QUALITY ACTION PLAN

MANUFACTURE'S NAME & ADDRESS PROJECT : RSPL CHEMICAL COMPLEX, DWARKA

ATLAS COPCO ITEM : OIL FREE JE QP NO : 44PS5400-702-VQ-01A-0001 PROJECT NO.: 44PS5400
SCREW AIR COMPRESSOR ACIL QP No : 1645400A05 CUSTOMER : RSPL, AHMEDABAD
MODEL ZR450-8.6 Rev : B CONSUTANT: JACOBS ENGINEERING INDIA LTD
COMPRESSED AIR SYSTEM. Date : 10.01.2017

SR. COMPONENTS TYPE QUANTUM REFERENCE FORMAT AGENCY REMARKS

NO. AND CHARACTERISTICS CLASS OF OF DOCUMENTS ACCEPTANCE OF
OPERATORS CHECK CHECK RECORD M C O

1 2 3 4 5 6 7 8 9 10 11

A MATERIAL INSPECTION

1.1 ROTOR MECHANICAL MAJOR MECH. TEST 1/ BATCH APPD. DATA SHEET CONF. CERTF. p V V
(Hardness) ANALYSIS COMPLIANCE
CHEMICAL WITH "7"
VISUAL/DIMENSIONAL CHECK
INTERNAL DEFECTS CRITICAL ULTRASONIC TESTING 100% APPD. DATA SHEET COMPLIANCE CONF. CERTF. P V V
WITH "7"

1.2 COMPRESSOR DIMENSIONS MAJOR DIMENSIONS 1/BATCH APPD. DATA SHEET COMPLIANCE CONF. CERTF. P V V
CASING / ROTOR CHEMICAL COMP. CHEMICAL COMP. WITH "7"
HOUSING

1.3 TIMING GEARS MECHANICAL MAJOR MECH. TEST APPD. DATA SHEET
1/ BATCH
CHEMICAL ANALYSIS COMPLIANCE CONF. CERTF. P V V
HARDNESS WITH "7"

1.4 STEP UP GEARS MECHANICAL MAJOR MECH. TEST APP.APPD. DATA SHEET
CHEMICAL .ANALYSIS 1/ BATCH COMPLIANCE P V V
HARDNESS NDT WITH "7" CONF. CERTF.

MANUFACTURER CONTRACTOR LEGEND:

SUBCONTRACTOR * RECORDS IDENTIFIED WITH "X" SHALL BE ESSENTIALLY INCLUDED BY FOR CLIENT'S USE DOC NO: 44PS5400-702-VQ-01A-0001
CONTRACTOR IN QA DOCUMENTATION
M - MANUFACTURER (ACIL)
SIGNATURE C - CUSTOMER / CONSULTANT (JACOBS) REVIEWED BY
O - OWNER (RSPL)
INSPECTION CATAGORY: "P" PERFORM, "W" WITNESS, "V" VERFICATION
Page 1/4
 QUALITY ACTION PLAN
MANUFACTURE'S NAME & ADDRESS PROJECT : RSPL CHEMICAL COMPLEX, DWARKA
ATLAS COPCO ITEM : OIL FREE JE QP NO : 44PS5400-702-VQ-01A-0001 PROJECT NO.: 44PS5400
SCREW AIR COMPRESSOR ACIL QP No : 1645400A05 CUSTOMER : RSPL, AHMEDABAD
MODEL ZR450-8.6 Rev : B CONSUTANT: JACOBS ENGINEERING INDIA LTD
COMPRESSED AIR SYSTEM. Date : 10.01.2017

SR. COMPONENTS TYPE QUANTUM REFERENCE FORMAT AGENCY REMARKS

NO. AND CHARACTERISTICS CLASS OF OF DOCUMENTS ACCEPTANCE OF
OPERATORS CHECK CHECK RECORD M C O

1 2 3 4 5 6 7 8 9 10 11
1.5 DRIVE SHAFT MECHANICAL MAJOR MECH. TEST 1/ BATCH AC STANDARDS / DRGS P V V
CHEMICAL ANALYSIS APPD. DATA SHEET COMPLIANCE WITH "7" CONF. CERTF.
HARDNESS

INTERNAL DEFECTS CRITICAL ULTRASONIC TESTING 100% AC STANDARDS / DRGS COMPLIANCE WITH "7" CONF.CERT. P V V
DIMENSIONS APPD. DATA SHEET

