Freeman Catalog

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Freeman Manufacturing
and Supply Company
Modelmaking
Moldmaking
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Patternmaking
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Vol. 24
www.freemansupply.com
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Freeman Serves Customers with Twelve Strategic North American Locations
Ohio (Headquarters)
1101 Moore Rd. Avon, OH 44011 Portland, OR Montreal, QC
TEL 800-321-8511 TEL 440-934-1902
FAX 440-934-7200
California
I M C Distribution
15147 Don Julian Road
City of Industry, CA 91746
TEL 800-325-2100
FAX 440-934-7200
Georgia Minnesota
Shippers Warehouse of Georgia Professional Warehouse
7137 Southlake Parkway 2117 Charles Ave.
Morrow, GA 30260 Saint Paul, MN 55114
TEL 800-445-0811 TEL 800-558-0866
FAX 440-934-7200 FAX 262-789-5407
Kansas Ontario Pennsylvania Wisconsin
Garvey Warehouse Voyageur Distribution 909 Strickler Road 16910 W. Cleveland Ave.
5755 S. Hoover Rd., Bldg. #5 3600B Laird Road, Unit 4 Mt. Joy, PA 17552 New Berlin, WI 53151
Wichita, KS 67215 Mississauga, ON L5L 5Y7 TEL 800-631-4230 TEL 800-558-0866
TEL 800-792-1047 TEL 800-345-9259 TEL 717-653-5300 TEL 262-789-9800
TEL 817-551-7301 FAX 586-774-1019 FAX 717-653-7372 FAX 262-789-5407
FAX 817-568-0908
Oregon Quebec Texas
Michigan Bushnells Warehouse 13475 boul Pitfield 3152 S.E. Loop 820
27655 Groesbeck Hwy. 2720 N.W. 35th Ave. Montreal, QC H4S 1H3 Fort Worth, TX 76140
Roseville, MI 48066 Portland, OR 97210 TEL 800-263-7699 TEL 800-792-1047
TEL 800-345-9259 TEL 800-558-0866 TEL 514-335-3530 TEL 817-551-7301
TEL 586-774-1210 FAX 262-789-5407 FAX 514-335-3225 FAX 817-568-0908
FAX 586-774-1019
Terms and Conditions

Ordering Damaged Goods
For fast and accurate ordering, always refer to the catalog number for Merchandise given to a transportation firm is their responsibility to
each product. deliver in satisfactory condition. If merchandise is delivered damaged,
the customer should note as such on freight bill and file a claim with
Quotations & Prices the delivering carrier. Regulations require that hidden damage, identi-
Quotations will be given upon request. Prices are subject to change fied upon unpacking, must be reported within ten (10) days of delivery
without prior notice and do not include sales or excise taxes which in order to file a proper claim.
may be applicable in your area.
Liability/Warranty Statement
Shipping Information Our products are intended for sale to industrial and commercial cus-
When specific shipping information is NOT given by the customer, tomers. We request that customers inspect and test our products
we will make every attempt to ship best way. before use and satisfy themselves as to contents and suitability.
Returned Goods Nothing herein shall constitute a warranty, expressed or implied,
To save transportation charges, and facilitate handling of merchan- including any warranty or merchantability or fitness, nor is protection
dise upon our receipt, no merchandise returns will be accepted from any law of patent to be inferred. All patent rights are reserved.
without prior written authorization. The exclusive remedy for all proven claims is replacement of our
materials and in no event shall we be liable for special, incidental,
or consequential damages.
Copyright 2011 Freeman Manufacturing & Supply Co. All Rights Reserved
Freeman, Repro, Tuf-Fil, Tuf-Carv, and logo designs are all registered trademarks
of Freeman. Other trademarks are the property of their respective owners.
FREEMAN MANUFACTURING & SUPPLY CO.

1101 Moore Road, Avon, Ohio 44011

Phone 800-321-8511 Fax 440-934-7200
www.freemansupply.com contactus@freemansupply.com
T a b l e o f C on te n ts
Table of Contents
Machinable Media Foundry Tools & Supplies
Freeman Machinable Wax.........................................................................2 Freeman-Palmer Pattern Plates........................................................ 68-69
RenShape Modeling and Styling Boards.............................................. 3-5 Mold Alignment Hardware.......................................................................70
RenShape Tooling and High-Temperature Work Boards..................... 6-7 Alignment Dowels.............................................................................. 71-73
Perfect Plank Specialty Lumber............................................................ 8-9 Core Box Air Release Vents & Accessories..................................... 74-77
Rough Sawn Pattern Lumber............................................................ 10-11 Core Box Seals & Gaskets......................................................................77
Ren Seamless Modeling Pastes and Clay..............................................12 Core Vent Wax........................................................................................78
Richlite Fibre-Laminate Sheets...............................................................13 Dike-O-Lastic Ejector Buttons.................................................................78
MDF - Medium Density Fiberboard.........................................................13 Leather Fillets & Accessories..................................................................78
Core Box Clamps.....................................................................................79
Liquid Tooling Materials Slicks & Trowels.......................................................................................79
Repro Fast-Cast Polyurethanes........................................................ 14-16 Foundry Specialty Tools..........................................................................80
Pro-Cast Fast-Cast Polyurethanes..........................................................17 Other Foundry Supplies...........................................................................81
Ren Fast-Cast Urethane Systems...........................................................17
Polyurethane Elastomers Intermediate Cure................................. 18-19 Plywood & Sheet Materials
Polyurethane Elastomers Overnight Cure Flexible..................... 20-21 Freeman Pattern Plywoods.....................................................................82
Polyurethane Elastomers Overnight Cure Semi-Rigid............... 22-23 Premium Plywoods..................................................................................83
Polyurethane Elastomers Overnight Cure Rigid...............................24 Standard Plywoods..................................................................................84
Polyurethane Elastomers Rapid Cure..................................................25 Other Sheet Materials..............................................................................85
Mold Making Silicone Rubbers & Accessories................................. 26-29
Epoxy Casting Resins........................................................................ 30-32
Hardware & Equipment
Freeman Pattern Letters & Logos..................................................... 86-88
Epoxy Laminating Resins.................................................................. 33-35
Tapes & Embossers................................................................................89
Epoxy Surface Coats......................................................................... 36-38
Abrasives........................................................................................... 90-95
Polyester Resins & Gelcoats...................................................................39
Fasteners........................................................................................... 96-97
Resin Infusion Epoxy Systems................................................................39
Band Saw Accessories............................................................................97
Specialty Tooling Pastes & Resin Systems...................................... 40-41
Degassing and Mixing Equipment..................................................... 98-99
Plasters, Gypsum Cements & Accessories...................................... 42-43
Dispensing Equipment.............................................................................99
Fabrics, Fillers, & Bagging Scales & Balances...................................................................................99
Fiberglass Fabrics.............................................................................. 44-45 Assorted Cutters & Bits................................................................. 100-101
Other Fiberglass Reinforcements............................................................46 Shears for Carbon, Kevlar, & Glass..................................................... 101
Kevlar Fabrics..........................................................................................46
Carbon Fiber Reinforcements.................................................................47 Accessories
Tooling Plastics Fillers....................................................................... 48-49 Pattern Coatings (Primers, Paints, & Sealers).............................. 102-103
Dyes and Pigments..................................................................................49 Mold Releases Sacrificial........................................................... 104-105
Mia Vacuum Bagging Supplies......................................................... 50-51 Semi-Permanent Mold Release Systems..................................... 106-107
Core Materials..........................................................................................51 Gloves and Protective Wear................................................................. 108
Mixing Cups & Paddles........................................................................ 109
Specialty Waxes Clean-Up Supplies................................................................................ 109
Machinable Wax......................................................................................52 Brushes................................................................................................. 110
Freeman Sheet Wax................................................................................53 Wedges................................................................................................. 110
Freeman Fillet Wax & Accessories.........................................................54 Rollers................................................................................................... 111
Freeman String Wax................................................................................54 Clay Modeling Products........................................................................ 112
Freeman Half Round Wax.......................................................................54 Freeman Industrial Solvents................................................................. 113
Freeman Blind Gauging Wax..................................................................55 Miscellaneous Accessories................................................................... 113
Freeman Core Vent Wax.........................................................................55
Optical Soluble Wax................................................................................55 Appendix
Sol-U-Carv...............................................................................................55 Index
Miscellaneous Waxes..............................................................................55 Products by Trade Name or Manufacturer...................................... 114
Alphabetical Product Listings........................................................... 115
Adhesives & Repair Materials Glossary................................................................................................ 118
Freeman TUF Repair and Build-Up Materials.................................. 56-57 Preparation of Patterns/Mold................................................................ 119
Polyurethane-Based Repair Materials.....................................................58 Reference & Conversion Tables.......................................................... 120
Epoxy-Based Repair Materials................................................................58
Polyester-Based Repair Materials...........................................................59
Epoxy Adhesives............................................................................... 60-62
Methacrylate Adhesives...........................................................................63
Polyurethane Adhesives..........................................................................64
Cyanoacrylate Adhesives........................................................................64
Adhesive Dispensing Guns and Static Mix Nozzles...............................65
Hot Melt Foundry Adhesives...................................................................66
Wood Glue & Glue Applicator Bottles.....................................................66
Ren Tooling Board Adhesives.................................................................67
Other Specialty Adhesives......................................................................67
w w w .freemansupply. com 1
M a c h i n a b l e Med i a
Machinable Media
Freeman Machinable Wax
Original Sizes
Catalog
Number Description Thickness Width Length
108003 Wax Block 1" 2" 3"
108011 Wax Block 1" 3" 7"
108021 Wax Block 3" 3" 7"
108031 Wax Block 3" 4" 7"
108051 Wax Block 3" 5" 10"
Standard Block Sizes

Width x Thickness
Length 2" 3" 4" 5" 6" 7" 8"
6" x 6" 108250 108300 108350 108400 108450 108500 108552
Formulated & manufactured by Freeman, this unique medium is an 6" x 12" 108252 108071 108352 108402 108452 108502 108554
extremely hard synthetic wax that machines faster than polyurethane 6" x 18" 108254 108304 108354 108404 108454 108504 108556
and epoxy tooling boards or metals without sacrificing quality of finish, 6" x 24" 108256 108306 108356 108406 108456 108506 108558
6" x 30" 108258 108308 108358 108408 108458 108508 108560
surface detail, or dimensional accuracy.
6" x 36" 108260 108310 108360 108410 108460 108510 108562
Machinable Wax is: 6" x 42" 108262 108312 108362 108412 108462 108512 108564
Non-Abrasive unlike metal and tooling boards that can cause 6" x 48" 108264 108314 108364 108414 108464 108514 108566
12" x 12" 108266 108316 108366 108416 108466 108516 108568
significant wear on cutting tools.
12" x 18" 108268 108318 108368 108418 108468 108518 108570
User-Friendly machining produces chips instead of dust, for a
12" x 24" 108270 108320 108370 108420 108470 108520 108572
cleaner work environment. 12" x 30" 108272 108322 108372 108422 108472 108522 108574
Self-Lubricating enables all machining operations to be performed 12" x 36" 108274 108324 108374 108424 108474 108524 108576
without the need for coolants or cutting fluids. 12" x 42" 108276 108326 108376 108426 108476 108526 108578
Able To Be Glued to produce large or irregularly-shaped pieces for 12" x 48" 108278 108328 108378 108428 108478 108528 108580
machining with the use of 3M #90 Hi-Strength Spray Adhesive (pg. 67). 18" x 18" 108280 108330 108380 108430 108480 108530 108582
Available in a Wide Variety of Sizes eliminating the waste associ- 18" x 24" 108282 108332 108382 108432 108482 108532 108584
ated with using large tooling boards for smaller projects 18" x 30" 108284 108334 108384 108434 108484 108534 108586
Self-Releasing & Self-Sealing liquid tooling plastics, including 18" x 36" 108286 108336 108386 108436 108486 108536 108588
epoxy, urethane, and silicone rubber may be poured into Machinable 18" x 42" 108288 108338 108388 108438 108488 108538 108590
Wax without requiring the use of sealers or release agents. 18" x 48" 108290 108340 108390 108440 108490 108540 108592
24" x 24" 108222 108342 108392 108442 108492 108542 108594
Machinable Wax is used for: 24" x 30" 108292 108344 108394 108444 108494 108544 108596
Producing Accurate Molds and Prototypes 24" x 36" 108294 108346 108396 108446 108496 108546 108598
24" x 42" 108296 108348 108398 108448 108498 108548 108600
Education as a Training Aid Material
24" x 48" 108298 108243 108244 108245 108246 108550 108248
CNC Systems Set-up and Demonstrations
Proofing CNC Machining Programs
Standard Cylinder Sizes
Machinable Wax Specifications Catalog Diameter
Hardness (Shore D) 50-55 Number Description (Nominal) Length
Specific Gravity 0.92 108114 Wax Cylinder 1" 12"
Flash Point 575 F 108115 Wax Cylinder 1" 12"
Softening Point 226 F 108125 Wax Cylinder 2" 12"
Volumetric Shrinkage @ Room Temp. 7% 108135 Wax Cylinder 3" 12"
Coefficient of Thermal Expansion (in./in. F) 9.5 x 10-5 108145 Wax Cylinder 4" 14"
Color Blue 108155 Wax Cylinder 5" 16"
108165 Wax Cylinder 6" 18"
Machinable Wax Machining Guidelines
Spindle Speed Feed Rate
Roughing 3,000 rpm 100 inches per minute
Non-Standard Sizes and Bulk Machinable Wax
Finishing 8,000-10,000 rpm 40-100 inches per In addition to the above blocks and cylinders, machinable wax is also
minute available in custom sized blocks and cylinders.
*Data obtained using a " ball end mill Catalog
Number Description
108099 Non-Standard Size Block
How to Calculate Machinable Wax Weight 108199 Non-Standard Size Cylinder
Length x Width x Thickness (inches) 108001 Bulk Wax 1-5 lb. pieces
= Weight (lbs)
28.8
2 1. 800. 321. 85 1 1
Machinable Media
RenShape Modeling & Tooling Boards
Huntsman Advanced Materials RenShape modeling and tooling

board line is the broadest and most diverse offering in the industry.
From the original modeling board, RenShape 450, this line has
grown to meet the needs of nearly every demanding styling, modeling,
and tooling application. All of these boards are manufactured in the
United States to the highest quality standards in the industry, which
is why RenShape remains the leading line of modeling and tooling
boards and why Freeman is proud to be its number one distributor.
RenShape Applications Guide
RenShape No. 5015 5020 5025 5030 5045 440 5440 450 5460 460 470 472 473 474 550 5166 5169 5179 5008 2000
NC Tape Proong X X X X X X X X X
Visual Models X X X X X X X X X X
Styling Prototypes X X X X X X X X X X
Architectural Models X X X X X X X X X X
Tooling Aids & Fixtures X X X X X X X X X
Temporary Models X X X X X X X X X X
Master Models X X X X X X X X X X X X
Automotive Dies X X X X X X X X X X
Intermediate-Temperature X X X
Aerospace Masters & Lay-up Tools
Prototype Foundry Patterns X X X X X X X X X X X X X X X X X
Foundry Patterns & Core Boxes X X
Prototype Vacuum-Form Molds X X X X X X X X X X X X X X
Metalforming Tools X X X
Prototype Injection Molds X
RenShape Specifications
Coefficient
Tensile Compressive Flexural Glass Thermal
Hardness Density Density Strength Compressive Modulus Flexural Modulus Transition Expansion
Shore D (g/cc) (lbs/ft.3) (psi) Strength (psi) (psi) Strength (psi) (psi) Temp (F) (in/in/F) Color
Modeling & Styling
RenShape 5015 0.10 6 160 130 190 33.0 x 10-6 Blue-Green
RenShape 5020 27 0.16 10 350 260 350 33.0 x 10-6 Lt. Gray
RenShape 5025 27 0.25 15 600 560 780 33.0 x 10-6 Lt. Green
RenShape 5030 33 0.30 20 895 1,130 1,330 33.0 x 10-6 Peach
RenShape 5045 42 0.48 30 1,250 2,200 2,400 33.0 x 10-6 Brown
RenShape 440 54 0.55 34 1,300 1,400 105,000 2,300 106,000 203 34.4 x 10-6 Red-Brown
RenShape 5440 54 0.55 35 1,300 1,400 105,000 2,300 106,000 203 34.4 x 10-6 Lt. Brown
Tooling & High-Temperature Work Boards

RenShape 470 90 1.67 104 4,700 9,500 866,000 8,700 983,000 232 22.7 x 10-6 Lt. Gray
RenShape 550 82 0.85 53 7,000 10,500 415,000 8,800 414,000 289 27.5 x 10-6 Cream
RenShape 5166 90 1.66 103 4,875 9,500 840,000 8,000 965,000 228 22.0 x 10-6 Cream
RenShape 5169 85 1.20 75 9,000 8,800 366,000 14,000 380,000 206 40.8 x 10-6 Red
RenShape 5179 85 1.17 73 10,000 12,700 325,000 15,600 409,000 239 35.4 x 10-6 Red
RenShape 5008** 68 0.67 42 3,500 8,200 350,000 4,600 350,000 287 18.0 x 10-6 Lt. Blue
RenShape 2000** 91 1.80 112 9,000 36,500 900,000 12,000 1,200,000 455 23.0 x 10-6 Gray
ASTM D-2240 D-792 D-792 D-638 D-695 D-695 D-790 D-790 D-4065 D-3386
**Epoxy boards
RenShape Modeling & Tooling Boards [CONTD.]
RenShape Modeling and Styling Boards RenShape 5030 Polyurethane Foam Board
RenShape modeling & styling boards are designed and formulated to 20 Pound Density
meet the wide scope of styling, modeling, prototyping and fabricating Peach Color
applications found throughout industry today. These boards may be RenShape 5030 provides a better surface finish than RenShape 5025
worked by hand or machine, and are non-abrasive to cutting tools. and is used in most of the same applications.
Catalog
Number Description Thickness Width Length Bd. Ft.
CAUTION: Foam boards should not be used with addition (platinum)
075264 RenShape 5030 2" 24" 96" 32
cure silicone rubbers. Cure inhibition will occur, even after sealing the
075265 RenShape 5030 4" 24" 96" 64
RenShape. Condensation (tin) cure silicones are compatible.
075266 RenShape 5030 6" 24" 96" 96
075267 RenShape 5030 8" 24" 96" 128
RenShape 5015 Polyurethane Foam Board 075256 RenShape 5030 2" 48" 96" 64
6 Pound Density 075261 RenShape 5030 4" 48" 96" 128
Blue-Green Color
RenShape 5015 is our lightest weight and most economical foam RenShape 5045 Polyurethane Foam Board
styling board. It is excellent for appearance models or as a substruc- 30 Pound Density
ture to apply RenPaste Seamless Modeling Paste. Brown Color
Catalog RenShape 5045 provides the best surface finish and edge definition
Number Description Thickness Width Length Bd. Ft. of all of the RenShape foam boards.
075836 RenShape 5015 2" 48" 96" 64 Catalog
075844 RenShape 5015 4" 48" 96" 128 Number Description Thickness Width Length Bd. Ft.
075846 RenShape 5015 6" 48" 96" 192 075529 RenShape 5045 34" 24" 96" 12
075530 RenShape 5045 1" 24" 96" 16
075521 RenShape 5045 2" 24" 96" 32
RenShape 5020 Polyurethane Foam Board 075528 RenShape 5045 3" 24" 96" 48
Light Gray Color 075524 RenShape 5045 5" 24" 96" 80
RenShape 5020 provides a better surface finish than RenShape 5015 075523 RenShape 5045 6" 24" 96" 96
and is used in most of the same applications. Like all RenShape foam 075525 RenShape 5045 2" 48" 96" 64
boards, it is often sealed with Freeman Wood & Plaster Sealer,
Freeman No. 60 pattern coating, or the Duratec line of sealers. RenShape 440 Polyurethane Styling Board
Catalog 34 Pound Density
Number Description Thickness Width Length Bd. Ft. Light Reddish-brown Color
075175 RenShape 5020 2" 24" 96" 32 Ideal for Many Model and Pattern Applications
075176 RenShape 5020 4" 24" 96" 64 RenShape 440 is a medium-low density board. Used for master mod-
075177 RenShape 5020 6" 24" 96" 96 els, CNC styling models, prototypes, and visual models. RenShape
075178 RenShape 5020 8" 24" 96" 128 440 machines easily at fast cutting speeds, nishes to a good surface
075182 RenShape 5020 4" 48" 96" 128 with excellent edge denition and produces very little tool wear.
075183 RenShape 5020 6" 48" 96" 192
Catalog
075236 RenShape 440 2" 16" 60" 13.33
RenShape 5025 Polyurethane Foam Board 075240 RenShape 440 4" 16" 60" 26.67
15 Pound Density 075146 RenShape 440 1" 20" 60" 8.33
075147 RenShape 440 2" 20" 60" 16.67
Light Green Color
075148 RenShape 440 3" 20" 60" 25
RenShape 5025 provides a better surface finish than RenShape 5020
075149 RenShape 440 4" 20" 60" 33.33
and is used in many large and lightweight styling applications. 075151 RenShape 440 6" 20" 60" 50
Freeman also offers a smaller 24" x 16" size for smaller projects.
Catalog
RenShape 5440 Polyurethane Styling Board
075119 RenShape 5025 4" 24" 16" 10.67 35 Pound Density
075123 RenShape 5025 2" 24" 96" 32 Light Brown Color
075124 RenShape 5025 4" 24" 96" 64 RenShape 5440 is higher density version of 440, offering an improved
075122 RenShape 5025 6" 24" 96" 96 surface nish without sacricing ease of machining.
075125 RenShape 5025 8" 24" 96" 128 These boards are manufactured in metric sizes (500mm x
075135 RenShape 5025 2" 48" 96" 64 1500mm). The English equivalent sizes are provided below.
075126 RenShape 5025 4" 48" 96" 128 Catalog
075501 RenShape 5440 0.98" 19.7" 59.1" 7.92
075502 RenShape 5440 1.97" 19.7" 59.1" 15.85
075503 RenShape 5440 2.96" 19.7" 59.1" 23.77
075504 RenShape 5440 3.94" 19.7" 59.1" 31.69
4 1. 800. 321. 85 1 1
Machinable Media
RenShape 450 Polyurethane Modeling Board RenShape Tooling and High-Temperature Work Boards
41 Pound Density RenShape Tooling and High-Temperature Work Boards are designed
Light Brown Color and formulated to meet the wide scope of challenging applications
Superior Machinability and Stability including foundry, metal-forming, vacuum-forming and temperature
RenShape 450 is the original medium density polyurethane modeling resistant tooling. They all share a number of performance characteris-
and styling board. An ideal material for models and prototypes, mas- tics including ease of machining, excellent dimensional stability, and
ter patterns, and tooling aids. This material will produce very stable, good edge denition.
dimensionally accurate tools with well-dened edges and surface
detail. RenShape 450 can be machined using standard woodworking
tools and will not result in objectionable dust particles when planed, RenShape 470 High-Density Polyurethane Fixture Board
milled, sawed or drilled. It resists warping and can be easily painted 104 Pound Density
and nished for appearance and prototype models. Light Gray Color
Catalog
Extremely Tough and Dense
Number Description Thickness Width Length Bd. Ft. RenShape 470 is a high-density polyurethane board designed for
075139 RenShape 450 2" 15" 20" 4.17 machining of production xtures capable of withstanding extended
075202 RenShape 450 2" 16" 60" 13.33 use and handling. It is very dimensionally stable and features
075205 RenShape 450 4" 16" 60" 26.67 excellent wear resistance.
075140 RenShape 450 1" 20" 60" 8.33 Catalog
075141 RenShape 450 2" 20" 60" 16.67 Number Description Thickness Width Length Bd. Ft.
075142 RenShape 450 3" 20" 60" 25 075209 RenShape 470 2" 20" 60" 16.67
075143 RenShape 450 4" 20" 60" 33.33
075203 RenShape 450 1" 24" 60" 10
075206 RenShape 450 2" 24" 60" 20
RenShape 472 Medium-Density Polyurethane Fixture Board
075211 RenShape 450 3" 24" 60" 30
55 Pound Density
Light Gray Color
Excellent for Foundry Patterns and Thermoform Tools
RenShape 5460 Polyurethane Modeling Board RenShape 472 is a polyurethane board designed for machining of
43 Pound Density
production xtures capable of withstanding extended use and han-
Light Brown Color
dling. Combines light weight with toughness and abrasion resistance
High Quality Surface Finish
to withstand demanding production environments.
RenShape 5460 is lower density version of 460, offering excellent
Catalog
surface nish and ease of machining while minimizing the dust Number Description Thickness Width Length Bd. Ft.
prevalent in many other modeling boards in this range. 075242 RenShape 472 1" 20" 60" 8.33
Catalog 075243 RenShape 472 2" 20" 60" 16.67
Number Description Thickness Width Length Bd. Ft. 075245 RenShape 472 3" 20" 60" 25
075518 Ren Shape 5460 2" 24" 60" 20 075244 RenShape 472 4" 20" 60" 33.33
075519 Ren Shape 5460 3" 24" 60" 30 075238 RenShape 472 5" 24" 30" 25
075520 Ren Shape 5460 4" 24" 60" 40 075239 RenShape 472 6" 24" 30" 30
RenShape 460 Polyurethane Modeling Board RenShape 473 Lighter Density Polyurethane Fixture Board
48 Pound Density 50 Pound Density
Light Brown Color Light Gray Color
Excellent Surface Finish Our Most Economical Fixture Board
RenShape 460 is a medium-high density polyurethane modeling RenShape 473 is a polyurethane xture board that offers a lighter
and styling board. It was developed to meet the growing demand for density than traditional xture boards. May be used for check xtures,
higher-quality, more dimensionally accurate, machined master patterns model bases, patterns, and thermoform tools where requirements are
and prototypes. With a smoother surface nish than RenShape 450, less demanding.
this board is an ideal material for prototype vacuum-forming tools, Catalog
styling prototypes, master models, tooling aids, and automotive die Number Description Thickness Width Length Bd. Ft.
models. Carbide cutters are recommended, but not necessary. 075153 RenShape 473 2" 16" 60" 13.33
Catalog 075154 RenShape 473 3" 16" 60" 20
Number Description Thickness Width Length Bd. Ft. 075155 RenShape 473 4" 16" 60" 26.67
075213 RenShape 460 2" 16" 60" 13.33 075156 RenShape 473 6" 16" 60" 40
075214 RenShape 460 4" 16" 60" 26.67
075229 RenShape 460 1" 20" 60" 8.33
075219 RenShape 460 2" 20" 60" 16.67
075221 RenShape 460 3" 20" 60" 25
075222 RenShape 460 4" 20" 60" 33.33
075169 RenShape 460 1" 24" 60" 10
075170 RenShape 460 2" 24" 60" 20
075171 RenShape 460 3" 24" 60" 30
075172 RenShape 460 4" 24" 60" 40
RenShape Tooling and High-Temperature Work Boards RenShape 5169 Foundry Pattern & Tooling Board
75 Pound Density
Red Color
RenShape 474 Polyurethane Fixture Board Highest Wear Resistance
50 Pound Density RenShape 5169 is a polyurethane board that is designed for machin-
Light Gray Color ing extremely durable and wear resistant foundry patterns, core boxes
Excellent Combination of Durability and Surface Finish with and other tools that require high wear and impact resistance. Its supe-
Less Weight rior edge denition, dimensional stability and polishing characteristics
This gray colored polyurethane board is manufactured to machine also make it an excellent material for thermoforming tools designed to
well and produce good detail with less dust than other fixture board produce clear plastic parts.
materials. Ideal for creating economical check fixtures, trim fixtures, Catalog
and drill fixtures. Number Description Thickness Width Length Bd. Ft.
Catalog 075246 RenShape 5169 1" 20" 60" 8.3
Number Description Thickness Width Length Bd. Ft. 075232 RenShape 5169 2" 20" 60" 16.67
075614 RenShape 474 2" 24" 60" 20 075233 RenShape 5169 3" 20" 60" 25
075131 RenShape 5169 " 24" 30" 3.75
075128 RenShape 5169 1" 24" 60" 10
RenShape 550 Intermediate Temperature 075129 RenShape 5169 1" 24" 60" 12.5
Polyurethane Board 075130 RenShape 5169 1" 24" 60" 15
Cream Color 075165 RenShape 5169 3" 24" 60" 30
High Temperature Resistance and Compressive Strength 075166 RenShape 5169 4" 24" 60" 40
RenShape 550 is a polyurethane board that is designed for forming 075247 RenShape 5169 5" 24" 30" 25
dimensionally accurate aerospace models and curing tools requiring 075248 RenShape 5169 6" 24" 30" 30
elevated temperature resistances up to 200F.
Catalog RenShape 5179 Foundry Pattern & Tooling Board
Number Description Thickness Width Length Bd. Ft. 73 Pound Density
075207 RenShape 550 2" 15.9" 56.9" 12.56 Red Color
Machines Well with Minimal Chipping
RenShape 5008 Intermediate Temperature Epoxy This red colored polyurethane board is specifically designed for the
Modeling Board machining of highly accurate, dimensionally stable, and wear resistant
42 Pound Density foundry patterns.
Light Blue Color Catalog
Superior Dimensional Stability and Prepreg Compatibility
075546 RenShape 5179 1" 24" 60" 10
RenShape 5008 is an epoxy modeling board designed for tooling use
075554 RenShape 5179 2" 24" 60" 20
up to 250F (121C) and is well-suited for building master models, 075562 RenShape 5179 3" 24" 60" 30
layup tools for low and medium temperature curing prepregs, and 075570 RenShape 5179 4" 24" 60" 40
other heat-resistant tooling. This medium density epoxy material 075577 RenShape 5179 5" 24" 30" 25
features a very low coefficient of thermal expansion to produce 075585 RenShape 5179 6" 24" 30" 30
outstanding accuracy and dimensional stability.
Catalog
RenShape 2000 High-Temperature Epoxy Injection
075289 RenShape 5008 2" 24" 60" 20 Mold Board
075290 RenShape 5008 4" 24" 60" 40 112 Pound Density
075291 RenShape 5008 6" 24" 60" 60 Gray Color
Prototype Injection Molds
RenShape 5166 Metal-Forming Board RenShape 2000 is specically designed for the fast machining
103 Pound Density of injection molds, resin transfer molds, vacuum form molds, and
Cream Color other tooling that requires very high temperature and chemical
Metal Forming Applications resistances. Molds created from RenShape 2000 may be polished to
RenShape 5166 is a polyurethane board that is designed for use a metallic nish and are capable of producing hundreds of accurate
in forming metal parts for prototype and low volume production. thermoplastic parts.
Catalog Catalog
Number Description Thickness Width Length Bd. Ft. Number Description Thickness Width Length Bd. Ft.
6 1. 800. 321. 85 1 1
Machinable Media
RenShape Machining Specifications Cutters Used:

Roughing Roughing Finishing Finishing Roughing 1" Ball End mill, 4-Flute, Carbide
Speed Feed Speed Feed Finishing 58" Ball End Mill, 2-Flute, Carbide
(RPM) (IPM) (RPM) (IPM)
RenShape Modeling & Styling Boards Depth:
RenShape 5015 2,500 200 15,000 200 Roughing varied from " to 2" deep with a 40% stepover
RenShape 5020 2,500 200 15,000 200 Finishing 18" deep leaving 0.002 scallop height
RenShape 5025 2,500 200 15,000 200
RenShape 5030 2,500 200 15,000 200
These machining parameters are represented as starting points.
RenShape 5045 2,500 100 15,000 200 Cutter type and material, spindle speed, feed rate, machine power
RenShape 440 2,000 200 15,000 200 and rigidity all affect machining results. User must determine best
RenShape 5440 2,000 100 15,000 200 parameters for specic applications.
RenShape 450 2,000 100 15,000 200
RenShape 5460 2,000 100 15,000 200
RenShape 460 1,600 40 10,000 100
RenShape Tooling & High-Temperature Work Boards

RenShape 470 1,600 40 10,000 100
RenShape 472 1,600 40 10,000 100
RenShape 473 1,600 40 10,000 100
RenShape 474 1,600 40 10,000 100
RenShape 550 1,600 40 10,000 100
RenShape 5166 1,600 40 10,000 100
RenShape 5169 1,600 40 10,000 100
RenShape 5179 1,500 60 10,000 100
RenShape 5008 1,600 40 10,000 100
RenShape 2000 6-10,000 240+ 15,000 300+
RenShape Accessories
Adhesives for RenShape Repair Pastes for RenShape
Product Matched Adhesive Product Matched Repair Paste
RenShape 5015 Repro Ultra Light RenShape 5015 Freeman Quik-Fil
RenShape 5020 Repro Ultra Light, Ren Weld 103 RenShape 5020 Freeman Quik-Fil
RenShape 440 Repro Light, Ren Weld 103, RenLam 1700-1 RenShape 440 Freeman Quik-Fil
RenShape 470 Freeman 690, RenLam 1700-1 RenShape 470 Freeman Tuf-Fil Aluminum
RenShape 472 Freeman 690, Ren Weld 103, RenLam 1700-1 RenShape 472 Freeman Tuf-Fil Aluminum
RenShape 550 RenLam 4005/Ren 1500 RenShape 550 Freeman Hi-Temp Tuf-Fil
RenShape 5166 RenLam 1700-1 RenShape 5166 Freeman Tuf-Fil Pine
RenShape 5169 Ren Weld 5169, Maxim Fast RenShape 5169 Ren Patch 5169, Maxim Fast
RenShape 5179 Ren Weld 5169, Maxim Fast RenShape 5179 Ren Patch 5169, Maxim Fast
RenShape 5008 Ren Weld 5008 RenShape 5008 Freeman Hi-Temp Tuf-Fil
RenShape 2000 RenLam 4026/Ren 1501 RenShape 2000 RenLam 4026/Ren 1501
Perfect Plank Specialty Lumber
For over 50 years, skilled craftsmen have made Perfect Plank their
overwhelming choice when it comes to high quality pattern lumber.
Perfect Plank is manufactured to provide a dry, thick, stress-free
pattern plank that is uniform in texture, low in moisture and virtually
defect-free.
Perfect Plank is designed to free the user from the time-consum-
ing tasks of planing, jointing, sizing, and gluing to assemble larger
blocks for pattern construction. Perfect Plank maximizes the skills,
and best utilizes the production time of the pattern maker, mold maker,
and model maker because each board is ready for use right off the
shelf in a wide variety of sizes.
Virtually Defect-Free
All Perfect Plank is made from
carefully inspected pieces of
lumber with very few of the
defects that cost the user time
and money. This lumber is pre-
cisely dried and stress-relieved, Perfect Plank is:
then nger-jointed into narrow,
vertical-grained strips. Virtually The pine species is equivalent to select grades of pattern lumber
Defect-Free while the mahogany species is equivalent to FAS grades.
Accurate Construction Grain Tight, straight, vertical grain as opposed to the wide, diagonal
The strips are then accurately and/or straight grain commonly found in other products.
machined prior to being glued Moisture Kiln-dried to a low and uniform moisture content throughout.
face-to-face to form the stan- Content (controlled to 8% - 10%)
dard width plank. The accuracy
Surfacing Each board is surfaced four sides
of Perfect Plank is especially
evident in the glue lines of End Gluing Individual wood strips joined by precision nger-jointing with
each piece. Thin lines of water- non-abrasive adhesives.
resistant glue are cured with Edge Gluing Strips are edge-glued with uniformly thin glue lines of
state-of-the-art electronic glu- water-resistant glue.
ing equipment to make Perfect Immediately Simply select the thickness needed, cut off the required length,
Plank easy to carve and machine without causing unnecessary wear Usable and begin to build your pattern. With Perfect Plank, every cubic
of woodworking tools and cutter blades. inch is usable.
Superior Stability Ordering Information:

The vertical grain construction This material is ordered by the full board. Board feet per board is
of Perfect Plank produces a listed as a reference. When ordering please indicate how many
pattern lumber that has much boards are needed.
greater dimensional stability
than ordinary, straight grain Custom Ordering:
pattern lumber. Vertical grain Custom orders are available in thicknesses from 1" to 6", widths
Perfect Plank will resist twisting 12" to 48", and lengths up to 16".
and cupping and will produce
Maple Perfect Plank is also available by special order. Lead times are
patterns, molds, and models
based on availability.
that are far superior to those
made from ordinary rough sawn lumber. Please contact customer service for pricing and delivery on all
custom orders.
Properly Stored
All Perfect Plank is stored in
climate controlled warehouses,
which ensures consistent mois-
ture content regardless of the
location or time of year you
require your next delivery.
8 1. 800. 321. 85 1 1
Machinable Media
Perfect Plank Specialty Lumber [CONTD.]
Perfect Plank Pine Perfect Plank Mahogany

This popular laminated plank is uniformly dried, virtually free from Constructed from genuine Mahogany, this laminated wood product is
defects, and planed on all four sides for immediate use. An excellent the best choice for high-tolerance patterns, models, and xtures. It is
alternative to the select Sugar Pine grades which are becoming uniformly dried, virtually free from defects, and planed on all four
increasingly difficult to source. sides for immediate use.
Catalog Board Feet/ Catalog Board Feet/
Number Description Thickness Width Length Piece Number Description Thickness Width Length Piece
074005 4/4 Perfect Plank Pine 1" 18" 96" 12 074600 4/4 Perfect Plank Mahogany 1" 18" 96" 12
*Actual thicknesses are approximately 18" less and actual widths are 17" +/- ".
Perfect Plank Alder
Perfect Plank Jelutong Red Alder is a domestically grown species found primarily on the
Due to its extremely ne texture and consistent grain structure, Pacific coast. Slightly lighter in weight and color than Mahogany, this
this species of Perfect Plank is the best for hand carving or CNC hardwood offers an excellent alternative to higher priced Mahogany.
machining. Constructed from Jelutong, this laminated wood product Perfect Plank constructed from Alder is uniformly dried for stability,
is uniformly dried, virtually free from defects, and planed on all four virtually free from defects, and planed on four sides for immediate use.
sides for immediate use. Catalog Board Feet/
Catalog Nom.* Nom.* Board Feet/ Number Description Thickness Width Length Piece
Number Description Thickness Width Length Piece 074710 9/4 Perfect Plank Alder 2" 18" 96" 27
074310 6/4 Perfect Plank Jelutong 1" 18" 96" 18 074718 13/4 Perfect Plank Alder 3" 18" 96" 39
074320 10/4 Perfect Plank Jelutong 2" 18" 96" 30 Other sizes may be available by special order. Please call for details.
074325 12/4 Perfect Plank Jelutong 3" 18" 96" 36
Perfect Plank Poplar
Constructed from domestically grown poplar, this hardwood plank
offers a lower cost alternative to Mahogany Perfect Plank. As with all
074350 21/4 Perfect Plank Jelutong 5" 18" 96" 63 Perfect Plank products, it is uniformly dried for stability, virtually free
074354 23/4 Perfect Plank Jelutong 5" 18" 96" 69 from defects, and planed on four sides for immediate use.
074355 24/4 Perfect Plank Jelutong 6" 18" 96" 72 Catalog Board Feet/
*Actual thicknesses are approximately 18" less and actual widths are 17" +/- ". Number Description Thickness Width Length Piece
074810 9/4 Perfect Plank Poplar 2" 18" 96" 27
SEE ALSO: Product Page No. Other sizes may be available by special order. Please call for details.
TUF-Fil (for repairing Mahogany, Alder & Poplar) 56
TUF-Carv (for repairing Pine and Jelutong) 57
Freeman White & Gold Wood Glues 66
Wood Screws 96
Abrasives 90
Pattern Coatings (Primers, Paints & Sealers) 102-103
Rough Sawn Pattern Lumber Soft Woods
Freeman offers a complete selection of soft woods graded specically Eastern White Pine
for pattern and model construction. All of our lumber adheres to Its straight grain and comparatively uniform texture makes Eastern
accepted grading rules. We take great pride in the quality of our lumber White Pine similar to Sugar Pine, although it is not as easily carvable
and all of our lumber products are stored inside climate controlled as Sugar Pine. All of our Eastern White Pine is kiln-dried and ranks
warehouses to maintain specied moisture content and overall quality. high in stability. Eastern White Pine offers an economical alternative
Many of our various grades of lumber are available surfaced to Sugar Pine. It is available in #2 Common, #3 Common and is
two sides (S2S) for a small additional charge. stored inside climate controlled warehouses to maintain specied
moisture content and overall quality.
Ordering Information:
Please make us aware if you have specic requirements for boards
with random lengths. All dimensions are nominal. No. 2 Common
Catalog
How to Calculate Board Feet
071254 6/4 No. 2 Common Eastern White Pine 1" 12" 6'-16'

Length x Width x Thickness (inches) 071251 8/4 No. 2 Common Eastern White Pine 2" 12" 6'-16'
= Board Feet 071246 10/4 No. 2 Common Eastern White Pine 2" 12" 6'-16'
144 071245 12/4 No. 2 Common Eastern White Pine 3" 12" 6'-16'
Pattern Sugar Pine No. 3 Common

All Sugar Pine pattern lumber stocked by Freeman is kiln-dried and Catalog
selected to meet the exacting specications and requirements of pat- Number Description Thickness Width Length
tern and model makers. By maintaining an average moisture content 071247 6/4 No. 3 Common Eastern White Pine 1" 12" 6'-16'
of 10% to 12%, selecting from specic domestic mills, and storing in 071248 8/4 No. 3 Common Eastern White Pine 2" 12" 6'-16'
climate controlled warehouses, we ensure that our customers receive
boards that are stable and consistent in quality. Jelutong
Because of its low density, ne texture, and exceptional workability,
No. 2 Common Jelutong is ideal for pattern shop applications as well as ne detail
A very popular standard grade for the patternmaker. The entire board work and intricate carving. Jelutong is a white wood with approxi-
can be used in a wide range of applications where tight, sound knots mately the same weight properties as sugar pine and accepts pattern
do not affect performance and cost is a major factor. Tight knots are coatings very well. To minimize splitting and checking, all boards are
generally limited to 3", but most are signicantly smaller and well- carefully kiln-dried to under 12% moisture content and stored inside
spaced. Spike knots are permitted, but we purchase our lumber with climate controlled warehouses to maintain specied moisture content
the objective of minimizing this defect. and overall quality.
Catalog Catalog
Number Description Thickness Width Length Number Description Thickness Width Length
071225 4/4 No. 2 Common Pine 1" 12" 8'-16' 073007 5/4 Jelutong 1" 12" 8'-18'
071240 8/4 No. 2 Common Pine 2" 12" 8'-16' 073016 8/4 Jelutong 2" 6+" 8'-18'
071241 10/4 No. 2 Common Pine 2" 12" 8'-16'
071242 12/4 No. 2 Common Pine 3" 12" 8'-16'
No. 3 Common
The most economical choice for the patternmaker. This grade is typi-
cally used for medium to large applications where cost of the lumber
is of primary importance and surface rework is allowed. The most
notable surface imperfections are random knots on both surfaces.
Tight knots may be up to 4" in diameter while loose knots may
be up to 2" in diameter.
Catalog
071260S 4/4 No. 3 Common Pine (S4S) 1" 12" 8'-16'
071270 6/4 No. 3 Common Pine 1" 12" 8'-16'
071275 8/4 No. 3 Common Pine 2" 12" 8'-16'
S4S = Surfaced four sides
10 1. 800. 321. 85 1 1
Machinable Media
Rough Sawn Pattern Lumber Hardwoods
Freeman offers a complete selection of hardwoods graded specically Poplar

for pattern and model construction. All of our lumber adheres to Poplar is a domestically-grown, economical hardwood species that
accepted grading rules. We take great pride in the quality of our lum- offers good workability and hardness characteristics. This pattern
ber and all of our lumber products are stored inside climate controlled lumber is relatively clear and free of most defects. Stocked in Face &
warehouses to maintain specied moisture content and overall quality. Better, this species offers the patternmaker affordable performance
compared to Sugar Pine and Mahogany.
Ordering Information: Catalog
Please make us aware if you have specic requirements for boards Number Description Thickness Width Length
with random widths and/or lengths. All dimensions are nominal. 075046 4/4 Poplar Face & Better 1" 6"+ 8'-16'
075047 5/4 Poplar Face & Better 1" 6"+ 8'-16'
How to Calculate Board Feet 075048 6/4 Poplar Face & Better 1" 6"+ 8'-16'
Length x Width x Thickness (inches)
= Board Feet
144 075052 12/4 Poplar Face & Better 3" 6"+ 8'-16'
Mahogany
Genuine Mahogany is the most popular and best known of the Hard Maple
hardwoods used for pattern and model work. It is extremely stable, A hard, strong, white-colored wood with excellent wear-resistant
withstands abrasion, and wears well. It has straight and close grain characteristics. Kiln dried for stability and consistent quality.
and carves easily. All Mahogany Pattern Lumber stocked by Freeman Catalog
is kiln-dried and stored inside our climate controlled warehouses to
075015 4/4 Hard Maple FAS 1" 6"+ 8'-16'
maintain specied moisture content and overall quality. Freeman has 075025 6/4 Hard Maple FAS 1" 6"+ 8'-16'
been providing the trade with straight-grained Pattern Mahogany for 075030 8/4 Hard Maple FAS 2" 6"+ 8'-16'
over 50 years.
FAS Pattern Mahogany

The highest grade of Mahogany available (virtually defect-free), this
is selected for its straight grain and used for producing high quality,
accurate patterns and models. We also offer FAS Mahogany in 6' to
7' lengths which provides a lower cost option for those jobs that do
not require the longer length. SEE ALSO: Product Page No.
Catalog TUF-Fil (for repairing Mahogany and Poplar) 56
072005 4/4 FAS Mahogany 1" 6"+ 8'-16'
TUF-Carv (for repairing Pine and Jelutong) 57
075010 5/4 FAS Mahogany 1" 6"+ 8'-16' Freeman White & Gold Wood Glues 66
072015 6/4 FAS Mahogany 1" 6"+ 8'-16' Wood Screws 96
072020 8/4 FAS Mahogany 2" 6"+ 8'-16'
Abrasives 90
072025 10/4 FAS Mahogany 2" 6"+ 8'-16'
072030 12/4 FAS Mahogany 3" 6"+ 8'-16' Pattern Coatings (Primers, Paints & Sealers) 102-103
072035 16/4 FAS Mahogany 4" 6"+ 8'-16'
072120 4/4 FAS Mahogany 1" 6"+ 6'-7'
072125 5/4 FAS Mahogany 1" 6"+ 6'-7'
072130 6/4 FAS Mahogany 1" 6"+ 6'-7'
072135 8/4 FAS Mahogany 2" 6"+ 6'-7'
Freeman Pattern Mahogany

Similar to our FAS Pattern Mahogany, but at a lower cost, this grade
is selected for straight grain but allows for a small number of pin
worm holes and other minor defects. Though widths are somewhat
narrower than our FAS grade, our stock is typically 6" and wider.
Catalog
072150 4/4 Freeman Pattern Mahogany 1" 6"+ 8'-16'
Ren Seamless Modeling Pastes and Clay

Huntsman Advanced Materials line of seamless modeling pastes
and syntactic clay was created to meet the unique needs of those
doing very large tooling, especially those in the aerospace, marine,
and automotive industries. RenPaste seamless modeling pastes are
machined dispensed, 2-part epoxy pastes that are applied to an
undersized substructure (usually made of foam boards) enabling the
toolmaker to achieve a high quality surface nish without the heavy
weight, glue lines, and high costs associated with adhering multiple
tooling boards together.
Ren Seamless Modeling Paste Specifications Chart

RenPaste RenPaste RenPaste Ren RP
4503-1 4618-1 4618-1 / 4619 4040 ASTM
Color Brown Gray Gray Off White
Mix Ratio Resin to Hardener (by wt.) 100:100 100:50 100:50 N/A
Mix Ratio Resin to Hardener (by vol.) 100:100 100:50 100:50 N/A
Gel Time (min) 15 15 120 N/A D-2471
Density (g/cm3) 0.7-0.8 0.9 0.9 1.6 D-1963
Hardness (Shore D) 60 76 84 88 D-2240
Compressive Strength (psi) 1,668 9,280 11,145 20,500 D-695
Flexural Strength (psi) 1,595 5,220 5,800 8,140 D-790
Deflection Temp. (264 psi) (F) 108 122 D-648
Tg DMA Onset (F) 207 D-4065
Tg DMA Peak (F) 253 324 D-4065
Coefficient of Thermal Expansion (in./in./F) 56 x 10-6 30 x 10-6 24 x 10-6 10 x 10-6 D-3386
RenPaste 4503-1 Seamless Modeling Paste RenPaste 4618-1/4619 Intermediate Temperature

60-90 Minute Pot Life Seamless Modeling Paste
60 D Shore Hardness RenPaste 4618-1 / Ren 4619 is a medium density epoxy seamless
Excellent Machinability and Surface Finish modeling paste that is suitable for 220F curing of composite parts,
Automotive Design and Styling Models provided a postcure is completed. This product cures and is machin-
RenPaste 4503-1 is a low density, two component epoxy paste that able in 24 hours. Easy to machine, this compound produces void free
may be machine dispensed in a uniform layer over an undersized, models without glue lines.
lightweight, and low cost substructure. After permitting the material Catalog Net Wt.
to solidify for a minimum of 1 day, the RenPaste 4503-1 may be Number Description Availability (Lb.)
easily machined to produce a model of excellent surface nish and 056190 RenPaste 4618-1 Resin Only 55 Gallon 330
good durability, with no evidence of any seam lines. 056201 Ren 4619 Hardener Only 55 Gallon 330
Catalog Net Wt. *Two drums of resin are required for correct mix ratio with one drum of
Number Description Availability (Lb.) hardener. Each drum sold separately.
056176 RenPaste 4503-1 Resin Only 13 Gallon 66
056177 Ren 4503-1 Hardener Only 13 Gallon 66
Ren RP 4040 Machinable
075175 Ren 4503-1 Hardener Only 55 Gallon 265 Syntactic Clay
Ren RP 4040 is a high tem-
perature resistant, low CTE,
RenPaste 4618-1 Seamless Modeling Paste

machinable, one component
15 Minute Pot Life
epoxy designed for directly
76 D Shore Hardness
machining curing tools for pre-
Low Shrinkage, Mixes and Dispenses Easily, Excellent
preg parts. Supplied in a patty
Machinability with Less Dust Generation
form, these patties may be
Large Marine and Aerospace Models
hand applied to a heat resis-
RenPaste 4618-1 is a medium density epoxy seamless modeling
tant substructure (such as Aluminum Honeycomb), heat cured, and
paste that is specically designed for building large, accurate models
nally machined to the desired tool shape. The resulting tool can be
and plugs for the marine and aerospace industries. The paste is easy
used at 300F continuously and intermittently up to 350F under full
to dispense onto an undersized core in layers of 0.4 to 1.5 inches
autoclave conditions.
thick using meter/mix equipment. After curing for 24 to 48 hours at
room temperature, RenPaste 4618-1 epoxy seamless modeling paste Catalog Net Wt.
Number Description Availability (Lb.)
can be CNC machined to a ne nish. 056152 Ren RP 4040 1.4" x 6" x 8.5" 3.7
Catalog Net Wt. Patty
Number Description Availability (Lb.)
*Two drums of resin are required for correct mix ratio with one drum of
hardener. Each drum sold separately.
12 1. 800. 321. 85 1 1
Machinable Media
Richlite Fibre-Laminate Sheets
Richlite Fibre-Laminate Sheets offer excellent machinability and Catalog

dimensional stability. They are abrasion, moisture and chemical resis- Number Description Thickness Width Length
tant. This remarkably strong material resists warping and maintains a 076001 Richlite Fibre-Laminate Sheet " 16" 96"
uniform atness and thickness throughout. 076036 Richlite Fibre-Laminate Sheet 58" 16" 96"
076038 Richlite Fibre-Laminate Sheet " 16" 96"
Physical Properties 076002 Richlite Fibre-Laminate Sheet 1" 16" 96"
076041 Richlite Fibre-Laminate Sheet 1" 16" 96"
Specic Gravity 1.24 076045 Richlite Fibre-Laminate Sheet 1" 16" 96"
Water Absorption (% @ 1"/25 hrs.) 1.45 076003 Richlite Fibre-Laminate Sheet 2" 16" 96"
Impact Strength (ft. lbs./in.) 1.17 076004 Richlite Fibre-Laminate Sheet 3" 16" 96"
Tensile Strength (lbs./sq. in.) 19,000 076043 Richlite Fibre-Laminate Sheet " 24" 48"
Flexural Strength (lbs./sq. in.) 22,000 076035 Richlite Fibre-Laminate Sheet 58" 24" 48"
Compressive Strength (lbs./sp. In.) 30,650 076029 Richlite Fibre-Laminate Sheet " 24" 48"
Abrasion-Resistance (Taber CS-17% loss/1,000 revolutions) 0.0107 076039 Richlite Fibre-Laminate Sheet 1" 24" 48"
Hardness (Shore D) 86 076040 Richlite Fibre-Laminate Sheet 1" 24" 48"
Coefficient of Thermal Expansion (in./in. F) 1.1 x 10-6 076044 Richlite Fibre-Laminate Sheet 1" 24" 48"
Density (lbs./cu. ft.) 77.4 076009 Richlite Fibre-Laminate Sheet 2" 24" 48"
UL Classied Class A 076047 Richlite Fibre-Laminate Sheet 3" 24" 48"
Color Oak 076048 Richlite Fibre-Laminate Sheet " 24" 96"
User Tips: 076050 Richlite Fibre-Laminate Sheet " 24" 96"
Sawing Carbide-tipped saw blades are recommended for both 076051 Richlite Fibre-Laminate Sheet 1" 24" 96"
circular and table saw cutting applications. The proper feed rate, 076052 Richlite Fibre-Laminate Sheet 1" 24" 96"
combined with a sharp blade will result in coarse sawdust. All sawing 076053 Richlite Fibre-Laminate Sheet 1" 24" 96"
should be performed dry.
076042 Richlite Fibre-Laminate Sheet " 48" 48"
Milling, Routing & Machining Carbide cutters are recommended. 076034 Richlite Fibre-Laminate Sheet 58" 48" 48"
The proper feed rate, combined with a sharp cutter will result in 076037 Richlite Fibre-Laminate Sheet " 48" 48"
coarse sawdust. All machining should be performed dry. 076025 Richlite Fibre-Laminate Sheet 1" 48" 48"
Drilling & Tapping The use of high speed steel drills and taps are 076026 Richlite Fibre-Laminate Sheet 1" 48" 48"
recommended for short production runs and shallow holes. For longer
production runs and deeper holes, use carbide-tipped drills and taps. 076005 Richlite Fibre-Laminate Sheet " 48" 96"
When tapping Richlite Fibre-Laminate Sheets use a slightly smaller 076022 Richlite Fibre-Laminate Sheet " 48" 96"
pilot drill than specied for the size tap required. This will assure opti- 076023 Richlite Fibre-Laminate Sheet 58" 48" 96"
mum thread strength. Whenever possible, the piece to be machined 076024 Richlite Fibre-Laminate Sheet " 48" 96"
should be backed up by another piece of scrap material to prevent 076007 Richlite Fibre-Laminate Sheet 1" 48" 96"
chipping around the holes. Lift the drill frequently to allow chips to 076031 Richlite Fibre-Laminate Sheet 1" 48" 96"
be removed and to prevent the build-up of excess heat. Holes drilled 076032 Richlite Fibre-Laminate Sheet 1" 48" 96"
parallel to the lamination should be clamped or secured in a vise. 076008 Richlite Fibre-Laminate Sheet 2" 48" 96"
All drilling and tapping should be performed dry. 076046 Richlite Fibre-Laminate Sheet 3" 48" 96"
Some sizes are special order and subject to extended lead times.
Sanding & Buffing Sanding can be performed by using a belt Please contact customer service for complete information.
or disc sander, or by hand. Sand using the same procedures and
techniques as used with wood. Dry sanding is recommended.
Bonding Richlite Fibre-Laminate Sheet Lightly sand the mating
surfaces to be glued. Use epoxy adhesives such as RenLam 1700-1
or Freeman 690.
MDF Medium Density Fiberboard

Medium Density Fiberboard (MDF) is a low cost machinable media
for producing master patterns, models, and prototypes. This product
features a uniform density for smooth machining and low tool wear.
MDF will accept a wide range of sealers, primers, and coatings to
produce a hard, durable tool surface.
Catalog Board Feet/

Physical Properties Number Description Thickness Width Length Piece
076225 Medium Density Fiberboard 2" 24" 96" 32
Color Beige
Density 38 lbs./ft.3 +/-2 lbs.
Internal Bond 90 lbs./in2
Moisture Content 5-8%
Other sizes available upon special request.
Hardness (Shore D) 45-55
L i q u i d Too l i n g Mate ri a l s
Liquid Tooling Materials

Repro Fast-Cast Polyurethanes
Repro Fast-Cast Polyurethanes are world-renowned as the leading
class of quick-curing casting resin systems available today. These
products are designed for ease of mixing, quick demolding, and
unsurpassed accuracy. Repro is manufactured by Freeman and has
become the standard that all other fast-setting castable urethanes
are measured against.
Repro features:
One to one mix ratio by weight or volume
Very low shrinkage
Low viscosity ensuring easy pouring characteristics
and excellent surface reproduction
Repro Fast-Cast Polyurethanes Specifications

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Shr
Fle
Fle
(ft.
Repro One 1:1 6-7 60 - 90 87 1.75 1,500 15.8 0.001 7,860 4,290 799,000 2,350 582,000 0.30 156F/69C 1.79 x 10-5
Repro 83 1:1 6-7 60 - 90 84 1.9 1,100 14.5 0.001 6,470 5,140 939,000 3,130 941,000 0.31 135F/57C 131F/55C
Repro NS 1:1 6-7 60 - 90 84 1.9 1,750 14.5 0.001 5,970 2,990 1,710 0.35 142F/61C 133F/56C 1.45 x 10-5
Repro Fast 1:1 4-5 15 - 30 84 1.9 1,100 14.5 0.002 6,470 5,140 939,000 3,130 941,000 0.31 135F/57C 131F/55C
Repro 10 1:1 5-6 30 - 60 84 1.9 1,100 14.5 0.001 6,470 5,140 939,000 3,130 941,000 0.31 135F/57C 131F/55C
Repro Slow 1:1 12-14 3 - 4 hr 84 1.9 1,100 14.5 0.001 6,470 5,140 939,000 3,130 941,000 0.31 135F/57C 131F/55C
Repro Light 1:1 6-8 90 - 120 68 0.9 1,500 30.0 0.001 3,980 2,620 347,000 1,530 350,000 0.15 132F/56C 118F/48C 3.50 x 10-5
Repro
1:1 10-11 2 - 3 hr 55 0.59 1,400 47.0 0.001 2,700 1,840 160,000 1,490 72,400 0.12 128F/53C 119F/48C 4.18 x 10-5
Ultra Light
Repro 95 1:1 6-7 60 - 90 84 1.9 1,450 14.5 0.001 7,140 3,070 505,000 1,770 561,000 0.29 131F/55C 117F/47C 3.13 x 10-5
Surface Coat 1:1 13 3 - 4 hr 84 1.9 6,000 14.5
Laminating
1:1 15 3 - 4 hr 84 1.9 3,500 14.5
Resin
ASTM Tests D-2566 D-695 D-790 D-790 D-638 D-638 D-256 D-648 D-648 D-696-88
*Dependant upon mass.
Choosing a Repro Formulation

Criteria Product
Balance of Features Repro 83
Higher Temperatures Repro One, Repro NS
Speed Repro Fast, Repro 10
Accuracy Repro Slow
Light Weight Repro Light, Repro Ultra Light
Machinability Repro 95, Repro Ultra Light
Large Size Repro Surface Coat and Laminating Resin
14 1. 800. 321 .8 5 1 1
Repro Fast-Cast Polyurethanes [CONTD.]
Repro One Repro Fast

Our most advanced 4-5 Min Gel Time
fast-cast urethane 15-30 Min Demold
6-7 Min Gel Time Formulated to have the shortest demold time of all of the Repro
60-90 Min Demold products for maximum part production. Repro Fast is the best choice
Repro One is the latest formulation in when time is most important.
our extensive line of fast-cast ure- Catalog Net Wt.
thanes. This castable polyurethane Number Description Availability (Lbs.)

can be used in durable foundry tooling, thermoforming applications, 053181 Repro Fast Tan Quart Unit 5
mold making, as well as most general plastic casting applications. 053183 Repro Fast Tan Gallon Unit 20
053184 Repro Fast Tan 5 Gallon Unit 100
Additional Advantages:
Higher heat resistance for elevated temperature applications Repro 10
Higher Shore D hardness for improved abrasion resistance 5-6 Min Gel Time
Lower moisture sensitivity for void-free castings 30-60 Min Demold
Improved release characteristics for easier demold The original Repro formulation, this product has a slightly longer work
Lower density for greater volume yield time, longer demold time, and less shrinkage than Repro Fast.
Non-settling formulation for fast and easy mixing Catalog Net Wt.
Compatible with expanded polystyrene (Styrofoam) Number Description Availability (Lbs.)
Catalog Net Wt. 053060 Repro 10 Tan Quart Unit 5
Number Description Availability (Lbs.) 053064 Repro 10 Tan Gallon Unit 20
053090 Repro One Gray Quart Unit 5 053062 Repro 10 Black Quart Unit 5
053093 Repro One Gray Gallon Unit 20 053066 Repro 10 Black Gallon Unit 20
053095 Repro One Gray 5 Gallon Unit 100
Repro Slow
Repro 83 Highest level of accuracy available
6-7 Min Gel Time 12-14 Min Gel Time
60-90 Min Demold 3-4 Hr. Demold
Repro 83 is our most popular tooling Our most accurate fast-cast polyurethane system, Repro Slow
urethane with a great balance features extremely low shrinkage and an extended work time that
of speed and accuracy. This castable allows for the creation of larger tools.
polyurethane is used extensively in Catalog Net Wt.
foundry and thermoforming applica- Number Description Availability (Lbs.)
tions, mold making, and in most general plastic casting applications. 053201 Repro Slow Tan Gallon Unit 20
Offered in a choice of blue, gray, or white. 053202 Repro Slow Tan 5 Gallon Unit 100
Catalog Net Wt.
Number Description Availability (Lbs.) Repro Light
053150 Repro 83 White Quart Unit 5 12 the weight of Repro 83
053156 Repro 83 White Gallon Unit 20 6-8 Min Gel Time
053152 Repro 83 Blue Quart Unit 5
90-120 Min Demold
053158 Repro 83 Blue Gallon Unit 20
Repro Light is a versatile castable urethane that is approximately one
053164 Repro 83 Blue 5 Gallon Unit 100
053154 Repro 83 Gray Quart Unit 5
half the weight of our other Repro products. This material, which is
053160 Repro 83 Gray Gallon Unit 20 colored brown, can be used for lightweight tools, backll applications,
053166 Repro 83 Gray 5 Gallon Unit 100 and as an adhesive for many urethane modeling boards. Its hardness
and color is an almost exact match to the popular tooling board
RenShape 450. This material also offers lower internal porosity com-
Repro NS (Non-Settling)
pared to competitive products. Repro Light offers easy machinability
6-7 Min Gel Time
and can be readily worked and carved with hand tools.
60-90 Min Demold
Repro NS features a non-settling additive that eliminates ller Catalog Net Wt.
Number Description Availability (Lbs.)
hard-packing and dramatically reduces the time required to pre-mix 053197 Repro Light Brown Quart Unit 2.5
the material for use. Shakers and mixers are no longer required 053198 Repro Light Brown Gallon Unit 10
simply stir with a paint paddle! 053199 Repro Light Brown 5 Gallon Unit 50
It is formulated to match the color, mix ratio, work time, low
shrinkage, and surface hardness of our most popular fast cast
product, Repro 83. However, Repro NS offers a higher temperature
resistance. Therefore, like Repro 83, it is used in foundry and
thermoforming applications, mold making, and in most general
plastic casting applications.
Catalog Net Wt.
053153 Repro NS Blue Quart Unit 5
053159 Repro NS Blue Gallon Unit 20
053165 Repro NS Blue 5 Gallon Unit 100
Repro Fast-Cast Polyurethanes [CONTD.]
Repro Ultra Light Repro Surface Coat & Laminating Resin System
13 the Weight of Repro 83 13 Min Gel Time (Surface Coat)
10-11 Min Gel Time 15 Min Gel Time (Laminating Resin)
2-3 Hr. Demold 3-4 Hr. Demold (Complete Tool)
A unique castable urethane, Repro Ultra Light is a very low-density, A Freeman exclusive! The Repro Surface Coat and Laminating System
syntactic polyurethane casting resin designed for weight critical appli- is a low-cost, fast, and very accurate alternative to traditional epoxy
cations and easy machinability. This cream colored formulation may fiberglass tooling. Although this tooling urethane is not designed to be
be worked with hand tools or CNC machining equipment when cured. used in high-temperature or high-wear applications, Repro Surface
A long work time allows for large, accurate castings. Coat and Laminating Resin is the ideal material choice for many
Like Repro Light, this material offers a low internal porosity that larger moldmaking applications. Both materials are white in color.
produces an excellent machined surface finish. Repro Ultra Light is
also an excellent choice to use as a hardness-matched adhesive for Additional Advantages:
RenShape urethane foam boards. Low exotherm
Catalog Net Wt.
system provides for
Number Description Availability (Lbs.) very low-shrinkage
053196 Repro Ultra Light Cream Gallon Unit 7 tools. System will not
053200 Repro Ultra Light Cream 5 Gallon Unit 35 get hot even in thick
applications.
1 2
Repro 95 Quick three hour
Aluminum-Filled demold time versus
6-7 Min Gel Time 24 hour cure time for
60-90 Min Demold epoxy systems.
Repro 95 is a unique castable polyure- Very easy system
thane featuring a high aluminum to use for first time
content which provides excellent toolmakers.
machining and polishing characteris- Both the surface coat 3 4
tics. This casting resin has a gray metal-like appearance and is ideal and laminating resin
for prototype thermoforming and wax injection mold applications for will adhere to material that has previously been cured.
investment casting. Catalog Net Wt.
Unique Advantages: 053188 Repro Surface Coat White Quart Unit 5
Dense, non-porous surface even after machining 053189 Repro Surface Coat White Gallon Unit 20
Reduced tool wear compared to standard fast-cast 053194 Repro Laminating Resin White Gallon Unit 20
053195 Repro Laminating Resin White 5 Gallon Unit 100
materials when machining
054073 14" Fiberglass Strand Box 5
The ultra-smooth finish of the material, even after
054071 14" Fiberglass Strand Box 50
machining, allows for easy sand release in pattern
and core box applications
Catalog Net Wt.
053051 Repro 95 Gray Quart Unit 5
053052 Repro 95 Gray Gallon Unit 20
SEE ALSO Product Page No.

