Kodak DirectView CR 500 - Adjustments and Replacements

© EASTMAN KODAK COMPANY, 2006 HEALTH GROUP
{Adjust/Replace}{Production}{Health Group}{ExternalAndInternal} Publication No. AR4366-1

06DEC05
Supersedes AR4366-1
29NOV04
Confidential
Restricted
Information
ADJUSTMENTS AND REPLACEMENTS

for the
Kodak DirectView CR 500 SYSTEM
Service Code: 4366
Important
Qualified service personnel must do these procedures.
H195_0016BC
06DEC05
AR4366-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
Page subject matter gained by Eastman Kodak Company prior to publication.
2 of 219
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GALVO AY - Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
COLLECTOR AY - Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GALVO BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EXTRACTION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SCREEN - Skew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
FRONT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
HARD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
EXTRACTION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
S1/S4 and S12/S13 SENSOR BOARDS - DETECTOR . . . . . . . . . . . . . . . . . . . . . 68
S1/S4 and S12/S13 SENSOR BOARDS - EMITTER . . . . . . . . . . . . . . . . . . . . . . . 70
CASSETTE INTERFACE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
GUIDE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
M9 LEFT CASSETTE CLAMP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
M3 FEED DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
LEFT CARRIAGE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
LEFT CASSETTE CLAMP DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
M2 PIN EXTRACT MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
M10 RIGHT CLAMP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
RIGHT CARRIAGE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
S5 FEED SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
06DEC05
AR4366-1 S14 PIN EXTRACTION SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Page RP 1 PRESSURE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3 of 219 RP 1 DRIVE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
RP 2 PRESSURE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
RP 2 DRIVE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
RP 1 ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
RP 2 ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
RP 1 and RP 2 DRIVE BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
DRIVE BELT TENSIONER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
RP 1 and RP 2 CAM MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
SENSORS S10 and S11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
RP 1 and RP 2 CAM POSITION SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
SLOW SCAN DRIVER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
ERASE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
ERASE LAMP HOUSING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
RP 3 DRIVE MOTOR BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
RP 3 CAM DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
RP 3 CAM DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
AC POWER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
POWER SUPPLY 1 and POWER SUPPLY 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
S8 SCREEN ERASE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
S9 ERASE CAM SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
M6 ERASE DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
ERASE LAMP RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
RP 3 DRIVE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
RP 3 PRESSURE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
ERASE LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
SCREEN GUIDE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
PMT BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
SLOW SCAN MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
MECHANISM SYSTEM CONTROLLER (MSC) BOARD . . . . . . . . . . . . . . . . . . . . 177
COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
GALVO BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
MASTER CENTRAL PROCESSING UNIT (MCPU)/DIGITIZER BOARD. . . . . . . . 189
LASER PREREGULATOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
MINI FAST SCAN AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Checking the PHOSPHOR SCREEN for “Curl” and “Flatness” . . . . . . . . . . . . 198
Doing a Calibration of the LASER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
06DEC05
AR4366-1 Setting the Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Page
4 of 219
ADJUSTMENTS AND REPLACEMENTS Adjustments
06DEC05
AR4366-1
Page
Section 1: Adjustments
5 of 219
GALVO AY - Center
Adjustment Specification
Purpose: To set the correct position of the laser beam.
Specification: The laser beam is aligned with the TAB on the FOLD MIRROR.
Special Tools: LASER SAFETY GOGGLES TL-5693
Prerequisites:
None
To Check:
2 SCREWS
Laser Warning
LASER SAFETY
COVER This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
1 Remove:
• FRONT COVER
• TOP COVER
• 2 SCREWS
• LASER SAFETY COVER
H195_1020GCA
H195_1020GC
06DEC05
AR4366-1 2 Loosen the THUMBSCREW.
Page THUMBSCREW
6 of 219 3 Move the LASER SAFETY FILTER into
the laser beam.
4 Tighten the THUMBSCREW.
LASER SAFETY Important

FILTER
For systems with software version ≥ 4.1, you
must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
5 At the main menu, click:

• [Service Functions]
• [Diagnostics]
• [Galvo Test]
H195_1023GCA
H195_1023GC
06DEC05
AR4366-1
Page
7 of 219
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
6 At the “Galvo Test” screen, click:

• [GALVO ALIGNMENT]
• [LASER ON]
Note
The [Galvo Alignment] BUTTON changes to [Galvo Centered].
06DEC05
AR4366-1
Page correct
8 of 219 laser beam TAB
FOLD MIRROR
laser beam
FOLD MIRROR
not correct
laser beam TAB
FOLD MIRROR
H195_1163HCB
H195_1163HC
7 Check that the laser beam is aligned with the TAB on the FOLD MIRROR.
06DEC05
AR4366-1 To Adjust:
Page
9 of 219 correct
laser beam TAB
FOLD MIRROR
laser beam
FOLD MIRROR
GALVO
not correct
laser beam TAB
GALVO
SCREW MOUNTING BRACKET
FOLD MIRROR
GALVO CONNECTOR
H195_1163HCA
H195_1163HC
Caution
electrical connections are exposed. Do not touch the GALVO CONNECTOR on the GALVO.
1 Loosen the SCREW on the GALVO MOUNTING BRACKET.

2 Rotate the GALVO until the laser beam is aligned with the center TAB on the FOLD
MIRROR.
3 Tighten the SCREW.
4 Click:
• “Stop Galvo”
• “LASER OFF”
Postrequisites:
1 Adjust the FOLD MIRROR.
06DEC05
AR4366-1 FOLD MIRROR
Page
10 of 219
Purpose: To align the laser beam with the PHOTODIODES on the PLATEN.
Specification: The LED DS3 on the MECHANISM SYSTEM CONTROLLER (MSC)
BOARD illuminates amber.
Special Tools: LASER SAFETY GOGGLES TL-5693
Prerequisites:
1 Do the adjustment for the GALVO AY - Center.
06DEC05
AR4366-1 To Check:
Page
11 of 219
2 SCREWS
Laser Warning
LASER SAFETY This equipment uses a visible red laser.
COVER Prevent direct exposure to the laser beam.
1 Remove:
• If necessary, FRONT COVER
• If necessary, TOP COVER
• 2 SCREWS
H195_1020GCA
H195_1020GC
06DEC05
Page THUMBSCREW
12 of 219 3 Move the LASER SAFETY FILTER into
the laser beam.
LASER SAFETY
FILTER
H195_1023GCA
H195_1023GC
Important
For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service
Functions” and “Diagnostics”. See SERVICE BULLETIN 843.

• “Service Functions”
• “Diagnostics”
• “Galvo Test”
06DEC05
AR4366-1
Page
13 of 219
Laser Warning
6 Click:
• [LASER ON]
• [START GALVO]
Important
The Error Code 16028 might occur. Do not acknowledge this Error Code.
7 Increase the “Set Amplitude” to “3900”.

06DEC05
AR4366-1
Page
14 of 219
MSC BOARD
H195_1061BCB
H195_1061BC
LED DS3
8 Check that the LED DS3 on the MSC BOARD illuminates amber.
06DEC05
AR4366-1 To Adjust:
Page
15 of 219
TP13 (+)
GALVO BOARD ACCESS PANEL
EMI BRACKET PANEL
GALVO BD
6 SCREWS
TP11 TP5
TP12
U6
TP9
TP4
TP15
TP14
TP13
TP10
U8
+
U7
TP1
TP17 U9 U4 TP16
R2
TP1 (-)
GALVO BOARD
H195_1026HCC
H195_1026HC
1 Loosen the 6 SCREWS.

2 Remove the GALVO BOARD ACCESS PANEL.
3 Set the VOLTMETER to “DC”.
ESD
Possible damage from electrostatic discharge.
4 Connect the VOLTMETER on the GALVO BOARD to:

+ -
TP 13 TP 1
06DEC05
AR4366-1 5 Click:
Page
16 of 219 • [START GALVO PLOT]
• [35 x 43 F]
6 On the GALVO BOARD, rotate the POTENTIOMETER R2 until the VOLTMETER displays
9.0 ± 0.10 V DC.
7 Remove the VOLTMETER.
8 Install the GALVO BOARD ACCESS PANEL.
9 Tighten the 6 SCREWS.
2 SPRINGS FOLD MIRROR
ADJUSTING
SCREW
THUMBSCREW
H195_1061BCE
H195_1061BC
Important
• The THUMBSCREW adjusts the parallel position of the laser beam.
• The ADJUSTING SCREW adjusts the tilt of the beam
10 On the FOLD MIRROR, rotate both the THUMBSCREW and the ADJUSTING SCREW
until the 2 SPRINGS are not compressed.
06DEC05
AR4366-1
Page
17 of 219
2 SPRINGS FOLD MIRROR
ADJUSTING
SCREW
THUMBSCREW
MSC BOARD
H195_1061BCA
H195_1061BC
LED DS3
06DEC05
AR4366-1
Page
18 of 219 PLATEN Important
beam
S11 • The graphic is an example of the laser
beam from the FOLD MIRROR inside
the system.
a
• The beam is not visible for this
procedure.
S10
2 SLOTS • When the beam covers:
– S10 SENSOR, the LED DS3
illuminates red
– S11 SENSOR, the LED DS3
b illuminates green
– S10 and S11 SENSORS, the LED
DS3 illuminates amber
11 Do:
c a. Tighten the THUMBSCREW until the
LED DS3 on the MSC BOARD
illuminates green.
H195_1161GCA
H195_1161GC b. Using the THUMBSCREW to keep
the LED DS3 illuminated green,
rotate the ADJUSTING SCREW until
the LED DS3 illuminates amber.
c. With the LED DS3 illuminated
amber, rotate both the
THUMBSCREW and the
ADJUSTING SCREW to place the
beam in the center position of the
SLOT in the PLATEN.
06DEC05
AR4366-1
Page 2 SCREWS
19 of 219 Laser Warning
LASER SAFETY This equipment uses a visible red laser.
12 Click:
• [STOP GALVO]
• [LASER OFF]
13 Remove:
• 2 SCREWS
H195_1020GCA
H195_1020GC
06DEC05
Page THUMBSCREW
20 of 219 15 Move the LASER SAFETY FILTER from
the laser beam.
LASER SAFETY
FILTER
H195_1023GCA
H195_1023GC
06DEC05
AR4366-1 17 Install:
Page 2 SCREWS
21 of 219 • LASER SAFETY COVER
LASER SAFETY
COVER • 2 SCREWS
H195_1020GCA
H195_1020GC
Postrequisites:
1 Do the adjustment for the COLLECTOR AY - Tilt.
06DEC05
AR4366-1 COLLECTOR AY - Tilt
Page
22 of 219
Purpose: To set the position of the COLLECTOR AY.
Specification: The LEDs Illuminate amber when the COLLECTOR AY is moved to the
center position using the “Scan Line Bow Magnitude”.
Special Tools: None
Prerequisites:
Caution
You must have the LASER SAFETY FILTER moved into the laser beam.
1 Adjust:
• GALVO AY - Center
• FOLD MIRROR
To Check:
You cannot check this adjustment.
To Adjust:
1 Remove:
• FRONT COVER
• TOP COVER
Caution
Dangerous Voltage
2 Energize the system.

06DEC05
AR4366-1
Page
23 of 219
Important

• [Diagnostics]
• [Galvo Test]
• [START GALVO]
• [LASER ON]
Important
The Error Code 16028 might occur, disregard the Error Code.
4 Set the “Galvo Amplitude” to 3900

06DEC05
AR4366-1
Page
24 of 219
COLLECTOR TILT
ADJUSTING NUT
LEDs
LOCKING
TAB
COLLECTOR H195_1104HCA
TILT SCREW H195_1104HC
5 Check that the LEDs illuminate amber.

