SITE TEST PEOCEDURE FOR FUNCTIONAL

GUARANTEE TEST OF MAIN PUMPS

PUMP STATION PS-3
Site test procedure for functional guarantee test of main pumps of PS-3:

General specification of the pumps:

- Item No: Main pumps Nr. A,B,C,D,E,F

- Type: Horizontal split case Double suction volute pump
- 12960 m3/h, 11.77 m, x 375 min-1, 640 kW
- Quantity: 6 Nr.
- Model: DV-L 1200x1000
- Suction Bore: 1200mm
- Discharge Bore: 1000 mm
- Suction pipe: DN 1400
- Discharge pipe: DN 1200

Formulas:
1) H= Total head required by specification, m
2) Ps= Suction pressure gage reading, kPa
3) Pd= Discharge pressure gage reading, kPa
4) Vs= Velocity in suction, m/s
5) Vd= Velocity in discharge, m/s
6) Z= Distance in m, center of gage above or below datum. Z is negative when gage is
below datum. Zs and Zd refer to suction and discharge gage respectively.
7) W= Specific weight of water, kg/liter

8) hsr: Head loss of suction reducer 1400 x 1200, k=0.15 , h = 0.15x (Vs 2/ 19.6)

9) hdr :Head loss of discharge reducer 1000 x 1200, k=0.15 , h = 0.15x (Vd 2/ 19.6)

10) hse: Head loss of pump entrance at suction side, k=1, h=1x (Vs 2/ 19.6)

11) hde :Head loss of pump entrance at discharge side, k=1, h=1x (Vd 2/ 19.6)

Vs= Q/As = Q / (0.785*1.4 2) = Q /1.5386

Vd= Q/Ad = Q / (0.785*1.2 2) = Q / 1.1384

hd = [(0.1022 Pd/W) + Zd + (V2d/2g)] + hdr+ hde

hs = [(0.102 Ps/W) + Zs + (V2s/2g)] + hsr+ hse

Total head:

H= I hd I + I hs I
Water power ( Hydraulic Kilowat):

WKW= 9.81xQxHxW

W= specific gravity of water, at 20 C (1 kg/ L)

Q= flow rate (L/ S)

H= total head (m)

WKW= (9.81 x Head ( m) x Flow Rate ( L/S) x ( S.G, 1 kg/L))/ 1000

Overall efficiency Eo:

Overall efficiency is the ratio of the power delivered by the pump to the power supplied to the
input side of driver

Eo = (WKW/EKW)

Finally:

KW/WHP can be calculated by the below formula:

KW/WHP=0.736/Eo
Test Record of Main pump A: Date:

Pump Manufacturer:

Pump Serial Number:

Motor manufacturer

Motor Serial Number:

Date of Test:

Time Item Unit Result Remark

1) Flow Rate, Q m3/s By measurement
2) Suction Pressure, Ps kPa By measurement
3) Discharge Pressure,
kPa By measurement
Pd
4) Suction gage height,
m By measurement
Zs
5) Discharge gage
m By measurement
height, Zd
6) Suction head, hs m By Calculation
7) Discharge head, hd m By Calculation
8) Total head, H m By Calculation
9) Water power
(Hydraulic kilowatt), kW By Calculation
WKW
10) Motor input kW By measurement
11) Overall efficiency,
- By Calculation
Eo
12) KW/WHP - By Calculation

Tested by:

Witnessed by:
-
-
-
Test Record of Main pump B: Date:

Pump Manufacturer:

Pump Serial Number:

Motor manufacturer

Motor Serial Number:

Date of Test:

Time Item Unit Result Remark

1) Flow Rate, Q m3/s By measurement
2) Suction Pressure, Ps kPa By measurement
3) Discharge Pressure,
kPa By measurement
Pd
4) Suction gage height,
m By measurement
Zs
5) Discharge gage
m By measurement
height, Zd
6) Suction head, hs m By Calculation
7) Discharge head, hd m By Calculation
8) Total head, H m By Calculation
9) Water power,
(Hydraulic kilowatt), kW By Calculation
WKW
10) Motor input kW By measurement
11) Overall efficiency,
- By Calculation
Eo
12) KW/WHP - By Calculation

Tested by:

Witnessed by:
-
-
-
-
-
Test Record of Main pump C: Date:

Pump Manufacturer:

Pump Serial Number:

Motor manufacturer

Motor Serial Number:

Date of Test:

Time Item Unit Result Remark

1) Flow Rate, Q m3/s By measurement
2) Suction Pressure, Ps kPa By measurement
3) Discharge Pressure,
kPa By measurement
Pd
4) Suction gage height,
m By measurement
Zs
5) Discharge gage
m By measurement
height, Zd
6) Suction head, hs m By Calculation
7) Discharge head, hd m By Calculation
8) Total head, H m By Calculation
9) Water power,
(Hydraulic kilowatt), kW By Calculation
WKW
10) Motor input kW By measurement
11) Overall efficiency,
- By Calculation
Eo
12) KW/WHP - By Calculation

Tested by:

Witnessed by:
-
-
-
-
-
Test Record of Main pump D: Date:

Pump Manufacturer:

Pump Serial Number:

Motor manufacturer

Motor Serial Number:

Date of Test:

Time Item Unit Result Remark

1) Flow Rate, Q m3/s By measurement
2) Suction Pressure, Ps kPa By measurement
3) Discharge Pressure,
kPa By measurement
Pd
4) Suction gage height,
m By measurement
Zs
5) Discharge gage
m By measurement
height, Zd
6) Suction head, hs m By Calculation
7) Discharge head, hd m By Calculation
8) Total head, H m By Calculation
9) Water power,
(Hydraulic kilowatt), kW By Calculation
WKW
10) Motor input kW By measurement
11) Overall efficiency,
- By Calculation
Eo
12) KW/WHP - By Calculation

Tested by:

Witnessed by:
-
-
-
-
-
Test Record of Main pump E: Date:

Pump Manufacturer:

Pump Serial Number:

Motor manufacturer

Motor Serial Number:

Date of Test:

Time Item Unit Result Remark

1) Flow Rate, Q m3/s By measurement
2) Suction Pressure, Ps kPa By measurement
3) Discharge Pressure,
kPa By measurement
Pd
4) Suction gage height,
m By measurement
Zs
5) Discharge gage
m By measurement
height, Zd
6) Suction head, hs m By Calculation
7) Discharge head, hd m By Calculation
8) Total head, H m By Calculation
9) Water power,
(Hydraulic kilowatt), kW By Calculation
WKW
10) Motor input kW By measurement
11) Overall efficiency,
- By Calculation
Eo
12) KW/WHP - By Calculation

Tested by:

Witnessed by:
-
-
-
-
-
Test Record of Main pump F: Date:

Pump Manufacturer:

Pump Serial Number:

Motor manufacturer

Motor Serial Number:

Date of Test:

Time Item Unit Result Remark

1) Flow Rate, Q m3/s By measurement
2) Suction Pressure, Ps kPa By measurement
3) Discharge Pressure,
kPa By measurement
Pd
4) Suction gage height,
m By measurement
Zs
5) Discharge gage
m By measurement
height, Zd
6) Suction head, hs m By Calculation
7) Discharge head, hd m By Calculation
8) Total head, H m By Calculation
9) Water power,
(Hydraulic kilowatt), kW By Calculation
WKW
10) Motor input kW By measurement
11) Overall efficiency,
- By Calculation
Eo
12) KW/WHP - By Calculation

Tested by:

Witnessed by:
-
-
-
-
-