Académique Documents
Professionnel Documents
Culture Documents
Submitted by:
Rizwan Ahmed
Babar Azhar
Rizwan Younas
Imran Younas
Summary
In this project we will analyze the operation management at the Nestle Juice factory. Nestle is
the world's leading nutrition, health and wellness company today and was founded in 1866 by
Henri Nestl. It has employed around 250,000people and has factories or operations in almost
every country in the world.
Since its inception Nestle has provided quality products to its customer by providing product
and packaging innovation. Nestle juices is Pakistans number one and fastest growing food
company. The company is trying to differentiate themselves from the rest of the competition in
Pakistan by adopting latest product development techniques and processes.
In this detailed project we have covered the topics related to product development and
processes that juice production goes through. Quality management is inspected thoroughly and
supply chain management at Nestle is studied.
First of all we have gone through industry analysis, which include Porters five force analysis and
PEST analysis. Then we have completed company analysis and also given the brief introduction
of company in this section. The section of company analysis include vision statement of Nestle,
High quality standards of Nestle, vision statement of Nestle Juices, Mission of Nestle, Company
main objectives, its structure, Juice manufacturing factories, SBUs within Nestle, Brands in
Nestle, Its current Earnings and other financial stats and in the end SWOT analysis.
Then we have examined product design phases at Nestle. Process phases are examined and
value chain was examined in detail. Quality management at Nestle follows the process phases,
followed by supply chain management at Nestle. In the end we have given recommendations.
INDUSTRY ANALYSIS
Michael Potter's five forces framework can be used to determine whether the industry is
attractive enough to sustain a small or medium size enterprise. The five forces of Entry, Rivalry,
Substitutes, Buyers and Suppliers jointly determine the intensity of competition and profit
potential for a small and medium size firm in a given industry or market sector. The focus at this
stage is at the industry level because industry dynamics and profits of necessity dictate profits
of other firms that enter the industry.
Competitive Rivalry
The big factors determining the strength of rivalry is how actively and aggressively are rivals
employing the various weapons of competition in jockeying for a stronger market position and
seeking bigger sales. Many local companies have entered market and there is also great threat
from established companies. Nestle also face lot of HIGH competitor rivalry.
Conclusion
We can conclude from above observation that whether the company is MNC or local it will face
the tough competition from its competitors because competitive edge is the most volatile thing
in business world now-a-days. Companies are reactive & they react to the change. We can
conclude that the FMCG industry is unfavorable for the new entrant to enter in the market.
However existing firms can control these five forces & attain the edge over their competitors as
nestle is following a sound strategy.
PESTLE ANALYSIS
PESTLE analysis is a powerful tool to visualize your external surroundings, which enables you to
understand the external factors such as Political, Economic, Social, technological, Legal &
environmental affecting your business. So for understanding Nestls position in the market &
to visualize the Nestls position among its competitor Pestle analysis is the best technique to
understand the external forces.
Economic Forces
Now in Pakistan inflation rate is almost 22.3%, so if any increase in inflation rate then increase
in prices of Nestle products which eventually affects the Nestle Pakistan Economy growth rate
accelerate is 7% and plus which eventually affect the Nestle productivity & sales.
Technological forces
Nestle focusing concentric and conglomerate diversification because in present era it is not
possible for any organization to exist in market for long run by providing just one product.
Product innovation is becoming more necessary for the organization because of globalization
people are becoming aware about the changes being taken place around them so in order
tackle the situation nestle is focusing on product innovation. Now by the help of technology
Nestle maintain the efficient scale of production which normally called economies of scale.
Nestle has R&D department and Nestle total spending on R&D 70 millions.
COMPANY ANALYSIS
Nestl is the world's leading food and beverage company, with sales of about CHF 83 billion. It
has 230,000 employees world-wide and operates 520 factories in 82 countries. Its products are
available universally, including such remote markets as North Korea, and they are sold under a
number of brands such as Nestl, Nescafe, Nestea, Maggie, Buitoni, Perrier and Friskies.
Company belongs to more than 200,000 shareholders, today; Nestl is about twice the size of
its nearest competitor in the food and beverage sector. The company is in business for over 130
years.
VISION
Nestl aim is to meet the various needs of the consumer every day by marketing and selling
food of a consistently high quality.
The confidences that consumers have in our brands is a result of our companys many years of
knowledge in marketing, research and development, as well as continuity - consumers relate to
this and feel they can trust our products.
CORPORATE MISSION
Nestls brands and products are the focus of continual innovation and renovation so that they
meet and exceed our consumers' expectations. We seek to ensure that our products are
available whenever, wherever and however our consumers want them.
OBJECTIVES
Nestls purpose is to offer safe, tasty, convenient and nutritious foods to improve health and
well-being of consumers of all ages all over the world. To meet the needs and desires of todays
and tomorrows consumers, Nestl is strongly committed to Research and Development (R&D)
to improve existing products and develop new foods with specific health benefits.
Company Structure
Nestle head office in Pakistan is in Lahore. It also has its registered office in Lahore.
