Académique Documents
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2
THE ART OF MAKING
Applications
THE RIGHT CHOICE
Planning aids
Unique range CONTENT Page
of solutions Applications 45
Planning aids 616
Cleaning
1
efficiency class 1 17
Series 527 18
efficiency class
Series 540 20
Series 591 22
Cleaning
Cleaning
efficiency class 2 25
Cleaning efficiency
Individual PicoWhirly 26
at a sight
advice MicroWhirly 28
MiniWhirly
PVDF MicroWhirly
30
32
2
efficiency class
NanoSpinner 34
MicroSpinner 36
Cleaning
MiniSpinner 38
Teflon Whirly
40
Gyro 42
Cleaning efficiency class 1 RINSING
PopUp Whirly 44
3
Cleaning efficiency class 2
efficiency class
PERSISTENT
Cleaning efficiency class 5
SOIL HygienicWhirly 48
Cleaning
Whirly 50
Unique range Cleaning efficiency Individual Cleaning
of solutions at a sight advice efficiency class 4 53
There is no one single perfect At first sight, finding the It goes without saying that XactClean
54
tank and equipment cleaning right nozzle for your particular we provide you with personal XactClean HP 56
nozzle. That is because requi-
rements differ greatly in each
application from the variety of
nozzles we offer may appear
service on the subject of tank
and equipment cleaning and
ACCUClean
Rotation monitoring
58
60
4
individual application. Over the overwhelming. That is why we explain the different possibi-
efficiency class
course of the years, we have have defined five cleaning effi- lities to you. Contact us and Cleaning
developed specialized nozzles ciency classes - from a simple let us define the best possible efficiency class 5 61 Cleaning
for a wide variety of different rinse to removing the most solution for the most efficient
IntenseClean Hygienic 5TA 62
purposes. Today we offer the difficult soil. These individual cleaning.
worlds largest nozzle range. efficiency classes, information IntenseClean Hygienic 5TB 64
This includes everything from on the tank size and recom- IntenseClean 66
standard nozzles to individual mended operating pressure
nozzles for very specific tasks. allows you to quickly find the Rotation monitoring 68
most suitable nozzle for your
application.
Static cleaning nozzles 69 5
Series 490/491 70
efficiency class
3
LECHLER NOZZLES FOR TANK AND EQUIPMENT
CLEANING
4
Applications
Hygienic equipment cleaning
Planning aids
1
efficiency class
Cleaning
Even difficult cleaning tasks with special requirements,
such as in the food and beverage industry, can be
performed easily with Lechler nozzles.
efficiency class
Cleaning
3
efficiency class
Cleaning
4
efficiency class
The right nozzle for every tank Cleaning
5
efficiency class
Cleaning
Static cleaning nozzles
Our extensive product range includes the right nozzle size for
every application from a small test tube to a large fermentation
tank for bioethanol production.
5
WHAT YOU SHOULD KEEP IN MIND WHEN PLANNING
Figure 1: Sinners circle with equal proportions of the temperature, time, Figure 2: Lechler nozzles and rotating cleaning nozzles have high mechanical
chemistry and mechanical factors. cleaning efficiency. This reduces the proportion of the other factors, as well as
the resulting costs.
6
b
aa
Planning aids
MIN bbarMechanical
MAX cleaning If either are too great the fluid
effects with Lechler ro will break down into smaller
tating cleaning nozzles droplets (see Figs. 3 and 4)
and the impact will be re-
Mechanical cleaning duced.
bar
when cleaning the surface a also has a significant MIN bar MAX
efficiency class
MIN MAX
area of the tank. To achieve cleaning effect. If the formed
this, large droplets must strike film is thick enough, the
Cleaning
at high speed. This enables b resulting shear stresses can
thick soil to be removed that remove light to moderate Figure 3: Rotating cleaning nozzles with recommended operating pressure
cannot dissolve in the clea- soil. In that case, unsprayed
ning fluid. Important influen- patches are less of an issue
Abstand
cing factors are the distance than is the case during
between the nozzle and wall, impact cleaning (see Fig. 5).
and the operating pressure.
bb 2
efficiency class
Cleaning
shear stress
Impact and
3
bar
MIN bar MAX
MIN MAX
efficiency class
Cleaning
Figure 4: Rotating cleaning nozzles with operating pressure too high
Shear stress
Reinigungswirkung
Reinigungswirkung
Agitator aa
Cleaning effect
bb 4
efficiency class
Abstand Cleaning
Abstand
5
efficiency class
Schubspannung
Schubspannung
und
Cleaning
Impactund
Impact
Schubspannung
Schubspannung
Rhrwerk
Rhrwerk
Reinigungswirkung
Reinigungswirkung
7
WHAT YOU SHOULD KEEP IN MIND WHEN PLANNING
Impact Impact surface other parameters (spray angle, This effect has a negative
and spray angle (a) pressure and medium) remain influence on impact. Lechler
The force of impact when the same (see Fig. 6). rotating cleaning nozzles
using of a liquid jet on a The impact surface is the area should therefore be used at
surface plays an important where the droplet strikes. The Pressure the recommended operating
role in cleaning technology. smaller the surface area, the pressure range.
The ratio of the force (F) to greater the impact values. In contrast to static cleaning
the surface (A) is referred to Nozzles with high impact are, nozzles, there is no linear
as the Impact (I). for example, solid stream relationship between pres-
nozzles and flat fan nozzles sure and impact for rotating
Impact force F N with a narrow spray angle nozzles. With rotating nozzles,
I= =
Impact surface A m2 (see Fig. 6). the supply pressure normally
influences the rotation speed.
It can be controlled via the Flow rate (b) The higher the rotation speed,
following parameters: the greater the tendency of
Increasing the flow rate by rotating nozzles to atomize
using a larger nozzle increases the fluid into much smaller
the impact, assuming that the droplets.
bar bar
MIN MAX MIN MAX
l/min l/min
1/2 h
Figure 6:
a) Constant pressure and flow rate, variable spray shape b) Constant pressure, spray shape and spray distance,
and spray distance variable flow rate
8
Planning aids
Comparison of rotating jets from spray balls strike Influence of chemistry Foam cleaning with
cleaning nozzles and only in concentrated spots. and temperature nozzles
static spray balls The remaining surface is
simply cleaned by the shear The chemical cleaning effect Foam cleaning is primarily
Due to their simple const- stresses of the fluid running takes part in almost all tank based on the chemical
ruction, static spray balls are off (see Fig. 7). The fluid cleaning applications when cleaning effect. Since the
economical and are likely to
miss important areas.
consumption is therefore
significantly greater in com-
the soil is dissolved in the cle-
aning medium or the bonding
foam sticks more firmly to
the surface, it can be more 1
Whereas rotating cleaning parison with rotating cleaning between soil and tank surface effective than cleaning fluids
efficiency class
nozzles spray the entire tank nozzles. is reduced. Higher temperatu- that drip off quickly. The
wall in a fan-like pattern, the res can support the chemical mechanical cleaning effect
Cleaning
cleaning effect. plays a correspondingly
subordinate role. Here, the
task of the nozzle is to dis-
tribute the foam evenly. Your
end result for this application
depends on the type of foam.
2
efficiency class
Cleaning
Static spray ball
efficiency class
Cleaning
Figure 8: Foam cleaning with a Lechler PVDF MicroWhirly
efficiency class
of steps from Sinners circle
Cleaning in Place (CIP) is leads to a reliable and
Cleaning
one of the standard cleaning reproducible process. Almost
methods in the food and all Lechler rotating cleaning
Rotating pharmaceutical industries. nozzles and static spray
cleaning nozzle
This is a process where the nozzles are capable of CIP.
cleaning and disinfectant
solutions circulate in the If sterilization is performed
production systems during
the cleaning process. The
after CIP-cleaning with hot
water or saturated steam, this 5
Figure 7: Comparison of rotating cleaning nozzles and static spray balls nozzles installed in the is referred to as SIP-cleaning
efficiency class
process.