6 Did the LEDs illuminate amber?
Yes No
Continue with Step 7. a. Do the adjustment for the FOLD MIRROR.
b. Do Steps 2 - 6 again.
7 Loosen the LOCKING TAB on the COLLECTOR TILT ADJUSTING NUT.
8 Rotate the COLLECTOR TILT SCREW clockwise 30 - 40 rotations until the LEDs
illuminate red, green or no color.
06DEC05
AR4366-1 9 Rotate the COLLECTOR TILT SCREW counterclockwise until the LEDs illuminate amber
Page again.
25 of 219
Note
The COLLECTOR AY is at the end position.
10 Rotate the COLLECTOR TILT SCREW counterclockwise and record the number of
rotations until the LEDs change from amber to red, green or no color.
Note
The number of rotations is approximately 70 - 100.
11 To obtain the center position of the COLLECTOR AY, do the following formula:
number of rotations from Step 10 ÷ 2
example: 74 rotations ÷ 2 = 37
2 SCREWS
12 Remove:
LASER SAFETY
• 2 SCREWS
COVER
H195_1020GCA
H195_1020GC
06DEC05
AR4366-1
Page
26 of 219 FASTSCAN
Power High mW Power Low mW

Voltage High V Voltage Low V
Scan Line Bow
Datecode microns
Magnitude (+/-)
SCAN LINE BOW STICKER
H195_1105BCA
H195_1105BC
2 SCREWS
13 See the SCAN LINE BOW STICKER on
the FASTSCAN and record the “Scan
LASER SAFETY Line Bow Magnitude” from the
COVER
STICKER.
14 Install:
• 2 SCREWS
H195_1020GCA
H195_1020GC
06DEC05
AR4366-1 15 Do the following formula:
Page
27 of 219 “Scan Line Bow Magnitude” ÷ 40 = number of rotations for “Scan Line Bow”
Important
If the number of rotations for “Scan Line Bow” is:
• positive - you must add the number of rotations to the center position determined in
Step 11
• negative - you must subtract the number of rotations from the center position determined
in Step 11
16 Determine the new number of rotations for the COLLECTOR TILT SCREW, see the
examples:
Example 1:
• number of rotations = 74 ÷ 2 = 37
• number of rotations for “Scan Line Bow Magnitude” = -120 ÷ 40 = -3
• new number of rotations = 37 - 3 = 34 rotations
Example 2:
If you rotated the COLLECTOR TILT SCREW 74 rotations and the“Scan Line Bow
Magnitude” is -120 um, rotate the COLLECTOR TILT SCREW clockwise until the
LEDs illuminate amber then continue clockwise for 34 rotations to center the
“scanline” in the COLLECTOR.
17 Rotate the COLLECTOR TILT SCREW clockwise the new number of rotations obtained
in Step 16.
18 Tighten the LOCKING TAB.
19 Click:
• [STOP GALVO]
• [LASER OFF]
06DEC05
AR4366-1 Postrequisites:
Page
28 of 219 Do Setting the Calibration.
GALVO BOARD
Purpose: To obtain the correct “Amplitude” of the “Collector Profile Screen”.
Specification: • The “Amplitude” of the “Collector Profile Screen” for the 35 x 43 F size
SCREEN is 3000 ± 100.
• The leading edge “Peak” on the GALVO PLOT CURVE is correct. See
the graphic on page 31.
Special Tools: VOLTMETER TL-3424
Prerequisites:
1 Do the adjustment procedure for the:
• FOLD MIRROR
• COLLECTOR AY - Tilt
To Check:
1 You cannot check this adjustment.
To Adjust:
Laser Warning
06DEC05
AR4366-1
Page
29 of 219 R1 TP13 (+)
EMI BRACKET PANEL
GALVO BD
6 SCREWS
TP11 TP5
TP12
U6
TP9
TP4
TP15
TP14
TP13
TP10
U8
+
U7
TP1
TP17 U9 U4 TP16
R2
TP1 (-) R112 GALVO BOARD
H195_1026HCB
H195_1026HC
1 Loosen the 6 SCREWS.

2 Remove the GALVO BOARD ACCESS PANEL.
3 Set the VOLTMETER to “DC”.
ESD
4 Connect the VOLTMETER on the GALVO BOARD to:

+ -
TP 13 TP 1
06DEC05
AR4366-1
Page
30 of 219
Important

• [Diagnostics]
• [Galvo Plot]
• [Start Galvo Plot]
• [35 x 43 F]
06DEC05
AR4366-1 GALVO PLOT CURVE
Page
31 of 219
Correct Not Correct Not Correct
Peak
3.195 3.195 3.195

Velocity 3.035 Velocity 3.035 Velocity 3.035
2.876 2.876 2.876
2.716 2.716 2.716
2.556 2.556 2.556
2.396 2.396 2.396
2.236 2.236 2.236
2.077 2.077 2.077
1.917 1.917 1.917
H195_0064BCA horizontal level

H195_0064BC
6 Is the leading edge “Peak” on the GALVO PLOT CURVE correct?

Yes No
Advance to Step 8. Continue with Step 7.
7 Rotate the POTENTIOMETER R1:
• until the leading edge “Peak” of the GALVO PLOT CURVE extends above the
horizontal level.
• back until the leading edge “Peak” on the GALVO PLOT CURVE matches the
horizontal level.
8 Click:
• [BACK]
• [Galvo Test]
• [Start Galvo]
9 Set the VOLTMETER to “AC”.
06DEC05
AR4366-1 10 On the GALVO BOARD, rotate the POTENTIOMETER R112 until the minimum AC
Page voltage is
32 of 219
obtained.
Note
This is the lowest value.
11 Click:
• [BACK]
• [Galvo Plot]
• [START GALVO PLOT]
• [35 x 43 F]
Correct Not Correct Not Correct
Peak
3.195 3.195 3.195

Velocity 3.035 Velocity 3.035 Velocity 3.035
2.876 2.876 2.876
2.716 2.716 2.716
2.556 2.556 2.556
2.396 2.396 2.396
2.236 2.236 2.236
2.077 2.077 2.077
1.917 1.917 1.917
H195_0064BCA horizontal level

H195_0064BC
12 Is the leading edge “Peak” on the GALVO PLOT CURVE correct?

Yes No
Continue with Step 13. Do Steps 7 - 12 again.
06DEC05
AR4366-1 13 Using the 35 x 43 cm CASSETTE, do the following:
Page
33 of 219 • Preparing the CASSETTES
• Preparing the Room
• Preparing the Equipment
• Cleaning the PHOSPHOR SCREEN
• Exposing the CASSETTE
• Doing a Calibration for the Scan
14 Click:
• [GET COLLECTOR PROFILES]
• [35 x 43 F]
06DEC05
AR4366-1 15 Is the “amplitude” 3000 ± 100 counts?
Page
34 of 219 Yes No
a. Click [BACK]. Continue with Step 16.
b. Advance to Step 18.
16 Is the “amplitude”?
Too Low Too High
a. Set the VOLTMETER to “DC”. a. Set the VOLTMETER to “DC”.
b. Rotate R2 to increase the DC voltage b. Rotate R2 to decrease the DC voltage
by 150 mV for every 100 counts. by 150 mV for every 100 counts.
c. Do Steps 5 - 15 again. c. Do Steps 5 - 15 again.
17 Remove the VOLTMETER.
18 Install:
• EMI BRACKET PANEL
• 6 SCREWS
• FRONT COVER
• TOP COVER
Postrequisites:
1 None
06DEC05
AR4366-1 EXTRACTION PIN
Page
35 of 219
Purpose: To set the correct position of the EXTRACTION PIN.
Specification: The distance between the MECH PLATE and the surface outside of the
FEED PIN is 143 ± 0.25 mm (5.667 ± 0.010 in.).
Special Tools: None
Prerequisites:
1 Remove:
• FRONT COVER
• TOP COVER
To Check:
Important
For systems with software version ≥ 4.1, you
must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
1 At the Main Menu, click:

• [Diagnostics]
• [Individual Component Control]
• [EXTEND]
2 Under “PIN EXTRACTION”, click
[EXTEND]
06DEC05
AR4366-1 3 Place the RULER against the MECH
Page FEED MOTOR HOME
36 of 219 PLATE.
SENSOR FLAG
4 Check that the distance between the
ADJUSTING MECH PLATE and the center of the
SCREW
FEED PIN is 143 ± 0.25 mm
(5.667 ± 0.010 in.).
LOCKING
SCREW
MOUNTING
SCREW
143 _+ 0.25 mm
FEED PIN (5.667 +
_ 0.010 in.)
MECH PLATE
H195_1018GCA
RULER H195_1018GC
To Adjust:
1 Loosen the LOCKING SCREW on the FEED MOTOR HOME SENSOR FLAG.
2 Rotate the ADJUSTING SCREW clockwise or counterclockwise.
3 Under “FEED MOTOR”, click:
• [EXTRACT]
• [HOME]
4 Click [RESET].
5 Wait until the “RESET” is completed.
06DEC05
AR4366-1 6 Check that the distance between the MECH PLATE and the center of the FEED PIN is
Page 143 ± 0.25 mm (5.667 ± 0.010 in.).
37 of 219
7 Is the distance correct?
Yes No
8 Tighten the LOCKING SCREW
9 Click:
• [BACK]
• [TRANSPORT]
10 Install the CASSETTE into the FEED
TRAY.
FEED
TRAY
T
U
B
E
S
ID
E
3
5
x
4
3
C
M
CASSETTE
H195_1019GCA
H195_1019GC
06DEC05
AR4366-1
Page
38 of 219
11 Click:
• [+] or [-] until “1” displays
• [Cycle given number of times]
12 Did the system complete the cycle?
Yes No
13 Remove the CASSETTE.
06DEC05
AR4366-1
Page
39 of 219 CR 500 SYSTEM CASSETTE
open close
E
ID
S
E
B
U
T
CASSETTE DOOR LATCH
H195_1193BCA
H195_1193BC
14 Is the CASSETTE DOOR and LATCH closed?

Yes No
Continue with Step 15. a. Do Steps 1 - 7 again.
b. Use Diagnostics to correct the problem.
15 Do Steps 11 - 12 for all size CASSETTES.
Postrequisites:
None
06DEC05
AR4366-1 SCREEN - Skew
Page
40 of 219
Purpose: To remove the skew from the SCREEN during EXTRACTION
and RETURN.
Specification: Both sides of the SCREEN must be the same distance from the
FLANGE within 3.0 mm (0.12 in.) during EXTRACTION.
Special Tools: 15 in. RULER
Prerequisites:
None
To Check:
Important
• For systems with software version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
• Some other indications that the SCREEN has excessive skew are:
– white marks at the entrance to the CASSETTE
– damaged corners on the trail edge of the SCREEN
– debris in the CASSETTE
– excessive error codes 12302
– excessive error codes 12267
1 Remove:
• FRONT COVER
• TOP COVER
• 10 SCREWS
• BACK COVER
06DEC05
AR4366-1 2 At the Main Menu, click:
Page
41 of 219 • [Service Functions]
• [Diagnostics]
• [Component Control: Step]
3 Insert a 35 x 43 CASSETTE into the CR 500 SYSTEM.
4 Click:
• [Clamp Cassette]
• [Extract, Scan, Erase Screen]
5 Wait for the SCREEN to stop in the ERASE position.
Important
SCREEN
NON-ACCESS
The distance from the FLANGE to the top of
RULER
DOOR SIDE the SCREEN is approximately 290 - 310
mm (11.4 - 12.2 in.).
6 Use the RULER to measure the

