 10 7 4 2 6 4 3 2 1
5 WELD. BRACKET + GRIND. 13 17 36 10 7 4 2 6 4 3 2 1
6 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1

Page 18 of 85
 10. END WALL 1 DUDUKAN RUBBER BELLOW AS 13 17 36 10 7 4 2 6 4 3 2 1
2 ASSY IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
3 WELDING IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
4 WELD. OUT JIG + GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
5 PLAT ( TACK WELDING ) 13 17 36 10 7 4 2 6 4 3 2 1
6 WELDING, GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
7 DRILLING, REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
8 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
11. ROOF 1 FRAME ASSY IN JIG 13 17 36 10 7 4 2 6 4 3 2 1
2 WELD. OUT JIG + GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
3 SHEATING PLATE TACK WELD. 13 17 36 10 7 4 2 6 4 3 2 1
4 WELD. OUT JIG + GRINDING 13 17 36 10 7 4 2 6 4 3 2 1
5 INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
2 MAIN ASSY 0 0 0 0 0 0 0 0 0 0 0 0
1. CARBODY STRUCTURE 13 17 36 10 7 4 2 6 4 3 2 1
2. CARBODY WELDING 13 17 36 10 7 4 2 6 4 3 2 1
3. CARBODY REFORMING 13 17 36 10 7 4 2 6 4 3 2 1
4. PARTITION 13 17 36 10 7 4 2 6 4 3 2 1
5. CEILLING 13 17 36 10 7 4 2 6 4 3 2 1
6. INSPECTION 13 17 36 10 7 4 2 6 4 3 2 1
7. GRIT BLASTING 13 17 36 10 7 4 2 6 4 3 2 1
8. PRIMER PAINTING 13 17 36 10 7 4 2 6 4 3 2 1
3 CARBODY REPAIR 13 17 36 10 7 4 2 6 4 3 2 1
NOTE

- DASAR PENOMORAN CHECK POSISI MENGGUNAKAN NOMOR UNDERFRAME APPROVED BY:

Page 19 of 85
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG 13 24 36 13 8 6 7 3 1 2

2 WELDING OUT JIG, GRINDING 13 24 36 13 8 6 7 3 1 2
3 REFORMING 13 24 36 13 8 6 7 3 1 2
4 MACHINING 13 24 36 13 8 6 7 3 1 2
5 INSPECTION 13 24 36 13 8 6 7 3 1 2
2. END BEAM 1 ASSY IN JIG 13 24 36 13 8 6 7 3 1 2
2 WELDING 13 24 36 13 8 6 7 3 1 2
3 REFORMING 13 24 36 13 8 6 7 3 1 2
4 DRILLING 13 24 36 13 8 6 7 3 1 2
5 INSPECTION 13 24 36 13 8 6 7 3 1 2
3. END CENTER SILL 1 ASSY IN JIG 13 24 36 13 8 6 7 3 1 2
2 WELDING 13 24 36 13 8 6 7 3 1 2
3 REFORMING 13 24 36 13 8 6 7 3 1 2
4 INSPECTION 13 24 36 13 8 6 7 3 1 2
4. SIDE SILL ( END ) 1 REFORMING 13 24 36 13 8 6 7 3 1 2
SIDE SILL ( CENTER ) 02601R/L 13 24 36 13 8 6 7 3 1 2
5. CENTER SILL 13 24 36 13 8 6 7 3 1 2
6. CROSS BEAM 1 MELINTANG ( END U/F ) 13 24 36 13 8 6 7 3 1 2
2 TENGAH 13 24 36 13 8 6 7 3 1 2
1 ASSY IN JIG 13 24 36 13 8 6 7 3 1 2
7. END U / F 2 WELDING IN JIG 13 24 36 13 8 6 7 3 1 2
3 WELD. OUT JIG + GRINDING 13 24 36 13 8 6 7 3 1 2
4 REFORMING 13 24 36 13 8 6 7 3 1 2
5 INSPECTION 13 24 36 13 8 6 7 3 1 2
1 WELDING IN JIG 13 24 36 13 8 6 7 3 1 2
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING 13 24 36 13 8 6 7 3 1 2
3 BRACKET 13 24 36 13 8 6 7 3 1 2
4 REFORMING 13 24 36 13 8 6 7 3 1 2
5 INSPECTION 13 24 36 13 8 6 7 3 1 2
6 GRIT BLASTING 13 24 36 13 8 6 7 3 1 2
7 PAINTING (PRIMER) 13 24 36 13 8 6 7 3 1 2
8 KEYSTONE PLATE ASSY 13 24 36 13 8 6 7 3 1 2
9 INSPECTION 13 24 36 13 8 6 7 3 1 2
9. SIDE WALL 1 FRAME ASSY IN JIG 13 24 36 13 8 6 7 3 1 2
Page 20 of 85
 2 WELD. OUT JIG + GRINDING 13 24 36 13 8 6 7 3 1 2
3 SHEATING PLATE TACK WELD. 13 24 36 13 8 6 7 3 1 2
4 SPOT WELDING 13 24 36 13 8 6 7 3 1 2
5 WELD. BRACKET + GRIND. 13 24 36 13 8 6 7 3 1 2
6 INSPECTION 13 24 36 13 8 6 7 3 1 2
10. END WALL 1 DUDUKAN RUBBER BELLOW ASS 13 24 36 13 8 6 7 3 1 2
2 ASSY IN JIG 13 24 36 13 8 6 7 3 1 2
3 WELDING IN JIG 13 24 36 13 8 6 7 3 1 2
4 WELD. OUT JIG + GRINDING 13 24 36 13 8 6 7 3 1 2
5 PLAT ( TACK WELDING ) 13 24 36 13 8 6 7 3 1 2
6 WELDING, GRINDING 13 24 36 13 8 6 7 3 1 2
7 DRILLING, REFORMING 13 24 36 13 8 6 7 3 1 2
8 INSPECTION 13 24 36 13 8 6 7 3 1 2
11. ROOF 1 FRAME ASSY IN JIG 13 24 36 13 8 6 7 3 1 2
2 WELD. OUT JIG + GRINDING 13 24 36 13 8 6 7 3 1 2
3 SHEATING PLATE TACK WELD. 13 24 36 13 8 6 7 3 1 2
4 WELD. OUT JIG + GRINDING 13 24 36 13 8 6 7 3 1 2
5 INSPECTION 13 24 36 13 8 6 7 3 1 2

Page 21 of 85
2 MAIN ASSY 0 0 0 0 0 0 0 0 0 0
1. CARBODY STRUCTURE 13 24 36 13 8 6 7 3 1 2
2. CARBODY WELDING 13 24 36 13 8 6 7 3 1 2
3. CARBODY REFORMING 13 24 36 13 8 6 7 3 1 2
4. PARTITION 13 24 36 13 8 6 7 3 1 2
5. CEILLING 13 24 36 13 8 6 7 3 1 2
6. INSPECTION 13 24 36 13 8 6 7 3 1 2
7. GRIT BLASTING 13 24 36 13 8 6 7 3 1 2
8. PRIMER PAINTING 13 24 36 13 8 6 7 3 1 2
3 CARBODY REPAIR 13 24 36 13 8 6 7 3 1 2

NOTE

- DASAR PENOMORAN CHECK POSISI MENGGUNAKAN NOMOR UNDERFRAME APPROVED BY:

PCC - 2
M. Dalprod PCC - 1

Iswanto Hadi Sunaryo

Page 22 of 85
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG 3 3 13 3 3 3