Static cleaning nozzles
9
WHAT YOU SHOULD KEEP IN MIND WHEN PLANNING
Operating principles
Static spray balls do not The cleaning fluid drives The rotating head is driven The cleaning fluid drives an
rotate and therefore require the spray head by means of by the fluid. Either a turbine internal gear by means of
considerably more fluid. They specially positioned nozzles. wheel with an internal gear a turbine wheel so that the
are used primarily for rinsing The rapidly repeated impacts or a hydraulic brake is used spray head rotates by two
tanks. They are inexpensive removes the soil and rinses to control the rotation. This axes. The solid jet nozzles
to purchase and are very it from the tank surface. This ensures that the speed mounted on the spray head
robust (trouble-free). results in optimum cleaning remains in the optimum range produce powerful jets. These
efficiency at low pressures in even at higher pressures. The jets sweep the entire tank
small to medium-sized tanks. droplets produced are larger surface in a pre-programmed,
and strike the tank wall at model-specific pattern during
higher speed. These rotating a spray cycle. This requires a
cleaning nozzles thus achieve certain minimum time. These
an even higher impact. models generate the highest
impact and are therefore ideal
for very large tanks and the
toughest cleaning tasks.
10
Planning aids
Connection options
efficiency class
Most nozzles have a female Slip-on connections without Tri-Clamp fittings are Almost all nozzles are
thread that is screwed onto a threads are often preferred in frequently used in the food also available with welded
Cleaning
male thread on the pipe. applications with high sanitary and beverage industry. connection on request. These
requirements. Here, the nozzle Some rotating cleaning are particularly suitable for
is slipped onto the outer pipe nozzles can be supplied applications where sanitary
and secured through a hori- with a compatible adapter. requirements have to be taken
zontal hole by a pin or clamp. into account. Please contact
us for further information.
efficiency class
Cleaning
3
efficiency class
Cleaning
4
efficiency class
Cleaning
5
efficiency class
Cleaning
Static cleaning nozzles
11
WHAT YOU SHOULD KEEP IN MIND WHEN PLANNING
Materials
Lechler tank and equipment The product pages for the comply with the requirements The regulation
cleaning nozzles are made of individual nozzles provide of the FDA or conform to (EC) (EC) No. 1935/
extremely high-grade materials information on the materials 1935/2004. 2004 of the
that are designed to meet high available for the different European Parli-
requirements such as resi nozzle types. Further information on con- ament regulates
stance to cleaning chemicals formity is provided on the general safety requirements
or temperature influences. In addition to the requirements product pages. to all food and beverage
The large choice of different for material resistance and contact materials.
materials e.g. stainless steel wear, the materials must also The FDA, the
AISI 316L, PVDF, PEEK or be food grade for use in the U.S. Food & Within this regulation, it is
PTFE allows nozzle selection beverage, food and pharma- Drug Administra- additionally stipulated that
customized to the individual ceutical industries. Depending tion, is a federal plastics must comply with
application and operating con- on the application area, the agency which (EU) 10/2011.
ditions. In addition, the ma- materials must meet different overseas those two industries.
terials used for the tank and demands. Materials used in making The respective logo on the
equipment cleaning nozzles Lechler products are compli- product pages indicates
are perfectly matched to each A large number of the mate ant with the requirements of which requirements are
other and are thus characteri- rials used for Lechler tank and FDA regulation 21 CFR for use met.
zed by very low wear. equipment cleaning nozzles in food applications.
Hygiene requirements
Lechlers tank and equipment Lechler also offers specially components in the dairy and European
cleaning nozzles are designed certified nozzles for particular food industry. Components Hygienic
so that they meet hygiene hygiene requirements. The and systems are examined Engineering and
requirements. Teflon Whirly and 527 to establish whether germs Design Group.
series are 3A-certified, for adhere to surfaces or existing The EHEDG
This is reflected, for example, example. soiling can be removed. also checks and
in the self-draining function, certifies the hygienic design
minimized dead space in the 3-A Sanitary Components and systems are of components. Its procedure
nozzles as well as an external Symbol Council awarded a 3-A certificate is similar to that of 3-A. The
design without unnecessary Administrative only if they are easy to clean HygienicWhirly series is
gaps and edges. At the same Council for or if soil cannot be deposited EHEDG-certified.
time, the nozzles are designed Spray Cleaning in the first place.
with the lowest possible Devices (78-01) The respective logo on the
surface roughness. product pages indicates
The 3-A council is an organi- which requirements are
zation in the USA that defines met.
criteria for the cleanability of
12
Planning aids
d Conversion tables
Conversion
V Fl
V w =
1
V w = Flow rate (water) [l/min, l/h]
Unit Pascal X
bar psi lb/sq ft
[Pa] = N/m2
efficiency class
1 bar 1 1105 14.5 2089 V Fl = V w rr w
Fl
= V w X
V Fl = Flow rate of liquid, with a specific
weight that differs from 1
Cleaning
1 Pascal [Pa] 110-5 1 14.510-5 0,0209
1 psi
1lb/sq ft
0.06895
0.47910 -3
6895
47.9
1
6.9410 -3
144
1
X= rr w
Fl
X = Multiplier
= Specific weight [kg/m3]
2
Fl 1300 1400 1500 1600 1700 1800 1900 2000
Conversion X 0.88 0.85 0.82 0.79 0.77 0.75 0.73 0.71
efficiency class
Unit
I m3 Imp. gal US gal
p/V Pressure/Flow rate
Cleaning
1 l (1 dm3) 1 110-3 0.22 0.264
1 m3 1000 1 220 264.2 Valid for single-fluid
nozzles and rotating
V2 = pp 2
V1 [l/min]
1 Imp. gallon 4.546 4.54610-3 1 1.201 1
( )
axial-flow full cone 2
V2
nozzles p2 = p1 [bar]
V Flow rate
V1 Ratio of both, given and
required pressure flow 3
( ) p2 0.4 rate values
efficiency class
V2 = V1 [l/min]
Conversion Valid for p1
axial-flow full
Cleaning
Unit
( )
US gal/ Imp. gal/ cone nozzles 2,5
l/min l/s m3/h V2
min min p2 = p1 [bar]
V1
efficiency class
Cleaning
5
efficiency class
Cleaning
Static cleaning nozzles
13
WHAT YOU SHOULD KEEP IN MIND WHEN PLANNING
Nozzle selection
Arrangement
Filling level
14
Number of nozzles
Planning aids
The nozzles must be positioned for the spray
jets to overlap. These nozzles effectively clean
the tank surface area.
efficiency class
Cleaning
2
efficiency class
Cleaning
3
efficiency class
Cleaning
4
efficiency class
Cleaning
15
WHAT YOU SHOULD KEEP IN MIND WHEN PLANNING
16
RELIABLE RINSING OF TANKS
AND EQUIPMENT INSTALLATIONS
efficiency class
LIGHT TO
Cleaning efficiency class 3
MEDIUM SOIL
Cleaning
Cleaning efficiency class 4
PERSISTENT
Cleaning efficiency class 5
SOIL
2
efficiency class
Cleaning
Cleaning efficiency class 1
These static spray balls of cleaning efficiency class 1 are also suitable for CIP- (Cleaning in Place) and
are designed for hygienic rinsing with a flow rate of SIP-cleaning (Sterilization in Place).
14 to 460 l/min at 2 bar, as is frequently required
in the food and beverage industry. In addition to Lechler products in this class are also designed for
3
efficiency class
liquid media, the static spray balls can also be operation at higher temperatures and guarantee
operated with media such as steam and air and high process reliability.
Cleaning
4
efficiency class
Cleaning
5
efficiency class
Cleaning
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
17
Static spray balls
Series 527
Series 527
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Material
Stainless steel
AISI 316L
Max. temperature
9
200 C
8
Recommended 7
Tank diameter [m]
operating pressure
bar
6
1.5 bar
5
Installation
Operation in every 4
direction is possible 3
527.449
2
527.209
1
0
0 1 2 3 4 5
Pressure [bar]
Overview of the tank diameter, depending upon the pressure of series 527
18
H
efficiency class
D
Cleaning
Slip-on connection
ASME - BPE 1997 (OD-Tube)
diameter [m]
Max. tank
[mm] p [bar] (pmax = 5 bar) [mm] D diameter
[mm]
efficiency class
at 40 psi
Cleaning
1 2 3 5 [US gal./ min] [mm] [in]
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling. 3
efficiency class
Slip-on information
Information on operation
Cleaning
R-clip made of stainless steel AISI 316L is included.
