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2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Contents
Contents
General note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Working tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HB 2500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HB 2500 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulic hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Optional equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Label kit HB 2500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Label kit HB 2500 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Seal kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Seal kit for swivel joint (ContiLube II). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Plastic parts kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tensioning bolt kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DustProtector kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Noise protection kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lower breaker part kit (steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lower breaker part kit (bronze). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lower breaker part kit DustProtector (steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lower breaker part kit DustProtector (bronze). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fastening screw kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Accumulator repair kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dimensions HB 2500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dimensions HB 2500 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 3
HB 2500, 2500 DP Spare parts list
General note
This spare parts list applies to the following:
Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers, and drawings.
Instructions of ordering
It is essential to indicate the serial number of the hydraulic attachment when
ordering spare parts!
Please note the full identification number of your hydraulic attachment. This
code can be found on the cylinder.
Determine the quantity of individual parts which are required and need to be
ordered. The order must indicate the following details:
A
B
C
A. Cylinder number
B. Type
C. Serial number
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 5
Spare parts list HB 2500, 2500 DP
20
21 22 23 24
23
24
21
2
22
39
34 41
99 36
37 38
5
37
44
43
36
3 550
4 41
39
500
44 43
35 34 40
1
38
34
31
95
6 33
32
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HB 2500, 2500 DP Spare parts list
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 7
Spare parts list HB 2500, 2500 DP
20
23 24 21 22 23 24
21
2
22
39
41
3 98 36
37 38
5 34
37
44
4 43
34 550
36
41
500
39
44 43 40
1 95
35 15
38
34 14
18
31
19
32
33
6 12
11
13
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HB 2500, 2500 DP Spare parts list
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 9
Spare parts list HB 2500, 2500 DP
104
140
190 102 141 144 145 148 149
191 192
145
103 146 147
191
143
141 148
101 142 143 139 144
173
146
142
138 149
147
106
100 108
107
109
113
112
110
115 111
172
114
160 161
120
10 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 11
Spare parts list HB 2500, 2500 DP
202
201
291
204
292 120
291
291
350 292
290
291 292 292
291
292
201
308
307
306
370
300
603
604
601
602
307
307 391
392 391
392 390
391 391 392
305 392
305
12 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 13
Spare parts list HB 2500, 2500 DP
480
487
481 482 483 484 485 486 487
370
482 402
485
486
402
483
403
484 401
481 403
404
14 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 15
Spare parts list HB 2500, 2500 DP
550
553 554 555 556 557 558 559 560 561 562 563 564
555
554
553
559
557
561
562
561
564
563
556
558
560
557
556, 557, 559
556, 559 558
553, 554, 559
564
561, 562
555
560
561, 562
563
564 558
16 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 17
Spare parts list HB 2500, 2500 DP
A II
604
603
602
601
18 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
I = AutoStop setting
II = AutoStart setting (standard setting on delivery)
A. Port bore in cylinder
B. Wall of breaker box
C. Plug of breaker box
D. M 10 thread (both ends) for mounting
The position of the StartSelect unit is shown on the percussion unit illustrations.
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 19
Spare parts list HB 2500, 2500 DP
Optional parts
20 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
Tightening torques
No. Description Tightening torque Remark
38 Allen screw 80 Nm Allen key size 10
44 Allen screw 80 Nm Allen key size 10
104 Allen screw 380 Nm Allen key size 17
107 Threaded plug 300 Nm Allen key size 22
110 Threaded plug 300 Nm Socket spanner size 24
130 Non-return valve 200 Nm Socket spanner size 41
138 Allen screw 80 Nm Allen key size 10
161 Fastening screw 350 Nm Allen key size 14
181 Filling valve 130 Nm Socket spanner size 22
182 Threaded plug 20 Nm Allen key size 5
191 Tensioning bolt Torque wrench or Power wrench size 65
1. Pretighten the tensioning bolts to
500 Nm, proceeding in a crosswise
fashion,
2. then tighten each tensioning bolt
through 120 (2 sides of hexagonal
head) in a crosswise fashion,
3. finally tighten each tensioning bolt
again through 150 (2 1/2 sides of
hexagonal head) in a crosswise
fashion.
553 Adapter 45 Nm Open-ended wrench size 19
554 Fitting 45 Nm Open-ended wrench size 17, 19, 22
555 Hydraulic hose 16 Nm Open-ended wrench size 17
grease line
556 Adapter 55 Nm Open-ended wrench size 19
557 Fitting 55 Nm Open-ended wrench size 19, 22
558 Hydraulic hose 42 Nm Open-ended wrench size 19
oil line
561 Allen screw 85 Nm Allen key size 10
563 Fitting 60 Nm Open-ended wrench size 19, 22, 27
564 Fitting 50 Nm Open-ended wrench size 17, 22, 27
601 Plug 200 Nm Allen key size 17
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 21
Spare parts list HB 2500, 2500 DP
Working tools
1 2 3 4
HB 2500
(6.10)
155
LT
Metric
Imperial
22 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
HB 2500 DustProtector
(6.10)
155
LT
Metric
Imperial
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 23
Spare parts list HB 2500, 2500 DP
Accessories
Hydraulic hoses
Optional equipment
24 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
Kits
Label kit HB 2500
707 700
701 703 705 706 707 708
703 720
705 701
706
703
701
708
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 25
Spare parts list HB 2500, 2500 DP
737 730
731 733 735 736 737 738
733 750
735
731
736
733
731
738
26 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
Seal kit
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 27
Spare parts list HB 2500, 2500 DP
DustProtector kit
28 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 29
Spare parts list HB 2500, 2500 DP
30 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
HB 2500, 2500 DP Spare parts list
Dimensions
Dimensions HB 2500
mm (inch)
712 (28.03)
45 (1.77)
675 (26.58) 786 (30.95) 650
561 44.5
378
183
75
125
425
550
700
3
2042 (80.39)
(25.59)
(22.09) (1.75)
(14.88)
(2.95)
(7.21)
(4.92)
(16.73)
(21.65)
(27.56)
155 (6.10)
685 (26.97)
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29 31
Spare parts list HB 2500, 2500 DP
45 (1.77)
675 (26.58) 786 (30.95)
650
561 44.5
378
183
75
125
425
550
700
2087 (82.17)
3
3
(25.59)
(22.09) (1.75)
(14.88)
(2.95)
(7.21)
(4.92)
(16.73)
(21.65)
(27.56)
0)
640 (25.20)
32 2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
2013 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2013-07-29
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers, and
drawings.
www.atlascopco.com