Tooling Plastics Fillers 48-49
Red Devil Mixer 98
Mixing Cups, and Paddles 109
Mold Releases 104-107
Freeman 302 Urethane Protectant 109
16 1. 800. 321 .8 5 1 1
Pro-Cast Fast-Cast Polyurethanes Ren Fast-Cast Urethane Systems
These urethanes are highly filled, very hard (84 Shore D), fast setting, RenCast 205-3
low exotherm, low shrink, and low cost for producing foundry patterns, 9-10 Minute Gel Time
molds, fixtures, prototype vacuum form molds, or prototypes. 60-90 Minute Demold
80D-85D Shore Hardness
Pro-Cast 10 (w/DT 082 Filler)
6-10 Minute Gel Time This three-component, polyurethane cast-
30-60 Minute Demold ing system features good dimensional
This fast-setting, low-shrinkage polyurethane also features a low stability, low shrink, and rapid cure.

viscosity to reproduce fine detail. Ideal for producing prototype parts, The addition of DT 082 (1:1:3 ratio) makes this material ideal
molds and fixtures, foundry patterns, and core boxes. for foundry patterns, pattern plates, core boxes, cores, gating, risers,
Catalog Net Wt. prototypes, jigs and fixtures.
Number Description Availability (Lbs.) Catalog Net Wt.
056361 Procast 10 Black Gallon Unit 20 Number Description Availability (Lbs.)
056362 Procast 10 Tan Gallon Unit 20 056320 RenCast 205-3 Tan Gallon Unit 15
056321 RenCast 205-3 Resin Only 5 Gallon 38
Pro-Cast 20 056236 Ren DT 082 High Density Filler 5 Gallon 33
7-10 Minute Gel Time
60-90 Minute Demold
This fast-setting, low-shrinkage RenCast 6426-1
polyurethane features a cured 7-8 Minute Gel Time
hardness of 85 Shore D. Ideal for 60-120 Minute Demold
molds, patterns and core boxes. 60D-65D Shore Hardness (w/DT 081 Filler)
70D-80D Shore Hardness (w/DT 082 Filler)
Catalog Net Wt.
Number Description Availability (Lbs.) This unique three-component polyurethane features ease of mixing,
056364 Procast 20 Gray Gallon Unit 20 good surface reproduction and excellent physical properties. Demold
056365 Procast 20 White Gallon Unit 20 time is 60 to 120 minutes depending upon mass and cure temperature.
056363 Procast 20 Blue Gallon Unit 20 Depending upon product application, either DT-081 Low Density
(1:1:1 ratio) or DT-082 High Density (1:1:3 ratio) fillers can be used
Pro-Cast 3-33 with RenCast 6426-1 (sold separately).
7-10 Minute Gel Time Catalog Net Wt.
60-90 Minute Demold Number Description Availability (Lbs.)
056203 RenCast 6426-1 Gray Gallon Unit 18
A low viscosity, fast setting, rigid polyurethane. This material, which
056235 Ren DT 081 Low Density Filler 50 lb. Bag 50
is green in color, may be used to create patterns, coreboxes, and
056236 Ren DT 082 High Density Filler 5 Gallon 33
vacuum-form tools.
Catalog Net Wt.
Number Description Availability (Lbs.) RenCast 3265
056366 Procast 3-33 Green Gallon Unit 20 3 Minute Gel Time
15-30 Minute Demold
Pro-Cast 132 78D Shore Hardness
5-7 Minute Gel Time This two component fast cast urethane features a fast demold time
30-60 Minute Demold of 15 to 30 minutes, permitting multiple parts to be made in one day.
Formerly RenCast 132. This durable, fast-curing polyurethane offers This product is highly filled for low shrinkage and good wear resistance.
accurate reproductions with fine detail. Good for producing holding Catalog Net Wt.
fixtures, foundry patterns and vacuum-forming molds.
056103 Ren 3265 Hardner Only 6 Quarts 18
Catalog Net Wt. 056101 RenCast 3265 Resin Only 6 Quarts 18
056347 ProCast 132 Gray Gallon Unit 20
Pro-Cast Tool
10 Minute Gel Time
60-90 Minute Demold
Formerly Pur-Fect Tool. Pro-Cast Tool is a fast-curing, gray
polyurethane with a cured hardness of 85 Shore D that requires no
specialized mixing equipment to disperse the fillers. Ideal for molds,
patterns, and core boxes.
Catalog Net Wt.
056345 Pro-Cast Tool Gray Gallon Unit 20
Polyurethane Elastomers Intermediate Cure
These hand pourable urethanes offer a wide range of hardnesses

and working times, and can be demolded in as little as 30 minutes
to two hours enabling the production of multiple thermoplastic-like
prototypes and short run end use parts per day.
Polyurethane Elastomers Intermediate Cure Specifications

ol.)
t.)
th
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er ( esin:
/ lb ield
.)
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eng
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ngt
by v
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72
in)
)@ e
psi
ngt e
ixe /H
Y
(ho old Tim
Har atio R
(g/c
.)
Stre ressiv
io R
(ps al Str
h (p
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(ft.l mpact
(ps Stre
MA
or M sity R
@ 7 ime (
(cu etric
us (
(in/
F)
D)
(Sh ss
Tem ion
.)
Mo ral
D
b/in
Rat
sity
dne
den
p. (
den
ore
sile
.in.
dul
ect
ink
urs
xur
R
per
um
xu
I
T
i)
co
i)
Dem
Com
Den
Mix
Izod
Har
)
Mix
Defl
Har
Gel
Shr
Fle
Fle
Ten
(F
Vis
Vol
Tg
Freeman 1070 100:92 1:1 3 15-30 min 70 80 1.05 26.6 0.004 3000
Freeman 1080 Fast 117:100 1:1 7 1-3 80 150 1.12 24.7 0.001 8,300 9,500 6,650 2.88 x 105 134
Freeman 1080 Slow 117:100 1:1 20 2-4 80 150 1.12 24.7 0.001 8,300 9,500 6,650 2.88 x 105 134
Freeman 1085 1:1 1:1 6 1/2 - 2 69 80 1.12 24.7 0.002 4,880 5,600 3,300 1.7 x 105 137
Freeman 1090 Fast 100:90 1:1 9 1/2 - 4 80 600 1.04 26.7 0.001 11,000 2,500
Freeman 1090 Slow 100:90 1:1 20 16 80 600 1.04 26.7 0.001 11,000 2,500
RenCast 6432-1 100:50 100:50 5-6 1-2 72 50/1,100 1.09 25.4 7,200 8,600 5,900 234,000 163 0.6 153
RenCast 6463 Fast 1:1 1:1 4-6 4-6 79 280/700 1.09 25.4 6,800 10,800 5,700 230,000 152 1.1 -
RenCast 6486 Slow 100:50 100:50 7-8 8 67 7,800/75 1.16 23.9 4,800 3,600 110,000 156 6.6 217
RenCast 6491 1:1 89:100 4-5 4-6 85 200/640 1.14 24.3 33,500 16,000 8,600 400,000 205 0.8 224
RenCast 6496 1:1 89:100 5-6 2-4 68 1.10 25.2 4,000 110,000 140 0.8
RenCast 6497 1:1 4-5 2 70A 1.10 25.2 995
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-2566 D-695 D-790 D-638 D-790 D-648 D256 D4065
Freeman 1070 Off-White Freeman 1085 Tan

3 Min Gel Time | 15-30 Min Demold 6 Min Gel Time | 30-120 Min Demold
70D Shore Hardness 69D Shore Hardness
This off-white urethane elastomer is able to be hand mixed and poured Freeman 1085 is an economical,
to create parts that simulate injection molded plastic. Freeman 1070 is tan colored urethane elastomer
economical and features very low viscosity and low moisture sensitivity. that is suitable for creating proto-
A demold time of 15 to 30 minutes enables many parts to be poured in type injection molded parts. This
one day without the expenditure for a meter-mix machine. Castable to product is easy to use because of
1 " in thickness. a 1:1 mix ratio by weight or vol-
2
Catalog Net Wt. ume, low moisture sensitivity low
Number Description Availability (Lbs.) viscosity for easy pouring, and can
055500 Freeman 1070 Pint Unit 2 be cast to 112" thick.
055406 Freeman 1070 Gallon Unit 15.4 Catalog Net Wt.
Number Description Available (Lbs.)
Freeman 1080 White 055502 Freeman 1085 Pint Unit 2
7 Min or 20 Min Gel Time | 1-3 Hr. or 2-4 Hr. Demold 055127 Freeman 1085 Gallon Unit 15.2
80D Shore Hardness 055125 Freeman 1085 Resin Only 5 Gallon 38
055126 Freeman 1085 Hardener Only 5 Gallon 38
This brilliant white urethane elastomer offers two gel times, 7 minutes
with a fast hardener and 20 minutes with the slow hardener. Both
materials feature a 1:1 mix ratio by volume, a low viscosity for pouring
thin-walled parts, and sufficient time to degas. The Freeman 1080
Fast can be demolded within 1-3 hours and the Slow can be
demolded within 2-4 hours. Castable to 12" in thickness.
Catalog Net Wt.
055409 Freeman 1080 Fast Gallon Unit 16
055410 Freeman 1080 Fast 5 Gallon Unit 80
055419 Freeman 1080 Slow Pint Unit 2
055412 Freeman 1080 Slow Gallon Unit 16
055411 Freeman 1080 Slow 5 Gallon Unit 80
18 1. 800. 321 .8 5 1 1
Polyurethane Elastomers Intermediate Cure [CONTD.]
Freeman 1090 Clear RenCast 6486 Slow Amber

9 Min or 20 Min Gel Time 7-8 Min Gel Time
12 -4 Hr. or 16 Hr. Demold 8 Hr. Demold
Freeman 1090 is a water clear urethane An extremely tough material which
elastomer that is ideal for creating parts features a notched IZOD impact
which require near-perfect clarity. strength over 6 ft.lb./in. This system
This product is available in both a is designed to closely simulate the

fast formulation which has a demold time of a half hour to four hours, performance characteristics of polyethylene and polypropylene.
as well as a slow formulation (for pouring larger parts) which requires Long gel time for making large parts.
a 16 hour cure before demolding. Both feature a one to one mix ratio Catalog Net Wt.
and low mixed viscosity which makes it excellent for pouring thin- Number Description Availability (Lbs.)
walled parts. 056634 RenCast 6486 Slow Gallon Unit 12
Freeman 1090 Fast may be cast up to 12" thick and the
Freeman 1090 Slow may be cast up to 3" thick. RenCast 6491 Amber
Note: Part thickness greatly affects the curing rate of Freeman 4-5 Min Gel Time
1090. Thin-walled parts may require a post cure. Permit the material 4-6 Hr. Demold
to solidify at room temperature and then heat cure the part in the 85D Shore Hardness
mold at 110 to 150F for two to six hours. After cooling, the part is RenCast 6491 is specifically designed for simulating ABS parts. A
ready to demold. flexural modulus of 400,000 psi and impact resistance of 1.2 ft.lb./in.
Catalog Net Wt. gives this product an excellent combination of rigidity & durability.
Number Description Availability (Lbs.) Heat resistance is 224F Tg by DMA.
055440 Freeman 1090 Fast Gallon Unit 15.2 Catalog Net Wt.
055417 Freeman 1090 Slow Pint Unit 2 Number Description Available (Lbs.)
055415 Freeman 1090 Slow Gallon Unit 15.2 056675 RenCast 6491 Gallon Unit 16
RenCast 6432-1 Off-White RenCast 6496 White

5-6 Min Gel Time 5-6 Min Gel Time
1-2 Hr. Demold 2-4 Hr. Demold
RenCast 6432-1 is a low viscosity polyurethane casting system for RenCast 6496 is a non-mercury polyurethane system which closely
simulating injection molded plastic parts. The five to six minute gel simulates polyethylene and TPO. A five to six minute gel time enables
time permits hand mixing and pouring, yet the parts are demoldable hand mixing and pouring, but the product cures in two to four hours.
in one to two hours. This enables production of multiple parts in one Ideal for simulating thermoplastic parts.
day without the expense of a meter-mix machine. Catalog Net Wt.
Catalog Net Wt. Number Description Availability (Lbs.)
Number Description Availability (Lbs.) 056687 RenCast 6496 Gallon Unit 14
056678 RenCast 6432-1 Gallon Unit 13.8
056679 RenCast 6432-1 Resin Only 5 Gallon 37.5
056680 RenCast 6432-1 Hardener Only 5 Gallon 37.5
RenCast 6497 Amber
*Please note that two 5 gallon pails of resin are required for each 5 gallon pail of
4-5 Min Gel Time
hardener to provide the correct mix ratio. 2 Hr. Demold
70A Shore Hardness
RenCast 6497 is an amber colored flexible polyurethane casting
RenCast 6463 Fast Clear system used to produce rubber-like parts quickly and easily. A four to
4-6 Min Gel Time five minute gel time permits hand mixing and pouring, yet the rapid
4-6 Hr. Demold cure enables multiple parts to be made in one day without the use of
79D Shore Hardness a meter-mix machine. Ideal for making rubber-like parts and molds
Designed for production of crystal clear, durable, short run, and requiring flexibility.
rapid prototyping parts using low cost tooling and hand mix and
Catalog Net Wt.
meter-mixing equipment. The low mixed viscosity helps produce Number Description Availability (Lbs.)
quality parts. This material features a one-to-one mix ratio by weight 056723 RenCast 6497 Gallon Unit 16
or volume.
Catalog Net Wt.
056643 RenCast 6463 Fast Gallon Unit 14 SEE ALSO: Product Page No.
Mixing Cups and Paddles 109
Freeman Color Tints 49
Polyurethane Elastomers Overnight Cure Flexible
Urethane rubber is generally less expensive than silicone rubber and

more abrasion resistant, making it a preferred material for concrete
and architectural castings. However, flexible urethanes are not self-
releasing and therefore require a more thorough procedure (wax and
PVA) to facilitate clean and easy part release.
Overnight Cure Flexible Polyurethane Specifications

Mix Mix
Ratio Ratio Gel Demold
Resin: Resin: Time Time Mixed Volumetric Tensile Tear Tear, Tear,
Hardener Hardener (Min) @ (hours) @ Hardness Viscosity Density Yield Shrink Strength Strength Elongation Die C Split
(by wt.) (by vol.) 72 F 72 F (Shore) (cps) (g/cc) (cu. in./lb.) (in./in.) (psi) (psi) (%) (PLI) (PLI)
Freeman 1035 1:1 1:1 30 16 35A 1,500 1.02 27.2 0.001 450
Freeman 1035T 80:100 1:1 20 16 40A Thixotropic 1.17 23.6
Freeman 1040 10:100 9:100 28 16 52A 1,350 1.04 26.6 0.001 1,190 110 410
RenCast 6400-1 10:100 9:100 30 16 52A 1,300 1.04 26.6 0.001 1,260 112 420
RenCast 6401-1 25:100 22:100 20 16 65A 1,000 1.07 25.9 0.0005 1,820 171 340
RenCast 6410-1 100:100 93:100 30 16 37A 1,200 1.04 26.6 0.003 505 74 330
RenCast 6434 25:100 25:100 17 16 35 - 40A 500 1.16 24.0 0.001 1,100 120 500
Por-A-Mold S111 100:88 1:1 20 16 20A 2,000 1.29 21.5 0.001 211 500 51 8.1
Por-A-Mold S333 100:89 1:1 20 16 35A 1,500 1.11 24.9 0.001 400 450 78 9
Por-A-Mold S333TA 1:1 30 24 35A Thixotropic
Por-A-Mold S555 100:80 1:1 15-20 16 50A 7,500 1.20 23.0 0.001 415 250 88 12
Por-A-Mold SX50-1 1:1 1:1 20 16 50A 2,000 1.03 26.9 0.001 1,200 450 147 20
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-2566 D-638 D-624 D-638
Freeman 1035 Beige Freeman 1040 Off-White

Castable to 2" in Thickness Castable to 2" in Thickness
30 Min Gel Time | 16 Hr. Demold 28 Min Gel Time | 16 Hr. Demold
35A Shore Hardness 52A Shore Hardness
This flexible material is excellent for This flexible urethane is an excellent low-cost alternative to RTV
making molds with deep undercuts or silicone rubber mold making materials. Like most castable urethane
where a flexible mold makes demolding rubber systems, it is ideal for general flexible mold construction,
easier. This economical urethane fea- flexible parts and gaskets, plaster casting, and prototypes. Freeman
tures a one to one mix ratio by weight or volume, 1040 flows easily and features a high tear strength.
making mixing easy and convenient. Catalog Net Wt.
Number Description Available (Lbs.) 055130 Freeman 1040 Gallon Unit 8.8
055129 Freeman 1035 Pint Unit 2 055131 Freeman 1040 Resin Only 2 Quarts 4
055401 Freeman 1035 Gallon Unit 16 055132 Freeman 1040 Hardener Only 5 Gallons 40
055402 Freeman 1035 5 Gallon Unit 80
RenCast 6400-1 Off-White
Freeman 1035T Beige Castable to 1.5" in Thickness
Brushable for Creating Glove Molds 30 Min Gel Time | 16 Hr. Demold
20 Min Gel Time | 16 Hr. Demold 52A Shore Hardness
40A Shore Hardness Features outstanding tear strength and elongation. Molds made
This flexible urethane features a thick viscosity which enables it to of RenCast 6401-1 can be flexed and stretched, allowing for easy
be brushed over the surface of larger models or patterns without removal of parts.
sagging or flowing from vertical surfaces. By applying several coats, Catalog Net Wt.
a flexible skin may be created and subsequently reinforced with a Number Description Availability (Lbs.)
back-up structure to offer support during use. 056530 RenCast 6400-1 Gallon Unit 8.79
Catalog Net Wt.
056531 RenCast 6400-1 Resin Only 2 Quarts 4
Number Description Available (Lbs.) 056532 Ren 6400-1 Hardener Only 5 Gallons 40
055404 Freeman 1035T Gallon 18
20 1. 800. 321 .8 5 1 1
Polyurethane Elastomers Overnight Cure Flexible [CONTD.]
RenCast 6401-1 Off-White Por-A-Mold S333 Blue

65A Shore Hardness 35A Shore Hardness
Ideal for producing very flexible molds This flexible urethane is used to make
and resilient parts. Features one to one molds of detailed masters that contain
mix ratio by weight and low viscosity. shallow undercuts. The most common
Catalog Net Wt. uses include architectural and sculpture

Number Description Availability (Lbs.) reproductions, taxidermy, prototypes,
056527 RenCast 6401-1 Gallon Unit 10 and general moldmaking applications. This economical material
056528 RenCast 6401-1 Resin Only Gallon 9 features a 1:1 mix ratio by volume for easy use.
Catalog Net Wt.
RenCast 6434 Light Amber 057337 Por-A-Mold S333 Quart Unit 4.6
Castable to 1" in Thickness 057538 Por-A-Mold S333 Gallon Unit 18.5
17 Min Gel Time | 16 Hr. Demold
8-40A Shore Hardness Por-A-Mold S333TA Blue
The most flexible of Huntsmans urethanes. Its hardness may be Brushable for Creating Glove Molds
varied from 8 to 40 Shore A by the addition of Additive-6434. 30 Min Gel Time | 24 Hr. Demold
Catalog Net Wt. 35A Shore Hardness
Number Description Availability (Lbs.) S333TA is a thixotropic version of the S333 that is thick enough to be
056328 RenCast 6434 Gallon Unit 10 applied with a brush or trowel. This provides an inexpensive and easy
056332 Additive 6434 5 Gallon 42 method for creating a flexible rubber mold of large masters. This flexi-
ble skin may be reinforced with rigid materials to support the rubber
Ren Accelerator 178-62 part for molding.
This liquid catalyst will accelerate the curing process, and reduce Net Wt.
demold times. Accelerator 178-62 should be mixed thoroughly in the Number Description Availability (Lbs.)
hardener before adding the required amount of resin. 057342 Por-A-Mold S333TA Quart Unit 4.8
For use only with polyurethanes RenCast 6400-1, RenCast
6401-1, RenCast 6402-1, RenCast 6403-1, RenCast 6405, RenCast Por-A-Mold S555 Pink
6410-1, RenCast 6419, and Freeman 1040. Please read the Technical Castable to 2" in Thickness
Data Sheet for mixing instructions before using this material. 15-20 Min Gel Time | 16 Hr. Demold
Number Description Availability (Lbs.) This flexible urethane is used to make molds of detailed masters that
056556 Ren Accelerator 178-62 Quart 1.7 do not contain undercuts. This pink rubber features a 1:1 mix ratio
by volume and is used for architectural and sculpture reproductions,
Por-A-Mold S111 Off-White taxidermy, prototypes, and general mold making applications.
Castable to 2" in Thickness Catalog Net Wt.
20 Min Gel Time | 16 Hr. Demold Number Description Availability (Lbs.)
20A Shore Hardness 057348 Por-A-Mold S555 Gallon Unit 22
This flexible urethane is used to make molds of detailed master that 057349 Por-A-Mold S555 5 Gallon Unit 99
contain moderately deep undercuts. The most common uses include
architectural and sculpture reproductions, taxidermy, prototypes, and Por-A-Mold SX50-1 Beige
general moldmaking applications. This economical material features a Castable to 2" in Thickness
1:1 mix ratio by volume for easy use. 20 Min Gel Time | 16 Hr. Demold
Number Description Availability (Lbs.) This flexible urethane is used to make molds of detailed masters
057531 Por-A-Mold S111 Gallon Unit 19 that do not contain undercuts. This beige colored product is ideal for
making concrete molds and form lines.
Catalog Net Wt.
057541 Por-A-Mold SX50-1 Gallon Unit 16
Polyurethane Elastomers Overnight Cure Semi-Rigid
Semi-rigid urethanes are known for their excellent impact strength

and abrasion resistance, making them ideal for foundry tooling as well
as semi-rigid part production.
Overnight Cure Semi-Rigid Polyurethane Specifications

Mix Ratio Mix Ratio Gel Demold
Resin: Resin: Time Time Mixed Volumetric Tensile Tear
Hardener Hardener (Min) (hours) Hardness Viscosity Density Yield Shrink Strength Strength Elongation
(by wt.) (by vol.) @ 72 F @ 72 F (Shore) (cps) (g/cc) (cu. in./lb.) (in./in.) (psi) (psi) (%)
Freeman 1050 1:1 100:94 26 16 85A 1,650 1.10 25.2 0.001 2,050 280 510
Freeman 1060 100:60 100:60 28 16 60D 2,600 1.05 26.4 0.001 3,200 545 320
Freeman 1066 100:50 100:50 15-17 2-4 65D 3,200 1.03 26.9 0.003 3,100 630 140
RenCast 6402-1 35:100 31:100 20 16 82A 900 1.08 25.6 0.001 2,200 180 320
RenCast 6403-1 50:100 44:100 15 16 92A 800 1.10 25.2 0.001 2,500 470 240
RenCast 6442 1:1 100:94 28 16 85A 1,600 1.09 25.4 0.001 2,100 290 525
RenCast 6443 100:60 100:60 18 16 95A 2,450 1.06 26.1 0.001 3,500 375 475
RenCast 6444 100:60 100:60 27 16 60D 2,500 1.05 26.4 0.001 3,400 550 325
RenCast 178-88/ 100:60 100:60 27 16 60D 2,500 1.05 26.4 0.001 3,400 550 325
Ren 6444
Flexane 80 Liquid 100:30 30 87A 10,000 26.5 0.002 2,100
Flexane 94 100:45 10 97A 6,000 26.5 0.001 2,800
Por-A-Mold 2070 96:100 1:1 15 16 70A 2,650 1.06 26.2 0.001 1,468 443
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-2566 D-638 D-624 D-638
Freeman 1050 Amber Freeman 1066 Red or Black

26 Min Gel Time | 16 Hr. Demold 15-17 Min Gel Time | 2-4 Hr. Demold
85A Shore Hardness 65D Shore Hardness
Freeman 1050 is a tough, semi-flexible urethane that is ideal for Freeman 1066 is a 65 Shore D polyurethane elastomer specifically
creating molds requiring some degree of flexibility, as well as for designed for highly abrasive resistant foundry tooling. Harder than
producing semi-rigid prototypes and finished parts. A one to one mix our Freeman 1060, this product will not deflect as much under high
ratio by weight. Its 26 minute gel time provides ample time to vacuum pressure molding processes. Plus, it has increased rigidity in thin wall
degas prior to pouring. Overnight demold time is required. sections and is able to be machined or sanded without softening.
Catalog Net Wt. Freeman 1066 also features a fast demold time of two to four hours
Number Description Availability (Lbs.) and a heat deflection temperature of 181F.
055142 Freeman 1050 Quart Unit 2.5 Catalog Net Wt.
055141 Freeman 1050 Gallon Unit 10 Number Description Availability (Lbs.)
055139 Freeman 1050 Resin only 5 Gallon 25 055120 Freeman 1066 Black Gallon Unit 9.75
055140 Freeman 1050 Hardener only 5 Gallon 25 055119 Freeman 1066 Red Gallon Unit 9.75
055121 Freeman 1066 Resin Only 5 Gallon 32.5
Freeman 1060 Red or Black 055122 Freeman 1066 Black Hardener Only 5 Gallon 16.25
Castable to 2" in Thickness 055118 Freeman 1066 Red Hardener Only 5 Gallon 16.25
055123 Freeman 1066 Resin Only 55 Gallon 420
28 Min Gel Time | 16 Hr. Demold
055124 Freeman 1066 Black Hardener Only 55 Gallon 210
60D Shore Hardness
055112 Freeman 1066 Red Hardener Only 55 Gallon 210
This semi-rigid polyurethane casting
resin is renown throughout the industry
for its excellent impact strength and RenCast 6402-1 Off White
abrasion resistance, particularly in Castable to 1" in Thickness
foundry tooling and other modeling and 20 Min Gel Time | 16 Hr. Demold
prototyping applications requiring strength and durability. 82A Shore Hardness
Ideal for production models, metal-forming pads, and a variety of
Catalog Net Wt.
Number Description Availability (Lbs.) mechanical parts.
055108 Freeman 1060 Black Quart Unit 2.5 Catalog Net Wt.
055106 Freeman 1060 Black Gallon Unit 10 Number Description Available (Lbs.)
055110 Freeman 1060 Red Gallon Unit 10 056533 RenCast 6402-1 Gallon Unit 7.75
055107A Freeman 1060 Resin Only 5 Gallon 31.25 056534 RenCast 6402-1 Resin Only Gallon 9.1
055107B Freeman 1060 Black Hardener Only 5 Gallon 18.75 056535 Ren 6402-1 Hardener Only 5 Gallon 26
055111B Freeman 1060 Red Hardener Only 5 Gallon 18.75
055117 Freeman 1060 Black Hardener Only 55 Gallon 280
22 1. 800. 321 .8 5 1 1
Polyurethane Elastomers Overnight Cure Semi-Rigid [CONTD.]
RenCast 6403-1 Off White RenCast 178-88 / Ren 6444 Red

Castable to 12 " in Thickness Castable to 2" in Thickness
92A Shore Hardness 60D Shore Hardness
Ideal for metal-forming applications and parts such as impellers, This is the red version of RenCast 6444 for foundry patterns. It uses
rollers, gears and wheels. Features low viscosity, fast cure, high the Ren 6444 hardener.
tensile strength and good load recovery. Catalog Net Wt.

Number Description Availability (Lbs.) 056519 RenCast 178-88 Resin Only 5 Gallon 40
056536 RenCast 6403-1 Gallon Unit 12 056523 Ren 6444 Hardener Only 5 Gallon 24
056537 RenCast 6403-1 Resin Only 5 Gallon 40 056672 RenCast 178-88 Resin Only 55 Gallon 460
056538* Ren 6403-1 Hardener Only 5 Gallon 40 056670 Ren 6444 Hardener Only 55 Gallon 276
*Please note that two 5 gallon pails of hardener are required per each 5 gallon
pail of resin to provide the correct mix ratio. Ren Accelerator 178-57
This liquid catalyst will accelerate the curing process and reduce
RenCast 6442 Light Amber demold times. Accelerator 178-57 should be mixed thoroughly in the
Castable to 4" in Thickness hardener before adding the required amount of resin.
28 Min Gel Time | 16 Hr. Demold For use only with polyurethanes RenCast 6442, RenCast 6443,
85A Shore Hardness RenCast 6444, Freeman 1050, & Freeman 1060.
Ideal for vibration-dampening applications as well as production Please read the Technical Data Sheet for mixing instructions
and prototype parts. RenCast 6442 features one to one mix ratio before using this material.
by weight, long pot life, low viscosity and good wear resistance. Catalog Net
4" maximum thickness. Number Description Availability Wt.
Catalog Net Wt.
056557 Ren Accelerator 178-57 Quart 1.5
056542 RenCast 6442 Gallon Unit 13.8 Flexane 80 Black
056543 RenCast 6442 Resin Only 5 Gallon 40 30 Min Gel Time
056544 Ren 6442 Hardener Only 5 Gallon 40 87A Shore Hardness
Devcon Flexane 80 features low shrink and high chemical and
RenCast 6443 Light Amber abrasion resistance. It is ideal for creating flexible molds and holding
Castable to 2" in Thickness fixtures.The Flex-Add additive may be used with Flexane 80 Liquid to
19 Min Gel Time | 16 Hr. Demold produce a lower durometer castable urethane.
95A Shore Hardness Catalog Net Wt.
Used for foundry patterns and core boxes because it features good Number Description (Lbs.)
abrasion resistance and is moisture tolerant during casting. Cures 054625 Devcon Flexane 80 Liquid 1
semi-rigid in mass and is flexible in thin cross-sections. 054626 Devcon Flexane 80 Liquid 10
Catalog Net Wt.
054642 Flex-Add Additive 8 fl.oz.
056545 RenCast 6443 Gallon Unit 11.2 Flexane 94 Black
056546 RenCast 6443 Resin Only 5 Gallon 40 10 Min Gel Time
056547 Ren 6443 Hardener Only 5 Gallon 24 97A Shore Hardness
Devcon Flexane 94 features low shrink and high chemical and
RenCast 6444 Light Amber abrasion resistance. It is a semi-rigid material for creating extremely
Castable to 2" in Thickness tough, flexible molds and non-marring holding and assembly fixtures.
27 Min Gel Time | 16 Hr. Demold Catalog Net Wt.
60D Shore Hardness Number Description (Lbs.)
A semi-rigid, amber-colored, elastomer for use where wear-resistance 054627 Devcon Flexane 94 Liquid 1
is required such as foundry patterns and core boxes. Features low 054628 Devcon Flexane 94 Liquid 10
viscosity and good working life allowing for ease of handling and
release of entrapped air. Por-A-Mold 2070 Amber
Catalog Net Wt. Castable to 2" in Thickness
Number Description Availability (Lbs.) 15 Min Gel Time | 16 Hr. Demold
056521 RenCast 6444 Gallon Unit 11.2 70A Shore Hardness
056522 RenCast 6444 Resin Only 5 Gallon 40 This semi-rigid urethane is used to make molds of detailed masters
056523 Ren 6444 Hardener Only 5 Gallon 24
that do not contain undercuts. The most common uses include foundry
056669 RenCast 6444 Resin Only 55 Gallon 460
patterns and core boxes, gaskets, liners, and fixtures. This economical
material features a 1:1 mix ratio by volume for ease of use.
Catalog Net Wt.
057527 Por-A-Mold 2070 Gallon Unit 17.5
Polyurethane Elastomers Overnight Cure Rigid
This selection of harder polyurethanes have a wide variety of end

uses including prototyping thermoplastic-like parts, constructing molds
for low volume metal forming applications, and making heat resistant
foundry tooling. All of these products have a long gel time to provide
the user sufficient time to vacuum degas prior to pouring. A 16-18
hour cure time is required before demolding.
Overnight Cure Rigid Polyurethane Specifications

Mix Ratio Mix Ratio
Resin: Resin: Gel Mixed Volumetric Tensile Tear
Hardener Hardener Time (Min) Hardness Viscosity Density Yield Shrink Strength Strength Elongation
(by wt.) (by vol.) @ 72 F (Shore D) (cps) (g/cc) (cu. in./lb.) (in./in.) (psi) (psi) (%)
RenCast 6405 100:100 90:100 20 75 240 1.07 25.9 0.003 5,300 300 13.3
RenCast 6419 100:80 100:85 20 85 250 1.25 22.1 0.002 10,000 6.7
RenCast 6463 Slow 100:100 100:100 18-25 79 500 1.09 25.4 0.002 4,800
RenCast 6470 80:100 60-80 86 250-500 1.23 22.5 0.002 4,700 1.3
RenCast 178-59-1 36:100 50:100 20 88 4,000 1.61 17.2 0.001 5,500
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-2566 D-412 D-624 D-638
RenCast 6405 White RenCast 6470 Off White

Castable up to 12" in Thickness Castable up to 34" (or 10" with DT 082 Filler) in Thickness
20 Min Gel Time 60-80 Min Gel Time
Ideal for prototyping of injection molded or thermo-formed parts. A polyurethane casting system ideal for sheet metal forming tools,
Features low viscosity, minimal air entrapment, and easy mixing. duplicate milling models, foundry pattern plates, vacuum-forming
RenCast 6405 produces a brilliant white colored part. tools, negative molds/fixtures and large volume molds for the
Catalog Net Wt. ceramic industry.
056270 RenCast 6405 Gallon Unit 16 Number Description Availabilty (Lbs.)
056273 RenCast 6405 Resin Only 5 Gallon 38 056559 RenCast 6470 Resin Only 5 Gallon 32
056274 Ren 6405 Hardener Only 5 Gallon 38 056560 Ren 6470 Hardener Only 5 Gallon 40
056236 Ren DT 082 High Density Filler 5 Gallon 33
RenCast 6419 Off White
Castable up to " in Thickness RenCast 178-59-1 Red Brown
20 Min Gel Time Castable up to 112" in Thickness
85D Shore Hardness 22 Min Gel Time
Developed specifically for prototyping, this elastomer passes 85D Shore Hardness
UL94V-O at a thickness of .125 inches for flame retardency. A polyurethane that forms a very hard, durable, heat-resistant com-
Catalog Net Wt. pound. Used in foundry applications with hot sand conditions.
056550 RenCast 6419 Gallon Unit 15 Number Description Availability (Lbs.)
056354 RenCast 178-59-1 Resin Only 5 Gallon 45
RenCast 6463 Slow Clear 056355* Ren 178-59-1 Hardener Only 5 Gallon 41
Castable up to 12" in Thickness *Please note that three 5 gallon pails of hardener are required per each 5 gallon
pail of resin to provide the correct mix ratio.
18-25 Min Gel Time
79D Shore Hardness
Designed for production of crystal clear, durable, short run, and Ren Accelerator 178-62
rapid prototyping parts using low cost tooling and hand mix and This liquid catalyst will accelerate the curing process, and reduce
meter-mixing equipment. The 1:1 weight and volume mix ratio, demold times. Accelerator 178-62 should be mixed thoroughly in the
combined with a low mixed viscosity, help produce high quality parts. hardener before adding the required amount of resin.
Catalog Net Wt. For use only with polyurethanes RenCast 6400-1, RenCast 6401-1,
Number Description Availability (Lbs.) RenCast 6402-1, RenCast 6403-1, RenCast 6405, RenCast 6410-1,
056581 RenCast 6463 Slow Gallon Unit 14 and RenCast 6419. Please read the Technical Data Sheet for mixing
instructions before using this material.
Catalog Net Wt.
056556 Ren Accelerator 178-62 Quart 1.7
24 1. 800. 321 .8 5 1 1
Polyurethane Elastomers Rapid Cure
This group of polyurethanes are used to produce parts that simulate

the appearance and performance of injection molded thermoplastic
parts. These products are low viscosity systems designed to be used
with automated dispensing equipment (pg. 99) and low cost tooling.
With their extremely fast gel times, these formulas permit demolding
of durable parts in 15-45 minutes.

Rapid Cure Polyurethane Elastomers Specifications
Mix Ratio Ultimate Ultimate Deflection
Resin: Gel Time Demold Viscosity Ultimate Flexural Tensile Flexural Temp.* Tg per
Hardener (seconds) Time (Min) Resin: Hardener Density Compressive Hardness Strength Strength Modulus (264 psi) Izod Impact DMA
(by vol.) @ 72 F @ 72 F (cps.) (g/cc) Strength (psi) (Shore D) (psi) (psi) (psi) (F) (ft.lb./in.) (F)
RenPIM 6450 67:100 45-65 15-30 170 / 1,600 1.16 23,100 77 7,000 4,900 184,000 208 0.9 306
RenPIM 6451 67:100 65-85 20-45 170 / 1,600 1.16 17,900 76 6,900 4,200 174,000 212 0.6 302
RenPIM 6452 67:100 50-70 15-30 30 / 1,600 1.16 22,300 79 7,900 4,300 198,000 162 0.8 252
RenPIM 6456 50:100 45-65 15-30 170 / 1,600 1.15 8,700 70 5,700 3,800 143,000 190 0.5 270
RenPIM 6458 100:100 35-60 15-30 75 / 400 1.21 14,500 86 16,500 10,200 432,000 129 0.9 190
RenPIM 6460 67:100 45-65 15-30 170 / 1,500 1.18 24,500 80 7,100 5,400 181,000 232 1.1 320
ASTM test D2393 D792 D695 D2240 D790 D638 D790 D648 D256 D4065
RenPIM 6450 Buff RenPIM 6456 Black

General Purpose Polyurethane Medium Flexural Modulus Polyurethane
45-65 Second Gel Time 46-65 Second Gel Time
15-30 Minute Demold 15-30 Minute Demold
Ideal for the casting of prototypes that weigh up to 10 lbs. Its 70D hardness is ideal for casting prototypes requiring
Offers good dimensional stability, heat resistance and impact polyethylene-like performance. Because of a 50:100 mix ratio,
strength. Can be demolded in 15 to 30 minutes. RenPIM 6456 can be dispensed from auto meter/mix equipment
Catalog Net Wt. or dual-barrel cartridges.
056553 RenPIM 6450 Iso (Resin) 5 Gallon 32 Number Description Availability (Lbs.)
056554 RenPIM 6450 Polyol (Hardener) 5 Gallon 40 056593 RenPIM 6456 Iso (Resin) 5 Gallon 24
056577 RenPIM 6456 Polyol (Hardener) 5 Gallon 40
RenPIM 6451 Black 056631 RenPIM 6456 Iso (Resin) 55 Gallon 270
Slower Set General Purpose Polyurethane
65-85 Second Gel Time
20-45 Minute Demold RenPIM 6458 Clear Amber
76D Shore Hardness Very High Flexural Modulus Polyurethane
This material provides a slightly longer gel time for casting larger 35-60 Second Gel Time
parts 16 to 22 lbs. Excellent high temperature performance (250F) 15-30 Minute Demold
for prototype parts requiring heat resistance. 86D Shore Hardness
Catalog Net Wt. A fast-setting polyurethane with an outstanding flexural modulus of
Number Description Availability (Lbs.) 432,000 psi, excellent flexural strength of 16,500 psi and good izod
056568 RenPIM 6451 Iso (Resin) 5 Gallon 32 impact strength of 0.9 ft. lb./in.
056596 RenPIM 6451 Polyol (Hardener) 5 Gallon 40 Net Wt.
*Buff colored Polyol is available by special order. Lead times and minimums apply. Number Description Availability (Lbs.)
056507 RenPIM 6458 Iso (Resin) 5 Gallon 45
056608 RenPIM 6458 Polyol (Hardener) 5 Gallon 38.25
RenPIM 6452 Off-White
High Flexural Modulus Polyurethane
50-70 Second Gel Time RenPIM 6460 Black
15-30 Minute Demold Heat Resistant Polyurethane
79D Shore Hardness 45-65 Second Gel Time
Ideal for the casting of prototypes that weigh up to 10 lbs in less than 15-30 Minute Demold
30 minutes, this material offers good durability, compressive and 80D Shore Hardness
flexural strengths. This material features a glass transition temperature of 320F, excellent
Catalog Net Wt.
izod impact strength of 1.1 ft.lb./in. and a good dimensional stability.
Number Description Available (Lbs.) Net Wt.
056571 RenPIM 6452 Iso (Resin) 5 Gallon 32 Number Description Availability (Lbs.)
056572 RenPIM 6452 Polyol (Hardener) 5 Gallon 40 056574 RenPIM 6460 Iso (Resin) 5 Gallon 32
*Buff colored Polyol is available by special order. Lead times and minimums apply.
Mold Making Silicone Rubbers
Bluestar RTV Silicone Rubber (also known as Rhodorsil) is

used extensively in applications where a flexible, self-releasing
mold material is required, specifically rapid prototype tooling,
polyurethane casting, and general silicone mold-making. This top
quality line of silicone systems offers high accuracy, high heat
resistances, and excellent tear strength and elongation properties.
Silicone rubbers are available in two typesaddition cure
formulations that feature a platinum-based catalyst and
condensation cure silicones that feature a tin-based catalyst.
Addition Cure Silicone Rubber Condensation Cure Silicone Rubber

Addition Cure Silicones Offer The Following: Condensation Cure Silicones Offer The Following:
1. Unlimited shelf life (in cured state) 1. Low shrinkage, though not as low as platinum-catalyzed rubber
2. Very low shrinkage for increased mold accuracy 2. Softer cured hardness (lower durometer) than addition cure
3. Higher durometers for greater mold stability materials, making them ideal for molds with deep undercuts.
4. Excellent heat resistance up to 400F intermittently 3. Heat resistance up to 350F intermittently.
5. A platinum based catalyst that makes it ideal for polyurethane 4. A tin based catalyst that creates a more inhibition resistant
casting because this material, when cured, wont inhibit the material. However, these rubbers, when cured, may inhibit the
curing of the urethane. curing of urethanes when poured into them.
Addition Cure Silicone Rubber Specifications

Mixed Gel Time Demold Time Tear
Hardness Viscosity Mix Ratio (Min) (hours) Elongation Strength Specific Volumetric Yield
(Shore A) (cps) (by wt.) @ 72 F @ 72 F (%) (ppi) Color Gravity (cu.in./lb.)
V-240 60 100,000 10:1 150 16 160 74 Gray 1.23 22.5
V-243* 60 100,000 10:1 300 16 Beige 1.24 22.3
V-330 (w/ CA35) 25 10,000 10:1 100 16 510 180 Blue 1.30 21.3
V-330 (w/ CA45) 33 10,000 10:1 100 16 500 170 Blue 1.30 21.3
V-340 (w/ CA35) 40 25,000 10:1 100 16 500 180 Blue 1.33 21.0
V-340 (w/ CA45) 45 25,000 10:1 100 16 400 150 Blue 1.33 21.0
V-340 (w/ CA55) 55 25,000 10:1 100 16 340 75 Gray 1.33 21.0
V-3040 39 40,000 10:1 120 16 350 135 Clear 1.08 25.6
RTV-3460 60 85,000 10:1 90 16 230 140 Gray 1.20 23.1
*Heat Cure Required 3-4 hours @ 300 degrees F.
Condensation Cure Silicone Rubber Specifications

Mixed Gel Time Demold Time Tear
Hardness Viscosity Mix Ratio (Min) @ (hours) @ Elongation Strength Specific Volumetric Yield
(Shore A) (cps) (by wt.) 72 F 72 F (%) (ppi) Color Gravity (cu.in./lb.)
GP-25/Hi-Pro Green 25 50,000 10:1 210 16 380 150 Green 1.20 23.1
GP-25/Hi-Pro Blue 25 50,000 10:1 90 6 370 115 Blue 1.16 23.9
V-1062/Hi-Pro Green 14 35,000 10:1 270 16 520 120 Green 1.10 25.2
V-1062/Hi-Pro Blue 15 32,000 10:1 90 6 500 110 Blue 1.11 24.9
V-1065/Hi-Pro Green 25 45,000 10:1 180 16 440 120 Green 1.11 24.9
V-1065/Hi-Pro Blue 30 43,000 10:1 120 6 430 100 Blue 1.11 24.9
V-1067/1067B 40 50,000 100:2.5 240-300 16 300 50 Blue 1.12 24.7
V-1067/Hi-Pro Blue 37 50,000 10:1 60 6-8 250 40 Blue 1.12 24.7
V-1068/Hi-Pro Clear 14 25,000 10:1 240 16 450 115 Translucent 1.10 25.2
V-1082/Hi-Pro Clear 10 35,000 10:1 210 16 550 120 Translucent 1.10 25.1
RTV-3625/Hi-Pro Green 25 20,000 10:1 240 16 450 120 Green 1.10 25.2
RTV-3625/Hi-Pro Blue 27 20,000 10:1 30 4 390 120 Blue 1.10 25.2
26 1. 800. 321 .8 5 1 1
Mold Making Silicone Rubbers [CONTD.]
Bluestar Addition Cure Silicone Rubbers V-340 Silicone Rubber

40A, 45A, or 55A Shore Hardness
25,000 cps Viscosity
V-240 Silicone Rubber 180 ppi (CA35), 150 ppi (CA45), or
60A Shore Hardness
75 ppi (CA55) Tear Strength
100,000 cps Viscosity Bluestar V-340 is one of our most popular
74 ppi Tear Strength silicone rubber systems for prototype mold-
Bluestar V-240 is an extremely durable and accurate silicone ing applications, V-340 is a versatile system
rubber that features a high platinum content, which offers excellent which offers the flexibility of three different cured hardnesses depending

resistance to cure inhibition. Used in rapid prototyping, especially in on the catalyst used. This is a low viscosity silicone which offers high
the simulation of injection-molded plastic parts. strength and is economically priced.
Catalog Net Wt.
Catalog Net Wt.
Number Description UM (Lbs.)
054834 V-240 5 kg Unit 11 055209 V-340/CA-45 1 kg Unit 2.2
054846KG V-240 - Base Only 20 kg 44.1 055217 V-340/CA-35 5 kg Unit 11
054847KG V-240 - Catalyst Only 2 kg 4.4 055200 V-340/CA-45 5 kg Unit 11
054819KG V-240 - Base Only 200 kg 440.9 055201 V-340/CA-55 5 kg Unit 11
054820KG V-240 - Catalyst Only 20 kg 44.1 055202KG V-340 Base Only 20 kg 44.1
055218KG CA-35 Catalyst Only 2 kg 4.4
V-243 Heat Cure Silicone Rubber 055203KG CA-45 Catalyst Only 2 kg 4.4
60A Shore Hardness 055204KG CA-55 Catalyst Only 2 kg 4.4
100,000 cps Viscosity 055205KG V-340 Base Only 200 kg 440.9
Bluestar V-243 is a two component, high strength, silicone system 055219KG CA-35 Catalyst Only 20 kg 44.4
that requires a heat cure to obtain optimum properties. Long work life, 055206KG CA-45 Catalyst Only 20 kg 44.1
055207KG CA-55 Catalyst Only 20 kg 44.1
high strength properties, and its ability to accept high levels of silicone
diluent fluid make it an excellent choice for transfer print pad and
roll applications. V-3040 Clear Silicone Rubber
Number Description Availability (Lbs.) 40,000 cps Viscosity
054922KG V-243 - Base Only 20 kg 44.1 135 ppi Tear Strength
054923KG V-243 - Catalyst Only 2 kg 4.4 Bluestar V-3040 is specifically formulated to
make clear rubber molds. V-3040 features the
V-330 Silicone Rubber high strength and excellent clarity required in
25A or 30A Shore Hardness high-end prototyping applications.
10,000 cps Viscosity Catalog Net Wt.
180 ppi (CA35) or 170 ppi (CA45)
054903 V-3040 1 kg Unit 2.2
Tear Strength
054823 V-3040 5 kg Unit 11
Bluestar V-330 is a silicone that offers the 054857KG V-3040 Base Only 20 kg 44.1
flexibility of two different cured hardnesses 054858KG V-3040 Catalyst Only 2 kg 4.4
depending on the catalyst used. V-330/ 054871KG V-3040 Base Only 200 kg 440.9
CA-35 cures to a 25A Shore hardness while V-330/CA-45 results in a 054869KG V-3040 Base Only Unlined Drum 200 kg 440.9
slightly harder compound of 33A. Both systems have high tear strength 054872KG V-3040 Catalyst Only 20 kg 44.1
and offer the lowest viscosity in our platinum mold making line.
Catalog
Number Description Availability
Net Wt.
(Lbs.)
RTV-3460 Silicone Rubber
054809 V-330/CA-45 1 kg Unit 2.2
60A Shore Hardness
054810 V-330/CA-35 5 kg Unit 11 85,000 cps Viscosity
054808 V-330/CA-45 5 kg Unit 11 140 ppi Tear Strength
054805KG V-330 Base Only 20 kg 44.4 Bluestar RTV 3460 is designed for the prototype and architectural
055218KG CA-35 Catalyst Only 2 kg 4.4 industries where urethane elastomers and foams are commonly used.
055203KG CA-45 Catalyst Only 2 kg 4.4 Molds made from RTV 3460 feature high tear strength, excellent dimen-
054804KG V-330 Base Only 200 kg 440.9 sional stability in high pressure applications, and improved release
055219KG CA-35 Catalyst Only 20 kg 44.4 characteristics for long mold life.
055206KG CA-45 Catalyst Only 20 kg 44.1 Catalog Net Wt.
054936 RTV 3460 5 kg Unit 11
054934KG RTV-3460 Base Only 20 kg 44.1
054935KG RTV-3460 Catalyst Only 2 kg 4.4
054932KG RTV-3460 Base Only 200 kg 440.9
054933KG RTV-3460 Catalyst Only 20 kg 44.1
Mold Making Silicone Rubbers [CONTD.]
Bluestar Condensation Cure Silicone Rubbers V-1067 Silicone Rubber

40A or 37A Shore Hardness
GP-25 Silicone Rubber 50,000 cps Viscosity
25A Shore Hardness 50 ppi or 40 ppi Tear Strength
50,000 cps Viscosity Bluestar V-1067 is a high performance, tin-catalyzed, room tempera-
150 ppi or 115 ppi Tear Strength ture curing silicone. This rubber may be used with the V-1067B
Bluestar GP-25 features an excellent mold life when casting polyester catalyst at a ratio of 100:2.5 (base to catalyst) to produce a low
or plaster parts. Used with Hi-Pro Green or Hi-Pro Blue catalyst. shrink, 40 Shore A rubber with a 16 hour demold.
Catalog Net Wt. The V-1067 base may also be used with Hi-Pro Blue catalyst at
Number Description Availability (Lbs.) a ratio of 10:1 base to catalyst. This faster curing system is able to
054811KG GP-25 Base Only 20 kg 44.1 be demolded within 6-8 hours. Both systems are ideal for general
054813KG Hi-Pro Green Catalyst Only 2 kg 4.4 moldmaking applications.
054812KG GP-25 Base Only 200 kg 440.9 Catalog Net Wt.
054814KG Hi-Pro Blue Catalyst Only 20 kg 44.1 Number Description Availability (Lbs.)
054815KG Hi-Pro Green Catalyst Only 20 kg 44.1 054883KG V-1067 Base Only 20 kg 44.1
054884 V-1067 Catalyst (Blue) Only Pint 1
V-1062 Silicone Rubber 054878KG Hi-Pro Blue Catalyst Only 2 kg 4.4
14A or 15A Shore Hardness 054921KG V-1067 Base Only 200 kg 440.9
35,000 or 32,000 cps Viscosity 054919KG V-1067 Catalyst (Blue) Only 6 kg 13.2
054879KG Hi-Pro Blue Catalyst Only 20 kg 44.1
120 ppi or 110 ppi Tear Strength
Bluestar V-1062 is a high-performance, tin-catalyzed, room tempera-
ture curing silicone. The V-1062 base may be used with the Hi-Pro V-1068 Special Effects Silicone Rubber
Green Catalyst at a ratio of 10:1 (base to catalyst) to produce a low 14A Shore Hardness
shrink rubber with a 16 hour demold time. 25,000 cps Viscosity
The V-1062 base may also be used with Hi-Pro Blue catalyst 115 ppi Tear Strength
at a ratio of 10:1 (base to catalyst). This faster curing system is able Bluestar V-1068 is a translucent silicone rubber that may be easily
to be demolded in 6 hours. pigmented for making robotic and animatronic skins, prosthetics, and
Both rubbers are commonly used for production of polyester props for theme parks and the film industry.
figurines, giftware casting, and general purpose and production Catalog Net Wt.
molding applications. Number Description Availability (Lbs.)
054888KG V-1068 Base 20 kg 44.1
Catalog Net Wt.
Number Description Availability (Lbs.) 054889KG Hi-Pro Clear Catalyst Only 2 kg 4.4
054836 V-1062/Hi-Pro Green 4 kg Unit 8.8
054837KG V-1062 Base Only 20 kg 44.1 V-1082 Special Effects Silicone Rubber
055213KG Hi-Pro Green Catalyst Only 2 kg 4.4 10A Shore Hardness
054878KG Hi-Pro Blue Catalyst Only 2 kg 4.4 35,000 cps Viscosity
120 ppi Tear Strength
V-1065 Silicone Rubber Bluestar V-1082 is a slightly softer version of the V-1068. Also trans-
25A or 30A Shore Hardness lucent, this product may be easily pigmented for making robotic and
45,000 or 43,000 cps Viscosity animatronic skins, prosthetics, and props for theme parks and the film
120 ppi or 100 ppi Tear Strength industry.
Bluestar V-1065 is a high-performance, tin-catalyzed, room tempera- Catalog Net Wt.
ture curing silicone. This popular rubber may be used with the Hi-Pro Number Description Availability (Lbs.)
Green Catalyst at a ratio of 10:1 (base to catalyst) to produce a low 054904KG V-1082 Base Only 20 kg 44.1
shrink, 25 shore A rubber with a 16 hour demold time. 054889KG Hi-Pro Clear Catalyst Only 2 kg 4.4
The V-1065 base may also be used with Hi-Pro Blue catalyst 054906KG V-1082 Base Only 200 kg 440.9
054886KG Hi-Pro Clear Catalyst Only 20 kg 44.1
at a ratio of 10:1 (base to catalyst). This faster curing system is able
to be demolded in 6 hours.
Both rubbers are commonly used for production of polyester RTV-3625 Silicone Rubber
figurines, giftware casting, and production molding applications. 25A or 27A Shore Hardness
Catalog Net Wt. 20,000 cps Viscosity
Number Description Availability (Lbs.) 120 ppi Tear Strength
055210 V-1065/Hi-Pro Green 1 kg Unit 2.2 Bluestar RTV 3625 is a low viscosity, tin-catalyzed, room temperature
055211 V-1065/Hi-Pro Green 4 kg Unit 8.8 curing silicone rubber. It is available with two catalysts. Hi-Pro Green
055212KG V-1065 Base Only 20 kg 44.1 catalyst will provide very low shrink with a 16-18 hour demold, while
055213KG Hi-Pro Green Catalyst Only 2 kg 4.4 Hi-Pro Blue is able to be demolded in 4 hours with slightly higher
054878KG Hi-Pro Blue Catalyst Only 2 kg 4.4 shrink. Available in drums only.
055214KG V-1065 Base Only 200 kg 440.9
Catalog Net Wt.
055215KG Hi-Pro Green Catalyst Only 20 kg 44.1 Number Description Availability (Lbs.)
054879KG Hi-Pro Blue Catalyst Only 20 kg 44.1 054926KG RTV 3625 Base 200 kg 440.9
054879KG Hi-Pro Blue Catalyst Only 20 kg 44.1
055215KG Hi-Pro Green Catalyst Only 20 kg 44.1
28 1. 800. 321 .8 5 1 1
Silicone Rubbers & Accessories
Bluestar Aerospace & Electronics Silicone Rubbers Bluestar Silicone Rubber Accessories
V-612 Pratt & Whitney Specification Sealant 47V-50 Silicone Fluid

Bluestar V-612 is a black, two component, thixotropic, addition Bluestar 47V-50 (also known as V-50) is a non-reactive, 50 cps
cure, aerospace sealant. Qualified to Pratt & Whitney specification viscosity, silicone fluid that is used to reduce the viscosity of the
PWA-404-2, this product is a sealant designed as a vane potting and silicone rubber. Adding 47V-50 to the A side (base) will also reduce
damping material. the hardness of the rubber by a slight amount. Maximum usage
Catalog Net Wt. should not exceed 10% by weight.