1.6 INTERCOOLER TUBES MATERIAL CHECK MAJOR COMPOSITION 1/ BATCH APPD. DATA SHEET
CHEMICAL PROPERTY TENSILE STRENGTH
COMPLIANCE WITH "7" CONF.CERT. P V V

1.7 INTERCOOLER & MATERIAL CHECK MAJOR COMPOSITION 1/ BATCH APPD. DATA SHEET
AFTERCOOLER SHELL CHEMICAL PROPERTY TENSILE STRENGTH CONF.CERT. P V V
COMPLIANCE WITH "7"

1.8 AFTER COOLER TUBE MATERIAL CHECK MAJOR COMPOSITION 1/ BATCH APPD. DATA SHEET
CHEMICAL PROPERTY TENSILE STRENGTH CONF.CERT. P V V
COMPLIANCE WITH "7"

1.9 OIL COOLER MATERIAL CHECK MAJOR COMPOSITION 1/BATCH APPD. DATA SHEET
PLATE TYPE CHEMICAL PROPERTY TENSILE STRENGTH
COMPLIANCE WITH "7" CONF. CERTF. P V V
DIMENSION CHECK MAJOR MEASUREMENT 100% AS PER STD.DRG.

MANUFACTURER CONTRACTOR LEGEND:

SUBCONTRACTOR * RECORDS IDENTIFIED WITH "X" SHALL BE ESSENTIALLY INCLUDED BY FOR CLIENT'S USE DOC NO: 44PS5400-702-VQ-01A-0001
CONTRACTOR IN QA DOCUMENTATION
M - MANUFACTURER (ACIL)
SIGNATURE C - CUSTOMER / CONSULTANT (JACOBS) REVIEWED BY
O - OWNER (RSPL)
INSPECTION CATAGORY: "P" PERFORM, "W" WITNESS, "V" VERFICATION
Page 2/4
 QUALITY ACTION PLAN
MANUFACTURE'S NAME & ADDRESS PROJECT : RSPL CHEMICAL COMPLEX, DWARKA
ATLAS COPCO ITEM : OIL FREE JE QP NO : 44PS5400-702-VQ-01A-0001 PROJECT NO.: 44PS5400
SCREW AIR COMPRESSOR ACIL QP No : 1645400A05 CUSTOMER : RSPL, AHMEDABAD
MODEL ZR450-8.6 Rev : B CONSUTANT: JACOBS ENGINEERING INDIA LTD
COMPRESSED AIR SYSTEM. Date : 10.01.2017

SR. COMPONENTS TYPE QUANTUM REFERENCE FORMAT AGENCY REMARKS

NO. AND CHARACTERISTICS CLASS OF OF DOCUMENTS ACCEPTANCE OF
OPERATORS CHECK CHECK RECORD M C O

1 2 3 4 5 6 7 8 9 10 11
B INPROCESS INSPECTION
2.1 OIL COOLERS TIGHTNESS MAJOR HYDROSTATIC 100% 1.5 x DESIGN PRESSURE NO LEAKAGE CONF. CERTF. P V V
PLATE TYPE

2.2 INTERCOOLER TIGHTNESS MAJOR HYDROSTATIC 100% 1.5 x DESIGN PRESSURE NO LEAKAGE CONF. CERTF. P V V

2.3 AFTERCOOLER TIGHTNESS MAJOR HYDROSTATIC 100% 1.5 x DESIGN PRESSURE NO LEAKAGE CONF. CERTF. P V V

2.4 SAFETY VALVE SET PRESSURE MAJOR MEASUREMENT 100% ATLAS COPCO MFG STD SET.PRESSURE CONF. CERT. P V V
HYDROTEST
2.5 ROTOR SURFACE FINISH MAJOR VISUAL 100% ATLAS COPCO MFG STD P V V
ELEMENT
COATING QUALITY MAJOR MEASUREMENT 100% ATLAS COPCO MFG STD P V V
COMPLIANCE WITH "7" CONF. CERT.