In most applications, static spray balls do not deliver the Depending on diameter of the adapter the flow rate can
same cleaning power as rotating nozzles, anyway they do increase due to leakage between connecting pipe and
have advantages that make them indispensable for certain static spray ball.
tasks:
-- No moving parts
-- Self-draining 4
-- Easy to inspect
efficiency class
-- Proven use in hygienically sensitive environments
Cleaning
Should a rotating nozzle stop turning for some reason,
parts of the tank may remain uncleaned. This cannot
happen with spray balls. However, gaps can occur in the
spray pattern if individual openings are blocked with soil.
19
Static spray balls
Series 540 / 541
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Material
Stainless steel
AISI 303
Max. temperature
200 C
10
Recommended
Tank diameter [m]
bar
operating pressure 8
3 bar
Installation 6
Operation in every
direction is possible 4
541.239
2 540.909
0
0 1 2 3 4 5
Pressure [bar]
Overview of the tank diameter, depending upon the pressure of series 540 / 541
20
1/2 BSPP
15
Hex 27
45
efficiency class
Cleaning
26
diameter [m]
Max. tank
[mm] p [bar] (pmax = 10 bar)
efficiency class
at 40 psi
Cleaning
0.5 1 2 3 [US gal./ min]
The maximum tank diameter shown above applies for the recommended
9.5
3
efficiency class
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Cleaning
Information on operation
efficiency class
-- No moving parts
-- Self-draining
-- Easy to inspect Cleaning
-- Proven use in hygienically sensitive environments
21
Static spray balls
Series 591
Series 591
Function video
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Materials
Stainless steel
AISI 316Ti,
Pin: Stainless steel
AISI 316L
6
Max. temperature
200 C 5
Tank diameter [m]
4
Recommended
operating pressure
3
bar
3 bar
Installation 2
Operation in every
591.B51
direction is possible
1 591.M11
0
0 1 2 3 4 5
Pressure [bar]
Overview of the tank diameter, depending upon the pressure of series 591
22
B
A
C
efficiency class
Cleaning
D
Slip-on connection
DIN 11850, row 1
diameter [m]
Max. tank
[mm] p [bar] (pmax = 5 bar)
efficiency class
at 40 psi Con-
[US gal./ Height nection
Cleaning
0.5 1 2 3 min] D H B Slip-on C A
efficiency class
180 591.A23.17.00 2.0 74 105 148 182 46 40 53 22.2 DN20 2.5 9.0 2.5
Cleaning
591.B53.17.00 3.0 146 207 292 358 91 64 90 28.2 DN25 2.8 18.0 4.6
180 591.B32.17.00 2.1 103 145 205 251 64 64 90 28.2 DN25 2.8 18.0 5.2
591.D42.17.00 2.2 230 325 460 563 142 90 122 52.3 DN50 3.3 25.0 5.5
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
Female thread and more slip-on sizes on request operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
4
efficiency class
Slip-on information Cleaning
Information on operation
R-clip made of stainless steel AISI 316L or similar
In most applications, static spray balls do not deliver the is included.
same cleaning power as rotating nozzles, anyway they do Depending on diameter of the adapter the flow rate can
have advantages that make them indispensable for certain increase due to leakage between connecting pipe and
tasks: static spray ball.
-- No moving parts
5
efficiency class
-- Self-draining
-- Easy to inspect
Cleaning
23
24
PERFECT RINSING AND REMOVAL
OF LIGHT SOILING
LIGHT TO
Cleaning efficiency class 3
MEDIUM SOIL
PERSISTENT
Cleaning efficiency class 5
SOIL
2
efficiency class
Cleaning
Cleaning efficiency class 2
The typical task profile of the rotating nozzles in Place), are available for practically all tank diame-
cleaning efficiency class 2 includes rinsing tasks ters from small to large.
and the removal of light soiling, particularly the kind
that frequently occurs in the food and beverage The Lechler products in this class are free-spinning
3
efficiency class
industry as well as in the chemical and pharma- and made from particularly high-grade materials
ceutical industry. Suitable rotating nozzles, which such as stainless steel, PVDF, PEEK and Teflon.
Cleaning
can also be used for CIP-cleaning (Cleaning in This ensures the use of a wide range of different
cleaning agents.
efficiency class
Cleaning
5
efficiency class
Cleaning
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
25
Rotating cleaning nozzle PicoWhirly
Series 500.234
Series 500.234
Function video
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Material
Stainless steel
AISI 316L
Recommended 0.75
Tank diameter [m]
bar
operating pressure
3 bar
Installation 0.5
Operation in every
direction is possible
0.25 500.234
Filtration
Line strainer with
a mesh size of
0.3 mm/50 mesh 0
Bearing
0 1 2 3 4 5
Kolsterised Pressure [bar]
slide bearing
Overview of the tank diameter, depending upon the pressure of series 500.234
26
M6
6
Flats 6
25
diameter [m]
Max. tank
[mm] p [bar] (pmax = 5 bar)
efficiency class
at 40 psi
Cleaning
1 2 3 [US gal./ min]
300
500.234.G9.00 1.8 5.7 8.0 9.8 2.5 0.9
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling. 3
efficiency class
Information on operation
Cleaning
Operation with compressed air only for short-term usage.
efficiency class
Cleaning
5
efficiency class
Cleaning
Static cleaning nozzles
27
Rotating cleaning nozzle MicroWhirly
Series 566
Series 566
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Materials
Stainless steel
AISI 316L, PEEK
Recommended 1.5
Tank diameter [m]
bar
operating pressure
2 bar
Installation
1.0
Operation in every
direction is possible
0.5 566.939
Filtration
Line strainer with 566.879
a mesh size of
0.3 mm/50 mesh 0
0.2 mm/80 mesh 0 1 2 3 4 5
ATEX Version
Pressure [bar]
Bearing Overview of the tank diameter, depending upon the pressure of series 566
Slide bearing made
of PEEK
28
25.4
21.3
19.2
3/8 BSPP 3/8 BSPP
6.4
3.3
11 16
Flats 13 11.3
52.5 52.5 62
Flats 10
20 20 20
Slip-on connection
3/8 BSPP male thread 3/8 BSPP female thread ASME - BPE 1997 (OD-Tube)
diameter [m]
Max. tank
Connection E p [bar] (pmax = 6 bar)
efficiency class
Type [mm]
3/8 BSPP* 3/8 BSPP* 3/4 at 40 psi
Cleaning
male female Slip-on 1 2 3 [US gal./ min]
efficiency class
360 566.879.1Y AE AF TF 1 12 15 18 5 1.6
Cleaning
566.939.1Y AE AF TF 2.4 15 21 26 7 1.7
E = Narrowest free cross-section *NPT and weld-on version on request The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
efficiency class
Operation above the recommended operating pressure (Ordering no.: 095.022.1Y.50.94.E).
means higher wear and smaller droplets. This might have Depending on diameter of the adapter the flow rate can
Cleaning
adverse effects on the cleaning result. increase due to leakage between connecting pipe and
rotating cleaning nozzle.
Example Type + Connection = Ordering no. Example Type + Connection = Ordering no.
of ordering: 566.873.1Y.XX.EX + AE = 566.873.1Y.AE.EX of ordering: 566.873.1Y.XX + AE = 566.873.1Y.AE
Static cleaning nozzles
29
Rotating cleaning nozzle MiniWhirly
Series 500.186
Series 500.186
Function video
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Materials
POM,
Stainless steel
AISI 316
1.5
Max. temperature
50 C
Tank diameter [m]
Recommended
operating pressure 1.0
bar
2 bar
Installation
Vertically facing 0.5
downward
500.186
Filtration
Line strainer with
a mesh size of 0
0.3 mm/50 mesh
0 1 2 3 4 5
Bearing Pressure [bar]
Ball bearing made
of stainless steel Overview of the tank diameter, depending upon the pressure of series 500.186
30
29
Flats 24
1/2 BSPP
15
75 Material:
AISI 316
diameter [m]
Max. tank
[mm] p [bar] (pmax = 5 bar)
efficiency class
at 40 psi
Cleaning
1 2 3 [US gal./ min]
300
500.186.56.AH 1.9 13 18 22 6 1.3
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling. 3
efficiency class
Information on operation
Cleaning
Operation with compressed air only for short-term usage.
