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_AIRS
MODEL O.
113.236150
Serial
Number
Model and serial number may be
found attached to the right side of
arm housing.
FOR YOUR
SAFETY: , assembly
Read ALL operating
iNSTRUCTIONS
carefully
repair parts
Safer
Safety is a combination of common sense, staying alert To Avoid Injury from Unexpected Saw Movement:
and knowing how your scroll saw works. Read this man,
Turn saw off and unplug cord before moving the saw.
ual to understand this saw.
Put the saw on a firm level surface where there is
_Safety Signal Words plenty of room for handling and properly supporting the
DANGER: means if the safety information is not followed workpiece.
someone will be seriously;injured or killed. Support the saw so the table is level and the saw does
not rock.
WARNING: means if the-safety information isnot fol-
lowed someone could be seriously injured or killed. = Bolt the saw to the work surface if it tends to slip, walk,
or slide during operations like cutting long heavy
CAUTION: means if the safety information is not followed
boards, or when using an auxiliary table.
someone might be injured.
o NEVER STAND ON TOOL. Serious injury could occur
Before Using The Saw if the tool tips or you accidentally hit the cutting tool. Do
not store anything above or near the tool where any-
one might stand on the too! to reach them.
the following steps are: corn pleted. To Avoid Injury or Death from Electrical Shock:
Assembly and alignment (See pages 7-12) GROUND THE SAW, This saw has an approved 3 con-
Learn the:;:::use
and function of the speed control ON- ductor cord and a 3-prong grounding type plug. Use
only:3-wire, grounded outlets rated 120 volts, 15
OFF knob, bevel: lock knob, blade holders, blade sup,
amperes (amps), The green conductor in the cord is
port, hold down, tension knob, and blade guard. (See
the grounding wire. :To avoid electrocution, NEVER
pages14:16)
connect the green wire to a live terminal.
Review and Understand at! safety instructions and
Make sure your fingers do not touch the plug's metal
operating procedures in this manual.
prongs when plugging or unplugging the saw.
Review of the maintenance:meth0ds for this saWi:(See
page 20) Before Each Use:
" Read the WARNING tabeJ!Seiow,found_n t_eba_eof InsPect your saw,
the saw. DISCONNECT THE SAW. To avoid injury from accidental
starting, unplug the saw, turn the switch off and lock out
, WARNING the switch before changing the setup, removing covers,
guards or blade.
CHECK DAMAGED PARTS. Check for:
- Alignment of moving parts.
Binding of moving parts.
Broken parts.
Stable mounting.
Any other conditions that may affect the way the saw
works.
Avoid Accidental Starting. Make sure switch is Use extra supports (tables, saw horses, blocks, etc.)
"OFF" before plugging saw into a power outlet. for any workpieces large enough to tip when not held
Plan Your Work. down to the table top.
Never use another person as a substitute for a table
Use The Right Tool. Don't force tool or attachment to
extension, or as additional support for a workpiece or
do a job it was not designed to do.
to help feed, support or pull the workpiece.
Use this scroll saw to cut only wood, wood-like prod-
When cutting irregularly shaped workpieces, plan your
ucts, plastics and non-ferrous metals.
work so it will not pinch the blade. A piece of molding,
CAUTION: This saw is NOT designed for cutting fer- for example, must lay flat or be held by a fixture or jig
rous metals like iron or steel. When cutting non-fer- that will not let it twist, rock or slip while being cu_.
rous metals (brass, copper and aluminum, etc.), Properly support round material such as dowel rods or
metal shavings can react with wood dust and start a tubingJhey have a tendency to roll during a cut, caus-
fire. To avoid this: ing the blade to "bite". To avoid this, always use "V"
Remove all traces of wood dust from on and block.
Cut on!y one workpiece at a time.
round the saw.
Clear everything except the workpiece and related
Remove all metal shavings from on or around the
support devices of_ the table before turning the saw on.
I saw before sawing woo d again,
Y_U Wilti Holld the Workpiece Before Leaving the Saw:
in'i_h,:,_: ' Waitforall rnoving parts to stop.