054895KG V-612 5 KG Kit 5 kg Unit 11 Number Description Availability (Lbs.)
054924 47V-50 Silicone Liquid Quart 2
V-622 Pratt & Whitney Specification Sealant 054832 47V-50 Silicone Liquid Gallon 8
054833KG 47V-50 Silicone Liquid 20 kg 44.1
Bluestar V-622 is a black two component aerospace sealant which
054925KG 47V-50 Silicone Liquid 200 kg 441
adheres to Pratt & Whitney Specification PWA 407. This material is
designed for use as abradable air seals for compressor blades of jet
engines. V-04 Silicone Adhesion Primer
Catalog Net Wt. Bluestar V-04 Silicone Primer is a dilute solution of reactive silicone
Number Description Availability (Lbs.) resin in naphtha, used to provide adhesion to various metal and
054894KG V-622 2.74 kg Unit 6.04 wood substrates.
Catalog Net Wt.
V-695 GE Aircraft Engine Specification Sealant Number Description Availability (Lbs.)
054816 V-04 Blue Primer Pint 0.75
Bluestar V-695 is a black two component aerospace sealant which
054920KG V-04 Clear Primer 3 kg 6.6
adheres to General Electric Aircraft Engine Specification A15F18A1.
This material is designed for use as abradable air seals for compres-
sor blades of jet engines. V-06 Silicone Adhesion Primer
Bluestar V-06 Silicone Primer is a diluted solution of a reactive silicone
Catalog Net Wt.
Number Description Availability (Lbs.) resin in naptha used as an adhesion promoter with Bluestar aerospace
054893KG V-695 2.74 kg Unit 6.05 and industrial grade materials. This primer is qualified to Pratt &
Whitney spec #PWA-556 and Allied Signal spec #PCS-5611 Type X.
V-205 Silicone Electronic Coating Catalog Net Wt.
Bluestar V-205 is a one component addition cure silicone rubber
054828KG V-06R Primer Pint 0.75
compound. This opaque black product is formulated to provide a
protective coating for light sensitive transistors and integrated circuits.
Features include primerless adhesion to inorganic substrates. Product Vicure #2 Catalyst
must be refrigerated when not in use. Bluestar Vicure #2 Catalyst is a fast reacting catalyst used with
Cure Schedule for thick sections (25-50 ml) is 2 hours at 230F condensation cure silicone rubbers to accelerate cure times. Please
and for thin sections (less than 20 ml) is 15-60 Min at 300F. consult Product Data Sheet before using this product.
Catalog Net Wt. Catalog Net Wt.
Number Description Availability (Lbs.) Number Description Availability (Lbs.)
054838KG V-205 454 Grams 1 054829KG #2 Catalyst 110 gm Bottle 0.25
V-1022 Electronic Potting Silicone Thixo Additive 22646

Bluestar V-1022 is a two component condensation cure silicone Bluestar Thixo Additive 22646, when added to any condensation
rubber specifically designed for potting and encapsulating electronic cure and some addition cure silicone rubbers as a third component,
and electrical components. No primer is required and V-1022 bonds changes the viscosity from a pourable consistency to brushable. The
to most metals and plastics. use of this additive is perfect for making glove molds. A typical ratio is
100 parts base to 10 parts catalyst to 0.5 parts Thixo Additive.
Catalog Net Wt.
Number Description Availability (Lbs.) Multiple layers may be applied to build thickness.
054821KG V-1022 Base Only 20 kg 44.1 Catalog Net Wt.
054822KG V-1022 Catalyst Only 0.4 kg 0.88 Number Description Availability (Lbs.)
054826KG Thixo Additive 22646 227 grms 0.5
054825KG Thixo Additive 22646 20 kg 44.1
PT Accelerator
Bluestar PT Accelerator, when added to addition cure silicone rubbers
as a third component, can significantly reduce the waiting time
required to demold. Ratios of 100 parts base to 10 parts catalyst
to 2 parts PT Accelerator will result in a 2 hour demold time.
Catalog Net Wt.
054839KG PT Accelerator 454 grms 1
Epoxy Casting Resins
Freeman and Huntsman Advanced Materials offer a broad, diverse line

of pourable epoxy casting resins for the production of foundry patterns,
core boxes, molds, fixtures, and tooling.
Iron-filled epoxy casting resins (black in color) are heavy, highly
wear-resistant compounds that are suitable for foundry patterns or
thin-gauge metal-forming tools. Aluminum-filled epoxy casting resins
(gray in color) are not as heavy, are more readily machinable, and
are available with higher temperature resistances. Epoxy casting
resins generate heat (exotherm) during the curing process. This heat
can become excessive if the epoxy is poured thicker than the sug-
gested casting thickness, causing warping, cracking and/or brittleness.
Therefore, be careful to choose the correct system to pour your part.
Epoxy Casting Resin Specifications

(by wt.) (by vol.) Time Time Mixed Volumetric Compressive Flexural Tensile
Resin: Resin: (Min) (hours) Hardness Viscosity Density Yield Shrink Strength Strength Strength C.T.E. Deflection Tg
Product Number Hardener Hardener @ 72F @ 72F (Shore D) (cps) (g/cc) (cu. in./lb.) (in/in) (psi) (psi) (psi) (in/in/F)* Temp. (F) (F)
Aluminum-Filled Epoxy Casting Resins
Freeman 801 100:12 100:23 150 24 86 4,650 1.70 16.3 0.002 12,500 11,590 7,280 3.82 x 10-5 142
Freeman 805 100:18 100:29 150 24 88 9,750 1.47 18.8 0.001 17,200 9,600 8,100 200
RenCast 3269 100:9 100:18 60 24 87 4,300 1.78 15.6 0.001 14,400 13,000 8,700 3.76 x 10-5 171
Devcon Aluminum
100:11 3:1 75 24 85 15-25,000 1.58 17.5 0.001 9,820 3,540 2,700 5.20 x 10-5 250*
Liquid
High Temperature Aluminum-Filled Epoxy Casting Resins
RenCast 4036 / 100:6 100:10 60 24 90 20,000 1.69 16.5 0.004 30,000 7,500 6,500 1.90 x 10-5 300
Ren 1500
RenCast 4036 / 100:13 100:22 140 24 91 15,000 1.58 17.6 0.005 25,800 9,300 6,300 2.25 x 10-5 350
Ren 1511
RenCast 4037 / 100:13 100:22 140-165 24 91 12-18,000 1.58 17.6 0.005 25,800 9,300 6,300 2.25 x 10-5 350
Ren 4037
Iron-Filled Epoxy Casting Resins
Freeman 855 100:10 100:25 150 24 87 13,950 2.23 12.4 0.001 13,400 9,100 6,800 230
RenCast 3209 / 100:10 100:25 90 24 75 15,000 2.04 13.5 0.005 16,500 8,400 5,500 2.60 x 10-5 163 160
Ren 3209-1
RenCast 3209 / 100:11 100:28 240 24 85 15,000 2.15 12.9 0.006 11,500 8,000 5,000 3.20 x 10-5 120 138
Ren 3209-2
RenCast 3215-1/ 100:18 100:35 200 24 88 3,600 1.65 16.9 0.004 11,100 7,300 4,900 3.80 x 10-5 132 154
Ren 3215-2
RenCast 3253 100:5 100:16 30 24 90 7,500 2.99 9.3 0.002 15,200 8,500 7,100 3.26 x 10-5 120 169
RenCast 3261 100:5 100:16 25 24 88 35,000 2.94 9.4 0.003 16,500 8,500 6,000 3.00 x 10-5 138 180
Steel-Filled Epoxy Casting Resin
Devcon Plastic
100:11 3:1 45 24 85 15-25,000 2.11 13.1 0.001 10,200 7,480 4,900 3.80 x 10-5 250*
Steel Liquid
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-2566 D-695 D-790 D-638 D-696 D-648 D-648
*Maximum operating temperature
30 1. 800. 321 .8 5 1 1
Epoxy Casting Resins [CONTD.]
Aluminum-Filled Room Temperature Resins Aluminum-Filled High Temperature Resins

Freeman 801 RenCast 4036/Ren 1500
150 Min Gel Time 60 Min Gel Time
This product is an economical alumi- This product is an aluminum-filled casting resin formulated for con-
num-filled epoxy casting resin that is structing hard and durable molds that will be subjected to elevated

excellent for making wear resistant temperatures up to 300F. With a maximum casting thickness of 1",
core boxes, patterns, and tooling 4036 is excellent for making smaller vacuum form tools, prototype
fixtures. Low shrinkage, long gel time, and lower exotherm, enables injection molds, and other tooling requiring a high temperature resin.
this material to be poured to 3" in thickness. Catalog Net Wt.
Net Wt. Number Description Availability (Lbs.)
Number Description Availability (Lbs.) 056161 RenCast 4036 Resin Only 5 Gallon 65
055626Q Freeman 801 Resin Only Quart 2.65 056020 Ren 1500 Hardener Only Gallon 4
055627Q Freeman 801 Hardener Only Pint 0.32
055626 Freeman 801 Resin Only 6 Quarts 15.9 RenCast 4036/Ren 1511
055627 Freeman 801 Hardener Only 6 Pints 1.92
Castable to 4" in Thickness
140 Min Gel Time
055631 Freeman 801 Hardener Only Gallon 7.2
91D Shore Hardness
RenCast 4036/Ren 1511 is a lower exotherm formulation of the
Freeman 805 4036/1500, enabling this product to be poured to a maximum
Castable to " in Thickness thickness of 4" for larger high temperature tooling.
150 Min Gel Time
Catalog Net
88D Shore Hardness Number Description Availability Wt.
Freeman 805 is also an aluminum- 056166Q RenCast 4036 Resin Only Quart 3.12
filled epoxy casting resin that is 056167Q Ren 1500 Hardener Only Quart 0.24
similar in wear characteristics to the 056166 RenCast 4036 Resin Only 6 Quarts 18.72
801, but is designed for smaller jobs 056167 Ren 1500 Hardener Only 6 Quarts 1.44
where the maximum casting thickness is only ". This product also 056161 RenCast 4036 Resin Only 5 Gallon 65
works very well for the construction of foundry tooling. 056160 Ren 1511 Hardener Only 2 Gallon 8.4
Catalog Net Wt.
Number Description Availability (Lbs.) RenCast 4037 Cast-IT System
055812 Freeman 805 Resin Only Quart 2 Castable to 4" in Thickness
055813 Freeman 805 Hardener Only Pint 0.36 140-165 Min Gel Time
055809 Freeman 805 Resin Only 6 Quarts 12 91D Shore Hardness
055810 Freeman 805 Hardener Only 6 Pints 2.17
This economical, high temperature, aluminum-filled epoxy is excellent
055807 Freeman 805 Resin Only 5 Gallons 45
for constructing larger vacuum form tools, prototype injection molds,
compression molds, and other high temperature tooling. Maximum
continuous temperatures of 300F and castable to 4" in thickness
RenCast 3269 makes this a very versatile resin system.
Castable to " in Thickness Important Note: The amount of resin and hardener contained in
60 Min Gel Time this package size is approximately 2.5 gallons total. The manufacturer
87D Shore Hardness limits the liquid volume and uses a 5 gallon pail so there is adequate
This aluminum-filled epoxy features a slightly lower viscosity than the space for the addition of aluminum fillers.
Freeman 801 and 805 for ease of pouring. Castable to ", RenCast
Catalog Net Wt.
3269 is also designed for smaller tooling projects that require good Number Description Availability (Lbs.)
durability and wear resistance. 056162 RenCast 4037 Resin Only 5 Gallon 33
Catalog Net Wt. 056163 Ren 4037 Hardener Only Gallon 4.4
Number Description Availability (lbs.)
056116 RenCast 3269 Resin Only 5 Gallon 60
056117 Ren 3269 Hardener Only Gallon 5.5
Devcon Plastic Aluminum

Castable to " in Thickness
75 Min Gel Time
85D Shore Hardness
This aluminum-filled epoxy is ideal for producing low-cost molds for
plastic and rubber parts or applications requiring high strength
at higher temperatures. Also available in putty form. See page 58
for details.
Catalog Net Wt.
Number Description Mfg. No. (lbs.)
054600 Devcon Plastic Aluminum Liquid F2-1 1
054605 Devcon Plastic Aluminum Liquid F2-3 3
Epoxy Casting Resins [CONTD.]
Iron-Filled Casting Resins RenCast 3253

Freeman 855 30 Min Gel Time
Castable to " in Thickness 90D Shore Hardness
150 Min Gel Time A very tough material with excellent abrasion resistance. Ideal for
87D Shore Hardness dies, core boxes, foundry patterns, hammer forms, and fixtures.
This iron-filled epoxy tooling resin features higher abrasion resistance Catalog Net Wt.
than our aluminum-filled epoxies. Freeman 855 is used in foundry Number Description Availability (Lbs.)
patterns, corebox construction, and some metal forming applications. 056087 RenCast 3253 Resin Only 5 Gallon 60
056088 Ren 3253 Hardener Only Gallon 3
Catalog Net
Number Description Availability Wt.
RenCast 3261
055857 Freeman 855 Casting Resin Only 5 Gallon 45
055858 Freeman 855 Casting Hardener Only Gallon 4.5
25 Min Gel Time
88D Shore Hardness
RenCast 3209 A dual purpose material which may be used as a casting resin or a
Castable to 2" or 6" in Thickness surface coat, this resin offers fine surface detail and impact resistance
90 or 240 Min Gel Time and is well suited for patterns, hammer form dies, core boxes and
75 or 85D Shore Hardness housing fixtures.
RenCast 3209-1 Resin with Ren 3209-1 Hardener is an iron-filled Catalog Net Wt.
casting resin that is able to be poured to a maximum thickness of 2". Number Description Availability (Lbs.)
Features include high impact strength, 90 minute gel time, and low 056092Q RenCast 3261 Resin Only Quart 4.99
shrink. The material is excellent for stretch press forms, foundry 056098Q Ren 3261 Hardener Only Quart 0.28
patterns, and molds. 056092 RenCast 3261 Resin Only 6 Quarts 29.94
RenCast 3209-1 Resin with Ren 3209-2 Hardener is a slower 056098 Ren 3261 Hardener Only 6 Quarts 1.68
curing version of the 3209-1/3209-1. This material may be cast up to
6" in thickness. This product also features good impact strength and
wear resistance for light gage metal forming and foundry patterns. Steel-Filled Casting Resin
Catalog Net Wt.
Number Description Availability (Lbs.) Devcon Plastic Steel
056059Q RenCast 3209-1 Resin Only Quart 3.71 Castable to " in Thickness
056061Q Ren 3209-1 Hardener Only Quart 0.40 45 Min Gel Time
056059 RenCast 3209-1 Resin Only 6 Quarts 22.24
85D Shore Hardness
056061 Ren 3209-1 Hardener Only 6 Quarts 2.40
056062 RenCast 3209-1 Resin Only 5 Gallon 39
Contains 80% steel, 20% epoxy resins and modifiers. This dark gray
056063 Ren 3209-1 Hardener Only Gallon 3.9 product is very machinable with a high impact strength and an excel-
056068 Ren 3209-2 Hardener Only Gallon 4.29 lent resistance to chemicals and solvents. Also available in putty form.
See page 58 for details.
RenCast 3215 Catalog
Number Description Mfg. No.
Net Wt.
(Lbs.)
Castable to 6" in Thickness 054570 Devcon B-1 Liquid-Type Plastic Steel 1 Lb 10210 1
200 Min Gel Time 054575 Devcon B-4 Liquid-Type Plastic Steel 4 Lb 10220 4
88D Shore Hardness 054580 Devcon B-25 Liquid-Type Plastic Steel 25 Lb 10230 25
RenCast 3215-1 Resin with Ren 3215-2 Hardener is an iron-filled
casting resin that is able to be poured to a maximum thickness of 6".
A very long 200 minute gel time permits casting very large parts.
Thin sections may require a 48 hour demold time.
Catalog Net Wt.
056072 RenCast 3215-1 Resin Only 5 Gallons 60
056078 Ren 3215-2 Hardener Only 2 Gallons 10.81
SEE ALSO: Product Page No.
Tooling Plastics Fillers 48-49
Mixing Cups, Paddles and Shop Rags 109
Gloves and Protective Wear 108
Mold Releases 104-107
32 1. 800. 321 .8 5 1 1
Epoxy Laminating Resins

Epoxy Laminating Resin Specifications
(by wt.) (by vol.) Time Time Mixed Volumetric Compressive Flexural Flexural Tensile Deflection
Product Resin: Resin: (Min) (hours) Hardness Viscosity Density Yield Strength Strength Modulus Strength C.T.E. Temp. Tg
Number Hardener Hardener @ 72F @ 72F (Shore D) (cps) (g/cc) (cu. in./lb.) (psi) (psi) (psi) (psi) (in/in/F) (F) (F)
Room Temperature Laminating Resins
Freeman 601 100:10 100:14 28 24 88 3,000 1.39 19.9 39,900 34,600 25,000 128
Freeman 605 - 15 100:16 100:20 20 24 82 2,850 1.30 21.3 40,000 33,500 1.8 x 106 25,300 188
Freeman 605 - 45 100:20 100:26 37 24 86 2,800 1.28 21.6 40,000 33,500 1.8 x 106 25,300 188
Freeman 690 100:33 100:37 90 24 85 1,445 1.10 25.0 26,500 39,900 1.3 x 106 35,500 180

Miapoxy 100/95 100:24 100:25 38 24 90 800 1.13 24.5 26,000 39,000 36,000 0.93 x 10-5 128
Miapoxy 100/97 100:26 100:25 20 24 90 1,120 1.13 24.5 28,000 37,000 26,000 1.0 x 10-5 128
RenLam 1700-1/
100:26 100:28 20 24 90 2,000 1.13 24.5 28,100 37,000 1.5 x 106 26,000 1.00 x 10-5 128
Ren 1700-1
RenLam 1700-1/
100:23 100:25 36 24 89 2,000 1.13 24.5 24,700 40,700 1.7 x 106 34,900 0.97 x 10-5 129
Ren 956
RenLam 1710/
100:16 100:23 22 24 90 3,500 1.35 20.5 23,000 30,000 1.8 x 106 25,000 1.20 x 10-5 129
Ren 1710
RenLam 1710/
100:16 100:23 35 24 89 2,000 1.35 20.5 26,900 32,900 1.5 x 106 25,000 0.81 x 10-5
Ren 956
RenLam 1720/
100:15 100:21 40 24 90 3,200 1.34 20.5 36,000 1.6 x 106 1.02 x 10-5 164
Ren 956
RenLam 177-114/
100:24 38 24 90 800 1.15 24.1 26,000 39,000 36,000 0.93 x 10-5 273
Ren 956
High Temperature Laminating Resins
Freeman 917 100:10 100:13 52 24 92 4,000 1.46 19.0 24,500 30,574 1.6 x 106 23,000 2.56 x 10-5 301
RenLam 1310/
100:15 400 24 91 9,000 1.22 22.7 43,000 82,000 5.7 x 106 77,000 412
Ren 1510
RenLam 4005/
100:14 100:15 50 24 90 1,900 1.19 23.3 28,000 35,000 1.6 x 106 26,000 0.85 x 10-5 289 338
Ren 1500
RenLam 4014/
100:11 100:14 55 24 90 4,000 1.34 20.8 28,000 34,000 1.7 x 106 24,000 1.41 x 10-5 333
Ren 1500
RenLam 4017/
100:15 100:18 90 24 93 8,000 1.42 19.6 44,000 77,000 80,000 3.4 x 10-6 385
Ren 1510
RenLam 5052 100:38 100:47 7 hrs. 24 500 1.17 20.2 19,580 4.5 x 106 8,700 273
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-695 D-790 D-790 D-638 D-696 D-648 D-648
Room Temperature Laminating Resins Freeman 605 White

General Purpose &
Freeman 601 White Plastic Faced Plaster
Economical, General Purpose 20 Min Gel Time
28 Min Gel Time (605-15)
88D Shore Hardness 37 Min Gel Time
This economical epoxy laminating resin is used for large composite (605-45)
tooling and mold construction and check fixtures. Freeman 601 is white 82D Shore Hardness
in color and is designed to be used with Freeman 701 Surface Coat. This epoxy laminating resin is used for general composite tooling and
Catalog Net Wt. mold construction. Freeman 605 is white in color, features a variable
Number Description Availability (Lbs.) gel time (depending on the hardener used) and is designed to be
055621 Freeman 601 Resin Only 5 Gallon 45 used with Freeman 705 and Freeman 706 surface coats.
055622 Freeman 601 Hardener Only Gallon 4.5 Catalog Net Wt.
055623 Freeman 601 Resin Only 55 Gallon 400 Number Description Availability (Lbs.)
055624 Freeman 601 Hardener Only 5 Gallon 40 055612 Freeman 605 Resin Only Quart 2
055606 Freeman 605-15 Hardener Only Pint 0.32
055613 Freeman 605-45 Hardener Only Pint 0.4
055609 Freeman 605 Laminating Resin Only 6 Quarts 12
055605 Freeman 605-15 Hardener Only 6 Pints 1.93
055607 Freeman 605 Laminating Resin Only 5 Gallon 45
055608 Freeman 605-45 Hardener Only 2 1 Gallons 9
055614 Freeman 605 Laminating Resin Only 55 Gallon 450
055615 Freeman 605-45 Hardener Only 2 5 Gallons 45
Epoxy Laminating Resins [CONTD.]
Freeman 690 Translucent RenLam 1700-1 Translucent

Clear Epoxy Laminating Resin Unfilled Laminating System
90 Min Gel Time Popular Adhesive for Lumber
85D Shore Hardness and RenShape
Freeman 690 features a long gel time for construction of large lami- 20 Min Gel Time
nated molds and finished parts. This product is clear, making it easy to 90D Shore Hardness
identify any air entrapment. It is low in viscosity for easy cloth wet out. This unfilled, general purpose laminat-
Catalog Net Wt. ing system features excellent moisture
Number Description Availability (Lbs.) and chemical resistance. Also used for adhesive applications and rec-
055015 Freeman 690 Resin Only 5 Gallon 45 ommended for bonding wood and Ren-Shape. RenLam 1700-1 Resin
055016 Freeman 690 Hardener Only 2 1 Gallons 14.85 can also be used with Ren 956 Hardener for extended working time.
Catalog Net Wt.
Miapoxy 100 Translucent Number Description Availability (Lbs.)
Clear Epoxy Laminating Resin 056042Q RenLam 1700-1 Resin Only 1 Quart Quart 1.63
38 Min Gel Time (Mia 95) 056044Q Ren 1700-1 Hardener Only 1 Pint Pint 0.47
20 Min Gel Time (Mia 97) 056042 RenLam 1700-1 Resin Only 6 Quart 6 Quarts 9.79
056044 Ren 1700-1 Hardener Only 6 Pint 6 Pints 2.82
90D Shore Hardness
056045 RenLam 1700-1 Resin Only 5 Gallon 5 Gallon 42
Miapoxy 100 is a clear, two component
056046 Ren 1700-1 2 Gallon Hardener Only 2 1 Gallons 10.92
epoxy laminating system specifically 056043 RenLam 1700-1 55 Gallon Resin Only 55 Gallon 480
designed for producing strong and 056048 Ren 1700-1 5 Gallon Hardener Only 5 Gallon 31.2
accurate fiberglass laminates or repairs. 056192 Ren 956 5 Gal Hardener Only 5 Gallon 40
This product features two hardeners:
Mia 95, for longer 38 minute working
RenLam 1710 White
time for larger parts, and Mia 97, for
General Purpose
smaller parts or repairs with a 20 minute working time. This product
22 Min Gel Time
is available with convenient proportioning pumps (pg. 99) for quick,
90D Shore Hardness
accurate, and trouble-free metering of the correct amount of resin
This laminating system features low odor, excellent wetting qualities,
and hardener.
room-temperature cure and works very well on vertical surfaces.
Catalog Net Wt. RenLam 1710 Resin can also be used with Ren 956 Hardener for
405665 Miapoxy 100 Resin Only Quart 2
extended working time.
405615 Mia 95 Hardener Only Pint 0.5 Catalog Net Wt.
405630 Mia 97 Hardener Only Pint 0.5 Number Description Availability (Lbs.)
405660 Miapoxy 100 Resin Only Gallon 8 056047Q RenLam 1710 Resin Only Quart 2
405620 Mia 95 Hardener Only Quart 2 056058Q Ren 1710 Hardener Only Quart 0.35
405635 Mia 97 Hardener Only Quart 2.1 056047 RenLam 1710 Resin Only 6 Quarts 12
405650 Miapoxy 100 Resin Only 5 Gallon 32 056058 Ren 1710 Hardener Only 6 Quarts 2.08
405610 Mia 95 Hardener Only Gallon 8 056050 RenLam 1710 Resin Only 5 Gallon 38
405625 Mia 97 Hardener Only Gallon 8 056051 Ren 1710 Hardener Only Gallon 6.08
405655 Miapoxy 100 Resin Only 55 Gallon 450 056334 RenLam 1710 Resin Only 55 Gallon 500
405605 Mia 95 Hardener Only 5 Gallon 40 056192 Ren 956 Hardener Only 5 Gallon 40
405624 Mia 97 Hardener Only 5 Gallon 40
RenLam 1720 White
RenLam 177-114 Amber Dimensionally Stable
Unfilled Laminating System 40 Min Gel Time
38 Min Gel Time 90D Shore Hardness
90D Shore Hardness RenLam 1720 resin with Ren 956 hardener is a white, room tempera-
RenLam 177-114 is an unfilled amber colored laminating resin. Very ture curing laminating resin system. This material is ideal for a variety
low viscosity and a 38 minute gel time makes this an excellent resin of room temperature applications where a stable fiberglass laminate
for constructing large fiberglass tools and parts. is required. This product features a 40 minute gel time for larger
Catalog Net Wt. tooling. It is approved and commonly used in the automotive and
Number Description Availability (Lbs.) aircraft industry for close tolerance tools.
056212 RenLam 177-114 Resin Only 55 Gallon 450 Catalog Net Wt.
056202 Ren 956 Hardener Only 55 Gallon 450 Number Description Availability (Lbs.)
056052 RenLam 1720 Resin Only 5 Gallon 45
34 1. 800. 321 .8 5 1 1
Epoxy Laminating Resins [CONTD.]
High Temperature Laminating Resins RenLam 4014 / Ren 1500 Gray

Aluminum-Filled, High
Freeman 917 Gray Temperature System
Economical 55 Min Gel Time
92D Shore Hardness This laminating system is an aluminum-
This aluminum-filled laminating resin is used in large elevated filled, general-purpose product used for
temperature fixtures & tooling. Freeman 917 is designed to work tooling up to 300F. Ideal for vacuum-

with Freeman 945 Surface Coat. forming, foam molds, and RIM molds.
055976 Freeman 917 Resin Only 5 Gallon 45 056141 RenLam 4014 Resin Only 5 Gallon 54.5
055977 Freeman 917 Hardener Only Gallon 4.5 056039 Ren 1500 Hardener Only Gallon 6
RenLam 1310 / Ren 1510 Black
Ultra High Temperature
400 Min Gel Time RenLam 4017 / Ren 1510 Black
91D Shore Hardness High Temperature System
RenLam 1310 Resin / Ren 1510 Hardener is a high temperature 90 Min Gel Time
epoxy laminating resin that features a 412F Tg. This material is ideal 93D Shore Hardness
for laminated tooling requiring 350F temperature resistance with This laminating system features an extended gel time and good
extended service life. Caution: This product will produce high exotherm cloth wet-out for construction of large, high temperature tools which
and give off acrid smoke if left to cure in thicker masses. Left over may operate at temperatures up to 350F. Allows enough time for
mixed resin and hardener should be spread out in a thin layer to cure. vacuum bagging when required and is ideal for bonding fixtures,
Catalog Net Wt.
prepreg lay-up molds, and vacuum-form molds.
056181 RenLam 1310 Resin Only 5 Gallon 45 Number Description Availability (Lbs.)
056040 Ren 1510 Hardener Only Gallon 6.75 056146 RenLam 4017 Resin Only 5 Gallon 45
RenLam 4005 / Ren 1500 Amber

Unfilled, High Temperature System RenLam 5052 Translucent
50 Min Gel Time Unfilled Laminating System
90D Shore Hardness 7 Hour Gel Time
This laminating system is an unfilled, RenLam 5052 has a 7 hour gel time for large tool and part construc-
heat-resistant epoxy suitable for continu- tion. Designed for wet layup, RTM, pressure molding, and filament
ous temperature of 300F. This material winding, this system will cure at room temperature and may also be
is an excellent adhesive for bonding postcured at elevated temperatures for higher mechanical properties.
high-temperature tooling boards. Catalog Net Wt.
Catalog Net Wt.
Number Description Availability (Lbs.) 056283 RenLam 5052 Resin Only 5 Gallon 37
056132Q RenLam 4005 Resin Only Quart 2 056284 Ren 5052 Hardener Only 2 1 Gallons 14
056133Q Ren 1500 Hardener Only Pint 0.3
056132 RenLam 4005 Resin Only 6 Quarts 12
056133 Ren 1500 Hardener Only 6 Pints 1.8
Epoxy Surface Coats
These epoxy surface coats by Freeman and Huntsman

Advanced Materials are ideal for creating superior tool surfaces
on general purpose laminated tools as well as more demanding
abrasion-resistant or heat-resistant laminated tools.
Epoxy Surface Coat Specifications

arde l.)
arde .)
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./lb.
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in: H y vo
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sity
72F
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Volu
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Shri
Flex
Stre
Flex
Stre
Defl
Mix
Mix
Mix
Tg (
Ten
Har
C.T.
Gel
Number
Room Temperature Surface Coats
Freeman 701 100:8 100:13 15 24 87 Thixotropic 1.5 18.7 13,200 10,800 6,100 127
Freeman 705 - 15 100:14 100:20 15 24 90 18,300 1.4 19.6 16,800 7,000 0.76 x 106 5,100 250
Freeman 705 - 45 100:14 100:20 45 24 90 18,300 1.4 19.6 16,800 7,000 0.76 x 106 5,100 250
Freeman 706 100:14 100:20 45 24 90 15,000 1.3 21.0 16,800 7,000 0.76 x 106 5,100 250
RenGel 1118 100:9 100:13 30 24 90 Paste 1.5 19.0 0.002 13,400 6,500 3,500 2.56 x 10-5 235 169
RenGel 1124 100:18 100:27 25 24 90 Paste 1.4 19.0 0.002 14,500 10,000 6,200 2.86 x 10-5 127 149
RenGel 1126 100:18 100:25 24 24 90 Paste 1.4 19.7 0.002 12,000 6,800 4,700 2.6 x 10-5 127 165
RenGel 1129 100:20 100:26 20 24 85 Paste 1.4 19.9 0.002 13,800 15,500 0.49 x 106 4,900 3.16 x 10-5 117 156
RenGel 3260 100:9 100:16 33 24 88 30,000 1.9 14.6 0.002 17,000 9,600 1.4 x 106 6,500 2.10 x 10-5 138 181
High Temperature Surface Coats
Freeman 935 - 15 100:11 100:18 28 24 88 27,500 1.6 17.7 26,500 7,900 1.3 x 106 4,000 2.3 x 10-5 370
Freeman 935 - 30 100:11 100:18 43 24 90 29,500 1.6 17.3 26,500 7,950 1.3 x 106 4,000 2.3 x 10-5 370
Freeman 935 - 90 100:11 100:18 90 24 88 25,350 1.6 17.4 26,500 7,950 1.3 x 106 4,000 2.3 x 10-5 370
Freeman 945 100:10 100:14 50 24 90 Thixotropic 1.4 19.9 25,000 8,000 5,000 3.7 x 10-5 310
RenGel 4026 / 100:10 100:14 50-60 24 90 Paste 1.4 19.5 27,000 8,500 5,500 3.7 x 10-5 310
Ren 1500
RenGel 4026 / 100:10 100:14 30-40 24 90 Paste 1.4 19.5 27,000 8,000 4,000 3.2 x 10-5 310
Ren 1501
RenGel 4026 / 100:10 100:14 120-150 24 90 Paste 1.4 19.5 26,000 8,700 6,000 3.8 x 10-5 335
Ren 1510
RenGel 177-144 / 100:10 100:15 60 24 92 Paste 1.6 17.8 0.002 28,000 12,500 0.7 x 106 7,000 2.4 x10-5 284
Ren 1500
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-2566 D-695 D-790 D-790 D-638 D-696 D-648 D-648
Almost Tack-Free Testing A Surface Coat

The surface coat should dent, but leave no deposit on the finger.
At this stage the next coat is applied; surface coat (2nd applica-
tion), coupling coat, or laminate as required.
Wrong Right Wrong
Tacky Tack-Free Hard
36 1. 800. 321 .8 5 1 1
Epoxy Surface Coats [CONTD.]
Room Temperature Resins RenGel 1124 White

General Purpose
Freeman 701 White 25 Min Gel Time
Economical, General Purpose This durable epoxy surface coat system has a green color indicator
15 Min Gel Time added to the resin that changes to amber when the product is com-
This economical epoxy surface coat is used for constructing larger pletely mixed. RenGel 1124 is also formulated so multiple applications
laminated tools, fixtures, and molds where a general purpose product of successive layers aggressively bond to themselves, even if the
will meet the necessary tooling requirements. The 701 is a thick underlying layer is fully cured.

viscosity material that will not sag on vertical walls. Catalog Net Wt.
Catalog Net Wt. 056040Q RenGel 1124 Resin Only Quart 2.81
056042Q Ren 1124 Hardener Only Quart 0.51
056040 RenGel 1124 Resin Only 6 Quarts 16.86
056042 Ren 1124 Hardener Only 6 Quarts 3.06
056343 RenGel 1124 Resin Only 5 Gallon 56
Freeman 705 White 056344 Ren 1124 Hardener Only 2 1Gallon 10
General Purpose & Plastic
Faced Plaster RenGel 1126 White
15 Min Gel Time (705-15) General Purpose
45 Min Gel Time (705-45) 24 Min Gel Time
Freeman 705 is a durable and tough RenGel 1126 is a general purpose epoxy surface coat that is lower
epoxy surface coat for making a wide in viscosity than the 1124, but will still provide uniform coverage on
variety of composite tooling. Because this product will cure in the vertical surfaces without sagging. This product has slightly lower
presence of moisture, it is ideal for constructing plastic-face plaster mechanical properties than the other surface coats in the Huntsman
tools. Other features include two hardeners enabling the selection of line for less demanding applications.
the proper working time for smaller of larger parts. Catalog Net Wt.
Number Description Availability (Lbs.) 056023Q RenGel 1126 Resin Only Quart 2.27
055712 Freeman 705 Resin Only Quart 2 056024Q Ren 1126 Hardener Only Quart 0..44
055706 Freeman 705-15 Hardener Only Pint 0.28 056023 RenGel 1126 Resin Only 6 Quarts 13.60
055713 Freeman 705-45 Hardener Only Pint 0.28 056024 Ren 1126 Hardener Only 6 Quarts 2.64
055709 Freeman 705 Resin Only 6 Quarts 12 056026 RenGel 1126 Resin Only 5 Gallon 45
055705 Freeman 705-15 Hardener Only 6 Pints 1.69 056027 Ren 1126 Hardener Only Gallon 8.3
055704 Freeman 705-15 Hardener Only Gallon 6.3 RenGel 1129 White
055708 Freeman 705-45 Hardener Only Gallon 6.3 Impact Resistant
20 Min Gel Time
This epoxy surface coat is formulated to produce a very high impact
Freeman 706 Blue resistant and durable surface for laminated tooling. 1129 has a medium
General Purpose & Plastic Faced Plaster
viscosity for easy application but still resists sagging on vertical walls.
45 Min Gel Time
Catalog Net Wt.
Freeman 706 is very similar in to our Freeman 705 except that it
has a powder blue color. This epoxy surface coat also cures in the 056031 RenGel 1129 Resin Only 5 Gallon 45
presence of moisture for making plastic-faced plasters 056032 Ren 1129 Hardener Only Gallon 9
Catalog Net Wt.
055714 Freeman 706 Resin Only Quart 2 RenGel 3260 Blue
055715 Freeman 706-45 Hardener Only Pint 0.28 Silicon Carbide Filled
055703 Freeman 706 Resin Only 6 Quarts 12 Castable up to inch thick
055716 Freeman 706-45 Hardener Only 6 Pints 1.69 33 Min Gel Time
055717 Freeman 706 Resin Only 5 Gallon 45 RenGel 3260 is a silicon carbide filled surface coat that offers very high
055718 Freeman 706-45 Hardener Only Gallon 6.3 wear resistance and excellent mechanical properties for laminated tool-
ing used in very demanding applications. This product is recommended
RenGel 1118 Blue for making foundry tooling, check fixtures, and metal forming dies.
General Purpose & Plastic Faced Plaster Alterations to the cured resin are very difficult due to the carbide filler.
30 Min Gel Time Catalog Net Wt.
This epoxy surface coat will cure in the presence of moisture and is Number Description Availability (Lbs.)
specifically designed for creating plastic-faced plaster tooling. RenGel 056085Q RenGel 3260 Resin Only Quart 2.93
1118 is a thick viscosity that will not sag on vertical walls.
Catalog Net Wt. 056086 Ren 3260 Hardener Only 6 Quarts 1.74
056011Q RenGel 1118 Resin Only Quart 2.63
056013 Ren 1118 Hardener Only 6 Quarts 1.53
Epoxy Surface Coats [CONTD.]
High Temperature Resins RenGel 4026 Gray

Aluminum Filled
Freeman 935 Gray 50 Min Gel Time (Ren 1500)
High-Temperature Tooling 30 Min Gel Time (Ren 1501)
28 Min Gel Time (935-15) 150 Min Gel Time (Ren 1510)
43 Min Gel Time (935-30) 90D Shore Hardness
90 Min Gel Time (935-90) RenGel 4026 is specifically formulated
This product is a high temperature where a high temperature resistant epoxy surface coat is required.
resistant epoxy surface coat for con- This product features a medium viscosity for ease of application but
structing laminated tooling that will be will not sag on vertical mold surfaces. This material is designed for
subjected to elevated temperatures such as vacuum forming tools constructing vacuum form tools, prototype injection molds, and high
and prototype injection molds. Freeman 935 is available with three temperature molds for the manufacture of composite parts requiring
different hardeners for a variety of gel times. an elevated temperature cure.
Catalog Net Wt.
Catalog Net Wt.
056153Q RenGel 4026 Resin Only Quart 2.18
055942 Freeman 935 Hi-Temp Resin Only Quart 2
056154Q Ren 1501 Hardener Pint 0.24
055943 Freeman 935-30 Hi-Temp Hardener Only Pint 0.22
055939 Freeman 935 Hi-Temp Resin Only 6 Quarts 12
056154 Ren 1501 Hardener 6 Pints 1.44
055940 Freeman 935-30 Hi-Temp Hardener Only 6 Pints 1.32
055937 Freeman 935 Hi-Temp Resin Only 5 Gallon 45
055944 Freeman 935-15 Hi-Temp Hardener Only Gallon 4.94
Freeman 945 Gray RenGel 177-144 Gray

Silicon Carbide Filled, Styrene Resistant
High-Temperature Tooling
60 Min Gel Time
50 Min Gel Time
92D Shore Hardness
This epoxy surface coat is an economical alternative to Freeman 935,
This epoxy surface coat is specifically designed for constructing
for constructing large laminated tools that will be subjected to high
close tolerance and long lasting molds to produce polyester parts. It
temperatures. Uses include making vacuum form tools, molds to pro-
is formulated with a silicon carbide filler to resist wear from abrasive
duce composite parts that require an elevated cure to solidify, as well
materials, a chemistry that resists the effect of styrene monomer on
as variety of other high temperature applications. 945 is a medium
the tool surface, and has a high temperature resistance to withstand
viscosity material that will not sag on vertical walls.
the high exotherm generated during the polyester curing process.
Catalog Net Wt.
056025 RenGel 177-144 Resin Only 5 Gallon 60

TUF-Fil White 56
TUF-Fil Hi-Temp 57
Brushes 110
38 1. 800. 321 .8 5 1 1
Polyester Resins & Gelcoats Resin Infusion Epoxy Systems
Ordering Instructions:
For Quart of Resin purchase one 0.75 oz Catalyst
For Gallon of Resin purchase two 0.75 oz Catalysts
For 5-Gallon of Resin purchase one Pint Catalyst
MiaLam F-37 Polyester

Laminating Resin Light Amber
MiaLam F-37 is a general purpose polyester

laminating resin that is specifically designed
for making high quality fiberglass reinforced
molds and parts. Excellent chemical and
water resistance make this product ideal for
boat repair or construction. Catalyzed with Araldite LY 8601 / Aradur 8601 Clear
Methyl Ethyl Ketone Peroxide (MEKP) at a A two-component, low viscosity system with excellent toughness and
ratio of 1.25% by weight. enhanced wet-ability. For uses up to 140F (60C) with only a room
Catalog Net Wt.
temperature cure.
406135 MiaLam F-37 Resin Only Quart 2.2 Number Description Availability (Lbs.)
406130 MiaLam F-37 Resin Only Gallon 8.8 056708 Araldite LY 8601 Resin 5 Gallon 36
406110 MiaLam F-37 Resin Only 5 Gallon 44.1 056719 Aradur 8601 Hardener 5 Gallon 36
412161 MEKP Liquid Hardener 0.75 oz 0.05
412114 MEKP 9 Liquid Hardener Pint 1 Araldite LY 8601 / Aradur 8602 Clear
412115 MEKP 9 Liquid Hardener Gallon 8 Araldite LY 8601 / Aradur 8602 is a stronger and faster curing
version of the LY 8601 / 8601. The use of the Aradur 8602 hardener
MiaGel F-707 Polyester Gelcoat White provides improved flexural, tensile, and compressive strength to the
This polyester gelcoat is a brilliant white color for making high quality LY 8601 Resin.
fiberglass parts. It is ideal for the boating industry due to its excellent Catalog Net Wt.
water resistance and gloss retention. Catalyzed with Methyl Ethyl Number Description Availability (Lbs.)
Ketone Peroxide (MEKP) at a suggested rate of 1.8% by weight. 056708 Araldite LY 8601 Resin 5 Gallon 36
Catalog Net Wt. 056713 Aradur 8602 Hardener 2 Gallons 9
406170 MiaGel F-707 Quart 2.2 Araldite LY 8605 / Aradur 8605 Clear
406165 MiaGel F-707 Gallon 8.82 RenInfusion 8605 features exceptionally long room temperature gel
406160 MiaGel F-707 5 Gallon 44.09 time for uses up to 300F (149C) after heated post cure.
Catalog Net Wt.
412114 MEKP 9 Liquid Hardener Pint 1
412115 MEKP 9 Liquid Hardener Gallon 8
056697 Araldite LY 8605 Resin - 5 Gal 5 Gallon 40
056698 Aradur 8605 Hardener - 5 Gal 5 Gallon 31.5
MiaGel F-944 Polyester Gelcoat Neutral 056699 Aradur 8605 Hardener - 2 Gal 2 Gallons 14
This polyester gelcoat is neutral in color, enabling the user to custom 056711 Araldite LY 8605 Resin - 55 Gal 55 Gallon 450
color this product as desired. Use polyester coloring pastes (pg. 49) 056712 Aradur 8605 Hardener - 55 Gal 55 Gallon 315
only for a high quality surface. Excellent for the boating industry due
to excellent water resistance and gloss retention. Catalyzed with Araldite LY 8615 / Aradur 8615 Light Amber
Methyl Ethyl Ketone Peroxide (MEKP) at a suggested rate of 1.8% Features exceptionally long room temperature gel time for uses up to
by weight. 400F (204C) after heated post cure.
411760 MiaGel F-944 Gallon 8.8 056702 Araldite LY 8615 Resin 5 Gallon 45
412161 MEKP Liquid Hardener 0.75 oz. 0.05 056703 Aradur 8615 Hardener 5 Gallon 22.5
Orange Tooling Gelcoat Brilliant Orange

Orange Tooling Gelcoat is a polyester based compound specifically
designed for making fiberglass molds. Formulated to resist mold dis-
tortion from repeated use, this product also features a high gloss and
a durable finish for long mold life. Catalyzed with Methyl Ethyl Ketone
Peroxide (MEKP) at a suggested rate of 1.8% by weight.
Catalog Net Wt.
411023 Orange Tooling Gelcoat Gallon 9
411025 Orange Tooling Gelcoat 5 Gallon 44
412114 MEKP 9 Liquid Hardener Pint 1
412115 MEKP 9 Liquid Hardener Gallon 8
Specialty Tooling Pastes & Resin Systems
These epoxy repair materials and paste compounds by Freeman and

Huntsman Advanced Materials represent a wide range of specialty
tooling materials for unique tool construction, repair, and alteration.
Many of these materials are also often used as an alternative to
fiberglass cloth reinforcement behind surface coats.
Room Temperature Surface Coats

Specialty Tooling Pastes & Resin Specifications
arde l.)
arde .)
)
./lb.
ner
ner
in: H y wt
in: H (by vo
in.)
sity
/F)
72F
c)
)
)
)
rs) @ e
(psi
(psi
(psi
Stre ressive
(psi
in/in
(g/c
@ 7 e (m
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Res atio (b
(cps Visco
(hou ld Tim
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d (c ic
F)
Tem ction
)
o
(Sho ess
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ngth
ngth
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Rati
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Stre ral
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2F
Stre le
Product
ed
dn
o
R
si
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)
r
Dem
Den
Volu
Com
Mod
Shri
Colo
Flex
Flex
Yiel
Defl
Res
C.T.
Mix
Mix
Mix
Ten
Har
Number
Gel
Freeman 1010 100:100 100:100 60 24 77 Paste 0.95 29.1 0.001 5,000 4,600 3.1 x 105 3,800 180 Grey
Freeman 1015 100:20 90 24 65 Paste 1.05 26.4 0.001 180 Grey
Freeman 1020 100:33 100:36 50 24 55 Paste 0.46 60.7 0.001 190 Biege
Freeman 1030 41:100 33:100 9 90 Min 70 Paste 1.04 26.7 OffWhite
RenLam 569/
100:11 100:18 35 24 80 Paste 1.20 23.0 5,000 4,600 3.8 x 105 2,800 3.8 x10-5 150 Blue
Ren 569-1
RenLam 569/
100:14 100:23 50 24 80 Paste 1.14 21.0 8,000 4,000 2.5 x 105 1,800 4.8 x10-5 138 Blue
Ren 569-2
RenPaste 1250 100:100 100:100 28 24 87 Paste 1.52 18.2 0.002 12,000 7,300 3,800 2.16x 10-5 176 Gray
RenPaste 1257-3 100:100 100:100 30 24 Paste 1.71 16.2 13,000 6,000 3,980 Blue
RenPaste 8281 100:100 100:100 90-165 24 45 Paste 0.60 46.2 0.001 1,300 549 1.2 x 105 413 9.4 x 10-6 118 Blue
Por-A-Foam 90:100 100:100 2 15-20 Min 540 0.072 Lt. Yellow
ASTM D2471 D2240 D-2393 D-792 D-792 D2566 D-695 D-790 D-790 D-638 D-696 D-648
Freeman 1010 High-Density Epoxy Paste Freeman 1020 Low-Density Epoxy Paste
Recommended " in Thickness Recommended " in Thickness
60 Min Gel Time 50 Min Gel Time
This high density epoxy paste is a two component clay-like material This is a lightweight paste laminate for surface coat or fiberglass
that can be rolled out to a uniform thickness and applied behind an reinforcement. Freeman 1020 is easily hand-mixed into a
epoxy surface coat to provide a quick and easy method of surface dough-like consistency.
coat reinforcement. Freeman 1010 is much stiffer in consistency than Catalog Net Wt.
our Freeman 1020. Number Description Availability (Lbs.)
Catalog Net Wt. 055001 Freeman 1020 Gallon Unit 3.52
Number Description Availability (Lbs.) 055002 Freeman 1020 5 Gallon Unit 17.6
055101 Freeman 1010 Gallon Unit 12
055105 Freeman 1010 5 Gallon Unit 60 Freeman 1030 Polyurethane Reinforcement Paste
Recommended " in Thickness
Freeman 1015 High-Density Epoxy Paste Trowelable Consistancy
Recommended " in Thickness 9 Min Gel Time
65D Shore Hardness This fiber-filled urethane paste is perfect for creating a strong, yet
Freeman 1015 is a two component epoxy paste material that may be lightweight back-up for flexible urethanes, silicones, or epoxies.
rolled out to a uniform thickness and applied behind an epoxy surface Features include easy mixing (1:3 ratio by volume), easy application
coat to provide a quick and easy method of surface coat reinforcement. without sagging, low shrinkage, a quick 90 minute demold time.
Freeman 1015 is between our Freeman 1010 and 1020 in hard- Catalog Net Wt.
ness and strength. It features much improved mixing properties when Number Description Availability (Lbs.)
compared to our Freeman 1010. 055418 Freeman 1030 Gallon Unit 11.4
Catalog Net Wt.
055003 Freeman 1015 Gallon Unit 10.8
40 1. 800. 321 .8 5 1 1
Specialty Tooling Pastes & Resin Systems [CONTD.]

RenLam 569 / Ren 569-1 Fiber-Reinforced Epoxy Paste RenPaste 8281 Granular Backfill
Recommended " in Thickness Maximum 8" in Thickness
35 or 50 Min Gel Time 150 Min Gel Time
This glass fiber reinforced laminating paste simplifies construction of This two-part epoxy system is ideal for negative mold and core mask
intricate tools and tooling aids. May be cleaned up with warm water. construction as well as internal core structures for production patterns
Mechanical mixing produces the best results, however smaller quanti- and core boxes. It is lightweight, features low shrink, and offers
ties may be hand kneaded. excellent dimensional stability.
056007 RenLam 569 Resin Only 5 Gallon 23 056150 RenPaste 8281 Resin Only 5 Gallon 16
056008 Ren 569-1 Hardener Only Gallon 2.53 056151 Ren 8281 Hardener Only 5 Gallon 16
056012 Ren 569-2 Hardener Only Gallon 3.22
Por-A-Foam Expanding Urethane Foam
RenPaste 1250 High-Density Epoxy Paste 2 Min Gel Time
Aluminum-Filled 4-5 lb/cu ft. Density
28 Min Gel Time This compound is a two part component
87D Shore Hardness liquid urethane foam that rises to
This 1:1 mix ratio, aluminum-filled epoxy paste combines excellent approximately 15 times its original
adhesive qualities with the machining characteristics of aluminum. poured volume. Por-A-Foam features a
Bonds to most metals, ceramics, glass, concrete and wood. This 1:1 mix ratio by volume, low viscosity, 4
material is an excellent choice for potting drill bushings in composite to 5 lb/cu ft. cured density, and a 15 to
materials and metal tools. 20 minute demold, depending on vol-
Catalog Net Wt. ume. The product makes an excellent
Number Description Availability (Lbs.) light weight backup material or void filler.
056036Q RenPaste 1250 Resin Only Quart 2.5 Catalog Net Wt.
056037Q Ren 1250 Hardener Only Quart 2.5 Number Description Availability (Lbs.)
056036 RenPaste 1250 Resin Only 6 Quarts 15 057539 Por-A-Foam Gallon Unit 16
056037 Ren 1250 Hardener Only 6 Quarts 15 057542 Por-A-Foam 5 Gallon Unit 80
RenPaste 1257-3 Highly Filled Fairing Compound

Non-metallic
28 Min Gel Time
Creamy Consistency
This epoxy paste is excellent for fairing conventional aerodynamic
surfaces. Widely used by aircraft manufactures for blending contours
and surface repairs for flyaway and prototype windtunnel applications.
One to one mix ratio, creamy consistancy, no electrolytic corrosion, and
great adhesion combine to make this product high in performance and
easy to use.
Catalog Net Wt.
056014 RenPaste 1257-3 Resin Only 6 Quarts 18.02
056015 Ren 1257-3 Hardener Only 6 Quarts 18.02
Plaster, Gypsum Cements & Accessories
A complete line of Industrial Plasters and Gypsum Cements for the

tooling, art, and casting markets. We are able to supply most all USG
plasters with minimum quantities. Please call our customer service
department at 800-321-8511 for further details.
USG Specifications ter

ts P .Per
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100 r By W arts
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Exp etting
ion
3) D
Wa Ratio
y
(lb. ity
sity
) Dr
Tim
ans
Par
r
/ft.
/ft.
p
s
Com
te
%S
Den
Den
Mix
psi
(lb.
Set
USG Gypsum Cements

Ultracal 30 38 25-35 0.08 115.0 99.0 6,000
Ultracal 60 39 75-90 0.07 114.4 97.5 5,000
Hydrocal A-11 42 16-20 0.12 112.5 93.8 5,500
Hydrocal B-11 44 25-35 0.11 111.2 91.6 4,500
White Hydrocal 45 25-35 0.39 110.6 90.0 5,000
Hydrocal B-11
Hydrocal FGR-95 30 50-70 112.0 101.6
Similar to Hydrocal A-11 in setting expansion and accuracy. The main
Medium-High Expansion 48 25-35 1.05 108.7
Hydrostone 32 17-20 0.24 119.4 108.7 10,000
difference with Hydrocal B-11 is that it is formulated to have a longer
USG Industrial Plasters period of plasticity enabling it to be used with templates to screed
#1 Moulding Plaster 70 27-37 0.20 99.0 69.0 2,000 models directly from gypsum. This material has slightly less strength
#1 Casting Plaster 65 27-37 0.22 100.0 72.5 2,400 than Hydrocal A-11.
#1 Pottery Plaster 70 27-37 0.21 99.0 69.0 2,400 Net Wt.
Lab Dental Plaster 70 6-9 99.0 69.0 2,000 Number Description (Lbs.)
Puritan Pottery Plaster 66 2737 0.22 100.5 72.5 2,400 036069 Hydrocal B-11 50
Duramold Pottery Plaster 62 2737 0.22 102.0 75.0 2,900 036010 Hydrocal B-11 100
White Hydrocal
USG Gypsum Cements Basic Hydrocal Cement with a gradual set time. This product may be
carved after it solidifies. For areas that need modification, additional
Ultracal 30 layers of Hydrocal can be applied to itself.
Primarily used as a mass-casting material where the mold is poured Net Wt.
Number Description (Lbs.)
from solid gypsum. Ultracal 30 is the most popular gypsum used in
036037 White Hydrocal 100
tooling applications because of its good surface hardness, high com-
pressive strength and low expansion. This material offers a slightly
higher surface hardness and compressive strength then Hydrocal B-11. Hydrocal FGR-95
Net Wt.
This material is a high-strength gypsum cement designed for use with
Number Description (Lbs.) glass fiber for fabricating glass-reinforced gypsum cement products.
036055 Ultracal 30 50 Excellent choice for large architectural applications.
036005 Ultracal 30 100 Net Wt.
036022 Hydrocal FGR-95 100
Ultracal 60
Similar to Ultracal 30 but features almost twice the working time which Available by special order only. Minimum 40 bags (1 skid)
makes it suitable for larger molds. It is ideal for applications where
extreme accuracy is required. Medium-High Expansion
Net Wt. Medium-High Expansion Plaster expands in a controllable manner to
Number Description (Lbs.) compensate for metal shrinkage in foundry applications. Patterns may
036007 Ultracal 60 100 be expanded from 18" to 316" per linear foot with a single pour.
Available by special order only. Minimum 40 bags (1 skid) Net Wt.
036020 Medium-High Expansion 100
Hydrocal A-11
Primarily used in the splash casting technique of producing large Available by special order only. Minimum 40 bags (1 skid)
hemp-reinforced models of high accuracy, high strength and low cost.
Fast setting time permits mold construction to be completed quickly Hydrostone
and accurately. Hydrostone is the strongest and hardest gypsum cement available.
Net Wt. Used primarily in tooling and high quality art object applications.
Number Description (Lbs.) This is an extremely wear-resistant material.
036009 Hydrocal A-11 100
Net Wt.
036034 Hydrostone 100
42 1. 800. 321 .8 5 1 1
Plaster, Gypsum Cements & Accessories [CONTD.]
USG Industrial Plasters Plaster Accessories
#1 Moulding Plaster Manila Hemp

A general-purpose plaster, commonly known as Plaster of Paris, that Special, fibrous material used for reinforcement of shell-type plaster
produces casts of nominal strength, hardness and of the finest detail reproductions. A premium-quality grade that is soft and absorbent with
reproduction. Casts made of Moulding Plaster are porous and must a good tensile strength.
be carefully sealed. Net Wt.
Net Wt. Number Description (Lbs.)

