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Analysis of effect of alloying elements on


martensite start temperature of steels

Article in Materials Science and Technology May 2003


DOI: 10.1179/026708303225001902

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Analysis of effect of alloying elements on
martensite start temperature of steels
C. Capdevila and F. G. Caballero and C. Garca de Andres

The stabilisation of austenite, a phenomenon that frequently occurs, renders the transformation from austenite to
martensite difficult. The straightforward method of analysing the effect of a specific factor on the stabilisation of
austenite is through its influence on the martensite start temperature Ms. The present work outlines the use of an
artificial neural network to model the Ms of engineering steels based on their chemical composition and austenite
grain size. The results are focused on elucidating the role in the stabilisation of austenite of alloying elements in
steels, including less common elements such as vanadium and niobium, as well as the austenite grain size. Moreover,
a physical interpretation of the results is presented. MST/5461
The authors are in the Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM)
Consejo Superior de Investigaciones Cientficas (CSIC), Avda. Gregorio del Amo, 8. 28040 Madrid, Spain (cgda@cenim.
csic.es). Manuscript received 14 March 2002; accepted 28 May 2002.
# 2003 IoM Communications Ltd. Published by Maney for the Institute of Materials, Minerals and Mining.

work was to develop an artificial neural network model to


Introduction predict Ms for steels, and interpret the influence of chemical
composition and austenite grain size. Neural networks are
Microalloyed steels in the as forged condition are com- useful whenever the intricacy of the problem is over-
monly used in the automotive industry. For heavy duty whelming from a fundamental perspective, and where
applications such as diesel engine crankshafts, a surface simplification is unacceptable. They represent a powerful
induction hardening heat treatment is carried out in critical method of non-linear regression modelling.
regions of the components to enhance their service
performance by adding strength and fatigue resistance.
The goal of the induction hardening heat treatment is to
Experimental database
form a fully martensitic structure in the outer surface of the
component to increase locally the hardness and tensile
strength. Thus, factors affecting martensitic transformation The definition of Ms in any model ideally requires a
are of vital importance in the design of industrial processing complete description of chemical composition and austenite
of these engineering steels. grain size. A search of the literature9 15 allowed the
The stabilisation of austenite renders the transformation collection of 320 individual cases where detailed chemical
from austenite to martensite difficult, and can be caused by composition, prior austenite grain size (PAGS), and Ms
a change in chemical composition, heat treatment or plastic values were reported.
deformation.1 Of these three cases, chemical stabilisation is Table l lists the 15 input variables used for Ms analysis. It
the most common; therefore, the influence of chemical was possible to find 270 cases where all of these variables
composition on the martensite start temperature Ms has were reported, with the exception of nitrogen concentra-
been extensively reported in the literature for low alloy tions. It would have been unreasonable to set this value to
steels and several empirical equations have been pro- zero when its value was not reported. Steels inevitably
posed.2 7 However, these empirical equations are not contain this impurity element in practice. For cases where
sufficiently general, and are known to provide inaccurate the nitrogen concentration was missing, its value was set
answers for microalloyed steels, or steels whose composi- to the mean calculated for the 320 cases of the database.
tional ranges are outside those used to formulate the For other elements such as manganese, nickel, etc.,
equations.
On the other hand, Olson and Cohen8 developed a model Table 1 Variables* that influence martensite start tem-
for heterogeneous martensitic nucleation that obviates the perature Ms
need for pre-existing embryos with a martensitic structure, Range Average SD{
but requires a suitable nucleating defect in the austenite.
The initial defect might be a group of dislocations at an C, wt-% 0 1.62 0.3774 0.2098
austenite/austenite interface,9 or frozen in vacancies Mn, wt-% 0 1.98 0.8652 0.4882
obtained by quenching from the austenitisation tempera- Si, wt-% 0 3.400 0.2328 0.3836
Cr, wt-% 0 17.98 1.4255 3.2575
ture.10 Therefore, grain boundaries and other lattice Ni, wt-% 0 27.20 1.9705 5.3646
imperfections may also act as nucleation sites and Mo, wt-% 0 5.10 0.1850 0.4611
contribute towards making the austenite phase unstable. V, wt-% 0 4.55 0.0758 0.3579
Conversely, they can also contribute towards stabilisation Co, wt-% 0 12.27 0.0820 0.8145
Al, wt-% 0 1.10 0.0187 0.1183
of the austenite phase by hindering growth of the W, wt-% 0 12.99 0.1269 1.0665
transformation product.10 Which of these contributions Cu, wt-% 0 0.28 0.0388 0.0778
predominates depends on chemical composition and the Nb, wt-% 0 0.2 0.0004 0.0048
nature of the imperfections. B, wt-% 0 0.001 0.0000 0.0001
N, wt-% 0.0001 0.0140 0.0015 0.0039
It follows that to determine how the austenite grain size PAGS, mm 5 339 55.1731 37.3855
and alloying elements, including those used as microalloy-
ing elements (vanadium and niobium), can affect Ms is an *PAGS is prior austenite grain size.
important issue for investigation. The aim of the present {SD is standard deviation.