distance from the FLANGE to the top of
SCREEN on each side of the SCREEN.
7 Record the measurement for each side
of the SCREEN:
• ACCESS DOOR SIDE
• NON-ACCESS DOOR SIDE
8 Click:
RULER • [Return Screen]
• [Latch Cassette]
ACCESS DOOR
SIDE • [Release Cassette]
FLANGE
H195_1206GCA
H195_1206GC
06DEC05
AR4366-1 9 Do Step 4 - Step 8 again 2 more times.
Page
42 of 219 10 Remove the CASSETTE.
11 Compare the measurements recorded in Step 7.
12 Is the difference in the measurement between the 2 sides of the SCREEN
≥ 3.0 mm (0.12 in.) for any of the 3 times?
Yes No
Continue with Step 13. Advance to Step 6.
Note
The SCREEN does not have skew.
13 Remove:
4 SCREWS
• 4 SCREWS
• CASSETTE TOP
CASSETTE TOP
14 Insert the CASSETTE into the CR 500
SYSTEM.
E
ID
S
E
B
U
T
H195_1197ACB
H195_1197AC
06DEC05
AR4366-1 15 Click:
Page
43 of 219 • [Clamp Cassette]
• [Extract, Scan, Erase Screen]
16 Wait for the SCREEN to stop in the
ERASE position.
17 Click [Return Screen].
Important
SCREEN If the corner of the SCREEN hits the RAIL,
the SCREEN has excessive skew.
CASSETTE
18 Observe the SCREEN returning to the
CASSETTE.
19 Click:
• [Latch Cassette]
• [Release Cassette]
corner
20 If necessary, do Step 15 - Step 19 to
check the skew again.
H195_1207GCA
H195_1207GC RAIL
06DEC05
AR4366-1 To Adjust:
Page
44 of 219 1 Remove:
TAB
• ERASE LAMP HOUSING AY
SPRING • ERASE AY
• 2 SCREWS
ACCESS • ERASE AY TOP COVER
DOOR
SIDE 2 Determine which side of the screen is
TAB the lowest in measurement from Step 7:
SPRING
• ACCESS DOOR SIDE
• NON-ACCESS DOOR SIDE
3 On the side lowest in measurement,
bend the TAB approximately 1.6 mm
(0.06 in.) to increase the tension in the
SPRING.
4 Install:
• ERASE AY TOP COVER
ERASE AY
• 2 SCREWS
• ERASE AY
H195_1208GCA NON-ACCESS
H195_1208GC
DOOR SIDE • ERASE LAMP HOUSING AY
5 Do the procedure To Check: again to determine if the skew is repaired.
6 Install:
• BACK COVER
• 10 SCREWS
• TOP COVER
• FRONT COVER
06DEC05
Page
45 of 219 None
ADJUSTMENTS AND REPLACEMENTS Replacements
06DEC05
AR4366-1
Page
Section 2: Replacements
46 of 219
FRONT COVER
Prerequisites:
None
To Remove:
Laser Warning
This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
1 Remove:
2 SCREWS
• 2 SCREWS
• FRONT COVER
H195_1017ACA
FRONT COVER H195_1017AC
To Install:
Important
You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to:
• 12 in./lb for T-10 size Torx SCREWS
• 21 in./lb for T- 20 size Torx SCREWS
1 Reverse the steps in the removal procedure.
Postrequisites:
None
06DEC05
AR4366-1 TOP COVER
Page
47 of 219 Prerequisites:
1 Remove the FRONT COVER.
To Remove:
TOP COVER
2 back SCREWS
2 WASHERS
2 front SCREWS 2 WASHERS
OPERATOR INTERFACE H195_1021BCA

CABLE CONNECTOR J101 H195_1021BC
1 Disconnect the OPERATOR INTERFACE CABLE CONNECTOR J101.
Laser Warning
2 Remove:
• 2 front SCREWS
• 2 WASHERS
06DEC05
AR4366-1 • 2 back SCREWS
Page
48 of 219 • 2 WASHERS
• TOP COVER
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 CPU
Page
To Remove:
1 None.
Important

• [Diagnostics]
• [Display Software Versions]
06DEC05
AR4366-1 3 Record:
Page
50 of 219 • “CR 500 SYSTEM” __________________________________________
• “MCPU” ______________________________________________
• “MSC Board Boot” _____________________________________________
• “MSC Board” ______________________________________
• “SSC Boot” ______________________________________
• “SSC Board Fixed Application” ______________________________________
• “SSC Product Application” ______________________________________
• “D-Board” ______________________________________
• “MIM” ______________________________________
• “Inbox Build” ______________________________________
• “Diagnostics” ______________________________________
• [Network Configuration]
06DEC05
AR4366-1 5 Record:
Page
51 of 219 • “Local IP Address” __________________________________________
• “Computer Station Name” ______________________________________________
• “Subnet Mask” _____________________________________________
• “Default Gateway” ______________________________________
• “RAS IP Address Range” ______________________________________
• “Network Speed/Duplex” ______________________________________
6 Click [MAIN MENU].
7 If necessary, for access to the HOSPITAL INFORMATION SYSTEM (HIS) REMOTE
INFORMATION SYSTEM (RIS) information, click:
• [Key Operator Functions]
• [System Configuration]
• [HIS/RIS - Broker Configuration]
• [Polling Configuration]
8 Record the HIS/RIS information:
• “PACS Broker AE Title”
• “PACS Broker IP Address”
• “PACS Broker Port”
• “PACS Broker Modality”
• “Station Name/AE Title(s)”
9 Record the selected parameters check boxes.
06DEC05
AR4366-1
Page
52 of 219
Caution
Dangerous Voltage
10 De-energize the CR 500 SYSTEM.

INTERNAL
NETWORK
POWER
MOUSE COM 2 COM 3
CUSTOMER NETWORK
COM 1
COM 4
KEYBOARD MONITOR
MOTHER BOARD H195_1195BCA
H195_1195BC
06DEC05
AR4366-1
Page
53 of 219
Important
On computers with 2 COM PORTS on the MOTHER BOARD, COM 1 is next to the
MONITOR CONNECTOR.
11 Label and then disconnect the following CABLES:

CABLE From 2.4 GHz Computer From 3.0 GHz Computer
UPS CABLE COM 1 COM 1
HOSPITAL NETWORK CABLE CUSTOMER NETWORK CUSTOMER NETWORK
INTERNAL NETWORK CABLE INTERNAL NETWORK INTERNAL NETWORK
MONITOR CABLE MONITOR MONITOR
MOUSE CABLE MOUSE MOUSE
KEYBOARD CABLE KEYBOARD KEYBOARD
POWER POWER POWER
MODEM - optional COM 2 COM 4
BAR CODE READER - optional KEYBOARD KEYBOARD
COM 3 COM 3
06DEC05
AR4366-1
Page
54 of 219
CPU
H195_0016BCA
H195_0016BC
12 Remove the CPU.
To Install:
Important

06DEC05
Page
55 of 219 1 Restore all customer configurations. See:
Publication Procedure
• For system software version 4.10 - SOFTWARE Restoring the Parameters
INSTRUCTIONS for the RECOVERY KIT V4.1
SI3519-8
• For system software version 3.6 - SOFTWARE
SI4366-1
06DEC05
AR4366-1 HARD DRIVE
Page
1 None.
To Remove:
1 Indicate to the customer that all images will be erased.
Important

• [Network Configuration]
06DEC05
AR4366-1
Page
57 of 219
06DEC05
AR4366-1 3 Record:
Page
58 of 219 • “Local IP Address” __________________________________________
• “Computer Station Name” ______________________________________________
• “Subnet Mask” _____________________________________________
• “Default Gateway” ______________________________________
• “RAS IP Address Range” ______________________________________
• “Network Speed/Duplex” ______________________________________
5 If necessary, for access to the HIS/RIS information, click:
• [HIS/RIS - Broker Configuration]
• [Polling Configuration]
6 Record the HIS/RIS information:
• “PACS Broker AE Title”
• “PACS Broker IP Address”
• “PACS Broker Port”
• “PACS Broker Modality”
• “Station Name/AE Title(s)”
7 Record the selected parameters check boxes.
8 Insert the USER PREFERENCE DISKETTE stored at the customer site.
06DEC05
AR4366-1
Page
59 of 219
10 Click [SAVE ALL CONFIGS].

11 Remove the USER PREFERENCE DISKETTE.
Caution
Dangerous Voltage

14 Remove the CPU.
06DEC05
AR4366-1
Page
60 of 219 CPU COVER ESD
2 BUTTONS
15 Press the 2 BUTTONS on the CPU

COVER and remove it.
H195_1092ACA
CPU H195_1092AC
06DEC05
AR4366-1
Page
61 of 219 4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
16 Remove:
• 2 SCREWS
• HARD DRIVE BRACKET
17 Disconnect:
• RIBBON CABLE
• POWER CABLE
18 Remove:
• 4 SCREWS - keep
• HARD DRIVE - discard
06DEC05
AR4366-1
Page
62 of 219
CONNECTOR J26
H177_0708HCA
H177_0708HC
19 Check that the CONNECTOR J26 is seated correctly.
Note
If CONNECTOR J26 is not seated correctly, you might receive the following message: “1962
No operating system found”. “Press F1 to start boot sequence”.
06DEC05
AR4366-1 To Install:
Page
63 of 219
Important
4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
1 Install the new HARD DRIVE with the existing 4 SCREWS.

06DEC05
AR4366-1 2 Install:
Page
64 of 219 • RIBBON CABLE
• POWER CABLE
• HARD DRIVE BRACKET
• 2 SCREWS
3 Install:
• CPU COVER
CPU COVER
• CPU
H195_1092ACB
CPU H195_1092AC
Caution
Dangerous Voltage
4 Energize the CR 500 SYSTEM.

5 Wait until the main menu displays.
6 Insert the USER PREFERENCES DISK stored at the customer site.
06DEC05
Page
65 of 219 1 Restore all customer configurations. See:
Publication Procedure
• For system software version 4.10 - SOFTWARE Restoring the Parameters
SI3519-8
• For system software version 3.6 - SOFTWARE
SI4366-1
06DEC05
AR4366-1 EXTRACTION PIN
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
Caution
Dangerous Voltage
1 Remove:
6 SCREWS • 6 SCREWS
• FRONT PANEL
• 4 SCREWS
• LEFT SIDE PANEL
FRONT PANEL
LEFT SIDE 4 SCREWS
PANEL
H195_1022ACB
H195_1022AC
06DEC05
AR4366-1
Page
67 of 219 SPRING
EXTRACTION PIN
SPRING
H195_1025BCA
EXTRACTION PIN H195_1025BC
Important
Do not allow the SPRING to fall.
2 Disengage the SPRING.

3 Remove the EXTRACTION PIN.
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 S1/S4 and S12/S13 SENSOR BOARDS - DETECTOR
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
S1/S4 LEFT 2 SCREWS

DETECTOR
SENSOR BD
CONNECTOR
S12/S13 RIGHT 2 SCREWS

DETECTOR
SENSOR BD
CONNECTOR
H195_1062HCA
H195_1062HC
1 Disconnect the CONNECTOR.

2 Remove:
• 2 SCREWS
• if necessary, S1/S4 LEFT DETECTOR SENSOR BOARD
• if necessary, S12/S13 RIGHT DETECTOR SENSOR BOARD
06DEC05
Page
69 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 S1/S4 and S12/S13 SENSOR BOARDS - EMITTER
Page
1 Remove the CASSETTE INTERFACE AY:
To Remove:
Caution
The weight of the CASSETTE INTERFACE
CASSETTE
AY is 13 kg (29 lb).
INTERFACE AY
1 Place the CASSETTE INTERFACE AY
on a flat surface.
2 Disconnect the CONNECTOR.
3 Remove:
• 2 SCREWS
• if necessary, S1/S4 LEFT EMITTER
SENSOR BOARD
S12/S13 RIGHT • if necessary, S12/S13 RIGHT
EMITTER SENSOR EMITTER SENSOR BOARD
BOARD
2 SCREWS
S1/S4 LEFT
H195_1027GCA EMITTER SENSOR
H195_1027GC BOARD CONNECTOR
To Install:
Important
06DEC05
AR4366-1 • 21 in./lb for T- 20 size Torx SCREWS
Page
71 of 219
Postrequisites:
None
06DEC05
AR4366-1 CASSETTE INTERFACE AY
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
Caution
Dangerous Voltage
1 De-energize the system.
NETWORK CABLE
FRONT PANEL
POWER
CABLE
6 SCREWS
H195_1110HCA
H195_1110HC
2 Remove:
• 6 SCREWS
• FRONT PANEL
06DEC05
AR4366-1
Page 2 CASSETTE
73 of 219 GUIDES Important
You must move the 2 CASSETTE GUIDES
to the center position to prevent damage to
center LIGHT
position
the LIGHT LOCK SEALS.
LOCK
SEALS
3 Move the 2 CASSETTE GUIDES to the
center position of the CASSETTE
INTERFACE AY.
4 Fasten the WIRE TIE to the 2
CASSETTE GUIDES.
CASSETTE
INTERFACE AY
WIRE TIE
center
H195_1118ACB
position H195_1118AC
CLIP
CONNECTOR A1J10
SCREW
CONNECTOR A1P2
CONNECTOR A1P1 CASSETTE

GUIDES
CASSETTE
INTERFACE AY
LIGHT LOCK H195_1109HCA
2 SCREWS SEALS H195_1109HC
06DEC05
AR4366-1 5 Disconnect the CONNECTORS:
Page
74 of 219 • A1P1
• A1P2
• A1J10
6 Remove:
• SCREW
• CLIP
Caution
• The weight of the CASSETTE INTERFACE AY is 13 kg (29 lb).
• Prevent damage to the LIGHT LOCK SEALS.
• The CASSETTE GUIDES must be in the center position
7 Remove:
• 2 SCREWS
• CASSETTE INTERFACE AY
8 Place the CASSETTE INTERFACE AY on a flat surface.
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 GUIDE MOTOR
Page
1 Remove the CASSETTE INTERFACE AY.
To Remove:
Important
You might have to cut the WIRE TIE to install the TOOL 6F9611.
1 If necessary, cut the WIRE TIE.