Number Description (Lbs.) 054485 Manila Hemp 4045 Lbs.
036060 #1 Moulding 50
036015 #1 Moulding 100 Rubber Plaster Mixing Containers
Available in various sizes, these containers are made of black
#1 Casting Plaster neoprene rubber for flexibility, durability and a non-stick surface.
The industry standard for figurines, plaques and cast objects. This material is not attacked by plasters or gypsum cements. Not
Produces a hard surface finish, minimal paint absorption and good recommended for use with thermoset type epoxies, urethanes,
resistance to chipping. This material offers higher strength and chip or polyesters.
resistance than Moulding Plaster. Net Wt.
Net Wt. Number Description (Lbs.)
Number Description (Lbs.) 054440 Rubber Mixing Bowl 12 oz
036030 #1 Casting 100 054445 Rubber Mixing Bowl 20 oz
054450 Rubber Mixing Bowl 112 Qt
054455 Rubber Mixing Bowl 5 Qt
#1 Pottery Plaster
Because of its strength and long mold life, #1 Pottery Plaster is ideal
for use in the ceramic industry for making slip molds. Freeman Plaster Release, Liquid or Powder
Freeman Liquid Plaster Release is a mixture containing a light oil and
Net Wt.
Number Description (Lbs.) powdered mica. When applied to the mold surface, this product will
036028 #1 Pottery 50 create a thin wet film for effective plaster release. Powdered mica is
036027 #1 Pottery 100 also sold separately for people who make their own release.
Net Wt.
Laboratory Dental Plaster 054405 Plaster Release Powdered Mica Pound
Similar to Moulding Plaster, this formulation produces intricate 054410 Plaster Release Liquid Quart
detail with acceptable hardness and strength with a set time of 054412 Plaster Release Liquid Gallon
6 to 9 minutes.
Number Description
Net Wt.
(Lbs.)
Freeman PVC Fre-Sealer
Freeman PVC Fre-Sealer is used to seal plasters. It forms a moisture
036025 Lab Dental Plaster 100
and chemical barrier. Enough coats should be applied to produce a
Available by special order only. Minimum 40 bags (1 skid) gloss on the mold face. CAUTION: Fre-Sealer is not a release, but a
barrier coat.
Puritan Pottery Plaster Net Wt.
Similar to #1 Pottery Plaster, this formulation produces slightly denser Number Description (Lbs.)
and longer wearing molds for the ceramic industry. 027880 PVC Fre-Sealer Quart
Net Wt.
Number Description (Lbs.) Ren 802 PVC Lacquer Sealer
036029 Puritan Pottery 50 A green-colored, lacquer-type sealing agent recommended for
Available by special order only. Minimum 40 bags (1 skid) plaster surfaces.
Net Wt.
Duramold Pottery Plaster 056213 Ren RP 802 PVC Sealer 12 oz Spray
Designed for use at a lower water to plaster ratio, this plaster has a 056215 Ren RP 802 PVC Sealer Quart
higher wet strength for less breakage in process and provides longer
mold-casting life. Plaster Gloves
Net Wt. Made of a tough, synthetic rubber that is resistant to most types of solvents.
Net Wt.
036040 Duramold Plaster 100
Available by special order only. Minimum 40 bags (1 skid) 054062 Plaster Gloves (Nitrile Rubber) 12 Pair
Plaster Release, Steric Acid Powder

Steric acid powder, when melted and mixed with kerosene to a milky
consistency, provides an excellent for plaster.
Net Wt.
054430 Plaster Release Steric Acid Pound
F a b r i c s, F i l l ers & B a g g i ng
Fabrics, Fillers & Bagging

Fiberglass Fabrics
Used to construct laminate plastic parts and tooling with epoxy
and polyester resins, Freeman fiberglass fabrics are first quality
materials manufactured by BGFand are compatible with both epoxy
and polyester resin systems.
Available by the yard (unless otherwise noted) and in full rolls.
Fiberglass Fabrics Specifications

Yarn Yarn Yarns Breaking Breaking
Weight Thickness Description - Description - Per Inch Strength - Strength -
Style (oz./sq.yd) Weave (inches) Warp* Fill* (Ends x Picks) Warp (lbs/in.) Fill (lbs/in.) Finish
120 3.12 4 HS 0.005 ECD 450 1/2 ECD 450 1/2 60 X 58 105 87 504 Volan
1522 3.64 Plain 0.006 ECG 150 1/2 ECG 150 1/2 24 X 22 65 60 504 Volan
7725 8.50 2x2 Twill 0.010 ECG 75 1/0 ECG 75 1/0 54 X 18 - - 504 Volan
7725 Black 8.70 2x2 Twill 0.010 ECG 75 1/0 ECH 25 1/0 54 X 18 - - A454
7781 8.71 8 HS 0.009 ECDE 75 1/0 ECDE 75 1/0 57 X 54 242 231 504 Volan
1800 9.30 Plain 0.012 ECK 18 1/0 ECK 18 1/0 16 X 13 400 300 Volan
7544 18.23 2 End Plain 0.021 ECG 37 1/2 ECG 37 1/4 27 X 14 450 390 504 Volan
7587 20.10 Mock Leno 0.030 ECG 37 1/2 ECG 37 1/2 39 X 21 420 215 504 Volan
1597 38.00 Triple Plain 0.039 ECG 37 1/4 ECG 37 1/4 30 X 30 700 600 504 Volan
*E = E Glass C = Continuous filament D = 5 micron diameter DE = 6 micron diameter G = 9 micron diameter H = 10 micron diameter K = 13 micron diameter
3 oz. Fiberglass Cloth (Style 120)

Types of Weaves Available: This fiberglass cloth is tightly woven and has a soft, smooth surface,
making it ideal for demanding applications where print-through must
Plain The warp (length-wise) and be minimized or avoided. This cloth conforms easily to contoured
fill (cross-wise) yarns cross over and surfaces and compound curves. It is commonly used in aerospace
under each other. This weave has the and other high quality fabrications.
maximum number of interlacings, the Catalog Full Roll
most crimp, and is the most stable Number Description Width Length (Yds.)
weave. It is excellent for use in flat 054152 3 oz. 4 HS Weave Cloth 38" 500
panel laminates.
4 oz. Fiberglass Cloth (Style 1522)
Mock Leno The yarns in this type This lightweight fiberglass cloth works well for most light-duty applica-
run in groups in both warp and fill, tions where a clear wet-out is required. Sometimes referred to as
locking each other in place at the deck cloth, it is popular in the construction of lightweight models, RC
interlacings. This style gives maxi- aircraft, surfboards, sailboards, and canoes. It is frequently used as a
mum thickness, good dimensional surfacing fabric to stop print through when backed by layers of heavier
stability and medium-stiff drapeability. fabric in molded parts.
Excellent in tooling applications. Catalog Full Roll
Number Description Width Length (Yds.)
Satin The warp yarn crosses over 054096 4 oz. Plain Weave 50" 125
four or more fill yarns, under one,
over four, etc. Very drapeable, it 6 oz. Fiberglass Cloth (Style 3733)
conforms well to contoured surfaces This fabric is a flexible fabric that wets-out transparently and is well
in manufactured parts. Often used suited to a wide range of lightweight, general purpose applications
to reinforce plastics due to high including laminating, reinforcing and sheathing / waterproofing.It is also
bidirectional strength. widely used in boat building, cedar strip canoes, and lightweight repairs.
Catalog Full Roll
Triple Plain This special weave Number Description Width Length (Yds.)
features very good drapeability 054093 6 oz. Plain Weave 38" 125
and conforms readily to
contoured plains.
44 1. 800. 321. 85 1 1
Fiberglass Fabrics [CONTD.]
6 oz. Fiberglass Cloth (Style 7533) 10 oz. Fiberglass Cloth (Style 1800)
This fabric is well suited to a wide range of lightweight, general This is an economical medium weight tooling fabric, used in FRP
purpose applications including small craft boat building, reinforcing, boat construction, tooling, and other layup applications.
sheathing/waterproofing, and lightweight tooling. Catalog Full Roll
Catalog Full Roll Number Description Width Length (Yds.)
Number Description Width Length (Yds.) 404450 10 oz. Plain Weave 60" 125
054089 6 oz. Plain Weave 38" 125
054087 6 oz. Plain Weave 50" 125 18 oz. Fiberglass Cloth (Style 7544)
This heavy duty cloth features a plain weave that is less open than a
7 oz. Fiberglass Cloth (Style 2532) mock leno weave, resulting in a higher glass to resin ratio. It is primar-
This is an easy to use, medium weight cloth that is commonly referred ily used in place of multiple layers of a medium weight fabric when a
to as boat cloth because of its wide range of marine construction, rapid build-up is required. Since heavier weight fiberglass fabrics do
waterproofing, and repair applications. not conform to tight radii as easily as medium weight fabrics, they
Catalog Full Roll are better suited for flat or slightly curved shapes, and/or as back-up
Number Description Width Length (Yds.) layers behind lighter surfacing layers.
054082 7 oz. Plain Weave 50" 125 Catalog Full Roll
7 oz. Fiberglass Cloth (Style 7532) 054147 18 oz. 2 End Plain Weave 38" 125
This is an easy to use, medium weight cloth that is widely used in
marine construction and repairs and tooling applications. Available 20 oz. Fiberglass Cloth (Style 7587)
in full roll only. This heavy duty cloth features a mock leno weave that is more open
Catalog Full Roll than a plain weave, making it easier to wet-out. It is primarily used in
Number Description Width Length (Yds.) place of multiple layers of a medium weight fabric when a rapid build-

054086 7 oz. Plain Weave 38" 125 up is required. Since heavier weight fiberglass fabrics do not conform
to tight radii as easily as medium weight fabrics, they are better suited
8.5 oz. Fiberglass Cloth (Style 7725) for flat or slightly curved shapes, and/or as back-up layers behind
This cloth is characterized by its diagonal weave pattern (2 x 2 twill), lighter surfacing layers.
which is highly desired for its cosmetic appearance. It is a highly Catalog Full Roll
conformable fiberglass cloth, allowing it to fit in tight areas and around Number Description Width Length (Yds.)
complex shapes, and is used in many high performance applications. 054148 20 oz. Mock Leno Weave 38" 80
Catalog Full Roll
Number Description Width Length (Yds.) 38 oz. Fiberglass Cloth (Style 1597)
054098 8.5 oz. 2x2 Modified Twill 38" 125 This is our heaviest fiberglass cloth and features a triple weave. It is
primarily used with epoxy in applications where a very strong, rapid
8.7 oz. Black Fiberglass Cloth (Style 7725) build-up is required or to reinforce wood. Since heavier weight fiber-
This is a medium weight fiberglass cloth for those applications where glass fabrics do not conform to tight radii as easily as medium weight
the look of carbon fiber cloth is desired but the superior strength to fabrics, they are better suited for flat or slightly curved shapes, and/or
weight ratio of carbon fiber is not required. This black fiberglass cloth as back-up layers behind lighter surfacing layers.
features a 2x2 twill weave (two over and two under) and maintains the Catalog Full Roll
highly conformable characteristics of other 7725 style cloth, allowing it Number Description Width Length (Yds.)
to fit into tight areas and around complex shapes. 054151 38 oz. Triple Plain 38" 50
Catalog Full Roll
Number Description Width Length (Yds.) Fiberglass Tapes (8.75 oz)
054100 Black 8.5 oz. 2x2 Modified Twill 38" 125 Plain weave fiberglass tape in various
widths used with fiberglass cloth or sep-
8.8 oz. Fiberglass Cloth (Style 7781) arately to laminate plastic tooling for
This tightly woven fiberglass cloth is used where a high glass to exact duplication applications. Material
resin ratio is required, producing a stronger, lighter composite than is manufactured with bound/hemmed
is possible with a plain weave. Also, its eight-harness satin weave edges and a 627 silane finish. Sold in
pattern enables it to conform around curved surfaces more easily than full rolls only.
a plain weave, making it a popular choice in aerospace and other high Catalog Full Roll
end applications. Number Description Length (Yds.)
Catalog Full Roll 054129 1" Fiberglass Tape 50
Number Description Width Length (Yds.) 054130 2" Fiberglass Tape 50
054153 8.8 oz. 8 HS Weave 50" 125 054131 3" Fiberglass Tape 50
054132 4" Fiberglass Tape 50
054133 6" Fiberglass Tape 50
10 oz. Fiberglass Cloth (Style 7500) 054134 12" Fiberglass Tape 50
This is the most popular medium weight fiberglass fabric, featuring an
excellent balance of cost, weight, and strength. Its well-known versatil-
ity makes it popular for tooling, FRP boat construction, sandwich core
panels, waterproofing and other high-strength layup applications.
Catalog Full Roll
054144 10 oz. Plain Weave 38" 125
054091 10 oz. Plain Weave 50" 125
Other Fiberglass Reinforcements Kevlar Fabrics

Fiberglass Strand Kevlar fiber, (also known as aramid fiber) is most widely known for
Ideal for use with Repro Laminating Resin or epoxy laminating resins its superior resistance from impact, fatigue, wear, and tear. All of our
where a faster layup is required. Fiberglass strand is also easier to Kevlar woven fabrics are made with Kevlar 49, which is the structural
apply than cloth around irregular areas. grade of Kevlar material for composite reinforcement (as opposed to
Catalog Net Wt. Kevlar 29, which is the ballistic grade material).
Number Description (Lbs.) Kevlar is used extensively in the manufacture of sporting goods
054074 1 8" Fiberglass Strand 5 equipment, marine vessels of all sizes, and throughout the automotive
054072 1 8" Fiberglass Strand 55 and aerospace industries. It is lighter than fiberglass, but heavier than
054073 1 4" Fiberglass Strand 5 carbon fiber. It is often used in conjunction with either fabric to improve
054071 1 4" Fiberglass Strand 50
the toughness, flexibility, abrasion resistance, and most importantly,
impact resistance of a composite part.
Fiberglass Veil Cloth Kevlar will degrade when exposed to UV light, so accommodation
Flexiveil 130 Fiberglass Veil Cloth is a non-woven, continuous-strand should be made in part design or choice of matrix materials and additives.
fiberglass lightweight mat that provides a resin rich surface reinforce- Kevlar is a registered trademark of DuPont.
ment to fiberglass gel coats or epoxy surface coats. This product will
strengthen the surface, help prevent print-through of woven reinforcing 1.7 oz. Kevlar Cloth Plain Weave
layers of fiberglass cloth, shield against corrosion and stress, and protect This is our thinnest and lightest Kevlar cloth, used in many smaller
against excessive wear. This product is made to conform easily to applications or in larger composite applications that require the
contoured surfaces, is 10 mil thick (0.010"), and is manufactured using performance of Kevlar with the least amount of additional weight
A glass for superior corrosion and chemical resistance. or part thickness.
Catalog Finish 618
Number Description Width Length Warp 195 T965 Kevlar 49
054136 Flexiveil 130 (10 mil) 40" 50' Fill 195 T965 Kevlar 49
054135 Flexiveil 130 (10 mil) 40" 1200' Construction (Ends X Picks) 34 X 34 (per inch)
Breaking Strength: 200 lb / in (in both directions)
Fiberglass Woven Roving Thickness 0.004 in
This heavy fiberglass cloth allows for easy hand or machine layups of Catalog
strong, yet economical laminations. It is often used along with other Number Description Width
types of fiberglass reinforcements to fabricate large components for 404301 Kevlar 1.7 oz. (Style 5120) 38"
boats, automobiles, and home furnishings.
Catalog 5 oz. Kevlar Cloth Plain Weave
Number Description Width This is our standard weight Kevlar fabric in plain weave form. The
404800 Woven Roving 18 oz. 60" plain weave provides uniform properties throughout and is a bit stiffer
than the highly conformable 4-harness satin weave, making it easier
Stitchmat to handle.
Also referred to as Biaxial Mat, Stitchmat is a heavy 18 ounce woven Finish 618
roving, stitched to a light 34 ounce fiberglass mat. The mat helps hold Warp 1140 T965 Kevlar 49
the roving together during cutting and laminating. Used mainly with Fill 1140 T965 Kevlar 49
polyester laminating resins for building laminate strength and thickness. Construction (Ends X Picks) 17 X 17 (per inch)
Catalog Breaking Strength: 650 lb / in (in both directions)
Number Description Width Length Thickness 0.01 in
404748 Stitchmat 18 oz. roving with 3 4 oz. mat 50" 76 yards Catalog
Number Description Width
Fiberglass Chopped Strand Mat 404306 Kevlar 5 oz. (Style 5281) 38"
An unwoven reinforcement fabric that is manufactured from chopped
fiberglass strands secured with a powder binder. Compatible with 5 oz. Kevlar Cloth 4HS Weave
polyester, vinyl ester, and epoxy resins, this product is most commonly This is our standard weight Kevlar fabric in 4-harness satin weave
used in the hand lay up process. Ideal for constructing a wide variety form. The 4HS weave provides greater conformability for working
of laminated parts. with irregular shapes and in corners. It will, however, be a little more
Catalog difficult to handle than the plain weave fabric.
Number Description Width Length Finish 618
404830 1.5 oz. Chopped Strand Mat 38" 200' Warp 1140 T965 Kevlar 49
404835 1.5 oz. Chopped Strand Mat 50" 200' Fill 1140 T965 Kevlar 49
Lengths are an approximation. Construction (Ends X Picks) 17 X 17 (per inch)
Breaking Strength: 650 lb / in (in both directions)
Thickness 0.01 in
Catalog
404312 Kevlar 5 oz. (Style 5285) 38"
46 1. 800. 321. 85 1 1
Carbon Fiber Reinforcements
Carbon fiber fabric is well known as one of the strongest and 6K Carbon Fiber Cloth
stiffest reinforcement materials available. While more expensive 5HS Weave
than glass, it easily justifies its premium price when used in high This medium weight carbon
performance applications. fiber cloth features a five harness
All Freeman carbon fabrics are first quality materials satin weave which gives it higher
manufactured by BGFand made exclusively from polyacrylonitrile drapability than the 6K 2x2
(PAN) precursors, thus making them suitable for all high twill weave.
performance applications. Warp 6K
Available by the yard and in full rolls. Fill 6K
Construction (Ends x Picks) 12 x 12
Weight (oz./sq.yd) 11.2
3K Carbon Fiber Cloth
Plain Weave Catalog
Full Roll
Length (Yds.)
This is our lightest carbon fiber 404010 6K 5HS Weave 50" 100
cloth. It features a plain weave
(the one over and one under
pattern gives it a checkerboard 12K Carbon Fiber Cloth 2x2 Twill Weave
appearance) that is commonly This heavy duty carbon fiber cloth features the popular 2x2 twill
used by manufacturers of light- weave, giving it adequate drapability for its size. While more difficult
weight aerodynamic parts. While not as drapable as the 2x2 twill to form than lighter carbon cloths, this fabric enables rapid buildup,
weave, it is easier to handle. making it ideally suited for the construction of flat parts with high
strength and stiffness requirements.
Warp 3K
Fill 3K Warp 12K T300
Construction (Ends x Picks) 12 x 12 Fill 12K T300

Weight (oz./sq.yd) 5.7 Construction (Ends x Picks) 11 x 11
Catalog Full Roll
Number Description Width Length (Yds.) Catalog Full Roll
404005 3K Plain Weave 50" 100 Number Description Width Length (Yds.)
404030 12K 2x2 Twill Weave 50" 100
3K Carbon Fiber Cloth

Unidirectional Carbon
2x2 Twill Weave
This is our lightest carbon fiber Fiber Tapes
cloth that features the popular These tapes are made from
2x2 twill weave (the two over filaments of carbon that are
and two under pattern gives it a flat (not twisted, like yarns),
diagonal appearance) that many and provide the strengths and
recognize as the look of carbon stiffness of carbon fiber in one
fiber. This weave also makes it more drapable, direction only, thus enabling
yet more delicate to handle. the maximum precision in
orientation. Sold by the yard.
Warp 3K
Fill 3K Warp 12K
Construction (Ends x Picks) 13 x 13 Fill G150 Fiberglass
Weight (oz./sq.yd) 6.2 Construction (Ends x Picks) 11 x 8
Catalog Full Roll
Number Description Width Length (Yds.) Catalog Full Roll
404015 3K 2x2 Twill Weave 50" 100 Number Description Length (Yds.)
404060 1" Unidirectional Carbon Tape 100
404062 2" Unidirectional Carbon Tape 100
6K Carbon Fiber Cloth 2x2 Twill Weave 404064 3" Unidirectional Carbon Tape 100
This medium weight carbon fiber cloth features the popular 2x2 404066 4" Unidirectional Carbon Tape 100
twill weave (the two over and two under pattern gives it a diagonal 404068 6" Unidirectional Carbon Tape 100
appearance) that many recognize as the look of carbon fiber.
However, since it is not as drapable as the 3k carbon cloth, it is
more often used in structural applications.
Warp 6K
Fill 6K
Construction (Ends x Picks) 12 x 12
Catalog Full Roll
404020 6K 2x2 Twill Weave 50" 100
Tooling Plastics Fillers
Aluminum Fillers Glass Bubbles

Freeman offers a wide Glass Bubbles are very light-
range of aluminum fillers weight, hollow glass spheres
that are commonly used that may be added to epoxy,
with epoxies and other urethane, or polyester resins
tooling resins. Selection to make them lighter in
of the proper filler for spe- weight, shrink less, and
cific applications is largely dependent on the particle size of the filler. machine easier. Depending
Aluminum Powder is typically added to resin systems in smaller on the degree of filler added,
concentrations (up to 10%) for appearance purposes or to increase paste consistencies may
machinablity or wear resistance. The other sized fillers are used to be obtained.
reduce exotherm, increase casting thickness, and reduce shrinkage. Catalog Net Wt.
The size of the filler used depends on the size of the tool and other Number Description Availability (Lbs.)
specific requirements. The sizes, from smallest to largest, are: 406352 Mia 65 Glass Bubbles Quart 0.75
Particle Size Mesh Description
406354 Mia 65 Glass Bubbles 2 Quart 0.75
Aluminum Powder 0.0006" N/A Fine powder 406356 Mia 65 Glass Bubbles Gallon 1.1
Aluminum Sand 0.006" 0.040" 100 18 Sand
Aluminum Grain 0.063" (diameter) x 0.25" 0.375" long N/A Cut wire Calcium Carbonate
Aluminum Spheres 0.020" 0.074" 30 10 Coarse sand Calcium Carbonate is a white, powder-type filler that may be added to
Aluminum Shot 0.125", 0.25", & 0.30" N/A Flattened and epoxy or polyester resins to reduce costs, reduce shrinkage, increase
round pellets viscosity, and/or improve physical properties.
Aluminum Puffs 0.25" to 0.375" N/A Flattened pellets
Catalog
Catalog Net Wt. Number Description Availability Net Wt.
Number Description (Lbs.) 406312 Mia 61 Calcium Carbonate Quart 1.9
406383 Aluminum Powder (Mia 82) 2.5 406314 Mia 61 Calcium Carbonate 2 Quart 3.7
056230 Aluminum Powder 40 406316 Mia 61 Calcium Carbonate Gallon 10
059015 Aluminum Sand 2.5
054497 Aluminum Sand 50
056234 Aluminum Grain 50
059010 Aluminum Spheres 2.5
054495 Aluminum Spheres 50
059005 Aluminum Shot 2.5
Ceramic Spheres
054491 Aluminum Shot 50 Ceramic Spheres are hollow
054493 Aluminum Puffs 50 light weight fillers used to
reduce weight and shrinkage
in epoxy, urethane, or poly-
Ren DT 081 & Ren DT 082 Liquid Tooling Fillers
ester resins. Gray in color.
DT-081 is a low density filler for use with RenCast 6426 or epoxy
laminating resins as a lightweight back-up material. Catalog Net Wt.
DT-082 is a high density filler for use with RenCast 6426-1, RenCast 406342 Mia 64 Ceramic Spheres Quart 0.8
6470 or epoxy laminating resins as a back-up material. 406344 Mia 64 Ceramic Spheres 2 Quart 1.7
406346 Mia 64 Ceramic Spheres Gallon 4.8
Catalog Net Wt.
412415 Ceramic Spheres (Extendospheres SG) Bag 50
056235 Ren DT 081 Low Density Fill Bag 50
056236 Ren DT 082 High Density Fill Pail 33 Milled Glass Fibers
Milled Glass Fibers are finely
Alumina Trihydrate (ATH) cut fiberglass filaments that
Alumina Trihydrate is used as a filler for epoxy, urethane, or are used for thickening
polyester resins, where fire retardant properties or increased thermal epoxy, polyester, or urethane
conductivity are required. This material is white in color. resin systems, or to increase
Catalog Net Wt. their physical and mechanical
Number Description Availability (Lbs.) properties. Also, this material
406372 Mia 67 Alumina Tri Hydrate Quart 2 may be used to promote
406374 Mia 67 Alumina Tri Hydrate 2 Quart 3.75 adhesion when applying
406376 Mia 67 Alumina Tri Hydrate Gallon 11.5 additional laminations to
a cured laminate.
Walnut Shells Catalog Net Wt.
Low-cost material used to extend the resin and reduce the weight of Number Description Availability (Lbs.)
cast parts. Easily mixed into epoxy and polyurethane resins. This filler 406362 Mia 66 Glass Fiber Quart 1.5
will not sink to the molded surface of most plastics due to its light density. 406364 Mia 66 Glass Fiber 2 Quart 3
406366 Mia 66 Glass Fiber Gallon 8
Catalog Net Wt.
054075 Milled Glass Fibers (Glass Flock) 1 32" Long Bag 50
056229 Ren RP 32 Glass Fibers Box 50
054488 Walnut Shells 8/12 Mesh 2 Quart 2.5
054490 Walnut Shells 8/12 Mesh Bag 50
48 1. 800. 321. 85 1 1
Tooling Plastics Fillers [CONTD.] Dyes and Pigments
Cotton Flock Freeman Color Tints

Also referred to as milled A highly concentrated coloring tint
cotton fibers, cotton flock is for urethane and epoxy resin sys-
used as a filler to thicken tems. For urethanes mix
epoxy resins or to promote thoroughly into the part B or Polyol
adhesion between laminate side before combining with part A.
layers. It offers dimensional For epoxies add to the resin side
stability and enhance com- before combining with the hard-
pound strength. It is also ener. 0.2% to 0.5% can produce
used for patching and repairing surfaces, although it is not deep colors. May be used with
recommended for boat hull repairs. This filler is best suited in clear urethanes and epoxies to
areas that will not be submerged or in constant contact with water. obtain a transparent color.
Catalog Net Wt. Be certain to wear hand and eye protection, as these dyes may
Number Description Availability (Lbs.) permanently stain objects and temporarily stain skin.
406302 Mia 60 Cotton Flock Quart 0.75 Catalog
406304 Mia 60 Cotton Flock 2 Quart 1.2 Number Description Color Availability
406306 Mia 60 Cotton Flock Gallon 2.5 055420 Freeman Color Tints Yellow 2 oz.
054080 Cotton Flock (Milled Cotton Fibers) Box 50 055421 Freeman Color Tints Green 2 oz.
055422 Freeman Color Tints Blue 2 oz.
Fumed Silica 055423 Freeman Color Tints Red 2 oz.
Fumed Silicasometimes 055424 Freeman Color Tints White 2 oz.
055425 Freeman Color Tints Black 2 oz.
referred to as Cab-O-Sil
055426 Freeman Color Tints Orange 2 oz.
(registered trademark of
055427 Freeman Color Tints Violet 2 oz.
Cabot) or Aerosil (registered

055428 Freeman Color Tints Brown 2 oz.
trademark of Degussa)is a
thickening agent that may be
added to epoxy, urethane, or Araldite DW Coloring Pastes
polyester resins to increase Ren DW Coloring Pastes are concentrated pigments in an epoxy
the viscosity. High filler loading resin. The pigments are ideal for coloring all Ren epoxy compounds
will produce paste-like consistencies, ideal for creating fillets, repair and most RenCast Polyurethane Elastomers. Additions of up to 3% by
materials, or making fairing compounds smoother and easier to apply. weight of color paste (based on the total weight of resin and hardener)
can be made without significantly changing the cured properties of the
Catalog Net Wt.
Number Description Availability (Lbs.) material. The DW Pastes produce a rich, solid color and should be
406332 Mia 63 Fumed Silica Quart 1.5 used in applications where the final part is designed to be opaque,
406334 Mia 63 Fumed Silica 2 Quart 0.23 not transparent.
406336 Mia 63 Fumed Silica Gallon 7 Catalog
054077 Fumed Silica (Cab-O-Sil M-5) Bag 10 Number Description Color Availability
412034 Fumed Silica (Aerosil 200) Bag 10 056244 Araldite DW 0131 Paste White Gallon
056245 Araldite DW 0132 Paste Yellow Gallon
056246 Araldite DW 0133 Paste Red Gallon
Wood Flour 056247 Araldite DW 0134 Paste Green Gallon
Wood flour is mainly used to repair or bond wood. It thickens epoxy 056248 Araldite DW 0135 Paste Blue Gallon
laminating resin to provide less sag and more bond strength. It is ideal 056250 Araldite DW 0137 Paste Black Gallon
for making fillets in sharp corners, filling gaps in wooden structures,
and doing any type of wood bonding. The particles are free-flowing
and easy to disperse in the resin.
Polyester Coloring Pastes
Wide variety of concentrated polyester pigments used to color
Catalog Net Wt.
polyester gelcoats, laminating resins, and repair materials. Maximum
406322 Mia 62 Wood Flour Quart 0.5 concentration of pigment should not exceed 3%. Used with polyester
406324 Mia 62 Wood Flour 2 Quart 1 systems only, not compatible with epoxies or urethanes.
406326 Mia 62 Wood Flour Gallon 2.75 Catalog
Number Description Color Availability
412240 Mia Color Paste White 100 mL
Graphite Powder 412242 Mia Color Paste Blue 100 mL
Graphite Powder is a black filler that may be added to epoxy, 412246 Mia Color Paste Beige 100 mL
urethane, or polyester resins. This very hard product will add abrasion 412248 Mia Color Paste Brown 100 mL
resistance and provide a low-friction surface to the finished part. 412250 Mia Color Paste Yellow 100 mL
Catalog Net Wt. 412252 Mia Color Paste Red 100 mL
Number Description Availability (Ounces) 412256 Mia Color Paste Black 100 mL
406392 Mia 84 Graphite Powder Quart 12 412258 Mia Color Paste Gray 100 mL
412260 Mia Color Paste Green 100 mL
412215 Bulk Color Paste Black 1 kg
412225 Bulk Color Paste Gray 1 kg
412230 Bulk Color Paste Beige 1 kg
412217 Bulk Color Paste Blue 1 kg
Mia Vacuum Bagging Supplies
Mia Vacuum Bag Mia Stitch

and Release Film Peel Ply Fabric
Mia Vacuum Bag and This nylon fabric is used
Release Film is a prod- in the laminating pro-
uct that can be used cess and is placed
both as the vacuum bag directly against the back
as well as an effective side of a laminated tool.
release film. Ideal for This provides a rough
polyester, vinylester, surface that may be
epoxy, and phenolic res- readily bonded to. Use
ins, it has a temperature of this product in the
resistance to 285F. bagging process will
Polyolefin film, green save valuable time in sanding or abrading the surface. Mia Stitch Peel
in color. Ply also has red tracers to easily identify the peel ply after the part is
Catalog cured, so the risk of forgetting to remove the peel ply is minimized.
Number Description Thickness Width Catalog
400500 Mia Vacuum Bag and Release Film 0.002" 60" Number Description Thickness Width
406800 Mia Stitch Peel Ply Fabric 0.006" 60"
Mia Perforated
Release Film Mia Breather /
Mia Perforated Release Bleeder Fabric
Film is a polyolefin film This multi-purpose
that contains uniformly product may be used
spaced perforations. as a bleeder to absorb
These 0.015" holes, that excess resin, as well as
are staggered on 14" a breather to permit
centers, permit the even air flow over the
excess resin from the tool surface. Made from
laminate to flow through polyester, this product
the film and be absorbed is ideal for the marine,
in the bleeder cloth. Most commonly used on automotive, and general
wet lay-ups, where excess resin is typical. composite industries. This product is white in color, weighs 4 oz. / sq.
Catalog yd., and is suitable for a maximum temperature of 375F.
Number Description Thickness Width Catalog
400502 Mia Perforated Release Film 0.002" 60" Number Description Width
400505 Mia Breather / Bleeder Fabric 60"
Mia Flow Resin Infusion Media

This red polyethylene flow media is designed to provide even resin flow
through the entire part during the infusion process. Mia Flow is engi-
neered with two distinct strand layers to provide consistent channels
for resin flow. The product is 0.050" thick with 14" mesh size openings.
Catalog
Number Description Thickness Width
406005 Mia Flow Resin Infusion Media 0.05" 60"
50 1. 800. 321. 85 1 1
Mia Vacuum Bagging Supplies [CONTD.] Core Materials
Mia Sealant Tape Aluminum Honeycomb Sandwich Panel

Mia Sealant Tape is designed to secure the This lightweight aluminum honeycomb core is
bagging film to the tool surface. This yellow laminated on both sides with epoxy and woven
colored, synthetic rubber provides an excel- fiberglass 0.018" thick to produce a strong core
lent sealing surface, while still being able to materials for reinforcing a laminated part. It
be removed cleanly from metal or composite is manufactured with a 14" cell, 5.2 lbs/cu. ft.
surfaces. Good up to 400F, this product is density, and in 12", 34", and 1" thicknesses.
sold in rolls 18" thick x 12" wide x 25' long. Catalog
Catalog Number Description Thickness Width Length
054185 Aluminum Honeycomb 1 2" 4' 8'
1 8" 1 2" 054188 Aluminum Honeycomb 34" 4' 8'
406665 Mia Sealant Tape 25'
054186 Aluminum Honeycomb 1" 4' 8'
Mia Pressure Sensitive Tape

Mia Pressure Sensitive Tape is a polyester, Aramid Fiber Honeycomb Sandwich Panel
multi-purpose, pressure sensitive tape that This lightweight Aramid Fiber Honeycomb
uses a rubber based adhesive. This mate- Core is laminated on both sides with epoxy
rial is used for holding down vacuum and woven fiberglass 0.018" thick to produce
bagging materials or masking off areas a strong core material for reinforcing a
where excess resin flow or flash may occur. laminated part. It is manufactured using
The tape is orange and temperature aerospace grade Aramid fiber with a 18"
resistant to 350F. cell and 3.0 lb./cu. ft. density. It meets FAR
Catalog
25.853 specification for flame retardency.
Number Description Thickness Width Length Catalog

406668 Mia Pressure Sensitive Tape 0.015" 1" 72 YD
403706 Aramid Honeycomb 1" 4' 8'
Mia Bagging Hardware

Spherecore Core Materials
Mia Vac Valve is a premium Flat material made of short polyester fibers and embedded thermo-
quality vacuum valve made plastic microspheres for light and economical laminating jobs. It is
from machined aluminum and ideal for stiffening a laminate and preventing the print through of
comes complete with base, woven fabrics on the part surface. Exclusively for hand layup applica-
silicone seal, and pressure tions similar to chopped strand mat and woven roving requirements.
plate for quick and easy instal- Sizes below are the thicknesses and full roll lengthswidths are 100cm.
lation. Male 14" NPT threads. Catalog Length
Number Description Thickness (Yds.)
Mia Vac Gauge is a liquid 403405 Spherecore 2 mm 77
filled gauge with a range of
adjustment from 30" Hg to -5" Hg. Large 2.5" diameter face with male
1 4" NPT threads.
Mia Quick Disconnect is sold as two separate items and may be

purchased individually. Both are made from plated steel to provide
years of service. Temperature resistance to 500F.
Mia Vac Hose is a 38" I.D. x 10' long vacuum hose that may be used
for low temperature applications (275F max) or room temperature
use. 14" male NPT fittings on both ends.
Mia Venturi Vacuum Generator is a low cost alternative to a
traditional vacuum pump. This unit, when connected to 80 psi of
compressed air, is able to generate a vacuum up to 25.5" Hg. It has
a 18" NPT female connection to compressed air and a 14" NPT male
connection to attach the vacuum hose.
Catalog
Number Description
406685 Mia Vac Valve
406670 Mia Vac Gauge
406661 Mia Male Quick Disconnect
406662 Mia Female Quick Disconnect
406680 Mia Vac Hose
406690 Mia Venturi Vacuum Generator
S p e c i a lty Wa xe s
Specialty Waxes
Freeman Machinable Wax
Original Sizes
Catalog
108003 Wax Block 1" 2" 3"
108011 Wax Block 1" 3" 7"
108021 Wax Block 3" 3" 7"
108031 Wax Block 3" 4" 7"
108051 Wax Block 3" 5" 10"
Standard Block Sizes

Width x Thickness
Length 2" 3" 4" 5" 6" 7" 8"
6" x 6" 108250 108300 108350 108400 108450 108500 108552
Formulated & manufactured by Freeman, this unique medium is an 6" x 12" 108252 108071 108352 108402 108452 108502 108554
extremely hard synthetic wax that machines faster than polyurethane 6" x 18" 108254 108304 108354 108404 108454 108504 108556
and epoxy tooling boards or metals without sacrificing quality of finish, 6" x 24" 108256 108306 108356 108406 108456 108506 108558
6" x 30" 108258 108308 108358 108408 108458 108508 108560
surface detail, or dimensional accuracy.
6" x 36" 108260 108310 108360 108410 108460 108510 108562
Machinable Wax is: 6" x 42" 108262 108312 108362 108412 108462 108512 108564
Non-Abrasive unlike metal and tooling boards that can cause 6" x 48" 108264 108314 108364 108414 108464 108514 108566
12" x 12" 108266 108316 108366 108416 108466 108516 108568
significant wear on cutting tools.
12" x 18" 108268 108318 108368 108418 108468 108518 108570
User-Friendly machining produces chips instead of dust, for a
12" x 24" 108270 108320 108370 108420 108470 108520 108572
cleaner work environment. 12" x 30" 108272 108322 108372 108422 108472 108522 108574
Self-Lubricating enables all machining operations to be performed 12" x 36" 108274 108324 108374 108424 108474 108524 108576
without the need for coolants or cutting fluids. 12" x 42" 108276 108326 108376 108426 108476 108526 108578
Able To Be Glued to produce large or irregularly-shaped pieces for 12" x 48" 108278 108328 108378 108428 108478 108528 108580
machining with the use of 3M #90 Hi-Strength Spray Adhesive (pg. 67). 18" x 18" 108280 108330 108380 108430 108480 108530 108582
Available in a Wide Variety of Sizes eliminating the waste associ- 18" x 24" 108282 108332 108382 108432 108482 108532 108584
ated with using large tooling boards for smaller projects 18" x 30" 108284 108334 108384 108434 108484 108534 108586
Self-Releasing & Self-Sealing liquid tooling plastics, including 18" x 36" 108286 108336 108386 108436 108486 108536 108588
epoxy, urethane, and silicone rubber may be poured into Machinable 18" x 42" 108288 108338 108388 108438 108488 108538 108590
Wax without requiring the use of sealers or release agents. 18" x 48" 108290 108340 108390 108440 108490 108540 108592
24" x 24" 108222 108342 108392 108442 108492 108542 108594
Machinable Wax is used for: 24" x 30" 108292 108344 108394 108444 108494 108544 108596
Producing Accurate Molds and Prototypes 24" x 36" 108294 108346 108396 108446 108496 108546 108598
24" x 42" 108296 108348 108398 108448 108498 108548 108600
Education as a Training Aid Material
24" x 48" 108298 108243 108244 108245 108246 108550 108248
CNC Systems Set-up and Demonstrations
Proofing CNC Machining Programs
Standard Cylinder Sizes
Machinable Wax Specifications Catalog Diameter
Hardness (Shore D) 50-55 Number Description (Nominal) Length
Specific Gravity 0.92 108114 Wax Cylinder 1" 12"
Flash Point 575 F 108115 Wax Cylinder 1" 12"
Softening Point 226 F 108125 Wax Cylinder 2" 12"
Volumetric Shrinkage @ Room Temp. 7% 108135 Wax Cylinder 3" 12"
Coefficient of Thermal Expansion (in./in. F) 9.5 x 10-5 108145 Wax Cylinder 4" 14"
Color Blue 108155 Wax Cylinder 5" 16"
Machinable Wax Machining Guidelines
Spindle Speed Feed Rate
Roughing 3,000 rpm 100 inches per minute
Non-Standard Sizes and Bulk Machinable Wax
Finishing 8,000-10,000 rpm 40-100 inches In addition to the above blocks and cylinders, machinable wax is also
per minute available in custom sized blocks and cylinders.
*Data obtained using a " ball end mill Catalog
Number Description
108099 Non-Standard Size Block
How to Calculate Machinable Wax Weight 108199 Non-Standard Size Cylinder
Length x Width x Thickness (inches) 108001 Bulk Wax 1-5 lb. pieces
= Weight (lbs)
28.8
52 1. 800. 321. 85 1 1
Freeman Sheet Wax

Freeman Sheet Wax is used pri- 266 Hi-Temp Thermo-Stable Sheet Wax
marily to simulate metal or part Our most popular sheet wax, this medium brown wax was developed
thickness when making metal primarily for use with tooling plastics to prevent wax deformation
forming dies or punches, resin under exothermic heat conditions.
transfer molds (RTM), or any
two part molds where a uniform This wax features:
part thickness is desired. Uniform thickness accuracy of .001".
Formulated and manufac- Maximum flexibility for forming quickly and accurately to any
tured by Freeman, our Sheet contoured surface (more flexible then 165 Regular Sheet Wax).
Waxes are available in two Natural draping characteristics at room temperature and
formulations; No. 266 Thermo- absence of memory (spring-back) eliminate the need to warm or
Stable and No. 165 Regular. temper wax.
Both formulations are available in plain back or easy to apply Melting point of 282F.
adhesive-back styles. Freeman Sheet Waxes are manufactured to a
uniform thickness of .001". 266 Hi-Temp Thermo-Stable Sheet Wax (12" x 24")
Inches Millimeters
To order Freeman Sheet Wax: 266 266 266 266
Plain* Adhesive Plain* Adhesive
Specify Type: No. 266 Hi-Temp 0.007 0.20 mm
No. 165 Regular 0.010 0.25 mm
Specify Backing: Plain = PL (No Adhesive) 0.015 0.015 0.30 mm
Pressure Sensitive = PS (Adhesive Applied) 0.018 0.40 mm
Specify Thickness: Inches 0.020 0.020 0.50 mm
Millimeters 0.025 0.60 mm
0.028 0.70 mm
Custom thicknesses are available with a 10 box minimum. 0.030 0.75 mm
0.031** 0.80 mm
0.035 0.85 mm
165 Regular Sheet Wax 0.040 0.90 mm
This light yellow color wax is formulated to provide durability and 0.045 1.00 mm
translucency. 0.047 1.20 mm
0.050 1.25 mm
This wax features: 0.055 1.30 mm
Uniform thickness accuracy of .001". 0.060 1.40 mm
Firm surface for durability and depression resistance. 0.063** 1.50 mm
Translucency of sheets up to 18" thick making it excellent for 0.065** 1.60 mm
visualizing layout lines and transcribing engineering information. 0.070 1.70 mm
Melting point of 177F. 0.075 1.75 mm
0.080 1.80 mm
0.085 1.90 mm
165 Regular Sheet Wax (12" x 24") 0.090 2.00 mm 2.00 mm
Inches Millimeters
0.094** 2.20 mm
165 165 165 165
Plain* Adhesive Plain* Adhesive 0.100 0.100** 2.25 mm
0.007 0.007 0.20 mm 0.20 mm 0.110 2.30 mm
0.010 0.010 0.25 mm 0.116 2.40 mm
Specialty Waxes
0.015 0.015 0.30 mm 0.118 2.50 mm
0.020 0.020 0.50 mm 0.120 2.60 mm
0.025 0.025 0.60 mm 0.125 0.125** 2.70 mm
0.030 0.75 mm 0.75 mm 0.140 2.75 mm
0.031 0.031 0.80 mm 0.156 2.80 mm
0.040 0.040 1.00 mm 1.00 mm 3.00 mm 3.00 mm**
0.050 0.050 1.25 mm 0.170 3.20 mm
0.060 0.060 1.50 mm 0.188 0.188** 3.50 mm
0.063 0.063 2.00 mm 2.00 mm 0.200 4.00 mm
0.070 0.070 2.50 mm 0.219 4.50 mm
0.072 3.00 mm 3.00 mm 0.250 0.250** 5.00 mm
0.080 0.080 5.00 mm 0.375 0.375 6.00 mm
0.090 0.090 0.500 7.00 mm
0.094 0.094 8.00 mm
0.100 0.100 *Adhesive can also be applied manually using our
0.125 0.125 Sheet Wax Spray Adhesive pg. 67.
0.156 0.156 **Also available in 6" x 6" / 152 mm x 152 mm sheets
0.160 0.160
0.188 0.188
0.250 0.250
*Adhesive can also be applied manually using our Sheet Wax Spray
Adhesive pg. 67
S p e c i a lty Wa xe s
Freeman Fillet Wax Fillet Accessories

Freeman Wax Fillets Fillet Tools
Freeman Wax Fillets are made Freemans high quality chrome
of a performance-proven, high plated steel Fillet Tools are accurate
melting point wax formulation for diameters used to correctly and
meeting a wide variety of pattern shop applications. easily install wax or leather fillet.
Catalog
Number Description Radii
Freeman Wax Fillets: 046380 # 1 Fillet Tool 116" & 18"
Are easily applied to straight or irregularly shaped surfaces 046385 # 2 Fillet Tool 316" & "
because of their flexibility. 046390 # 3 Fillet Tool 516" & 38"
Can be painted using our Freeman Pattern Lacquers. 046395 # 4 Fillet Tool " & 58"
Produce and maintain accurate radii regardless of application
conditions.
Can be applied to bare wood or coated surfaces without the Alcohol Lamp
use of an adhesive by using a heated fillet tool. This chrome plated brass Alcohol Lamp
Are available in rolls and boxes. comes complete with snuffer cap attached
Catalog Fillet Dia./ Approx. Net Wt. by chain and an adjustable cotton wick.
Number Availability No. Radius Length (Lbs.) The 7" long cotton wick raises and lowers
085104 Box 24" straight pieces 1R 116" D 1640' 2 by hand screw.
085208 Box 24" straight pieces 2 18" R 1152' 2 Catalog
085212 Box 24" straight pieces 3 316" R 460' 2 Number Description
085216 Box 24" straight pieces 4 " R 292' 2 046730 Metal Alcohol Lamp (5 oz.)
085220 Box 24" straight pieces 5 516" R 240' 2 046735 Replacement Alcohol Lamp Wicks
085224 Box 24" straight pieces 6 38" R 190' 2
085232 Box 24" straight pieces 8 " R 106' 2
085248 Box 24" straight pieces 12 " R 44' 2 Freeman String Wax
085302 Roll 00R 132" D 1500' 0.5 String Wax is a round wax product that, when
085303 Roll 0R 364" D 1500' 1 melted, is used as an adhesive to secure
085304 Roll 1R 116" D 750' 1 investment casting wax patterns to the gating
085408 Roll 2 18" R 500' 1 system or for general wax pattern repair.
085412 Roll 3 316" R 400' 1
Catalog Approx. Net. Wt.
085416 Roll 4 " R 175' 1
Number Description Diameter Length (Lbs.)
085420 Roll 5 516" R 125' 1
085606 Di-Dup String Wax Roll 18" 440' 2
085424 Roll 6 38" R 85' 1
085433 Fillet String Wax Roll 18" 880' 4
085428 Roll 7 716" R 40' 1
085209 Fillet String Wax Box " 292' 2
085432 Roll 8 " R 40' 1
Freeman Di-Dup Wax Fillet

Freeman Di-Dup Wax Fillets are
softer than our standard wax fillets Freeman Half Round Wax
and also have a lower melting
point. These two features make This specialty wax is extruded to a uniform half round shape making
them ideal for creating inside radii this material ideal for mold registration when applied to the parting line
on expanded polystyrene foam patterns. of a mold surface. Manufactured using our Fillet Wax formulation, this
This material is cut into 24" lengths and material will not inhibit the curing of silicones, urethanes, or plasters.
packaged in two pound boxes. Catalog Net Wt.
Number Radius Width Length (Lb.)
Catalog Fillet Dia./ Approx. Net Wt.
085114 18" " 24" 2
Number Description No. Rad Length (Lbs.)
085113 116" 38" 24" 2
085504 Di-Dup Fillets 4 " R 350' 2
085112 516" 58" 24" 2
085506 Di-Dup Fillets 6 38" R 175' 2
085111 38" " 24" 2
085508 Di-Dup Fillets 8 " R 80' 2
085510 Di-Dup Fillets 10 58" R 75' 2
085512 Di-Dup Fillets 12 " R 35' 2
085516 Di-Dup Fillets 16 1" R 20' 2
54 1. 800. 321. 85 1 1
Blind Gauging Wax Sol-U-Carv

Freeman Blind Gauging Wax is specifically formulated for the checking A carvable wax that is water soluble, making it ideal for use in lost
of clearances between the fan and casing during the repair and main- wax casting, especially in the making of cores, hollow beads, or other
tenence of aircraft jet engines. Produced to precise thicknesses, this pieces that feature hollow areas.
specialty wax is color-coded for easy identification on the shop floor. Catalog Net
Blind Gauging Wax is manufactured in " x 114" adhesive-backed Number Description Weight (Lb.)
115090 Sol-U-Carv 1
strips, and packaged 100 strips per box.
Catalog
Number Color Thickness
1106__
1106__
Olive
Grey
.020, .030, .040, .050, .060, .070, .080, .090, .100
.021, .031, .041, .051, .061, .071, .081, .091, .101 Miscellaneous Waxes
1106__ Brown .022, .032, .042, .052, .062, .072, .082, .092, .102
1106__ Yellow .023, .033, .043, .053, .063, .073, .083, .093, .103
Beeswax Light Yellow
1106__ Black .024, .034, .044, .054, .064, .074, .084, .094, .104
Our pure filtered Beeswax is a firm, light colored wax commonly used
1106__ Orange .015, .025, .035, .045, .055, .065, .075, .085, .095, .105 for modeling, engraving, and finishing leather, textiles, and wood.
1106__ Red .016, .026, .036, .046, .056, .066, .076, .086, .096 Catalog Approximate
1106__ Green .017, .027, .037, .047, .057, .067, .077, .087, .097 Number Description Weight (Lb.)
1106__ Blue .018, .028, .038, .048, .058, .068, .078, .088, .098 027220 Beeswax 1
1106__ Amber .019, .029, .039, .049, .059, .069, .079, .089, .099
Ordering Information: Add the last two digits of the thickness to the Refined Paraffin Wax White
end of the catalog number to create the six digit number used to order. This petroleum-based wax is available in a 140F and 150F
melting temperature formulation. Both have a crystalline or
Example: .103 = 110603, .029 = 110629 semi-crystalline structure.
Catalog Slab
Number Description Weight (Lb.)
117734 Paraffin Wax 140 F 2" x 10" x 14" 10
Freeman Core Vent Wax 117735 Paraffin Wax 150 F 2" x 10" x 14" 10
Freeman Brown Core Vent Wax is used to vent oil sand cores of
curved or irregular shape. The wax is placed in critical locations in the MicroCrystalline Wax Light Yellow
sand as the core is molded. The wax is dissipated when the core is This light yellow, petroleum-based wax is low in odor and has a soft,
baked, leaving a clean vent of high permeability. sticky feel.
Available in full round and half round shapes. Catalog Slab
Catalog Approx. Net Wt. Number Description Weight (Lb.)
Number Description Dia. Height Length (Lbs.) 117713 MicroCrystalline Wax 2" x 10" x 14" 10
086001 Solid Core Vent Wax 132" 2300'
086002 Solid Core Vent Wax 116" 875' 1 Sculpture Wax Yellow, Brown
086003 Solid Core Vent Wax 132" 325' 1 We offer two styles of sculpting wax. The first, brown in color, is a
086004 Solid Core Vent Wax 18" 800' 4 microcrystalline petroleum-based wax that remains flexible at low
086006 Solid Core Vent Wax 316" 350' 4 temperatures.
086008 Solid Core Vent Wax " 195' 4
The second is a yellow, petroleum-based sculpture wax. This
086012 Solid Core Vent Wax 38" 85' 4
material offers low odor, is soft, and easily carvable.
086016 Solid Core Vent Wax " 50' 4
086020 Solid Core Vent Wax 58" 30' 4 Catalog Billet
Number Description Weight (Lb.)
086117 Solid Core Vent Wax Half Round " 38" 41' 4
110355 Sculpture Wax Yellow 4" dia. x 20" 6
086118 Solid Core Vent Wax Half Round 58" 516" 75' 4
Specialty Waxes
117717 Sculpture Wax Brown 4" dia. x 20" 6
086121 Solid Core Vent Wax Half Round 316" 18" 600' 4 Victory Brown Wax Brown
This wax is less crystalline than paraffin wax and remains flexible
at low temperatures. It may be used as an adhesive, in investment
castings, and blended in for candle-making. Easily molded by hand,
Optical Soluble Wax it may also be used as a sculpture wax.
Catalog Slab
Freeman Optical Soluble Wax is a high-quality investment casting wax Number Description Weight (Lb.)
specifically formulated for the optical and jewelry industry. This product 117715 Victory Brown 1" x 12" x 19" 10
is completely soluble in warm water and is ideal for making any design
where a hollow area in the finished pattern is desired. It is also used in
Miscellaneous Wax Specifications
the optical industry for the manufacturing of intraocular lenses.
Needle
Catalog Net Flash Pt. Penetration Melting Ash
Number Description Weight (Lb.) (F) (77F) Pt. (F) Content (%)
118423 Optical Soluble Wax 50 Beeswax 475 17 147
Paraffin Wax 140 445 13 141 .002
Paraffin Wax 150 485 10 151 .002
Micro Wax 580 16 178 .002
Sculpture Wax 572 16 167 .002
Victory Brown 500 26 174 .002
A d h e s i ves & R e p ai r Mate ri als
Adhesives & Repair Materials

Freeman TUF Repair and Build-Up Materials
Formulated and manufactured by Freeman, TUF is a complete line of
quality polyester repair & build-up materials which features:
Low shrinkage
Fast setting, sandable in 15 minutes
Good wear resistance
Bonds to most any surface
No-sag properties
Good chemical resistance
TUF Specifications
Mix Ratio Resin to Gel Time Hardness Viscosity Density
Hardener by wt. (minutes) (Shore D @ 24 hrs) (cps@77F) (g/cc) Available Colors
TUF-Fil 100:1.5 11 81 912,000 1.74 Mahogany, Pine, Gray
TUF-Fil White 100:1.5 9 95 400,000 2.50 White
TUF-Carv 100:1.5 10 71 581,000 1.14 Mahogany, Pine, White
TUF-Fil Hi-Temp 100:2.0 9 82 830,000 1.68 Dark Gray
Quik-Fil 100:1.5 11 70 208,000 0.89 Brown
TUF-Fil TUF-Fil White

Freeman TUF-Fil closely matches mahogany and other hardwoods TUF-Fil White is the hardest of the TUF line of products. It is used for
in hardness. It is suitable for high wear applications, and when fully repairing epoxy laminate tooling.
cured, TUF-Fil may be scraped, filed, tapped and sanded. While it is Catalog Net Wt.
still rubbery, it can be carved using woodworking tools. Tuf-fil Gray Number Description Availability (Lbs.)
(Aluminum) makes a great repair material for gray fixture boards. 053420 TUF-Fil White Quart 3.8
Catalog Net Wt.
053440 TUF-Fil White Gallon 12.5
Number Description Availability (Lbs.) 053438 TUF-Fil White 3 Gallon Cartridge 31.5
053405 TUF-Fil Mahogany Quart 2.8
053410 TUF-Fil Pine Quart 2.8
053415 TUF-Fil Gray (Aluminum) Quart 2.8
053425 TUF-Fil Mahogany Gallon 11.5
053430 TUF-Fil Pine Gallon 11.5
053435 TUF-Fil Gray (Aluminum) Gallon 11.5
053428 TUF-Fil Mahogany 3 Gallon Cartridge 31.5
053433 TUF-Fil Pine 3 Gallon Cartridge 31.5
053437 TUF-Fil Gray (Aluminum) 3 Gallon Cartridge 31.5
56 1. 800. 321. 85 1 1
Freeman TUF Repair and Build-Up Materials [CONTD.]
TUF-Carv Quik-Fil
Freeman TUF-Carv Repair & Build-Up Material is a less dense Quik-Fil is a modeling board repair paste designed specifically for the
material than TUF-Fil, closely matching the hardness of pine and repair, build-up and forming of fillets on medium-density modeling
jelutong. It is ideal for any job that requires a durable, yet carvable boards. It is similar in hardness to most 30-40 lb density boards and
finish. TUF-Carv, when cured, can be carved, sawed, sanded, filed, colored brown to match the most popular class of modeling boards.
tapped and machined easily with woodworking tools. Quik-Fil also features excellent bonding properties with very little sag.
053205 TUF-Carv Mahogany Quart 1.75 053441 Quik-Fil Brown Quart 1.1
053210 TUF-Carv Pine Quart 1.75 053442 Quik-Fil Brown Gallon 4.4
053213 TUF-Carv White Quart 1.75
053215 TUF-Carv Mahogany Gallon 7
Cream Hardener
053220 TUF-Carv Pine Gallon 7
A premium quality white
053223 TUF-Carv White Gallon 7
053225 TUF-Carv Mahogany 3 Gallon Cartridge 21
catalyst designed for use with
053230 TUF-Carv Pine 3 Gallon Cartridge 21 all of the TUF Products. This
053228 TUF-Carv White 3 Gallon Cartridge 21 product may also be used to
catalyze other manufacturers
polyester filler products. The
bright white color does not
significantly change the color of the basic resin.
Catalog
053445 Cream Hardener 1 oz. Tube
053450 Cream Hardener 4 oz. Tube
TUF Pneumatic Dispenser

A heavy duty, cast aluminum
dispenser designed specifically
for use with 3-gal cartridges of
TUF-Fil, TUF-Carv, Econo-Fil,
and Dynalite Products.
With this dispenser you
have the convenience and eco-
Hi-Temp TUF-Fil nomical means of dispensing only
Hi-Temp TUF-fil is ideal for the repair, build-up or alteration of tooling
the amount of product needed
that will be subjected to operating temperatures ranging from 150F
for any job with little to no waste
to 350F. It features high viscosity, very good adhesive properties
or mess. Its design permits it to
when used on composite tooling, fiberglass, epoxy, polyester, metal,
be mounted anywhere in your
RenShape 550, RenShape 5008, and wood materials and a dark gray
shop for easy accessibility.
coloration compatible with most high temperature tooling.
Catalog
Catalog Net Wt. Number Description

053470 3 Gal. Dispenser For TUF Line
053451 Hi-Temp TUF-Fil Dark Gray Quart 2.5
053471 Replacement Spout For TUF-Fil Dispenser
053452 Hi-Temp TUF-Fil Dark Gray Gallon 10
053462 Replacement Gasket For 3 Gallon Dispenser
053453 Hi-Temp TUF-Fil Dark Gray 3 Gallon Cartridge 30

Abrasives 90-95
Fillet Shapers 59
General Purpose Repair Materials

Polyurethane-Based Repair Materials Devcon Fasmetal Putty
This high-performance, alumina-filled epoxy is used for making fast
and dependable emergency repairs to leaks in pipes carrying ores, coal,
Maxim Fast Urethane Adhesive & cement, sand, and gravel. It hardens in 5 minutes and is economical
Repair Material and convenient. It can be applied in temperatures as low as 40F.
This is a black, two component urethane that quickly Catalog Mfg. Net Wt.
repairs or glues urethane molds, parts, and pattern Number Description No. (Lbs.)
equipment. It features a 5 minute gel time and may 054643 Devcon Fastmetal Putty 10780 0.75
be sanded or machined in 25 minutes. Maxim is
packaged in a caulk type tube and uses a standard Devcon Plastic Steel Putty
caulking gun to dispense both components through The original metal-filled epoxy putty used for hundreds of routine
a static mix nozzle, eliminating measuring and mix- maintenance, production, and tooling applications, especially in areas
ing. It is supplied with 2 mixing nozzles, but additional where welding or brazing would be undesirable or impossible. Bonds
nozzles may be purchased in packs of 12. to most metals, concrete, and some plastics. It cures at room tem-
Catalog perature and forms a tough, durable, metallic mass that can be drilled,
Number Description Availability tapped, machined, or painted. The 5-Minute Putty is a faster version of
054285 Maxim Fast Urethane Adhesive 8.45 fl. oz. the standard Plastic Steel Putty.
054286 Maxim Mixing Nozzles 12-pack
Catalog Mfg. Net Wt.
Number Description No. (Lbs.)
Ren Patch 5169 Foundry Board Repair Paste 054555 Devcon Plastic Steel Putty 10110 1
A red polyurethane repair material that closely matches Ren Shape 054560 Devcon Plastic Steel Putty 10120 4
5169 and RenShape 5179 for color, hardness, machinability, and 054565 Devcon Plastic Steel Putty 10130 25
thermal stability. Repaired areas blend very well with the surrounding 054582 Devcon 5-Minute Putty 10240 1
tool surface and the paste bonds securely to the board.
Catalog Net Wt. Devcon Titanium Putty
Number Description Availability (Lbs.) Titanium-reinforced epoxy for making repairs to machinery and equip-
056622 Ren-Patch 5169 50 ml 0.2 ment that can be precision machined. It features excellent temperature
resistance (350F), high compressive strength, and resistance to many
Devcon Flexane 80 Urethane Putty chemicals and most acids, bases, solvents, and alkalis.
This putty formulation of Flexane 80 is an extremely tough repair Catalog Mfg. Net Wt.
material and may also be used for lining high wear parts. Number Description No. (Lbs.)
Catalog Net Wt. 054631 Devcon Titanium Putty 10760 1
054641 Devcon Flexane 80 Urethane Putty 4 Devcon Bronze Putty
Bronze-filled epoxy putty for repairing bronze and brass bushings,
shafts, castings and equipment parts. It repairs and rebuilds areas
Epoxy-Based Repair Materials where brazing would be undesirable or impossible and bonds securely
to bronze alloys, brass, copper, and ferrous metals. Can be machined,
Devcon DE087 Wear Resistant Putty drilled, tapped, or grinded using conventional metalworking tools.
This blended aluminum-filled epoxy putty is used to repair fatigued Catalog Mfg. Net Wt.
Number Description No. (Lbs.)
metal surfaces where exceptional durability and ruggedness is
054632632 Devcon Plastic Bronze Putty 10260 1
required. This product is used to repair molds at the parting line
where metal has been lost or worn and is commonly used to fill
voids in castings. Lab-Metal & Solvent
Catalog Mfg. Net Wt. Lab-Metal is a durable and resilient, air-hardening metal filler ideal
Number Description No. (Lbs.) for filling sand holes, smoothing rough spots on castings or sealing
054638 Devcon Aluminum Wear-Resitant Putty DE-087 20 riveted seams. It can be applied directly from the can or thinned for
brush or spray applications. Lab-Metal will bond to metal, wood,
Devcon Aluminum Putty plastic, glass, or plaster without the use of special tools and may
This aluminum-filled epoxy putty bonds to aluminum and many other be milled, drilled, tapped, and sanded smooth.
metals for dependable non-rusting repairs to castings, machinery The standard Lab-Metal formulation withstands temperatures up
and equipment. It is commonly used to fill porosity in aluminum cast- to 350F. The High-Temp formulation which can withstand temperatures
ings, and it can be machined, drilled, or tapped using conventional up to 1000F. Lab Solvent is a blend of solvents used to thin lab metal
metalworking tools. for spray or brush applications.
Catalog Mfg. Net Wt. Catalog Net Wt.
Number Description No. (Lbs.) Number Description Availability (Lbs.)
054585 Devcon Plastic Aluminum Putty F-1 10610 1 027335 Lab-Metal Quart 3
054590 Devcon Plastic Aluminum Putty F-3 10620 3 027337 Hi-Temp Lab-Metal Pint 1.5
027330 Lab Solvent Pint 1
58 1. 800. 321. 85 1 1
General Purpose Repair Materials [CONTD.]