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2 Capdevila et al. Effect of alloying elements on martensite start temperature

1 Neural network model used in present study: PAGS prior


2 Variation of estimated noise level sv as function of
austenite grain size, Ms martensite start temperature
number of hidden units EX
concentrations could be set to zero when they were not Figure 2 shows that the inferred noise level decreases
reported. This is because they had not been deliberately monotonically as the number of hidden units increases.
added or would have concentrations close to the limits of However, the complexity of the model also increases with
chemical analysis with the techniques generally used.16 the number of hidden units. A high degree of complexity
may not be justified, and in an extreme case, the model may
in a meaningless way attempt to fit the noise in the
experimental data. MacKay19,20 has made a detailed study
Brief description of neural network of this problem, and defines a quantity (the evidence)
which comments on the probability of a model. In
The aim was to be able to estimate Ms as a function of the circumstances where two models give similar results for
variables listed in Table 1. Analysis was carried out using the known data, the more probable model would be
variables normalised between z0.5 and 20.5; this normal- predicted to be that which is simpler; this simple model
isation was not necessary for the present analysis, but would have a higher value of evidence. The evidence
allowed a convenient comparison of the influences of framework was used to control sv. The number of hidden
individual input variables on an output. The normalisation units was set by examining performance on test data. A
procedure is expressed quantitatively as combination of Bayesian and pragmatic statistical techni-
x{xmin ques was therefore used to control the complexity of the
xN ~ {0:5 : : : : : : : : : : (1) model.19 21
xmax {xmin
Figure 3 shows that a large number of hidden units do
where xN is the normalised value of x which has maximum not give significantly lower values of sv; indeed, the test set
and minimum values given by xmax and xmin, respectively. error has a minimum at three hidden units. Therefore, three
The network consisted of 15 input nodes (Table 1), a hidden units were found to give a reasonable level of
number of hidden nodes, and an output node representing complexity to represent the variation of Ms as a function of
Ms (Fig. 1). The network was trained using a randomly the input variables of Table 1. Levels of agreement for the
chosen 170 examples from a total of 320 available; the training and test data are shown in Fig. 4; good predictions
remaining 150 examples were used as new experiments to occur in both cases.
test the trained network.
Linear functions of the inputs xj are operated by a
hyperbolic tangent transfer function
!
X (1) (1)
hi ~tanh wij xj zhi : : : : : : : : (2)
j

so that each input contributes to every hidden unit. The bias


is designated hi and is analogous to the constant that
appears in linear regression. The strength of the transfer
function in each case is determined by the weight wij. The
transfer to the output y is linear
X (2)
y~ wi hi zh(2) : : : : : : : : : : : (3)
i

This specification of the network structure, together with


the set of weights, is a complete description of the formula
relating the inputs to the output. The weights were
determined by training the network and the details are
described by MacKay.17,18 Training involves a minimisa-
tion of the regularised sum of squared errors. The term sv is
used to represent a framework estimation of the noise level
of the data. The complexity of the model is controlled by the 3 Variation of test error as function of number of hidden
number of hidden units (Fig. 2). units

