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ENERGY: WIND

Harnessing
Natural Energy
Multiple simulation tools are used as a cost-effective
way to design reliable offshore wind turbines.
By Fabian R. Vorpahl, Holger Huhn and Hans-Gerd Busmann, Fraunhofer Center for
Wind Energy and Maritime Engineering (CWMT), Bremerhaven, Germany Image courtesy REPower

Stefan Kleinhansl, Aero Dynamik Consult GmbH, Neuhausen/Stuttgart, Germany

Governments around the world are looking to offshore a partially submerged substructure. The substructure is
wind power because of its potential as a reliable source of fastened to the ocean floor using foundation piles. In order to
inexpensive, renewable energy. However, developing wind obtain accurate results when simulating the overall system,
farms in a marine environment comes with a new set of engi- a number of effects must be considered simultaneously,
neering challenges. The support structures for these offshore including loads from turbulent wind fields, the turbine control
wind turbines (OWTs), for example, must be designed to system, loads resulting from waves and currents, the elastic
function effectively in deep water and with large turbines. behavior of the support structure, and the soil characteristics
Offshore projects also present challenges to design engi- of the local sea bed.
neers, manufacturers and operators because storms, rough To carry out the complex simulation of OWTs with
seas and saltwater subject the entire turbine and its associ- branched support structures, engineers at the Fraunhofer
ated support structure to extreme stresses. Engineering Center for Wind Energy and Maritime Engineering (CWMT)
simulation is a valuable tool for designing cost-efficient and used a special purpose aeroelastic software, ADCoS. This
reliable large-frame OWTs. tool relates the influence of the environment (wind effect,
To evaluate OWT designs for life expectancy and certifi- wave type and structure, sea state and behavior of the
cation, detailed analysis of critical parts of the turbine is ocean currents) and the soil-pile structural interactions, to
very important in order to predict fatigue. The OWTs being the structural capacity of the overall wind turbine. ADCoS,
studied consist of a turbine and tower that are attached to developed by Aero Dynamik Consult Ingenieurgesellschaft,
has typically been utilized for onshore wind
turbines and has the capability to conduct a
detailed investigation of interacting loads
Model and the resulting dynamic response on an
Rotor Nacelle Assembly Turbulent Wind Fields OWT. Extensive knowledge of all the load
Controller (Aerodynamics)
sources and their interactions can help
Rotor Drive Train improve the reliability of OWTs and is
vital for cost-effective operation of offshore
wind farms.
Tower Before analyzing a turbines reaction to
wave loading, the CWMT engineering team
needed to develop a finite element model
of the entire structure. Researchers used
Substructure Waves and Currents
ANSYS Mechanical software to develop
(Hydrodynamics)
and define the support structure as a
parameterized beam model. Using the
Foundation SoilPile Interaction
Support Structure
ANSYS-to-ASAS translator, they trans-
ferred the model to ANSYS ASAS software.
Within the ANSYS ASAS Offshore
Structure of an offshore wind turbine and loads that must be considered for simulation analysis tool, the engineering group used

22 ANSYS Advantage Volume II, Issue 3, 2008 www.ansys.com


ENERGY: WIND

Support structure as a beam model in ANSYS Mechanical Wave loads as simulated by ANSYS ASAS software
(left) and in ADCoS software (right)

ASAS-WAVE to calculate the wave loads on the support putation of soilpile interaction were executed using a single
structure. With the aid of ASAS-WAVE, loads resulting from Windows batch file. To date, some validation has been
linear and nonlinear waves, as well as irregular sea states completed, and further validation will be performed under
and currents, were taken into account. The research team the Offshore Code Comparison Collaboration project
calculated the loads using Morisons equation and then (OC3) within the International Energy Agencys Wind
exported the distributed member loads, as equivalent nodal Annex XXIII.
loads, into a text file for further use. In researching the interaction of wind and water with a
For the next step, the team conducted the nonlinear sim- wind turbine structure, CWMT engineers use ANSYS
ulation of the foundation piles using the P-Y approach, as Mechanical functionality for creating the structural model
recommended by the American Petroleum Institute. This and the ANSYS ASAS Offshore suites extensive options to
was done using SPLINTER, the soil-pile interaction tool, in account for hydrodynamic loads and soil characteristics.
the ANSYS ASAS Offshore product. SPLINTER allows sim- The adaptive architecture of these tools allows them to be
ulation of single piles or pile groups, including group connected to ADCoS, which then enables the simultaneous
interaction effects via the soil medium. The outcomes of the aero-servo-hydro-elastic simulation of the OWT. Detailed
SPLINTER analyses were linearized stiffness matrices for load history information and resulting fatigue data such as
each pile head. rain flow counts, load spectra and damage equivalent
Finally the CWMT researchers performed the aero- loads can be derived from ADCoS. Equipped with this
hydro-servo-elastic (nonlinear finite element) simulation knowledge, CWMT can perform in-depth investigations
using the ADCoS software. In this step, engineers input the and optimization of critical parts, leading ultimately to
model created in the ANSYS Mechanical software, the wave even more reliable and cost-effective OWTs for future wind
loads from the ANSYS-WAVE tool and the stiffness matrices farm projects.
from SPLINTER for the pile heads into ADCoS. The modeling References
of the support structure, calculation of wave loads and com-
[1] Jonkman, J., Butterfield, S., Musial, W. and Scott, G., Definition of a
5-MW Reference Wind Turbine for Offshore System Development,
ANSYS Solutions ADCoS Software NREL/TP-500-38060, Golden, CO: National Renewable Energy
Structural Simulation Aeroelastic Simulation Laboratory, February 2007.
Definition of parameterized [2] Kleinhansl, S., Mayer, M. and Mangold, A. ADCoS A Nonlinear
support structure Parameterized model
Support structure Aeroelastic Code for the Complete Dynamic Simulation of Offshore-
Optimization of the structure
model transferred to Structures and Lattice-Towers, DEWEK Proceedings, 2004.
Model used for ANSYS ADCoS using a macro
[3] Vorpahl, F., Huhn, H., Busmann, H.-G. and Kleinhansl, S., A Flexible
ASAS simulation
Aeroelastic Simulation Approach for Offshore Wind Turbines,
European Offshore Wind Proceedings, 2007, www.eow
Offshore Simulation Deterministic and 2007proceedings.info/allfiles2/272_Eow2007fullpaper.pdf (11.06.08).
Calculation of loads from Nodal loads stochastic wind loads
transferred as time
[4] Nichols, J., Camp, T., Jonkman, J., Butterfield, S., Larsen, T., Hansen,
waves and currents on
support structure series in text file Loads from waves and A.M., Azcona, J., Martinez, A., Munduate, X. and Vorpahl, F., Offshore
Calculation of stiffness irregular sea states Code Comparison Collaboration within IEA Wind Annex XXIII: Phase III
matrices for pile elements Stiffness matrices Soil characteristics Results Regarding Tripod Support Structure Modeling (to be published).
for pile elements
transferred as text files [5] http://www.cwmt.fraunhofer.de
Simulation process and data handling [6] http://www.aero-dynamik.de

www.ansys.com ANSYS Advantage Volume II, Issue 3, 2008 23

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