Donot handhc :l:pieces s_:ismall thatyour:fingers will ...... Make Workshop Child-proof. Unplug the saw. Lock
i_gula_.:iOse jigs or fixtures to :hold the shop or ONIOFF knob. Store the key away from
ipyo_r_hands away from the blade: children and others not qualified to use the toot.
;_e_ati_ns and hand positions where a
sudden slip _i d cause fingers or hand to move into
ithe blade.
o_:Don,t Overreach. Keep good footing and balance.
Keep your face and body to one side of the blade, out
oftine with a possible thrown piece if the blade should
break.
Whenever Saw Is Running:
WARNING: Don't let familiarity (gained from fre-
quent use of your scroll saw) cause a careless
mistake. A careless fraction of a second is
enough to cause a Severe injury,
Before starting your cut, watCh the saw while it runs. If
it makes an unfamiliar noise or Vibrates excessively,
stop' immediately Turn the saw off:Unplug the:saw:_Do
not restart until findingand correctin gthe problem,
Keep Children Away. Keep;all:visitors a:saf e distance
For replacement motor and control board, refer to parts If the outlet you are planning to use for the power tool is
list in this manual. of the 2-prong type, Do Not Remove Or Alter The
Grounding Prong In Any Manner. Use an adapter as
Connecting To Power Supply Outlet shown below and always connect the grounding tug to
If power cord is worn or cut, or damaged in any way, known ground.
have it replaced immediately. It is recommended that you have a qualified electrician
WARNING: if not properly grounded, this power tool replace the TWO prong outlet with a properly grounded
can cause an electrical shock, particularly when THREE prong outlet.
used in damp locations close to plumbing. If an
electrical shock occurs there is potential of a sec-
ondary hazard, such as your hands contacting the Grounding Lug
saw blade.
Make Sure This Is
If you are not sure that your outlet, as pictured below, is
properly grounded, have it checked by a qualified electri- 3-Prong _ Connected to a
cian. Plug Known Ground
Your unit is for use on 120 volts and has a plug that looks ,g
like the illustration below. Receptacle
Adapter
This power tool is equipped with a 3-conductor cord and
_[ounding type plug which has a grounding prong
_v
._proved by Underwriters' Laboratories. The ground
conductor has a green jacket and is attached to the tool An adapter, as illustrated, is available for connecting
housing at one end and to the ground prong in the attach- plugs to 2-prong receptacles.
ment plug at the other end.
The
This plug requires a mating 3-conductor grounded type
the adapter must be connected to a permanent
outlet as shown.
I ground
WARNING: such asgreen
to a properly
groundinggrounded outlet from
lug extending box.
Not all outlet boxes are properly grounded.
If you are not sure that your outlet box is properly
grounded, have it checked by a qualified electrician.
NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong receptacle.
The use of any extension cord will cause some loss of
3-Prong power.
Plug
Use only 3-wire extension cords which have 3-prong
U
grounding type plugs and 3-prong receptacles which
Properly
Grounded accept the tools plug.
Outlet
--.., 0 Wire Sizes Required
Length of the (American Wire Gauge
Grounding Conductor
Number) 120V Lines
Prong
-::Contents i ....
Tools Needed
Lift
Here
Tension Knob
Blade Guard/Hold-Down
Assembly
Holder
Frame
(Lift Here)
de
Arm Bearings _
Bevel Table
Lock Knob
Bevel
Base
(Lift Here)
ng
L
Bevel
Lock Knob
2_Use a small square to set the table at 90" to the blade.
If there is too much space between the square and the
blade, the table must be adjusted.
.......
Bevel
Pointer
Knob
injury objects,
remove the blade
IWARNING: change rod from
To avoid and all tools from the
thrown
saw.
10
I WARNING: To avoid,injury from accidental starting,
l always turn switch' OFF"and unplug power cord ion Knob
i _
OTE: Saw comes set up, for pin end blades. For plain
=end blades, the blade clamp needs to be reinstalled with
the flat surface placed against the blade holder.
;i:_
iuse::!i_
biade iiife :exiiau st ed;
;rAggressive_ Feeding of the workpiece into the
:te bygoing too:fast,
OOT
Dust Blower
The dust blower will direct air to the most effective point
on the cutting line when the hold down is adjusted. No
adjustment is necessary to the blower.