2 WELDING OUT JIG, GRINDING 3 3 13 3 3 3
3 REFORMING 3 3 13 3 3 3
4 MACHINING 3 3 13 3 3 3
5 INSPECTION 3 3 13 3 3 3
2. END BEAM 1 ASSY IN JIG 3 3 13 3 3 3
2 WELDING 3 3 13 3 3 3
3 REFORMING 3 3 13 3 3 3
4 DRILLING 3 3 13 3 3 3
5 INSPECTION 3 3 13 3 3 3
3. END CENTER SILL 1 ASSY IN JIG 3 3 13 3 3 3
2 WELDING 3 3 13 3 3 3
3 REFORMING 3 3 13 3 3 3
4 DRILLING 3 3 13 3 3 3
5 INSPECTION 3 3 13 3 3 3
4.
SIDE SILL ( END )
1 REFORMING 3 3 13 3 3 3
SIDE SILL ( CENTER ) 02601R/L 3 3 13 3 3 3
5. CENTER SILL 3 3 13 3 3 3
6.
CROSS BEAM
1 MELINTANG ( END U/F ) 3 3 13 3 3 3
2 TENGAH 3 3 13 3 3 3
1 ASSY IN JIG 3 3 13 3 3 3
7. END U / F 2 WELDING IN JIG 3 3 13 3 3 3
3 WELD. OUT JIG + GRINDING 3 3 13 3 3 3
4 REFORMING 3 3 13 3 3 3
5 INSPECTION 3 3 13 3 3 3
1 WELDING IN JIG 3 3 13 3 3 3
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING 3 3 13 3 3 3
3 BRACKET 3 3 13 3 3 3
4 REFORMING 3 3 13 3 3 3
5 INSPECTION 3 3 13 3 3 3
6 GRIT BLASTING 3 3 13 3 3 3
7 PAINTING (PRIMER) 3 3 13 3 3 3
8 KEYSTONE PLATE ASSY 3 3 13 3 3 3
9 INSPECTION 3 3 13 3 3 3
9. SIDE WALL 1 FRAME ASSY IN JIG 3 3 13 3 3 3
2 WELD. OUT JIG + GRINDING 3 3 13 3 3 3
3 SHEATING PLATE TACK WELD. 3 3 13 3 3 3
4 SPOT WELDING 3 3 13 3 3 3

Page 23 of 85
 5 WELD. BRACKET + GRIND. 3 3 13 3 3 3
6 INSPECTION 3 3 13 3 3 3
10. END WALL 1 DUDUKAN RUBBER BELLOW ASSY 3 3 13 3 3 3
2 ASSY IN JIG 3 3 13 3 3 3
3 WELDING IN JIG 3 3 13 3 3 3
4 WELD. OUT JIG + GRINDING 3 3 13 3 3 3
5 PLAT ( TACK WELDING ) 3 3 13 3 3 3
6 WELDING, GRINDING 3 3 13 3 3 3
7 DRILLING, REFORMING 3 3 13 3 3 3
8 INSPECTION 3 3 13 3 3 3
11. ROOF 1 FRAME ASSY IN JIG 3 3 13 3 3 3
2 WELD. OUT JIG + GRINDING 3 3 13 3 3 3
3 SHEATING PLATE TACK WELD. 3 3 13 3 3 3
4 WELD. OUT JIG + GRINDING 3 3 13 3 3 3
5 INSPECTION 3 3 13 3 3 3

Page 24 of 85
2 MAIN ASSY 0 0 0 0 0 0
1. CARBODY STRUCTURE 3 3 13 3 3 3
2. CARBODY WELDING 3 3 13 3 3 3
3. CARBODY REFORMING 3 3 13 3 3 3
4. PARTITION 3 3 13 3 3 3
5. CEILLING 3 3 13 3 3 3
6. INSPECTION 3 3 13 3 3 3
7. GRIT BLASTING 3 3 13 3 3 3
8. PRIMER PAINTING 3 3 13 3 3 3
3 CARBODY REPAIR 3 3 13 3 3 3

NOTE
- DASAR PENOMORAN CHECK POSISI MENGGUNAKAN NOMOR UNDERFRAME M. Dalprod PCC - 1

Iswanto Hadi Sunaryo

Page 25 of 85
 PT. INKA ( PERSERO ) Prepared by: - Suryono
PCC - 1 CHECK POSISI KEMAJUAN PRODUKSI ( FAB ) - Teguh Yulianto
10 CARS ZZOW OKA: 15 26 02

10 CARS ZZOW
PROGRESS / MINGGU PROGRESS / MINGGU PROGRESS / MINGGU PROGRESS / MINGGU
NO DESCRIPTION
12/3/2015 TOTAL 12/10/2015 TOTAL 12/17/2015 TOTAL 12/28/2015 TOTAL

PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR
1 MINOR ASSY DAN SUB ASSY
1 . END BEAM
1 . ASSY IN JIG 15 7.5 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 16 8 20 10 0 0 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 16 8 20 10 0 0 20 10 0 0 20 10 0 0 20 10
4 . FORMING 17 8.5 20 10 0 0 20 10 0 0 20 10 0 0 20 10
5 . DRILLING 18 9 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 . CENTER SILL
1 . ASSY IN JIG 5 5 10 10 0 0 10 10 0 0 10 10 0 0 10 10
2 . ASSY OUT JIG 7 7 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . GRINDING 7 7 10 10 0 0 10 10 0 0 10 10 0 0 10 10
4 . FORMING 8 8 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . SIDE SILL 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
4 . DISCHARGE OUTLET
1 . ASSY IN JIG 16 8 19 9.5 1 0.5 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 17 8.5 19 9.5 1 0.5 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 17 8.5 19 9.5 1 0.5 20 10 0 0 20 10 0 0 20 10
4 . FORMING 16 8 18 9 2 1 20 10 0 0 20 10 0 0 20 10
5 . BOTTOM PLATE
1 . ASSY IN JIG 6 6 10 10 0 0 10 10 0 0 10 10 0 0 10 10
2 . ASSY OUT JIG 7 7 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . GRINDING 8 8 10 10 0 0 10 10 0 0 10 10 0 0 10 10
4 . FORMING 8 8 10 10 0 0 10 10 0 0 10 10 0 0 10 10
 6 . UNDERFRAME
1 . ASSY IN JIG 8 8 8 8 2 2 10 10 0 0 10 10 0 0 10 10
2 . ASSY OUT JIG 7 7 7 7 3 3 10 10 0 0 10 10 0 0 10 10
3 . GRINDING 7 7 7 7 3 3 10 10 0 0 10 10 0 0 10 10
4 . FORMING DAN CHAMBER AWAL 6 6 6 6 4 4 10 10 0 0 10 10 0 0 10 10
5 . ASSY BRACKET 6 6 6 6 4 4 10 10 0 0 10 10 0 0 10 10
6 . ASSY DISCHARGE OUTLET 6 6 6 6 4 4 10 10 0 0 10 10 0 0 10 10
7 . ASSY BOTTOM PLATE 6 6 6 6 4 4 10 10 0 0 10 10 0 0 10 10
8 . FORMING DAN CHAMBER AKHIR 5 5 5 5 5 5 10 10 0 0 10 10 0 0 10 10
5 . SIDE PLATE
1 . ASSY IN JIG 13 6.5 18 9 2 1 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 14 7 17 8.5 3 1.5 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 14 7 16 8 4 2 20 10 0 0 20 10 0 0 20 10
4 . FORMING 8 4 10 5 10 5 20 10 0 0 20 10 0 0 20 10
6 . END PLATE
1 . ASSY IN JIG 15 7.5 18 9 2 1 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 13 6.5 14 7 6 3 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 11 5.5 12 6 8 4 20 10 0 0 20 10 0 0 20 10
2 MAIN ASSY
1 . CARBODY STRUCTURE 3 3 3 3 6 6 9 9 1 1 10 10 0 0 10 10
2 . CARBODY WELDING 2 2 2 2 5 5 7 7 3 3 10 10 0 0 10 10
3 . CARBODY REFORMING 1 1 1 1 5 5 6 6 4 4 10 10 0 0 10 10
4 . GRIT BLASTING 0 0 0 0 5 5 5 5 5 5 10 10 0 0 10 10
5 . PRIMER PAINTING 0 0 0 0 5 5 5 5 5 5 10 10 0 0 10 10
3 CARBODY REPAIR 0 0 0 0 0 0 0 0 8 8 8 8 2 2 10 10