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Capdevila et al. Effect of alloying elements on martensite start temperature 3

a training data; b test data


4 Comparison between predicted and experimental Ms
values

Use of the model


a V; b Nb

EFFECT OF MICROALLOYING ELEMENTS 5 Effect of alloying elements on Ms: PAGS~20 mm


The main advantage of the neural network model as
compared with other empirical models is the ability of the heterogeneous semicoherent nucleation process of
interpreting separately the influence on the stabilisation of martensite is given by the sum of a defect dislocation
austenite of each one of the alloying elements. In this sense, energy and a fault energy. At sufficient driving force
the role of microalloying elements such as vanadium and (obtained by cooling or an applied stress), the fault energy
niobium on Ms is analysed below. becomes negative and gives rise to a barrierless condition
Figure 5 shows the influence of vanadium and niobium whereby a nucleus can grow spontaneously, at a rate
on Ms for three contents of carbon and considering a controlled by the interfacial mobility. The critical condition
constant PAGS of 20 mm. It is clear from Fig. 5 that the for semicoherent nucleation is then given by a balance
higher is the microalloying content, the higher is Ms. This between the negative fault energy and the interfacial
effect is more pronounced as the carbon concentration frictional work. Therefore, Ghosh and Olson proposed
increases. It is possible to obtain a physical understanding that DG ca9
C is the sum of two terms. The former includes the
of these results. According to their chemical properties, fault energy, and the latter is the interfacial frictional work
vanadium and niobium can be classified as very strong between the austenite matrix and martensite nucleus which
carbide formers. This behaviour may be attributed to the is composition dependent. The critical value in (J mol21)
influence of alloying elements on the activity of carbon in of the driving force needed to trigger martensitic transfor-
solid solution. Keeping this in mind, it can be expected that mation is
interactions between carbon and carbide former elements : : : :
{DGCca ~1010z4009c0C 5 z1879c0Si5 z1980c0Mn
5
z172c0C 5
; tend to weaken the role of carbon, thus increasing Ms. : : : :
Likewise, these interactions are stronger as the carbon z1418c0Mo
5
z1868c0Cr5 z1618c0V 5 z752c0Cu5
content increases. : : : :
z714c0W5 z1653c0Nb5 z3097c0N5 {352c0Co5 (4)
This is consistent with the following thermodynamic
0.5
considerations. In the thermodynamic approach presented where c is the square root of the alloying element
by Bhadeshia,22,23 martensitic transformation is said to be concentration in mole fraction. The coefficients were .
triggered when the chemical driving force DGca9 achieves a obtained by Ghosh and Olson by establishing the c0 5
critical value at Ms, DG ca9
C . Following Olson and Cohen,
24
dependence and fitting over a wide range of compositions:
9
Ghosh and Olson proposed that the total energy describing the maximum concentrations were y2 wt-% for carbon and

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4 Capdevila et al. Effect of alloying elements on martensite start temperature

a 0.1 wt-%; b 0.8 wt-%


6 Effect of V on chemical driving force DGca9 and critical a 0.1 wt-%; b 0.8 wt-%
chemical driving force at Ms DG ca9
C for given concentra- 7 Effect of Nb on DGca9 and DG ca9 C for given concentra-
tions of C: horizontal lines represent DG ca9
C tions of C: horizontal lines represent DG ca9
C

