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UHT Technology

Seminar Jakarta June 2013


A
Aseptic
ti processing
i

Aseptic
environment

Sterilisation Sterilisation

Filling &
sealing

Aseptically packed
product
d t
C
Commercial
i l sterility
t ilit
The commercially sterile product must:

Keepwithout deterioration
deterioration, stable and
good commercial value during storage

Free
from micro-organisms and toxins
harmful to the health of consumers

Free from any micro-organisms liable to


proliferate during storage

1004BM
D fi iti off Fo-value
Definition l

(T 121.1)

Fo =
t
60
. 10 z

t = heating time,
time seconds
T = heating temperature, C
z = the increase in temperature necessary for
obtaining the same effect in one tenth of the time

Fo = 1 when heated
one minute at 121.1C

TP70:05,1004BM
D fi iti off z-value
Definition l
time
t [s] z-value [C]
B. stearothermophilus 10.5
103 Colour changes 29 0
29.0
102 Losses of vitamin B1 31.2
101 Losses of lysin
y 30.9
100
10-1
z

temperature

z-value is the increase in temperature, necessary to


obtain the same lethal action or the same effect in 1/10 of time

TP70:80,1004BM
S f production
Safe d ti

F0 minimum 3minutes
D fi iti off C-value
Definition C l

(T 100)

C=
t
60
. 10 z

t = heating time, seconds


T = heating temperature, C
z = the increase in temperature necessary for
obtaining the same effect in one tenth of the time

TP70:04,1004BM
D fi iti off z-value
Definition l
time
t [s] z-value [C]
B. stearothermophilus 10.5
103 Colour changes 29.0
Losses of vitamin B1 31.2
102
Losses of lysin 30.9
101
100
10-1
z

temperature

z-value is the increase in temperature, necessary to


obtain the same lethal action or the same effect in 1/10 of time

TP70:80,1004BM
H t effects
Heat ff t
Temperature Fo Time C
C min sec (z = 10C) min (z = 30C)

121 6,0 360 30,0


130 60
6,0 45 75
7,5
135 6,0 14 3,5
140 6,0 5 1,7
141 8,3 5 1,9

TP70:01,1004BM
D fi iti off B*-value
Definition B* l

(T 135)

B* = t
10.1
.10 10 5
10.5

Assumption:
commercial sterility is achieved at B* = 1
((heat treatment at 135 C for 10.1 sec., z = 10.5))
= reduction of thermophilic spores = 109

TP70:79,1004BM
D fi iti off C* - value
Definition l

.10
(T 135)
t 31 4
31.4
C* =
30.5

C* = 1 heat treatment
C
to 135 C for 30.5 sec., z = 31.4 C
= destruction of thiamin for 3 %

TP70:78,1004BM
UHT ttreatment
t t
Heating time [sec] Region of in
in-container
container sterilisation
2000
1000

200
100 A
40
20
Mesophilic spores 30oC
10
Thermophilic
Thermophilic C 55oC
spores
spores 55 UHT
- B
4 region
i

2
1
110 120 130 140 150 Temperature
[C]

TP70:94,1004BM
H t effects
Heat ff t

1004BM
L t l
Lactulose

Lactose Lactulose
UHT systems for low
acid products
Available
A il bl UHT systems
t
on the market

Indirect systems
Tubular heat exchangers
Scraped-surface heat exchangers
Plate heat exchangers

Di t systems
Direct t
Steam injection with subsequent flashing
Steam infusion with subsequent flashing

PSD.TPD&B.BP.2.15,1004BM
F t
Factors influencing
i fl i your choice
h i

Application Operational cost


Milk Soy drinks
Flavoured milk Coconut products
Cream Low acid drinks
Ice-cream mix Clear fruit juice
Yoghurt
g Fruit jjuice with p
pulp
p
Dairy puddings Milk - juice mix
Dairy baby food Drinking yoghurt
Evaporated milk Fermented products Investment
Tea
Coffee