APPROVED BY:

PCC - 1 PCC - 2 M. DALPROD

HADI SUNARYO NARGIYANTO SUTRISNO

 PT. INKA ( PERSERO ) Prepared by: - Suryono
PCC - 1 CHECK POSISI KEMAJUAN PRODUKSI ( FAB ) - Teguh Yulianto
10 CARS ZZOW OKA: 15 26 01

10 CARS ZZOW
PROGRESS / MINGGU PROGRESS / MINGGU PROGRESS / MINGGU PROGRESS / MINGGU
NO DESCRIPTION
19/11/2015 TOTAL 26/11/2015 TOTAL 3/12/2015 TOTAL 10/12/2015 TOTAL

PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR PCS CAR
1 MINOR ASSY DAN SUB ASSY
1 . END BEAM
1 . ASSY IN JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
4 . FORMING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
5 . DRILLING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 . CENTER SILL
1 . ASSY IN JIG 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
2 . ASSY OUT JIG 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . GRINDING 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
4 . FORMING 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . SIDE SILL 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
4 . DISCHARGE OUTLET
1 . ASSY IN JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
4 . FORMING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
5 . BOTTOM PLATE
1 . ASSY IN JIG 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
2 . ASSY OUT JIG 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . GRINDING 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
6 . UNDERFRAME
1 . ASSY IN JIG 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
2 . ASSY OUT JIG 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . GRINDING 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
4 . ASSY BRACKET 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
5 . ASSY DISCHARGE OUTLET 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
6 . ASSY BOTTOM PLATE 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
7 . FORMING DAN CHAMBER AKHIR 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10
5 . SIDE PLATE
1 . ASSY IN JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
4 . FORMING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
6 . END PLATE
1 . ASSY IN JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 . ASSY OUT JIG 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
3 . GRINDING 0 0 20 10 0 0 20 10 0 0 20 10 0 0 20 10
2 MAIN ASSY
1 . CARBODY STRUCTURE 1 1 10 10 0 0 10 10 0 0 10 10 0 0 10 10
2 . CARBODY WELDING 2 2 10 10 0 0 10 10 0 0 10 10 0 0 10 10
3 . CARBODY REFORMING 4 4 4 4 6 6 10 10 0 0 10 10 0 0 10 10
4 . GRIT BLASTING 2 2 5 5 5 5 10 10 0 0 10 10 0 0 10 10
5 . PRIMER PAINTING 2 2 5 5 5 5 10 10 0 0 10 10 0 0 10 10
3 CARBODY REPAIR 3 3 4 4 3 3 7 7 2 2 9 9 1 1 10 10

Approved by:

PCC 1 PCC 2 M. DALPROD

HADI SUNARYO NARGIYANTO SUTRISNO

1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG 4 4 25 8 5 4 1 1 12 5 2 1

2 WELDING OUT JIG, GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
3 REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
4 MACHINING 4 4 25 8 5 4 1 1 12 5 2 1
5 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
2. END BEAM 1 ASSY IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
2 WELDING 4 4 25 8 5 4 1 1 12 5 2 1
3 REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
4 DRILLING 4 4 25 8 5 4 1 1 12 5 2 1
5 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
3. END CENTER SILL 1 ASSY IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
2 WELDING 4 4 25 8 5 4 1 1 12 5 2 1
3 REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
4 DRILLING 4 4 25 8 5 4 1 1 12 5 2 1
5 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
4. SIDE SILL ( END ) 1 REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
SIDE SILL ( CENTER ) 02601R/L 4 4 25 8 5 4 1 1 12 5 2 1
5. CENTER SILL 4 4 25 8 5 4 1 1 12 5 2 1
6. CROSS BEAM 1 MELINTANG ( END U/F ) 4 4 25 8 5 4 1 1 12 5 2 1
2 TENGAH 4 4 25 8 5 4 1 1 12 5 2 1
1 ASSY IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
7. END U / F 2 WELDING IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
3 WELD. OUT JIG + GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
4 REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
5 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
1 WELDING IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
8. UNDERFRAME 2 WELD. OUT JIG + GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
3 BRACKET 4 4 25 8 5 4 1 1 12 5 2 1
4 REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
5 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
6 GRIT BLASTING 4 4 25 8 5 4 1 1 12 5 2 1
7 PAINTING (PRIMER) 4 4 25 8 5 4 1 1 12 5 2 1
8 KEYSTONE PLATE ASSY 4 4 25 8 5 4 1 1 12 5 2 1
9 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
9. SIDE WALL 1 FRAME ASSY IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
2 WELD. OUT JIG + GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
3 SHEATING PLATE TACK WELD. 4 4 25 8 5 4 1 1 12 5 2 1
4 SPOT WELDING 4 4 25 8 5 4 1 1 12 5 2 1
5 WELD. BRACKET + GRIND. 4 4 25 8 5 4 1 1 12 5 2 1
6 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1

Page 32 of 85
 10. END WALL 1 DUDUKAN RUBBER BELLOW ASSY 4 4 25 8 5 4 1 1 12 5 2 1
2 ASSY IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
3 WELDING IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
4 WELD. OUT JIG + GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
5 PLAT ( TACK WELDING ) 4 4 25 8 5 4 1 1 12 5 2 1
6 WELDING, GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
7 DRILLING, REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
8 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
11. ROOF 1 FRAME ASSY IN JIG 4 4 25 8 5 4 1 1 12 5 2 1
2 WELD. OUT JIG + GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
3 SHEATING PLATE TACK WELD. 4 4 25 8 5 4 1 1 12 5 2 1
4 WELD. OUT JIG + GRINDING 4 4 25 8 5 4 1 1 12 5 2 1
5 INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
2 MAIN ASSY 0 0 0 0 0 0 0 0 0 0 0 0
1. CARBODY STRUCTURE 4 4 25 8 5 4 1 1 12 5 2 1
2. CARBODY WELDING 4 4 25 8 5 4 1 1 12 5 2 1
3. CARBODY REFORMING 4 4 25 8 5 4 1 1 12 5 2 1
4. PARTITION 4 4 25 8 5 4 1 1 12 5 2 1
5. CEILLING 4 4 25 8 5 4 1 1 12 5 2 1
6. INSPECTION 4 4 25 8 5 4 1 1 12 5 2 1
7. GRIT BLASTING 4 4 25 8 5 4 1 1 12 5 2 1
8. PRIMER PAINTING 4 4 25 8 5 4 1 1 12 5 2 1
3 CARBODY REPAIR 4 4 25 8 5 4 1 1 12 5 2 1

NOTE

- DASAR PENOMORAN CHECK POSISI MENGGUNAKAN NOMOR UNDERFRAME

Page 33 of 85
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELDING OUT JIG, GRINDING
3 REFORMING
4 DRILLING
5 INSPECTION
2. END BEAM 1 ASSY IN JIG
2 WELDING
3 REFORMING
4 DRILLING
5 INSPECTION
3. END CENTER SILL 1 ASSY IN JIG
2 ASSY CENTER SILL + YOKE
3 WELDING
4 REFORMING
5 DRILLING
6 RIVET
7 INSPECTION
4. SIDE SILL ( END ) 1 ASSY BRACKET
00901AR/AL 2 REFORMING
SIDE SILL ( CENTER ) 02601R/L

Page 34 of 85
5. CROSS BEAM 1 MELINTANG ( END U/F )