CASSETTE CASSETTE
INTERFACE AY GUIDES 2 Install:
• TOOL 6F9611 on to the CASSETTE
GUIDES
• C-CLAMP on to the TOOL and the
CASSETTE INTERFACE AY
C-CLAMP
WIRE TIE
H195_1174ACA
TOOL H195_1174AC
06DEC05
AR4366-1
4 NUTS
3 Remove the 4 NUTS.
Page
76 of 219 GUIDE MOTOR 4 Disconnect:
CONNECTOR • CONNECTOR
• ground wire
ground wire 5 Remove the GUIDE MOTOR.
H195_1028GCA
H195_1028GC
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 M9 LEFT CASSETTE CLAMP MOTOR
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
Important
The CASSETTE GUIDES must be:
• moved to the center of the CASSETTE INTERFACE AY
• fastened with WIRE TIES
06DEC05
AR4366-1
Page 4 SCREWS
78 of 219
CONNECTOR M9J1
LEFT CASSETTE
CLAMP MOTOR
ground wire
H195_1063HCD
H195_1063HC
1 Disconnect:
• CONNECTOR M9J1
• ground wire
2 Remove the 4 SCREWS.
3 Remove the LEFT CASSETTE CLAMP MOTOR.
06DEC05
Page
79 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 M3 FEED DRIVE MOTOR
Page
1 Remove the CASSETTE INTERFACE AY.
To Remove:
Important
The CASSETTE GUIDES must be:
• moved to the center of the CASSETTE INTERFACE AY
• fastened with WIRE TIES
06DEC05
AR4366-1
Page
81 of 219
4 SCREWS
CONNECTOR M3J1
FEED DRIVE
MOTOR
H195_1063HCE
H195_1063HC
1 Disconnect the CONNECTOR M3J1.

2 Remove:
• 4 SCREWS
• FEED DRIVE MOTOR
06DEC05
Page
82 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 LEFT CARRIAGE AY
Page
1 Remove the M3 FEED DRIVE MOTOR.
To Remove:
1 Remove:
RIGHT CARRIAGE AY
• 2 SCREWS
• RIGHT CARRIAGE AY
2 SCREWS
CASSETTE
INTERFACE AY
H195_1182GCA
H195_1182GC
06DEC05
Page
84 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 LEFT CASSETTE CLAMP DRIVE BELT
Page
1 Remove:
• M9 LEFT CASSETTE CLAMP MOTOR
• M3 FEED DRIVE MOTOR
• LEFT CARRIAGE AY
To Remove:
BRACKET
BEARING
LEFT CASSETTE
DRIVE BELT
WASHER
SHAFT
E-RING
CLAMP AY H195_1117HCA
H195_1117HC
1 Move the BEARING down the SHAFT from the BRACKET.

06DEC05
AR4366-1 2 Remove:
Page
86 of 219 • E-RING
• WASHER
• CLAMP AY
• LEFT CASSETTE CLAMP DRIVE BELT
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 M2 PIN EXTRACT MOTOR
Page
1 Remove:
• FRONT COVER
• TOP COVER
• LEFT CARRIAGE AY
To Remove:
4 SCREWS
2 Remove:
• SPRING
• 4 SCREWS
• M2 PIN EXTRACT MOTOR
SPRING
M2 PIN
EXTRACTION
MOTOR
ground wire
CONNECTOR M2J1
H195_1065GCA
H195_1065GC
06DEC05
Page
88 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 M10 RIGHT CLAMP MOTOR
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
M10 PIN 4 SCREWS
EXTRACTION MOTOR 2 Remove from the RIGHT CARRIAGE
AY:
• 4 SCREWS
RIGHT CARRIAGE AY
• M10 PIN EXTRACT MOTOR
CONNECTOR M10J1
H195_1183GCA
H195_1183GC
06DEC05
Page
90 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 RIGHT CARRIAGE AY
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
RIGHT CARRIAGE AY
1 Remove:
2 SCREWS • 2 SCREWS
• RIGHT CARRIAGE AY
CASSETTE
INTERFACE AY
H195_1181GCA
H195_1181GC
06DEC05
Page
92 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 S5 FEED SENSOR
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
1 Disconnect the CONNECTOR S5/J1.
SCREW
2 Remove:
S5 FEED
SENSOR • SCREW
• S5 FEED SENSOR
CONNECTOR
S5/J1
H195_1114GCA
H195_1114GC
06DEC05
Page
94 of 219
Important
Postrequisites:
1 Do the adjustment procedure for the EXTRACTION PIN.
06DEC05
AR4366-1 S14 PIN EXTRACTION SENSOR
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
1 Cut the WIRE TIE.
WIRE TIE
H195_1118ACD
H195_1118AC
06DEC05
AR4366-1 2 Disconnect the CONNECTOR S14/J1.
Page
96 of 219 3 Remove:
• SCREW
• S14 PIN EXTRACTION SENSOR
CONNECTOR
S14/J1
S14 PIN
EXTRACTION
SENSOR
H195_1115GCA
SCREW H195_1115GC
06DEC05
AR4366-1 4 Move the 2 CASSETTE GUIDES to the
Page
97 of 219
2 CASSETTE center position of the CASSETTE
GUIDES
INTERFACE AY.
5 Fasten the WIRE TIE to the 2
center
position
CASSETTE GUIDES.
CASSETTE
INTERFACE AY
WIRE TIE
center
H195_1118ACC
position H195_1118AC
To Install:
Important
1 Install:
• S14 PIN EXTRACTION SENSOR
• SCREW
2 Tighten the SCREW to 21 in./lb.
3 Connect the CONNECTOR S14/J1.
Postrequisites:
1 Do the adjustment procedure for the EXTRACTION PIN.
06DEC05
AR4366-1 RP 1 PRESSURE ROLLER
Page
1 Remove the SLOW SCAN AY.
To Remove:
RP 1 CAM
DRIVE BELT
2 CABLES
TENSION SPRING
2 BEARINGS
H195_1155HCA
2 C-RINGS RP 1 IDLER ROLLER H195_1155HC
1 Remove:
• RP 1 CAM DRIVE BELT
• TENSION SPRING
• 2 CABLES
• 2 C-RINGS
• 2 BEARINGS
• RP 1 IDLER ROLLER
06DEC05
Page
99 of 219
Important
1 If necessary, use EMERY CLOTH to remove any debris from the ends of the new RP 1
IDLER SHAFT.
Postrequisites:
1 Adjust:
• FOLD MIRROR
2 Do Setting the Calibration.
06DEC05
AR4366-1 RP 1 DRIVE ROLLER
Page
1 Remove:
• ERASE AY
• SLOW SCAN AY
To Remove:
BELT 2 CABLES
E-RING
TENSION
H195_1157BCA SPRING
H195_1157BC
1 Remove:
• BELT
• E-RING
• TENSION SPRING
• 2 CABLES
06DEC05
AR4366-1
Page
101 of 219
PULLEY PULLER
RP 1 DRIVE
PULLEY
PIN
RP 1 DRIVE
H195_1158BCA
H195_1158BC PULLEY
2 Use the PULLEY PULLER 6F6933, to remove the RP 1 DRIVE PULLEY.

3 Remove the PIN.
06DEC05
AR4366-1
Page
102 of 219
inside
BEARING
SLOW SCAN AY
RP 1 DRIVE ROLLER
SPRING
H195_1159BCA
H195_1159BC 2 BEARINGS
4 Move:
• BEARING to the inside of the SLOW SCAN AY
• RP 1 DRIVE ROLLER to the left
5 Remove:
• RP 1 DRIVE ROLLER
• 2 BEARINGS
• SPRING
06DEC05
Page
103 of 219
Important
1 Reverse the Steps 5 - 4 in the removal

procedure.
2 Apply Loctite 641 to the end of the RP1
DRIVE ROLLER.
3 Install:
• PIN
• RP1 DRIVE PULLEY
PIN
RP 1 DRIVE
ROLLER
RP 1 DRIVE H195_1175ACA
PULLEY H195_1175AC
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
Page
1 Remove:
• SLOW SCAN AY
• COLLECTOR AY
To Remove:
14 SCREWS
CONNECTOR A11J2
SLOW SCAN
BACK PANEL
8 WIRE TIES
BELT
H195_1041HCA
H195_1041HC SCREW
Important
One SCREW is under the SLOW SCAN BACK PANEL.
1 Remove:
• BELT
• 14 SCREWS
06DEC05
AR4366-1 2 Remove:
Page
105 of 219 • CONNECTOR A11J2 from the SLOW SCAN BACK PANEL
• 8 WIRE TIES
• SLOW SCAN BACK PANEL
LOCKING TAB
WEDGE AY
SCREW
C-RING
PIN
BUSHING
BEARING
H195_1152HCA
H195_1152HC WEDGE ADJUSTING NUT
06DEC05
AR4366-1 3 Remove:
Page
106 of 219 • SCREW from the LOCKING TAB
• LOCKING TAB
• C-RING
4 Move the WEDGE AY toward the WEDGE ADJUSTMENT NUT.
5 Remove:
• PIN
• WEDGE ADJUSTMENT NUT
• BEARING
• BUSHING
• WEDGE AY
06DEC05
AR4366-1
Page
107 of 219
RP 2 SPRING
RP 2 CAM BELT
RP 2 PULLEY
H195_1176HCA
H195_1176HC
6 Remove the RP 2 CAM BELT

7 Rotate the RP 2 PULLEY to release the tension of the RP 2 SPRING.
8 Remove the RP 2 SPRING.
06DEC05
AR4366-1
2 BEARINGS
Page
108 of 219 2 C-RINGS
2 ends
RP 2 PRESSURE ROLLER
2 SCREWS
2 holes
LIGHT LOCK COVER
H195_1185HCA
H195_1185HC
9 Remove:
• 2 SCREWS
• LIGHT LOCK COVER
10 Rotate the RP 2 PRESSURE ROLLER to align the 2 ends with the 2 holes.
11 Remove:
• 2 C-RINGS
• 2 BEARINGS
• RP 2 PRESSURE ROLLER
06DEC05
Page
109 of 219
Important

2 Tighten the SCREWS for the LIGHT LOCK COVER removed in Step 9 to 7 in./lb.
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
Page
1 Remove:
• SLOW SCAN AY
• COLLECTOR AY
To Remove:
14 SCREWS
CONNECTOR A11J2
SLOW SCAN
BACK PANEL
8 WIRE TIES
BELT
H195_1041HCA
H195_1041HC SCREW
06DEC05
AR4366-1 1 Remove:
Page
111 of 219 • BELT
• 8 WIRE TIES
• SCREW from under the SLOW SCAN BACK PANEL
• 14 SCREWS
• SLOW SCAN BACK PANEL
LOCKING TAB
WEDGE AY
SCREW
C-RING
PIN
BUSHING
BEARING
H195_1152HCA
H195_1152HC WEDGE ADJUSTING NUT
06DEC05
AR4366-1 2 Remove:
Page
112 of 219 • SCREW from the LOCKING TAB
• LOCKING TAB
• C-RING
3 Move the WEDGE AY toward the WEDGE ADJUSTMENT NUT.
4 Remove:
• PIN
• WEDGE ADJUSTMENT NUT
• BEARING
• BUSHING
• WEDGE AY
06DEC05
AR4366-1
Page
113 of 219
RP 2 SPRING
RP 2 PULLEY
H195_1134DCA
H195_1134DC
5 Remove the RP 2 CAM BELT.