Operation above the recommended operating pressure
means higher wear and smaller droplets. This might have
adverse effects on the cleaning result.
efficiency class
Cleaning
5
efficiency class
Cleaning
Static cleaning nozzles
31
Rotating cleaning nozzle PVDF MicroWhirly
Series 500.191
Series 500.191
Function video
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter[m]
Material
PVDF
Recommended
Tank diameter [m]
operating pressure
bar
2 bar 1.0
Installation
Operation in every
direction is possible 0.5
500.191.5E.00
Filtration
Line strainer with
a mesh size of
0.3 mm/50 mesh 0
Bearing
0 1 2 3 4 5
Slide bearing Pressure [bar]
made of PVDF
Overview of the tank diameter, depending upon the pressure of series 500.191
32
Hex 24 27
1/2 BSPP
15
70
79 5
12
41 20
20
30 30
Standard version
Spray
angle
Ordering number
Type
E
[mm]
Connection
BSPP
V [l/min] 2
diameter [m]
efficiency class
Max. tank
female p [bar] (pmax = 5 bar)
Cleaning
at 40 psi
1 2 3 [US gal./ min]
180
500.191.5E.02 2.2 1/2 9 13 16 4 0.8
180
500.191.5E.01 2.2 1/2 9 13 16 4 0.8
3
efficiency class
Cleaning
270
500.191.5E.41 2.2 1/2 14 20 25 6 1.1
360
500.191.5E.00 2.2 1/2 14 20 25 6 1.1
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
4
efficiency class
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Cleaning
Compact version
1 2 3
at 40 psi
[US gal./ min] 5
efficiency class
180
500.191.5E.21 2.2 3/8 9 13 16 4 0.8
Cleaning
360
500.191.5E.22 2.2 3/8 14 20 25 6 1.1
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
Static cleaning nozzles
Information on operation
NEW
Series 5NA
Function video
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Material
Stainless steel
AISI 316L,
Stainless steel
AISI 440C
2
Max. temperature
140 C
Tank diameter [m]
Recommended
operating pressure
1
bar
2 bar
Installation
Operation in every
5NA.929
direction is possible
5NA.879
Filtration
Line strainer with 0
a mesh size of
0.1mm/170 Mesh 0 1 2 3 4 5
Pressure [bar]
Bearing
Double ball bearing Overview of the tank diameter, depending upon the pressure of series 5NA
made of AISI 440C
34
14.5
1/8 BSPP
8
Flats 12
36.5
17
diameter [m]
angle
Max. tank
Type [mm] p [bar] (pmax = 5 bar)
efficiency class
at 40 psi
1 2 3 [US gal./ min]
Cleaning
360 5NA.879.1Y.AB 0.5 11 15 18 5 1.4
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling. 3
efficiency class
Information on operation
Cleaning
Operation with compressed air only for short-term usage.
efficiency class
Cleaning
5
efficiency class
Cleaning
Static cleaning nozzles
35
Rotating cleaning nozzle MicroSpinner
Series 5MC
Series 5MC
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Materials
Stainless steel
AISI 316L,
Stainless steel
AISI 440C 2
Hastelloy C22,
Hastelloy C276
Max. temperature
Tank diameter [m]
140 C
1
Recommended
bar
operating pressure
2 bar
5MC.049
Installation
Operation in every
direction is possible
0
Filtration 0 1 2 3 4 5
Line strainer with
a mesh size of Pressure [bar]
0.1 mm/170 Mesh
Overview of the tank diameter, depending upon the pressure of series 5MC
Bearing
Double ball bearing
made of AISI 440C
Double ball bearing
made of C276
36
21.5
21.5 12.8
6.35
Flats 19
3/8 BSPP
16.7
2.2
55.6 61
24.5
24.5
Slip-on connection
Thread connection ASME - BPE 1997 (OD-Tube)
diameter [m]
Mat. no. Connection* p [bar] (pmax = 5 bar)
Max. tank
efficiency class
1Y 21**
Type
AISI 316L
Hastelloy
Cleaning
3/8 1/2 at 40 psi
C22
60
5MC.042 AF TF05 3.0 28 40 49 12 -
180 3
efficiency class
5MC.004 AF TF05 0.8 22 32 39 10 1.8
Cleaning
360
5MC.049 AF TF05 0.9 28 39 48 12 1.8
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
*NPT, more slip-on sizes and weld-on versions on request operating pressure and is indicative only. The cleaning result is also
**Material no. 21 (Hastelloy C22) not FDA and (EG) 1935/2004 conform affected by the type of soiling.
4
efficiency class
Information on operation Slip-on information
5
increase due to leakage between connecting pipe and
rotating cleaning nozzle.
Example Type + Material no. + Connection = Ordering no.
efficiency class
37
Rotating cleaning nozzle MiniSpinner
Series 5MI
Series 5MI
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Materials
Stainless steel
AISI 316L,
Stainless steel
AISI 440C
3
Hastelloy C22,
Hastelloy C276
Max. temperature
Tank diameter [m]
140 C 2
Recommended
bar
operating pressure
2 bar 1
5MI.209
Installation
5MI.054
Operation in every
direction is possible
0
Filtration 0 1 2 3 4 5
Line strainer with
a mesh size of Pressure [bar]
0.1 mm/170 Mesh
Overview of the tank diameter, depending upon the pressure of series 5MI
Bearing
Double ball bearing
made of AISI 440C
Double ball bearing
made of C276
38
36
19.2
12.7
36
3/4 BSPP
34.8
Flats 34 3.2
107
90.3
42.5 42.5
Slip-on connection
Thread connection ASME - BPE 1997 (OD-Tube)
diameter [m]
Mat. no. Connection* p [bar] (pmax = 5 bar)
Max. tank
efficiency class
1Y 21**
Type
AISI 316L
Hastelloy
Cleaning
1/2 3/4 3/4 at 40 psi
C22
60
5MI.162 AH - TF07 2.6 45 63 77 20 -
180 3
5MI.114 - AL TF07 1.0 47 67 82 21 2.6
efficiency class
Cleaning
360 5MI.054 - AL TF07 0.5 21 30 37 9 1.8
5MI.074 - AL TF07 0.6 35 49 60 15 2.1
5MI.014 - AL TF07 0.9 49 69 85 21 2.3
5MI.209 - AL TF07 1.5 71 100 122 31 2.6
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
*NPT, more slip-on sizes and weld-on versions on request operating pressure and is indicative only. The cleaning result is also
**Material no. 21 (Hastelloy C22) not FDA and (EG) 1935/2004 conform affected by the type of soiling.
4
efficiency class
Information on operation Slip-on information
Cleaning
Operation with compressed air only for short-term usage.
R-clip is included.
Operation above the recommended operating pressure Mat. no. 1Y: R-clip made of stainless steel AISI 316L
means higher wear and smaller droplets. This might have (Ordering no. 095.022.1Y.50.60).
adverse effects on the cleaning result. Mat. no. 21: R-clip made of Hastelloy C22
(Ordering no. 095.022.21.50.60)
Depending on diameter of the adapter the flow rate can
increase due to leakage between connecting pipe and 5
Example Type + Material no. + Connection = Ordering no. rotating cleaning nozzle.
efficiency class
39
Rotating cleaning nozzles Teflon Whirly
Series 573 / 583
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Material
PTFE (Teflon)
Max. temperature 4
95 C (Versions for
use with higher tem-
perature on request)
3
Tank diameter [m]
Recommended
bar
operating pressure
2 bar
2
Installation
Operation in every
direction is possible
1 583.349
Filtration 583.119
Line strainer with
a mesh size of 0
0.3 mm/50 Mesh
0 1 2 3 4 5
Bearing Pressure [bar]
Slide bearing
made of PTFE Overview of the tank diameter, depending upon the pressure of series 573 / 583
40
19.2
(25.5)
3.3
50
19
13 (14.5)
29 (32)
H 75
83 Data in
(82)
brackets
Data in refer to
brackets products
refer to marked
1-version. with *.