2 TENGAH


1 ASSY IN JIG


6. END U / F 2 WELDING IN JIG


3 WELD. OUT JIG + GRINDING


4 REFORMING


5 INSPECTION


1 WELDING IN JIG


7. UNDERFRAME 2 WELD. OUT JIG + GRINDING


3 BRACKET


4 REFORMING


5 KEYSTONE PLATE ASSY


6 INSPECTION


8. SIDE WALL 1 FRAME ASSY IN JIG

SUBCON

SUBCON
2 WELD. OUT JIG + GRINDING
3 SHEATING PLATE TACK WELD. SUBCONT SUBCONT SUBCON
4 SPOT WELDING
5 WELD. BRACKET + GRIND.
6 INSPECTION

Page 35 of 85
9. END WALL 1 DUDUKAN RUBBER BELLOW A
2 ASSY IN JIG

SUBCON

SUBCON
3 WELDING IN JIG
4 WELD. OUT JIG + GRINDING SUBCONT SUBCONT SUBCON
5 PLAT ( TACK WELDING )
6 WELDING, GRINDING
7 DRILLING, REFORMING
8 INSPECTION
10. ROOF 1 MINOR ASSYCARLINE
PURLINE
2 FRAME ASSY IN JIG
3 WELD. OUT JIG + GRINDING
4 SHEATING PLATE TACK WELD.
5 WELD. OUT JIG + GRINDING
6 INSPECTION
11. PARTITION & CEILLING

Page 36 of 85
2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING
4. PARTITION
5. CEILLING
6. INSPECTION
7. GRIT BLASTING
8. PRIMER PAINTING
3 CARBODY REPAIR

APPROVED BY:
PCC - 1 PCC - 2 M. DALPROD

HADI SUNARYO NARGIYANTO SUTRISNO

Page 37 of 85
I
N
K
A
1 MINOR ASSY, SUB ASSY
F
a
b 1. BOLSTER 1 ASSY IN JIG X ###
r
i
c 2 WELDING OUT JIG, GRINDING X ###
a
t
i 3 REFORMING X Err:520
o
n
4 DRILLING X ###
S
u
p
5 INSPECTION X ###
p
o
r
2. END BEAM 1 ASSY IN JIG X ###
t
2 WELDING X ###

3 REFORMING X ###

4 DRILLING X ###

5 INSPECTION X ###

3. END CENTER SILL 1 ASSY IN JIG X Err:520

2 ASSY CENTER SILL + YOKE X ###

3 WELDING X ###

4 REFORMING X ###

5 DRILLING X ###

6 RIVET X Err:520

7 INSPECTION X ###

4.
SIDE SILL ( END )
1 ASSY BRACKET X ###

00901AR/AL 2 REFORMING X ###

SIDE SILL ( CENTER ) 02601R/L X ###

Page 38 of 85
5.
CROSS BEAM
1 MELINTANG ( END U/F ) X ###

2 TENGAH X ###

1 ASSY IN JIG X ###

6. END U / F 2 WELDING IN JIG X ###

3 WELD. OUT JIG + GRINDING X ###

4 REFORMING X ###

5 INSPECTION X ###

1 WELDING IN JIG X ###

7. UNDERFRAME 2 WELD. OUT JIG + GRINDING X ###

3 BRACKET X ###

4 REFORMING X ###

5 KEYSTONE PLATE ASSY X ###

6 INSPECTION X ###

8. SIDE WALL 1 FRAME ASSY IN JIG X ###

2 WELD. OUT JIG + GRINDING X ###

3 SHEATING PLATE TACK WELD. X ###

4 SPOT WELDING X ###

5 WELD. BRACKET + GRIND. X ###

6 INSPECTION X ###

Page 39 of 85
 9. END WALL 1 DUDUKAN RUBBER BELLOW ASSY X ###

2 ASSY IN JIG X ###

3 WELDING IN JIG X ###

4 WELD. OUT JIG + GRINDING X ###

5 PLAT ( TACK WELDING ) X ###

6 WELDING, GRINDING X ###

7 DRILLING, REFORMING X ###

8 INSPECTION X Err:520

10. ROOF 1 MINOR ASSY CARLINE X ###

PURLINE X ###

2 FRAME ASSY IN JIG X ###

3 WELD. OUT JIG + GRINDING X ###

4 SHEATING PLATE TACK WELD. X ###

5 WELD. OUT JIG + GRINDING X ###

6 INSPECTION X ###

11. PARTITION & CEILLING X Err:520

Page 40 of 85
2 MAIN ASSY ###

1. CARBODY STRUCTURE X ###

2. CARBODY WELDING X ###

3. CARBODY REFORMING X Err:520

4. PARTITION X ###

5. CEILLING X ###

6. INSPECTION X ###

7. GRIT BLASTING X ###

8. PRIMER PAINTING X ###

3 CARBODY REPAIR X ###

APPROVED BY:

PCC - 1 PCC - 2 M. DALPROD

HADI SUNARYO NARGIYANTO SUTRISNO

Page 41 of 85
 KETERANGAN :
CHECK POSISI KEMAJUAN PRODUKSI ( FAB ) X SELESAI
PROYEK : 1 CAR TMC ACEH OKA: 15 39 01 / DLM PROSES
Posisi tanggal : 10 Desember 2015

1 CAR TMC ACEH

NO DESCRIPTION
1
###
1 MINOR ASSY, SUB ASSY

1. MAIN CROSS BEAM 1 ASSY IN JIG X 0

2 WELDING OUT JIG, GRINDING X 0

3 REFORMING X 0

4 MACHINING X 0

5 INSPECTION X 0

2. FRONT & REAR BEAM 1 ASSY IN JIG X 0

ASSY 2 WELDING X 0

3 REFORMING X 0

4 INSPECTION X 0

3. END CENTER SILL 1 ASSY IN JIG X 0

2 YOKE STOPPERDRILLING X 0

3 WELDING OUT JIG, GRINDING X 0

4 REFORMING X 0

5 DRILLING X 0

6 INSPECTION X 0

4. SIDE SILL 1 ASSY BRACKET X 0

2 REFORMING X 0

5. CROSS BEAM X 0

1 WELDING IN JIG X 0

7. UNDERFRAME 2 WELD. OUT JIG + GRINDING X 0

3 BRACKET X 0

4 REFORMING X 0

5 BLASTING & PRIMER X

6 INSPECTION X 0

8 DRIVER CAB 1 ASSY IN JIG X 0

WELDING OUT JIG X 0

INSPECTION X 0

BLASTING X 0

PRIMER X 0

Page 42 of 85
 REPAIR WELDING X
INSPECTION X 0

9. ENGINE CAB 1 ASSY IN JIG X 0

2 WELDING IN JIG X 0

3 WELD. OUT JIG + GRINDING X 0

4 INSPECTION X 0

5 GRIT BLASTING X 0

6 PRIMER X 0

7 REPAIR WELDING X 0

8 INSPECTION X 0

11. DRIVER DESK X 0

2 MAIN ASSY 0

1. SETTING UNDER FRAME DENGAN ENGINE X 0

2. CARBODY STRUCTURE X 0

3. INSPECTION X 0

APPROVED BY:

PCC - 1 PCC - 2 M. DALPROD

HADI SUNARYO NARGIYANTO SUTRISNO

Page 43 of 85
P
T
.