6 Rotate the RP 2 PULLEY to release the tension of the RP 2 SPRING.
7 Remove the RP 2 SPRING.
06DEC05
AR4366-1 8 Hold the RP 2 DRIVE PULLEY and
Page
114 of 219 CPU COVER rotate the KNOB counterclockwise.
2 BUTTONS
9 Remove the KNOB.
H195_1092ACA
CPU H195_1092AC
06DEC05
AR4366-1
Page
115 of 219
PULLEY
RP 2 PRESSURE
ROLLER
2 RINGS
PULLEY
PULLER
2 SCREWS
RP 2 DRIVE
ROLLER SPACER
LIGHT LOCK
2 BEARINGS
COVER
H195_1184HCA E-RING
H195_1184HC
RP 2 DRIVE PULLEY E-RING
10 Remove:
• 2 SCREWS
• LIGHT LOCK COVER
11 Rotate the RP 2 PRESSURE ROLLER up to the service position.
12 Remove:
• SPACER
• E-RING
13 Use the PULLEY PULLER to remove the RP 2 DRIVE PULLEY.
06DEC05
AR4366-1 14 Remove:
Page
116 of 219 • PIN
• 2 E-RINGS
• 2 BEARINGS
• RP 2 DRIVE ROLLER
06DEC05
Page
117 of 219
Important
• You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to:
– 12 in./lb for T-10 size Torx SCREWS
– 21 in./lb for T- 20 size Torx SCREWS
• Do not install:
– RP 2 DRIVE PULLEY
– KNOB
1 Reverse the steps in the removal

procedure.
Loctite 641 2 Tighten the SCREWS for the LIGHT
Loctite 242
LOCK COVER removed in Step 10 to 7
in./lb.
BELT 3 Apply Loctite 641 to the RP 2 DRIVE
PULLEY.
4 Install the RP 2 DRIVE PULLEY.
5 Apply Loctite 242 to the RP 2 DRIVE
PULLEY.
6 Install the KNOB.
RP 2 DRIVE
PULLEY
E-RING KNOB
H195_1177GCA SPACER
H195_1177GC
06DEC05
Page
118 of 219 1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 RP 1 ARM
Page
1 Remove:
• SLOW SCAN AY
• COLLECTOR AY
To Remove:
2 SCREWS
E-RING
BRACKET E-RING
RP 1 ARM
RP 1 ARM
H195_1187HCA
BRACKET 2 SCREWS H195_1187HC
06DEC05
AR4366-1 1 Remove:
Page
120 of 219 • E-RING
• 2 SCREWS from the BRACKET
• BRACKET
• RP 1 ARM
2 Do Step 1 for the other RP 1 ARM.
To Install:
Important
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 RP 2 ARM
Page
1 Remove:
• SLOW SCAN AY
• COLLECTOR AY
To Remove:
2 SCREWS
2 SCREWS
BRACKET
service position
RP 2 ARM
2 SCREWS
BRACKET
E-RING E-RING H195_1186HCA
2 SCREWS RP 2 ARM H195_1186HC
06DEC05
AR4366-1 1 Rotate the RP 2 ARMS to the service position.
Page
122 of 219 2 Remove:
• E-RING
• 2 SCREWS from the BRACKET
• 2 SCREWS from the RP 2 ARM
• 2 RP 2 ARM
3 Do Steps 1 - 2 for the other RP 2 ARM.
To Install:
Important
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 RP 1 and RP 2 DRIVE BELTS
Page
To Remove:
1 Release the tension on the BELTS.
2 Remove:
• RP 1 DRIVE BELT
• RP 2 DRIVE BELT
RP 2 DRIVE
BELT
H195_1047GCA
RP 1 DRIVE BELT
H195_1047GC
06DEC05
Page
124 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 DRIVE BELT TENSIONER
Page
To Remove:
1 Remove:
• DRIVE BELT
• 2 SCREWS
• DRIVE BELT TENSIONER
DRIVE BELT
TENSIONER
2 SCREWS
H195_1048GCA
H195_1048GC DRIVE BELT
06DEC05
Page
126 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 RP 1 and RP 2 CAM MOTOR
Page
To Remove:
1 Stack 2 CASSETTES on a flat surface.
CONNECTOR M11J1
PMTs
CONNECTOR M5J1
SLOW SCAN BOTTOM COVER
CONNECTOR S10J1
6 SCREWS
2 CASSETTES
RP 2 CAM MOTOR
RP 1 CAM MOTOR
2 BELTS
SLOW SCAN AY
PMTs
H195_1050HCA
H195_1050HC
2 CASSETTES 6 SCREWS
Caution
• The weight of the SLOW SCAN AY is 20 kg (45 lb).
• The PMTs must not touch the 2 CASSETTES.
2 Place the SLOW SCAN AY on the 2 CASSETTES at the edge with the PMTs down.
06DEC05
AR4366-1
Page
128 of 219 ESD
3 Remove:
• 6 SCREWS - that hold the SLOW SCAN BOTTOM COVER
• SLOW SCAN BOTTOM COVER
• 2 BELTS
• 6 SCREWS - that hold the RP 1 and RP 2 CAM MOTORS
5 Remove the RP 1 CAM MOTOR.
7 Remove the RP 2 CAM MOTOR.
To Install:
Important
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 SENSORS S10 and S11
Page
To Remove:
2 SCREWS
CONNECTOR S11J1
SENSOR S11
CONNECTOR S10J1
2 SCREWS
SENSOR S10
H195_1153HCA
H195_1153HC
ESD
1 Disconnect the CONNECTORS:

• S10J1
• S11J1
06DEC05
AR4366-1 2 Remove:
Page
130 of 219 • 2 SCREWS
• SENSOR S11
• SENSOR S10
To Install:
Important
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 RP 1 and RP 2 CAM POSITION SENSORS
Page
1 Remove:
• SLOW SCAN AY
• COLLECTOR AY
• RP 1 and RP 2 CAM MOTOR
To Remove:
CONNECTOR SCREW RP 1 CAM

S15J1 2 SCREWS POSITION SENSOR
CAM SENSOR
CONNECTOR BRACKET
SJ7J1
RP 2 CAM
POSITION SENSOR
SCREW
H195_1052BCA
H195_1052BC
1 Remove the 2 SCREWS.

• S15J1
• SJ7J1
06DEC05
AR4366-1 3 Remove:
Page
132 of 219 • CAM SENSOR BRACKET
• SCREW
• RP 1 CAM POSITION SENSOR
• SCREW
• RP 2 CAM POSITION SENSOR
To Install:
Important
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 SLOW SCAN DRIVER BOARD
Page
1 Remove the ERASE AY.
To Remove:
A6J2 6 SCREWS A6J4 A6P3
A6P5 SLOW SCAN DRIVER BOARD A6J1
H195_1060HCA
H195_1060HC
06DEC05
AR4366-1
Page
134 of 219 ESD

• A6J1
• A6J2
• A6P3
• A6J4
• A6P5
2 Remove:
• 6 SCREWS
• SLOW SCAN DRIVER BOARD
To Install:
Important
Caution
• Dangerous Voltage

06DEC05
AR4366-1 3 At the main menu, click:
Page
135 of 219 • [Service Functions]
• [Diagnostics]
• [Download to Circuit Boards]
• [Download SSC Boot and Application]
4 Wait for software to download.
5 Click:
• [Shutdown]
• [OK]
Postrequisites:
None
06DEC05
AR4366-1 ERASE AY
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
110 V
POWER
ERASE AY
CORD
BACK COVER
2 SCREWS
NETWORK CONNECTOR RJ45
CABLE
2 SCREWS CONNECTOR A9P1 DRIVE BELT COVER
H195_1142HCA
8 SCREWS CONNECTOR A9J2 H195_1142HC
06DEC05
AR4366-1
Page
137 of 219
Caution
Dangerous Voltage
1 Disconnect:
• 110 V POWER CORD
• NETWORK CABLE
2 Remove:
• 10 SCREWS
• BACK COVER
Caution
Be careful. Do not allow the ERASE AY to fall.
3 Remove:
• 2 SCREWS
• DRIVE BELT COVER
• A9P1
• A9J2
6 Place the ERASE AY on a flat surface.
To Install:
Important
06DEC05
AR4366-1 • 21 in./lb for T- 20 size Torx SCREWS
Page
138 of 219
Postrequisites:
None
06DEC05
AR4366-1 ERASE LAMP HOUSING AY
Page
None
To Remove:
LEFT SIDE
ACCESS PANEL
ERASE AY
POWER CORD
ERASE LAMP
HOUSING AY
H195_1090HCA
THUMBSCREW H195_1090HC
1 Remove the LEFT SIDE ACCESS PANEL.

2 Disconnect the ERASE LAMP POWER CORD.
3 Remove the THUMBSCREW.
4 Remove the ERASE LAMP HOUSING AY.
06DEC05
Page
140 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 RP 3 DRIVE MOTOR BELT
Page
1 Remove the ERASE LAMP HOUSING AY.
To Remove:
1 Remove:
PULLEY • 2 SCREWS
• BELT COVER
• RP3 DRIVE MOTOR BELT
BELT COVER
RP3 DRIVE MOTOR BELT

H195_1121ACA
2 SCREWS H195_1121AC
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 RP 3 CAM DRIVE BELT
Page
To Remove:
ERASE AY
TOP COVER
RP 3 CAM
H195_1070BCA DRIVE BELT
H195_1070BC 2 SCREWS
1 Remove:
• 2 SCREWS
• RP 3 CAM DRIVE BELT
06DEC05
Page
143 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 RP 3 CAM DRIVE MOTOR
Page
1 Remove the RP 3 CAM DRIVE BELT.
To Remove:
1 Remove:
CAM DRIVE
CONNECTOR MOTOR • 2 SCREWS
M7J1
• ERASE AY SCREEN GUIDE
2 Disconnect CONNECTOR M7J1.
ERASE AY
SCREEN GUIDE 3 Remove:
• 3 SCREWS
• CAM DRIVE MOTOR
3 SCREWS
2 SCREWS
H195_1071GCA
H195_1071GC
06DEC05
Page
145 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 AC POWER MODULE
Page
To Remove:
ERASE AY
TOP COVER
2 SCREWS 2 SCREWS
AC POWER
MODULE
ERASE AY
SCREEN GUIDE
ground wire
blue wire
brown wire
2 SCREWS
H195_1072HCA
H195_1072HC
1 Remove:
• 2 SCREWS
• 2 SCREWS
06DEC05
AR4366-1 2 Record the position of the wires on the
Page AC POWER MODULE
147 of 219 AC POWER MODULE.
ESD
blue
3 Remove:
• ground wire
• blue wire
blue wire
• brown wire
brown • ground wire
• 2 SCREWS
• AC POWER MODULE
H195_1111GCA
H195_1111GC
brown wire
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 POWER SUPPLY 1 and POWER SUPPLY 2
Page
To Remove:
ERASE AY
2 SCREWS TOP COVER
TERMINAL
POWER SUPPLY 1
2 SCREWS
ERASE AY
SCREEN GUIDE
POWER SUPPLY 2
2 SCREWS
2 SCREWS
H195_1073HCA
H195_1073HC
ESD
06DEC05
AR4366-1 1 Remove:
Page
149 of 219 • 2 SCREWS
• 2 SCREWS
POWER SUPPLY 1
Caution
You must mark the 2 black wires + and -.
2 Record the position of the wires on the