25.4 49 (78.5) 49
D Flats (78.5)
Slip-on connection (3A-certified)
BSPP female thread* SME - BPE 1997 (OD-Tube) 1 1/2 Tri-Clamp
diameter [m]
for female thread
Max. tank
Connection [mm] p [bar] (pmax = 6 bar) version
efficiency class
Type 1 1/2 at 40 psi Height Diame-
R-clip
Cleaning
BSPP BSPP Slip-on Slip-on Clamp 1 2 3 min] [mm] [mm]
efficiency class
270 1) 583.116.55 AL - TF07 TF10 15 2.4 47 67 82 21 74 49 2.5
1) 583.266.55 AL - TF07 TF10 15 3.4 103 145 178 45 74 49 2.8
Cleaning
2) 583.346.55 - AN - TF10 15* 5.9 159 225 276 70 100 78.5 3.2
4
360 1) 583.119.55 AL - TF07 TF10 15 1.8 47 67 82 21 74 49 2.4
1) 583.209.55 AL - TF07 TF10 15 3.5 71 100 122 31 74 49 2.5
1) 583.269.55 AL - TF07 TF10 15 4.8 103 145 178 45 74 49 2.8
efficiency class
2) 583.279.55 - AN - TF10 15* 3.7 106 150 184 47 100 78.5 3.0
2) 583.349.55 - AN - TF10 15* 5.6 159 225 276 70 100 78.5 3.2 Cleaning
E = Narrowest free cross-section NPT on request The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
means higher wear and smaller droplets. This might have R-clip 2: 095.022.1Y.50.60.E).
adverse effects on the cleaning result. Depending on diameter of the adapter the flow rate can
Cleaning
Teflon is a registered trademark of E. I. Dupont De Nemours increase due to leakage between connecting pipe and
and Company. rotating cleaning nozzle.
41
Rotating cleaning nozzles Gyro
Series 577
NEW
Series 577
Function video
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Materials
Stainless steel
AISI 316L, PTFE
Max. temperature
90 C 6
5
Recommended
Tank diameter [m]
operating pressure
bar
4
3 bar
Installation 3
Vertically facing
downward
2
Filtration 577.499
Line strainer with 1 577.289
a mesh size of
0.3 mm/50 mesh
0
Bearing 0 1 2 3 4 5
Slide bearing Pressure [bar]
made of PTFE
Overview of the tank diameter, depending upon the pressure of series 577
Accessories
Spare parts set
consisting of:
top seal, bottom
seal, bolt, nut,
sleeve, instructions
for use
42
H
2
Connection p [bar] (pmax = 5 bar)
efficiency class
[US gal./ H D
NPT 1 NPT 2 1 2 3 5 min] [mm] [mm]
Cleaning
180 577.283.1Y BN - 115 163 200 258 50 72 118
577.363.1Y BN - 182 258 316 408 80 72 118
577.403.1Y - BW 228 322 394 509 100 103 156
577.433.1Y - BW 273 386 473 610 120 103 156
577.523.1Y - BW 452 639 783 1010 170 103 156
180 577.284.1Y
577.364.1Y
BN
BN
-
-
115
182
163
258
200
316
258
408
50
80
72
72
118
118 3
efficiency class
577.404.1Y - BW 228 322 394 509 100 103 156
577.434.1Y - BW 273 386 473 610 120 103 156
Cleaning
577.494.1Y - BW 380 538 659 851 170 103 156
360
577.495.1Y
577.289.1Y BN
- BW
-
380
115
538
163
659
200
851
258
170
50
103
72
156
118
4
efficiency class
577.369.1Y BN - 182 258 316 408 80 72 118
577.409.1Y - BW 228 322 394 509 100 103 156
Cleaning
577.439.1Y - BW 273 386 473 610 120 103 156
577.499.1Y - BW 380 538 659 851 170 103 156
The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Information on operation
5
efficiency class
Operation above the recommended operating pressure Example Type + Connection = Ordering no.
means higher wear and smaller droplets. This might have for Ordering: 577.283.1Y. + BN = 577.283.1Y.BN
adverse effects on the cleaning result.
Cleaning
Static cleaning nozzles
43
Popup rotating cleaning nozzles PopUp Whirly
Series 500.382 / 500.453
Max. tank 0 1 2 3 4 5 6 7 8 9
diameter [m]
Materials
Stainless steel AISI
316L, stainless steel
AISI 301 (spring),
PEEK (slide bea- 3
ring), FKM (O-Ring
500.453.1Y.00),
EPDM (O-Ring
500.382.1E.06)
Tank diameter [m]
2
Max. temperature
140 C
Recommended 1
operating pressure
bar
500.453
2 bar, opening pres-
sure approx. 0.8 bar 500.382
Installation 0
Operation in every
direction is possible
0 1 2 3 4 5
Pressure [bar]
Filtration
Line strainer with a Overview of the tank diameter, depending upon the pressure of series 500.382 / 500.453
mesh size of
0.3 mm/50 Mesh
Bearing
Slide bearing
made of PEEK
44
Series 500.382
46 46
23 21.5
20 20
37.8
1 1/4 BSPP for nozzles 38
Male thread Tri-Clamp
diameter [m]
Max. tank
[mm]
p [bar] (pmax = 6 bar)
efficiency class
BSPP Clamp 1 2 3 [US gal./ min]
Cleaning
240 500.382.1E.02 - 1.1 7.6 10.8 13.2 3.4 0.8
The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Series 500.453
3
DIN 32676 - A DN50
efficiency class
Cleaning
66 66
30 21.5
28 28
49.8
1 1/2 BSPP
Male thread
for nozzles 50
Tri-Clamp
4
efficiency class
Spray Ordering no. Tank E V [l/min]
angle connection Cleaning
diameter [m]
Max. tank
[mm]
p [bar] (pmax = 6 bar)
5
240 500.453.1Y.AR - 1.2 28.3 40 49 12.4 2.2
The maximum tank diameter shown above applies for the recommended
Cleaning
LIGHT TO
Cleaning efficiency class 3
MEDIUM SOIL
PERSISTENT
Cleaning efficiency class 5
SOIL
efficiency class
especially found in the food and beverage industry,
but also in the chemical and pharmaceutical The Whirly series is also available as an ATEX version
Cleaning
industry. The free-spinning rotating nozzles in class and can therefore also be used in explosive environ-
3 are made from especially high-grade materials, ments.
are available in tank sizes from small to large, and
efficiency class
Cleaning
5
efficiency class
Cleaning
Max. tank 0 1 2 3 4 5 6 7 8
diameter [m]
47
Rotating cleaning nozzles HygienicWhirly
Series 594 / 595
also possible.