( KETERANGAN :
P CHECK POSISI KEMAJUAN PRODUKSI ( FAB ) X SELESAI
e
r PROYEK : 1 CAR SHUNTING LOCO (INKA) OKA: 15 42 01 / DLM PROSES
s Posisi tanggal : 16 Oktober 2015
e
r 1 CAR SHUNTING LOCO
o (INKA)
NO DESCRIPTION
)
1
I ###
N
K 1 MINOR ASSY, SUB ASSY
A
1. MAIN CROSS BEAM 1 ASSY IN JIG X 0
F
a 2 WELDING OUT JIG, GRINDING X 0
b
r
i
3 REFORMING X 0
c
a 4 MACHINING X 0
t
i 5 INSPECTION X 0
o
n 2. FRONT & REAR BEAM 1 ASSY IN JIG X 0
S
u
ASSY 2 WELDING X 0
p
p 3 REFORMING X 0
o
r 4 INSPECTION X 0
t
3. END CENTER SILL 1 ASSY IN JIG X 0

2 YOKE STOPPERDRILLING X 0

3 WELDING OUT JIG, GRINDING X 0

4 REFORMING X 0

5 DRILLING X 0

6 INSPECTION X 0

4. SIDE SILL 1 ASSY BRACKET X 0

2 REFORMING X 0

5. CROSS BEAM X 0

1 WELDING IN JIG X 0

7. UNDERFRAME 2 WELD. OUT JIG + GRINDING X 0

3 BRACKET X 0

4 REFORMING X 0

5 BLASTING & PRIMER X

6 INSPECTION X 0

8 DRIVER CAB 1 ASSY IN JIG X 0

WELDING OUT JIG X 0

INSPECTION X 0

BLASTING X 0

PRIMER X 0

Page 44 of 85
 REPAIR WELDING X
INSPECTION X 0

9. ENGINE CAB 1 ASSY IN JIG X 0

2 WELDING IN JIG X 0

3 WELD. OUT JIG + GRINDING X 0

4 INSPECTION X 0

5 GRIT BLASTING X 0

6 PRIMER X 0

7 REPAIR WELDING X 0

8 INSPECTION X 0

11. DRIVER DESK X 0

2 MAIN ASSY 0

1. SETTING UNDERFRAME DENGAN ENGINE ASSY PMK

2. CARBODY STRUCTURE ASSY PMK 0

3. INSPECTION ASSY PMK 0

APPROVED BY:

PCC - 1 PCC - 2 M. DALPROD

HADI SUNARYO NARGIYANTO SUTRISNO

Page 45 of 85
 KETERANGAN :

CHECK POSISI KEMAJUAN PRODUKSI ( FAB ) X SELESAI

Dept. Rendal Produksi PROYEK : 1 KERETA UKUR 2015 / DLM PROSES

POSISI TGL : 21 - 07 - 2016 PUKUL : 16.30 WIB

1 KERETA UKUR 2015

NO DESCRIPTION
1
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END PART 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
3. END CENTER SILL 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. END CENTER SILL + END 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 DRILLING
5 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 WELDING + REPAIR
5 INSPECTION

6. CROSS BEAM
7. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
 8. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 KEYSTONE PLATE ASSY
6 INSPECTION
9. SIDE WALL 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 FRAME + GRINDING
6 INSPECTION
10. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
3 GRINDING
4 REFORMING
5 INSPECTION
11. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION
2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING
4. PARTITION ASSY
5. CEILLING ASSY
6. INSPECTION
7. GRIT BLASTING
8. PRIMER PAINTING
3 CARBODY REPAIR
NOTE
- 31 MARET 2016 TURUN WI REVISI UNTUK PENAMBAHAN ALAT UKUR DI BAGIAN ROOF
P KETERANGAN :
T
. CHECK POSISI KEMAJUAN PRODUKSI ( FAB ) X SELESAI

PROYEK : 1 KERETA INSPEKSI 2015 / DLM PROSES

(
POSISI TGL : 08 - 10 - 2015 PUKUL : 16.30 WIB
P 1 KERETA INSPEKSI
e
r 2015
sNO DESCRIPTION
e
r 1
o
1 MINOR ASSY, SUB ASSY
)

I
1. BOLSTER 1 ASSY IN JIG X
N
K
2 WELD. OUT JIG + GRINDING X
A
3 REFORMING X
D
e 4 MACHINING X
p
t 5 INSPECTION X
.

R
2. END PART 1 ASSY IN JIG X
e
n
2 WELDING + GRINDING X
d
a
3 INSPECTION X
l
p 3. END CENTER SILL 1 ASSY IN JIG X
r
o 2 WELDING + GRINDING X
d
3 REFORMING X
(
F
4 INSPECTION X
a
b
4. END CENTER SILL + END 1 ASSY IN JIG X
r
i 2 WELDING + GRINDING X
k
a 3 REFORMING X
s
i 4 DRILLING X
)
5 INSPECTION X
5. SIDE SILL ( END ) 1 ASSY IN JIG X
2 WELDING + GRINDING X
3 REFORMING X
4 WELDING + REPAIR X
5 INSPECTION X
X
6. CROSS BEAM
X
X
7. END U / F 1 WELDING IN JIG X
2 WELD. OUT JIG + GRINDING X
3 REFORMING X
 4 INSPECTION X
8. UNDERFRAME 1 WELDING IN JIG X
2 WELD. OUT JIG + GRINDING X
3 BRACKET X
4 REFORMING X
5 KEYSTONE PLATE ASSY X
6 INSPECTION X
9. SIDE WALL 1 FRAME ASSY IN JIG X
2 WELD. OUT JIG + GRINDING X
3 ASSY WELDING ( PLATE + FRAME ) X
4 SPOT WELDING X
5 FRAME + GRINDING X
6 INSPECTION X
10. END WALL 1 WELDING IN JIG X
2 WELD. OUT JIG X
3 GRINDING X
4 REFORMING X
5 INSPECTION X
11. ROOF 1 FRAME ASSY IN JIG X
2 WELD. OUT JIG + GRINDING X
3 REFORMING X
4 SHEATING SETTING + FRAME ASSY X
5 REFORMING X
6 INSPECTION X
2 MAIN ASSY X
1. CARBODY STRUCTURE X
2. CARBODY WELDING X
3. CARBODY REFORMING X
4. PARTITION ASSY X
5. CEILLING ASSY X
6. INSPECTION X
7. GRIT BLASTING X
8. PRIMER PAINTING X
3 CARBODY REPAIR X

APPROVED BY:
 PCC - 1 PCC - 2 M. DALPROD

HADI SUNARYO NARGIYANTO SUTRISNO

1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG 9 1 1 9 1 1 9 1 1

2 WELDING OUT JIG, GRINDING 9 1 1 9 1 1 9 1 1
3 REFORMING 9 1 1 9 1 1 9 1 1
4 DRILLING 9 1 1 9 1 1 9 1 1
5 INSPECTION 9 1 1 9 1 1 9 1 1
2. END BEAM 1 ASSY IN JIG 9 1 1 9 1 1 9 1 1
2 WELDING 9 1 1 9 1 1 9 1 1
3 REFORMING 9 1 1 9 1 1 9 1 1
4 DRILLING 9 1 1 9 1 1 9 1 1
5 INSPECTION 9 1 1 9 1 1 9 1 1
3. END CENTER SILL 1 ASSY IN JIG 9 1 1 9 1 1 9 1 1
2 ASSY CENTER SILL + YOKE 9 1 1 9 1 1 9 1 1
3 WELDING 9 1 1 9 1 1 9 1 1
4 REFORMING 9 1 1 9 1 1 9 1 1
5 DRILLING 9 1 1 9 1 1 9 1 1
6 RIVET 9 1 1 9 1 1 9 1 1
7 INSPECTION 9 1 1 9 1 1 9 1 1
4. SIDE SILL ( END ) 1 ASSY BRACKET 9 1 1 9 1 1 9 1 1
00901AR/AL 2 REFORMING 9 1 1 9 1 1 9 1 1
SIDE SILL ( CENTER ) 02601R/L 9 1 1 9 1 1 9 1 1
5. CROSS BEAM 1 MELINTANG ( END U/F ) 9 1 1 9 1 1 9 1 1
2 TENGAH 9 1 1 9 1 1 9 1 1
1 ASSY IN JIG 9 1 1 9 1 1 9 1 1
6. END U / F 2 WELDING IN JIG 9 1 1 9 1 1 9 1 1
3 WELD. OUT JIG + GRINDING 9 1 1 9 1 1 9 1 1
4 REFORMING 9 1 1 9 1 1 9 1 1
5 INSPECTION 9 1 1 9 1 1 9 1 1