Polyester-Based Repair Materials
Mia Plas-Fil 3M Marson Platinum Body Filler
This is an excellent compound for repairing Marson Platinum Body Filler is a high quality polyester filler compound that is
lightweight and adheres aggressively to steel, galvanized steel, and aluminum. Its
defects in fiberglass, metal, and wood. Using smooth, creamy texture makes it easy to apply. Available in full case quantities of
the cream hardener (included) as the catalyst, two (2) 3-Gallon cartridges.
this paste material will solidify in approximately Catalog Net Wt.
15 minutes and is able to be sanded to a Number Description Availability (Lbs.)
smooth, durable finish. 053508 3M Platinum Filler 3 Gallon Cartridges (2) 21.55
Catalog Net Wt.
412515 Plas-Fil Gallon Gallon 7.72 USC Base Coat/Clear Coat
412195 Cream Hardener for Mia Plas-Fil Tube 2.75 oz. This polyester filler provides a very smooth, self-
leveling surface for high quality repair projects.
This filler provides extra adhesion to galvanized,
Mia Gelcoat Repair Kits
zinc treated, and aluminum surfaces. Includes
This product is a paste consistency
raspberry cream hardener.
polyester gelcoat that is used for
durable, high quality repairs of boat Catalog Mfg. Net Wt.
Number Description No. Availability (Lbs.)
decks or hulls. The Color Kit contains 053510 USC Base Coat/Clear Coat 16060B Gallon 7.75
a 2 oz jar of resin, five 7 ml vials of
color pastes, appropriate amount of
MEKP catalyst, 3 tongue depressors, USC Feather-Rite
and instruction sheet. The unpigmented resin permits the addition of Feather-Rite is an excellent compound for repairs on fiberglass, metal,
a variety of polyester color pastes to custom blend different colors. or wood. This product will not load sandpaper, features a smooth
Color pastes are yellow, white, black, blue, and red. These resins have and creamy consistency, and has excellent feather-edging properties.
excellent water resistance and provide a quality finish and good gloss Includes red cream hardener.
retention. Catalog Mfg. Net Wt.
Catalog 053515 USC Feather-Rite 21330 Gallon 7.75
405005 Mia Gelcoat Repair Kit Colors 2 oz. Kit
405010 Mia Gelcoat Repair Kit White 2 oz. Kit USC Duraglas Fiberglass Reinforced Polyester Filler
Duraglas is reinforced with fiberglass fibers to increase strength for
larger repairs. Ideal for repairing holes, rusted out areas, and cracks in
Dynatron Dynalite metal. Also bonds well to wood and fiberglass. Includes white cream
Lightweight, carvable, sandable, hardener.
and economically-priced, this polyester Catalog Mfg. Net Wt.
repair material is a useful material for a
053520 USC Duraglass 24030 Gallon 11.75
wide range of tooling alterations and repair.
Catalog Net Wt.
053502 Dynatron Dynalite Gallon 7.5
053503 Dynatron Dynalite 3 Gallon Cartridges (2) 26
053507 Dynatron Dynalite Cream
Hardener
Tube 4 oz.
Fillet Shapers
Made of high quality spring steel, this
set of four fillet tools is ideal for creating
Dynatron Dyna-Plus fillets from TUF-Fil, TUF-Carv, or any
Dyna-Plus is a gold colored polyester epoxy paste material. Each tool is 5"
filler ideal for repairing metal, plastic, long and is ground to a smooth radius.
and wood. Lightweight for easy Radius sizes are 1/16", 1/8", 3/16", 1/4", 5/16",
3/8", 1/2".
application to vertical surfaces.
Catalog Net Wt. Catalog
Number Description Availability (Lbs.) Number Description Availability
053504 Dynatron Dyna-Plus Gallon 10 046375 Fillet Shapers Set of 4
Epoxy Adhesives
Freeman offers a broad line of two-component epoxy adhesives
for bonding a wide range of metals and plastics. Epoxy adhesives
consist of an epoxy resin plus a hardener. They allow great versatility
in formulation since there are many resins and many different harden-
ers. They form extremely strong durable bonds with most materials,
especially metals.
Epoxy Adhesives Specifications

Mix Ratio Mix Ratio
Resin to Resin to Light Cure Time Mixed Lap Shear Peel Tensile Servicable
Hardener Hardener Gel Time Handling @ 73F Viscosity Hardness Strength Strength Strength Temperature/
Product (Wt.) (Vol.) (min.) Time (hr) (cps.) (Shore D) (psi) (pli) (psi) Max (F) Color
Freeman Fast Set 505 1:1 1:1 5 15 min 4 10,400 85 2,500 200 Clear
Fastweld 10 1:1 1:1 4 10 min 4 250,000 85 2,840 3,850 Gray
5-Minute Epoxy 1:1 1:1 3-6 15 min 1 10,000 85 1,400 200 Lt. Amber
Araldite 2010-1 1:1 1:1 10 30 min 3 80,000 78 3,300 46 175 Pale Yellow
Araldite 2011 100:80 1:1 105 7 hours 10 45,000 80 2,700 29 4,800 175 Pale Yellow
Araldite 2012 1:1 1:1 4 20 min 1.75 30,000 82 2,700 31 175 Pale Yellow
Aralidte 2013 100:60 1:1 75 4 hours 10 Paste 80 2,600 23 5,000 160 Gray
Araldite 2014 2:1 2:1 40 4 hours 5 90,000 84 2,600 17 5,500 285 Gray
Araldite 2015 1:1 1:1 40 4 hours 10 Paste 75 2,400 29 3,400 212 Beige
ASI MP 5405 1:1 1:1 3-5 24 12,500 80 7,000 266 Clear
ASI MP 5430 1:1 1:1 20-30 24 12,500 80 7,000 266 Clear
ASI MP 54110 1:1 1:1 8-12 30-60 min 24 15,000 80 35 2,300 266 Clear
ASI MP 54460 100:47 2:1 20 24 50,000 77 3,700 25 6,600 302 Off-White
ASI MP 54750 100:85 1:1 60-90 24-48 15,000 80 7,000 Clear
AY557/HY557 1:1 1:1 4 10 min 4 14,000 83 2,560 4,630 Clear
AW1253/HV1253 100:82 1:1 20 4 hours 6 Paste 73 1,990 2,130 Brown
AW1258/HV1258 1:1 1:1 23 4 hours 6 Paste 89 2,840 5,600 Gray
AV8503/HV8503 100:92 1:1 30 3 hours 24 250,000 78 3,380 3,400 250 Blue-Green
AW8594/HY994 100:40 100:55 75 7,500 85 3,410 6,600 164 White
AW136/HY994 100:40 100:55 75 7,500 85 3,410 6,660 212 Black
Araldite 8579 100:40 100:40 60 8 hours 8 125,000 2,500 248 Gray
TDR-1100-11 100:42 2:1 95 8 hours 24 13,000 85 4,100 9,000 195 Clear
Freeman Fast Set 505 Epoxy Adhesive Fastweld 10 Epoxy Adhesive

Freeman Fast Set 505 is a This fast-setting epoxy adhesive is
rapid curing, two compo- ideal for the bonding of small parts
nent epoxy adhesive. With a for repair work. Fastweld 10 will
gel time of 5 minutes, parts cure at temperatures as low as
glued with this product may 5C (41F).
be handled in 15 minutes. Catalog Net Wt.
Designed with a color indi- Number Description Availability (Lbs.)
cator to ensure complete 056505 Fastweld 10 50 ml 0.12
mixing. Freeman 505 is 056512 Fastweld 10 Tube 9 oz. Tube 0.56
excellent for bonding metal, 056511 Fastweld 10 Tubes 24 pk of 9 oz. Tubes 13.5
wood, ceramic, fiberglass,
and most RenShape mod- Devcon 5-Minute Epoxy
eling & styling boards. A widely popular, rapid-curing, low viscosity,
Freeman Fast Set 505 50 ml cartridges include one static mix general-purpose adhesive/encapsulant which
nozzle. Freeman Fast Set 505 Gallon with Dispensing Pumps (055356) easily dispenses, mixes in seconds, and dries
has convenient hand pumps for easy dispensing. One pump of resin in 15 minutes with full strength in 1 hour. It
and one pump of hardener gives the exact ratio. bonds rigid durable substrates such as met-
Catalog Net Wt. als, glass, ceramics, concrete, and wood in all
Number Description Availability (Lbs.) combinations, forming a clear hard rigid bond
055352 Freeman Fast Set 505 50 ml 0.12 that self-levels in minutes.
055350 Freeman Fast Set 505 Pint 2 Catalog Mfg. Net Wt.
055355 Freeman Fast Set 505 Gallon 16 Number Description No. Availability (Lbs.)
055356 Freeman Fast Set 505 with Pumps Gallon 16 054647 Devcon 5-Minute Epoxy 14270 50 ml 0.12
054618 Devcon 5-Minute Epoxy 14210 2.5 oz Tube 2.5
054620 Devcon 5-Minute Epoxy 14200 15 fl. oz. 1
054634 Devcon 5-Minute Epoxy 14630 9 lb. 9
60 1. 800. 321. 85 1 1
Epoxy Adhesives [CONTD.]

Araldite 2000 Series Epoxy Adhesives Adhesive Systems, Inc. (ASI) Epoxy Adhesives
The Araldite line of urethane, epoxy, and methacrylate adhesives is Adhesive Systems offers a board range of epoxy adhesives
a diverse selection engineered to bond a wide variety of materials, specifically designed for structural bonding, potting, and encapsulating
including the most challenging metals, composites, and thermoplas- applications. ASI offers a diverse selection of cure times, viscosities,
tics. With formulations designed to bond dozens of materials and gel and performance properties to meet the specific needs of almost any
times ranging from 4 minutes to 1-1/2 hours, Araldite is the most bonding application.
versatile line of adhesives for the wide range of bonding applications.
ASI MP 5405 Epoxy Adhesive
Araldite 2010-1 Epoxy Adhesive ASI MP 5405 is a two part unfilled epoxy adhesive designed for
This fast setting epoxy adhesive is ideal for bonding metal, ceramics, ceramics, and most plastics. It cures to a tough semi-rigid material
rubber, plastics, and glass. Araldite 2010-1 features a 10 minute and is free flowing in viscosity. It features good resistance to water,
gel time, a handling strength of 30 minutes, and a thick viscosity salt spray, inorganic acids and bases, and most organic solvents. It
for vertical applications. was specially formulated to a 1:1 mix ratio for use in either dispensing
Catalog Net Wt. equipment or side-by-side dual cartridges.
056400 Araldite 2010-1 Adhesive 50 ml 0.13 Number Description Availability (Lbs.)
414850 MP 5405 Adhesive 50 ml 0.2
Araldite 2011 Epoxy Adhesive
This epoxy adhesive features high shear strength and good resistance ASI MP 5430 Epoxy Adhesive
to dynamic loading. Room temperature cure and long 120 minute work ASI MP 5430 is a two component epoxy adhesive designed for
life. Strong bonding to metals, ceramics, rubbers and rigid plastics. ceramics and most plastics. Features include a 1:1 mix ratio, cures
Catalog Net Wt. to a clear semi-rigid bond, and is highly resistant to water and most
Number Description Availability (Lbs.) organic solvents.
056451 Araldite 2011 Adhesive Cartridge 50 ml 0.12 Catalog Net Wt.
056449 Araldite 2011 Adhesive Cartridge 200 ml 0.46 Number Description Availability (Lbs.)
056447T Araldite 2011 (AW 106/HV 953) 3.6 oz Tubes (2) 0.46 414874 MP 5430 Adhesive 50 ml 0.2
056480Q Araldite 2011 Adhesive Quart 4
056480 Araldite 2011 Adhesive 6 Quarts 24
056409 Araldite 2011 Adhesive (AW 106) Resin Only 2 Gallons 17.60
056463 Araldite 20111 Adhesive (HV 953) Hardener Only 2 Gallons 14.08 ASI MP 54110 is a clear, two part, unfilled epoxy adhesive. It is
designed for bonding metals, ceramics, and most plastics. This prod-
uct has good water, saltwater, and chemical resistance. It offers a 1:1
Araldite 2012 Epoxy Adhesive mix ratio for ease of use. Normal room temperature handling strength
Tough epoxy adhesive features high shear strength and four
can be reached in 30-60 minutes.
minute work life. Room temperature cure. Strong bonding to metals,
Catalog Net Wt.
ceramics and rubbers. Number Description Availability (Lbs.)
Catalog Net Wt. 414880 MP 54110 Adhesive 50 ml 0.2
056452 Araldite 2012 Adhesive 50 ml 0.13
ASI MP 54460 is a medium viscosity epoxy/copolymer resin formula-
Araldite 2013 Epoxy Adhesive tion recommended for industrial bonding, small potting and laminating
Gap-filling epoxy adhesive features good environmental stability and
applications where excellent structural, mechanical and electrical
chemical resistance. For use on metals, ceramics and rubbers.
properties are required. This two-part adhesive exhibits good wetting,
Catalog Net Wt.
cures at room temperature and develops strong, low shrinkage bonds
056453 Araldite 2013 Adhesive 50 ml 0.18 to most materials including optical fibers, glass ceramics, most metals
056756 Araldite 2013 Adhesive 200 ml 0.71 and many rigid plastics. It has excellent dimensional stability over a
056467 Araldite 2013 (AV 144-2) Adhesive Resin Only 5 Gallon 50 wide temperature range.
056468 Araldite 2013 (H 997) Adhesive Hardener Only 5 Gallon 30 Catalog Net Wt.
414934 MP 54460 Adhesive 50 ml 0.2
Araldite 2014 Epoxy Adhesive
Gap-filling, no-sag epoxy adhesive features excellent resistance to
water and chemicals. 250F heat resistance. Room temperature cure. ASI MP 54750 Epoxy Adhesive
For use on metals and electronic components. ASI MP 54750 is a versatile two component epoxy adhesive used for
bonding bonding and potting applications in electronic components.
Catalog Net Wt.

Number Description Availability (Lbs.) Flows well and cures to a tough semi-rigid polymer. Good resistance
056454 Araldite 2014 Adhesive 50 ml 0.18 to water and organic solvents.
Catalog Net Wt.
Araldite 2015 Epoxy Adhesive 414952 MP 54750 Adhesive 50 ml 0.2
Sag-resistant, tough epoxy adhesive with good shear strength.
Room temperature cure. Ideal for metals, sheet molding compounds
and fiberglass reinforced parts.
Catalog Net Wt.
056455 Araldite 2015 Adhesive 50 ml 0.16
056430 Araldite 2015 Adhesive (XB 5308) Resin Only 5 Gallon 50
056431 Araldite 2015 Adhesive (5309-1) Hardener Only 5 Gallon 50
Epoxy Adhesives [CONTD.]

Other Araldite Epoxy Adhesives Araldite AW 136 / HY 994 Epoxy Adhesive
This product is a black, high strength epoxy adhesive used to bond
Araldite AY 557 / HY 557 Epoxy Adhesive a variety of substrates. Features include a long gel time and service
This epoxy adhesive is fast setting for quick repairs to small parts. temperatures to 212 F.
Suggested for metal bonding, this material is also great for gluing most Catalog Net Wt.
tooling boards and some plastics. One to one mix ratio and 10 minute Number Description Availability (Lbs.)
handling strength makes this adhesive easy to use for fast gluing. 056423 Araldite AW-136 Resin Only 6 Quarts 15.3
056425 Araldite HY 994 Hardener Only 6 Quarts 10.9
Catalog Net Wt.
056483 Araldite AY 557 Resin Only 5 Gallon 45 Araldite 8579 Epoxy Adhesive
056484 Araldite HY 557 Hardener Only 5 Gallon 45 Araldite 8579 Epoxy Adhesive is a thixotropic, room temperature cur-
ing paste that spreads easily and has good gap filling characteristics.
Araldite AV 1253 / HV 1253 It is heat resistant to 248F and offers good chemical resistance.
Epoxy Adhesive Catalog Net Wt.
A mahogany-colored, carvable paste.
056479 Araldite 8579 Resin Only 6 Quarts 13.2
You can easily sand it, carve it and tool
056478 Araldite 8579 Hardener Only 6 Pints 5.3
it using typical woodworking tools. It is
recommended for the repair and bond-
ing of wood products. Araldite TDR 1100-11 Epoxy Adhesive
Tough epoxy adhesive for bonding fiberglass, plastics, and wood.
Catalog Net Wt.
Number Description Availability (Lbs.) Excellent results when heat curing above 160F.
056513Q Araldite AV 1253 Resin Only Quart 1.5 Catalog Net Wt.
056515Q Araldite HV 1253 Hardener Only Quart 1.2 Number Description Availability (Lbs.)
056513 Araldite AV 1253 Resin Only 6 Quarts 9 056419 Araldite TDR 1100-11 Resin Only 5 Gallon 35
056515 Araldite HV 1253 Hardener Only 6 Quarts 7.4 056420 Araldite TDR 1100-11 Hardener Only 5 Gallon 35
Araldite AV 1258 / HV 1258 Basics of Adhesive Chemistries

Epoxy Adhesive Epoxies: Epoxy adhesives consist of an epoxy resin plus a hard-
An aluminum-filled, general-pur- ener. They allow great versatility in formulation since there are
pose paste that is recommended many resins and many different hardeners. They form extremely
for general bonding repair and gap strong durable bonds with most materials, especially metals.
filling. It machines easily.
Methacrylates: A modified type of acrylic, these toughened
Catalog Net Wt.
Number Description Availability (Lbs.) adhesives are fast-curing and offer high strength and toughness.
056641 Araldite AV 1258 / HV 1258 Tube 0.7 Supplied as two parts (resin and catalyst), they tolerate minimal
056507 Araldite AV 1258 / HV 1258 Case of 24 Tubes 16.5 surface preparation and bond well to the widest range of materials.
056499 Araldite AV 1258 Resin Only 6 Quarts 18 The products are available in a wide range of cure speeds and as
056501 Araldite HV 1258 Hardener Only 6 Quarts 18 liquids or pastes which will gap-fill up to 5mm.
056407 Araldite AV 1258 Resin Only Gallon (2) 22
Polyurethanes: Polyurethane adhesives are commonly one part
056427 Araldite HV 1258 Hardener Only Gallon (2) 22
moisture curing or two-part. They provide strong resilient joints,
which are resistant to impact. They are useful for bonding GRP
Araldite AV 8503 / HV 8503 Epoxy Adhesive (glass fiber-reinforced plastics) and many thermoplastic materials.
Araldite AV 8503 / HV 8503 is a high viscosity, two component, epoxy
adhesive that is specifically designed for bonding sheet molding com- Cyanoacrylates: A special type of acrylic, cyanoacrylate adhe-
pound (SMC). This product can be heat accelerated for faster curing sives cure through reaction with moisture held on the surfaces to
and has a maximum service temperature of 250 F. be bonded. They need close-fitting joints. Usually, they solidify in
Catalog Net Wt.
seconds and are suited to small plastic parts and to rubber.
Number Description Availability (Lbs.) Hot Melts: Related to one of the oldest forms of adhesive, sealing
056758 Araldite AV 8503 Resin Only 6 Quarts 14.5 wax, todays industrial hot melts are based on modern polymers.
056759 Araldite HV 8503 Hardener Only 6 Quarts 13.4
Hot melts are used for the fast assembly of structures designed to
be only lightly loaded.
Araldite AW 8594 / HY 994 Epoxy Adhesive
Araldite AW 8594 / HY 994 is a two-part laminating system for
fabricating snow skis, snowboards, and other composite parts.
A heat cure is recommended for optimal results.
Catalog Net Wt.
056438 Araldite AW 8594 Resin Only 5 Gallon 52
056414 AralditeHY 994 Hardener Only 5 Gallon 34.5
62 1. 800. 321. 85 1 1
Methacrylate Adhesives
Freeman offers a broad line of Araldite, ASI, and Devcon two-component
methacrylate adhesives. All are formulated for easy handling and
are generally excellent for bonding thermoplastics, composites, and
some metals. Methacrylates are usually the best choice for bonding
dissimilar substrates.
Light
Mix Ratio Mix Ratio Gel Handling Mixed Peel Max Servicable
Resin to Resin to Time Time Cure Time Viscosity Hardness Lap Shear Strength Tensile Temperature
Product Hardener (Wt.) Hardener (Vol.) (min.) (min.) @ 73F (cps.) (Shore D) Strength (psi) (pli) Strength (psi) (F) Color
Araldite 2021 10:9 1:1 3 8 20 min 45,000 78 3,200 63 230 Beige
Araldite 2022 100:94 1:1 10 18 30 min 60,000 75 3,600 23 212 Pale Yellow
MP 55300 1:1 1:1 4-6 10-15 50,000 3,000-3,500 3,000-3,500 250 Off White
MP 55305 1:1 1:1 3-5 6-10 50,000 3,000-3,500 3,000-3,500 250 Off White
MP 55310 1:1 1:1 10-18 20-35 50,000 3,000-3,500 3,000-3,500 250 Off White
MP 55320 10:1 10:1 8-12 25-30 90,000 3,000-3,500 3,000-3,500 180 Off White
MP 55420 10:1 10:1 4-6 15-20 90,000 1,750-2,800 2,500-3,500 250 Off White
Plastic Welder 1:1 10-15 45-60 24 hrs 50,000 78 35-40 3,500 250 Black
Araldite 2021 Methacrylate Adhesive ASI MP 55310 Methacrylate Adhesive

Multi-purpose adhesive that features a 3 minute gel time and an 8 MP 55310 is a 1:1 mix ratio adhesive that features a long work time of
minute handling strength for fast, effective bonding of ABS, PVC, 10-18 minutes for bonding larger parts. Excellent for gluing composites,
acrylic, polycarbonate, as well as most metals. thermoplastics, and metals. This product also has good chemical and
Catalog Net Wt. impact resistance.
056401 Araldite 2021 Adhesive 50 ml 0.11 Number Description Availability (Lbs.)
415162 MP 55310 Adhesive 50 ml 0.20
Araldite 2022 Methacrylate Adhesive 415164 MP 55310 Adhesive 400 ml 1.30
415166 MP 55310 Adhesive 10 Gal Unit 80.6
This is a toughened adhesive that features a 10 minute gel time and
an 18 minute handling strength for fast bonding of thermoset compos-
ites, ABS, PVC, acrylic, polycarbonate, and metal. This material is also ASI MP 55320 Methacrylate Adhesive
offers excellent resistance to gasoline and oils. MP 55320 is a 10:1 mix ratio adhesive specifically designed for bond-
Catalog Net Wt. ing plastics, metals, and composites. This product features an 8-12
Number Description Availability (Lbs.) minute working time and parts may be handled in 25-30 minutes. MP
056402 Araldite 2022 Adhesive 50 ml 0.11 55320 also features excellent chemical and environmental resistance.
Catalog Net Wt.
ASI MP 55300 Methacrylate Adhesive Number Description Availability (Lbs.)
415168 MP 55320 Adhesive 380 ml 1.25
MP 55300 forms a tough, durable bonds to many substrates including,
plastic, composites and metal. Surface cleaning or preparation is not
required in most cases or the use of primers or chemical wipes. This ASI MP 55420 Methacrylate Adhesive
is fast curing product and fixture in 10-12 minutes. MP 55420 is a 10:1 mix ratio adhesive that features a 4-6 minute
Catalog Net Wt. working time for fast assembly of plastic, metal, or composite parts.
Number Description Availability (Lbs.) Parts may be handled in 15-20 minutes. Fully cured parts bonded with
415150 MP 55300 Adhesive Natural 50 ml 0.25 MP 55420 have excellent resistance to thermal cycling and resistance
415152 MP 55300 Adhesive Natural 400ml 1.30 to a wide range of chemicals.
415154 MP 55300 Adhesive White-HV 400ml 1.30 Catalog Net Wt.
415151 MP 55300 Adhesive Natural 10 Gal Unit 90.0 Number Description Availability (Lbs.)
415199 MP 55420 Adhesive 380 ml 1.25
ASI MP 55305 Methacrylate Adhesive
MP 55305 is a 1:1 mix ratio adhesive designed for bonding a wide Devcon Plastic Welder Methacrylate Adhesive
range of thermoplastics, composites, and metals. MP 55305 has Toughened structural adhesive formulated for bonding difficult-to-bond
excellent impact resistance and is thixotropic for applications on substrates such as nylon containing alloys, modified polyesters,
vertical surfaces. This product is fast curing with a 3-5 minute working epoxy composites and standard plastics. This one to one mix ratio
time and parts may be handled in 6-10 minutes. methacrylate features superior bond strength, durability, and impact
Catalog Net Wt. resistance. Plastic Welder has a creamy consistency with excellent
Number Description Availability (Lbs.) gap filling capabilities and good peel strength in all environments.
415156 MP 55305 Natural Adhesive 50 ml 0.20 Catalog
415158 MP 55305 Natural Adhesive 400 ml 1.30 Number Description Mfg. No. Availability
415157 MP 55305 Natural Adhesive 10 Gal Unit 90.0 054646 Devcon Plastic Welder Black DA290 47 ml
Polyurethane Adhesives Cyanoacrylate Adhesives

Araldite two-component polyurethane adhesives are formulated for A complete line of cyanoacrylate adhesives and accessories for vari-
easy handling and are generally excellent for bonding a wide variety ous bonding applications. These fast setting materials are designed
of plastic materials and are good for some metal applications. for metal, wood, plastic, and tooling board adhesive requirements.
Freeman F-Bond Instant

CA Adhesives
F-Bond Thin General purpose and
extremely fast setting.
F-Bond Medium Rapid setting
medium viscosity adhesive.
F-Bond Thick Rapid setting high vis-
cosity, ideal for gap filling applications.
F-Bond Gel Thixothropic formulation which allows for use on
vertical applications.
F-Bond Flex Black Formulated with a flexible rubber filler which
Araldite 2018 Polyurethane Adhesive allows for high vibration and shock applications.
This two component polyurethane adhesive is specifically designed
Catalog Viscosity
for bonding thermoplastic materials. Araldite 2018 remains flexible and Number Description (cps) Availability
features good UV stability and low shrinkage. 055300 Freeman F-Bond Thin 3 2 oz
Catalog Net Wt. 055307 Freeman F-Bond Thin 3 8 oz
Number Description Availability (Lbs.) 055301 Freeman F-Bond Medium 250 2 oz
056428 Araldite 2018 Adhesive 200 ml 0.46 055308 Freeman F-Bond Medium 250 8 oz
055302 Freeman F-Bond Thick 1500 2 oz
Araldite 2040 Polyurethane Flexible Adhesive 055309 Freeman F-Bond Thick 1500 8 oz
General-purpose gray adhesive with a 15 min. work time and 055303 Freeman F-Bond Gel Thixotropic 20 grams
055311 Freeman F-Bond Flex Black Thick 1500 2 oz
a light handling time of 10 hours (that can be accelerated with
heat). For bonding plastic, polycarbonate and nylon. Cures to
a 30 Shore D hardness Freeman F-Bond Accessories
Catalog Net Wt. F-Bond Accelerator Use to
Number Description Availability (Lbs.) accelerate cure time and increase
056456 Araldite 2040 Adhesive 50 ml 0.13 gap-filling capabilities.
F-Bond Dosing Tips High-quality
Araldite 2042 Polyurethane Adhesive precision application replacement tips
Environmentally stable and impact-resistant. It offers a 2.5 minute for our 2 oz. bottles.
work time and a light handling time of one hour (that can be acceler- F-Bond Piercing Cap A needle point
ated with heat). It is suitable for bonding polycarbonate ABS, FRP, cap to prevent dispenser clogging.
SMC and nylon and materials with different coefficients of thermal Catalog
expansion. Cures to an 85 Shore A hardness. Number Description Availability
055304 Freeman F-Bond Accelerator (with pump) 2 oz
Catalog Net Wt.
Number Description Availability (Lbs.) 055324 Freeman F-Bond Accelerator Aerosol 10 oz
056458 Araldite 2042 Adhesive 50 ml 0.13 055305 Freeman F-Bond Accelerator 8 oz
055315 Freeman F-Bond 8 oz Cap
055314 Freeman F-Bond Dosing Tips for 2 oz Bottles
Araldite AY 8683/HY 8683 Polyurethane Adhesive 055316 Freeman F-Bond Piercing Cap
Araldite AY 8683 / HY 8683 polyurea elastomeric adhesive is a two-
component system formulated for filter-bonding applications. This
polyurea elastomer has a 100:60 mix ratio, a quick set time 15 min- Devcon ZipGrip Adhesive
utes. Because of its low viscosity, it can be conveniently mixed by A low viscosity (20cps), single-component
hand or via meter-mix equipment. It cures at room temperature to a cyanoacrylate adhesive for close-fitting parts.
95 Shore A hardness. ZipGrip bonds in seconds to rubber, fixturing
Catalog Net Wt. rubber gaskets, splicing o-rings, repairing plastics
and metals. It is also highly resistant to aging
056439 Araldite AY 8683 5 Gallon 40
and weathering.
056441 Hardener HY 8683 5 Gallon 24
Catalog Mfg.
Number Description No. Availability
054629 ZipGrip GPE 3 70144 14 grams
64 1. 800. 321. 85 1 1
Adhesive Dispensing Guns and Static Mix Nozzles

50 ml Cartridge 50 ml Static Mix Nozzle Mini
Dispensing Gun These small 50 ml Mini
This dispensing gun is Nozzles are used to minimize
designed to be used with adhesive waste to the
Huntsman, Araldite, Devcon, greatest degree when using
RenPatch, and ASI 50 ml 50 ml cartridges. This nozzle
adhesive cartridges. The gun is only suitable for lower viscosity adhesives and testing should be
includes two inserts, one for dispensing 1:1 mix ratio materials and conducted to ensure thorough mixing and proper dispensing. With a
the other for dispensing 2:1 mix ratio materials. .125" inside diameter and 17 elements, they are round in design and
Catalog feature a 2.5 inch overall length.
Number Description Catalog
056460 50 ml Dispensing Gun (Manual) Number Description
056510 50 ml Mini Nozzles
Caulking Gun and
50 ml Conversion Kit 200 ml Cartridge
The 50 ml conversion kit
is a plastic adaptor unit Dispensing Gun
that is used in conjunction This dispensing gun is
with a standard 9" caulking designed to be used with
gun. This product is a low 200 ml adhesive cartridges.
cost alternative to the 50 Available in both pneumatic
ml Dispensing Gun (part and manual models.
#056460) when the number of 50 ml cartridges used doesnt justify Catalog
Number Description
the cost of a dedicated dispensing gun.
056462 200 ml Dispensing Gun (Pneumatic)
It is suggested for use with our Heavy Duty Caulking Gun
056598 200 ml Dispensing Gun (Manual)
(057120), but will fit all standard 9" models. Caulking Gun and 50 ml
Conversion Kit sold separately.
Catalog
380 ml Cartridge
Number Description Dispensing Gun
057120 Caulking Gun (Heavy Duty) This dispensing gun is designed
415480 Caulking Gun Conversion Kit to be used with coaxial 380
ml cartridges. This is the rec-
50 ml Static Mix Nozzle Round ommended gun for 10:1 mix
These 50 ml static mix nozzles ratio materials from Adhesives
are of the conventional round Systems Inc. Available in both
design and are the most widely pneumatic (call for availability)
used through the industry. With a .250 inside diameter and 21 and manual models.
elements, they are used for effective and complete mixing of most all Catalog
50 ml adhesive cartridges. They are six inches in overall length. Number Description
415476 380 ml Dispensing Gun (Manual)
Catalog
Number Description
056488 50 ml Round Static Mix Nozzles
400 ml Cartridge
Dispensing Gun
50 ml Static Mix Nozzle Square This dispensing gun is
These 50 ml static mix nozzles designed to be used with
are the suggested mix nozzle for Huntsman, Araldite, and
all Adhesive System, Inc. (ASI) ASI 400 ml cartridges.
and Huntsman 50 ml adhesive
Catalog
cartridges. Its patented square design, with 20 elements per nozzle Number Description
and an element width of .203 inches, provides superior mixing perfor- 056443 400 ml Dispensing Gun
mance, while being about two-thirds the length of round spiral mixers.
This design results in less adhesive waste, while ensuring consistent,
200/380/400 ml Static Mix Nozzle
high quality mixing.
These static mix nozzles are
This nozzle fits nearly all 50 ml adhesive cartridges due to the
used for effective and com-

bell design. They are 4.03 inches in overall length.
plete mixing of adhesives that
Catalog are packaged in either 200, 380, or 400 ml cartridges. These mixers
Number Description
415802 50 ml Square Static Mix Nozzles
are made with an integral nut, eliminating the need for an individual
retaining nut.
They feature a square design for superior mixing, 24 elements,
static mixing length of 5 inches, and overall length of 6.8 inches.
Catalog
Number Description
415800 200/380/400 ml Static Mix Nozzle
Hot Melt Foundry Adhesives Wood Glue

Manufactured by Power Adhesives LTD. and specifically formulated Freeman Medium Viscosity
for instant bonding of foundry cores, these hot melt adhesives are White Wood Glue
comprised of 100% solids, containing no solvents or water. Freeman Medium Viscosity White
Wood Glue is a polyvinyl acetate
adhesive that has a great balance
of set time, viscosity, and holding
strength. It is extremely effective for
gluing most all species of hardwood
and softwood.
Catalog Net Wt.
022128 White Wood Glue Medium Viscosity Gallon 9
022640 White Wood Glue Medium Viscosity 5 Gallon 45
Freeman High Viscosity White Wood Glue

Freeman High Viscosity White Wood Glue is a thicker version of our
Tecbond 501 Foundry Adhesive Medium White Wood Glue for vertical applications or where a higher
This material has a low viscosity for easy flow and can tolerate viscosity adhesive is preferred. It is extremely effective for gluing most
temperatures to 145150 F. Each rigid stick is 1" in diameter and all types of wood and is excellent for installing leather fillets due to the
158" long for maximum glue flow. Each stick has the product number increased viscosity.
and batch number clearly printed for quality control purposes. The Catalog Net Wt.
Tec 3200 Industrial Duty Dispensing Gun must be used to dispense Number Description Availability (Lbs.)
this glue. This material is sold in 22 lb. boxes. 023639 White Wood Glue High Viscosity Gallon 9
023640 White Wood Glue High Viscosity 5 Gallon 45
Catalog Net Wt.
176071 Hot Melt Adhesive Techbond 501 1.75" 1.625" 22 Freeman Fast Set White Wood Glue
Freeman Fast Set White Wood Glue is the fastest setting wood glue
Tecbond 601 Foundry Adhesive we offer. It is primarily used for assembly work where rapid hardening
Tecbond 601 Foundry Adhesive is higher in viscosity & faster setting is required. Works well with all types of hardwood and softwood.
than Techbond 501 and can tolerate temperatures to 185 F. Each Catalog Net Wt.
rigid stick is 1" in diameter and 158" long for maximum glue flow. Number Description Availability (Lbs.)
Each stick has the product number and batch number clearly printed 022663 White Wood Glue Fast Set Gallon 9
022664 White Wood Glue Fast Set 5 Gallon 45
for quality control purposes.
Catalog Net Wt.
176072 Hot Melt Adhesive Tecbond 601 1.75" 1.625" 22
Tec 3200 Industrial Duty Dispensing Gun Gold Wood Glue

This gun is specifically designed to dispense Tecbond adhesives. Freeman Gold Wood Glue
The Tec 3200 High Output Applicator is designed for continuous is light yellow in color and features
industrial hot melt glue applications. Loaded with two Tecbond glue a high viscosity and fast set time,
sticks (1" diameter), this gun will dispense 8 lbs. of glue per hour making it ideal for assembly and
and operates on a standard 110 voltage. fillet work.
Catalog Net Wt.
Features Include: Number Description Availability (Lbs.)
400 watt stainless steel heater cartridge 023635 Gold Wood Glue High Viscosity Gallon 9
4 minute warm up 023636 Gold Wood Glue High Viscosity 5 Gallon 45
Solid state temperature control
Automatic stand-by mode to prevent overheating of glue Wood Glue Applicator Bottles
One year warranty Non-stick, plastic glue bottles in popular and convenient sizes are
Catalog available (empty) for pattern shop use. Screw-on plastic spout which
Number Description can be cut to desired opening size gets the glue into the tight places
176070 Tec 3200 Hot Melt Glue Applicator
where you need it.
Catalog
023658 Glue Bottle with Spout 2 oz
023670 Glue Bottle with Spout Quart
023673 Additional Spout for Glue Bottle 2 oz
023662 Additional Spout for Glue Bottle 8 oz
023672 Additional Spout for Glue Bottle 16 & 32 oz
66 1. 800. 321. 85 1 1
Ren Tooling Board Adhesives Other Specialty Adhesives

Sheet Wax Spray Adhesive
Sprayway Number 66 is the easiest way to coat plain
sheet wax for fabrication. Can also be used on paper,
plastics, leather, metal or glass.
Catalog
054510 Sprayway Number 66 Spray Adhesive 15.6 fl.oz.
3M Super 77 Multipurpose Adhesive

Ren-Weld 103 Super 77 Spray Adhesive is a fast drying general
This light yellow epoxy adhesive is formulated for the effective purpose adhesive designed for permanently attaching
bonding of RenShape Foam, Modeling, Styling, and Tooling Boards. fabric, paper, plastics, and light-weight foams to rigid
Ren-Weld 103 has a 2,100 cps viscosity for ease of application yet base materials.
contains flow control agents to prevent excessive resin run-out. Other Catalog Mfg.
features include a 20 minute gel time and a 10 hour handling strength.
054516 3M #77 Super Spray Adhesive 21210-9 24 fl. oz.
Catalog Net Wt.
056506 Ren-Weld 103 Gallon 10
3M Polystyrene Foam Insulation
Ren-Weld 5008 78 Spray Adhesive
A medium-speed adhesive which is hardness and color matched for Creates a high temperature resistant bond while provid-
use with RenShape 5008. The material has a 75 minute gel time and ing a long open time ideal for polystyrene panel bonding,
reaches full strength after 24 hours. The cure may be accelerated by roofing membrane attachments, and foam baords.
heating the material to 200F for 4 hours. Catalog Mfg.
Catalog Net Wt.
Number Description Availability (Lbs.) 054514 Polystyrene Foam Insulation 41593-7 24 fl. oz.
056108 Ren-Weld 5008 Gallon 6 78 Spray Adhesive
Ren-Weld 5169
This red urethane adhesive is specifically designed for gluing 3M Hi-Strength 90 Spray Adhesive
RenShape 5169 and 5179 Foundry Boards. Ren-Weld 5169 has a 1:1 High Strength 90 Adhesive produces a secure bond
mix ratio by volume, 8-13 minute gel time, 80D Shore hardness, and for heavier items such as laminates, particle board,
an 8-10 hour handling strength. wood, metal, and many plastics. This product is the
Catalog Net Wt. recommended adhesive for Freeman Machinable Wax.
Number Description Availability (Lbs.) Catalog Mfg.
056620 Ren-Weld 5169 Quart 4 Number Description No. Availability
054515 3M #90 High Strength 30023-3 24 fl. oz.
Spray Adhesive
Styro Glue
This brush-on adhesive product should be used
on polystyrene patterns. Styro Glue will not
attack polystyrene and it will burn off without
SEE ALSO Product Page No. ash residue.
Repro Ultra Light for foam boards 16 Catalog Net Wt.
Repro Light for medium density boards 15
022030 Styro Glue Green Gallon 7.8
RenLam 1700-1 for medium density boards 34
Maxim Fast for foundry boards 58
Freeman 690 for fixture boards 34
F o u n d r y To o l s & S up p l i e s
Foundry Tools & Supplies

Freeman-Palmer Pattern Plates
Our pattern plates are available in aluminum or magnesium
(Dowmetal) for automatic molding machines, non-automatic molding
machines, and insert plate applications. The dowmetal plates are
about 1 3 lighter in weight than aluminum.
Cast Aluminum Chainlock Plates for Automatic Machines

Produced using permanent mold casting methods for maximum
hardness, minimum deection, maximum wear resistance and longer
life, these plates feature:
Only certied aluminum used on all plates.
Flat, parallel and uniform thickness.
Uniform density for maximum machinability.
Chainlock segments are 58" wide at the base and located "
inside the ask line, providing maximum usable area while still Cast Aluminum Chainlock Plates for Beardsley & Piper Machines
maintaining good anti-shift properties. Catalog Flask Flask Overall Overall
Number Description Thickness Width Length Width Length
257110 B&P 2016 " 16" 20" 18" 2238"
257110H B&P 2016 Drilled " 16" 20" 18" 2238"
258111 B&P 2016 58" 16" 20" 18" 2238"
258111H B&P 2016 Drilled 58" 16" 20" 18" 2238"
259112 B&P 2016 58" 16" 20" 18" 2238"
259115 B&P 2620 " 20" 26" 22" 30"
259115H B&P 2620 Drilled " 20" 26" 22" 30"
Cast Aluminum Chainlock Plates for Hunter Machines

Catalog Flask Flask Overall Overall
257102 Hunter 10 " 14" 19" 17" 26"
257102H Hunter 10 Drilled " 14" 19" 17" 26"
257102S Hunter 10 Short " 14" 19" 16" 22"
257102SH Hunter 10 Short, Drilled " 14" 19" 16" 22"
257102B Hunter 10 Ends Only " 14" 19" 17" 26"
257102EH Hunter 10 No Chainlock, " 14" 19" 17" 26"
Drilled Cast Aluminum Chainlock Plates for Roberts Sinto Machines
258103 Hunter 10 58" 14" 19" 17" 26" Catalog Flask Flask Overall Overall
258103H Hunter 10 Drilled 58" 14" 19" 17" 26" Number Description Thickness Width Length Width Length
258103A Hunter 10 Sides Only 58" 14" 19" 17" 26" 257150 Roberts Sinto FBM-I " 14" 19" 17" 22"
259105 Hunter 10 " 14" 19" 17" 26" 258151 Roberts Sinto FBM-I 58" 14" 19" 17" 22"
259105H Hunter 10 Drilled " 14" 19" 17" 26" 258152 Roberts Sinto FBN-2S 58" 20" 24" 23" 27"
257118 Hunter 18 (HMP18) 18" 20" 21" 23" 259153 Roberts Sinto FBM-2T " 20" 24" 23" 27"
258107 Hunter 20 58" 20" 24" 2318" 2718" 257154 Roberts Sinto FBO-II " 14" 19" 17" 27"
258107H Hunter 20 Drilled 58" 20" 24" 2318" 2718" 258155 Roberts Sinto FBO-II 58" 14" 19" 17" 27"
258107E Hunter 20 No Chainlock 58" 20" 24" 2318" 2718" 258156 Roberts Sinto FBO-II 58" 16" 20" 191116" 27"
258107A Hunter 20 Sides Only 58" 20" 24" 2318" 2718" 258157 Roberts Sinto FBO-III 58" 20" 24" 23" 26"
259108 Hunter 20 " 20" 24" 2318" 2718" 259158 Roberts Sinto FBO-III " 20" 24" 23" 26"
259108H Hunter 20 Drilled " 20" 24" 2318" 2718"
260109 Hunter 32 1" 30" 32" 3418" 3618"
260109H Hunter 32 Drilled 1" 30" 32" 3418" 3618"
H = Drilled A = Chain Lock-Sides Only

S = Short B = Chain Lock-Ends Only
E = No Chain Lock
Plates can be special ordered with any of the above characteristics. Minimums
apply. Contact customer service for details.
68 1. 800. 321. 85 1 1

Freeman-Palmer Pattern Plates [CONTD.]
Cast Aluminum Chainlock Plates Flat Aluminum Plates

for Non-Automatic Machines Freeman-Palmer Flat Aluminum Pattern
Designed to t most jolt and jolt squeeze Plates are available in 38", ", 58", and "
machines, these plates are also cast thicknesses in popular ask sizes. These
in permanent molds to assure atness, plates are available for automatic and
uniform thickness, and durability. Other non-automatic molding machines or may
thicknesses and sizes are available on be cut into rectangular shapes for Cope &
request from 38" to " thickness and from Drag plates or Insert plates.
12" x 12" to 20" x 26". Please call customer Call for availability.
service for pricing and availability.
257501 Flask Size Chainlock " 12" 12" 14" 19"
Match-Lok Magnesium
257503 Flask Size Chainlock " 12" 14" 14" 21" (Dowmetal) Plates
257505 Flask Size Chainlock " 12" 16" 14" 23" A Freeman exclusive, Freeman-Palmer
257507 Flask Size Chainlock " 12" 18" 14" 25" Match-Lok Pattern Plates are manufac-
257527 Flask Size Chainlock " 14" 14" 16" 21" tured from magnesium for light handling
257529 Flask Size Chainlock " 14" 16" 16" 23" weight and unsurpassed accuracy. These
257531 Flask Size Chainlock " 14" 18" 16" 25" plates also feature integrated urethane
257533 Flask Size Chainlock " 14" 20" 16" 27" mold locks for positive mold registration.
297700 Hunter 10 " 14" 19" 16" 22"
297702 Hunter 10 " 14" 19" 17" 26"
58"
298703 Hunter 20 58" 20" 24" 2318" 2718"
258447 Flask Size Chainlock 16" 20" 18" 27"
299703 Hunter 20 " 20" 24" 2318" 2718"
258505 Flask Size Chainlock 58" 12" 16" 14" 23"
300704 Hunter 32 1" 30" 32" 3418" 3618"
Cast Aluminum Offset Plates Flat Magnesium

Produced using permanent mold casting (Dowmetal) Plates
methods for maximum hardness, minimum Freeman-Palmer Flat Magnesium Plates
deection, maximum wear resistance, and are available in 38", ", 58", " and 1"
longer life. The Offset design provides a thicknesses in popular ask sizes. These
large area of sand registration for proper plates are manufactured from AZ31B
mold alignment. magnesium that is 13 lighter in weight
than aluminum. These plates are avail-
Number Description Thickness Width Length Width Length Offset able for automatic and non-automatic
247120 BP 2016 Drilled " 16" 20" 18" 2238" " molding machines or may be cut into rectangular
247120H BP 2016 " 16" 20" 18" 2238" " shapes for Cope & Drag plates or Insert plates.
249122 Hunter 20 " 20" 24" 2318" 2718" 1"
Call for availability.
249122H Hunter 20 Drilled " 20" 24" 2318" 2718" 1"
259109* Hunter 20 " 20" 24" 2318" 2718" 2"
249152C Roberts Sinto " 20" 24" 23" 27" 1"
*Catalog number 259109 all surfaces are completely machined for
Other styles of pattern plates are available upon request.
superior accuracy.
If you do not see the type or size of plate listed please call
our customer service at 800-321-8511 for more details.
Mold Alignment Hardware

Freeman Concentric Mold-Lock Buttons Adolf Cope and Drag Inserts
Freeman Concentric Mold-Lock Buttons
will provide you with the easiest and Style A
A Drag
most economical means of reducing Adolf style A cope and drag inserts
scrap rate of castings due to mold shift. provide a quick and simple method
These buttons feature: to ensure accurate alignment of mold DD
One-piece construction for halves. This style consists of two
B Dia.
easy installation parts, one drag and one cope half. C
Cope
(1) drill hole in plate They may be installed on matchboards
(2) glue button in place. one above the other or separated on
Exceptional heat and wear resistance. cope and drag plates or molding boxes. Constructed from ABS
Concentric design to prevent button misalignment. plastic, they are available in diameters from 1" to 3".
Catalog Plate Hole Catalog Dimensions (inches)
Number Description Thickness Diameter Number Diameter A B C D Mfg. No.
165200 Small Mold-Lock Buttons " 1" 165150 1.5 0.50 0.50 0.437 0.375 1.5A
165202 Small Mold-Lock Buttons 58" 1" 165151 2 0.75 0.625 0.531 0.50 2A
165204 Small Mold-Lock Buttons " 1" 165152 2.5 1.25 0.625 0.531 0.50 2.5AA
165206 Small Mold-Lock Buttons 1" 1" 165153 2.5 1.25 1 0.906 0.50 2.5A
165208 Large Mold-Lock Buttons " 2" 165154 3.5 1.25 1 0.906 0.50 3.5A
165210 Large Mold-Lock Buttons 58" 2"
165212 Large Mold-Lock Buttons " 2"
Style B
165214 Large Mold-Lock Buttons 1" 2"
Adolf style B inserts are specically A Drag
designed to provide accurate align-
Freeman Match-Lok Buttons ment for matchplates and matchboards,
B
Freeman Match-Lok Buttons are a including automatic molding machines.
simple and economical way for elimi- Constructed from a non-sticking, acid Dia.
nating mold shift on at metal pattern resistant plastic, the two halves tele- B C
plates. They are precision machined Cope
scope together and interlock at the
from aluminum, which assures accu- parting lines of the plate. Because of the
rate and positive matching between telescoping design, they are able to be installed in plates of various
cope and drag halves. thicknesses. Available in four different diameters from 118" to 2".
Catalog Dimensions (inches)
Installation Instructions: Number Diameter A B C Mfg. No.
Drill the hole through the plate. 165156 1.50" 0.875 0.5-1.125 0.75 1.5B
Ream the hole. 165157 1.75" 1.125 0.625-1.125 1 1.75B
Counterbore the hole using the correct diameter cutter. 165158 2.50" 1.125 0.75-1.125 1 2.5B
Select the proper rivet length for the thickness of the plate.
Place the rivet through the button and the reamed hole, with Style B Inserts Zero Tolerance
the head of the rivet on top of the button. Adolf style B zero tolerance cope and drag inserts are specically
Using the staking tool, peen the portion of the rivet that extends designed for accurate alignment of matchplates that are used with
into the counterbored area to secure it in place. green sand only. These buttons feature zero clearance on the diameter
Catalog to ensure perfect cope and drag alignment. Easily identied by their
Number Description Diameter Height Qty/Bx gray color, these buttons are available in diameters from 1" to 2".
165005 Match-Lok Buttons 1" 0.254" 100
Catalog Dimensions (inches)
Number Diameter A B C Mfg. No.
165159 1.50" 0.875 0.5-1.125 0.75 1.5BOT
165160 1.75" 1.125 0.625-1.125 1 1.75BOT
Rivets 165161 2.50" 1.125 0.75-1.125 1 2.5BOT
Catalog Plate
Number Description Thickness Diameter Qty/Bx
Installation Tools for Adolf Cope and Drag Inserts
165015 Rivets 38" 1332" 100
Adolf installation tools for the Style A and B cope and drag
165020 Rivets 12" 1732" 100
inserts are specially designed for quick, easy and precise cutting
165025 Rivets 58" 2132" 100
165030 Rivets 34" 2532" 100
of the required holes necessary to install these buttons. Available
165035 Rivets 1" 1132" 100 in diameters from 1" to 3".
Catalog
Number Description Diameter Mfg. No.
Installation Tools 165162 Cutter for use w/standard 38" Drill 1" 1.5CU
Catalog 165163 Cutter Holder with " Pilot & " Shank " 0.75CH
Number Description (Blade Not Included)
165040 Drill 1964" 165164 Blade 1" 1.5CB
165045 Reamer 516" 165165 Blade 1" 1.75CB
165050 Staking Tool 165166 Blade 2" 2CB
165055 Counterbore for 1" Buttons 165167 Blade 2" 2.5CB
165060 Counterbore for 1" Buttons 165168 Blade 3" 3.5CB
165065 Counterbore for 2" Buttons
165070 Pilot for Counterbores (Replacement)
70 1. 800. 321. 85 1 1

Freeman Alignment Dowels
Freeman Husky Dowels
This extra heavy duty steel dowel system is specically designed for D A F
the foundry industry to properly align core box halves made of metal. B C
Exclusive to Freeman, the Husky dowel and bushing is:
Threaded for easy installation and removal.
E F D
Precisely machined for accuracy. .156 .156 G
Hardened for long life. J C H I.D.
Black oxide treated to prevent rust. Thread
Catalog Dowel Dimensions (In Inches)

Number Description A B C D E F G H J Threads I.D. Threads O.D.
164020 Male Pin Standard 13 4 13 16 5 16 5 8 15 16 3 16 3 16 1 2"-13 13 16"-20
164025 Male Pin Long 21 4 15 16 5 16 5 8 15 16 3 16 3 16 1 2"-13 13 16"-20
164030 Male Pin Extra Long 3 21 16 5 16 5 8 15 16 3 16 3 16 1 2"-13 13 16"-20
164035 Female Bushing 5 16 5 8 13 16 15 16 1 2 13 16"-20
Husky Dowels Installation Tools Dowel Installation Guide (all types)

Installation tools special items are designed specically for
installing Freeman Husky Dowels: Step One: Drilling Using the appropriate sized drill bit, drill a
hole deep enough to allow the pin and pilot of the tap (step
A four) to reach its proper depth (the exact depth will vary
depending on which size dowel you are installing).
B
Step Two: Reaming Use the appropriate reamer to make the
C previously drilled hole smooth and precise in dimension.
Step Three: Counterboring Next you must counterbore the
D hole. This tool is designed with a pilot end to perfectly align
itself in the center of the reamed hole before boring a perfect
164525 (A) Drill 34" diameter
concentric bevel or shoulder. In order to prevent boring too
164530 (B) Reamer 49 64" diameter
deep, the counterbore has a cam on the side, allowing you
164515 (C) Counterbore**
164520 (D) Tap with pilot 13 16" - 20**
to manually set the depth of your counterbore.
NOTE: Each style of dowel has its own counterbore to acco-
modate the differences in how the dowel sets underneath
the surface. Both Husky dowels and True-Line dowels have
E G square shoulders while the Square-Head dowels have beveled
shoulders. If you are using a CNC machine, the cam should
be unnecessary.
F H Step Four: Tapping This tap is also designed with a pilot end
to precisely cut the threads in the hole. With a tap wrench
attached, you can manually turn the tap to create the threads.
Step Five: Install Pin and Bushing You now have an accurate,
precise hole ready for installation of the dowel pin or bushing.
Each style of dowel requires its own specially designed set of
wrenches or sockets for easy installation.
164545 (E) 1" socket 12" drive

164510 (F) Pin wrench with cross pin**
164560 Cross Pin For Wrench
164540 (G) Socket 58" X 12-Point Socket, 12" Drive
164535 (H) Square Drive Bit**
164550 Socket Wrench Handle - 10 58" Long, 12" Drive (not shown)
**Items specically designed and manufactured exclusively for the installation of
Freeman Husky Dowels.
Freeman Alignment Dowels [CONTD.]

A
3/16"
Freeman Square-Head Steel Dowels
This heavy duty steel dowel system is specically designed for the foundry E F E
D
industry to properly align core box halves made of metal. Available in four
sizes from " to " pin diameters, these dowels are ideal for small to G C
medium size jobs. Freeman Square Head Steel Dowels are:
B
Precisely machined for accuracy.
Hardened for long life.
Black oxide treated to prevent rust.
Square head design for easy installation and removal.
Catalog Number Dowel Dimensions (In Inches)

Dowel Male Female
Complete Pin Bushing Size A B C D E F G Drill Tap
Regular 161005 (50/box) 161025 161045 1 1 1732 2332 38 2332 1964" 38"-24
161010 (50/box) 161030 161050 2 11132 58 2332 516 716 916 2332 1132" 716"-20
161015 (50/box) 161035 161055 3 1 1116 1316 38 58 1316 1332" "-20

161020 (50/box) 161040 161060 4 11932 2532 1316 58 1316 1732" 58"-18
Long 161065 161085 1 2 1 1 38 3132 1964" 38"-24
161070 161090 2 2 1 1 516 716 916 1 1132" 716"-20
161075 161095 3 2 1 1 38 58 1 1332" "-20

161080 161100 4 2 1 1 58 1 1732" 58"-18
*Extra Long 161110 * 3 3 2 1 38 1332" "-20

161115 * 4 3 2 1 58 1732" 58"-18
*Standard or long bushings can be used.