1004BM
Indirect UHT Systems
Th modular
The d l design
d i TA Flex
Fl

1004BM
TA Flex
CM Non aseptic

Reject to Return from


t k
tank filling

Cooling
NaOH water
HNO3 Cooling Stabilising
holding Holding
water
tube tube

Product
Steam

Product to
filling

Security level
NN/MMYY
Direct UHT systems
VTIS CM THE

Reject to
tank

Steam Holding
tube

Cooling
water

Air and
condensate
NaOH
HNO3

Product

Cooling
water
Return from filling

Steam
Product
to filling

Security level
NN/MMYY
T t Therm
Tetra Th
A
Aseptic
ti VTIS
Direct steam injection

Click for VR model


Click for next slide

T t Therm
Tetra Th
A
Aseptic
ti VTIS
Direct steam injection
T t Therm
Tetra Th
A
Aseptic
ti VTIS 100
Based on THE with steam infusion option
Reject to
tank
Steam

Infusion
module
Cooling
water

Air and
condensate
NaOH
HNO3

Product

Cooling
water
Return from filling

Steam
Product
to filling

1004BM
Click for next slide

St
Steam iinfusion
f i
Tetra Therm Aseptic VTIS

Low energy consumption


Low
L cooling
li water
t consumption
ti
Low product loss
Rapid
R id h
heating
ti tto UHT ttemp
Reduced fouling thanks to
patented air insulation design
p g
Patented, even steam distribution
T t Therm
Tetra Th
A
Aseptic
ti VTIS 100
Based on THE with steam infusion option
Reject to
tank
Steam

Infusion
module
Cooling
water

Air and
condensate
NaOH
HNO3

Product

Cooling
water
Return from filling

Steam
Product
to filling

1004BM
Click for next slide

T t Therm
Tetra Th
A
Aseptic
ti VTIS
Flash cooling

*(all-in-one design)
T t Therm
Tetra Th
A
Aseptic
ti VTIS 100
Based on THE with steam infusion option
Reject to
tank
Steam

Infusion
module
Cooling
water

Air and
condensate
NaOH
HNO3

Product

Cooling
water
Return from filling

Steam
Product
to filling

1004BM
UHT - Ultra
Ult HiHigh
h Temperature
T t processes
Temp C Temp F
150 300
Direct
UHT
Indirect UHT

100
200

50
100

Time 20 40 60 80 100 120 Sec

PSD.TPDYS.BS.Aseptic processing.04,1004BM
T t Therm
Tetra Th Aseptic
A ti Flex
Fl

Water consumption at 20 C
per 1000 l of product
0 - 100 l

Steam consumption at 6 bar


per 1000 l off product
d t

20 - 30 kg
g

1004BM
T t Therm
Tetra Th Aseptic
A ti VTIS

Water consumption at 20 C
per 1000 l of product
1 500 l

Steam consumption at 6 bar


per 1000 l off product
d t

122 kg
g

1004BM
T t Therm
Tetra Th Aseptic
A ti VTIS Plus
Pl

Water consumption at 20 C
per 1000 l of product
800 l

Steam consumption at 6 bar


per 1000 l off product
d t

70 kg
g

1004BM
Aseptic storage
T t Alsafe
Tetra Al f LA
Aseptic tank system

Cost efficient production


Flexible production
Safeand consistent
product quality

1004BM
T t Alsafe
Tetra Al f LA - aseptic
ti buffer
b ff
The solution for products not suitable for recirculation

1004BM
Aseptic dosing
T t Aldose
Tetra Ald

Aseptic dosing a patented process

1004BM
T t Aldose
Tetra Ald

1004BM
T t FlexDose
Tetra Fl D
Aseptic
A ti 5 or 10 lit
litre pouch
h P d ti with
Production ith FDU 2000
with bar code

1004BM
1004BM