SEPTEMBER 2012
Function video
Max. tank 0 1 2 3 4 5 6 7 8
diameter [m]
Materials
Stainless steel
AISI 316L, PEEK,
EHEDG-version:
O-ring made 3
of EPDM
Max. temperature
100 C,
Tank diameter [m]
short-term 2
up to 140 C
Recommended
bar
operating pressure
3 bar 1
595.139
Installation
Operation in every 594.829
direction is possible
0
Filtration
Line strainer with
0 1 2 3 4 5
a mesh size of Pressure [bar]
0.3 mm/50 Mesh
Overview of the tank diameter, depending upon the pressure of series 594 / 595
Bearing
Slide bearing
made of PEEK
48
25.4 25
34.8 23
Flats 30 Flats 21 19.2 6.4 19.2 6.4
3/4 BSPP 3/8 BSPP
16 11.3 16 16
3.3
3.3
Flats 30 Flats 19
54.5 87 84
67.4
Material:
Material:
Material: PEEK
PEEK
Material: PEEK
PEEK
44 31.5 44 31.5
Standard version Standard version EHEDG-version EHEDG-version
female tread female tread Slip-on connection ASME-BPE 1997 Slip-on connection ASME-BPE 1997
595.139.1Y.AL 594.XX9.1Y.AF (OD-Tube) 595.139.1Y.67 (OD-Tube) 594.XX9.1Y.67
diameter [m]
Max. tank
Connection [mm] p [bar] (pmax = 5 bar)
The maximum tank diameter shown above applies for the recommended
2.7
3
efficiency class
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Cleaning
Information on operation Slip-on information
efficiency class
Example Type + Connection = Ordering no.
of ordering: 594.829.1Y + AF = 594.829.1Y.AF
Cleaning
5
efficiency class
Cleaning
Static cleaning nozzles
49
Rotating cleaning nozzle Whirly
Series 569
Series 569
Function video
Max. tank 0 1 2 3 4 5 6 7 8
diameter [m]
Materials
Stainless steel
AISI 316L, PEEK,
Rulon 641
Max. temperature
140 C
90 C ATEX version 3
Tank diameter [m]
Recommended
bar
operating pressure
2 bar 2
Installation
Operation in every
direction is possible; 1 569.279
in horizontal instal-
lation position no 569.059
rotating until 2 bar,
ATEX version only 0
vertical use
0 1 2 3 4 5
Filtration Pressure [bar]
Line strainer with
a mesh size of Overview of the tank diameter, depending upon the pressure of series 569
0.1 mm / 170 Mesh
Bearing
Double ball bearing
made of stainless
steel
50
38
3.3
19.2
(25.5) 50 1 Tri-Clamp
Flats 38
38
33.4 25.4 (28.6) 29.7 (32)
12.7 (16.0)
11
Data in
brackets
132 refer to
1-versions. 125
105
57 57 57
61 61 61
Slip-on connection
3/4 BSPP female thread ASME - BPE 1997 (OD-Tube) 1 Tri-Clamp
diameter [m]
Max. tank
Connection E p [bar] (pmax = 6 bar)
Type 3/4 1 [mm] at 40 psi
BSPP* 3/4 1 Tri- [US gal./
female Slip-on Slip-on Clamp 1 2 3 min]
efficiency class
360 569.059.1Y AL TF07 TF10 10 3.2 36 48 62 15 1.8
569.139.1Y AL TF07 TF10 10 3.6 52 71 87 22 2.1
Cleaning
569.199.1Y AL TF07 TF10 10 4.8 69 97 119 30 2.6
569.279.1Y AL TF07 TF10 10 7.1 103 145 178 45 3.0
E = Narrowest free cross-section *NPT on request The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
efficiency class
Operation with compressed air only for short-term usage.
R-clip made of stainless steel AISI 316L is included
Operation above the recommended operating pressure (Ordering no.: 095.022.1Y.50.60.E). Cleaning
means higher wear and smaller droplets. This might have Depending on diameter of the adapter the flow rate can
adverse effects on the cleaning result. increase due to leakage between connecting pipe and
rotating cleaning nozzle.
Example Type + Connection = Ordering no. Example Type + Connection = Ordering no.
of Ordering: 569.055.1Y.XX.EX + AL = 569.055.1Y.AL.EX of Ordering: 569.103.1Y.XX + AL = 569.103.1Y.AL
Static cleaning nozzles
51
52
EFFECTIVE REMOVAL
OF HEAVY SOILING
LIGHT TO
Cleaning efficiency class 3
MEDIUM SOIL
PERSISTENT
Cleaning efficiency class 5
SOIL
efficiency class
Cleaning
5
efficiency class
Cleaning
Max. tank 0 1 2 3 4 5 6 7 8
diameter [m]
53
Rotating cleaning nozzle XactClean
Series 5W2 / 5W3
Function video
Max. tank 0 2 4 6 8 10 12 14 16 18
diameter [m]
Materials
Stainless steel
AISI 316L, PTFE
Max. temperature 9
80 C
8
Recommended 7
Tank diameter [m]
operating pressure
bar 6
5 bar
5
Installation
Operation in every 4
direction is possible 3
5W3.259
Filtration 2
Line strainer with 5W2.879
a mesh size of 1
0.1 mm/170 Mesh 0
Bearing
0 1 2 3 4 5
Slide bearing Pressure [bar]
made of PTFE
Overview of the tank diameter, depending upon the pressure of series 5W2 / 5W3
Rotation
monitoring sensor
Sensor compatible
Info: see page 60
54
D 12,7
19.2 ( 12.8) (6.35)
D 3.2
34.8
( 2.0)
(16.7)
Nozzle dimensions [mm]
H1 H2
Type D
H2 (Thread version) (Slip-on)
H1
5W2.87X 114 118 43
5W2.99X 114 118 43
Figures in
5W3.06X 114 136 43
brackets are
valid for 5W3.14X 146 167 60
1/2 version 5W3.20X 146 167 60
Slip-on connection
5W3.25X 146 167 60
Female thread ASME - BPE 1997 (OD-Tube)
diameter [m]
Max. tank
Connection [mm] p [bar] (pmax = 20 bar)
efficiency class
5W3.149.1Y - - AL - - TF07 3.5 70 111 157 21.7 7.0
5W3.209.1Y - - AL - - TF07 4.4 100 158 224 31.0 7.5
Cleaning
5W3.259.1Y - - AL AN - TF07 5.0 130 206 291 40.3 8.0
E = Narrowest free cross-section *NPT on request The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Operation above the recommended operating pressure (Ordering no.: 095.022.1Y.50.60.E (5W3),
means higher wear and smaller droplets. This might have 095.013.1E.05.59.0 (5W2)).
adverse effects on the cleaning result. Depending on diameter of the adapter the flow rate can
Cleaning
increase due to leakage between connecting pipe and
rotating cleaning nozzle.
55
Rotating cleaning nozzle XactClean HP
Series 5S2 / 5S3
NEW
Series 5S2 / 5S3
Max. tank 0 2 4 6 8 10 12 14 16 18
diameter [m]
Materials
Stainless steel
AISI 316L, stainless
steel AISI 316, PEEK,
PTFE, Zirconium 9
oxide, EPDM
8
Max. temperature
95 C 7
Tank diameter [m]
6
Recommended 5
operating pressure
bar
5 bar 4
3
Installation
5S3.269
Operation in every 2
direction is possible 5S2.959
1
Filtration 0
Line strainer with
a mesh size of
0 1 2 3 4 5
0.3 mm/50 mesh Pressure [bar]
Bearing Overview of the tank diameter, depending upon the pressure of series 5S2 / 5S3
Double ball bearing
Rotation
monitoring sensor
Sensor compatible
Info: see page 60
56
3.3 ( 2.2)
12.7 (6.35)
19.2 ( 12.8)
30 (16)
44
Nozzle dimensions [mm]
44
H Connection H
H
AF 148
AH 149
Figures in
AL 139
brackets are
68 valid for 68 AN 139
76 1/2 version 76
TF05 150
Slip-on connection
TF07 164
Female thread ASME - BPE 1997 (OD-Tube)
diameter [m]
Max. tank
Connection [mm] p [bar] (pmax = 15 bar)
efficiency class
5S3.189.1Y - - AL - - TF07 2.0 89 141 199 27.7 7.0
5S3.239.1Y - - AL - - TF07 2.0 111 175 248 34.3 7.5
Cleaning
5S3.269.1Y - - AL AN - TF07 2.0 135 213 301 41.8 8.0
E = Narrowest free cross-section *NPT on request The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Operation above the recommended operating pressure (Ordering no.: 095.022.1Y.50.60.E (5S3),
means higher wear and smaller droplets. This might have 095.013.1E.05.59.0 (5S2)).
adverse effects on the cleaning result. Depending on diameter of the adapter the flow rate can
Cleaning
increase due to leakage between connecting pipe and
rotating cleaning nozzle.