Pins and bushings sold individually; or together in box
quantities (number of sets per box noted above). B
Square Head Steel Dowels Installation Tools A

Square Head steel dowel wrenches have been made to t snugly
over the male pin and into the female bushing for proper installation.
Our drills, reamers, counterbores, and taps are top quality tools
made of high-grade tool steel for long lasting performance and E
proper dowel installation. C D
Catalog No./Dowel Size
Description #1 #2 #3 #4
Drill Bit (A) 163620 163625 163630 163635
Reamer (B) 163560 163565 163570 163575
Counterbore (C) 163580 163585 163590 163595
Tap (D) 163600 163605 163610 163615
Wrench (E) 163540 163545 163550 163555
Freeman Square-Head Brass Dowels

This dowel system is machined from solid brass and is specically
designed for the pattern and foundry industry to properly align
core box halves, split patterns, and loose pieces made from wood.
Available in 7 sizes from 1164" to 1316" pin diameters, these dowels
are ideal for small to medium size jobs. Freeman Square Head Brass
Dowels feature: E B
Coarse, sharp threads for easy and secure installation. C
Precisely machined for accuracy.
Solid brass to prevent rust. F D
Square head design for easy installation and removal. A
Male Female Wrench Drill Bit
Dowel Complete Pin Bushing Used Size A B C D E F Size
162005 (100/box) 162040 162075 163505 1 11 16 5 8 9 32 11 64 11 32 9 32 3 16"
162010 (100/box) 162045 162080 163510 2 27 32 49 64 11 32 3 16 27 64 23 64 1 4"
162015 (100/box) 162050 162085 163515 3 11 32 15 16 27 64 7 32 33 64 27 64 5 16"
162020 (50/box) 162055 162090 163520 4 17 32 19 64 17 32 19 64 39 64 39 64 7 16"
162025 (50/box) 162060 162095 163525 5 17 16 13 8 21 32 13 32 23 32 47 64 9 16"
162030 (50/box) 162065 162100 163530 6 17 8 147 64 51 64 35 64 15 16 1 3 4"
162035 (20/box) 162070 162105 * 7 23 8 21 8 15 16 13 16 13 16 15 16 1"
*To install the Size 7 Pin use a standard 516" hex wrench. To install the Size 7 Bushing use PCN 163536. This is a 916" square drive bit
requiring a 916" 12 point socket for installation (not included).
Pins and bushings sold individually; or together in box quantities (number of sets per box noted above).
72 1. 800. 321. 85 1 1

Freeman Alignment Dowels [CONTD.]
Freeman True-Line Steel Dowels
This heavy duty steel dowel system is specically designed for the
foundry industry to properly align core box halves made of metal.
Available in four sizes from " to " pin diameters, these dowels are
ideal for small to medium size jobs. Designed with two methods of
installation and removal, the body of the dowel may be extracted even D 1/16"
if the pin itself is broken. Freeman True Line Dowels feature: D
Precisely machined for accuracy. G
Hardened for long life. 5/32"
5/32"
Black oxide treated to prevent rust. B C
E F A

Dowel Male Female
Complete Pin Bushing Size A B C D E F G Threads
161120 (50/box) 161140 161160 1 11 4 17 32 9 16 1 4 23 32 9 16 3 8 3 8"-24
161125 (50/box) 161145 161165 2 111 32 5 8 9 16 5 16 23 32 5 8 7 16 17 16"-20
161130 (50/box) 161150 161170 3 11 2 11 16 21 32 3 8 1316 11 16 1 2 1 2"-20
161135 (50/box) 161155 161175 4 119 32 21 32 25 32 1 2 1316 13 16 5 8 5 8"-18
Pins and bushings sold individually; or together in box quantities (number of sets per box noted above).
True-Line Steel Dowels Installation Tools B

True-Line Steel Dowels are broached and ange-slotted, which means
that the bushing and pin can be removed with wrenches that are either E
A
ange-slotted or broached even if the pin is broken. Our drills, reamers,
counterbores, and taps are top quality tools made of high-grade tool
steel for long lasting performance and proper dowel installation.
Catalog No./Dowel Size
D F
Description #1 #2 #3 #4
C
Drill Bit (A) 163620 163625 163630 163635
Reamer (B) 163560 163565 163570 163575
Counterbore (C) 163761 163766 163771 163776
Tap (D) 163600 163605 163610 163615
Slotted Wrench (E) 163740 163745 163750 163755
Milled Wrench (F) 163720 163725 163730 163735
Other Alignment Dowels

Malleable Iron Dowels Wood Dowels
These dowels are most com- Freeman Wood Dowels are made of the highest grade birch and finished
monly used to properly align round and smooth from straight grained wood. Manufactured to exacting
very large core box halves, split diameters, these high quality dowels have a standard length of 36".
patterns and loose pieces made Catalog
from wood. Available in three Number Description Diameter
033805P Wood Dowel 18"
sizes from " to 1" in diameter.
033810P Wood Dowel 3 16"
Catalog Pin Base
Number Description Diameter Diameter
1 2" 033820P Wood Dowel 5 16"
026210 Malleable Iron Dowel Pin 2"
34" 033825P Wood Dowel 3 8"
026220 Malleable Iron Dowel Pin 212"
026230 Malleable Iron Dowel Pin 1" 278"
1 2" 033835P Wood Dowel 1 2"
026205 Malleable Iron Dowel Bushing 2"
34" 033845P Wood Dowel 5 8"
026215 Malleable Iron Dowel Bushing 212"
026225 Malleable Iron Dowel Bushing 1" 278"

Premium Core Box Air Release Vents
Ventistamp Core Vents Meltvents FS

Meltvent FS vents are manufactured
Ventistamp Core Vents are very high-quality investment cast core with 35 tapered slots. Made from
vents designed for maximum durability and performance. These vents stainless steel, these vents are very
were developed to be used in high-production applications where resistant to wear from foundry sand
standard slotted vents would traditionally be used. and can be used with all types of
binder systems such as Cold Box, Hot
Features and benefits: Box, and the Shell Molding System.
One piece construction No screens or foils to break Catalog Total Slot
Number Description Diameter Height Width
Extremely at head surface Less imperfection in the core
034706 Ventistamp Meltvent FS 6 mm 8 mm 0.45
Tapered slots Less likey to clog with sand and binders. 034707 Ventistamp Meltvent FS 8 mm 8 mm 0.45
Outside diameter is .005" oversized in the middle of the vent 034708 Ventistamp Meltvent FS 10 mm 8 mm 0.45
Provides tight installation to prevent movement. 034409 Ventistamp Meltvent FS 12 mm 8 mm 0.45
Outside diameter at the top of the vent is .003" undersized
Prevents deformation of the slots. Ventistamp vents are also available in other fractional
or metric diameters, additional slot widths, and curved
Zanatta Vents or inclined head designs. Please call customer service
Zanatta Vents are manufactured with a at 800-321-8511 for more details.
0.012" (0.3mm) slot that is tapered 20
degrees on the back side to prevent
sand clogging. These vents are made
Shalco Core Vents
from a brass alloy (SAE 430-B) for high
wear resistance and are designed to be
Shalco Super Vents Core Vents
used with sand that has an AFS fineness of 70 to 90.
Shalco Super Vents are self-cleaning and feature an
Catalog Total Slot opening rate of more then 43%. Using these vents
Number Description Diameter Height Width
034576 Ventistamp Zanatta Vents 316" 516" 0.012
will solve the problem of clogging which can affect
034577 Ventistamp Zanatta Vents " 516" 0.012 the continuous operation of a core molding machine
034578 Ventistamp Zanatta Vents 516" 516" 0.012 during no-bake molding. The 43% opening rate (com-
034579 Ventistamp Zanatta Vents 38" 516" 0.012 pared to an average of 13% for slotted vents and 30% for screen vents)
034580 Ventistamp Zanatta Vents 716" 516" 0.012 results in more effective and efficient venting. Sold in bags of 100 vents.
034581 Ventistamp Zanatta Vents " 516" 0.012 Catalog Total Slot
034582 Ventistamp Zanatta Vents 916" 516" 0.012 Number Description Diameter Height Width
034583 Ventistamp Zanatta Vents 58" 516" 0.012 033700 Shalco Super Vents " " 0.010
034584 Ventistamp Zanatta Vents " 516" 0.012 033708 Shalco Super Vents " 516" 0.010
034585 Ventistamp Zanatta Vents 78" 516" 0.012 033701 Shalco Super Vents 516" " 0.010
034586 Ventistamp Zanatta Vents 1" 516" 0.012 033709 Shalco Super Vents 516" 516" 0.010
033702 Shalco Super Vents 38" " 0.010
Maxvents 033710
033703
Shalco Super Vents
Shalco Super Vents
38"
716"
516"
"
0.010
0.010
Maxvents are manufactured with a
033711 Shalco Super Vents 716" 516" 0.010
0.012" (0.3mm) slot that is tapered 30 033704 Shalco Super Vents " 516" 0.010
degrees on the back side to prevent 033712* Shalco Super Vents " 516" 0.010
sand clogging. These vents are made 033705 Shalco Super Vents 916" 516" 0.010
from a brass alloy (SAE 430-B) for high 033706 Shalco Super Vents 58" 516" 0.010
wear resistance and are designed to 033713* Shalco Super Vents 58" 516" 0.010
be used with sand that has an AFS 033707 Shalco Super Vents " 516" 0.010
fineness of 60 to 80. 033714* Shalco Super Vents " 516" 0.010
Catalog Total Slot 033906 Shalco Super Vents 1" 516" 0.010
Number Description Diameter Height Width 033722 Shalco Super Vents 5mm 6mm 0.010
034526 Maxvents 6mm 8mm 0.012 *With support bar.
034528 Maxvents 8mm 8mm 0.012
74 1. 800. 321. 85 1 1

Standard Core Box Air Release Vents
Standard Core Vent Selection Guidelines Type K, Screen

#1 Type of Metal/Material:
Brass Body Core Vents
Brass is a softer metal which makes it easier to contour, remove from This brass body vent offers a high
the core box, and clean. venting area with a monel (corrosion
Steel vents offer greater wear and temperature resistance, and provide resistant, nickel-copper alloy) screen.
uniform heating and cooling with steel core boxes. Sizes " diameter and larger have supporting bars. Available in 24,
Aluminum vents are popular for Styrofoam molding applications. 35, 40 and 50 mesh. Other lengths are available upon request. Sold in
#2 Style of Vent: bags of 100 vents.
Slotted Vents offer the ability to be machined to contour with the sur- Catalog Total
face of the core box. The opening rate (amount of space provided) Number Diameter Height Mesh
for these vents average about 13% 033037 316" " 35
Screen Vents are primarily used in the at areas of core box construc- 033768 316" " 35
tion. The opening rate for these vents average about 30%. 033203 " " 24
#3 Slot Width/Screen Mesh: 033038 " " 35
When choosing a standard slotted or screen vent, the width of the slot 033746 " 516" 50
or the size of the mesh required is determined by the size of the sand 033769 " " 35
(mesh) being used in your core making process. The slot width or mesh 033204 516" " 24
opening of your vent must not be greater than the sand mesh in order 033039 516" " 35
to hold the sand in the core box while permitting the air to escape. 033193 516" " 50
#4 Dimensions: 033770 516" " 35
Diameter is determined by the size of the area requiring venting and 033205 38" " 24
the number of vents preferred in the particular location on the core box. 033040 38" " 35
Height is based on the depth of the shoulder created by the step drill 033229 38" " 40
(insert drill). 033194 38" " 50
Head Thickness affects the ability to contour the vent to the tool 033733 38" 516" 24
surface. The thicker the head the more contouring can be done and 033771 38" " 35
the thinner the head the less likely it is to clog with binders. 033041 716" " 35
These guidelines do not include Shalco Super Vents or Ventistamp vents, 033207 " " 24
both of which offer unique advantages superior to most standard brass and 033042 " " 35
steel vents. 033208 58" 516" 24
033044 58" 516" 35
033209 " 516" 24
033045* " 516" 35
033046 78" 516" 35
Standard Screen Core Vents 033047 1" 516" 35
*With 2-bar support.
Steel bodies and additional sizes available by special order.
Type LM, Lectromesh Brass Body Core Vents
This vent is constructed using a thin, at screen
to prevent clogging. Available in 25 and 40 mesh. Type G, Screen Brass Body Core Vents
Sizes " diameter and larger have This vent is made with a ne 60 x 70 mesh screen.
supporting bars. Sold in bags of 100 vents. Sizes " and over also feature a 14 mesh screen
and supporting bars underneath. Sold in bags of
Catalog Total
Number Diameter Height Mesh 100 vents.
033001 316" " 25 Catalog Total
033236 316" " 40 Number Diameter Height Mesh
033002 " " 25 033014 " " 60 x 70
033003 516" " 25 033015 516" " 60 x 70
033004 38" " 25 033016 38" " 60 x 70
033006 " " 25 033018 " " 60 x 70
Additional sizes available by special order. 033021 " 516" 60 x 70
033023 1" 516" 60 x 70
Additional sizes available by special order.
Type 150 L, Lectromesh Brass Body Core Vents

Extremely ne (150 mesh) screen is placed over 25
mesh Type LM (Lectromesh). Excellent vent for at
surfaces and ner sands. Sizes " and over have
supporting bars. Sold in bags of 100 vents.
Catalog Total
Number Diameter Height Mesh
033028 38" " 150
033030 " " 150
Standard Core Box Air Release Vents [CONTD.]
Standard Slotted Core Vents Type T, Taper Slot Brass Body Core Vents
This slotted-style vent features a self-cleaning
tapered slot design. Slots on the surface of these
Type D, Slotted Brass Body Core Vents vents are 0.012" wide, diverging towards the
This slotted-style vent is machined from underface effectively preventing sand clogging.
solid brass and is available with a .093" Sold in bags of 100 vents.
head thickness for at and contour surfaces. Catalog Total Slot Head
Sold in bags of 100 vents. Number Diameter Height Width Thickness
Catalog Total Slot Head 033122 18" 516" 0.012 0.080
Number Diameter Height Width Thickness 033123 316" 516" 0.012 0.080
033048 18" " 0.014 0.093 033124 " 516" 0.012 0.080
033253 316" " 0.010 0.093 033125 516" 516" 0.012 0.080
033049 316" " 0.014 0.093 033126 38" 516" 0.012 0.080
033254 " 516" 0.010 0.093 033128 " 516" 0.012 0.080
033050 " 516" 0.014 0.093 033130 58" 516" 0.012 0.080
033051 516" 516" 0.014 0.093 033131 " 516" 0.012 0.080
033256 38" 516" 0.010 0.093 033127 716" 516" 0.012 0.080
033052 38" 516" 0.014 0.093 033133 1" 516" 0.012 0.080
033053 716" 516" 0.014 0.093
033258 " 516" 0.010 0.093
033054 " 516" 0.014 0.093
Type XD, Slotted Brass & Steel Body Core Vents
033055 58" 516" 0.014 0.093 This slotted-style vent features a .156" head thickness
033260 " 516" 0.010 0.093 and is designed especially for mounting on very
033056 " 516" 0.014 0.093 irregular surfaces where much of the vent head
033058 1" 516" 0.014 0.093 must be machined to t the box contour.
Additional sizes available by special order. Sold in bags of 100 vents.
Catalog Total Slot Head
Number Metal Diameter Height Width Thickness
Type C, Slotted Steel Body Core Vents 033059 Brass 18" 516" 0.014 0.156
This slotted-style vent is machined from steel 033245 Brass 18" 38" 0.010 0.156
033249 Brass 316" 516" 0.010 0.156
and is used in at and contour surfaces.
033060 Brass 316" 516" 0.014 0.156
Sold in bags of 100 vents.
033159 Brass " 516" 0.010 0.156
Catalog Total Slot Head 033250 Brass " 38" 0.010 0.156
Number Diameter Height Width Thickness
033061 Brass " 38" 0.014 0.156
033098 18" " 0.014 0.093
033160 Brass 516" 38" 0.010 0.156
033099 316" 516" 0.014 0.093
033062 Brass 516" 38" 0.014 0.156
033100 " 516" 0.014 0.093
033251 Brass 38" 38" 0.010 0.156
033285 516" 516" 0.010 0.093
033063 Brass 38" 38" 0.014 0.156
033101 516" 516" 0.014 0.093
033065 Brass " 38" 0.014 0.156
033102 38" 516" 0.014 0.093
033066 Brass 58" 38" 0.014 0.156
033103 716" 516" 0.014 0.093
033067 Brass " 38" 0.014 0.156
033287 " 516" 0.010 0.093
033247 Steel " 38" 0.014 0.156
033104 " 516" 0.014 0.093
033105 58" 516" 0.014 0.093
033106 " 516" 0.014 0.093
033108 1" 516" 0.014 0.093 Type AD, Slotted Aluminum Core Vents
Additional sizes available by special order. This slotted-style, aluminum vent is particularly well-
suited for use in aluminum molds used in making
patterns and styrofoam packaging. Also available
with a non-stick coating. Please call us for details.
Sold in bags of 100 vents.
Catalog Total Slot Head
Number Diameter Height Width Thickness
033084 18" " 0.014 0.093
033767 " " 0.010 0.093
033086 " " 0.014 0.093
033083 " 38" 0.010 0.156
033762 " 38" 0.014 0.156
033089 " " 0.014 0.093
76 1. 800. 321. 85 1 1

Core Vent Accessories Core Box Seals & Gaskets
Brass Vent Plugs Dike-O-Seal Preform Strip

These vent plugs are designed to plug holes Dike-O-Seal Preform Seals provide an effective seal in foundry core
from relocated core vents. Sold in bags of 100. boxes and gassing plates. It can be installed and secured without use
Catalog Total of an adhesive in most cases. Corners can be machined at 45 to the
Number Metal Diameter Height intersecting grooves and this will allow the Dike-O-Seal Preform Seal
033294 Brass " 516"
to be set in the groove without cutting and bonding ends together.
033289 Brass 516" 516"
Available in two hardnesses of 20 and 40 Shore A.
033295 Brass 38" 516"
Freeman F-Bond Adhesives are designed for bonding Dike-O-Seal
033297 Brass " 516"
preform seals into core box channels. These are very fast setting
033296 Brass 58" 516"
cyanoacrylate adhesives which allow the core box to be quickly put
033718 Brass " 516"
Aluminum and Steel bodies, as well as additional Brass body sizes, available by
into production (pg. 64).
special order.
Freeman Vent Cleaners

Freeman Slotted Vent Cleaners are made with a
tapered spring steel blade and a durable injection
molded plastic handle. These tools are ideal for clean-
ing sand and binder from slotted core vents used in the
foundry process. Available in two styles: " long blade
and a 716" shorter blade.
The Freeman Screen Vent Cleaner has steel wire
bristles at each end and measures " in diameter by Catalog Hardness
Number Description (Shore A) Mfg No. Length
8" long and contains 78" long steel wire bristles. 177105 Preform Strip 20 GMC-1 50'
Catalog Overall 177115 Preform Strip 20 AUS-0 50'
Number Description Length 177125 Preform Strip 20 GMS-3 50'
033325 Slotted Vent Cleaner " Blade Only 3" 177140 Preform Strip 20 CT-1 50'
032997 Slotted Vent Cleaner with Plastic Handle " Blade 6 " 177110 Preform Strip 40 GMC-1 50'
032996 Slotted Vent Cleaner with Plastic Handle 716" Blade 6 " 177120 Preform Strip 40 AUS-0 50'
033330 Screen Vent Cleaner with Handle 8" 177130 Preform Strip 40 GMS-3 50'
177146 Preform Strip 40 CT-1 50'
Insert Drills for Core Box Air-Release Vents 177103 Preform Strip 40 GR-1 50'
Performs the operations 177142 Preform Strip 18" Round 20 18" R 50'
necessary for quick vent instal- 177143 Preform Strip " Round 20 " R 50'
lation. This tool rough drills, relief 177148 Cutter For GMS-3 Preform Strip
drills, and reams to correct depth
with concentricity. Complete drill Shalco Blowplate Gasket
consists of drill bit and collar. These high heat resistant silicone rubber gaskets are designed to be
Catalog Shank Drill used for sealing shell-core and hot-box coremaking equipment. These
Number Description Diameter Diameter seals, which are reinforced with 26 gauge perforated steel, provide a
033301 Insert Drill 18" 18"
positive seal between the core box and the blowplate thus eliminating
033302 Insert Drill 316" 316"
the escape of curing gases, air, and sand.
033303 Insert Drill " "
Catalog
033304 Insert Drill 516" 516"
Number Description Thickness
033305 Insert Drill 38" 38"
177205 Blowplate Gasket 24" x 24" 316"
033306 Insert Drill 716" 716"
033307 Insert Drill " "

033308 Insert Drill " 916" Striptube
033309 Insert Drill " 58" Striptube is a round, 60A neoprene rubber gasket material used as
033310 Insert Drill " " an effective seal in foundry core boxes and gassing plates. Striptube
033311 Insert Drill " 78" is hollow to easily compress and is not affected by gasoline, naptha,
033312 Insert Drill " 1" or kerosene.
Catalog
Number Description Diameter Length
033475 Round Striptube Seal 18" 10'
033484 Round Striptube Seal " 10'
Freeman Core Vent Wax

Freeman Brown Core Vent
Catalog Approx. Net Wt.
Wax is used to vent oil sand Number Description Dia. Height Length (Lbs.)
cores of curved or irregular 086001 Solid Core Vent Wax 132" 2300'
shape. The wax is placed in 086002 Solid Core Vent Wax 116" 875' 1
critical locations in the sand 086003 Solid Core Vent Wax 132" 325' 1
as the core is molded. The 086004 Solid Core Vent Wax 18" 800' 4
wax is dissipated when the 086006 Solid Core Vent Wax 316" 350' 4
core is baked, leaving a clean 086008 Solid Core Vent Wax " 195' 4
vent of high permeability. 086012 Solid Core Vent Wax 38" 85' 4
Available in full round 086016 Solid Core Vent Wax " 50' 4
086020 Solid Core Vent Wax 58" 30' 4
and half round shapes.
Dike-O-Lastic Ejector Buttons

These Ejector Buttons are ideal for contributing to clean draws on Catalog
deep pockets or cavities on match-plates or core boxes. Number Description Diameter
177150 Dike-O-Lastic Ejector Button "
177151 Dike-O-Lastic Ejector Button 38"


Leather Fillet & Accessories

Freeman Leather Fillets are Catalog Fillet Feet Per
manufactured with the highest Number Description Availability No. Radius Bundle
grade leather and have mul- 023105 Leather Fillets 132" 100 ft
tiple slits along the underside 023110 Leather Fillets 1 116" 100 ft
of the larger radius material for 023115 Leather Fillets 1 332" 100 ft
greater flexibility. This design 023120 Leather Fillets 2 18" 100 ft
also allows for faster fabrication 023125 Leather Fillets 2 532" 100 ft
023130 Leather Fillets 3 316" 100 ft
and increased wear resistance.
023135 Leather Fillets 4 " 100 ft
Freeman Fillet Cement or White
023140 Leather Fillets 5 516" 100 ft
or Gold Wood Glue may be used 023145 Leather Fillets 6 38" 100 ft
when applying leather fillets. Sold 023150 Leather Fillets 7 716" 100 ft
in full bundles only. 023155 Leather Fillets 8 " 100 ft
Freeman Fillet Cement is a 023160 Leather Fillets 10 58" 100 ft
waterproof cement for attaching leather fillet on wood or metal 023165 Leather Fillets 12 " 100 ft
patterns. Any surplus can be readily removed with alcohol or fillet 023170 Leather Fillets 14 78" 50 ft
cement thinner. 023175 Leather Fillets 16 1" 50 ft
023205 Fillet Cement Quart
78 1. 800. 321. 85 1 1

Core Box Clamps
Peerless Core Box Clamps Link-Lock Fasteners
This 3-piece core box clamping Ideal for securing core
system is simple and durable for box halves during molding
effective clamping of wood or operations. These fasten-
metal core boxes. Constructed ers feature positive locking,
from heavy gage steel for a long springless latching and
life, Peerless Core Box Clamps are heavy-duty construction.
composed of left and right halves Both styles are designed
that are mounted to each side to be compact and will
of the core box with two screws close flat.
each (not included). A tapered and Catalog
dovetailed center section is firmly Number Description Mfg No.
placed over the two halves to bring the core box parting line together 408255 Link Lock Fasteners (Light Duty) 3
and hold it securely during the molding process. All pieces are sold 408256 Link Lock Fasteners (Medium Duty) 2
individually; one left, one right, and one center are required to make
one complete set.
Catalog
177500 Peerless Left Bracket 2" CC2L
177502 Peerless Right Bracket 2" CC2R
177504 Peerless Centerpiece 2" CC2C
Slicks & Trowels
Slicks and trowels are hand-constructed of quality steel and designed

#10 #32
for hand custom molding operations.
Catalog Blade
Number Description Style No. Width Length
176102 Square Trowel 10 1" 5"
176118 Slick & Oval Spoon 12 " #12 #36
176120 Slick & Oval Spoon 12 1"
176126 Slick & Taper 13 1"
176128 Slick & Square Spoon 18 "
176108 Finishing Trowel 20 1" 5"
#13 #39
176144 Spoon & Gate Cutter 24 1"
176146 Spoon & Gate Cutter 24 1"
176148 Spoon & Gate Cutter 24 1" #18 #72
176150 Taper & Spoon 32 1"
176152 Taper & Leaf 36 1"
176156 Taper & Square 39 1"
176158 Heart & Spoon 72 1"
176160 Heart & Taper 73 1"
#20 #73
#24
Foundry Specialty Tools
Mouth Spray Can Paste Bulb

Mouth Spray Cans are used to Durable container used
spray liquid partings, light washes or to dispense glue in core
similar materials. Any air nozzle can bonding applications.
be used with these spray cans. The
can is made of heavy brass and is Catalog
Number Description Size
available in pint and quart sizes.
176860 Paste Bulb (Complete) 14 oz.
Catalog
176880 Mouth Spray Can Pint
176885 Mouth Spray Can Quart
Lance Pyrometer
This Lance Pyrometer is
designed to accurately
Hand Riddles measure the temperatures
Freeman Hand Riddles are used of non-ferrous molten met-
for the fine sifting of foundry sand als to within 2%. It features
onto the mold surface. This ensures an easily replaceable
uniform coverage to prevent cast- meter, 36" long immer-
ing defects. These riddles are made sion thermocouple, 8"
from galvanized wire screen and Protected Marshall Tip and
heavy gauge plastic rims for long Fahrenheit-Centigrade
life. Each riddle is 18" in diameter. analog meter read-out.
Please specify mesh. The temperature range for
this pyrometer is 0F to
Catalog Wire Size
Number Description Mesh Diameter Opening 2,350F.
176849 Hand Riddles #1 0.063 0.937 Catalog
176820 Hand Riddles #4 0.047 0.203 Number Description Mfg. No
176838 Hand Riddles #5 0.035 0.165 176721 Lance Pyrometer MT 400
176839 Hand Riddles #6 0.035 0.132 176723 Replacement Thermocouple with Tip for MT 400
176830 Hand Riddles #8 0.032 0.093
176831 Hand Riddles #10 0.017 0.083
176832 Hand Riddles #12 0.018 0.066 Bench Rammer
176833 Hand Riddles #14 0.063 0.437 This Bench Rammer
176834 Hand Riddles #16 0.018 0.045 is made of hard maple
with an oil nish and
designed with one end
Sprue Cutters wedge shaped and the
Constructed of heavy formed, other cylindrical.
tapered steel tubing with a Catalog
well-rounded top. This product is Number Description Length Diameter
excellent for cutting pouring sprues in 176754 Bench Rammer 14" 3"
green sand molds.
Catalog
Number Description Length Diameter
176745 Steel Sprue Cutter 814" 78"

80 1. 800. 321. 85 1 1

Other Foundry Supplies
Freeman Malleable-Iron Sprayon Blue Layout Fluid

Rapping Plates This is a fast-drying, non-aking, non-etching, layout
Freeman Rapping Plates are cast fluid that will not crack or peel. Smooth, non-glare
malleable inserts that enable a nish allows for clear, precise scribe lines.
foundryman to easily remove wooden Catalog
patterns or loose pieces from the Number Description Availability
038082 Sprayon Blue Layout Fluid Aerosol 16 oz.
molding sand. Designed to be installed
ush on the parting line, each plate
has a threaded hole for inserting an eye
Brass Rod
bolt or a draw rod. Available in a variety of sizes and shapes.
Brass Rod manufactured in accurate fractional sizes for fast
Catalog convenient pattern shop use. Sold in 36" lengths.
Number Description Size Dia. Thickness Width Length
026005 Rapping Plates 1 58" 1" Catalog
026010 Rapping Plates 5 " 158"
027645 Brass Rod 116" 36"
026015 Rapping Plates 6 " 2"
027650 Brass Rod 332" 36"
026020 Rapping Plates 8 78" 2"
027655 Brass Rod 18" 36"
027665 Brass Rod 316" 36"
027675 Brass Rod " 36"
027680 Brass Rod 516" 36"
027685 Brass Rod 38" 36"
027695 Brass Rod " 36"
027700 Brass Rod 58" 36"
516" 027705 Brass Rod " 36"
026072 Round Rapping Plates 0 1"
027710 Brass Rod 1" 36"
026074 Round Rapping Plates 1 1" 38"
026076 Round Rapping Plates 2 1" "

026078 Round Rapping Plates 3 238" 916"
026080 Round Rapping Plates 4 3" 58" Cast Urethane Gating Components
026082 Round Rapping Plates 5 4" 1116" Made by Dike-O-Seal, these abrasion-resistant urethane products
026084 Round Rapping Plates 6 5" " provide economical, long-lasting solutions for gating Hunter Automatic
Molding Machines.
This product line features a wide variety of pouring basins, sprue
Cleveland Vibrators pins, basin liners, vent pins, and runner bars. Made using Dike-O-Seals
Linear shock action vibration exclusive ABRA-SHUN polyurethane to resist abrasion, last longer,
makes the SAEP the most prevent downtime, and extend service life to produce better sand molds.
powerful continuous-duty Due to the wide variety of gating components available,
vibrator available for its size. Freeman makes these items available by Special Order Only.
Ideal for use on matchplates Please call us at 800-321-8511 for more information.
in jolt-squeeze operations.
Features include: Dux-Bak Non-Silica Dry Parting and Parting Bags

Continuous-duty design Our Parting Bag is made of a special cloth for dusting Dux-Bak Non-
Low air consumption Silica Dry Parting powder onto a pattern. The bag measures 6" x 11"
Variable frequency in size. Dux-Bak Non-Silica Dry Parting is available in quantities of
Vibrations one pound up through and including a 500 pound drum size.
Catalog Piston Per
Number Description Diameter Mfg. No. Min. @ 60psi Catalog
176900 Cleveland Vibrator " SAEP- 16,000
054400 Non-Silica Dry Parting Pound
176901 Cleveland Vibrator 58" SAEP-58 14,100
176870 Parting Bag Each
176902 Cleveland Vibrator " SAEP- 12,700
Disamatic Urethane Wipers & Brass Keepers
Replacement urethane wipers and brass keepers that are
pre-drilled for the Mark IV Disamatic.
Catalog
Number Description
177211 Disa Urethane Wiper Blade Mark IV
177212 Brass Keeper Mark IV
P l y w o o d & S he e t Mate ri a l s
Plywood & Sheet Materials

Freeman Pattern Plywood
Freeman Pattern Plywoods are manufactured from 1" to 2" in thick-
ness for use in making large core box bottom boards and sides, large
cope & drag plates, or general heavy duty applications. Available in
solid pine or maple-faced pine, these plywoods feature almost void
free construction throughout.
Freeman Maple-Faced Pattern Plywood

Smooth maple facing on both faces with a solid pine interior
combines quality with economy in a thick plywood panel.
Catalog Nominal No.
Number Thickness Width Length Grade Plys
075373 118" 48" 96" D3 11
075374 1" 48" 96" D3 11
075375 1" 48" 96" D3 13
075376 1" 48" 96" D3 15
Freeman Pine Pattern Plywood

Solid Pine construction combines a smooth surface with durability for
a thick plywood panel.
Catalog Nominal No.
Number Thickness Width Length Grade Plys
075364 1" 48" 96" AB 9
075365 1" 48" 96" AB 11
075366 1" 48" 96" AB 13
075367 2" 48" 96" AB 13
Please see plywood grading scale on page 85.
82 1. 800. 321. 85 1 1
Premium Plywood
Eurobirch Plywood
Eurobirch is the highest quality plywood in our line. It is suitable for
pattern plates, core box construction, or any heavy duty application.
All sizes are equivalent to A-B grade and feature:
Solid Birch construction
Virtually void-free laminates
Phenolic resin adhesive that is waterproof & boilproof
Thin veneers for maximum strength & durability

Catalog Nominal No.
Number Thickness Width Length Plys
075382 " 48" 96" 14
075383 1" 48" 96" 18
Euroform Plywood
Euroform is made with the same high quality construction as
Eurobirch with the addition of thermally fused phenolic facings for
durability and moisture resistance. It is excellent for pattern plates or
core box construction.
Euroform features:
Solid Birch construction
Virtually void free laminates
Phenolic resin adhesive that is waterproof & boilproof
Thicknesses from 14" to 1"
Thin veneers for maximum strength & durability
Catalog Nominal No.
075392 " 48" 96" 14
075393 1" 48" 96" 18
Russian Birch Plywood

Russian Birch plywood is constructed with thin veneers of solid
Birch and is assembled using phenolic adhesive which provides
a waterproof bond line. This material is an economical alternative
to Eurobirch.
Catalog Nominal No.
075391 24 mm 48" 96" 17
P l y w o o d & S he e t Mate ri a l s
Standard Plywood
HDO (High Density Overlay) Fir Plywood

HDO Plywood is manufactured with a thermosetting resin-impregnated
fiber surface bonded to both outer plys under heat and pressure.
It provides a smooth, uniform surface which is resistant to
abrasion, moisture penetration and deterioration from many common
chemicals and solvents.
HDO Plywood is bonded with 100% waterproof glue with
face veneers grade B or better with a semi-opaque thermosetting
resin-impregnated surface. The resin overlay resists abrasion,
moisture penetration and deterioration from many common chemicals
and solvents.
Catalog Nominal No.
Number Thickness Width Length Grade Plys Pc/Unit*
075343 " 48" 96" AB 7 44
Birch-Faced Plywood 075344 1" 48" 96" AB 9 30
An extensive selection of smooth surface birch faced plywoods for a *Pieces per unit listed for shipping reference purposes.
variety of woodworking applications. Thicknesses are available from Sheets are sold individually.
1 " to 1" and all contain a veneer core.
2
Catalog
Number
Nominal
Thickness Width Length Grade
No.
Plys Pc/Unit*
MDO (Medium Density Overlay) Fir Plywood
MDO Plywood is produced with a resin-treated fiber overlay on both
075326 " 48" 96" A2 7 40
075324 " 48" 96" C3 5 60
sides that is generally smooth and opaque. This allows for rapid, even
075333 58" 48" 96" C3 7 60 paint and coating applications.
075321 " 48" 96" C3 7 40 MDO Plywood is manufactured with 100% waterproof adhesives
075322 1" 48" 96" C3 9 30 and has an inner ply construction of C grade veneers and B grade or
075325 " 48" 96" D3 (shop) 7 40 better face and back veneers.
075372 1" 48" 96" D3 (shop) 9 30 Catalog Nominal No.
*Pieces per unit listed for shipping reference purposes. Number Thickness Width Length Grade Plys Pc/Unit*
Sheets are sold individually. 075341 " 48" 96" AB 7 44
075342 1" 48" 96" AB 9 30
*Pieces per unit listed for shipping reference purposes.
Sheets are sold individually.
Fir Plywood
Suitable for general construction requirements, this plywood is
manufactured of solid fir laminations.
Catalog Nominal No. Pine Plywood
Number Thickness Width Length Grade Plys Pc/Unit* This general purpose construction grade plywood is constructed of
075331 " 48" 96" AC 7 44 pine laminations glued with exterior adhesive. This product will have
075332 1" 48" 96" AC 9 33 larger internal voids and surface defects.
*Pieces per unit listed for shipping reference purposes. Catalog Nominal No.
Sheets are sold individually. Number Thickness Width Length Grade Plys Pc/Unit*
075351 " 48" 96" CDX 5 48
*Pieces per unit listed for shipping reference purposes.
Sheets are sold individually.
84 1. 800. 321. 85 1 1
Other Sheet Materials Plywood Grading Scales
Masonite Sheets
Fully tempered Masonite Sheets are hard, smooth, and most com- Hardwood Plywood Grades
monly used for pattern layout. They are available plain or painted with Hardwood plywood uses two alphanumeric characters to
a white latex primer on one side. designate the grade of the panel. The face is normally graded
Catalog Nominal using a letter, the back is normally graded using a number.
075310 Primed Tempered Masonite 18" 48" 96" Face Grades
075311 Primed Tempered Masonite " 48" 96" A. The veneer is smooth and free of large knots. Small
075309 Plain Tempered Masonite 18" 48" 96"

075319 Plain Tempered Masonite " 48" 96" pin knots, burls, or slight mineral streaks are permitted.
This is the best grade for a plywood face.
Acetate Sheet B. This grade is similar to the A face, but some sound knots
A clear economy cellulose acetate sheet which can be used for or repaired knots are permitted. Slightly rougher grain and
template and layout work. Packaged flat in 20" x 50" sheets. mineral streaks are typical of this grade.
Catalog C. This veneer will contain sound knots and repaired knots as
well as unlimited pin knots and small burls. Mineral streaks
027520 Acetate Sheet .020 20" 50"
027525 Acetate Sheet .030 20" 50" are readily evident.
027530 Acetate Sheet .040 20" 50" D. This grade is similar to the C grade face but will permit
027535 Acetate Sheet .060 20" 50"
more repaired knots, sound knots, and rough cut veneer.
Aluminum Sheet
Ideal for layouts, templates and build-ups. Sold by the sheet and Back Grades
shipped at in 24" x 72" sheets. 1. This veneer will have sound, tight knots up to 3 8" in diame-
Catalog ter. Areas of rough grain and small splits may be permitted.
2. This back face will have sound, tight knots up to 3 4" in
027540 Aluminum Sheet 0.032" 24" 72"
027545 Aluminum Sheet 0.050" 24" 72" diameter. Repaired knots, rough cut veneer, and mineral
027550 Aluminum Sheet 0.063" 24" 72" streaks are common with this grade.
027555 Aluminum Sheet 0.090" 24" 72"
3. This grade permits 12" to 112" diameter knots on this face.
027560 Aluminum Sheet 0.125" 24" 72"
027565 Aluminum Sheet 0.190" 24" 72" Repaired knots, unlimited small defects, and streaks are
027570 Aluminum Sheet 0.250" 24" 72" also permitted.
Brass Sheet Soft Wood Plywood Grades

Stocked in various thicknesses for accurate build-up dimensions. Soft wood plywood uses two letter characters to designate the
Sold in 12" x 48" sheet sizes. grade of the panel. The face is normally graded using a letter and
Catalog the back is also graded using a letter.
027580 Brass Sheet 0.016" 12" 48" A. This veneer is smooth and free of pitch pockets, knots,
027585 Brass Sheet 0.032" 12" 48" and open splits. Repaired splits or wood patches may
027590 Brass Sheet 0.050" 12" 48" be permitted.
027595 Brass Sheet 0.063" 12" 48"
027605 Brass Sheet 0.093" 12" 48" B. This grade is smooth and free from open defects, but sound
027610 Brass Sheet 0.125" 12" 48" knots up to 1" in diameter are evident. Wood repairs or
027620 Brass Sheet 0.188" 12" 48" repaired knots or splits are common in the veneer.
027625 Brass Sheet 0.250" 12" 48"
C. Unlimited tight knots up to 112" in diameter are character-
Armorboard istic to the grade. Open knots, splits, wood patches, and
Armorboard is an exterior plywood panel with 18" standard hardboard repairs are permitted.
on both faces. D. This grade has no limit to the number of defects or repairs.
Catalog Nominal Knotholes are permissible to 212" in diameter and open
Number Description Thickness Width Length splits are common.
075370 Armorboard " 48" 96"
Particle Board
Ideally suited for mold-box and master pattern bottom board construc-
tion, this is a smooth-finish particle board.
Catalog Nominal
075304 Particle Board " 48" 96"
075101 Particle Board " 48" 96"
Melaboard
Melaboard is a white particle board panel with 130 gram melamine
film thermally fused to both faces.
Catalog Nominal
075350 Melaboard " 49" 97"
H a r d w are & E q u i p men t

Freeman Lok-In Pattern Letters
Freeman Lok-In Pattern Letters are widely used in the foundry
industry for the fast changing of letters and numbers used for date
code, serial number, and alloy identication. The holder and letters
are made with a dovetail design to secure the characters rmly in
place while permitting their easy removal and replacement. They are
made of high quality investment cast steel.
B
D
A
C E
Letter 3 Letter 4 Letter 5 Letter 6 Letter 7 Letter 8 Letter 9 Letter

Holder Size A C E B D B D B D B D B D B D B D
" 316 11116 1316 13132 11532 2 1 21732 2132 21316 2516 3332 21932 31332 22932
38" 38 316 21132 11932 21316 2116 3 2 31116 21516 4316 3716 41932 32732 5116 4932
" 1516 1532 316 3116 218 32132 22332 4932 31132 43132 4132 5916 458 6732 5932 678 51516
" 118 916 316 31932 21532 41132 3732 518 4 52732 42332 62332 51932 738 6 818 7
Freeman Lok-In Pattern Letters Freeman Lok-In Pattern Numbers

Catalog Numbers Catalog Numbers
Letter 14" 38" 12" 34" 14"Recessed Number " 38" " " " Recessed
A 124410A 124430A 124450A 124470A 124490A 0 124400 124420 124440 124460 124480
B 124410B 124430B 124450B 124470B 124490B 1 124401 124421 124441 124461 124481
C 124410C 124430C 124450C 124470C 124490C 2 124402 124422 124442 124462 124482
D 124410D 124430D 124450D 124470D 124490D 3 124403 124423 124443 124463 124483
E 124410E 124430E 124450E 124470E 124490E 4 124404 124424 124444 124464 124484
F 124410F 124430F 124450F 124470F 124490F 5 124405 124425 124445 124465 124485
G 124410G 124430G 124450G 124470G 124490G 6 124406 124426 124446 124466 124486
H 124410H 124430H 124450H 124470H 124490H 7 124407 124427 124447 124467 124487
I 124410I 124430I 124450I 124470I 124490I 8 124408 124428 124448 124468 124488
J 124410J 124430J 124450J 124470J 124490J 9* 124406 124426 124446 124466 124486
K 124410K 124430K 124450K 124470K 124490K Blank 124411 124431 124451 124471
L 124410L 124430L 124450L 124470L 124490L Dash 124412 124432 124452 124472 124491
M 124410M 124430M 124450M 124470M 124490M Please note that the number nine is ordered as a six and the letter O is ordered
O* 124400 124420 124440 124460 124480 as a zero.
N 124410N 124430N 124450N 124470N 124490N
P 124410P 124430P 124450P 124470P 124490P
Q 124410Q 124430Q 124450Q 124470Q 124490Q End Plates/Holders/Screws
R 124410R 124430R 124450R 124470R 124490R Catalog Number
S 124410S 124430S 124450S 124470S 124490S Description " 38" " "
T 124410T 124430T 124450T 124470T 124490T Lok-In End Plates (incl. screw) 124285 124295 124300 124305
U 124410U 124430U 124450U 124470U 124490U 3 Letter Holder 124045 124125 124165 124205
V 124410V 124430V 124450V 124470V 124490V 4 Letter Holder 124050 124130 124170 124210
W 124410W 124430W 124450W 124470W 124490W 5 Letter Holder 124055 124135 124175 124215
X 124410X 124430X 124450X 124470X 124490X 6 Letter Holder 124060 124140 124180 124220
Y 124410Y 124430Y 124450Y 124470Y 124490Y 7 Letter Holder 124065 124145 124185 124225
Z 124410Z 124430Z 124450Z 124470Z 124490Z 8 Letter Holder 124070 124150 124190 124230
9 Letter Holder 124075 124155 124195 124235
Please note that the number nine is ordered as a six and the letter O is ordered
as a zero. Replacement Screws 124320
NOTE: Lok-In End Plates are sold separately from Letter Holders.
86 1. 800. 321. 85 1 1
Freeman Standard Pattern Letters

Freeman Pattern Letters and Figures are utilized for a wide range of
applications throughout the pattern and foundry industries. Generally
applied to the pattern or corebox, these letters enable identications
such as company name, part number, and date code to be permanently
cast into the nished product. Flat-Face Gothic White Metal
Measurements are outside-to-outside of face or center-to-center Catalog Drilling
of face, depending on style. Overall height greater because of draft. Number Height Thickness Width Availability
Most styles available drilled for mounting purposes (additional 121194 316" 132" 0.200 No
charges apply). Please see product description for availability. 121196 " 116" 0.331 No
121198 516" 116" 0.400 Yes
121200 38" 116" 0.450 Yes
Ordering Information 121202 " 116" 0.575 Yes
121204 58" 164" 0.675 Yes
When placing an order, please locate the catalog number from the 121206 " 332" 0.775 Yes
lists provided for the desired style and size you would like. When 121208 78" 332" 0.900 Yes
providing this part number, add the number, symbol or letter you 121210 1" 18" 1.000 Yes
wish to order to the end of the catalog number and include the 121212 1" 964" 1.200 Yes
quantities you desire. Please note that the number nine is ordered 121214 1" 532" 1.450 Yes
as a six and the letter O is ordered as a zero. 121216 2" 316" 1.900 Yes
121218 2" 316" 2.350 Yes
Example: " Sharp-Face Gothic White Metal #6 would be 121048#6
" Sharp-Face Gothic White Metal A would be 121048A

Heavy Hairline White Metal
Catalog Drilling
Number Height Thickness Width Availability
Sharp-Face Gothic White Metal 121124 18" 132" 0.143 No
Catalog Drilling 121126 316" 132" 0.200 No
Number Height Thickness Width Availability 121128 " 132" 0.250 No
121032 18" 116" 0.162 No 121130 516" 116" 0.300 No
121034 316" 116" 0.200 No 121132 38" 116" 0.350 No
121036 " 116" 0.262 No 121134 " 116" 0.462 No
121038 516" 116" 0.325 Yes 121136 58" 116" 0.537 No
121040 38" 116" 0.375 Yes 121138 " 116" 0.637 No
121042 716" 116" 0.500 Yes 121140 1" 18" 0.875 No
121044 " 116" 0.555 Yes
121046 58" 18" 0.700 Yes
121048 " 18" 0.725 Yes
121050 78" 532" 0.850 Yes
121052 1" 532" 0.950 Yes
121054 1" 316" 1.150 Yes
121056 1" " 1.400 Yes
121060 2" " 1.850 Yes
Light Hairline White Metal
121602 2" 516" 2.300 Yes Catalog Drilling
121604 3" 38" 2.750 Yes Number Height Thickness Width Availability
121156 18" 132" 0.125 No
121158 316" 132" 0.175 No
121160 " 132" 0.231 No
121162 516" 132" 0.275 No
121164 38" 132" 0.318 No
121166 " 116" 0.437 No
121168 " 116" 0.625 No
Sharp-Face Gothic Reverse White Metal
Catalog Drilling
Number Height Thickness Width Availability
121084 316" 116" 0.200 No
121086 " 116" 0.262 No
121088 516" 116" 0.325 Yes
121090 38" 116" 0.375 Yes
121092 " 332" 0.555 Yes
121094 58" 18" 0.700 Yes
121096 " 18" 0.725 Yes
F-Bond CA Adhesives for affixing 64
121098 1" 532" 0.950 Yes
121100 1" 1364" 1.150 Yes
121102 1" 1564" 1.400 Yes
121104 2" 1364" 1.850 Yes
Freeman Standard Pattern Letters [CONTD.] Customized Logos

Special letters, gures, monograms, and
logos can be made either from existing
patterns or a drawing.
Customized Logos are available
for order in White Metal. There is a
Round-Face Gothic White Metal
100 piece minimum for each order.
Catalog Drilling
Number Height Thickness Width Availability Please provide the following for a quote:
121340 38" 332" 0.400 Yes 1. Dimensions (Length x Width x Thickness)
121342 " 332" 0.537 Yes
2. To-Scale Drawing of Logo
121344 58" 18" 0.637 Yes
121346 " 18" 0.725 Yes We will respond with a price for the logos and the amount of the
121348 1" 316" 0.950 Yes one-time set up charge for the mold. A mold will then be created and a
121350 1" 316" 1.175 Yes sample will be sent for approval.
121352 1" 316" 1.425 Yes
Fax all diagrams to: Freeman Manufacturing & Supply Co.
Inside Sales Department
(440) 934-7200
contactus@freemansupply.com
Deep Block White Metal

Catalog Drilling
Number Height Thickness Width Availability Freeman Pattern Letter Cabinet
121238 " 18" 0.375 No
Our Pattern Letter Cabinet is an
121240 38" 18" 0.475 Yes
121242 " 18" 0.575 Yes ideal metal cabinet for pattern
121244 58" 18" 0.662 Yes letter storage. Each drawer has
121246 " 18" 0.762 Yes a curved bottom so that letters
121248 78" 316" 0.862 Yes can be easily removed and the
121250 1" 316" 0.950 Yes dividers t tightly to the drawer
121252 1" 316" 1.175 Yes bottom so letters cannot slide
121254 1" " 1.350 Yes from one compartment to the
121256 2" " 1.825 Yes next. Enough drawer dividers
are included to convert each
drawer to 12 compartments. The cabinet is made up of two drawers and
any number of two drawer units may be stacked one on top of the other.
Interlocking tabs on the cabinet units hold stacked units rmly in place.
Specifications:
Tablet White Metal Standard unit size 314" height x 11" length x 11" width
Catalog Drilling Drawer size 158" height x 11" length x 11" width
Number Height Thickness Width Availability Number of compartments 12
121522 " 332" 0.350 No Average number of letters per drawer (SFG White Metal)
121526 38" 332" 0.425 Yes 300 ("); 90 ("); 40 (1")
121528 " 332" 0.525 Yes Catalog
121530 58" 332" 0.625 Yes Number Description
121532 " 332" 0.700 Yes 027435 Pattern Letter Cabinet
121534 1" 332" 0.900 Yes 027436 Additional Cabinet Dividers
121536 1" 18" 1.062 Yes
121538 1" 18" 1.250 Yes
121542 2" 18" 1.700 Yes

F-Bond Instant CA Adhesives for affixing 64
88 1. 800. 321. 85 1 1
Tapes and Embossers
" Tape
7
8" Tape
Image above is at actual size.
Roovers Embossing Press Dymo Tapewriter

Primarily used in the pattern A portable tapewriter to use for
and foundry industries for almost any type of identification work.
numbering patterns and core Will emboss letters and numbers on
boxes. Other applications colored pressure sensitive vinyl tape
include numbering bins, parts, or on metal tape without adhesive.
machines, storage areas, Letters will mold in fine sand.
lockers, etc. The Embosser includes one (1)
Known for their rugged standard wheel and one (1) reverse wheel.

construction and simple Catalog Tape
operation, these embossing Number Description Width
presses are furnished with 019374 Dymo-Mite Hand Embosser 316" Letter Size "
deep strike type characters. 035195 Aluminum Metal Tape without Adhesive "
Reverse styles of characters are available; information upon request.
Catalog
019370 Roovers Embossing Press " Letter Size, " Wide Tape T-10A
019372 Roovers Embossing Press 38" Letter Size, 78" Wide Tape T-20
Parts available upon request.
Embossing Tapes
We offer Zinc, Aluminum, Brass, and Steel Embossing Tapes for
use with Roovers or any other embossing presses.
Please note that Brass and Steel Tapes must be purchased in
box quantities and have extended lead times. All other tapes are
sold individually.
Catalog Letter Roll Roll Rolls/
Number Description Size Thickness Width Length Box
035075 Aluminum Embossing Tape " .015 " 85' 10
035070 Aluminum Embossing Tape " .012 " 120' 10
035090 Aluminum Embossing Tape 516" .018 " 80' 7
035100 Aluminum Embossing Tape 38" .018 78" 80' 6
035110 Aluminum Embossing Tape " .022 1" 65' 4
035120 Aluminum Embossing Tape " .022 1" 65' 4
035015 Zinc Embossing Tape " .015 " 120' 10
035025 Zinc Embossing Tape 516" .018 " 80' 7
035030 Zinc Embossing Tape 38" .020 78" 105' 6
035035 Zinc Embossing Tape " .022 118" 95' 5
035045 Zinc Embossing Tape " .022 1" 65' 4
035124 Brass Embossing Tape " .005 " 85' 10
035125 Brass Embossing Tape 38" .020 78" 125' 6
035076 Cold Roll Steel Embossing Tape " .015 " 85' 10
035078 Cold Roll Steel Embossing Tape 38" .015 78" 85' 6
Abrasives
Types of Abrasives Offered: Types of Backings Offered:
Garnet A reddish brown, natural mineral, that features a medium Paper Used mainly with garnet abrasive. Paper sheets are available
hardness and good cutting edges that have a tendency to break or in weights A, C, and D (A being the lightest).
fracture when used, thus creating new cutting edges. Garnet is used Cloth Produces a durable and flexible backing, and is mainly used
primarily for fine finishing of wood. with aluminum oxide abrasive.
Aluminum Oxide A synthetic, gray-brown mineral that is tough and Waterproof Paper Used mainly with silicon carbide abrasive.
durable. This widely used abrasive is ideal for both woodworking and
metalworking.
Silicon Carbide A very hard, shiny, synthetic, black colored mineral that Other weights & grits are available by special order.
has a brittle quality permitting it to fracture into sharp, sliver-like wedges Please contact Customer Service for complete details.
as it works. Silicon carbide is used for sanding a wide range of metals,
plastics, or glass.
Abrasive Sheets (9" x 11")

An extensive selection of garnet, Silicon Carbide Wetordry Paper Sheets
aluminum oxide, and silicon car- These sheet are made by coating a waterproof paper backing with
bide abrasive sheets with paper or silicon carbide.
cloth backing. These sheets are The flexible A weight paper is designed primarily for automotive
sold in full package quantities. applications where wet sanding is required. The sturdy C weight paper
is designed for general industrial applications where greater backing
Garnet Paper Sheets strength is required. Good for metal, wood or glass.
These 3M abrasives are open coatwhere the abrasive granules Catalog
cover 50-70% of the backing and are set at a pre-determined spacing to Number Weight Grit Style No. Shts/Pkg
reduce loading or clogging. 132130 A 180 431Q 50
132150 A 220 413Q 50
Catalog
Number Weight Grit Style No. Shts/Pkg 132165 A 600 413Q 50
132005 A 80 110N 50 132145 C 80 431Q 50
132010 A 100 110N 100 132135 C 100 431Q 50
132015 A 120 110N 100 132142 C 150 431Q 50
132020 A 150 110N 100 132155 C 320 431Q 50
132025 A 180 110N 100 132160 C 400 431Q 50
132030 A 220 110N 100
132071 C 100 130N 100 Silicon Carbide Coated Abrasive Mesh
132076 C 120 130N 100 Commonly referred to as drywall sandpaper or sanding screen, this
132081 C 150 130N 100 abrasive is made with a silicon carbide mineral that is coated on a dura-
132052* D 40 50 ble screen cloth mesh with waterproof bond. Ideal for plaster and other
132056 D 50 140N 50 substrates that would load conventional abrasives.
132061 D 60 140N 50
Catalog
132066 D 80 140N 50
Number Grit Style No. Shts/Pkg
*Not manufactured by 3M 132170 80 483W 25
132175 100 483W 25
Aluminum-Oxide Cloth Sheets
These 3M abrasive products are made with aluminum oxide uniformly
applied to light, J weight cloth sheets. They are primarily used for
metalworking but may also be used for woodworking.
Catalog
Number Weight Grit Style No. Shts/Pkg
132095 J 80 211K 50
132100 J 100 211K 50
132105 J 120 211K 50
90 1. 800. 321. 85 1 1
Abrasives [CONTD.]
Garnet Resin Bond Paper Discs
Garnet is a natural mineral that, when used as an abrasive, provides
excellent results for the sanding of wood. This sharp abrasive covers
100% of the disc (closed coat) for smooth stock removal and is resin-
bonded for a long service life. Freeman Latex Disc Cement must be
used to apply these discs to the machine.
Catalog
Number Diameter Grit Disc/Pkg.**
131115 12" 40 100
131135 15" 40 100
131155 16" 40 100
131165 18" 40 100
131175 20" 40 25
131195* 24" 40 20
131201 24" 40 20
Disc Sanders Abrasives 131215 30" 40 20
12" to 36" diameter abrasive discs for State, Master and other large disc 131223 36" 40 20
sanders. Available in aluminum-oxide resin bond cloth and garnet paper. *These discs are manufactured with a 1" diameter center hole.
**These discs are sold individually. Unit quantities are listed for
pricing and packaging reference only.
3M Aluminum-Oxide PSA Cloth Discs
These 3M discs are the premium in our line, featuring aluminum-oxide
abrasive resin-bonded to a durable X weight cloth backing. These discs Freeman Latex Disc Cement
feature factory-applied adhesive on the backing to enable quick and Specifically formulated for securing paper and
easy installation to the machine. Primarily used for sanding metal. cloth-backed abrasives to any disc sanding
Catalog machine. Freeman Latex Disc Cement is fast

Number Diameter Grit Disc/Unit** drying and easy to use.
131455 12" 40 10
131465 15" 36 10 6 Easy Steps For Application:
131460 15" 40 10 1. Clean both surfaces to be bonded and
131457 15" 60 10 make sure steel disc is free of grease.
131475 16" 36 10
2. Brush Freeman Latex Disc Cement onto both the abrasive
131470 16" 40 10
backing and steel disc.
131468 16" 60 10
131480 18" 40 10 3. Allow Freeman Latex Disc Cement to dry (10-30 min.) before
131495 20" 36 10 applying abrasive.
131490 20" 40 10 4. Align edges of abrasive disc to steel disc and apply carefully.
131488 20" 50 10 5. Roll down abrasive disc from the center outward.
131487 20" 60 10 6. Trim the excess abrasive from the outside diameter of the disc.
131486 20" 80 10
131515 24 36 10 Catalog
131505 24 40 10 Number Description Availability
131510 24 50 10 025505 Freeman Latex Disc Cement Quart
131511 24 60 10
131530 30 36 10
131525 30 40 10 Freeman Abrasive
**These discs are sold individually. Unit quantities are listed for pricing and Cleaner Bar
packaging reference only. The Abrasive Cleaner
Bar is easy to use just
3M Aluminum-Oxide Plain-Back Cloth Discs hold the bar securely and
This product features aluminum oxide abrasive resin-bonded to a cloth carefully push against the
backing for superior life when sanding metal. Freeman Latex Disc rotating abrasive disc until the majority of loaded particles are removed.
Cement must be used to apply these discs to the machine. By using the abrasive cleaner bar you will realize 3 to 4 times
Catalog more abrasive disc and belt life. You will also prevent burning, chatter
Number Diameter Grit Disc/Pkg.** marks and machine vibration caused by loaded abrasives.
131590 20" 40 25 Catalog
131610 24" 36 10 Number Description Availability
131605 24" 40 10 136850 Abrasive Cleaner Bar 158" x 158" x 8"
131615 30" 40 10
**These discs are sold individually. Unit quantities are listed for pricing and
packaging reference only.
Abrasives [CONTD.]
Spindle Sanders Abrasives Aluminum-Oxide Sleeves
Our abrasive sleeves and expand- Made with Aluminum-Oxide, a synthetic, grey-brown colored mineral
ing rubber drums are designed that is tough and durable, these resin-bonded, cloth-backed abrasive
for oscillating spindle sanders sleeves are used primarily in metalworking and plastic applications.
including State, Master, and other
makes and models. These abra- For State Spindle Sanders*
sive sleeves are constructed to Catalog
Number Diameter Length Grit
give dependable service and
133115 " 5" 60
excellent surface finishes. 133116 " 5" 80
133125 38" 6" 50
133126 38" 6" 60
133127 38" 6" 80
Garnet Sleeves 133130 " 6" 50
Garnet is a natural mineral that, when used as an abrasive, provides 133131 " 6" 60
excellent results for the sanding of wood. 133132 " 6" 80
133140 58" 6" 50
For State Spindle Sanders* 133141 58" 6" 60
Catalog 133142 58" 6" 80
Number Diameter Length Grit 133150 " 9" 50
133004 " 5" 60 133151 " 9" 60
133009 " 6" 60 133155 1" 9" 50
133014 38" 6" 60 133156 1" 9" 60
133019 " 6" 60 133165 1" 9" 40
133027 " 9" 60 133170 1" 9" 40
133171 1" 9" 60
133029 58" 6" 60
133172 1" 9" 80
133034 58" 9" 60
133185 2" 9" 40
133039 " 9" 60
133186 2" 9" 60
133048 1" 9" 60 133187 2" 9" 80
133054 1" 11" 60 133195 3" 9" 40
133060 1" 9" 40 133196 3" 9" 60
133070 1" 9" 40 133197 3" 9" 80
133080 2" 9" 40 133205 4" 9" 36
133090 2" 9" 40 133206 4" 9" 60
133095 3" 9" 40 133207 4" 9" 80
133105 4" 9" 40
For Master Spindle Sanders*
For Master Spindle Sanders* Catalog
Catalog Number Diameter Length Grit
Number Diameter Length Grit 133120 " 6" 60
133065 1" 11" 40 133135 " 9" 50
133075 1" 11" 40 133145 58" 9" 50
133085 2" 11" 40 133160 1" 11" 50
133100 3" 11" 40 133175 1" 11" 40
133110 4" 11" 40 133180 1" 11" 40
133190 2" 11" 40
*State and Master brands are listed for reference purposes. For other sander
models please refer to diameter and length dimensions when choosing 133200 3" 11" 40
appropriate sleeves. 133210 4" 11" 36
*State and Master brands are listed for reference purposes. For other sander
models please refer to diameter and length dimensions when choosing
appropriate sleeves.
Expandable Rubber Drums

These Expandable Rubber
Drums are made of a rubber
compounded for proper resil-
iency. For uniform compression
and expansion, each drum is
supplied with two steel washers
appropriately sized to each drum.
Each drum is 9" long and is sized
to fit a " diameter spindle.
Catalog Drum Outside
Number Description Diameter
133220 Expandable Rubber Drum 1"
92 1. 800. 321. 85 1 1
Abrasives [CONTD.]
3M Roloc Discs and Holders
Used with grinders or electric drills,
these abrasive discs are designed for
grinding and polishing wood, metal,
or plastic.
The exclusive 3M Roloc system
locks the disc securely in place with just Roloc Roloc Roloc Thread
a half twist and unlocks just as easily. Disc Pad Disc Disc Pad Shaft
Available with aluminum-oxide or Scotch-Brite abrasive.
3M Roloc Aluminum Oxide Discs 3M Roloc Scotch-Brite Discs

3M Roloc style TR (plastic button) discs are resin-bonded, aluminum These 3M Roloc discs are made with a premium Scotch-Brite surface
oxide discs that are offered in a variety of pad hardnesses. They conditioning non-woven web to provide a burr-free finish. Removes
provide an extremely effective means of deburring and finishing wood grind marks, rust, and coatings. They are sold in full packages as listed
or metal surfaces. The discs are sold in full packages as listed and the and disc holders are sold separately.
disc holders are sold separately and individually. Catalog Pad
Catalog Pad Number Diameter Color Grit Discs/Pkg
Number Diameter Color Grit Discs/Pkg 136871 1" Brown coarse 50
135265 1" Brown 36 50 136872 1" Maroon medium 50
135255 1" Green 50 50 136873 1" Blue very fine 50
135250 1" Orange 60 50 136874 2" Brown coarse 50
135245 1" Yellow 80 50 136875 2" Maroon medium 50
135240 1" Blue 100 50 136876 2" Blue very fine 50
135235 1" White 120 50 136877 3" Brown coarse 25
135300 1" Brown 36 50 136878 3" Maroon medium 25

135290 1" Green 50 50 136879 3" Blue very fine 25
135285 1" Orange 60 50
135280 1" Yellow 80 50
135275 1" Blue 100 50 3M Roloc Disc Holders
135273 1" White 120 50 These 3M Roloc Disc Holders are used exclusively with 3M Roloc
135345 2" Black 24 50 Discs. Uniquely designed for fast and easy changing of the abrasive.
135340 2" Brown 36 50
Threaded in the center of the holder, a twist installs or removes the
135330 2" Green 50 50
135325 2" Orange 60 50 disc. This holder is used with aluminum oxide or Scotch Brite discs.
135320 2" Yellow 80 50 Shaft is threaded " 20". The pad hardness is rated as medium.
135315 2" Blue 100 50 These disc holders are sold individually.
135310 2" White 120 50
Catalog Pad
135375 3" Black 24 50
Number Description Diameter
135371 3" Brown 36 50
135365 3" Green 50 50 135440 Disc Pad & Shaft Complete 1"
135360 3" Orange 60 50 135445 Disc Pad & Shaft Complete 1"
135355 3" Yellow 80 50 135450 Disc Pad & Shaft Complete 2"
135350 3" Blue 100 50 135455 Disc Pad & Shaft Complete 3"
135348 3" White 120 50 135460 Disc Pad & Shaft Complete 4"
135405 4" Brown 36 25 135477 " 20 UNC Threaded Shaft Only
135390 4" Orange 60 25
135385 4" Yellow 80 25
Abrasives [CONTD.]
Adhesive Backed (PSA) Discs and Holders Disc Holders for
Used with grinders or electric drills, these abrasive discs are designed Adhesive Backed Discs
for grinding and polishing wood, metal, or plastic. A durable rubber pad that is stiff enough
to hold its shape but flexible enough to
Adhesive Backed (PSA) prevent gouging, this product is great for
Resin-Bond Cloth Discs use with the adhesive backed discs. All
These aluminum-oxide discs are holders have a 14" shank to fit most hand grinders.
excellent for grinding and finishing Catalog Disc
Number Diameter
applications. They are resin-bonded 135200 "
for added durability and adhesive- 135205 "
backed for quick and easy disc 135210 1"
change. The flexible rubber holder 135215 1"
(sold separately) assures pad contact 135220 2"
with most contours. 135225 3"
135230 4"
Catalog
Number Diameter Grit
135480 " 50
135481 " 60
Scotch Brite Industrial Hand Pads (6" x 9")
135482 " 80 Scotch-Brite Heavy Duty Hand PadMost
135483 " 100 durable and aggressive pad for quick
135486 " 40 stock removal.
135487 " 50 Scotch Brite Blending PadsSlightly finer
135488 " 60
135489 " 80 abrasive than the heavy duty pad. Excellent
135490 " 100 for removing scratches on metal, wood, or
135493 1" 40 synthetic surfaces.
135494 1" 50 Scotch-Brite General Purpose Hand Pad
135495 1" 60
This is the most popular Scotch Brite
135496 1" 80
135497 1" 100 abrasive because it is coarse enough for
135501 1" 40 cleaning and
135502 1" 50 finishing but fine enough to produce good surface finishes.
135503 1" 60 Scotch-Brite Ultra-Fine Hand PadFine textured for ultra-fine
135504 1" 80
135508 2" 36 finishing or metal, wood, plastics, and composites.
135509 2" 40 Scotch-Brite Light Duty Hand PadA very mild abrasive for gentle,
135510 2" 50 yet through cleaning. Commonly used with liquid detergent.
135512 2" 80
135513 2" 100 Catalog
135514 2" 120 Number Description Color Pads/Box Mfg. No.
135515 3" 36 136800 Heavy Duty Tan 10 7440
135516 3" 40 136802 Blending Gray 10 7446
135517 3" 50 136805 General Purpose Maroon 20 7447
135518 3" 60
136810 Ultra Fine Light Gray 20 7448
135519 3" 80
135523 4" 36 136801 Light Duty White 20 7445
135524 4" 40
135525 4" 60
135526 4" 80
135527 4" 100
135528 5" 36
135529 5" 50
94 1. 800. 321. 85 1 1
Abrasives [CONTD.]
Cartridge Rolls Cartridge Rolls [Contd.]
These products are designed for Catalog Outside Pilot Matched Mandrel
finish sanding of concave surfaces Number Diameter Length Diameter Grit (18" Shank / " Shank)
134589 " 1" 18" 50 809 / 810
of metal, wood, or plastics. Made
134591 " 1" 18" 60 809 / 810
from resin bonded aluminum oxide 134592 " 1" 18" 80 809 / 810
cloth for long life, these products 134594 " 1" 18" 120 809 / 810
work well with air or electric grind- 134588 " 1" 18" 240 809 / 810
ers. A steel mandrel must be used 134595 " 1" 18" 40 803 / 820
to secure the abrasive to the tool. 134600 " 1" 18" 50 803 / 820
134605 " 1" 18" 60 803 / 820
Catalog Outside Pilot Matched Mandrel
Number Diameter Length Diameter Grit (18" Shank / " Shank) 134610 " 1" 18" 80 803 / 820
134436 18" 1" 564" 100 801 / 134615 " 1" 18" 100 803 / 820
134437 18" 1" 564" 120 801 / 134620 " 1" 18" 120 803 / 820
134441 18" 1" 564" 80 801 / 134621 " 1" 18" 150 803 / 820
134435 316" 1" 332" 80 / 805 134630 " 2" 18" 40 804 / 825
134440 316" 1" 564" 100 / 805 134640 " 2" 18" 60 804 / 825
134445 316" 1" 564" 140 / 805 134645 " 2" 18" 80 804 / 825
134447 316" 1" 332" 240 / 805 134650 " 2" 18" 100 804 / 825
134454 " 1" 18" 50 809 / 810 134710 58" 1" 316" 50 804 / 825
134455 " 1" 18" 60 809 / 810 134715 58" 1" 316" 60 / 831
134460 " 1" 18" 80 809 / 810 134720 58" 1" 316" 80 / 831
134465 " 1" 18" 100 809 / 810 134721 58" 1" 316" 100 / 831
134470 " 1" 18" 120 809 / 810 134775 1" 1" " 40 / 835
134475 " 1" 18" 240 809 / 810 134785 1" 2" " 60 / 840
134480 " 1" 18" 50 803 / 820 134790 1" 2" " 80 / 840
134485 " 1" 18" 60 803 / 820 Other sizes are available by special order. Minimums will apply.
134490 " 1" 18" 80 803 / 820 Contact customer service for details.