Blade Guard
The blade guard will always be positioned parallel to the i__ iil -- B/oUSter
blade. No adjustment is necessary,
Mounting the Scroll Saw to a Bench i ,I,LI_lji, , _ii i,li, ilrli ,11 ,
13
Upper Blade Holder
2. Work Hogd-Down
Blade Support
7. BladeGuard
8. Blade Storage
Drawer
Speed Control/
On-Off Knol_
5. Bevel Scale
1. Tension Knob ... Tightening the knob (clockwise) will 5. Bevel Scale .. Shows angle table is tilted for bevel
increase the tension on the blade. Loosening it (coun- cutting.
terclockwise) will deCreaSe the tension. 6. Speed Control!On-Off Knob ... For speed control set-
2. Work Hold-Down and Blade Support ... Provides ting, refer to the "Choice of Blade and Speed" table.
added control of work-p!ece, protection for operator The On-Off knob has a locking feature, This Feature
and support for the blade_ Is Intended To Help Prevent Unauthorized Use By
3. Blade Holders ... Retain and position the blade, Children And Others.
4. Bevel Lock Knob ... Loosening knob allows the table 7. Blade Guard ... Defines area of moving blade.
to tilt up to 45 for bevel cuts. 8. Blade Storage Drawer ... Used to stere blades, "T'
handle wrench, and "L" shaped rod.
14
Speed Control/On-Off Knob
1.:To turn machine 'On', place fingers on Speed Control/
On-Off Knob and pull out.
Push
Rotate
15
3. Use a blade that will have at least 2 teeth in the mate-
dal at ail times.
4, Use thin, narrow blades for tight radius work, and thi_
wide blades for large curves and straight cuts.
Listed below are examples of some blades and their intended uses: ....
Pin and Plain end Biades
:'Teeth/inch Width Thickness Speed : __ Application
20 i, .... ha-
.__2 .012" 500-600 Tight radius work; 3/32" to 1/8' wood veneer, wood,
15 : _110_'..... .0t 8" bone, fiber, plastics, non-ferrous metals, etc.
12:5 .038" +:+o666' 600-1200 Close radius cutting in materials 3/32" to 1/2" thick.
Good for hard and soft wood, bone, horn, plastics, etc.
11.5 .053'_ !
.0i8" 1200-1700 For hard and soft woods and woodlike products
10 .110" :,018" 3/16" to 2".
16
Basic Saw Operations- .........
=_lease, read and understand the following items about 8. To get accurate cuts, be prepared to compensate _or
bur scroll saw before attempting to use the saw. blade's tendency to follow the wood grain as you are
1. The saw does not Cut wood by itself. You allow the cutting.
saw to cut wood by guiding the wood into the blade 9. This scroll saw is intended to cut wood, wood like
as it moves. products, plastics and non-ferrous metals.
2. The blade teeth cut wood _ on the down stroke. 10. When choosing a blade to use with your scroll saw,
consider the following carefully.
3. You must guide the wood into the blade slowly
because the teeth of the blade are very small and o Very fine, narrow blades should be used to scroll cut
they can only remove wood when they are on the in thin wood 1/4 inch thick or less.
down stroke. To cut wood over 1/4 inch thick, use wider blades.
4. There is a learning curve for each person who wants o Most blade packages state the size or thickness of
to use this saw. During that period of time it is wood which that blade is intended to cut, and the
expected that some blades will break until you learn radius, size of curve, which can be cut with that
how to use the saw and receive the greatest benefit blade.
from the blades.
Wider blades can't cut curves as tight or small as
5. Best results are achieved when cutting wood less thinner blades.
than one inch thick.
Narrower blades work well only on thinner wood
6. When cutting wood thicker than one inch the user material.
must guide the wood very, very slowly into the blade
This saw uses 5 inch long, pin end type, blades only.
and take extra care not to bend or twist the blade
See your Sears Retail Store for accessory blades.
while cutting in order to maximize blade life.