57
Rotating cleaning nozzle ACCUClean
Series 515
Series 515
Function video
Max. tank 0 1 2 3 4 5 6 7 8
diameter [m]
Materials
Stainless steel
AISI 316L, PTFE,
PEEK
9
Max. temperature
140 C 8
7
Tank diameter [m]
Recommended
6
bar
operating pressure
3 bar 5
Installation 4
Vertically facing
3
downward
515.339
2
Filtration 515.219
Line strainer with 1
a mesh size of
0
0.3 mm/50 Mesh
0 1 2 3 4 5
Bearing
Pressure [bar]
Ball bearing made
of stainless steel Overview of the tank diameter, depending upon the pressure of series 515
Rotation
monitoring sensor
Sensor compatible
Info: see page 60
58
85
Female
thread
170
diameter [m]
Max. tank
Connection [mm] p [bar] (pmax = 10 bar)
Type
3/4 1 at 40 psi
BSPP BSPP 2 3 5 [US gal./ min]
180
515.213.7T AL - 1.0 97 118 153 30 5.8
180
515.214.7T AL - 1.0 97 118 153 30 5.8
efficiency class
360 515.219.7T AL - 1.0 97 118 153 30 5.8
E = Narrowest free cross-section *NPT on request The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
Information on operation 5
efficiency class
59
Rotation
Monitoring Sensor
Materials 11 mm
Socket (G 1/2):
AISI 316L 14 mm
Probe tip: 18 mm
PEEK
Body:
AISI 303
60
THE EFFECTIVE MEDIUM AGAINST
THE MOST PERSISTENT SOILING
LIGHT TO
Cleaning efficiency class 3
MEDIUM SOIL
PERSISTENT
Cleaning efficiency class 5
SOIL
5
efficiency class
Cleaning
Max. tank 0 3 6 9 12 15 18 21 24 27
diameter [m]
61
High impact tank cleaning machine
IntenseClean Hygienic
Series 5TA
Series 5TA
Max. Tank 0 3 6 9 12 15 18 21 24 27
diameter [m]
Materials
Stainless steel AISI
316L, PTFE, PEEK,
Zirconium oxide, EPDM
14
Max. temperature
95 C
12
Tank diameter [m]
Recommended 10
bar
operating pressure
5 bar 8
Installation 6
Operation in every
direction is possible 4 5TA.405
Filtration 2 5TA.403
Line strainer with
a mesh size of 0
0.2 mm/80 Mesh
0 1 2 3 4 5 6
Bearing Pressure [bar]
Ball bearing
Overview of the tank diameter, depending upon the pressure of series 5TA
Weight
0.9 kg
Rotation
monitoring sensor
Sensor compatible,
Info: see page 68
62
3/4 BSPP Flats 32
39
137
163
H
74
32 min. D2
46.5
55
diameter [m]
Dimensions
Max. tank
[mm] [mm] p [bar] (pmax = 15 bar)
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
5
Cycle time [minutes]
4
5
5TA.403
efficiency class
3
5TA.404
5TA.405
Cleaning
0
2 3 4 5
Pressure [bar]
Static cleaning nozzles
63
High impact tank cleaning machine
IntenseClean Hygienic
Series 5TB
Series 5TB
Max. Tank 0 3 6 9 12 15 18 21 24 27
diameter [m]
Materials
Stainless steel AISI
316L, PTFE, PEEK,
Zirconium oxide, EPDM
16
Max. temperature
95 C 14
12
Tank diameter [m]
Recommended
bar
operating pressure 10
5 bar
8
Installation
Operation in every 6
direction is possible
4 5TB.408
Filtration 5TB.406
2
Line strainer with
a mesh size of 0
0.2 mm/80 Mesh
0 1 2 3 4 5 6
Bearing Pressure [bar]
Ball bearing
Overview of the tank diameter, depending upon the pressure of series 5TB
Weight
4.0 kg
Rotation
monitoring sensor
Sensor compatible,
Info: see page 68
64
1 1/2 BSPP 1 1/2 BSPP
Flats 55 Flats 55
65 65
199 199
246 246
min. 130
91 91 62 62
diameter [m]
Max. tank
[mm] [mm] p [bar] (pmax = 25 bar)
at 40 psi
2 5 10 [US gal./ min]
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
18
16
14
Cycle time [minutes]
12
10
5
5TB.406
efficiency class
8 5TB.407
5TB.408
Cleaning
6
4
2
0
2 3 4 5
Pressure [bar]
Static cleaning nozzles
65
High impact tank cleaning machine
IntenseClean
Series 5TM
Series 5TM
Function video
Max. tank 0 3 6 9 12 15 18 21 24 27
diameter [m]
Materials*
Stainless steel AISI
316L, PTFE, carbon fibre
Max. temperature 30
60 C (Version for
higher temperatures
on request) 25
Tank diameter [m]
Recommended 20
bar
operating pressure
5 bar
15
Installation
Operation in every 10
direction is possible
5TM.208
Filtration 5 5TM.406
Line strainer with
a mesh size of 0
0.2 mm/80 Mesh
0 1 2 3 4 5 6
Bearing Pressure [bar]
Ball bearing
Overview of the tank diameter, depending upon the pressure of series 5TM
Weight
7.5 kg
Rotation
monitoring sensor
Sensor compatible,
Info: see page 68
*The mentioned materials refer to the main components of the tank cleaning machine.
66 A detailed list of all contained materials is available on request.
min. 240
90
9)
22
(
1 1/2 BSPP
224
22
145
260
diameter [m]
Max. tank
[mm] [mm] p [bar] (pmax = 7 bar)
at 40 psi
2 3 5 [US gal./ min]
E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended
operating pressure and is indicative only. The cleaning result is also
affected by the type of soiling.
30
25 5
Cycle time [minutes]
efficiency class
20
5TM.208
Cleaning
15 5TM.210
5TM.406
10 5TM.407
5TM.408
5 5TM.410
Static cleaning nozzles
0
2 3 4 5
Pressure [bar]
67
Rotation
Monitoring Sensor
Materials 11 mm
Socket (G 1/2):
AISI 316L 14 mm
Probe tip: 18 mm
PEEK
Body:
AISI 303
68
FOR SPECIAL REQUIREMENTS:
OUR STATIC CLEANING NOZZLES
69
Axial-flow full cone nozzles
Series 490 / 491
Non-clogging nozzle
design. Stable spray angle.
Particularly even liquid
distribution.
G G Dimensions [mm]
Code
G L1 L2 D Hex/Flats
L2 L2
CC 1/4 BSPT 22.0 10.0 13.0 14
CE 3/8 BSPT 24.5 10.0 16.0 17
L1 L1 CG 1/2 BSPT 32.5 13.0 21.0 22
Hex Flats AK 3/4 BSPP 42.0 15.0 32.0 27
AM 1 BSPP 56.0 17.0 40.0 36
Subject to technical modification.
Code B B
Code In a critical installation situation, please ask for the exact dimensions.
CC-CG D
AK-AM D
1Y p [bar]
D
1/4 BSPT
3/8 BSPT
1/2 BSPT
1 BSPP
H= H=
200 500
0.5 1.0 2.0 3.0 5.0 7.0 10.0 mm mm
60 490.644 CC CE - - - 2.30 2.30 2.30 3.03 4.00 4.70 5.77 6.60 7.61 220 560
490.684 CC CE - - - 2.60 2.60 2.87 3.79 5.00 5.88 7.21 8.25 9.52 220 560
490.724 CC CE - - - 2.95 2.80 3.62 4.77 6.30 7.41 9.09 10.40 11.99 220 560
490.764 - CE - - - 3.25 3.25 4.59 6.06 8.00 9.41 11.54 13.20 15.22 220 560
490.804 - CE - - - 3.70 3.70 5.74 7.58 10.00 11.76 14.43 16.51 19.04 220 560
490.844 - - CG - - 4.05 4.05 7.18 9.47 12.50 14.70 18.03 20.63 23.80 220 560
490.884 - - CG - - 4.65 4.65 9.19 12.13 16.00 18.82 23.08 26.41 30.46 220 560
490.924 - - - AK - 5.20 5.20 11.49 15.16 20.00 23.52 28.85 33.01 38.07 220 560
490.964 - - - AK - 5.80 5.80 14.36 18.95 25.00 29.40 36.07 41.26 47.59 220 560
491.044 - - - - AM 7.25 7.25 22.97 30.31 40.00 47.04 57.71 66.02 76.15 220 560
491.084 - - - - AM 8.15 8.15 28.72 37.89 50.00 58.80 72.14 82.53 95.18 220 560
70
Deflector-plate nozzle
Series 524 / 525
53.5
58
56
Type 524. 809 525. 269 Type 525. 349 525. 489
171 p [bar] D
AISI 316Ti/AISI 316L
H= H=
0.5 1.0 2.0 3.0 5.0 10.0 1m 3m
180 524.809 4.00 5.00 7.10 10.00 12.20 15.80 22.40 5.60 6.40
524.969 6.20 12.50 17.70 25.00 30.60 39.50 55.90 8.00 9.00
525.049 8.00 20.00 28.30 40.00 49.00 63.20 89.40 10.00 13.20
525.269 12.30 70.00 99.00 140.00 171.00 221.00 313.00 5.20 10.20
525.349 16.20 112.00 158.40 224.00 274.30 354.20 500.80 4.80 9.70
525.469 23.80 222.70 315.00 445.50 545.60 704.40 996.20 4.50 9.50
525.489 25.30 250.00 353.60 500.00 612.40 790.60 1118.00 4.00 9.00
B = Bore diameter
We reserve the right to deliver AISI 316Ti or AISI 316L under the material no. 17.