POWER SUPPLY 1.
3 Disconnect from POWER SUPPLY 1:
• 2 black wires
• green/yellow wire
• brown wire
TERMINAL
• blue wire
blue
green/yellow wire
wire
AC AC
+ - FG L IN
black wire brown

H195_1112GCA
black wire wire H195_1112GC
4 Remove:
• 2 SCREWS
• POWER SUPPLY 1
06DEC05
AR4366-1 5 Record the position of the wires on the
Page POWER SUPPLY 2
150 of 219 POWER SUPPLY 2.
6 Disconnect from POWER SUPPLY 2:
• 4 black wires from the TERMINALS
labeled +
• 4 black wires from the TERMINALS
labeled -
• green/yellow wire
TERMINAL
• 2 brown wires
2 brown 2 blue
2 black 2 black wires wires • 2 blue wires
wires wires
AC AC
+ + - - FG L IN
2 black 2 black green/yellow

wires wires wire H195_1119GCA
H195_1119GC
7 Remove:
• 2 SCREWS
• POWER SUPPLY 2
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 S8 SCREEN ERASE SENSOR
Page
To Remove:
CONNECTOR S8J1
ERASE AY S8 ERASE
TOP COVER SCREEN
SENSOR
2 SCREWS
ERASE AY
2 SCREWS
SCREEN GUIDE
2 SCREWS
H195_1074HCA
H195_1074HC
06DEC05
AR4366-1
Page
152 of 219 ESD
1 Remove:
• 2 SCREWS
• 2 SCREWS
2 Disconnect the CONNECTOR S8J1.
3 Remove:
• 2 SCREWS
• S8 SCREEN ERASE SENSOR
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 S9 ERASE CAM SENSOR
Page
To Remove:
SCREW
ERASE AY
TOP COVER
CONNECTOR
S9J1
2 SCREWS
2 SCREWS
SENSOR
BRACKET
S9 ERASE CAM SENSOR
ERASE AY
SCREEN GUIDE
2 SCREWS
H195_1075HCA
H195_1075HC
ESD
06DEC05
AR4366-1 1 Remove:
Page
154 of 219 • 2 SCREWS
• 2 SCREWS
2 Disconnect the CONNECTOR S9J1.
3 Remove:
• 2 SCREWS
• SENSOR BRACKET
• SCREW
• S9 ERASE CAM SENSOR
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 M6 ERASE DRIVE MOTOR
Page
1 Remove:
• ERASE AY
• RP 3 DRIVE MOTOR BELT
To Remove:
2 SCREWS POWER SUPPLY 1

M6 ERASE ERASE AY
DRIVE MOTOR TOP COVER
2 SCREWS
4 SCREWS
CONNECTOR
M6J1
ERASE AY
SCREEN GUIDE
H195_1076HCA
2 SCREWS
H195_1076HC
ESD
06DEC05
AR4366-1 1 Remove:
Page
156 of 219 • 2 SCREWS
• 2 SCREWS
Important
Do not disconnect the wires from POWER SUPPLY 1
3 Remove:
• 2 SCREWS
• POWER SUPPLY 1
• 4 SCREWS
• M6 ERASE DRIVE MOTOR
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 ERASE LAMP RELAY
Page
To Remove:
ERASE AY
TOP COVER
2 SCREWS
2 SCREWS
ERASE AY
SCREEN GUIDE
ERASE LAMP
RELAY
2 SCREWS
H195_1077HCA
H195_1077HC
ESD
06DEC05
AR4366-1 1 Remove:
Page
158 of 219 • 2 SCREWS
• 2 SCREWS
2 Record the position of the wires at each
blue wire brown wire connection.
blue wire brown wire
X1-1 X1-2 X1-3 X1-4
3 Remove:
• blue wire from position X1-1
6 5
• blue wire from position X1-2
black black • brown wire from position X1-3
wire wire
• brown wire from position X1-4
• black wire from position 4
• black wire from position 5
ERASE • 2 SCREWS
LAMP
RELAY • ERASE LAMP RELAY
H195_1113GCA
H195_1113GC
06DEC05
Page
159 of 219
Important
Postrequisites:
None
06DEC05
Page
1 Remove:
• ERASE AY
To Remove:
PIN
RP 3 DRIVE ROLLER
SPRING
SPRING
E-RING
WASHER
WASHER
E-RING
RP 3 DRIVE BELT
PULLEY ROCKER ARM AY
E-RING
SCREW
SCREW
H195_1180HCA
H195_1180HC
06DEC05
AR4366-1 1 Remove:
Page
161 of 219 • 2 SPRING
• RP3 DRIVE BELT
• E RINGS
2 Move the RP 3 DRIVE ROLLER
3 Remove:
• PIN
• SCREW
• ROCKER ARM AY
• E-RING
• BEARING
• RP 3 ERASE IDLER ROLLER
To Install:
Important
Postrequisites:
None
06DEC05
Page
1 Remove:
• ERASE AY
To Remove:
ERASE AY
2 SCREWS TOP COVER
RP 3 PRESSURE ROLLER
SPACER
E-RING
ERASE AY
SCREEN GUIDE
BEARING
E-RING
SPACER
E-RING
E-RING
H195_1179HCA BEARING
H195_1179HC 2 SCREWS
06DEC05
AR4366-1 1 Remove:
Page
163 of 219 • 2 SCREWS
• 2 SCREWS
• 4 E-RINGS
• 2 BEARINGS
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 ERASE LAMPS
Page
Remove the ERASE LAMP HOUSING AY.
To Remove:
LEFT SIDE
ACCESS PANEL
ERASE AY
POWER CORD
ERASE LAMP
HOUSING AY
H195_1090HCA
THUMBSCREW H195_1090HC
Caution
Dangerous Voltage

2 Remove the LEFT SIDE ACCESS PANEL.
06DEC05
AR4366-1 3 Disconnect the ERASE AY POWER CORD.
Page
165 of 219 4 Remove:
• THUMBSCREW
CLIPS
2 ERASE LAMPS
SOCKETS
H195_1130HCB
H195 1130HC
5 Lift and remove the 2 ERASE LAMPS from the CLIPS.
Note
You must do the replacement for both the ERASE LAMPS.
06DEC05
Page
166 of 219
Important
Postrequisites:
None
06DEC05
AR4366-1 SCREEN GUIDE ROLLER
Page
1 Remove:
• ERASE AY
To Remove:
ERASE AY 2 BEARINGS
TOP COVER
2 WASHERS
2 RINGS
short
side
SCREEN GUIDE
ROLLER
2 SCREWS
H195_1080HCA
H195_1080HC
06DEC05
AR4366-1
Page
168 of 219
Caution
Dangerous Voltage

2 Remove:
• 2 SCREWS
• 2 RINGS
• 2 WASHERS
• 2 BEARINGS
• SCREEN GUIDE ROLLER
To Install:
Important
• The SCREEN GUIDE ROLLER must be installed with the short side toward the
CONNECTOR side of the ERASE AY.
• The 2 E-RINGS must be tight.
Postrequisites:
None
06DEC05
AR4366-1 PMT BOARD
Page
1 Remove ERASE AY.
To Remove:
2 SCREWS
LASER SAFETY
COVER
4 SCREWS
BACK LIGHT
LOCK COVER H195_1034HCA
H195_1034HC
1 Remove:
• 2 SCREWS
• 4 SCREWS
• BACK LIGHT LOCK COVER
06DEC05
AR4366-1
Page
170 of 219
CONNECTOR A5J1
CONNECTOR
A5J2
PMT BOARD
H195_1167HCA
H195_1167HC
2 Disconnect from the PMT BOARD:

• CONNECTOR A5J1
• CONNECTOR A5J2
06DEC05
AR4366-1
Page
171 of 219 ESD
3 Remove the PMT BOARD from the

SLOW SCAN AY.
PMT
BOARD
2 top SCREWS
2 bottom SCREWS
H195_1041GCA
H195_1041GC
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 SLOW SCAN AY
Page
1 Remove:
• ERASE AY
• PMT BOARD
To Remove:
2 SCREWS
CONNECTOR
A11P2
2 top SCREWS
2 bottom SCREWS
ENCODER CABLE
SLOW SCAN AY
SLOW SCAN COLLECTOR BOARD
H195_1164HCA
CONNECTOR A7J1 FRAME CHANNEL H195_1164HC
1 Loosen the 2 SCREWS for the CONNECTOR A11P2.

2 Disconnect:
• CONNECTOR A11P2
• CONNECTOR A7J1 from the SLOW SCAN COLLECTOR BOARD
• ENCODER CABLE from the SLOW SCAN COLLECTOR BOARD
06DEC05
AR4366-1 3 Remove from the FRAME CHANNEL:
Page
173 of 219 • ENCODER CABLE
• CONNECTOR A7J1
4 Remove from the SLOW SCAN AY:
• 2 bottom SCREWS
• 2 top SCREWS
Caution
The weight of the SLOW SCAN AY is 13 kg (45 lb).
5 Tilt the SLOW SCAN AY backward to remove.

6 Place the SLOW SCAN AY on a flat surface.
06DEC05
Page
174 of 219
CASTING
SLOW SCAN AY
INDEX TAB
H195_1165HCA
H195_1165HC
Important
• The INDEX TABS on the SLOW SCAN AY must engage with the CASTING
Postrequisites:
None
06DEC05
AR4366-1 SLOW SCAN MOTOR
Page
To Remove:
1 Stack 2 CASSETTES on a flat surface.
SLOW SCAN MOTOR
4 SCREWS CONNECTOR S10J1
SLOW SCAN
SLOW SCAN
BOTTOM COVER
DRIVE BELT
CONNECTOR M6J4
6 SCREWS
PMTs
SLOW
PMTs SCAN AY
H195_1178HCA
2 CASSETTES 2 CASSETTES H195_1178HC
Caution
• The weight of the SLOW SCAN AY is 20 kg (45 lb).
• The PMTs must not touch the 2 CASSETTES.
2 Place the SLOW SCAN AY on the 2 CASSETTES at the edge with the PMTs down.
06DEC05
AR4366-1 3 Disconnect the CONNECTORS:
Page
176 of 219 • M6J4 from the SLOW SCAN MOTOR
• S10J1
4 Remove:
• 6 SCREWS from the SLOW SCAN BOTTOM COVER
• SLOW SCAN BOTTOM COVER
• SLOW SCAN DRIVE BELT
• 4 SCREWS from the SLOW SCAN MOTOR
• SLOW SCAN MOTOR
To Install:
Important
Postrequisites:
None
06DEC05
AR4366-1 MECHANISM SYSTEM CONTROLLER (MSC) BOARD
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
ESD
13 CONNECTORS 1 Disconnect the 13 CONNECTORS.

8 SCREWS
2 Remove:
• 8 SCREWS
• MSC BOARD
H195_1054GCA MSC BD
H195_1054GC
06DEC05
Page
178 of 219
Important
Caution
Dangerous Voltage

• [Diagnostics]
• [Download MSC Application]
5 Click:
• [Shutdown]
• [OK]
Postrequisites:
None
06DEC05
AR4366-1 COLLECTOR AY
Page
To Remove:
1 Remove:
PMT TOP COVER
• 7 SCREWS
• PMT TOP COVER
2 SCREWS
• 2 SCREWS
• WEDGE BOLT
COLLECTOR AY
• WASHER
CONNECTOR S6P1 • SPRING
2 WIRE • WASHER
TIES
• 2 WIRE TIES
2 Disconnect the CONNECTOR S6P1.
WASHER
3 Lift to remove the COLLECTOR AY
from the SLOW SCAN AY.
WEDGE BOLT
SPRING
WASHER
SLOW SCAN AY
7 SCREWS H195_1194CCA
H195_1194CC
06DEC05
AR4366-1
Page
2 MOUNTING BRACKETS
180 of 219 4 SCREWS
COLLECTOR AY
CONNECTOR S6P1
2 SCREWS
PAGE START SENSOR BRACKET

H195_1099HCA
H195_1099HC
Important
If you are installing a new PMT AY you must remove and keep:
• 2 MOUNTING BRACKETS
• PAGE START SENSOR BRACKET
4 If necessary, disconnect the CONNECTOR S6P1.