DYNAMIC BALANCING MAJOR BALANCING 100% ISO 1940 GR. 6.3 P V V

2.6 COMPRESSOR DIMENSION CHECK MAJOR MEASUREMENT 100% AS PER. DRG. COMPLIANCE WITH "7" CONF. CERT. P V V
CASING

TIGHTNESS MAJOR HYDROTEST 100% ATLAS COPCO MFG STD NO LEAKAGE CONF. CERT. P V V
1.5x DESIGN PR.
2.7 AIR ENDS[HP&LP] RUN TEST MAJOR RUN TEST 100% AIRPOWER STDS/ISO 1217 COMPLIANCE WITH "7" CONF. CERT. P V V
FAD,LEAKAGE FAD ,LEAKAGE

MANUFACTURER CONTRACTOR LEGEND:

SUBCONTRACTOR * RECORDS IDENTIFIED WITH "X" SHALL BE ESSENTIALLY INCLUDED BY FOR CLIENT'S USE DOC NO: 44PS5400-702-VQ-01A-0001
CONTRACTOR IN QA DOCUMENTATION
M - MANUFACTURER (ACIL)
SIGNATURE C - CUSTOMER / CONSULTANT (JACOBS) REVIEWED BY
O - OWNER (RSPL)
INSPECTION CATAGORY: "P" PERFORM, "W" WITNESS, "V" VERFICATION
Page 3/4
 QUALITY ACTION PLAN
MANUFACTURE'S NAME & ADDRESS PROJECT : RSPL CHEMICAL COMPLEX, DWARKA
ATLAS COPCO ITEM : OIL FREE JE QP NO : 44PS5400-702-VQ-01A-0001 PROJECT NO.: 44PS5400
SCREW AIR COMPRESSOR ACIL QP No : 1645400A05 CUSTOMER : RSPL, AHMEDABAD
MODEL ZR450-8.6 Rev : B CONSUTANT: JACOBS ENGINEERING INDIA LTD
COMPRESSED AIR SYSTEM. Date : 10.01.2017

SR. COMPONENTS TYPE QUANTUM REFERENCE FORMAT AGENCY REMARKS

NO. AND CHARACTERISTICS CLASS OF OF DOCUMENTS ACCEPTANCE OF
OPERATORS CHECK CHECK RECORD M C O

1 2 3 4 5 6 7 8 9 10 11
2.9 CONTROL PANEL DIMENSIONAL MAJOR MEASUREMENT 100% INT.DRAWING DIMENSION AND CONF. CERTF. P V V
& ELEKTRONIKON FUNCTIONAL, CONTINUITY WIRING DIAG.

3 CANOPY PARTS APPEARANCE MAJOR VISUAL 1/BATCH AS PER DRAWING AS PER DRAWING CONF. CERTF. P V V
OIL FILTER
AIR FILTER
VALVES
BASE FRAME

C FINAL INSPECTION

3.1 OVERALL ASSLY. DIMENSION & MAJOR MEASUREMENT 100% DIMENSION DIMENSION CONF. CERTF. P W W ATLAS COPCO INDIA
ALONG WITH APPEARANCE VISUAL INT.DRAWING DRAWINGS
MOTOR AND OTHER
ACC. TIGHTNESS OF AIR/OIL/ MAJOR VISUAL 100% NO LEAKAGE NO LEAKAGE CONF. CERTF. P W W
WATER LINE ATLAS COPCO SPEC. ATLAS COPCO SPEC.
3.2 RUN TEST AND FREE AIR DELIVERY CRITICAL OPERATION & 100% CUSTOMER ORDER, APPROVED CUSTOMER ORDER INSPECTION P W W ATLAS COPCO INDIA
PERFORMANCE PRESSURE CONFORMANCE APPD. DATA SHEETS APPROVED APPD. DATA SH REPORT
TEST SPECIFIC POWER PERFORMANCE TEST AS PERFORMANCE TEST AS
PER ISO 1217 PER ISO 1217

D PACKING AND DESPATCH

4.1 PACKING PACKING MAJOR VERIFICATION 100% AS PER AS PER ALL SHIPPING P V - ATLAS COPCO INDIA
SHIPPING AND AC STANDARDS AC STANDARDS DOCUMENTS
TRANSPORTATION

REVIEW OF QA DOCUMENT AS PER APPROVED QAP P V V

MANUFACTURER CONTRACTOR LEGEND:

SUBCONTRACTOR * RECORDS IDENTIFIED WITH "X" SHALL BE ESSENTIALLY INCLUDED BY FOR CLIENT'S USE DOC NO: 44PS5400-702-VQ-01A-0001
CONTRACTOR IN QA DOCUMENTATION
M - MANUFACTURER (ACIL)
SIGNATURE C - CUSTOMER / CONSULTANT (JACOBS) REVIEWED BY
O - OWNER (RSPL)
INSPECTION CATAGORY: "P" PERFORM, "W" WITNESS, "V" VERFICATION
Page 4/4
NOTE :
1) Compressor performance test shall be conducted with job motor.