1
Static cleaning nozzles
71
Flat fan nozzles
Series 632 / 633
9.7
10.1 13.2
22 22
27
Hex 14
Hex 22
Hex 10 Hex 17
1/4 version 3/8 version 1/2 version
72
Spray Ordering no. A E Spray width
angle V [l/min] B
Mat. no. Code
[mm] [mm]
161 172 p [bar] (pmax = 20 bar) H
AISI 303/AISI 304
3/8 BSPT
1/2 BSPT
250 500
mm mm
0.5 1.0 2.0 3.0 5.0 7.0 10.0
30 632.642 CC - - 2.50 1.80 2.00 2.83 4.00 4.90 6.33 7.48 8.94 120 240
632.722 CC - - 3.00 2.40 3.15 4.46 6.30 7.72 9.96 11.79 14.09 125 240
632.762 CC - - 3.50 2.70 4.00 5.66 8.00 9.80 12.65 14.97 17.89 125 240
632.802 CC - - 4.00 3.10 5.00 7.07 10.00 12.25 15.81 18.71 22.36 130 250
45 632.643 CC - - 2.50 1.80 2.00 2.83 4.00 4.90 6.33 7.48 8.94 195 370
632.673 CC CE - 2.70 2.00 2.83 3.36 4.75 5.82 7.51 8.89 10.62 200 375
632.723 CC CE - 3.00 2.40 3.15 4.46 6.30 7.72 9.96 11.79 14.09 200 375
632.763 CC CE - 3.50 2.60 4.00 5.66 8.00 9.80 12.65 14.97 17.89 200 380
632.803 CC CE CG 4.00 3.00 5.00 7.07 10.00 12.25 15.81 18.71 22.36 205 385
632.843 * CC - CG 4.50 3.40 6.25 8.84 12.50 15.31 19.76 23.39 27.95 205 385
632.883 - - CG 5.00 3.80 8.00 11.31 16.00 19.60 25.30 29.93 35.78 220 440
632.923 - - CG 5.50 4.20 10.00 14.14 20.00 24.50 31.62 37.42 44.72 220 440
632.963 - - CG 6.00 4.40 12.50 17.68 25.00 30.62 39.53 46.77 55.90 220 440
60 632.644 CC CE - 2.50 1.60 2.00 2.83 4.00 4.90 6.33 7.48 8.94 295 565
632.674 CC CE - 2.70 1.80 2.38 3.36 4.75 5.82 7.51 8.89 10.62 300 575
632.724 CC CE - 3.00 2.10 3.15 4.46 6.30 7.72 9.96 11.79 14.09 305 590
632.764 CC CE - 3.50 2.30 4.00 5.66 8.00 9.80 12.65 14.97 17.89 310 595
632.804 * CC - CG 4.00 2.60 5.00 7.07 10.00 12.25 15.81 18.71 22.36 310 595
632.844 * CC - CG 4.50 3.00 6.25 8.84 12.50 15.31 19.76 23.39 27.95 310 590
632.884 * CC - CG 5.00 3.40 8.00 11.31 16.00 19.60 25.30 29.93 35.78 300 570
632.924 - - CG 5.50 4.10 10.00 14.14 20.00 24.50 31.62 37.42 44.72 330 630
632.964 - - CG 6.00 4.20 12.50 17.68 25.00 30.62 39.53 46.77 55.90 330 630
633.004 - - CG 7.00 4.80 15.75 22.27 31.50 38.57 49.80 58.92 70.43 330 630
632.044 - - CG 8.00 5.50 20.00 28.28 40.00 48.99 63.25 74.83 89.44 340 640
632.084 - - CG 9.00 6.80 25.00 35.36 50.00 61.24 79.06 93.54 111.80 340 640
We reserve the right to deliver AISI 316Ti or AISI 316L under the material no. 17.
2
*Only available with code CG. Example Type + Material no. + Code = Ordering no.
Subject to technical modifications. of ordering: 632.642. + 16 + CC = 632.642.16.CC Static cleaning nozzles
73
Flat fan nozzles with ball joint
Series 676
Ball 22
25
11
Allround swivelling by 30
H= H=
250 500
0.5 1.0 2.0 3.0 5.0 10.0 mm mm
30 676.642 2.50 1.80 2.00 2.83 4.00 4.90 6.33 8.94 120 240
676.722 3.00 2.40 3.15 4.46 6.30 7.72 9.96 14.09 125 240
676.762 3.50 2.70 4.00 5.66 8.00 9.80 12.65 17.89 125 245
676.802 4.00 3.10 5.00 7.07 10.00 12.25 15.81 22.36 130 250
45 676.643 2.50 1.80 2.00 2.83 4.00 4.90 6.33 8.94 195 370
676.723 3.00 2.40 3.15 4.46 6.30 7.72 9.96 14.09 200 375
676.763 3.50 2.60 4.00 5.66 8.00 9.80 12.65 17.89 200 380
676.803 4.00 3.00 5.00 7.07 10.00 12.25 15.81 22.36 205 385
60 676.644 2.50 1.60 2.00 2.83 4.00 4.90 6.33 8.94 295 565
676.674 2.70 1.80 2.38 3.36 4.75 5.82 7.51 10.62 300 575
676.724 3.00 2.10 3.15 4.46 6.30 7.72 9.96 14.09 305 590
676.764 3.50 2.30 4.00 5.66 8.00 9.80 12.65 17.89 310 595
74
Flat fan nozzles with ball joint
Series 676 Accessories
1/4 BSPP
20
15
11
3/8 BSPP Hex 27
12
4
Hex 27
M24X1.5 12
51
45
39
20
27
Hex 27
60 Hex 27 60 Hex 27 60 Hex 27 60
Hex 1
L
L G1
G2
Hex 2
60
no.
16
Type
AISI 303
G1 G2 LG1 LG2 L
BSPP BSPP [mm] [mm] [mm] Hex1 Hex2
For all nozzles with 1/8 male thread 092.010 AA 1/8A 1/8 8.0 8.0 29.3 22 24
For all nozzles with 1/4 male thread 092.024 AC 1/4A 1/4 12.0 12.0 44 27 27
Static cleaning nozzles
For all nozzles with 3/8 male thread 092.030 AE 3/8A 3/8 12.0 12.0 44 27 30
75
YOU CAN FIND MORE NOZZLES
IN OUR STANDARD CATALOGUE
Brochure Precision
Spray Nozzles for the
Chemical Industry
Brochure Precision Spray Nozzles
for the Food and Beverage Industry
Brochure Precision Spray Nozzles
for Surface Technology
76
THE IDEAL SOLUTION TO THE PERFECT NOZZLE
www.lechler.com/tankcleaning/questionnaire_tankcleaning
www.lechler.com
77
FOR YOUR NOTES
78
79
LECHLER WORLD-WIDE