Page 51 of 85 Rusdi R
 1 WELDING IN JIG 9 1 1 9 1 1 9 1 1
7. UNDERFRAME 2 WELD. OUT JIG + GRINDING 9 1 1 9 1 1 9 1 1
3 BRACKET 9 1 1 9 1 1 9 1 1
4 REFORMING 9 1 1 9 1 1 9 1 1
5 KEYSTONE PLATE ASSY 9 1 1 9 1 1 9 1 1
6 INSPECTION 9 1 1 9 1 1 9 1 1
8. SIDE WALL 1 FRAME ASSY IN JIG 0 0 0 0 0 0 0 0 0

SUBCON
SUBCON
SUBCON

SUBCON
CINA
2 WELD. OUT JIG + GRINDING 0 0 0 0 0 0 0 0 0

3 SHEATING PLATE TACK WELD. 0 0 0 0 0 0 0 0 0

4 SPOT WELDING 0 0 0 0 0 0 0 0 0 SUBCON SUBCON SUBCON SUBCON

5 WELD. BRACKET + GRIND. 9 1 1 9 1 1 9 1 1
6 INSPECTION 9 1 1 9 1 1 9 1 1
9. END WALL 1 DUDUKAN RUBBER BELLOW ASS 0 0 0 0 0 0 0 0 0

2 ASSY IN JIG 0 0 0 0 0 0 0 0 0

SUBCON
SUBCON
SUBCON

SUBCON
3 WELDING IN JIG 0 0 0 0 0 0 0 0 0

CINA
4 WELD. OUT JIG + GRINDING 0 0 0 0 0 0 0 0 0 SUBCON SUBCON SUBCON SUBCON
5 PLAT ( TACK WELDING ) 0 0 0 0 0 0 0 0 0

6 WELDING, GRINDING 0 0 0 0 0 0 0 0 0

7 DRILLING, REFORMING 0 0 0 0 0 0 0 0 0

8 INSPECTION 9 1 1 9 1 1 9 1 1
10. ROOF 1 CARLINE 0 0 0 0 0 0 0 0 0
MINOR ASSY
PURLINE 0 0 0 0 0 0 0 0 0

SUBCON
SUBCON
SUBCON

SUBCON
CINA
2 FRAME ASSY IN JIG 0 0 0 0 0 0 0 0 0

3 WELD. OUT JIG + GRINDING 0 0 0 0 0 0 0 0 0 SUBCON SUBCON SUBCON SUBCON

4 SHEATING PLATE TACK WELD. 0 0 0 0 0 0 0 0 0

5 WELD. OUT JIG + GRINDING 0 0 0 0 0 0 0 0 0

6 INSPECTION 9 1 1 9 1 1 9 1 1

Page 52 of 85 Rusdi R
2 MAIN ASSY

U/F, SIDEWALL,ROO 9 1 1 9 1 1 9 1 1
1. CARBODY STRUCTURE
FRAME+ENDWALL 9 1 1 9 1 1 9 1 1
2. CARBODY WELDING 9 1 1 9 1 1 9 1 1
3. CARBODY REFORMING 9 1 1 9 1 1 9 1 1
4. CEILLING 9 1 1 9 1 1 9 1 1
5. INSPECTION 9 1 1 9 1 1 9 1 1
6. GRIT BLASTING 9 1 1 9 1 1 9 1 1
7. PRIMER PAINTING 9 1 1 9 1 1 9 1 1
3 CARBODY REPAIR 9 1 1 9 1 1 9 1 1

NOTE:
- TRAINSET PENGIRIMAN ADA PERUBAHAN, 2 TS PANJANG (19 KP+1 KS+2 KMP) BERUBAH MENJADI 3 TS PENDEK (9 KP+1 KS+1 KMP).

- KEKURANGAN 1 CAR KS UNTUK MENGGENAPI KEBUTUHAN 3 TS, SIDEWALL MEGGUNAKAN SIDEWALL 1 CAR KP YANG DIMODIF DIJADIKAN SIDEWALL KS

- DASAR PENOMORAN CHECK POSISI MENGG

M. Dalprod

Iswanto

Page 53 of 85 Rusdi R
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELDING OUT JIG, GRINDING
3 REFORMING
4 DRILLING
5 INSPECTION
2. END BEAM 1 ASSY IN JIG
2 WELDING
3 REFORMING
4 DRILLING
5 INSPECTION
CINA CINA

CINA
3. END CENTER SILL 1 ASSY IN JIG
2 ASSY CENTER SILL + YOKE
3 WELDING
4 REFORMING
5 DRILLING
6 RIVET
7 INSPECTION
4. SIDE SILL ( END ) 1 ASSY BRACKET
00901AR/AL 2 REFORMING
SIDE SILL ( CENTER ) 02601R/L

Page 54 of 85 Rusdi R.
5. CROSS BEAM 1 MELINTANG ( END U/F )
2 TENGAH
1 ASSY IN JIG
6. END U / F 2 WELDING IN JIG
3 WELD. OUT JIG + GRINDING
4 REFORMING
5 INSPECTION
1 WELDING IN JIG
7. UNDERFRAME 2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 KEYSTONE PLATE ASSY
6 INSPECTION
8. SIDE WALL 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 SHEATING PLATE TACK WELD.
4 SPOT WELDING

5 WELD. BRACKET + GRIND.
6 INSPECTION

Page 55 of 85 Rusdi R.
 9. END WALL 1 DUDUKAN RUBBER BELLOW
2 ASSY IN JIG
3 WELDING IN JIG
4 WELD. OUT JIG + GRINDING
5 PLAT ( TACK WELDING )
6 WELDING, GRINDING

7 DRILLING, REFORMING
8 INSPECTION
10. ROOF 1
MINOR
CARLINE
ASSY
PURLINE
2 FRAME ASSY IN JIG
3 WELD. OUT JIG + GRINDING
4 SHEATING PLATE TACK WELD.

5 WELD. OUT JIG + GRINDING
6 INSPECTION
2 MAIN ASSY

U/F, SIDEWALL,
1. CARBODY STRUCTURE
FRAME+ENDWALL
2. CARBODY WELDING
3. CARBODY REFORMING
4. CEILLING
5. INSPECTION
6. GRIT BLASTING
7. PRIMER PAINTING
3 CARBODY REPAIR

M. Dalprod PCC - 1

Page 56 of 85 Rusdi R.
Iswanto Hadi Sunaryo

Page 57 of 85 Rusdi R.
 CHECK POSISI KEMAJUAN PRODUKSI ( FAB )
Dept. Rendal Produksi PROYEK : 5 TS K1 (52 KP1 + 5 KM1 + 5 P1) OKA: 15 01 03
Posisi tanggal : 21 September 2016 pkl. 15.00 WIB