5 If necessary, remove from the COLLECTOR AY:
• 2 MOUNTING BRACKETS
• PAGE START SENSOR BRACKET
06DEC05
Page
181 of 219
Important
You must use a TORQUE WRENCH TL-1537 to tighten:
• all Torx SCREWS to:
• WEDGE BOLT to 50 in./lb.
Postrequisites:
1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 FOLD MIRROR
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
2 SCREWS Laser Warning

LASER SAFETY
This equipment uses a visible red laser.
1 Remove:
• 2 SCREWS
H195_1020GCA
H195_1020GC
06DEC05
AR4366-1
Page FOLD MIRROR
183 of 219 2 SCREWS
CLAMPING
SCREW
H195_1086BCA
SPRING H195_1086BC
2 Remove:
• 2 SCREWS
• CLAMPING SCREW
• FOLD MIRROR
• SPRING
To Install:
Important

06DEC05
Page
184 of 219 1 Adjust:
• FOLD MIRROR
06DEC05
AR4366-1 GALVO BOARD
Page
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06DEC05
AR4366-1 To Remove:
Page
186 of 219
2 SCREWS LASER SAFETY
COVER ESD
18 SCREWS
1 Remove:
• 2 SCREWS
• SCREW
• WIRE CLAMP
• 18 SCREWS
SCREW
WIRE CLAMP
H195_1044GCA
H195_1044GC
06DEC05
AR4366-1
Page A4J2
187 of 219
GALVO BOARD
RIBBON CABLE
A4J4
ground wire
EMI SHIELD
A4J5
4 SCREWS
H195_1055HCA
H195_1055HC
2 Move the EMI SHIELD down.

• A4J2
• A4J4
• A4J5
4 Remove:
• 4 SCREWS
• ground wire
• RIBBON CABLE
• GALVO BOARD
06DEC05
Page
188 of 219
Important
Postrequisites:
1 Are you installing a new GALVO BOARD?
Yes No
Continue with Step 2. The procedure is complete.
2 Adjust:
• FOLD MIRROR
• GALVO BOARD
3 Do:
• Setting the Calibration
• Doing a Calibration of the LASER
06DEC05
AR4366-1 MASTER CENTRAL PROCESSING UNIT (MCPU)/DIGITIZER
Page
189 of 219 BOARD
Prerequisites:
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
2 SCREWS LASER SAFETY Caution

COVER
Dangerous Voltage
18 SCREWS
2 Remove:
• 2 SCREWS
• SCREW
• WIRE CLAMP
• 18 SCREWS
SCREW
WIRE CLAMP
H195_1044GCA
H195_1044GC
06DEC05
AR4366-1
Page A3 MEMORY BD A3J2
190 of 219
MCPU / DIGITIZER BD
RIBBON A2J5
CABLE A2P1
A3J6
A2P5
4 SCREWS
EMI SHIELD
H195_1056HCA
H195_1056HC
ESD
3 Move the EMI SHIELD down.

• A2J5
• A2P1
• A3J2
• A3J6
• A2P5
• RIBBON CABLE
06DEC05
AR4366-1 5 Remove:
Page
191 of 219 • 4 SCREWS
• MCPU/DIGITIZER BOARD
• A3 MEMORY BOARD - keep
To Install:
1 Install the old A3 MEMORY BOARD on the new MCPU/DIGITIZER BOARD.
Postrequisites:
Caution
Dangerous Voltage
Important

• [Diagnostics]
• [Download MCPU Application]
4 Click:
• [Shutdown]
• [OK]
06DEC05
AR4366-1 LASER PREREGULATOR BOARD
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
2 SCREWS Caution
LASER SAFETY
Dangerous Voltage
COVER
2 Remove:
• 2 SCREWS
H195_1020GCA
H195_1020GC
06DEC05
AR4366-1
Page CONNECTOR CONNECTOR
193 of 219 A18J1 A18J2
2 SCREWS
LASER
PREREGULATOR
BD
INSULATOR
LASER
2 SCREWS PREREGULATOR
BD
H195_1059HCA
H195_1059HC
ESD

• A18J1
• A18J2
Important
The INSULATOR might be removed with the LASER PREREGULATOR BOARD.
4 Remove:
• 2 SCREWS
• LASER PREREGULATOR BOARD
• INSULATOR - keep
06DEC05
Page
194 of 219 1 If necessary, install the INSULATOR.
Postrequisites:
None
06DEC05
AR4366-1 MINI FAST SCAN AY
Page
1 Remove:
• FRONT COVER
• TOP COVER
To Remove:
2 SCREWS Caution
Dangerous Voltage
LASER SAFETY
COVER
2 Remove:
• 2 SCREWS
H195_1020GCA
H195_1020GC
06DEC05
AR4366-1
Page
196 of 219
CONNECTOR A17J1
3 SCREWS
SCREW
CABLE H195_1088BCA
CLAMP GALVO CONNECTOR H195_1088BC
MINI FAST SCAN AY
ESD
3 Disconnect:
• CONNECTOR A17J1
• GALVO CONNECTOR
4 Remove:
• 3 SCREWS
• MINI FAST SCAN AY
06DEC05
Page
197 of 219
Important
Postrequisites:
1 Do:
• FOLD MIRROR
• GALVO BOARD
• Doing a Calibration of the LASER
Additional Service Procedures
Checking the PHOSPHOR SCREEN for “Curl” and “Flatness”
2 Use the SCREEN CURL GAUGE 6F8507 to check and record the “Curl” of the
Section 3: Additional Service Procedures
0 1 2 3 4 5 6 7 8 9 10
Over 5 Negative BAD SCREEN CURL GAUGE Part No. 6F8507

for the
Kodak DirectView CR 500 SYSTEM
1 Remove the PHOSPHOR SCREEN from the CASSETTE.
0 1 2 3 4 5 6 7 8 9 10
0-5 Negative GOOD

0 1 2 3 4 5 6 7 8 9 10
SCREEN CENTER
Any Positive BAD

NEGITIVE CURL NEGITIVE CURL
0 1 2 3 4 5 6 7 8 9 10
0 1 2 3 4 5 6 7 8 9 10
Example
Example
Example
POSITIVE CURL PHOSPHER (WHITE) SIDE OF SCREEN Hold here POSITIVE CURL
GUAGE CENTER
123456789
35 x 35 cm
SCREEN
1. Hold the SCREEN at the
center of the long edge. See
graphic.
2. With the PHOSPHER SIDE Hold here
of the SCREEN toward the
bottom of the GAUGE, match
the center of the SCREEN with
PHOSPHOR SCREEN.
the center of the GUAGE.
3. Record the curl of the SCREEN.
All other SCREENS
H195_1127EC
Bottom Hold here
198 of 219
AR4366-1
06DEC05
Page
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
06DEC05
AR4366-1 3 Is the “Curl” of the PHOSPHOR SCREEN between 0 and 5 Negative?
Page
199 of 219 Yes No
Continue with Discard the PHOSPHOR SCREEN.
Step 4
BAD leading edge or BAD leading edge or

trailing edge view trailing edge view
BAD leading edge or BAD leading edge or

trailing edge view trailing edge view
GOOD 1.25 mm (0.050 in.) maximum trailing edge
BAD
1.25 mm (0.050 in.) maximum
leading edge
trailing edge
3.05 mm (0.120 in.)
overall height
H195_1125DCA leading edge

H195_1125DC
06DEC05
AR4366-1 4 Place the PHOSPHOR SCREEN on a flat surface with the PHOSPHOR side up.
Page
200 of 219 5 Use a 1.3 mm (.050 in.) HEX WRENCH or FEELER GAUGE to check the “Flatness” of
the PHOSPHOR SCREEN at:
• leading edge
• trailing edge
6 Is the “Flatness” of the PHOSPHOR SCREEN in specification?
Yes No
Continue with Step 7. Discard the PHOSPHOR SCREEN.
7 Check that the total height of the PHOSPHOR SCREEN is not more than
3.05 mm (.120 in.)
8 Is the total height of the PHOSPHOR SCREEN in specification?
Yes No
Install the PHOSPHOR SCREEN Discard the PHOSPHOR SCREEN.
back into the CASSETTE.
06DEC05
AR4366-1 Doing a Calibration of the LASER
Page
201 of 219
Important

• [Diagnostics]
• [LASER POWER]
2 Record the values from the LABEL for the MINI FAST SCAN AY.
3 Enter the values for:
• “Power High”
• “Voltage High”
• “Power Low”
• “Voltage Low”
4 Click:
• [CALIBRATE NEW LASER]
• [Save New Backup]
5 Do the adjustment for the FOLD
MIRROR.
06DEC05
AR4366-1 Setting the Laser Calibration Voltage
Page
202 of 219
Important
• You must do this procedure when installing a new OPTICAL AY.

• [Diagnostics]
• [LASER POWER]
2 In the “Laser Calibration” window, enter the values for the new F-THETA LENS.
3 Click:
• [CALIBRATE NEW LASER]
• [SAVE NEW BACK UP]
4 Do the Doing a Calibration for the Scan for all size PLATES.
06DEC05
AR4366-1 Setting the Calibration
Page
203 of 219 Preparing the CASSETTES
Important
CASSETTE
FLEXIBLE You must start with the 35 x 43 CASSETTE.
PHOSPHOR
SCREEN 1 Move the LATCH to the left to release
the PHOSPHOR SCREEN.
2 Remove the PHOSPHOR SCREEN
from the CASSETTE.
E
ID
S
E
B
U
T
3 Check that the PHOSPHOR SCREEN:
KC
VM
D SF
IFJ
• edges are not lifted

OL
ZX
hole • does not have changes in color

4 Do the procedure for Cleaning the
PHOSPHOR SCREEN.
5 Install the PHOSPHOR SCREEN into
the CASSETTE.
LATCH 6 Insert a tool into the hole to snap and
To close the CASSETTE.
Open
7 Close the LATCH on the CASSETTE.
H195_1103GCA
H195_1103GC 8 Check that the LATCH on the
CASSETTE is operating correctly.
9 At the main menu, click [Erase Cassette].