7. Teeth on scroll saw blades wear out and as such Blades wear taster when cutting plywood, which is
very abrasive; when sawing wood which is thicker
must be replaced frequently for best cutting results.
than the 7/8 inch blade stroke; and when sawing
Scroll saw blades generally stay sharp for 1/2 hour to
hardwood, or when side pressure is placed on the
', 2 hours of cutting.
blade.
o Alignment of moving parts. Choose the right size and style blade for the material
o Binding of moving parts. and the type of cutting you plan to do.
17
Usel extra caution With :/large, very smal] or
awkward workpieces:
18
Whenever Saw Is Running When backing up the workpiece, the blade may bind
in the kerr (cut). This is usually caused by sawdust
iWARNING: Don't let familiarity (gained from fre- I clogging up the kerf. If this happens:
quent use of your saw) cause a careless mistake. A I * Turn switch "OFF".
icareless fraction of a second is enough to cause a I
l
19
pastewax onthe wo_k:tabte will
cut _to'glide:smooth y across the
i
The motor bearings are permanently lubricated and
require no further lubrication,
D0not attempt to oil the motor bearings or service the
m0t0rinternalpartsi
WARNING:
aged inany ifthe power
way, have cord is worm,
it replaced cut or dam- i
immediately. i
t WARNING: To avoid fire or electrocution, reassem- i
I bie electric parts with only approved service parts._
[Reassemble exactly as originally assembled. |
Arm Bearings
Lubricate the arm bearings after 10 _ours of use. Re-oil
after every 50 hours of use or whenever there is a squeak
coming from the bearings_
1. Turn saw on its side. _
2_Squirt a generous amount 0f SAE 30 oil around the
-::shaft end and bronze bearing._
3_ Let tl_e:oil soak inoVernight in this condition.
4;Next day repeat the above procedure for::the opposite
20
Wiring Diagram ...........
/ARNING: To avoid fire or shock, use only recom-
_ended service parts and reassemble exactly as
[originally assembled.
_J
Troubleshooting ..............................................
t power sourceForoutlet
WARNING: yourbefore troubleshooting
own safety, your"OFF",
turn switch scroll saw.
and remove plug from I
Motor stops during cuts 1: Aggressive feeding causes 1. Turn machine "OFF" and then back "ON" to
Current Protector to shut continue cutting.
motor off.
2. Slow down the feed rate ot material into blade.
21
48
J
51 J
J
13 12
Po
P_ 15 _10 " 14
11
/I 1S
16
3O
4O
18
19
22 20
21
\ 23
39 10 '\ 11
32 38 24 10
27 1 F
37 10
28 25
PARTS LIST FOR CRAFTSMAN 16" , RIABLE SPEED SCROLL SAW
MODEL NO. 113.236150
packed with your scroll saw. The instructions and illustrations shown on
blades.
scroll saw owner's manual for safety instructions and proper use of the scroll saw.
rBlades
Notches
Blade
Blade Clamp Thick
Holder ,Boss
Blade
Thin
Boss Clamp_
thick Boss
Holder
Notches
"T" Wrench
Upper
Blade Holder
\.
NOTE: Teeth pointing downward.
Note: Teeth
Pointing Blade
Holder
Hex Socket
Screw
.... T":Wrencl_
i
:: :Blad_
Chang_.:-,
Rod ::!:::::
:
:: =:: :
___lower
Blade Holder Blade Change Rod
Installing Plain End B|ades .................. Blade Change Rod
NOTE: For plain end blades, the thin boss of the blade
_.l_mp needs to be positioned against the blade holder.
Plain End Blade Set Up: Insert the blade change rod !
Btade
Circular Holder
Beveled
Edge Impression
Thin Boss
SERVICE
Now that you have purchased your scroll saw, should a need
ever exist for repair parts or service, simply contact any Sears
Service Center and most Sears, Roebuck and Co. stores, Be
sure to provide all pertinent facts when you call or visit.
MODEL NO.
113.236150 The model number of your scroll saw will be found attached to
the right side of the arm housing.
HOW TO ORDER WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL-
LOWING INFORMATION:
REPAIR PARTS
PART NUMBER PART DESCRIPTION
All parts listed may be ordered from any Sears Service Center
and most Sears stores. If the parts you need are not stocked
locally, your order will be electronically transmitted to a Sears
Repair Parts Distribution Center for handling.
4p_... i iiiiiiiiiiiii
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