134495 " 1" 18" 100 803 / 820
134500 " 1" 18" 120 803 / 820
134505 " 2" 18" 60 804 / 825 Mandrels for Cartridge Rolls
134510 " 2" 18" 80 804 / 825 This steel adaptor is used
134511 516" 1" 18" 60 803 / 820 to secure and hold both
134515 516" 1" 18" 80 803 / 820 tapered and parallel sided
134520 516" 1" 18" 100 803 / 820 cartridge rolls to air grinders or
134525 516" 1" 18" 120 803 / 820
134526 516" 1" 18" 150 803 / 820
electric drills. This holder is used by
134530 38" 1" 18" 60 809 / 810 sliding the cartridge roll onto the mandrel
134535 38" 1" 18" 80 809 / 810 pilot until the bottom of the abrasive touches
134540 38" 1" 18" 100 809 / 810 the threaded steel area. Simply screw the cartridge
134545 38" 1" 18" 120 809 / 810 roll onto the threads to secure.
134550 38" 1" 18" 50 803 / 820 Your mandrel should be at least " shorter than your cartridge roll.
134555 38" 1" 18" 60 803 / 820
134560 38" 1" 18" 80 803 / 820 Mandrels with 18" Shank Diameter
134565 38" 1" 18" 100 803 / 820
Pilot Pilot Length
134570 38" 1" 18" 120 803 / 820
Diameter " " 1" 1"
134575 38" 1" 18" 150 803 / 820
564" 134801
134579 38" 2" 18" 50 804 / 825
332" 134802
134580 38" 2" 18" 60 804 / 825
18" 134809 134803 134804
134585 38" 2" 18" 80 804 / 825
134590 38" 2" 18" 100 804 / 825
134586 38" 2" 18" 120 804 / 825 Mandrels with " Shank Diameter
Pilot Pilot Length
Diameter " " 1" 1" 2"
332" 134807 134805 134806
18" 134808 134810 134820 134825 134826
316" 134830 134831 134832
" 134834 134835 134840 134841
Fasteners
Wood Screws Steel Pinch Dogs

Professional quality, zinc-plated Made of forged tool-steel.
wood screws from Freeman are Sold individually.
made from high grade wire steel. Catalog
They are available in phillips Number Description Length
head (industrial pack only) and slotted head styles and are manufac- 044400 Steel Pinch Dogs "
tured to provide sure grip turning torque while resisting the stripping of 044405 Steel Pinch Dogs 1"
the slots a problem typical of the lesser quality wood screws. 044410 Steel Pinch Dogs 1"
044415 Steel Pinch Dogs 1"
Industrial Pack Wood Screws 044420 Steel Pinch Dogs 2"
044425 Steel Pinch Dogs 2"
Qty Gage 044430 Steel Pinch Dogs 3"
Length per Box 8 10 12 14 044435 Steel Pinch Dogs 3"
1" 1000 034210P 034235P 034265
034210 034235
1" 1000 034215P 034240P 034305
034215 034240
1" 1000 034220P 034245P 034275P 034310P
034220 034245 034275 034310
1" 1000 034225 034250 034280P 034315
034280
2" 1000 034230P 034255P 034285P 034320P
Solid Brass Escutcheon Pins
034230 034285 034320 Sold in one pound boxes.
2" 1000 034231 034256 034286 034325 Catalog Head Shaft
2" 1000 034232 034260P 034290P 034330P Number Description L Diameter Gauge Diameter
034260 034290 034330 033580 Brass Escutcheon Pins " 0.165 14 0.083
033581 Brass Escutcheon Pins 38" 0.130 16 0.065
2" 1000 034262 034335
033582 Brass Escutcheon Pins " 0.165 14 0.083
3" 1000 034261P 034300P 034340P 033583 Brass Escutcheon Pins " 0.130 16 0.065
034261 034300 034340 033584 Brass Escutcheon Pins 58" 0.165 14 0.083
3" 775 034302 034345P 033585 Brass Escutcheon Pins 58" 0.130 16 0.065
034345 033587 Brass Escutcheon Pins " 0.165 14 0.083
4" 500 034350P 033588 Brass Escutcheon Pins " 0.130 16 0.065
034350 033589 Brass Escutcheon Pins " 0.092 18 0.048
4" 450 034355P 033590 Brass Escutcheon Pins 1" 0.165 14 0.083
033591 Brass Escutcheon Pins 1" 0.130 16 0.065
034355
5" 400 034360P
034360
6" 250 034364
A 'P' at the end of the product number denotes a phillips head.
Standard Pack Wood Screws

A standard package includes 100 screws per box.
Wire Brads
Gage Sold in one pound boxes.
Length 6 8 10 12 14
Catalog
" 034034 034036 034037
Number Description Length Gauge
1" 034053 035055 034056 034058 033501 Wire Brads Gauge " 20
1" 034066 034067 034069 033504 Wire Brads Gauge " 16
1" 034074 034076 034077 034078 033505 Wire Brads Gauge " 17
1" 034083 034084 034085 033506 Wire Brads Gauge " 18
2" 034091 034093 034094 033512 Wire Brads Gauge " 20
2" 034103 034105 033508 Wire Brads Gauge 1" 16
2" 034112 034113 034114 034115 033509 Wire Brads Gauge 1" 17
033510 Wire Brads Gauge 1" 18
2" 034124
033514 Wire Brads Gauge 1" 15
3" 034132 034133 034134 033515 Wire Brads Gauge 1" 16
3" 034153 034154 033516 Wire Brads Gauge 1" 17
4" 034164 033517 Wire Brads Gauge 1" 18
4" 034172 033518 Wire Brads Gauge 1" 15
5" 034181 033519 Wire Brads Gauge 1" 16
6" 034191 033521 Wire Brads Gauge 1" 18
96 1. 800. 321. 85 1 1
Fasteners [CONTD.] Band Saw Accessories

Matchless Grease Stick
Wax based band saw blade lubricant
packaged in a 2" by 10" tube.
24 per case. Sold individually.
Flat Head Wire Nails Catalog
Sold in one pound boxes. Number Description Availability
Catalog 027725 Matchless Grease Stick 1 Lb.
Number Description Length Gauge
033541 Flat Head Wire Nails " 18
033543 Flat Head Wire Nails " 20 Castrol Stick Wax Lubricant
033545 Flat Head Wire Nails 58" 18 Light yellow wax that is used for the
033547 Flat Head Wire Nails " 16 lubrication of metal cutting band saw
033548 Flat Head Wire Nails " 17
033549 Flat Head Wire Nails " 18 blades and cutting tools. It is packaged
033551 Flat Head Wire Nails " 20 in a cardboard tube for ease of use. Net
033554 Flat Head Wire Nails 1" 16 weight is 15 ounces. Sold by the full case of 24 tubes.
033555 Flat Head Wire Nails 1" 17 Catalog
033556 Flat Head Wire Nails 1" 18 Number Description Diameter Length
033557 Flat Head Wire Nails 1" 16
027886 Castrol Stick Wax 2" 11"
Band Saw Tire Cement
A contact adhesive for gluing band saw tires onto
band saw wheels.
Usage Instructions:
Remove old tire & clean wheel completely
Without adhesive, stretch the tire onto

Drywall Screws the wheel
Self-tapping, coarse threaded drywall Using small wedges, create a space between
screws which may be used for numerous fastening the tire & the wheel
applications. All of our drywall screws feature a phillips-style head. Apply band saw tire cement to both tire & wheel
Using an air hose, dry the adhesive completely
Catalog Screws
Number Description Length Gauge Per Box Repeat with another coat of adhesive and dry again
034381 Drywall Screws 1" 6 10,000 Apply a third application, if necessary, to build up thickness
034383 Drywall Screws 1" 6 8,000 Dry completely
034384 Drywall Screws 158" 6 5,000 Remove wedges and press tire firmly to wheel
034385 Drywall Screws 2" 6 3,500
034386 Drywall Screws 2" 8 2,500 Ready for use in one hour
034387 Drywall Screws 3" 8 2,000 Catalog
031550 Band Saw Tire Cement Pint
Band Saw Replacement Tires

All tires are 316" thick and each tire
diameter before attachment is approxi-
mately 20% less than the wheel diameter.
Corrugated Fasteners Catalog Wheel
Number Description Diameter Tire Width
Sold by the box (100 per box).
031500 Band Saw Tire 12" 1116"
Catalog
031505 Band Saw Tire 14" 1116"
Number Description Depth Corrugations
033572 Corrugated Fasteners " 5 031510 Band Saw Tire 16" 1516"
033574 Corrugated Fasteners 58" 5 031512 Band Saw Tire 18" 1"
031515 Band Saw Tire 20" 158"
031520 Band Saw Tire 26" 2"
031532 Band Saw Tire 34" 218"
031535 Band Saw Tire 36" 218"
031540 Band Saw Tire 38" 2
Degassing & Mixing Equipment

Gas Vac II Industrial Vacuum Degassing Unit Red Devil Mixer
Efficiently deaerates urethane elastomers Heavy duty, clamp design,
and silicone rubbers resulting in casts electric mixer for effective
that are virtually void-free in quality. Gas mixing of Freemans line of
Vac II is designed for simplified and Repro Fast Cast urethanes,
dependable operation. paint, or any other low
to medium viscosity liquid.
Gas Vac II features:
Large, 14" diameter x 17" deep
vacuum chamber.
hp, two stage, direct drive pump
that displaces up to 6 CFM. Thermal
protected, capacitor start. 20 micron factory rating.
Heavy gage, clear acrylic lid permits viewing of degassing
operation while maintaining a complete seal.
Heavy gage steel support stand mounted on swivel casters
for versatility.
Specifications 28"W x 25"D x 31"H, 115V, 60 Hz Motor.
Catalog Net Wt.
054300 Gas Vac II Vacuum Degassing Unit 185
054302 Vacuum Pump Oil Quart
054303 Gas Vac II Seal
Oil and Seal are included with purchase of degassing unit.
They are also sold separately.
Jiffy Mixer
This all-purpose mixer is designed and manufactured to
thoroughly mix epoxies, resins, plastics, chemicals, paints
and many other materials at 450 to 750 RPM without:
Sucking air into material. The Red Devil 1400-00 Features:
Splashing material outside container. Heavy-duty, twin arm design for mixing six
pints, four quarts, two gallons
Catalog Shaft Container Top Bottom Depth Shaft Model
New safety covers that cover the mixer arms
Number Description Length Size Dia. Dia. of Head Dia. No.
054220 Jiffy Mixer 10" Pint 1" 1" 138" " LM Available with bench mount or pedestal mount.
054215 Jiffy Mixer 10" Gallon 2 58" 2 58" 238" " HS-1 15-minute dial timer
054210 Jiffy Mixer 20" 5-10 4 58" 5" 5" " PS-1 110 volt, 1/3 HP, 60 Hz, heavy guard.
Gallon
Model 1400-00 Specifications
Height............................................. 31"
Width............................................... 41"
Plunge Industrial Mixers
Depth.............................................. 29"
The heavy-duty Plunge Mixer has a rugged
Weight (lbs.)...................................191
mixing head that is manufactured from a durable
zinc-aluminum alloy casting and mounted with a set screw No. 5153 Counter Base with coil spring suspension
to a steel shaft. This product features smooth-bottom teeth that can 21" x 19" x 2"
thoroughly mix resins containing high density fillers much faster and
more effectively than standard drill-driven paint mixers. The tumble No. 5151 Pedestal Base
finish on the mixing head allows for quick clean up of resins and paints. 20" x 18" x 29"
Catalog Shaft Head Model Catalog
Number Description Size Length Dia. Dia. No. Number Description HP Volts HZ
054190 Plunge Mixer Quart 13" 516" 2" 002 054312 Red Devil Mixer 13 110 60
054195 Plunge Mixer Gallon 17" 516" 3" 003 054313 Counter Base
054200 Plunge Mixer 5 Gallon 24" " 534" 006 054314 Pedestal Base
98 1. 800. 321. 85 1 1
Dispensing Equipment Scales & Balances

Michael Meter-Mix Machines Ohaus Triple-Beam Balance
The Ohaus No. 760 Triple Beam
Super E Balance is an invaluable accessory
This bench top meter-mix machine is because of the precise proportioning
designed for quick, accurate, and precise required in the mixing and blending
dispensing of two component of most epoxies and other multi-component adhesives and coating
urethanes and epoxies. Air-powered systems. It provides all the convenience of a top load scale plus the
abrasive resistant pumps deliver durability of larger models. A few of the outstanding features are:
each component to the static mix Magnetic dampening.
tube in separate hoses, eliminating Die cast aluminum boxed end beam.
time consuming clean up after every 6" diameter stainless steel plate with 225 gr. tare.
use. The Super E can dispense 3-4 pounds of product per minute with Three notched and tiered beams, (10 x 0.1 gr.), (500 x 100 gr.)
mix ratios between 100:6 and 100:100. Overall size is 24" wide, 17" and (100 x 10g.) with center reading, sliding poises.
deep, and 18" high. Metric weight attachment of one (1) 500 gr. and
two (2) 1000 gr. weights.
Pro Meter
This meter-mix machine is a larger version of the Super E and can Mfg.
Number Description No.
dispense up to 10 pounds of mixed resin per minute. The Pro Meter is
054240 Ohaus Triple Beam Balance 760
also air-powered, has abrasive resistant pumps that deliver each com- 054240W Ohaus Metric Weight Set 707
ponent to the static mix tube in separate hoses, and is fully adjustable
Balance and weight set sold separately.
for mix ratios from 100:6 to 100:100. Overall size is 40" wide, 26" deep,
and 30" high.
Catalog
Number Description
054340 Michaels Super E Meter Mix Machine Ohaus Digital
Bench Scale Champ II

054343 Michaels Pro Meter Mix Machine
Static mixers and replacement parts are available upon request. Please contact This heavy duty scale features a 30
customer service for information. pound capacity, 2 gram resolution, a
12" x 14" stainless steel weighing plat-
form, and a 14" high stainless steel
Gel Coat Mini Sprayer indicator column with backlit LCD.
This spray gun uses a 32 ounce cup AC power adaptor included.
to hold the desired product for fast and Catalog Mfg.
easy clean up. This lightweight, gravity Number Description No.
fed spray gun is used for applying gel 054244 Ohaus Champ II Scale CH 15R11
coats, paints, adhesives, or parting films.
Included with the gun are one 32 oz.
plastic cup, two 32 oz. untreated disposable cups, one mil gauge, one Ohaus Compact Electronic Scale
solvent resistant lid, and 6 different nozzles for different viscosity fluids. This scale is useful in a wide variety of
Catalog applications. It offers ease of operation, long
Number Description
battery life, and great performance. Three AA
300406 Gel Coat Mini-Sprayer
alkaline batteries are included for operation.
Catalog Mfg.
Miapoxy 100 Hand Pumps Number Description No.
Miapoxy 100 Hand Pumps are 054239 Ohaus Compact Electronic Scale CS5000
specifically designed for fast and
accurate dispensing of the Miapoxy
100 Resin and Hardener (pg. 34). Plastic Resin Portion Scale
Each pump is clearly marked This scale was designed and engineered
with a blue sticker for resin and a specifically for weighing plastics, chemi-
red sticker for hardener. Use one cals, and plasters. Face dial markings are
stroke of the hardener pump for graduated in 12 ounces up to 80 ounces.
every stroke of the resin pump to The adjustable dial permits weighing up to
obtain the correct mix ratio. Kit 80 ounces without figuring or allowing for the
Size 1/2 includes 1 resin pump for container weight.
quarts and gallons and 2 hardener Catalog
Number Description
pumps one for pints and one
054235 Plastic Resin Portion Scale
for quarts and gallons. Kit Size 3
includes 1 resin pump for 5-gallons
and one hardener pump for quarts and gallons.
Catalog
Number Description Size
406650 Miapoxy 100 Hand Pump 1/2
406655 Miapoxy 100 Hand Pump 3
Assorted Cutters and Bits

Multi-Spur Wood Boring Drill Bits Rotary Surfacer
These high speed steel wood Surfacing cutter designed to be
boring bits are ideal for fast used in a drill press to machine and
cutting of larger holes. Spurs plane wood and plastic. Features
cut clean holes while the center two diameters and silicon carbide
point provides precise location. cutters for long cutter life.
Designed for wood only. Catalog
Catalog Bit Shank Number Description Diameter
Number Description Diameter Diameter 043900 Rotary Surfacer 1"
043518 Multi-Spur Drill Bits 916" " 043902 Rotary Surfacer 3"
043524 Multi-Spur Drill Bits " " 043904 Blade Only 1"
043526 Multi-Spur Drill Bits 1316" " 043906 Blade Only 3"
043528 Multi-Spur Drill Bits 78" "
043532 Multi-Spur Drill Bits 1" " Wagner Safe-T-Planer
043534 Multi-Spur Drill Bits 1116" " A precision, heavy-duty tool designed
043536 Multi-Spur Drill Bits 118" " to perform professional planing,
043538 Multi-Spur Drill Bits 1316" " rabbeting, tenoning, panel raising,
043540 Multi-Spur Drill Bits 1" " molding and staving operations with-
043542 Multi-Spur Drill Bits 1516" " out grabbing or kickback. Adaptable to
043544 Multi-Spur Drill Bits 138" " " drill presses, this planer consists of
043546 Multi-Spur Drill Bits 1716" " a balanced, die-cast aluminum body
043548 Multi-Spur Drill Bits 1" " with three removable, high-speed steel
blades and a " shaft for mounting
onto a drill press.
043556 Multi-Spur Drill Bits 178" " Specifications:
318" Diameter Cut
" Deep
043564 Multi-Spur Drill Bits 238" " 6000 rpm maximum
043566 Multi-Spur Drill Bits 2" " Catalog
043570 Multi-Spur Drill Bits 2" " Number Description
043572 Multi-Spur Drill Bits 278" " 048030 Wagner Safe-T-Planer
043574 Multi-Spur Drill Bits 3" " 048035 One Set of (3) Cutters
043576 Multi-Spur Drill Bits 3" " 048036 One Set of (3) Centering Screws
043578 Multi-Spur Drill Bits 3" " 048037 Grinding Wheel
043580 Multi-Spur Drill Bits 3" " 048038 Arbor for Grinding Wheel
Adjustable Countersink Cutter

The Countersink Cutter has a beveled head
and is used to countersink while drilling pilot
holes for flat head wood screws. Set screw
holds countersink head onto drill, so depth of
drill and counter-
sink is adjustable.
The Countersink
Cutter can be used
on any one of four drill sizes: 18", 316", 732" and ".
Catalog Countersink Drill
Number Description Diameter Size
041996 Adjustable Countersink Cutter " 18"
043824 Adjustable Countersink Cutter " "
100 1. 800. 321. 85 1 1

Assorted Cutters and Bits [CONTD.] Shears for Carbon, Kevlar, and Fiberglass
Karbide Kutzall Airtech Shop Shears
Rotary Burrs These high quality shears
Karbide Kutzall Rotary Burrs are constructed from
are ideal for wood, fiberglass, heavy gage stainless steel
plastic, rubber, soft stone and to provide years of service
composites. They feature pat- in cutting fiberglass and
ented SSG structured carbide carbon cloth. Other fea-
teeth. These tungsten-carbide tures include:
teeth are very free-cutting and Thicker blades for heavy duty cutting
can be dressed to produce very smooth finishes. ALWAYS WEAR Blades are hardened throughout not case hardened
SAFETY GLASSES when working with these Rotary Burrs. Soft Santoprene inserts to cushion the handles
Catalog Head Head Shank Mfg. Heritage Spring Action Snip
Number Description Diameter Width Diameter No.
These are hot forged, chrome plated snips for cutting aramid, carbon,
043840 Taper Head Shape " 1" " T-14
and fiberglass fabric. Other features include:
043842 Taper Head Shape " " " T-12
043844 Taper Head Shape " 1" " T-34
Spring action self opening reduces fatigue during use
043850 Ball Nose Head Shape " 1" " BN-14 Micro-serrated blades for effective cutting of aramid fabric
043852 Ball Nose Head Shape " " " BN-12 Cushion handle grips for user comfort
043854
043860
Ball Nose Head Shape
Cylinder Head Shape
"
"
1"
1"
"
"
BN-34
C-14
Airtech Techshears
These shears are the highest quality that Airtech offers. Techshears are
043862 Cylinder Head Shape " " " C-12
043864 Cylinder Head Shape " 1" " C-34
designed with a cantilever action that reduces cutting effort significantly.
Other features include:
Titanium nitride coated replaceable blades for a super sharp,
Brad Point Wood Boring Drill Bits long lasting edge
This high speed steel Side adjustment screws that permits the cutting force to be

drill bit features a sharp adjusted to the thickness of the material
center point for precise Micro-serrated blades are available for cutting aramid fabric
hole location and the Designed for both left and right hand use
outside diameter is
designed to score the hole before stock removal. These two features Airtech Airshears
combine to create a clean and accurate hole without chipping. Ideal for These are high quality, lightweight shears for the efficient cutting of
dowel pin installation. For use with wood only. aramid, carbon, and fiberglass fabric. Other features include:
Made from high carbon stainless steel
Catalog Bit Shank Flute Overall
Number Description Diameter Diameter Length Length Micro-serrated cutting edge for effective cutting of aramid fabric
043280 Brad Point Drill Bit 18" 18" 3" Spring opening action for ease of use
043284 Brad Point Drill Bit 316" 316" 3 Catalog
043288 Brad Point Drill Bit " " 4 Number Description Length
043292 Brad Point Drill Bit 516" 516" 4" 402368 Airtech Shop Shears 10"
043294 Brad Point Drill Bit 38" 38" 5" 048040 Spring Action Snip 6.5"
043296 Brad Point Drill Bit 716" 716" 5" 402375 Airtech TechShears 10.5"
043300 Brad Point Drill Bit " " 6" 402360 Airtech Techshears Micro-Serrated Replacement Blades 4.5"
043302 Brad Point Drill Bit 916" " 4" 6" 402370 Airtech Techshears Standards Replacement Blades 4.5"
043304 Brad Point Drill Bit 58" " 4" 6" 402403 Airtech Airshears 2400 9.1"
043306 Brad Point Drill Bit 1116" " 4" 6" 402405 Airtech Airshears AS-1800 7.1"
043308 Brad Point Drill Bit " " 4" 6"
043312 Brad Point Drill Bit 78" " 4" 6"
Pattern Knives
These knives have
adjustable handles that
are made of solid brass
castings with rosewood
inserts. Each handle is
sanded, polished, and buffed to a high luster. The blades are made of
17 gauge chrome vanadium steel which is ground, polished, and honed
to a fine edge. The handles and blades are sold separately.
Catalog
Number Description Width Length
046030 Pattern Knife Handle Standard 418"
046035 Pattern Knife Blade Standard " 6"
046036 Pattern Knife Handle Long 438"
046037 Pattern Knife Blade Long 58" 9"

A c c e s sori e s
Accessories
Pattern Coatings (Primers, Paints & Sealers)
Freeman 90-1 Pattern Coating Freeman Wood & Plaster Sealer
The industry standard, Freeman 90-1 is a This clear lacquer sanding sealer may be
durable, high-gloss, fast-drying, lacquer- applied by brush or low pressure spray. Use
based coating made up of heat-resistant Fre-Thin Thinner (pg. 113) for desired viscosity.
resins to withstand the chemicals and heat Specially formulated to seal wood, plaster,
encountered with most air-set and cold-set sheet wax, MDF and other porous materials,
binders. It is self-leveling and can be applied It is ideal for sealing wood master models to
by spraying when thinned with Freeman prepare the surface for plastic duplication.
Fre-Thin Thinner (pg. 113). For basic release procedures see page 119.
Catalog Net Wt. Catalog
Number Color Availability (Lbs.) Number Description Availability
024105 Clear Gallon 10 054554 Freeman Wood & Plaster Aerosol 12 oz.
024110 Clear Orange Gallon 10 054553 Freeman Wood & Plaster Sealer Pint
024115 Black Gallon 10 054550 Freeman Wood & Plaster Sealer Gallon
024120 Red Gallon 10 054551 Freeman Wood & Plaster Sealer 5 Gallon
024125 Burnt Orange Gallon 10
024130 Yellow Gallon 10
024135 Gray Gallon 10 Bacolac Professional Sandable Sealer
024140 Aluminum Gallon 10 This clear lacquer sanding sealer is specifically
024145 White Gallon 10 formulated as a high build, easily sandable coat-
ing for sealing and smoothing wood, MDF,
plaster, and other porous surfaces. Ideal for
Freeman No. 60 Pattern Coating sealing wood models to prepare the surface for
Freeman No. 60 Pattern Coating is a plastic duplication.
sandable, gray-colored lacquer primer
Catalog
which is formulated for use with cold box Number Description Availability
and no-bake sand systems. It is ideal for 054531 Bacolac Sandable Sealer Gallon
wood patterns and core boxes and it also 054532 Bacolac Reducer Gallon
used as a primer for 90-1 coatings.
Catalog Net Wt.
Number Description Availability (Lbs.) RenShape 5008 Hi-Performance Sealer
024005 No. 60 Gray Primer Coating Gallon 10 Low viscosity sealer specifically designed to create a clear, tough,
chemical resistant, and high temperature resistant surface to
RenShape 5008. Dries for use in 2 hours.
Aluminum Paint Pot 2 Quart Catalog
This heavy-duty aluminum pot is ideal for Number Description Availability
applying any pattern coating or sealer by 056526 RenShape 5008 Hi-Performace Sealer Gallon
brush. For convenience there is a bar just
below the rim of the pot to hang the brush
while keeping the bristles in the paint. The Devcon Flexane FL-10 Primer
domed cover seals the container, enclosing This product is a blue one component adhesion pro-
both paint and brush, preventing evaporation moter used to increase the bonding strength of liquid
and thickening of the contents. polyurethanes to metal surfaces. To use, apply two coats
to a clean and roughened metal surface permitting 15
Catalog
Number Description minutes between applications and 30 minutes prior to
046668 Aluminum Paint Pot (2 Quart) pouring the urethane.
Catalog
Number Description Mfg. No. Availability
054635 Devcon FL-10 Flexane Primer 15980 4 oz.
Devcon Flexane FL-20 Primer

This product is an orange one component adhesion promoter used to
increase the bonding strength of liquid polyurethanes to concrete, rub-
ber, urethane, wood, fiberglass, and cured epoxy surfaces. To use, apply
two coats to the clean and roughened surface permitting 15 minutes
between applications and 30 minutes prior to pouring the urethane.
Catalog
054639 Devcon FL-20 Flexane Primer 15985 4 oz.
102 1. 800. 321. 85 1 1

Pattern Coatings (Primers, Paints & Sealers) [CONTD.]
Duratec Hi-Gloss Coatings

Duratec Mold Surfacing Products For the ultimate in high-gloss surfaces, Duratec offers two
Duratec Mold Surfacing Products top-coat materials to apply over either the Duratec Polyester or
from Hawkeye Industries are Vinyl Ester Primers.
designed to quickly establish a Catalog
hard, durable, high gloss surface Coatings Number Description Mfg. No. Availability
on lower cost mold materials 024476 Duratec Clear Polyester Hi-Gloss Coating 904-040 Gallon
such as RenShape Polyurethane 024480 Duratec Clear Vinyl Ester Hi-Gloss Top-Coat 1904-045 Gallon
Foam boards, MDF, plaster, and Primers
wood. These systems may also Krylon SparVar Lacquer Paint
be used to resurface polyester Sealers Krylon SparVar Lacquer Paint is a durable acrylic
molds to increase mold life. Each that dries in 15 minutes and can be recoated anytime.
product must be used with the Available in 11 oz. aerosol cans.
Duratec Hardener (sold sepa-
Catalog
rately, below). It is highly recommended to read the technical data Number Description Mfg. No.
sheet for complete application instructions prior to usage. 038060 Krylon SparVar Ultra-Flat Black Lacquer KS111
038062 Krylon SparVar Perma-Clear Lacquer KS500
Duratec Polyester Clear Sealer
This low viscosity, rapid curing, two-component sealer is used to Krylon Tough Coat Light Gray Sandable Primer
anchor Duratec primers to porous or hard to bond substrates such as This lacquer-based primer fills in porosity and other imper-
MDF, wood, plaster, and concrete. Features a 14-16 minute gel time fections on models and rigid molds. It is fast drying and
and may be top coated in 1-2 hours. easily sandable and can be top-coated with another high
Catalog gloss lacquer or left as is. Available in 12 oz. aerosol cans.
Number Description Mfg. No. Availability Catalog
024452 Duratec Clear Polyester Sealer 823 Gallon Number Description Mfg. No.
038064 Light Gray Sandable Primer SO0341
Duratec Polyester Sanding & Surfacing Primers
The Sanding Primer is the original formulation for easy sanding on Flake Shellac
applications that require only a moderate shine. The new Sanding The best grade of light orange flake shellac. A bright, hard and
Primer EZ is even easier to sand and produces a higher luster finish. glossy surface can be secured when mixed with our Alcohol Solvent.
The Surfacing Primer, while more difficult to sand, produces the high- Typical mix ratio is 4 lbs. of Flake Shellac to 1 gallon of Alcohol
est luster of the group. The Duratec Clear Hi-Gloss additive may be Solvent (pg. 113).
added to all three of these formulations for even greater shine. Catalog
Catalog Number Description Availability
Number Description Mfg. No. Availability 027110 Flake Shellac by the pound
024472 Duratec Gray Sanding Primer 707-007 Gallon
024457 Duratec Gray Sanding Primer EZ 707-060 Gallon
024455 Duratec Gray Surfacing Primer 707-002 Gallon Prepared Shellac
024458 Duratec White Surfacing Primer 714-002 Gallon Zinsser shellac based sealer for painting wood, plaster, and other porous
024475 Duratec Clear Hi-Gloss Additive 904-001 Gallon surfaces. Excellent stain blocker. Will remain bright and dry hard.
Catalog
Duratec Vinyl Ester Surfacing Primer
Accessories
027115 Prepared Shellac Amber Gallon
This two-component polyester surfacing compound is similar to
the regular Surfacing Primer but offers a higher heat distortion Formula Five Clean N Glaze
temperature of 300F. It is ideal for use in surfacing large or small Formula Five Clean N Glaze is a mild buffing compound used to remove
vacuum form tools, as a high temperature gel coat to be reinforced fine scratches and surface hazing from mold surfaces. It will also
with epoxy laminates and general mold resurfacing projects. Features produce a high luster finish for subsequent applications of mold wax.
an 18-22 minute gel time and may be sanded within 1-6 hours to a Catalog
high gloss finish. Number Description Availability
Catalog 054270 Formula Five Clean N Glaze Quart
024460 Duratec Vinyl Ester Primer 1799-005 Gallon
Duratec Hardener
The hardener is required for use with all of the Duratec resins listed
above. Two of the 1.48 oz. bottles are enough to catalyze one gallon
of resin.
Catalog
024465 Duratec Hardener Only 1.48 oz.
024468 Duratec Hardener Only Gallon
103
A c c e s sori e s
Mold Releases Sacrificial
Wax-Based Mold Releases RenLease 805-1

RenLease 805-1 is a white paste wax
Freeman Wax Release release agent which can be used on plastic,
This product is formulated and manufactured by metal, or properly sealed wood and plaster
Freeman specifically for the effective release of molds. Contains no silicones.
urethanes, epoxies, or polyester resins. It has a Catalog
gel-like consistency, making it easy to apply with a
056209 RenLease 805-1 Paste Wax Quart
brush. For basic release procedures see page 119.
Catalog
Number Description Availability Partall Paste #2
055051 Freeman Wax Release Quart Paste #2 is a hard paste wax that is effective as a release agent for
055052 Freeman Wax Release Gallon urethanes, epoxies, or polyester resin systems. It contains no silicone.
055053 Freeman Wax Release 5 Gallon
Catalog Net Wt.
054267 Partall Paste #2 1.5
Johnson Paste Wax
A good, general-purpose release agent for
epoxies, urethanes, rubber, acrylics or ceramics. Partall Hi-Temp Wax
SC Johnson's original blend of hard finish Hi-Temp Wax is a hard wax that contains
waxes is a popular general-purpose a blend of waxes and semi-permanent
release agent. release agents to create an excellent
Catalog release for resins that cure or catalyze
Number Description Availability at higher temperatures (150F - 350F).
027885 Johnson Paste Wax 1 lb. Can It contains no silicone.
Catalog Net Wt.
Trewax Clear Paste Wax Number Description (Lbs.)
054266 Partall Hi-Temp Wax 0.75
Trewax is a high quality paste wax preferred by many moldmakers to
effectively release epoxies, polyesters, and polyurethanes.
Catalog Chemwax 500
Number Description Availability Chemwax 500 is a wax release agent that is designed to be applied
027884 Trewax Clear Paste Wax 12.35 fl. oz. and let dry. This material offers fast solvent evaporation, no buffing
required, and temperature stability to 300F. May be applied with
Synlube 531 spray equipment, wiping, or brushing.
Synlube 531 is a non-silicone, Catalog
wax-based aerosol or liquid Number Description Availability
058374 Chemlease Chemwax 500 Gallon
release agent specifically
designed for the effective release
of urethanes, epoxies, and poly- Marbalease Polymer Concrete Release
ester resins. Synlube 531 has a Marbalease Polymer Concrete Release is a fast drying liquid polishing
low viscosity, good wetting compound designed as a release agent for polymer concrete applica-
action, and spreads tions on polyester or metal molds, including heated molds. It may also
uniformly when applied. be used as a general purpose release agent in applications where a
Catalog smooth post-production finish is not required.
Number Description Availability Catalog
057596 Synlube 531 Quart Number Description Availability
057599 Synlube 531 Aerosol Single Can 14 fl. oz. 054268 Marbalease Release 5 Gallon
057598 Synlube 531 Aerosol Case Qty 12/Case 10.5 lb.
Formula Five Mold Release Wax

RenLease 803 Formula Five Mold Wax is formulated using carnuba wax, hydrocarbon
RenLease 803 is a wax based, white, liquid parting agent that may be waxes, and silicone to produce a highly effective mold release.
brushed or sprayed. Contains a small amount of silicone, dries clear, Supplied in a paste consistency, this release is ideal for use with
and may be polished for high gloss. An excellent release at tempera- polyesters, epoxies, or urethanes.
tures to 250F and from all types of surfaces. A minimum of three Catalog
coats is recommended. Number Description Availability
Catalog 054271 Formula Five Mold Release Wax 12 fl. oz.
Availability
Number Description
056216 RenLease 803 Wax Release Quart
056220 RenLease 803 Wax Release 5 Gallon
104 1. 800. 321. 85 1 1

Mold Releases Sacrificial [CONTD.]
Silicone-Based Mold Releases PVA-Based Mold Releases

Caution: Silicone based mold releases should not be used when
parts have to be painted. Partall Film #10
Partall Film #10 is a water and alcohol based polyvinyl alcohol (PVA)
coating comprised of water soluble, film forming materials. It is
RenLease 76 Silicone Spray excellent for releasing epoxies, polyesters, and urethanes. For basic
RenLease 76 Silicone Spray is a premium release procedures see page 119.
quality silicone based spray release Catalog
designed for use on epoxies and polyure- Number Description Availability
thanes. Improved spray pattern and 054251 Partall #10 Mold Release Pint
dispersal from can. 054256 Partall #10 Mold Release Gallon
Catalog 054261 Partall #10 Mold Release 5 Gallon
Number Description Availability 054262 Partall #10 Mold Release Clear 5 Gallon
056195 RenLease 76 Silicone Release 12 fl. oz.
Partall Coverall Film PVA
Partall Coverall Film is a non-flammable, water based, polyvinyl alcohol
RenLease 78-2 Silicone Spray (PVA) coating comprised of non-hazardous, film-forming materials. It is
RenLease 78-2 Silicone Release Agent is excellent for releasing epoxies, polyesters, and urethanes.
formulated specifically for epoxy and poly- Catalog
urethane resin systems. Forms a slick, Number Description Availability
non-melting surface with a heat-resistance 054269 Partall Coverall Film Gallon
of up to 400F.
Catalog
Number Description Availability Other Mold Releases
056210 RenLease 78-2 Silicone Release 9.25 fl.oz.
Pattern Release 202

Silicone Spray Ideal for patterns and coatings used in
This is a high-solids-content liquid in an the preparation of silicone rubber molds.
aerosol can. Silicone spray is used to This material is petroleum jelly in an aero-
release epoxies or urethanes from any sol can and may be used on a wide
mold. It has a heat resistance up to 600F variety of pattern materials.
for high heat applications. Catalog
Number Description Availability 054426 Pattern Release 202 16 fl. oz.
054420 Silicone Spray 12 fl. Oz.
Chemlease 66H Silicone Release Agent Sprayon P.T.F.E. Dry Film Mold Release
Sprayon P.T.F.E. Dry Film Mold Release is made with DuPont
Chemlease 66H is a silicone for the effective release of epoxies and
Krytox Dry Film, which provides excellent anti-stick properties
urethanes. Excellent temperature resistance of 600F for hot molded
that will not transfer to the finished part. This product contains no
parts. Available in liquid and aerosol packaging.
silicone to interfere with the painting of finished parts. Temperature
Catalog
Number Description Availability resistance to 575F.
Catalog
Accessories
058310 Chemlease 66H 9.5 fl. oz
058334 Chemlease 66H Gallon Number Description Availability
038077 Sprayon P.T.F.E. Dry Film Mold Release 12 fl. oz.
Devcon Release Agent

A silicone-based release agent provided in a liquid form. Works well Sprayon Zinc Sterate Mold Release
on most all epoxy and urethane resins. Sprayon Zinc Sterate Mold Release is a non-silicone, paintable, fine
particle powder produced for use in reinforced polyester thermoset
054644 Devcon Liquid Release Agent Pint
compounds and plaster molds.
Catalog
038074 Sprayon Zinc Stearate Mold Release 12 fl. oz.
Sprayon Paintable Mold Release

Sprayon Paintable Mold Release exhibits excellent release properties
where low silicone concentration is required and it will not interfere
with coating or bonding operations subsequent to molding.
Catalog
038078 Sprayon Paintable Mold Release 12 fl. oz.
105
A c c e s sori e s
Semi-Permanent Mold Release Systems
Semi-Permanent Mold Cleaners Semi-Permanent Mold Sealers
Chemlease 15 Sealer EZ
Chemlease Mold Cleaner EZ Chemlease 15 Sealer EZ is a mold
Chemlease Mold Cleaner removes release sealer specifically designed to min-
agents, buffing and polishing compounds, dirt, imize mold porosity when using
and grease from a variety of mold surfaces. semi-permanent release agents.
The resulting surface is then suitable for Compatible with fiberglass, metals,
applying Chemlease semi-permanent primers and most solid or dense surfaces.
and sealers, ensuring that a good chemical It is the recommended sealer for
bond is obtained. RenShape 2000.
The EZ version of this material does The EZ version of this mate-
not contain any chemicals listed on the rial does not contain any chemicals
Hazardous Air Pollutants list (HAPs). The listed on the Hazardous Air Pollutants list (HAPs). The original
original non-EZ formulation is still available for non-EZ formulation is still available for a limited time.
a limited time.
Catalog
Number Description Availability 058002 Chemlease 15 Sealer EZ Quart
058194 Chemlease Mold Cleaner EZ Gallon 058004 Chemlease 15 Sealer EZ Gallon
058184 Chemlease Mold Cleaner Gallon 058006 Chemlease 15 Sealer EZ 5 Gallon
058186 Chemlease Mold Cleaner 5 Gallon 058432 Chemlease 15 Sealer Quart
058434 Chemlease 15 Sealer Gallon
Chemlease Hydrolease Cleaner
Chemlease Hydrolease Cleaner is an environmentally friendly, water Zyvax Sealproof
based mold cleaner. Ideal for removing sealers, primers, and topcoats Zyvax Sealproof is a durable non-VOC visible film with superior
from metal, polyester, and vinyl ester molds. adhesion to all types of wood, composites, and metals. Zyvax
Sealproof gives a matte surface. For parts requiring a high gloss finish,
Catalog
Number Description Availability Zyvax Sealbrite or Zyvax Sealer GP should be used. Zyvax Sealproof,
058154 Chemlease Hydrolease Cleaner Gallon when applied in conjunction with Enviroshield Release Agent, provides
multiple releases and reduces down time due to cleaning.
Catalog
Chemlease Mold Cleaner 201B Number Description Availability
Chemlease Mold Cleaner 201B is designed for removing thermoset 300010 Zyvax Sealproof Gallon
and thermoplastic polymers from mold surfaces. It works effectively on
metal molds, but due to the aggressiveness of this cleaner, it is Zyvax Sealer GP
not suggested for use on composite molds. Zyvax Sealer GP is a high modulus, clear, flexible film with superior
Catalog substrate adhesion that forms a protective shield on the mold or tool
Number Description Availability surface. As a conditioner, Sealer GP is designed to treat both the
058486 Chemlease Mold Cleaner 201B 5 Gallon chemical and physical bonding sites found on every raw mold surface.
In addition, Sealer GP provides the base needed to extend the life of
the release coating and will allow optimal performance from the
Semi-Permanent Mold Primers release coating.
Catalog
Chemlease MPP 117 Number Description Availability
Chemlease MPP 117 is a one component mold primer for polyester, 300020 Zyvax Sealer GP Gallon
epoxy, phenolic, and metal molds. Applied using a clean cotton cloth,
two coats of this material is typically sufficient to seal the mold surface.
MPP 117 is not a release agent, so proper Chemlease release agents Semi-Permanent Release Agents
need to be applied over this cured surface to ensure good demold.
Catalog Chemlease R&B EZ
Number Description Availability Chemlease R&B EZ is a high slip semi-permanent release for
058204 Chemlease MPP 117 Gallon closed molding of abrasive materials or low draft parts. This product
features multiple releases between applications and produces an
Chemlease MPP 2180 excellent gloss with minimal transfer to the finished part. Used as a
Chemlease MPP 2180 is a heavy duty primer used to prepare and wipe on/wipe off product.
seal mold surfaces. Excellent for polyester, epoxy, phenolic, and metal. The EZ version of this material does not contain any chemicals
Provides a smooth, non-porous surface for the application of semi- listed on the Hazardous Air Pollutants list (HAPs). The original
permanent sealers and release agents. MPP 2180 is a mold primer non-EZ formulation is still available for a limited time.
only and has no release properties. Catalog
Catalog
058424 Chemlease R&B EZ Gallon
058274 Chemlease R&B Gallon
058212 Chemlease MPP 2180 Quart
058214 Chemlease MPP 2180 Gallon
106 1. 800. 321. 85 1 1

Semi-Permanent Releases Systems [CONTD.]
Semi-Permanent Release Agents [con't] Chemlease 41 EZ

Chemlease 41 EZ is a semi-permanent release specifically designed
Chemlease One FS EZ for the composites industry where a matte finish is desired. This
Chemlease One FS EZ is a semi-permanent product features multiple releases between applications with minimal
release that is easy to apply and provides transfer to the finished part. Used as a wipe on /wipe off product.
multiple releases for high gloss composite Chemlease 41-90 EZ is a higher slip formulation of Chemlease 41 EZ.
molding. Used as a wipe on only product. Neither product contains any chemicals listed on the Hazardous Air
The EZ version of this material does Pollutants list (HAPs).
not contain any chemicals listed on the Catalog
Hazardous Air Pollutants list (HAPs). The
058024 Chemlease 41 EZ Gallon
original non-EZ formulation is still available 058026 Chemlease 41 EZ 5 Gallon
for a limited time. 058044 Chemlease 41-90 EZ Gallon
Catalog 058046 Chemlease 41-90 EZ 5 Gallon
058474 Chemlease One FS EZ Gallon
058476 Chemlease One FS EZ 5 Gallon Chemlease 70 EZ
058478 Chemlease One FS EZ 55 Gallon Chemlease 70 EZ is a semi-permanent release specifically designed
058224 Chemlease One FS Gallon for the composites industry where a high quality finish is required.
This product features multiple releases between applications and
Chemlease PMR EZ produces an excellent gloss with minimal transfer to the finished part.
Chemlease PMR is a semi-permanent Used as a wipe on /wipe off product. Chemlease 70-90 EZ is a higher
release specifically designed for the slip formulation of Chemlease 70 EZ. This material does not contain
composites industry where a high quality any chemicals listed on the Hazardous Air Pollutants list (HAPs).
finish is required. This product features Catalog
multiple releases between applications Number Description Availability
and produces an excellent gloss with 058064 Chemlease 70 EZ Gallon
minimal transfer to the finished part. 058084 Chemlease 70-90 EZ Gallon
Used as a wipe on /wipe off product.
Chemlease PMR-90 EZ is a higher slip Chemlease 75
formulation of Chemlease PMR EZ. Chemlease 75 is a semi-permanent release specifically designed for
The EZ version of this material does not contain any chemicals the marine and cultured marble industry where a high gloss finish is
listed on the Hazardous Air Pollutants list (HAPs). The original non-EZ required. Excellent for large parts where pre-release may be a prob-
formulation is still available for a limited time. lem. Used as a wipe on /wipe off product.
Catalog Catalog
Number Description Availability Number Description Availability
058244 Chemlease PMR EZ Gallon 058094 Chemlease 75 Gallon
058246 Chemlease PMR EZ 5 Gallon
058234 Chemlease PMR Gallon Zyvax EnviroShield
058264 Chemlease PMR-90 EZ Gallon Zyvax Enviroshield is a versatile, odorless and non VOC release
agent that is recommended for applications requiring multiple
Chemlease MR-515H releases, superior surface finish with high gloss, and easy touch-up
Chemlease MR-515H is a specialized release agent designed specifi- for seamless production cycles. Enviroshield gives outstanding release
cally for releasing urethane rigid foams, cast urethane elastomers, and performance when applied over Sealer GP. It chemically bonds to the
Accessories
other thermoset resins. For best results, apply using conventional mold surface and, when applied correctly, it will not transfer to the
spray equipment. Reapply after every part to ensure good release. molded part or other processing equipment.
Catalog Catalog
Number Description Availability Number Description Availability
058496 Chemlease MR-515H 5 Gallon 300025 Zyvax EnviroShield Gallon
Chemlease SK-3 Zyvax WaterShield

Zyvax Watershield is a high performance polymer coating that has
Chemlease SK-3 is a specialty top coat that is designed to be used
been created to give multiple releases while exceeding the most
for releasing polyester parts. This product is unique in the sense that it
demanding environmental requirements. Watershield has no VOC's
may be sprayed on with HVLP equipment or applied in the traditional
and is so versatile it can be used for most molding operations and is
wipe on manner. When applied via spraying there is no wait time
preferred for application directly on warm mold tools.
between coats, thus reducing application costs.
Catalog
300030 Zyvax WaterShield Gallon
058304 Chemlease SK-3 Gallon
058306 Chemlease SK-3 5 Gallon
107
A c c e s sori e s
Gloves & Protective Wear
Vinyl Gloves Tyvek Sleeves

Vinyl gloves are an economical These 18" long sleeves are designed
choice for use in activities that to protect workers arms from resin
do not require the highest contact. Tyvek is a durable, yet
degree of tactile precision. Vinyl pliable fabric that resists tears, snags,
does not offer as much dexterity and punctures, and its slick surface
as nitrile or latex and tends to prevents particle entrapment.
tear more easily. But for general, Catalog
low-risk applications, vinyl offers Number Description Length
the best value. Our vinyl gloves feature rolled cuffs 418002 Tyvek Sleeves 18"
to provide greater tear resistance and easy gripping.
Catalog Pairs Tyvek Apron
Number Description Size Per Box
These comfortable, reusable aprons form
054060 Vinyl Gloves 5 mil Large 50
054061 Vinyl Gloves 5 mil X-Large 50
a virtually impermeable barrier against
dirt, grease, grime, sprays, chemicals,
and moisture. Tyvek is a durable, yet
Latex Gloves pliable fabric that resists tears, snags,
Latex gloves provide superior and punctures. Its slick surface prevents
dexterity and barrier protection. particle entrapment. Even though these
However, because latex is a natu- aprons are disposable, they can often be
ral substance, the protein in latex used over and over (depending on work
gloves can cause an allergic conditions).
reaction and irritation in many The bib-style aprons feature serged
people. Our latex gloves feature seams and long ties for a comfortable fit.
rolled cuffs to provide greater tear The Tyvek aprons are 28 inches wide by
resistance and easy gripping. 36 inches long.
Catalog Pairs Catalog
Number Description Size Per Box Number Description Size
054064 Latex Gloves 8 mil Large 100 418001 Tyvek Bib Style Apron 28" x 36"
054063 Latex Gloves 8 mil X-Large 100
054066 Powder Free Latex Gloves 7.5 mil Large 50
054068 Powder Free Latex Gloves 7.5 mil X-Large 50
Nitrile Gloves
Nitrile gloves are made of syn-
thetic latex. They contain no latex
proteins and are three times more
puncture resistant than latex rub-
ber. More importantly, they offer Freeman Heavy-Duty Shop Apron
superior resistance to many types A very heavyweight cotton apron which is
of chemicals. tough enough for shop use. Features include
Catalog Pairs two chest pockets, two hip pockets, metal
Number Description Size Per Box ferrule tie holes and heavy-duty stitching.
054070 Nitrile Gloves 7 mil Large 50 Catalog
054069 Nitrile Gloves 7 mil X-Large 50 Number Description
054065 Heavy Duty Shop Apron
3M Particulate
Respirators (Mask)
Because of its low profile shape, eye
glasses, goggles and face shields
can be easily worn without interfer-
ence. Excellent to wear when
operating sanders and other dust
creating equipment. Not designed
for use against toxic dusts, spray
paints, or organic vapor.
Catalog Mfg.
Number Description Qty/Box No.
054526 3M Respirator 20 8210
108 1. 800. 321. 85 1 1

Mixing Cups & Paddles Clean-Up Supplies
Paper Cups Freeman 302 Urethane Protectant

These economical paper cups are Freeman 302 is an inert gas used to pre-
ideal for mixing all types of tooling and serve and prolong the usable life of moisture
reproduction plastics. The lined paper sensitive polyurethanes. Before resealing the
cups are specially coated to prevent containers, spray a short burst of Freeman
resin absorption. The larger paper cups 302 in the open container and seal immedi-
are untreated. ately. Repeat after every use.
Cups Per Cups Per Catalog
Number Description Size Package Case Number Description Availability
054037 Lined Paper Cups 16 oz. 50 500 054706 Freeman 302 Urethane Protectant 10 oz.
054042 Lined Paper Cups 32 oz. 25 500
054045 Untreated Paper Cups 64 oz. 50 300
054048 Untreated Paper Cups 83 oz. 25 100 MVP Waterless Hand Cleaner
054050 Untreated Paper Cups 165 oz. 25 100 MVP is a waterless hand cleaner
that removes grease, resins, oils,
adhesives, and tar. Does not contain
Plain Plastic Cups harsh abrasives or irritating solvents.
These economical plastic cups Contains lanolin to soothe and
are ideal for mixing all types of smooth skin. MVP gallon size has a
tooling and reproduction plastics. convenient pump (sold separately)
They are made of high density for easy dispensing.
polyethylene (HDPE), white in
Catalog
color, and unmarked. Number Description Availability
Cups Per 054208 MVP Waterless Hand Cleaner 10 oz.
Number Description Size Case 054209 MVP Waterless Hand Cleaner Quart
054031 White Plastic Cups 12 oz. 500 054205 MVP Waterless Hand Cleaner Gallon
054036 White Plastic Cups 16 oz. 500 054206 Pump Only for MVP Waterless Hand Cleaner
054041 White Plastic Cups 32 oz. 500
054056 White Plastic Cups with Wire Handle 128 oz. 120
Epoxy Hand Cleaner, Liquid
This liquid cleaner contains no caustics or
petroleum solvents. It cleans hands of the
Graduated Plastic Cups most resinous substances or greases includ-
These convenient plastic cups are also ing epoxy, urethane, polyester, adhesives,
made of high density polyethylene (HDPE). paints and inks.
However, these cups are translucent and Catalog
have both milliliter and ounce graduations Number Description Availability
on the container to aid in mixing. 054207 Liquid Epoxy Hand Cleaner 16 oz.
Cups Per
Number Description Size Case
054025 Clear Plastic with Graduations 24 oz. 100
WypAll Shop Rags
054026 Clear Plastic with Graduations 48 oz. 50 These general purpose shop rags are
made of 100% cotton and used for clean-up,
Accessories
cleaning mold surfaces from excess release,
Wood Mixing Paddles and applying Chemlease mold cleaners, primers,
Wood mixing paddles for both and semi-permanent release agents. There are
gallon and 5 gallon containers. 100 rags in each handy pop-up dispenser.
Both paddles are ideal for mix- Catalog
ing paint, urethanes, epoxies, or any other liquid. Sold by the box. Number Description
Catalog 418010 WypAll X70 Shop Rags
Number Description Thickness Width Length Qty/Box
054521 Wood Mixing Paddles (for 1 Gallon) 1/8" 11/8" 14" 500
054525 Wood Mixing Paddles (for 5 Gallon) 7/32" 13/8" 21" 200 Safety Plunger Can
The Safety Plunger Can is ideal for
dispensing acetone (pg. 113) onto a shop rag
Tongue Depressors for mold cleaning. Can is one quart size. For
Polished hardwood, " x 6", dispensing, place shop rag on dispenser and
packaged 500 per box. depress the plunger.
Excellent for mixing small Catalog
quantities of tooling plastics and repair materials. Number Description Availability
Catalog 418005 Safety Plunger Can Quart
Number Description Width Length Qty/Box
054520 Tongue Depressors " 6" 500
109
A c c e s sori e s
Brushes
White-Bristle Throwaway Brush Nylon Throwaway Brush
Low cost and expendable. Ideal for Low cost and expendable, this brush
epoxy tooling work and one-time use. is excellent for applying epoxy surface
Unpainted wood handle with pure coats. It features a plastic handle with
bristles firmly fastened in the ferrule. nylon bristles firmly fastened in
Catalog the ferrule.
Number Description Width Qty / Box Catalog
032215 White Pure Bristle Throwaway Brush, " 36 Number Description Width Qty / Box
032220 White Pure Bristle Throwaway Brush 1" 36 032300 Nylon Throwaway Brush " 72
032225 White Pure Bristle Throwaway Brush 1" 36 032305 Nylon Throwaway Brush 1" 72
Ox Hair Brush Molders Brush

The Molders Brush features black
This brush features very fine and soft ox
horsehair set into a solid hardwood
hair bristles, a chiseled edge, nickeled
handle. A good brush for general
ferrule, and a walnut finish handle. Ideal
foundry applications.
for applying shellac and other coatings.
Catalog Trim
Catalog Number Description Width Length Block Size Qty / Box
Number Description Width Qty / Box
032080 Molders Brush 118" 278" 9" x 118" 6
032085 Ox Hair Brush " 12
032090 Ox Hair Brush " 12
032100 Ox Hair Brush 1" 12 Economy Flat-Bristle Brush
This brush features pure white china
Acid Brush bristles, double thick with a chiseled
This acid brush, used for applying sur- edge. Bristles are secured with a
face coats, features a long metal handle nickeled ferrule plastic handle.
and " chiseled edge horsehair bristle. Trim Qty/
Number Description Width Thickness Length Box
An economical, throwaway-type brush
032060 Economy Flat Bristle Brush " " 158" 12
that is good for brushing into small 032065 Economy Flat Bristle Brush 1" 716" 218" 12
areas. 032070 Economy Flat Bristle Brush 1" " 218" 12
Catalog 032075 Economy Flat Bristle Brush 2" 916" 218" 12
Number Description Width Qty / Box 032080 Economy Flat Bristle Brush 3" 1116" 238" 12
032330 Acid Brush (box) " 144
Casting Brush
Shop Brush This brush is made of first grade flat
The short trim makes this brush stiffer tempered steel wire, mounted into a
for factory use. Raised black band on hardwood block.
natural lacquered block.
Catalog Trim
Catalog Number Description Length Block Size Qty / Box
Number Description Width Length 032275 Casting Brush 4" 7" x 2" 6
032030 Shop Brush 2" 8"
Wedges
High Impact wedges to assist in Catalog
demolding applications. Color Number Description Thickness Width Length Color
coded for easy identification. 300380 Super Tuff Nylon Wedge " 1" 4" Green
GREEN-Super Tuff Made of extremely high impact nylon. High 300386 Super Tuff Nylon Wedge 58" 218" 6" Gray
quality wedge that maintains a sharp insertion edge five times 300384 Econo Wedge " 1" 4" White
300390 Econo Wedge 58" 218" 6" White
longer than standard wedges to ensure that there is no damage
300394 Econo Wedge 1 318" 10" White
to mold edges.
300382 Flex Wedge " 1" 4" Tan
WHITE-Econo Made of high grade plastic to resist breakage. 300388 Flex Wedge 58" 218" 6" Tan
Lower cost wedge. Has a textured finish. 300392 Flex Wedge 1 318" 10" Tan
TAN-Flex Made of flexible plastic for inserting into compound
curved mold edges.
110 1. 800. 321. 85 1 1

Rollers
Bodi Standard Rollers Bodi Bristle Rollers
Bodi Standard Rollers are strong, (Quik Change)
long-life rollers made with deep Pure Bristle Rollers are
grooves and thin fins providing excel- spirally wound to produce
lent air release. The patented handle, strong laminations and roll
with a rubber modified polypropylene out glass smoothly.
design, is proven least tiring during Catalog
long hours of use. Also accepts exten- Number Description Diameter Length
sion handles for hard to reach jobs. 300344 Bristle Quik Change Roller, w/ Handle " 3"
Non-corrosive " frames. Cleans easily in solvent. 300346 Bristle Quik Change Roller, w/ Handle " 6"
Catalog 300348 Bristle Quik Change Roller, w/ Handle 1" 3"
Number Description Diameter Length 300350 Bristle Quik Change Roller, w/ Handle 1" 6"
300308 Standard Aluminum Roller, w/ Handle " 3" 300408 Bristle Quik Change Roller, Head Only " 3"
300310 Standard Aluminum Roller, w/ Handle " 6" 300410 Bristle Quik Change Roller, Head Only " 6"
300320 Standard Aluminum Roller, w/ Handle 58" 6" 300412 Bristle Quik Change Roller, Head Only 1" 3"
300322 Standard Aluminum Roller, w/ Handle " 3" 300414 Bristle Quik Change Roller, Head Only 1" 6"
300326 Standard Aluminum Roller, w/ Handle " 6"
300328 Standard Aluminum Roller, w/ Handle 1" 3"
300330 Standard Aluminum Roller, w/ Handle 1" 6"
Bodi Corner Rollers
300324 Standard Plastic Roller, w/ Handle " 3" High quality Delrin and aluminum
300331 Standard Plastic Roller, w/ Handle 1" 3" rollers for quick and easy rolling of
300332 Standard Plastic Roller, w/ Handle 1" 6" corners and ridges. Corner rollers
help save time when rolling out
non-flat surfaces.
Bodi Quik Change Rollers Catalog
Bodi Quik Change Rollers are easy to Number Description Diameter Width*
clean, especially in acetone replace- 300478 Aluminum Corner Roller 2" "
ment systems. Roller-head is easy to 300497 Aluminum Corner Roller 2" 38"
remove--just push on and pull off. 300477 Aluminum Corner Roller 2" "
Non-corrosive " steel frames. 300340 Plastic Corner Roller 2" 316"
Purchase the complete rollerhead 300342 Plastic Corner Roller 2" "
with frame and handle, or just the replacement 300498 Plastic Corner Roller 2" 38"
heads separately. 300499 Plastic Corner Roller 2" 58"
*Widths listed are the roller head thickness.