10 Insert the CASSETTE into the CR 500 SYSTEM.
11 Do Step 1 - Step 10 for all of the CASSETTES.
06DEC05
AR4366-1 Preparing the Room
Page
204 of 219
X-RAY
Caution
TUBE
• Dangerous Voltage
COLLIMATOR • Do not use a BUCKY or a GRID during
LIGHT this procedure.
1 Move the X-RAY TUBE to 180 cm

(72.0 in.) above the floor.
Important
A LEAD SHEET and the help of a
180 cm RADIOLOGICAL TECHNOLOGIST (RT) is
(72.0 in.)
necessary for this procedure.
CASSETTE
tape 2 Ask the RT to energize the X-ray

equipment and the COLLIMATOR
LIGHT on the X-RAY TUBE.
3 Place the CASSETTE on the floor
under the beam of light.
5.0 cm
4 Align the beam of light with a 5.0 cm
H177_0004GCC
H177_0004GC (2.0 in.) (2.0 in.) area of light on the floor around
the CASSETTE.
Important
You must place the tape correctly.
5 Place the tape on the floor around the

edges of the beam of light.
06DEC05
AR4366-1 6 Use tape to fasten the COPPER and
Page
205 of 219 ALUMINUM FILTERS TL-5259 to each
X-RAY TUBE other.
Important
The COPPER FILTER must be directly next
to the X-RAY TUBE.
COPPER FILTER
7 Insert both of the FILTERS into the
tape bottom of the X-RAY TUBE. If
necessary, use tape to adhere the
FILTERS to the bottom of the X-RAY
TUBE.
H149_0013ACC
ALUMINUM FILTER H149_0013AC
Preparing the Equipment
Important
DOSIMETER • A LEAD SHEET and the help of a RT is
necessary for this procedure.
• The specification for the “mAs” might
have a difference.
1 Use the following specifications for the

first setup of the X-ray equipment:
• 80 “kVp” ±1
• 80 “mAs”
2 Remove the CASSETTE from the floor.
LEAD SHEET H149_0014ACA
H149_0014AC
06DEC05
AR4366-1
Page
206 of 219
Important
You must use a LEAD SHEET or a LEAD APRON under the DOSIMETER. If a LEAD SHEET
or a LEAD APRON is not used, the values on the DOSIMETER will be false by a maximum
of 20%.
3 Place a LEAD SHEET or a LEAD APRON and the DOSIMETER TL-4818 in the center of
the area.
LCD DISPLAY
READ/RESET
SWITCH
F
OF
ON
POWER RESET
SWITCH
READ
H149_0015BCA
H149_0015BC
4 Move:
• POWER SWITCH on the DOSIMETER to the “ON” position.
• READ/RESET SWITCH to the “RESET” position and then to the “READ” position.
5 Check that “0.00” displays on the LCD DISPLAY.
6 Ask the RT to expose the DOSIMETER.
7 Check that the DOSIMETER displays a value of “20.0 mR” ± “2.0 mR” on the LCD
DISPLAY.
06DEC05
AR4366-1 8 Is the value correct?
Page
207 of 219 Yes No
9 Move the READ/RESET SWITCH to the “RESET” position and then to the “READ”
position.
10 If you have adjusted the “mAs” value more than once and the value is not within the
specification, move the X-RAY TUBE up a minimum distance.
11 Is the “mR” value:
Less than specification? More than specification?
Ask the RT to increase the Ask the RT to decrease the
“mAs” value on the X-ray “mAs” value on the X-ray
equipment. equipment.
12 Ask the RT to expose the DOSIMETER.
13 Check that the DOSIMETER displays a value of “20.0 mR” ± “2.0 mR” on the LCD
DISPLAY.
14 Is the value correct?
Yes No
Continue with Step 15. Do Step 9 - Step 13 again.
15 Record the number on the LCD DISPLAY.
Note
You will use the number that you recorded when you do the calibration procedure.
16 Ask the RT to expose the DOSIMETER 3 times to check that the values remain within
“± 0.2 mR” of the value that you recorded in Step 15.
Note
If the values are not within the specification, use another X-ray source.
06DEC05
AR4366-1 Cleaning the PHOSPHOR SCREEN
Page
208 of 219
Caution
• Do not cause damage to the PHOSPHOR SCREENS.
• The PHOSPHOR SCREENS are sensitive to water.
• Do not use excessive force to clean the surface of the PHOSPHOR SCREENS.
• You must clean both sides of the PHOSPHOR SCREENS.
1 Move the LATCH to the left to release

the PHOSPHOR SCREEN.
CASSETTE
FLEXIBLE 2 Remove the PHOSPHOR SCREEN
PHOSPHOR from the CASSETTE.
SCREEN
3 Carefully clean both sides of the
PHOSPHOR SCREEN with a dry, soft,
LINT-FREE CLOTH.
E
ID
S
E
4 Did the cloth clean the PHOSPHOR

B
U
T
KC
SCREEN?
VM
DS
FIF
JO
LZ
X
Yes No
hole The procedure is Continue with
complete. Step 5.
Caution
Do not soak the cloth.
LATCH
5 Apply the Kodak INTENSIFYING
To
Open SCREEN CLEANER AND ANTISTATIC
SOLUTION 1064930 to a soft cloth.
H195_1103GCA
H195_1103GC
06DEC05
AR4366-1 6 Clean:
Page
209 of 219 • PHOSPHOR SCREEN
• PHOSPHOR SCREEN again with a dry, soft, LINT-FREE CLOTH
7 Did the INTENSIFYING SCREEN CLEANER AND ANTISTATIC SOLUTION clean the
PHOSPHOR SCREEN?
Yes No
The procedure is complete. Make a call to the TECHNICAL SUPPORT CENTER.
06DEC05
AR4366-1 Exposing the CASSETTE
Page
210 of 219
X-RAY
TUBE Important
• The ARROW on the CASSETTE must be
parallel to the X-RAY TUBE.
• Do not use a LEAD SHEET during this
procedure.
ARROW
1 Remove the LEAD SHEET and the
DOSIMETER from the floor.
180 cm
(72.0 in.) 2 Place the CASSETTE in the center of
CASSETTE the tape.
tape 3 Ask the RT to expose the CASSETTES
every 2 minutes.
Important
• After exposing the CASSETTE, you must
5.0 cm
H177_0004GCA
H177_0004GC (2.0 in.) wait 15 minutes before starting this
procedure.
• Every minute that you wait beyond 15
causes the exposure index value to
decrease by 5.
4 Wait 15 minutes from the time of

exposure of the first CASSETTE.
06DEC05
AR4366-1 Doing a Calibration for the Scan
Page
211 of 219
Important

• [Diagnostics]
• [Scan Calibration]
2 Enter the number from the display on the DOSIMETER. See Step 15 of Preparing the
Equipment.
3 Insert the first CASSETTE into the system.
4 Click [Start Calibration Scan].
5 Insert the exposed CASSETTES every 2 minutes.
Important
If the calibration is not successful, an error code occurs.
6 Was the calibration successful?

Yes No
Calibration is complete. Continue with Step 7.
7 At the “Last Calibrated Date” screen, locate the current date and time for the
corresponding CASSETTE.
8 Locate and correct the corresponding error code in the error log.
Note
For error codes 16019 and 16020, you must see the adjustment for the GALVO AY - Center.
06DEC05
AR4366-1 Viewing and Plotting the Collector Profiles
Page
212 of 219
Important

• “[Service Functions]”
• “[Diagnostics]”
• “[View COLLECTOR PROFILES]”
2 Click the correct size of the CASSETTE.
06DEC05
AR4366-1
Page
213 of 219
Important
“Spikes” might be the result of dust in the COLLECTOR or the illumination of the laser beam
on the COLLECTOR.
3 Observe the “Collector Profiles” on the graphic. The correct values:

• have a pixel value of less than 100
• will not have large differences in the pixel values - 10 or more or “spikes”
06DEC05
AR4366-1 4 Is the “Collector Profile” correct?
Page
214 of 219 Yes No
Advance to Viewing and Continue with Step 5.
Plotting the Collector Profiles
for STANDARD CASSETTES.
Caution
If the PHOSPHOR SCREENS are not scanned correctly, an adjustment to the GALVO AY -
Center might be necessary.
5 Is the pixel value above 100?

Yes No
Do: Continue with Step 6.
• Adjustment procedure for the
FOLD MIRROR
Caution
Use caution when you clean the COLLECTOR.
6 Do the following if large differences appear in the pixel values of “spikes”:

a Clean the COLLECTOR using a LING-FREE CLOTH to remove any dust blocking
the beam of light.
b Exposing the CASSETTE
c Doing a Calibration for the Scan
d Viewing and Plotting the Collector Profiles
06DEC05
AR4366-1 Viewing and Plotting the Collector Profiles for STANDARD CASSETTES
Page
215 of 219
Important

• [Diagnostics]
• [View Collector Profiles]
2 Click the 35 x 43 cm CASSETTE.
06DEC05
AR4366-1
Page
216 of 219
Important
“SPIKES” might be the result of dust in the COLLECTOR or the illumination of the laser
beam on the COLLECTOR.
06DEC05
AR4366-1 3 Observe the COLLECTOR PROFILES on the graphic.
Page
217 of 219 Note
The correct values will:
• have a pixel value of less than 100
• not have large differences in the pixel values - 10 or more or “Spikes”
• “Offset” is between 500 and 2000
• “Amplitude” is less than 4095
4 Is the COLLECTOR PROFILES from Step 3 correct?

Yes No
5 Is the pixel value above 100?
Yes No
Do: Continue with Step 6.
• Adjustment procedure for the
FOLD MIRROR
Caution
Use caution when you clean the COLLECTOR.
6 If large differences appear in the pixel values “Spikes”, use a LINT-FREE CLOTH to
clean dust that might be blocking the beam of light to the COLLECTOR.
06DEC05
AR4366-1 7 Do:
Page
218 of 219 • Exposing the CASSETTE
• view “Logs” and check that the “Linearity” is less than 0.5 on the 35 x 43 cm
CASSETTE
06DEC05
AR4366-1 Publication History
Page
219 of 219
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06DEC05 AR4366-1 ---- 40 - 45 ar4366_1.fm Revised
Kodak and DirectView are trademarks of Eastman Kodak Company.
Printed in U.S.A. • ar4366_1.fm
EASTMAN KODAK COMPANY

Rochester, NY 14650 HEALTH GROUP

Kodak DirectView CR 500 - Adjustments and Replacements

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Kodak DirectView CR 500 - Adjustments and Replacements

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© EASTMAN KODAK COMPANY, 2006 HEALTH GROUP

{Adjust/Replace}{Production}{Health Group}{ExternalAndInternal} Publication No. AR4366-1

ADJUSTMENTS AND REPLACEMENTS

LASER SAFETY Important

5 At the main menu, click:

6 At the “Galvo Test” screen, click:

1 Loosen the SCREW on the GALVO MOUNTING BRACKET.

5 At the main menu, click:

7 Increase the “Set Amplitude” to “3900”.

GALVO BOARD ACCESS PANEL

EMI BRACKET PANEL

1 Loosen the 6 SCREWS.

4 Connect the VOLTMETER on the GALVO BOARD to:

2 SPRINGS FOLD MIRROR

2 Energize the system.

3 At the main menu, click:

4 Set the “Galvo Amplitude” to 3900

5 Check that the LEDs illuminate amber.

Power High mW Power Low mW

SCAN LINE BOW STICKER

EMI BRACKET PANEL

1 Loosen the 6 SCREWS.

4 Connect the VOLTMETER on the GALVO BOARD to:

5 At the main menu, click:

3.195 3.195 3.195

H195_0064BCA horizontal level

6 Is the leading edge “Peak” on the GALVO PLOT CURVE correct?

Correct Not Correct Not Correct

3.195 3.195 3.195

H195_0064BCA horizontal level

12 Is the leading edge “Peak” on the GALVO PLOT CURVE correct?

1 At the Main Menu, click:

14 Is the CASSETTE DOOR and LATCH closed?

6 Use the RULER to measure the

1 Reverse the steps in the removal procedure.

2 front SCREWS 2 WASHERS

OPERATOR INTERFACE H195_1021BCA

1 Disconnect the OPERATOR INTERFACE CABLE CONNECTOR J101.

1 Reverse the steps in the removal procedure.

2 At the main menu, click:

10 De-energize the CR 500 SYSTEM.

11 Label and then disconnect the following CABLES:

12 Remove the CPU.

1 Reverse the steps in the removal procedure.

2 At the main menu, click:

10 Click [SAVE ALL CONFIGS].

13 De-energize the CR 500 SYSTEM.

15 Press the 2 BUTTONS on the CPU

19 Check that the CONNECTOR J26 is seated correctly.

1 Install the new HARD DRIVE with the existing 4 SCREWS.

4 Energize the CR 500 SYSTEM.

2 Disengage the SPRING.

1 Reverse the steps in the removal procedure.

S1/S4 LEFT 2 SCREWS

S12/S13 RIGHT 2 SCREWS

1 Disconnect the CONNECTOR.

1 Reverse the steps in the removal procedure.

1 De-energize the system.

CONNECTOR A1P1 CASSETTE

1 Reverse the steps in the removal procedure.

1 If necessary, cut the WIRE TIE.

1 Reverse the steps in the removal procedure.

1 Reverse the steps in the removal procedure.

1 Disconnect the CONNECTOR M3J1.