HARI INI
NO DESCRIPTION
KETERANGAN

M1

P1
KP
1 WELDING IN JIG 31 5 5 KP NO 32 DALAM PROSES

1. UNDERFRAME 2 WELD. OUT JIG + GRINDING 30 5 5 KP NO 31 DALAM PROSES

3 BRACKET ASSY 28 5 5 KP NO 29 & 30 DALAM PROSES

4 REFORMING 26 5 5 KP NO 27 DALAM PROSES

5 KEYSTONE PLATE ASSY 24 5 5 KP NO 24 DAN 26 DALAM PROSES

6 INSPECTION 24 5 5

2. SIDE WALL 1 FRAME ASSY IN JIG 52 5 5

2 WELD. OUT JIG + GRINDING 52 5 5

3 SHEATING PLATE TACK WELD. 52 5 5

4 SPOT WELDING 52 5 5

5 WELD. BRACKET + GRIND. 33 5 5 3 CARS DALAM PROSES

6 INSPECTION 33 5 5

3. END WALL 1 DOOR WAY PILLAR ASSY 52 5 5

2 SETTING INJIG 52 5 5
3 FRAME WELDING IN JIG 52 5 5
4 FRAME WELD. OUT JIG + GRINDIN 52 5 5
5 ASSY FRAME+PLATE (TACK WELD 52 5 5
6 FULL WELDING, GRINDING 52 5 5
7 REFORMING 38 5 5 2 CARS DALAM PROSES

8 INSPECTION 38 5 5

4. ROOF 1 CARLINE 52 5 5
MINOR ASSY
PURLINE 52 5 5

2 FRAME ASSY IN JIG 52 5 5

3 WELD. OUT JIG + GRINDING 52 5 5

4 SHEATING PLATE TACK WELD. 52 5 5

5 WELD. OUT JIG + GRINDING 52 5 5

6 FORMING 52 5 5

6 INSPECTION 52 5 5
2 MAIN ASSY

1. CARBODY STRUCTURE 20 5 5 KP NO 19 DAN 22 DALAM PROSES. KP NO 23 SIAP UNTUK DI PROSES

2. CARBODY WELDING 20 5 5

3. CARBODY REFORMING 17 5 5 KP NO 17 DAN 21 DALAM PROSES

4. CEILLING FRAME ASSY 16 5 5 KP NO 15 DALAM PROSES

5. INSPECTION 16 5 5

6. GRIT BLASTING 11 4 5 KP NO 13 DAN M 1 NO 05 DALAM PROSES

7. PRIMER PAINTING 10 4 5 KP NO 14 DALAM PROSES

KP NO 06, 08, 11 DAN 12 DALAM PROSES, KM NO 03 DAN 04 JUGA

3 CARBODY REPAIR 6 2 5 DALAM PROSES.

M. DAL PROD SPV DAL PROD (PCC 1)

ISWANTO HADI SUNARYO

Page 58 of 85 Rusdi R.
 KETERANGAN :

CHECK POSISI KEMAJUAN PRODUKSI ( FAB ) SELESAI

Dept. Rendal Produksi PROYEK : 2 CARS INSPEKSI 2015 - 2016 OKA: 15 39 04 DLM PROSES
POSISI TGL : 18 - 08 - 2016 PUKUL : 16.30 WIB

2 KERETA INSPEKSI
2015 - 2016
NO DESCRIPTION
1 2
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END PART 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
3. END CENTER SILL 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. END CENTER SILL + END 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 DRILLING
5 INSPECTION
5. FRONT PART 6 ASSY IN JIG
7 WELDING + GRINDING
8 REFORMING
9 DRILLING
10 INSPECTION
6. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 WELDING + REPAIR
5 INSPECTION

Page: 59 / 85 Rusdi R.
7. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
8. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 KEYSTONE PLATE ASSY
6 INSPECTION
9. SIDE WALL 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 FRAME + GRINDING
6 INSPECTION
10. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
3 GRINDING
4 REFORMING
5 INSPECTION
11. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION

Page: 60 / 85 Rusdi R.
2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING
4. PARTITION ASSY
5. CEILLING ASSY
6. INSPECTION
7. GRIT BLASTING
8. PRIMER PAINTING
3 CARBODY REPAIR

M. Dalprod PCC - 1

Iswanto Hadi Sunaryo

Page: 61 / 85 Rusdi R.
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 1 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
1 3 1 2 3 4 1 2 3 4 2 4
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END BEAM 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
3.
END CENTER SILL + END
1 ASSY IN JIG
PART (TC, MC1 DAN MC2)
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. FRONT PART (TC) 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 DRILLING
4 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
6. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 1 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
1 3 1 2 3 4 1 2 3 4 2 4
7. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET ASSY
4 REFORMING
5 GRIT BLASTING
6 PRIMER PAINTING
7 KEYSTONE PLATE ASSY
8 INSPECTION

8. SIDE WALL 1 FRAME ASSY IN JIG SIDEWALL DATANG

PER 24-03-2017
2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME ) 4 CAR TC DAN 10 CAR
MC
4 SPOT WELDING
5 TAPPING & BRACKET ASSY+GRIND
6 INSPECTION
9. END WALL 1 WELDING IN JIG

2 WELD. OUT JIG

3 GRINDING

4 REFORMING

5 INSPECTION

10. ROOF 1 FRAME ASSY IN JIG ROOF DATANG PER 24-

03-2017
2 WELD. OUT JIG + GRINDING
3 REFORMING 2 CAR TC DAN 6 CAR
4 SHEATING SETTING + FRAME ASSY MC

5 REFORMING

6 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 1 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
1 3 1 2 3 4 1 2 3 4 2 4
2 MAIN ASSY

1. CARBODY STRUCTURE

2. CARBODY WELDING

3. CARBODY REFORMING

4. PARTITION FRAME ASSY

5. CEILLING FRAME ASSY

6. INSPECTION

7. GRIT BLASTING

8. PRIMER PAINTING

3 CARBODY REPAIR

: REVISI BRACKET Madiun, 27 Maret 2017

: TIDAK MELALUI PROSES TERSEBUT Disahkan Diperiksa Di siapkan
M Pengendalian Proses Produksi Spv PCC 1

SANKI ARIS HADI SUNARYO RIZKA PUSPITANINGTYAS

 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 2 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
5 7 5 6 7 8 5 6 7 8 6 8
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END BEAM 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
3. END CENTER SILL + END 1 ASSY IN JIG
PART (TC, MC1 DAN MC2)
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. FRONT PART 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
6. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 2 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
5 7 5 6 7 8 5 6 7 8 6 8
7. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 GRIT BLASTING
6 PRIMER PAINTING
7 KEYSTONE PLATE ASSY
8 INSPECTION
8. SIDE WALL 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 TAPPING & BRACKET ASSY+GRIND
6 INSPECTION
9. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
3 GRINDING
4 REFORMING
5 INSPECTION
10. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 2 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
5 7 5 6 7 8 5 6 7 8 6 8
2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING

PARTISI DALAM BENTUK

4. PARTITION FRAME ASSY MODULAR

5. CEILLING FRAME ASSY

6. INSPECTION
7. GRIT BLASTING

8. PRIMER PAINTING
3 CARBODY REPAIR

: REVISI BRACKET Madiun, 27 Maret 2017

: TIDAK MELALUI PROSES TERSEBUT Disahkan Diperiksa Di siapkan
M Pengendalian Proses Produksi Spv PCC 1

SANKI ARIS HADI SUNARYO RIZKA PUSPITANINGTYAS

 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 3 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
9 11 9 10 11 12 9 10 11 12 10 12
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END BEAM 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
3. END CENTER SILL + END 1 ASSY IN JIG
PART (TC, MC1 DAN MC2)
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. FRONT PART 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
6. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 3 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
9 11 9 10 11 12 9 10 11 12 10 12
7. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 GRIT BLASTING
6 PRIMER PAINTING
7 KEYSTONE PLATE ASSY
8 INSPECTION
8. SIDE WALL 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 TAPPING & BRACKET ASSY+GRIND
6 INSPECTION
9. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
3 GRINDING
4 REFORMING
5 INSPECTION
10. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 3 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
9 11 9 10 11 12 9 10 11 12 10 12
2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING

PARTISI DALAM BENTUK

4. PARTITION FRAME ASSY MODULAR

5. CEILLING FRAME ASSY

6. INSPECTION
7. GRIT BLASTING

8. PRIMER PAINTING
3 CARBODY REPAIR

: REVISI BRACKET Madiun, 27 Maret 2017

: TIDAK MELALUI PROSES TERSEBUT Disahkan Diperiksa Di siapkan

M Pengendalian Proses Produksi Spv PCC 1

SANKI ARIS HADI SUNARYO RIZKA PUSPITANINGTYAS

 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 4 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
13 15 13 14 15 16 13 14 15 16 14 16
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END BEAM 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
3. END CENTER SILL + END 1 ASSY IN JIG
PART (TC, MC1 DAN MC2)
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. FRONT PART 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
6. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 4 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
13 15 13 14 15 16 13 14 15 16 14 16
7. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 GRIT BLASTING
6 PRIMER PAINTING
7 KEYSTONE PLATE ASSY
8 INSPECTION
8. SIDE WALL 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 TAPPING & BRACKET ASSY+GRIND
6 INSPECTION
9. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
3 GRINDING
4 REFORMING
5 INSPECTION
10. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 4 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
13 15 13 14 15 16 13 14 15 16 14 16
2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING

PARTISI DALAM BENTUK

4. PARTITION FRAME ASSY MODULAR

5. CEILLING FRAME ASSY

6. INSPECTION
7. GRIT BLASTING

8. PRIMER PAINTING
3 CARBODY REPAIR

: REVISI BRACKET Madiun, 2017

: TIDAK MELALUI PROSES TERSEBUT Disahkan Diperiksa Di siapkan

M Pengendalian Proses Produksi Spv PCC 1

SANKI ARIS HADI SUNARYO RIZKA PUSPITANINGTYAS

 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 5 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
17 19 17 18 19 20 17 18 19 20 18 20
1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END BEAM 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
3. END CENTER SILL + END 1 ASSY IN JIG
PART (TC, MC1 DAN MC2)
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. FRONT PART (TC) 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
6. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 5 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
17 19 17 18 19 20 17 18 19 20 18 20
7. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 GRIT BLASTING
6 PRIMER PAINTING
7 KEYSTONE PLATE ASSY
8 INSPECTION
8. SIDE WALL 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 TAPPING & BRACKET ASSY+GRIND
6 INSPECTION
9. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
3 GRINDING
4 REFORMING
5 INSPECTION
10. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION
 INFORMATION :
CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI )
SELESAI

PROYEK : 10 TS KRL RAILINK SOETTA OKA: 13 35 01 (LOT 2) DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET Pukul 15.00

LOT 5 (2 TS RAILINK SOETTA @ TC1 + 2 MC1 + 2 MC2 + 1 TC2)

NO DESCRIPTION KETERANGAN
TC MC 1 MC 2 TC
17 19 17 18 19 20 17 18 19 20 18 20
2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING

PARTISI DALAM BENTUK

4. PARTITION FRAME ASSY MODULAR

5. CEILLING FRAME ASSY

6. INSPECTION
7. GRIT BLASTING

8. PRIMER PAINTING
3 CARBODY REPAIR

: REVISI BRACKET Madiun, 27 Maret 2017

: TIDAK MELALUI PROSES TERSEBUT Disahkan Diperiksa Di siapkan

M Pengendalian Proses Produksi Spv PCC 1

SANKI ARIS HADI SUNARYO RIZKA PUSPITANINGTYAS

 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 1 KERETA UKUR 2016-2017 OKA: 16 39 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

2 KERETA UKUR 2016-2017

NO DESCRIPTION
LEBAR SPOOR LEBAR SPOOR
KETERANGAN
1067 1435

1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END PART 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
3. END CENTER SILL 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. END CENTER SILL + END 1 ASSY IN JIG
2 WELDING + GRINDING
 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 1 KERETA UKUR 2016-2017 OKA: 16 39 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

3 REFORMING
 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 1 KERETA UKUR 2016-2017 OKA: 16 39 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

4 DRILLING
5 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 WELDING + REPAIR
5 INSPECTION
7. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
8. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 KEYSTONE PLATE ASSY
6 INSPECTION
 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 1 KERETA UKUR 2016-2017 OKA: 16 39 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

9. SIDE WALL 1 FRAME ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 FRAME + GRINDING
6 INSPECTION
10. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
3 GRINDING
4 REFORMING
5 INSPECTION
11. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION
 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 1 KERETA UKUR 2016-2017 OKA: 16 39 01 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING
4. PARTITION ASSY
5. CEILLING ASSY
6. INSPECTION
7. GRIT BLASTING
8. PRIMER PAINTING
3 CARBODY REPAIR
Madiun, 27 Maret 2017
Disahkan Diperiksa Di siapkan
M Pengendalian Proses Produksi Spv PCC 1

SANKI ARIS HADI SUNARYO RIZKA PUSPITANINGTYAS

 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 2 CARS INSPEKSI 2016-2017 OKA: 16 39 02 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

2CARS INSPEKSI 2016-2017

NO DESCRIPTION
MEC1 MEC2 KETERANGAN

1 MINOR ASSY, SUB ASSY

1. BOLSTER 1 ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 REFORMING
4 MACHINING
5 INSPECTION
2. END PART 1 ASSY IN JIG
2 WELDING + GRINDING
3 INSPECTION
3. END CENTER SILL 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 INSPECTION
4. END CENTER SILL + END 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 2 CARS INSPEKSI 2016-2017 OKA: 16 39 02 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

2CARS INSPEKSI 2016-2017

NO DESCRIPTION
MEC1 MEC2 KETERANGAN

4 DRILLING
5 INSPECTION
5. SIDE SILL ( END ) 1 ASSY IN JIG
2 WELDING + GRINDING
3 REFORMING
4 WELDING + REPAIR
5 INSPECTION
7. END U / F 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 INSPECTION
8. UNDERFRAME 1 WELDING IN JIG
2 WELD. OUT JIG + GRINDING
3 BRACKET
4 REFORMING
5 KEYSTONE PLATE ASSY
6 INSPECTION
 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 2 CARS INSPEKSI 2016-2017 OKA: 16 39 02 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

2CARS INSPEKSI 2016-2017

NO DESCRIPTION
MEC1 MEC2 KETERANGAN

9. SIDE WALL 1 FRAME ASSY IN JIG

2 WELD. OUT JIG + GRINDING
3 ASSY WELDING ( PLATE + FRAME )
4 SPOT WELDING
5 FRAME + GRINDING
6 INSPECTION
10. END WALL 1 WELDING IN JIG
2 WELD. OUT JIG
BARU JADI
3 GRINDING RANGKA
4 REFORMING
5 INSPECTION
11. ROOF 1 FRAME ASSY IN JIG
2 WELD. OUT JIG + GRINDING
3 REFORMING
4 SHEATING SETTING + FRAME ASSY
5 REFORMING
6 INSPECTION
 INFORMATION :

CHECK POSISI KEMAJUAN PRODUKSI ( FABRIKASI ) SELESAI

PROYEK : 2 CARS INSPEKSI 2016-2017 OKA: 16 39 02 DLM PROSES

Dept. Rendal Produksi POSISI TGL : 31 MARET 2017

2CARS INSPEKSI 2016-2017

NO DESCRIPTION
MEC1 MEC2 KETERANGAN

2 MAIN ASSY

1. CARBODY STRUCTURE
2. CARBODY WELDING
3. CARBODY REFORMING
4. PARTITION ASSY
5. CEILLING ASSY

6. INSPECTION

7. GRIT BLASTING
8. PRIMER PAINTING
3 CARBODY REPAIR
Madiun, 27 Maret 2017
Disahkan Diperiksa Di siapkan
M Pengendalian Proses Produksi Spv PCC 1

SANKI ARIS HADI SUNARYO RIZKA PUSPITANINGTYAS