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Aseptic
environment
Sterilisation Sterilisation
Filling &
sealing
Aseptically packed
product
d t
C
Commercial
i l sterility
t ilit
The commercially sterile product must:
Keepwithout deterioration
deterioration, stable and
good commercial value during storage
Free
from micro-organisms and toxins
harmful to the health of consumers
1004BM
D fi iti off Fo-value
Definition l
(T 121.1)
Fo =
t
60
. 10 z
t = heating time,
time seconds
T = heating temperature, C
z = the increase in temperature necessary for
obtaining the same effect in one tenth of the time
Fo = 1 when heated
one minute at 121.1C
TP70:05,1004BM
D fi iti off z-value
Definition l
time
t [s] z-value [C]
B. stearothermophilus 10.5
103 Colour changes 29 0
29.0
102 Losses of vitamin B1 31.2
101 Losses of lysin
y 30.9
100
10-1
z
temperature
TP70:80,1004BM
S f production
Safe d ti
F0 minimum 3minutes
D fi iti off C-value
Definition C l
(T 100)
C=
t
60
. 10 z
TP70:04,1004BM
D fi iti off z-value
Definition l
time
t [s] z-value [C]
B. stearothermophilus 10.5
103 Colour changes 29.0
Losses of vitamin B1 31.2
102
Losses of lysin 30.9
101
100
10-1
z
temperature
TP70:80,1004BM
H t effects
Heat ff t
Temperature Fo Time C
C min sec (z = 10C) min (z = 30C)
TP70:01,1004BM
D fi iti off B*-value
Definition B* l
(T 135)
B* = t
10.1
.10 10 5
10.5
Assumption:
commercial sterility is achieved at B* = 1
((heat treatment at 135 C for 10.1 sec., z = 10.5))
= reduction of thermophilic spores = 109
TP70:79,1004BM
D fi iti off C* - value
Definition l
.10
(T 135)
t 31 4
31.4
C* =
30.5
C* = 1 heat treatment
C
to 135 C for 30.5 sec., z = 31.4 C
= destruction of thiamin for 3 %
TP70:78,1004BM
UHT ttreatment
t t
Heating time [sec] Region of in
in-container
container sterilisation
2000
1000
200
100 A
40
20
Mesophilic spores 30oC
10
Thermophilic
Thermophilic C 55oC
spores
spores 55 UHT
- B
4 region
i
2
1
110 120 130 140 150 Temperature
[C]
TP70:94,1004BM
H t effects
Heat ff t
1004BM
L t l
Lactulose
Lactose Lactulose
UHT systems for low
acid products
Available
A il bl UHT systems
t
on the market
Indirect systems
Tubular heat exchangers
Scraped-surface heat exchangers
Plate heat exchangers
Di t systems
Direct t
Steam injection with subsequent flashing
Steam infusion with subsequent flashing
PSD.TPD&B.BP.2.15,1004BM
F t
Factors influencing
i fl i your choice
h i
1004BM
Indirect UHT Systems
Th modular
The d l design
d i TA Flex
Fl
1004BM
TA Flex
CM Non aseptic
Cooling
NaOH water
HNO3 Cooling Stabilising
holding Holding
water
tube tube
Product
Steam
Product to
filling
Security level
NN/MMYY
Direct UHT systems
VTIS CM THE
Reject to
tank
Steam Holding
tube
Cooling
water
Air and
condensate
NaOH
HNO3
Product
Cooling
water
Return from filling
Steam
Product
to filling
Security level
NN/MMYY
T t Therm
Tetra Th
A
Aseptic
ti VTIS
Direct steam injection
T t Therm
Tetra Th
A
Aseptic
ti VTIS
Direct steam injection
T t Therm
Tetra Th
A
Aseptic
ti VTIS 100
Based on THE with steam infusion option
Reject to
tank
Steam
Infusion
module
Cooling
water
Air and
condensate
NaOH
HNO3
Product
Cooling
water
Return from filling
Steam
Product
to filling
1004BM
Click for next slide
St
Steam iinfusion
f i
Tetra Therm Aseptic VTIS
Infusion
module
Cooling
water
Air and
condensate
NaOH
HNO3
Product
Cooling
water
Return from filling
Steam
Product
to filling
1004BM
Click for next slide
T t Therm
Tetra Th
A
Aseptic
ti VTIS
Flash cooling
*(all-in-one design)
T t Therm
Tetra Th
A
Aseptic
ti VTIS 100
Based on THE with steam infusion option
Reject to
tank
Steam
Infusion
module
Cooling
water
Air and
condensate
NaOH
HNO3
Product
Cooling
water
Return from filling
Steam
Product
to filling
1004BM
UHT - Ultra
Ult HiHigh
h Temperature
T t processes
Temp C Temp F
150 300
Direct
UHT
Indirect UHT
100
200
50
100
PSD.TPDYS.BS.Aseptic processing.04,1004BM
T t Therm
Tetra Th Aseptic
A ti Flex
Fl
Water consumption at 20 C
per 1000 l of product
0 - 100 l
20 - 30 kg
g
1004BM
T t Therm
Tetra Th Aseptic
A ti VTIS
Water consumption at 20 C
per 1000 l of product
1 500 l
122 kg
g
1004BM
T t Therm
Tetra Th Aseptic
A ti VTIS Plus
Pl
Water consumption at 20 C
per 1000 l of product
800 l
70 kg
g
1004BM
Aseptic storage
T t Alsafe
Tetra Al f LA
Aseptic tank system
1004BM
T t Alsafe
Tetra Al f LA - aseptic
ti buffer
b ff
The solution for products not suitable for recirculation
1004BM
Aseptic dosing
T t Aldose
Tetra Ald
1004BM
T t Aldose
Tetra Ald
1004BM
T t FlexDose
Tetra Fl D
Aseptic
A ti 5 or 10 lit
litre pouch
h P d ti with
Production ith FDU 2000
with bar code
1004BM
1004BM