nitrogen, 0.9 wt-% vanadium, and about 2 28 wt-% for all concentration, and was calculated as in Ref. 29. The
the other alloying elements.25 required free energy is then given by DGca9~DGcazGZener.
The thermodynamic calculations involved in the present Figures 6 and 7 show the evolution of DGca9 for different
work have been carried out using the commercial software contents of vanadium and niobium for carbon concentra-
package, MTDATA.26 The two sublattice model27 was used tions of 0.1 and 0.8 wt-%. It is suggested from Figs. 6 and 7
to express the Gibbs free energies of ferrite and austenite that the influence of the microalloying elements on Ms is
phases. The first sublattice is occupied by substitutional small for the lower value of carbon concentration
atoms and the second is occupied by interstitial atoms and (0.1 wt-%), but the higher carbon content (0.8 wt-%) has
vacancies. The Gibbs free energies of austenite Gc and more influence on increasing Ms. =
ferrite of the same composition Ga were calculated
separately by allowing only one phase to exist in the
system. Then, the molar Gibbs free energy differences
DGca~Ga2Gc at various temperatures were obtained. The EFFECT OF GRAIN SIZE ON STABILISATION
Gibbs free energies of both phases include unitary terms of OF AUSTENITE
free energies, mixing entropies, excess free energies describ- Figure 8 shows the influence of PAGS on Ms in an Fe C
ing the deviation from the regular solution model, and steel. It is clear from Fig. 8 that an increase in Ms is
magnetic contributions. However, to calculate DGca9 also achieved if the PAGS increases. Likewise, Fig. 8 indicates
requires an estimation of the Zener ordering energy that the lower is the carbon content, the higher is the
< GZener,28 which arises because carbon atoms in ferrite in increase in Ms.
some circumstances can order on one of the available As mentioned above, the temperature of initiation of
sublattices of octahedral interstitial sites, thereby changing martensitic transformation, and its progress, are controlled
the symmetry of the lattice from bcc to bct. The ordering by the chemical and non-chemical free energies of the
temperature Tc is a function of the carbon concentra- system. The chemical free energy difference DGca9 is the
tion.29 If the Ms exceeds Tc then the martensite is bcc, but driving force of the transformation and is converted to non-
when it is below Tc the martensite is bct. The ordering chemical free energy. The latter partly goes into the energy
energy is a complicated function of temperature and carbon of lattice imperfections inevitable upon transformation.10

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Capdevila et al. Effect of alloying elements on martensite start temperature 5

8 Effect of PAGS on Ms for Fe C steel


9 Comparison between experimental and calculated Ms
values for steels listed in Table 2
In carbon steels, the morphology of martensite changes
with the carbon content. The martensite consists of bundles in vacancies into the austenite grain owing to higher
of laths (lath shaped martensite) with a high density of quenching temperatures in low carbon steels. The increase
dislocations inside each lath in low carbon steels, and, as the in vacancies causes the austenite phase to be less stable by
carbon content increases, it changes to lenticular (lens increasing the nucleation sites.9,37 Therefore, assuming that
shaped martensite) with a midrib and a high density of the austenitisation temperature and the quenching tem-
dislocations as well as internal twins.30 perature are identical, Ms should increase as the austeniti-
Several studies31 34 have documented a clear effect of sation temperature increases since a higher quenching
PAGS on Ms in ferrous systems. Unemoto and Owen31 temperature produces more frozen in vacancies and hence
carried out a definitive study of the effect of grain size in more nucleation sites.
bursting type Fe Ni C alloys. These authors concluded
that Ms in these alloys is influenced by the PAGS because of
interference with the autocatalytic nature of the burst type VALIDATION OF MODEL
martensitic transformation. However, they described the Figure 9 shows a comparison between neural network
martensite morphology as lath shaped, and lath martensite model predictions and experimentally measured Ms values
transformation is often associated with grain boundaries.32 for five very different alloys whose actual compositions are
A nucleation argument, therefore, would suggest a higher listed in Table 2. Steels S1 and S2 are low carbon, high
Ms (i.e. easier nucleation) as the grain size is decreased since strength low alloy (HSLA) steels microalloyed with
the grain boundary area increases. In the present analysis, niobium, S3 and S4 are medium carbon forging steels
the opposite effect is observed. with and without niobium as microalloying element, >
On the other hand, Brofman and Ansell33 proposed that respectively, and S5 is a commercial martensitic stainless
the Hall Petch strengthening of austenite explains the steel. All of these are used for commercial purposes, and
depression of Ms as the PAGS decreases. Hirth35 reviewed therefore their Ms is a critical parameter whose evaluation is
various theories of grain size strengthening in metals and important in the processing route of the steel. Hence, its
reported some experimental evidence for the expression accurate determination is very interesting from an industrial
1 point of view. It can be concluded from Fig. 9 that the
r! : : : : : : : : : : : : : : : (5) neural network model presents excellent accuracy for Ms
D prediction.
where r is the dislocation density and D is the austenite
grain diameter. If this argument is valid, Hall Petch
strengthening results from increasing dislocation density
with decreasing grain size, thus directly strengthening the Conclusions
matrix, i.e. the austenite. Therefore, a reduction of grain size
will increase the resistance of austenite to plastic deforma- A neural network method based on a Bayesian framework
tion locally as well as macroscopically. This increased has been used to rationalise an enormous quantity of
austenite resistance will directly impede the martensite published experimental data on the Ms of steels. It is now
transformation by increasing the non-chemical free energy possible, therefore, to estimate the role of elements such as
opposing the transformation.36 This theory explains the vanadium and niobium whose use as microalloying
drop in Ms as the PAGS decreases. However, it fails to elements has recently increased because of the good
explain why Ms increases faster as the PAGS increases in
low carbon (0.1 wt-%) than in high carbon (0.8 wt-%) steels. Table 2 Chemical compositions (wt-%) and PAGS of
An alternative explanation is outlined considering that steels tested
higher austenitisation temperatures are required to achieve PAGS,
the same PAGS in low carbon steels than in high carbon C Si Mn Cr Mo Ni Nb V Fe mm
steels. Therefore, a more likely cause of increasing Ms as
PAGS increases is reduction of the energy needed for S1 0.07 0.37 1.50 0.039 0.021 0.49 0.027 0.004 Bal. 9
complementary shear during transformation, which origi- S2 0.20 0.34 1.10 0.011 0.008 0.02 0.003 0.009 Bal. 10
S3 0.31 0.25 1.22 0.138 0.03 0.09 0 0.004 Bal. 21
nates in elimination of lattice imperfections owing to the S4 0.60 0.35 0.49 14.52 0.57 0.17 0 0.18 Bal. 50
higher austenitisation temperature.37 Likewise, the nuclea- S5 0.37 0.94 0.34 4.80 1.34 0 0 1.19 Bal. 30
tion of martensite may be boosted by an increase of frozen