300354 Aluminum Quik Change Roller, w/ Handle 38" 3"
300356 Aluminum Quik Change Roller, w/ Handle 38" 5"
300358 Aluminum Quik Change Roller, w/ Handle " 2"
Bodi Mini Rollers
For applications requiring a really
300364 Aluminum Quik Change Roller, w/ Handle " 4" tiny roller, these are high quality
300366 Aluminum Quik Change Roller, w/ Handle " 6" " diameter aluminum rollers on
18" small steel frames mounted in
300493 Aluminum Quik Change Roller, w/ Handle " 4" aluminum handles. Disassembles
300492 Aluminum Quik Change Roller, w/ Handle " 6" for easy cleaning.
300362 Plastic Quik Change Roller, w/ Handle " 3" Catalog
300488 Aluminum Quik Change Roller, Head Only 38" 3" Number Description Diameter Length
Accessories
300487 Aluminum Quik Change Roller, Head Only " 3" 300370 Aluminum Mini Roller " 1"
300484 Aluminum Quik Change Roller, Head Only 1" 3"
300483 Aluminum Quik Change Roller, Head Only 1" 6"
300404 Plastic Quik Change Roller, Head Only " 3" Bodi Paddle Wheel Rollers
300476 Plastic Quik Change Roller, Head Only 1" 6" (Quik Change)
With the thinnest fins in the busi-
ness for excellent air release, these
rollers have smooth horizontal (reg-
ular) fins. All heads are aluminum.
Catalog
300495 Paddle Wheel Roller, Quik Change, w/ Handle " 3"
300352 Paddle Wheel Roller, Quik Change, w/ Handle " 6"
300481 Paddle Wheel Roller, Quik Change, Head only " 3"
300479 Paddle Wheel Roller, Quik Change, Head only " 6"
111
A c c e s sori e s
Clay Modeling Products
Chavant Industrial Styling & Sculpting Clays J-525

This hard formulation provides a slightly harder modeling compound
Freeman stocks a complete line of high quality Chavant Modeling Clay than the CM-50. This results in better edge definition and surface
products for the professional sculptor as well as the industrial designer. detail. Billets are now deaired. Contain sulphur.
Catalog Net Wt.
Hardness Scale Number Description Hardness Color (Lbs.)
Softest Hardest 027215 J525 Clay 6 Brown 2.5
1 5 10 027207 J525 Clay 6 Brown 6
Le Beau Touche
Professional Plasteline This clay is an extremely smooth plasteline
This modeling compound is ideal that does not contain sulphur. Often charac-
for the professional sculptor and terized as having the feel of a water-base
all school levels. Plasteline is soft, clay. Also available in higher melting
smooth, permanently plastic, point formulation.
reusable and does not require Catalog Net Wt.
heating. Contains sulphur. Number Description Hardness Color (Lbs.)
Catalog Net Wt. 027221 Le Beau Touche Clay 4 Brown 2
Number Description Hardness Color (Lbs.)
027200 Professional Plasteline Modeling Clay 3 Brown 1
027205 Professional Plasteline Modeling Clay 3 Brown 10 Y-2 Klay
Chavants Y-2 Klay is the hardest product in their line of industrial
styling clays. This clay is sulphur free for use with silicone rubbers
Non-Sulphurated and is 30-40% lighter than other styling clays for ease of handling
Plasteline (NSP) larger models.
This modeling clay is similar in Catalog Net Wt.
performance to the Professional Number Description Hardness Color (Lbs.)
Plasteline except for the fact that it 027206 Y-2 Klay 9 Dark Brown 1.75
does not contain any sulphur which
will minimize curing inhibition when
molding with silicone rubbers. The soft formulation can cause some Plast-Econ Modeling Clays
cure inhibition with silicones. Use Plast-Econ Modeling Clay (027208) This soft, sulphur-free modeling
to eliminate all silicone inhibition. clay is ideal for use in styling and
Catalog Net Wt. engineering shops, development
Number Description Hardness Color (Lbs.) and prototype work, and die and
027201 NSP Clay (Soft) 4 Brown 2 pattern shops. It will not deteriorate
027202 NSP Clay (Medium) 7 Brown 2 with age, is not sticky or greasy
027203 NSP Clay (Hard) 8 Brown 2 and will not crumble. Supplied in
1 lb. wrapped packages.
CM-50 Catalog Net Wt.
This medium-hard formulation is the softest of the styling clays. Number Description Hardness Color (Lbs.)
Excellent adhesion and consistency for producing accurate models. 027208 Plast-Econ Modeling Clay 2 Tan 1
027210 Plast-Econ Modeling Clay 2 Green 1
Billets now deaired. Contain sulphur.
027212 Plast-Econ Modeling Clay 2 Red 1
Catalog Net Wt. 027213 Plast-Econ Modeling Clay 2 Gray 1
027214 CM50 Styling Clay 5 Brown 2.5
CM-70
This extra hard styling clay is the hardest of
the sulphur-type clays. Popular throughout
the automotive industry where surface detail
and finish are critical. Contain sulphur.
Catalog Net Wt.
027217 CM70 Styling Clay 7 Brown 2
112 1. 800. 321. 85 1 1

Freeman Industrial Solvents

Freeman Lacquer Thinners Mineral Spirits
90-1 Fre-Thin Lacquer Thinner is our Excellent solvent for thinning oil based paints and varnishes or for gen-
premium product for the reducing of the 90-1 eral cleaning purposes. Removes oil and wax residue, grease, and dirt.
Pattern Coatings, Wood & Plaster Sealer, and Catalog
No. 60 Coating. The 45 Lacquer Thinner is an Number Description Availability
economical alternative for less demanding 027129 Mineral Spirits 5 Gallon
performance.
Catalog Prep Solvent
Prep Solvent is a highly effective degreaser used to remove oily films,
024155 90-1 Fre-Thin Thinner Gallon
024210 90-1 Fre-Thin Thinner 5 Gallon
release agents, and waxes from cast parts prior to painting. It may
024215 90-1 Fre-Thin Thinner 55 Gallon also be used on mold surfaces to remove wax or release build up.
024405 45 Lacquer Thinner 5 Gallon Catalog
024410 45 Lacquer Thinner 55 Gallon Number Description Availability
027240 Prep Solvent Gallon
Freeman Acetone Solvent

Formerly known as Freeman Fillet Cement Thinner, Freeman Acetone Freeman Methyl Ethyl Ketone (MEK)
is a popular solvent for removing uncured resins, greases, and most Formerly Freeman Celastic Solvent, Freeman MEK is an excellent
wax release agents from work surfaces or molds. This product dries thinning agent for Freeman Fillet Cement as well as Duratec Surfacing
very fast and leaves no residue behind. Excellent solvent for our Primers. It may also be used for general purpose cleanup.
Freeman Fillet Cement (pg. 78). Catalog
Catalog
027275 Freeman Methyl Ethyl Ketone (MEK) Gallon
027280 Freeman Methyl Ethyl Ketone (MEK) 5 Gallon
023210 Freeman Acetone Solvent Quart
023215 Freeman Acetone Solvent Gallon
023217 Freeman Acetone Solvent 5 Gallon Freeman Xylene Solvent
Formerly Freeman Pitch Solvent, Freeman
Alcohol Solvent Xylene Solvent removes pitch and sap build-up
Pure methyl alcohol for use in our alcohol lamps. It is also the best sol- on saw blades, joiner and planner knives, and
vent available for cutting flake shellac and various cleaning requirements. other wood cutting tools. It is also great for
Catalog
removing solvent based adhesives from the
Number Description Availability metal discs of disc sanders.
027130 Alcohol Solvent Gallon Catalog
027135 Alcohol Solvent 5 Gallon Number Description Availability
027230 Freeman Xylene Solvent Gallon
Miscellaneous Accessories
Masking & Kraft Paper
Double-Face Tapes This is a high-quality, 40 lb Kraft paper.
Accessories
High-quality masking and double-face Catalog
tape for various shop uses. Number Description Width Length
054076 Kraft Paper - Wax one side 36" 1500'
Catalog Width Length
Number Description (mm) (yds.) Rolls / Box
054078 Kraft Paper - Plain 36" 900'
035210 Double Face Tape 18 36 48
035240 Masking Tape 24 60 36
035250 Masking Tape 48 60 24
113
Appendix
Appendix
Products by Trade Name or Manufacturer
Manufacturer Material Page Manufacturer Material Page
3M Abrasives 90 Fre-Sealer PVC Lacquer 113
3M Adhesives 67 Gas Vac II Vacuum Degassing Unit 98
3M Scotch-Brite Abrasive Pads 94 Huntsman Ren Shape Tooling Boards 3
3M Mold Release Agents 105 Huntsman Tooling Plastics 17
3M Morson Platinum Body Filler 59 Jiffy Mixer 98
3M Respirators 108 Johnson Paste Wax 104
3M Roloc Discs & Holders 93 Kutzall Carbide Rotary Burrs 101
3M Sprayon Blue Layout Fluid 81 Marbalease Polymer Concrete Release 104
Adhesive Adhesives 61 Match-Lok Buttons 70
Systems, Inc. (ASI) Michael Engineering Super E Meter Mixing Machine 99
Adolf Cope and Drag Inserts 70 Mold-Lock Alignment Buttons 70
Airtech Sheers 101 Ohaus Measuring Scales 99
Alvin Labs Lab-metal 58 Palmer Pattern Plates 68
Araldite Adhesives 61 Partall PVA Mold Release 104
Bacolac Sealer 102 Peerless Core Box Clamps 79
Bluestar Silicone Rubbers 26 Perfect Plank Pattern Lumber 8
Cab-O-Sil Fumed Silica 49 Plast-Econ Modeling Clay 112
Chavant Styling Clay 112 Plunge Mixer 99
Chem-Trend Release Agents 104 Pro-Cast Tooling Plastics 17
Cleveland Vibrators 81 Puma Polymers Tooling Plastics 21
Devcon Adhesives 60, 63 Red Devil Mixer 98
Devcon Repair Materials 58 RenCast Polyurethanes 17
Devcon Tooling Resins 23, 31 RenGel Epoxy Surface Coats 36
Dike-O-Lastic Ejector Buttons 78 RenLam Epoxy Laminating Resins 33
Dike-O-Seal Preform Strips 77 RenLease Releases 105
Dike-O-Seal Gating Components 81 RenPaste Epoxy Tooling Materials 41
Disa-Matic Wiper Blades 81 RenPIM Rapid Cast Polyurethanes 25
Duratec Polyester Surface Primer 103 RenShape Modeling Material 3
Dux-Bak Parting Bags 81 Repro Tooling Plastics 16
Dymo Tapewriter 89 Richlite Fibre Laminate Sheets 13
Dynalite Repair & Build Up Material 59 Roloc Abrasive Discs & Pads 93
F-Bond Cyanoacrylate Adhesive 64 Roovers Embossing Press 89
Freeman Epoxy Tooling Plastics 30 Safe-T-Planer Wagner 100
Freeman Machinable Wax 2, 52 Shalco Blowplate Gasket 77
Freeman Pattern Coating 102 Shalco Super Vents 74
Freeman Polyurethane Tooling Plastics 18 Sprayon Aerosol Mold Releases 105
Freeman Quik-Fil 57 Striptube Core Box Seal 77
Freeman Repro Fast Cast Urethanes 16 Tecbond Hot Melt Adhesives 66
Freeman Sheet Wax 53 True-Line Dowels 73
Freeman TUF Products 56 TUF Repair & Build-up Material 56
Freeman Wax Release 104 USC Polyester-Base Repair Materials 59
Freeman Wood Glue 66 U.S.G. Industrial Plasters 42
Freeman Wood & Plaster Sealer 102 Ventistamp Core Box Air Release Vents 74
Freeman-Palmer Pattern Plates 68 Wagner Safe-T-Planer 100
114 1. 800. 321 .8 5 1 1

Alphabetical Product Listings
A
Abrasive Cartridge Rolls.................................. 95
Brushes, Assorted.......................................... 110
Brushes, Throwaway..................................... 110
Bulb, Paste....................................................... 80
Dowels, Malleable Iron.................................... 73
Dowels, Husky................................................. 71
Dowels, True-Line Steel.................................. 73
Abrasive Cleaner Bar....................................... 91 Burrs, Rotary, Karbide Kutzall....................... 101 Dowels, Square Head Brass........................... 72
Abrasive Discs & Holders................................ 94 Buttons, Adolf................................................... 70 Dowels, Square Head Steel............................ 72
Abrasive Discs, Sanders.................................. 91 Buttons, Dike-O-Lastic Ejector........................ 78 Dowels, Wood.................................................. 73
Abrasive Hand Pads, 3M Scotch-Brite............ 94 Buttons, Match-Lok.......................................... 70 Drill Bits.......................................................... 100
Abrasive Sheets............................................... 90 Buttons, Mold-Lock.......................................... 70 Drill, Vent Inserting........................................... 77
Drums, Expandable Rubber
C
Abrasive Sleeves, Sanders............................. 92
Acetate Sheet.................................................. 85 for Spindle Sanders..................................... 92
Acetone Solvent............................................. 113 Dry Parting, Dux-Bak....................................... 81
Acid Brush...................................................... 110 Cab-O-Sil Fumed Silica................................... 49 Drywall Screws................................................ 97
Adhesives, Araldite.......................................... 61 Cabinet, Pattern Letters................................... 88 Duratec Primers............................................. 103
Adhesives, ASI................................................. 63 Calcium Carbonate, Mia 61............................. 48 Dux-Bak Dry Parting........................................ 81
Adhesives, Cyanoacrylate............................... 64 Carbon Fiber Cloth.......................................... 47 Dyes & Pigments............................................. 49
Adhesives, Devcon.................................... 63, 64 Carbon Fiber Tape, Unidirectional.................. 48 Dymo Tape Embosser..................................... 89
Adhesives, Epoxy............................................ 60 Cartridge Rolls, Abrasive................................. 95 Dynalite Repair Material.................................. 59
Cartridge Rolls, Mandrels................................ 95
E
Adhesives, Freeman F-Bond........................... 64
Adhesives, Freeman White Glue..................... 66 Casting Resin, Polyurethanes......................... 15
Adhesives, Hot Melt......................................... 66 Casting Resins, Epoxy..................................... 30
Celastic Solvent (MEK).................................. 113 Eastern White Pine Pattern Lumber................ 10
Adhesives, Huntsman Ren-Weld.................... 67
Cement, Band Saw Tire.................................. 97 Ejector Buttons, Dike-O-Lastic........................ 78
Adhesives, Methacrylates................................ 63
Cement, Disc................................................... 71 Electronic Scale, Ohaus.................................. 99
Adhesives, Polyurethanes............................... 64
Cement, Fillet................................................... 78 Embosser, Dymo Tape.................................... 89
Adhesives, 3M................................................. 67
Cement, USG Gypsum.................................... 46 Embossing Press, Roovers............................. 89
Adolf Cope & Drag Buttons............................. 70
Ceramic Spheres, (Mia 64).............................. 48 Embossing Tapes............................................ 89
Aerosil 200 Fumed Silica................................. 49
Chainlock Plates Freeman-Palmer................. 68 Epoxy Adhesives, Araldite............................... 61
Alcohol Lamp................................................... 54
Chavant Modeling Clay.................................. 112 Epoxy Casting Resins...................................... 30
Alcohol Solvent.............................................. 113
Chemwax 500................................................ 104 Epoxy Hand Cleaner...................................... 109
Alder, Perfect Plank........................................... 9
Chopped Strand Mat........................................ 46 Epoxy Laminating Resins................................ 33
Alumina Trihydrate (ATH), Mia 67................... 48
Clay, Plast-Econ Epoxy Modeling................. 112 Epoxy Repair Materials.................................... 58
Aluminum Fillers.............................................. 48
Clays, Chavant Modeling............................... 112 Epoxy Surface Coats....................................... 36
Aluminum Honeycomb..................................... 51
Cleaner Bar, Abrasive...................................... 91 Epoxy, Resin Infusion Systems....................... 39
Aluminum Oxide Abrasive Discs..................... 91
Cleaner, Hand................................................ 109 Epoxy, Resin Systems..................................... 42
Aluminum Paint Pot....................................... 102
Clean-Up Supplies......................................... 109 Epoxy, Specialty Tooling Pastes..................... 40
Aluminum Pattern Plates................................. 68
Cloth, Fiberglass.............................................. 44 Escutcheon Pins, Brass................................... 96
Aluminum Powder............................................ 48
Coatings, Pattern........................................... 102 Eurobirch Plywood........................................... 83
Aluminum Puffs................................................ 48
Cold Glue......................................................... 66 Euroform Plywood............................................ 83
Aluminum Sand................................................ 48
Color Pastes, DW............................................ 49
F
Aluminum Sheet............................................... 85
Aprons............................................................ 108 Color Pastes, Polyester................................... 49
Araldite Adhesives........................................... 61 Color Tints, Freeman....................................... 49
Compact Scale, Ohaus.................................... 99 Fast-Cast Urethanes, Freeman....................... 14
Aramid Fiber Honeycomb................................ 51 Fasteners, Corrugated..................................... 97
Armorboard...................................................... 85 Concrete Release, Marbalease..................... 104
Cope & Drag Inserts, Adolf.............................. 70 Fasteners, Link-Lock........................................ 79
B Core Box Clamps, Peerless............................ 79 Fast Set 505 Adhesive.................................... 60

Core Box Seals................................................ 77 F-Bond Cyanoacrylate
Core Box Vents................................................ 74 Adhesive, Freeman .................................... 64
Bacolac Sealer............................................... 102 Fiberglass, Chopped Strand Mat..................... 47
Band Saw Accessories.................................... 97 Core Vent Wax.......................................... 55, 78
Corrugated Fasteners...................................... 97 Fiberglass Cloth............................................... 44
Band Saw Tire Cement................................... 97 Fiberglass Strand....................................... 16, 46
Band Saw Tires............................................... 97 Cotton Flock..................................................... 49
Countersink Cutter......................................... 100 Fiberglass Tape............................................... 45
Beeswax........................................................... 55 Fiberglass Tooling Fabrics............................... 44
Bench Rammer................................................ 80 Cups, Paper & Plastic.................................... 109
Cyanoacrylate Adhesives................................ 64 Fiberglass, Veil Cloth....................................... 46
Bench Scale, Ohaus........................................ 99 Fiberglass, Woven Roving............................... 46
D
Birch Plywood.................................................. 84 Fibre-Laminate, Richlite................................... 13
Bits, Machine................................................. 100 Fillers, Aluminum............................................. 48
Blade, Wipers, Disa-Matic............................... 83 Fillers, Tooling Plastic...................................... 48
Blind Gauging Wax.......................................... 55 Degassing Unit, Gas Vac................................ 98
Devcon Repair Materials................................. 58 Fillet Cement.................................................... 78
Blowplate Gasket Shalco.............................. 77 Fillet Cement Thinner........ See Acetone Solvent
Bluestar Accessories....................................... 29 Di-Dup Wax Fillet............................................. 55
Digital Bench Scale, Ohaus............................. 99 Fillet, Di-Dup Wax............................................ 54
Bluestar, Silicone Rubbers.............................. 26 Fillet, Leather................................................... 78
Bodi Rollers.................................................... 111 Dike-O-Lastic Ejector Buttons......................... 78
Dike-O-Seal Preform Strips............................. 77 Fillet Shapers................................................... 59
Bottles, Glue..................................................... 66 Fillet Tools........................................................ 54
Brad Point Drill Bits........................................ 101 Disc Cement.................................................... 91
Appendix
Discs, State Sander Abrasive.......................... 91 Fillet Wax......................................................... 54

Brads, Wire...................................................... 96 Fir Plywood...................................................... 84
Brass Dowels................................................... 72 Discs, 3M Abrasive Roloc................................ 93
Dispenser, for TUF Products........................... 57 Flake Shellac................................................. 103
Brass Escutcheon Pins.................................... 96 Flexane Primers............................................. 102
Brass Rod........................................................ 81 Dispensing Gun, Adhesives............................ 65
Dispensing Nozzels, Adhesives...................... 65 Flock, Cotton.................................................... 49
Brass Sheet..................................................... 85 Formula Five Clean & Glaze......................... 103
Brush, Acid..................................................... 110 Double Face Tape......................................... 113

Appendix
Alphabetical Product Listings [CONTD.]
F
Formula Five Mold Release Wax.................. 104
L
Lab Metal......................................................... 58
O
Ohaus Scales................................................... 99
Freeman Color Tints........................................ 49 Lab Solvent...................................................... 58 Optical Soluble Wax........................................ 55
Freeman Fast Set 505 Adhesive..................... 60 Laminates, Richlite Fibre................................. 13
Freeman-Palmer Pattern Plates...................... 68
Freeman Wax Release.................................. 104
Fre-Sealer, PVC............................................... 43
Laminating Resin, Epoxy................................. 33
Laminating Resin, Repro................................. 16
Lamp, Alcohol.................................................. 54
P
Paddles, Wood Mixing................................... 109
Fumed Silica.................................................... 49 Lance Pyrometer.............................................. 80 Pads, Scotch-Brite Abrasive............................ 94
Latex Disc Cement.......................................... 91 Paint Pot......................................................... 102
G
Garnet Abrasives............................................. 90
Layout Fluid...................................................... 81
Leather Fillet.................................................... 78
Letters, Pattern................................................ 86
Paper Cups.................................................... 109
Paraffin Wax.................................................... 55
Partall Mold Releases.................................... 104
Gas Vac II........................................................ 98 Link-Lock Fasteners......................................... 79 Particle Board.................................................. 85
Gating Components Dike-O-Seal.................... 81 Logos, Pattern Letter....................................... 88 Parting Bags, Dux-Bak.................................... 81
Gauging Wax................................................... 55 Lok-In Pattern Letters...................................... 86 Paste Bulb........................................................ 80
Gel Coat Mini Sprayer..................................... 99 Lumber, Perfect Plank....................................... 8 Paste Wax, Johnson...................................... 104
Glass Bubbles, Mia 67..................................... 48 Lumber, Rough Sawn Pattern......................... 10 Paste Wax, Trewax........................................ 104
Glass Fibers, Milled......................................... 49 Pattern Coatings, Freeman........................... 102
Gloves, Plaster................................................. 43
Gloves, Vinyl Latex, Nitrile............................. 108
Glue Bottles...................................................... 66
M
Machinable Wax Adhesive, 3M....................... 67
Pattern Knives................................................ 101
Pattern Letters................................................. 86
Pattern Letter Logos........................................ 88
Glue, Freeman Cold........................................ 66 Machinable Wax, Freeman.............................. 52 Pattern Letters Cabinet.................................... 88
Glue, Styro....................................................... 67 Magnesium Pattern Plates, Dowmetal............ 69 Pattern Lumber, Perfect Plank.......................... 8
Graduated Plastic Cups................................. 109 Mahogany Pattern Lumber.............................. 11 Pattern Lumber, Rough Sawn......................... 10
Graphite Powder, Mia 84................................. 49 Malleable Iron Dowels..................................... 73 Pattern Plates, Freeman-Palmer..................... 68
Grease Stick, Matchless.................................. 97 Malleable Iron Rapping Plates........................ 81 Pattern Plywood............................................... 81
Gypsum Cement.............................................. 42 Mandrels, Cartridge Rolls................................ 95 Pattern Release 202...................................... 105
Manila Hemp.................................................... 43 Peerless Core Box Clamps............................. 79
H
Hand Cleaners............................................... 103
Maple Pattern Lumber..................................... 11
Marbalease Concrete Release...................... 104
Marbalease, Polymer Concrete Release...... 104
Perfect Plank Alder............................................ 9
Perfect Plank Jelutong....................................... 9
Perfect Plank Mahogany................................... 9
Hand Pad, Scotch-Brite................................... 94 Masking Tape................................................ 113 Perfect Plank Pine............................................. 9
Hand Pumps, Miapoxy 100............................. 99 Mask, 3M Respirator...................................... 108 Perfect Plank Poplar.......................................... 9
Hand Riddle..................................................... 80 Masonite Sheet Material.................................. 85 Pigments & Dyes............................................. 49
HDO Plywood.................................................. 84 Match-Lok Buttons........................................... 70 Pinch Dogs....................................................... 96
Hemp, Manila................................................... 43 Matchless Grease Stick................................... 97 Pine Pattern Lumber........................................ 10
Hi-Performance Sealer.................................. 102 Maxim Fast...................................................... 58 Pine Plywood................................................... 82
Holders, Lok-In Patter Letters.......................... 86 Maxvents, Ventistamp..................................... 74 Pins, Escutcheon, Brass.................................. 96
Holders, Roloc Disc......................................... 93 MDO Plywood.................................................. 84 Pitch Solvent........................ See Xylene Solvent
Honeycomb...................................................... 51 Medium Density Fiberboard, MDF.................. 13 Plast-Econ Modeling Clay............................. 112
Hot Melt Foundry Adhesives........................... 66 Melaboard........................................................ 85 Plaster Accessories......................................... 43
Huntsman Adhesives....................................... 67 Meltvents FS, Ventistamp................................ 74 Plaster Gloves.................................................. 43
Huntsman Epoxies........................................... 31 Meter-Mix Machine, Michael............................ 99 Plaster Release................................................ 43
Huntsman Polyurethanes................................ 18 Methacrylate Adhesives, Araldite.................... 63 Plaster Rubber Mixing Containers................... 43
Huntsman Release Agents............................ 104 Methyl Ethyl Ketone (MEK)........................... 113 Plasters, U.S.G., Industrial.............................. 43
Huntsman Repair Materials............................. 58 Mia Fillers......................................................... 48 Plastic Cups................................................... 109
Huntsman Seamless Modeling Paste............. 12 Mia Vacuum Bagging Supplies....................... 50 Plastic Portion Resin Scale............................. 99
Huntsman Tooling Boards................................. 3 MicroCrystalline Wax....................................... 55 Plastic Sheet, Acetate...................................... 85
Husky Dowels, Freeman................................. 71 Mineral Spirits................................................ 113 Plates, Pattern, Freeman-Palmer.................... 68
I
Milled Cotton Fibers, Cotton Flock.................. 49 Plates, Rapping................................................ 81
Mixer, Jiffy........................................................ 98 Plunge Mixer.................................................... 98
Mixer, Plunge................................................... 98 Plunger Can................................................... 109
Insert Drills, Core Boxes.................................. 77 Mixing Bowls, Rubber...................................... 43 Plywood............................................................ 82
Inserts, Cope & Drag, Adolf............................. 70 Mixing Paddles, Wood................................... 109 Pneumatic Dispenser - TUF Products............. 57
J
Mixer, Red Devil............................................... 98 Polyester Coloring Pastes............................... 49
Mixer, Super E................................................. 99 Polyester Primers........................................... 103
Modeling Clays, Chavant............................... 112 Polyester Repair Materials............................... 59
Jelutong Pattern Lumber................................. 10
Mold Cleaners, Semi-Permanaent................ 106 Polyester Resins & Gelcoats........................... 39
Jiffy Mixer......................................................... 98
Mold Primers, Semi-Permanent.................... 106 Polyurethane Adhesives.................................. 64
Johnson Paste Wax....................................... 104
Mold-Lock, Alignment Buttons......................... 70 Polyurethane Repair Materials........................ 58
K
Mold Releases............................................... 104 Polyurethanes, Fast-Cast................................ 14
Mold Sealers, Semi-Permanent.................... 106 Polyurethanes, Intermediate Cure................... 18
Karbide Rotary Burrs, Kutzall........................ 101 Mouth-Type Spray Can................................... 80 Polyurethanes, Overnight Cure....................... 20
Kevlar Fabrics.................................................. 46 Multi-Spur Drill Bits........................................ 100 Polyurethanes, Rapid Cure............................. 25
Poplar Pattern Lumber..................................... 11
N
Knives, Pattern............................................... 101
Krylon Primer................................................. 103 Portion Scale, Plastic Resin............................ 99
Kutzall, Carbide Rotary Burrs........................ 101 Powder, Aluminum........................................... 48
Nails................................................................. 97 Prepared Shellac........................................... 103
116 1. 800. 321 .8 5 1 1

Alphabetical Product Listings [CONTD.]

Prep Solvent.................................................. 113 Semi-Permanent Mold Release Systems..... 106 True-Line Dowels, Freeman............................ 73
Pressure Sensitive Tape.................................. 51 Shalco Blowplate Gasket................................. 77 TUF-Carv Repair Material............................... 57
Primers........................................................... 103 Shalco Super Vents......................................... 74 TUF-Fil Repair Material................................... 56
Pro-Cast Tooling Plastics................................ 17 Shapers, Fillet.................................................. 59
PVA-Based Mold Releases........................... 105
PVC, Fre-Sealer............................................... 43
Pyrometer, Lance............................................. 80
Shears............................................................ 101
Sheet, Acetate................................................. 85
Sheet, Aluminum.............................................. 85
U
Unidirectional Carbon Fiber Tape................... 47
Sheet, Brass.................................................... 85 Urethane Adhesives, Araldite.......................... 64
Q
Quik-Fil Tooling Board Repair Paste............... 57
Sheets, Abrasive.............................................. 90
Sheet Wax Adhesive....................................... 67
Sheet Wax, Freeman....................................... 53
Urethane Protectants..................................... 109
Urethane Tooling Board, Ren Shape................ 4
USG Industrial Plasters................................... 42
R V
Shellac, Prepared & Flake............................. 103
Shop Rags..................................................... 109
Silicon Carbide Coated Abrasive Mesh........... 90
Rags, Shop.................................................... 109 Silicone-Based Mold Releases...................... 105 Vacuum Bagging Supplies.............................. 50
Rammer, Bench............................................... 80 Silicone Rubbers, Bluestar.............................. 27 Vacuum Degasser, Gas Vac........................... 98
Rapping Plates................................................. 81 Silicone Spray Release.................................. 105 Vent Cleaners.................................................. 77
Red Devil Mixer................................................ 98 Sleeves.......................................................... 108 Vent Inserting Drill............................................ 77
Release Agents, Semi-Permanent................ 106 Sleeves, Abrasive, State Sanders................... 92 Ventistamp Zanatta Vents............................... 74
Release, Freeman Wax................................. 104 Slicks & Trowels............................................... 97 Vent Plugs........................................................ 77
Release, Plaster............................................... 43 Slotted Core Vents........................................... 76 Vents, Core Box............................................... 74
Releases, PVA, Silicone & Wax.................... 104 Sol-U-Carv....................................................... 55 Vents, Shalco Super........................................ 74
Ren Tooling Products.................. See Huntsman Soluble Wax, Optical....................................... 55 Vibration Inducers............................................ 81
RenShape Tooling Board.................................. 3 Solvents......................................................... 113 Victory Brown Wax.......................................... 55
Repair Material, TUF Products........................ 56
W
Spherecore Core Material............................... 51
Repair Materials, Epoxy................................... 58 Spray Can, Mouth-Type.................................. 80
Repair Materials, Maxim Fast.......................... 58 Sprayer, Gel Coat Mini.................................... 99
Repair Materials, Mia Plas-Fil.......................... 59 Walnut Shells................................................... 48
Sprayon Mold Releases................................ 105
Repair Materials, Polyester.............................. 59 Wax, Blind Gauging......................................... 55
Sprue Cutters, Tapered................................... 80
Repair Materials, Polyurethane....................... 58 Wax, Core Vent......................................... 58, 78
Square Head Dowels, Brass........................... 72
Repair Paste, Quik-Fil Tooling Board.............. 57 Wax Fillet......................................................... 54
Square Head Dowels, Steel............................ 72
Repro Tooling Plastics..................................... 14 Wax Fillet, Di-Dup............................................ 54
Steel Dowels, True-Line.................................. 73
Resin Dyes & Pigments................................... 49 Wax, Freeman Machinable.............................. 52
Steel Pinch Dogs............................................. 96
Resin Infusion Epoxy Systems........................ 39 Wax, Miscelaneous.......................................... 55
Steric Acid........................................................ 43
Respirators, 3M.............................................. 108 Wax, Paste..................................................... 104
Stick Wax Lubricant......................................... 97
Richlite Fibre-Laminates.................................. 13 Wax Release, Formula Five.......................... 104
Stitchmat.......................................................... 46
Riddles, Hand.................................................. 80 Wax Release, Freeman................................. 104
Strand, Fiberglass...................................... 16, 46
Rod, Brass....................................................... 81 Wax, Sheet Freeman ...................................... 53
Striptube........................................................... 77
Rollers............................................................ 111 Wax-Based Mold Releases........................... 104
Styro Glue........................................................ 67
Rolls, Abrasive Cartridge................................. 95 Wedges.......................................................... 110
Sugar Pine Pattern Lumber............................. 10
Roloc Abrasives............................................... 93 White Cold Glue............................................... 66
Super E Mixer, Michaels.................................. 99
Roovers Embossers & Tapes.......................... 89 Wiper Blades, Disa-Matic................................ 81
Surface Coat, Epoxies..................................... 36
Rotary Burrs, Karbide Kutzall........................ 101 Wire Brads....................................................... 96
Surface Coat, Repro........................................ 16
Rotary Surfacer.............................................. 100 Wire Nails......................................................... 97
Surface Primers............................................. 103
Round Rapping Plates..................................... 81 Wood & Plaster Sealer, Freeman ................ 102
Surfacer, Rotary............................................. 100
Roving, Woven Fiberglass............................... 46 Wood Dowels................................................... 73
Surfacing Primers.......................................... 103
Rubber Drums for Spindle Sanders................ 92 Wood Flour, Mia 62......................................... 49
Synlube 531................................................... 104
Rubber Mixing Containers............................... 43 Wood Glue....................................................... 66
T
Rubbers, Bluestar Silicone.............................. 27 Wood Mixing Paddles.................................... 109
Russian Birch Plywood.................................... 83 Wood Screws................................................... 96
Woven Roving, Fiberglass............................... 46
S
Tape, Aluminum & Zinc Embossing................ 89
X
Tape, Double-Face........................................ 113
Tape, Fiberglass.............................................. 45
Safe-T-Planer, Wagner.................................. 100 Tape, Masking............................................... 113
Safety Plunger Can........................................ 109 Xylene Solvent............................................... 113
Tape, Pressure Sensitive ............................... 51
Z
Sand Paper...................................See Abrasives Tape, Sealant................................................... 51
Scales, Ohaus.................................................. 99 Tape, Unidirectional Carbon Fiber.................. 47
Scale, Plastic Portion Resin............................ 99 Tapered Sprue Cutters.................................... 80
Scotch Bright Discs (3M)................................. 93 Zanatta, Ventistamp Vents.............................. 74
Tapewriter Dymo.............................................. 89 Zinc Embossing Tape...................................... 89
Scotch Bright Hand Pads (3M)........................ 94 Tecbond Hot Melt Adhesives.......................... 66
Appendix
Screen Core Vents.......................................... 75 Thinner, Fillet Cement....... See Acetone Solvent
Screws, Drywall............................................... 97 Throwaway Brushes...................................... 110
Screws, Wood.................................................. 96 Tire Cement, Band Saws................................. 97
Appendix
Sculpture Wax.................................................. 55 Glossary......................................................... 118

Tires, Band Saw.............................................. 97
Sealant Tape.................................................... 51 Sealing/Releasing Procedures...................... 119
Tongue Depressors....................................... 109
Sealer, Devcon.............................................. 102 Metric & English Conversions Table............. 120
Tooling Board Adhesives................................. 67
Sealer, Wood & Plaster................................. 102 Reference Tables........................................... 120
Tooling Fabrics, Fiberglass.............................. 44
Seals, Core Box............................................... 77 Calculating Material Requirements................ 121
Trewax Paste Wax......................................... 104
Seamless Modeling Paste............................... 12 Fractions, Decimals, Millimeters.................... 121
Triple Beam Balance, Ohaus.......................... 99
Trowels & Slicks............................................... 79

Appendix
Glossary of Plastic Tooling Terms

Adhesion The state in which two surfaces are held together by Post-curing The process of forming an uncured thermosetting resin
interfacial force. article, then completing the curing after the article has been removed
from its forming mold or mandrel.
Coefficient of Thermal Expansion The fractional change in length
of a material for a unit of change in temperature. Normally expressed Pot-life (working life) The period during which a compound, after
in inch-per-inch, per degree Fahrenheit. mixing with a catalyst, solvent or other compounding ingredients,
remains suitable for its intended use.
Compressive Strength 12" x 12" x 1" specimen is mounted in a
compression-type tester between two heads that exert pressure at Shore Hardness (Indention Hardness) The hardness of a mate-
a constant rate of movement until the specimen fails by rupturing or rial as determined by either the size of an indention made by an
deforming to a % of its height. Normally expressed in pounds per indenting tool under a fixed load, or the load necessary to produce
square inch, this test provides the maximum load sustained, divided penetration of the indenter to a pre-determined depth. To measure
by the original area of the specimen. the Shore hardness of a material a Shore testing instrument is used
which is comprised of spring-loaded indenter point projecting through
Cure To change the physical properties of a plastic or resin by a hole in a presser foot and a device to indicate the distance the point
chemical reaction, which may be condensation, polymerization, or projects beyond the face of the foot. The scale readings range from
addition: usually accomplished by the action of either heat or catalyst 0 (for 0.100 penetration) to 100 (for zero penetration). A Shore A
or both, and with or without pressure. instrument employs a sharp indentor point with a load of 822 grams.
Deflection Temperature The temperature at which a 5" x 12" x The Shore D instrument employs a blunt point and the load is 10
1
2" specimen deflects .010 inches under a stated load of 66 or 264 pounds.
pounds per square inch. Taber Wear Index The ability of a material to withstand mechani-
Density Mass per unit volume of a substance, expressed in units cal action such as rubbing, scraping or erosion, that tends to
such as grams per cubic centimeter, pounds per cubic foot or pounds progressively remove material from its surface. Usually expressed in
per gallon. milligrams loss per number of cycles per a given load.
Endothermic Pertaining to a reaction which is accompanied by the Tensile Modulus The ratio of stress to corresponding strain below
absorption of heat. the proportional limit of the material. Expressed normally in pounds-
per-square-inch.
Exothermic Pertaining to a reaction which is accompanied by the
evolution (giving off) of heat. Tensile Strength 18" thick x 34" to 12" wide x 812" long specimen is
inserted in an Instron Tester and is pulled apart at specified rates until
Flexural Modulus The ratio, within the elastic limit, of the applied the specimen fails by separating. Usually expressed in pounds-per-
stress on a test specimen in flexure to the corresponding strain in the square-inch.
outermost fibers of the specimen.
Thermoforming The process of forming a thermoplastic sheet into
Flexural Strength 5" x 12" x 18" specimen is placed on supports 4" a three-dimensional shape by clamping the sheet in a frame, heating
apart and a standard load is applied to the center of the specimen at it to render it soft and flowable, then applying differential pressure
a specified rate. The maximum stress in the outer fiber at the moment to make the sheet conform to the shape of a mold or die positioned
of crack or break is expressed in pounds-per-square-inch. below the frame.
Glass Transition Temperature (Tg) A reversible change that Thermoplastics Resins or plastic compounds which in their final
occurs when plastic is heated to a certain temperature range, char- state as finished articles are capable of being repeatedly softened by
acterized by a rather sudden transition from a hard, glassy, or brittle increased temperature and hardened by decrease of temperature by
condition to a flexible or elastomeric condition. means of physical change.
Gel Time With reference to thermosetting resins, the interval of time Thermosetting Plastics (thermosets) Resins or plastic com-
between introduction of the catalyst and the formation of a semi-solid pounds which in their final state as finished articles are substantially
system consisting of a network of aggregates in which a liquid is held. infusible or insoluble. Thermosetting resins are often liquids at some
The initial jelly-like solid phase that develops during the formation of a stage in their manufacture or processing, which are cured by heat,
resin from a liquid, usually a 4-fluid ounce mass. catalyst or other chemical means. After being fully cured, thermosets
Percentage of Elongation Increase in length of a specimen at the cannot be reliquified by heat.
instant before rupture occurs. Normally expressed as a percentage. Thixotropy A flow characteristic evidenced by a decrease in vis-
Plasticity The ability of a material to withstand continuous and cosity of a fluid when it is stirred at a constant or increasing rate of
permanent deformations by stress exceeding the yield value of the shear. When the stirring or shearing is discontinued, the apparent
material without rupture. The opposite of elasticity. viscosity of the fluid gradually increases back to the original value.
Changes in both directions are dependent on time as well as shear.
Viscosity The thickness of a substance and its resistance to flow.
The higher the viscosity number, the thicker the substance.
118 1. 800. 321 .8 5 1 1

Preparation of Patterns/Molds
Sealing A Wood Pattern/Model Applying Release Agents
(also applies to plaster and sheet wax)
1. Apply one coat of Freeman 1. Cover the entire surface

Wood and Plaster Sealer (a with Freeman Wax Release
fairly thin viscosity, lacquer- (a semi-paste, typically applied
based paint) to the bare wood with a brush).
surface using a pure bristle
brush and allow the material 2. Allow this coat to dry or
to absorb into the wood. immediately wipe the off excess
with a cloth.
2. After the first coat has dried
(about half an hour), youll 3. We suggest at least two coats
notice that the sealer has of Wax Release to make sure
swelled the grain and made your entire part is covered
it rough. Using sand paper or evenly.
Scotch-Brite, lightly sand the 4. Next, youll need to apply two
surface to make it smooth layers of Partall PVA mold
again. Sanding is not necessary release (a polyvinyl alcohol)
when working with plaster or with brush or a spray.
sheet wax.
5. Each coat will require a half
3. Wipe off the pattern with a cloth hour of drying time unless you
and then apply a second coat use a fan or air hose.
of sealer.
6. After the second coat of PVA
4. After allowing the second coat has dried thoroughly, apply
to dry overnight, lightly sand the a final coat of Freeman Wax
wood again and wipe it off with Release.
a cloth.
7. Buff this last coat very gently
5. You are now ready to apply the so as not to break through the
release agents. layers of the PVA.
Additional Notes:
Epoxy, urethane, or metal patterns require only the use of wax release agents. Apply three coats and lightly buff after each.
Plaster patterns should be dried in an air-circulating oven at 120- 125 F for 16 hours, or in dry air for 48 hours before applying sealer.
Plaster patterns can also be sealed with Freeman Fre-Sealer (PVC).
Appendix
Instructional videos available online and on DVD.

Appendix
Metric & English Conversions Table

Liquid Volume Length
If you If you
When you know You can find multiply by When you know You can find multiply by
ounces milliliters 30 inches millimeters 25.4
pints liters 0.47 feet centimeters 30.48
quarts liters 0.946 yards meters 0.9144
gallons liters 3.785 miles kilometers 1.6093
milliliters ounces 0.034 millimeters inches 0.03937
liters pints 2.1 centimeters inches 0.39370
liters quarts 1.0567 meters yards 1.0936
liters gallons 0.2642 kilometers miles 0.6214
Mass
Area
If you
When you know You can find multiply by If you
ounces grams 28.35 When you know You can find multiply by
pounds kilograms 0.4536 square inches square centimeters 6.452
short tons (2000 lbs) metric tons 0.9 square feet square meters 0.0929
grams ounces 0.03527 square yards square meters 0.836
kilograms pounds 2.2046 square miles square kilometers 2.5899
metric tons (1000 kg) short tons 1.1 acres square hectometers 0.4
square centimeters square inches 0.155
square meters square yards 1.196
square kilometers square miles 0.3861
square hectometers acres 2.5
Reference Tables
Shore Hardness Guidelines Properties of Metal Casting
Approximate Approximate Wt. Lbs. Wt. vs Shrink Melt Pt.
Material Shore A Shore D Cu. In. Mahogany In./Ft. F
Rubber band, white eraser 25-30 Aluminum .0975 3.1 x 532 1,220
Pink eraser 35-45 Brass .2961 9.5 x 316 1,616
Rubber stamp 40-55 Copper .3210 10.1 x 316 1,981
Hard eraser, inner tube 45-65 Cast Iron .2670 8.5 x 18 2,105
Leather belt, tire tread 65-75 Steel .2835 9.5 x 14 2,500
Rubber shoe sole 75-85 25-30 Zinc .2565 8.2 x 516 788
Tap washer, skateboard wheel 85-95 30-40
Garden hose 95-100 40-50
Hard book cover 50-55
Viscosity Guidelines
Golf ball 55-65 Viscosity in Similar in
Wood yard stick 70-75 Centipoise (@ 75F) Consistency to:
White board 75-80 1 = Water
Bowling ball, bone 85-90 500 = #10 Motor Oil
2,500 = Pancake Syrup
10,000 = Honey
Temperature 25,000 = Chocolate Syrup
50,000 = Catsup
When you know You can find If you 250,000 = Peanut Butter
Fahrenheit Celsius subtract 32 and then >1,000,000 = Paste Caulking
multiply by .55
Celsius Fahrenheit multiply by 1.8
and then add 32
120 1. 800. 321 .8 5 1 1

Calculating Material Requirements

Step One: Step Two:
Calculate the volume of the part (or mold) in cubic inches. Follow Find the volumetric yield for the material you have selected. This
whichever shape is closest to your model or mold: number, which can be found in most specification tables, represents
how much coverage your material will achieve.
If the Volumetric Yield is not available, you can calculate it based
on the specific gravity (density).
1) Find the specific gravity (or density) of the material (on the
specification table and/or MSDS). This is measured in grams
per cubic centimeter (grams/cm3)
2) Take 27.68 divided by the density (grams/cm3) and this gives
you the Volumetric Yield (in3/lb.)
Step Three:
Divide the volume of the part in cubic inches (step 2) by the volumetric
yield (step 1) to determine the amount of material required in pounds
Volume of Model or Mold (in.3)
= Weight of Product
Volumetric Yield (in3/lb.) Required (lbs.)
Step Four:
Select package size and quantity based on calculated weight of
product required.
Fractions, Decimals, Millimeters
Fractions Decimals Millimeters Millimeters Decimals Fractions

164 .0156 0.3969 13.0969 .5156 33 64
132 .0313 0.7938 13.4938 .5313 17 32
3 64 .0469 1.1906 13.8906 .5469 35 64
116 .0625 1.5875 14.2875 .5625 9 16
564 .0781 1.9844 14.6844 .5781 37 64
3 32 .0938 2.3813 15.0813 .5938 19 32
764 .1094 2.7781 15.4781 .6094 39 64
1 8 .125 3.1750 15.8750 .625 58
964 1406 3.5719 16.2719 .6406 41 64
5 32 .1563 3.9688 16.6688 .6563 21 32
1164 .1719 4.3656 17.0656 .6719 43 64
3 16 .1875 4.7625 17.4625 .6875 11 16
13 64 .2031 5.1594 17.8594 .7031 45 64
7 32 .2188 5.5563 18.2563 .7188 2332
15 64 .2344 5.9531 18.6531 .7344 47 64
14 .250 6.3500 19.0500 .750 3 4
1764 .2656 6.7469 19.4469 .7656 49 64
932 .2813 7.1438 19.8438 .7813 25 32
1964 .2969 7.5406 20.2406 .7969 51 64
516 .3125 7.9375 20.6375 .8125 13 16
2164 .3281 8.3344 21.0344 .8281 53 64
1132 .3438 8.7313 21.4313 .8438 27 32
2364 .3594 9.1281 21.8281 .8594 55 64
3 8 .375 9.5250 22.2250 .875 7 8
2564 .3906 9.9219 22.6219 .8906 57 64
13 32 .4063 10.3188 23.0188 .9063 29 32
Appendix
2764 .4219 10.7156 23.4156 .9219 59 64

716 .4375 11.1125 23.8125 .9375 15 16
2964 .4531 11.5094 24.2094 .9531 61 64
1532 .4688 11.9063 24.6063 .9688 31 32
3164 .4844 12.3031 25.0031 .9844 63 64
1 2 .500 12.7000 25.4000 1.000 1

Appendix
Notes
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122 1. 800. 321 .8 5 1 1

Beyond Our Catalog

FreemanSupply.com
User-friendly layout
Easy navigation for both industry veterans and newcomers to the
tooling industry the website follows the layout of this catalog
Selection Guides to help guide you select the best materials for
your applications.
A powerful search engine that provides access to any one of our
many productseasily search by using product names, catalog
numbers, or generic keywords to find what you are looking for
fast!
Instant access to detailed specification tables, which are designed
in a print-friendly format for easy retrieval.
Full cross-referenced links showing what products may be used
with what accessories, etc.
Easy access to our entire MSDS library.
Constantly updated, ensuring you have access to the most current
product information and availability.
State-of-the-art quote system

Browse our website and easily add or remove items from your
quote list.
Review and submit your quote request with special instructions
that help us fulfill your exact needs.
Receive a completed quote fast usually within one hour from
8:00 am to 5:00 pm EST or first thing the next business morning
if you choose to visit our site after 5:00 pm EST. Sample Kits
After reviewing your quote, you may turn your quote into an order Freeman offers several sample kits including our very popular Machinable
with a few simple clicks, or go back and make quick changes and Media Sample Kit. Available exclusively through our website, each kit
submit a new quote. includes a copy of our latest DVD and is designed to give our custom-
Additionally, our quote system will remember who you are so on ers an inexpensive way to gain familiarity with new materials.
future visits you do not need to re-enter your account information.
For more information, visit www.freemansupply.com
FreemanSupply.net U.S. Members Only

FreemanSupply.ca Canadian Members Only Videos
As Freeman continues to expand its web presence, we now offer Freeman has produced hours of instruc-
a Members Only website. This enhanced service is for our premier tional videos and product demonstration
customers and features: videos, which are available online 24
Our complete pricing structure hours a day and on compilation DVDs.
Immediate ordering capabilities (bypassing our quote system) The online videos are available in both
Your order history (both online orders and phone/fax orders) dating Quicktime and Windows Media formats
back at least a year, making reordering faster & easier and in low and high bandwidth versions.
Exclusive content and more We also provide quick and easy links
to the specific pages for products being
demonstrated.
FreemanWax.com Specialty Wax
Freeman has created a website dedicated to our jewelry investment and Our videos cover:
carving wax products. Youll find the most comprehensive information on: Repro Fast-Cast Urethanes
Jewelry Injection Waxes Freeman & Ren Polyurethanes
Carving Wax Ring Tubes Bluestar Silicone Rubber
Carving Wax Blocks And Slices Freeman Machinable Wax
Soluble Waxes RenShape Modeling & Tooling Boards (and SMP)
Wax Wires Preparing Models and Molds
Sprue Waxes Weighing & Mixing Liquid Tooling Materials
Casting Wax Sheets Vacuum Degassing & Pressurizing
Mass Casting With Opaque & Clear Silicone Rubber
Surface Casting
Epoxy Laminating Systems
Glove Molding Systems
Paste Laminating Systems
The Repro Laminating System
and more (with more on the way)

FREEMAN MANUFACTURING & SUPPLY CO.

1101 Moore Road Avon, Ohio 44011
Phone 800-321-8511 Fax 440-934-7200
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SECTION CONTENTS NEXT CONTENTS

Freeman Serves Customers with Twelve Strategic North American Locations

Terms and Conditions

FREEMAN MANUFACTURING & SUPPLY CO.

Standard Block Sizes

Huntsman Advanced Materials RenShape modeling and tooling

RenShape Applications Guide

Tooling & High-Temperature Work Boards

RenShape Modeling & Tooling Boards [CONTD.]

RenShape Modeling & Tooling Boards [CONTD.]

RenShape Machining Specifications Cutters Used:

RenShape Tooling & High-Temperature Work Boards

Perfect Plank Specialty Lumber

Superior Stability Ordering Information:

Perfect Plank Pine Perfect Plank Mahogany

Rough Sawn Pattern Lumber Soft Woods

Pattern Sugar Pine No. 3 Common

Freeman offers a complete selection of hardwoods graded specically Poplar

FAS Pattern Mahogany

Freeman Pattern Mahogany

Ren Seamless Modeling Pastes and Clay

Ren Seamless Modeling Paste Specifications Chart

RenPaste 4503-1 Seamless Modeling Paste RenPaste 4618-1/4619 Intermediate Temperature

Richlite Fibre-Laminate Sheets offer excellent machinability and Catalog

MDF Medium Density Fiberboard

Catalog Board Feet/

Liquid Tooling Materials

Repro Fast-Cast Polyurethanes Specifications

(in/ nsion herm

Choosing a Repro Formulation

Repro Fast-Cast Polyurethanes [CONTD.]

Repro One Repro Fast

Liquid Tooling Materials

Repro Fast-Cast Polyurethanes [CONTD.]

SEE ALSO Product Page No.

Pro-Cast Fast-Cast Polyurethanes Ren Fast-Cast Urethane Systems

Liquid Tooling Materials

Polyurethane Elastomers Intermediate Cure

These hand pourable urethanes offer a wide range of hardnesses

Polyurethane Elastomers Intermediate Cure Specifications

Freeman 1070 Off-White Freeman 1085 Tan

Polyurethane Elastomers Intermediate Cure [CONTD.]

Freeman 1090 Clear RenCast 6486 Slow Amber

Liquid Tooling Materials

RenCast 6432-1 Off-White RenCast 6496 White

Polyurethane Elastomers Overnight Cure Flexible

Urethane rubber is generally less expensive than silicone rubber and

Overnight Cure Flexible Polyurethane Specifications

Freeman 1035 Beige Freeman 1040 Off-White

Polyurethane Elastomers Overnight Cure Flexible [CONTD.]

RenCast 6401-1 Off-White Por-A-Mold S333 Blue

Liquid Tooling Materials

Polyurethane Elastomers Overnight Cure Semi-Rigid

Semi-rigid urethanes are known for their excellent impact strength

Overnight Cure Semi-Rigid Polyurethane Specifications

Freeman 1050 Amber Freeman 1066 Red or Black

Polyurethane Elastomers Overnight Cure Semi-Rigid [CONTD.]

RenCast 6403-1 Off White RenCast 178-88 / Ren 6444 Red

Liquid Tooling Materials

Polyurethane Elastomers Overnight Cure Rigid

This selection of harder polyurethanes have a wide variety of end

Overnight Cure Rigid Polyurethane Specifications

RenCast 6405 White RenCast 6470 Off White

Polyurethane Elastomers Rapid Cure