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6 Capdevila et al. Effect of alloying elements on martensite start temperature

combination of mechanical properties that microalloyed 9. g. ghosh and g. b. olson: Acta Metall. Mater., 1994, 42, 3361
steels present. 3370.
The formulated neural network model has also been 10. z. nishiyama: in Martensitic transformation, (ed. M. E. Fine
applied to understanding the role of austenite grain size in et al.), 13; 1978, New York, Academic Press.
11. m. economopoulos, n. lambert and l. habraken: Diagrames
stabilising austenite, or, by contrast, in triggering martensite
de transformation des aciers fabriques dans le Benelux, 80;
transformation. The increase of Ms as the prior austenite 1967, Brusells, Centre National de Reserches Metallurgiques.
grain size increases seems to reveal that the reduction of 12. m. atkins: Atlas of continuous cooling transformation
lattice imperfections and the increase in frozen in vacancies diagrams for engineering steels, 17; 1985, Sheffield, British
owing to higher austenitisation temperatures increase Steel Corporation.
martensite nucleation sites and then enhance the transfor- 13. j. wang, p. van der wolk and s. van der zwaag: ISIJ Int.,
mation. It has been demonstrated that the model gives a 1999, 39, 1038 1046.
good estimation of experimental Ms values obtained for 14. f. g. caballero, h. k. d. h. bhadeshia, k. j. a. mawella, d. g.
various kinds of commercial steels. jones and p. brown: Mater. Sci. Technol., 2001, 17, 517 522.
15. f. g. caballero, h. k. d. h. bhadeshia, k. j. a. mawella, d. g.
jones and p. brown: Mater. Sci. Technol., 2001, 17, 512 516.
16. t. cool, h. k. d. h. bhadeshia and d. j. c. mackay: Mater. Sci.
Acknowledgements Eng. A, 1997, A233, 186 200.
17. d. j. c. mackay: Neural Comput., 1992, 4, 698 705.
The authors acknowledge financial support from Comision 18. d. j. c. mackay: Darwin Coll. J., 1993, 81 93. @
Interministerial de Ciencia y Tecnologa (PETRI 1995 19. d. j. c. mackay: Neural Comput., 1992, 4, 415 422.
20. d. j. c. mackay: Neural Comput., 1992, 4, 448 460.
0436 OP). One of the authors FGC would like to thank 21. h. k. d. h. bhadeshia: ISIJ Int., 1999, 39, 965 979.
the Consejera de Educacion, D. G. de Investigacion de la 22. h. k. d. h. bhadeshia: Met. Sci., 1981, 15, 175 177.
Comunidad Autonoma de Madrid (CAM) for financial 23. h. k. d. h. bhadeshia: Met. Sci., 1981, 15, 178 180.
support in the form of a post-doctoral research grant. Ano- 24. g. b. olson and m. cohen: Metall. Trans. A, 1976, 7A, 1905
ther of the authors (CC) would like to express his gratitude 1914.
to the Consejo Superior de Investigaciones Cientifcas for 25. g. b. olson and m. cohen: Metall. Trans. A, 1976, 7A, 1915
financial support as a post-doctoral contract (I3P PC 1923.
2001 1). The authors gratefully acknowledge Professor 26. Metallurgical and thermochemical databank, National Phy-
H. K. D. H. Bhadeshia FRS of the University of Cambridge sical Laboratory, Teddington, Middlesex, UK, 1996.
for fruitful discussions. 27. m. hillert and l. i. staffansson: Acta Chem. Scand., 1970, 24,
3618 3625.
28. c. zener: Trans. AIME, 1946, 167, 513 550.
29. j. c. fisher: Trans. AIME, 1949, 185, 688 690.
References 30. z. nishiyama: in Martensitic Transformation, (ed. M. E. Fine
et al.), 28; 1978, New York, Academic Press. A
1. j. w. christian: Theory of phase transformations in metals 31. m. unemoto and w. s. owen: Metall. Trans., 1975, 5, 2041
and alloys, 803; 1965, Oxford, Pergamon Press. 2053.
2. l. a. capella: Met. Prog., 1944, 46, 108 118. 32. o. a. ankara, a. s. sastri and d. r. f. west: J. Iron Steel Inst.,
3. j. wang, p. j. van der wolk and s. van der zwaag: Mater. 1966, May, 509 511. B
Trans., JIM, 2000, 41, 761 768. 33. p. j. brofman and g. s. ansell: Metall. Trans. A, 1983, 14A,
4. r. a. grange and h. m. stewart: Trans. AIME, 1946, 167, 1929 1931.
467 494. 34. t. maki, s. shimooka and i. tamura: Metall. Trans., 1971, 2,
5. p. payson and h. savage: Trans. ASM, 1944, 33, 261 280. 2944 2955.
6. c. y. kung and j. j. rayment: Hardenability concepts with 35. j. p. hirth: Metall. Trans., 1972, 3, 3047 3065.
applications to steels, 229; 1978, Warrendale, PA, TMS. 36. e. m. breinan and g. s. ansell: Metall. Trans., 1970, 1, 1513
7. k. w. andrews: J. Iron Steel Inst., 1965, 203, 721 727. 1520.
8. g. b. olson and m. cohen: Metall. Trans. A, 1976, 7A, 1897 37. z. nishiyama: in Martensitic transformation, (ed. M. E. Fine
? 1923. et al.), 307; 1978, New York, Academic Press. C

Materials Science and Technology May 2003 Vol. 19

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Authors Queries

Journal: Materials Science and Technology


Paper: 5461

Dear Author
During the preparation of your manuscript for publication, the questions listed below have arisen. Please attend to
these matters and return this form with your proof. Many thanks for your assistance

Query Query Remarks


Reference

1 Author: Is thus increasing OK as changed? OK


Or role of carbon in increasing Ms?

2 Author: Is GZener OK? OK

3 Author: Is . . . on increasing Ms OK? OK

4 Author: Is S3 and S4 are as microalloy- S3 is a medium carbon manganese


ing element OK? But Table 2 gives 0%Nb steel, S4 is a martensitic stainless
for S3 and S4: please change this statement steel, and S5 is a chromium
or the Table.
molybdenum steel

5 Author: Please check page numbers in Ref. Ref. 8: pages 1897-1904


8 (see also Refs, 24 and 25).

6 Author: Is there any Vol. number for Ref. D.J.K. MacKay, Darwin Coll. J., March,
18? 1993, 81-93.

Both references are the same book but


7 Author: Please Check Ref. 30 is not the different pages. REf. 10 is p.28, and Ref.
same paper as Ref. 10. 30 is p.28

8 Author: Please give Vol. no. for Ref. 32 if This information is not known.
known.

9 Author: Please check Ref. 37 is not the As above, is the same book but different
same paper as Ref. 10 and 30. pages. Ref. 37 is p. 307.

10 Author: In Fig. 2 caption, is estimated OK


noise level OK?

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