Nestle has divided the whole Pakistan in to three Zones.
Northern Zone
Central Zone
Southern Zone
Nestle has 8 regional offices in all over Pakistan. These offices work under their respective zonal
offices.
Factories
Nestle has two factories in Pakistan for the production of juice items.
One near Sheikhupura near Lahore (29 Kilometer on Lahore Sheikhupura road)
Second in Kabirwala near Multan (Khanewal raod, Distt. Kabirwala)
Zones
Zone of Food and beverages are shown below
Coffee
Nescafe, Nespresso, Tasters Choice, Ricor, Ricoffy, Bonka, Zogas, Loumidis
Water
Poland Spring, Nestl Pure Life, Arrowhead, Vittel, Deer Park, Levissima, Perrier, S.Pellegrino,
Ozarka, Contrex, Ice Mountain, Zephyrhills, Nestl Aquarel, Hpar, Acqua Panna
Other beverages
Nestea, Nesquik, Nescau, Milo, Carnation, Libbys, Caro, Nestomalt, Nestl
Ice cream
Nestl, Antica Gelateria del Corso, Dreyer's/Edy's, Drumstick/Extrme, Maxibon/Tandem,
Mega, Mvenpick, Sin Parar/Sem Parar/Non Stop, Delta
Infant nutrition
Nestl, Nan, Lactogen, Beba, Nestogen, Cerelac, Nestum, Neslac, Guigoz, Good Start
HealthCare nutrition
Nutren, Clinutren, Peptamen, Modulen Bouillons, soups, seasonings, pasta, sauces
Maggi, Buitoni, Thomy, Winiary, Torchin, Osem, Totole, Haoji
Refrigerated products (cold meat products, dough, pasta, pizzas, sauces, snacks)
Nestl, Buitoni, Herta, Toll House, Sabra
Nestl Professional
Chef, Davigel, Minors
EARNINGS
For 2011 the Nestl Group reported sales of CHF 83.6 billion and 7.5% organic growth on top of
good growth in recent years. The organic growth was composed of 3.9% real internal growth
and pricing of 3.6%. Foreign exchange had a negative impact of 13.4% and divestitures, net of
acquisitions, a further 4.2%, mainly Alcon. Excluding the impact of the sale of Alcon, sales were
down by 4.8%. Following are the highlights
The Group's trading operating profit was CHF 12.5 billion. The margin increased 60
basis points (90 basis points in constant currencies) to 15.0%.
Nestl Continuous Excellence in all areas of the company continued to create significant
savings ahead of target, helping to partially offset major input cost pressures.
Higher input costs increased the cost of goods sold by 190 basis points.
Total marketing costs were down 100 basis points, mainly the result of leveraging our
sales and marketing structures. Consumer facing marketing remained at almost the
same level after two years of double-digit increases, which allowed us to further build
our market positions in most categories.
Administrative costs were down 80 basis points.
Net profit was CHF 9.5 billion, up 8.1% on a continuing basis.
Sales by activity breakdown: 27% from drinks, 26% from dairy and food products, 18% from
ready-prepared dishes and ready-cooked dishes, 12% from chocolate, 11% from pet products,
6% from pharmaceutical products.
Sales by geographic area breakdown: 32% from Europe, 31% from Americas (26% from US),
16% from Asia, 21% from rest of the world.
Full year sales and operating profit margin overview
MARKETING
Nestle hold strong reputation for high quality brands. In major markets, trade marketers are
frequently rated highly in customer surveys on professionalism and service. They don't believe
in 'one brand fits all' and thats their marketing strategy. They have a strong, diversified global
portfolio well focused and defined offers a brand for all key consumer and market sectors.
Business principle
Nestl is committed to the following Business Principles in all countries, taking into account
local legislation, cultural and religious practices:
Nestl's business objective is to manufacture and market the Company's products in
such a way as to create value that can be sustained over the long term for shareholders,
employees, consumers, and business partners.
Nestl does not favor short-term profit at the expense of successful long-term business
development.
Nestl recognizes that its consumers have a sincere and legitimate interest in the
behavior, beliefs and actions of the Company behind brands in which they place their
trust and that without its consumers the Company would not exist.
Nestl believes that, as a general rule, legislation is the most effective safeguard of
responsible conduct, although in certain areas, additional guidance to staff in the form
of voluntary business principles is beneficial in order to ensure that the highest
standards are met throughout the organization.
As a global food manufacturer and marketer, Nestl takes into consideration local
needs, cultural differences and consumer preferences as well as attitudes concerning
the use of ingredients derived from genetically modified crops.
Global commitment
Nestl firmly supports the principles of the United Nations Global Compact and is committed to
reflecting these in its business principles and practices.
WEAKNESSES
Below are the areas where, Nestle is weak
Supply Chain
Exports
OPPORTUNITIES
Below are the opportunities available for Nestle
High credibility
Ability to secure more credit.
Available means for expansion.
Improving trends
Industry leadership.
Consumer preference.
Fewer competitors.
Dedicated workforce
Untapped rural market.
THREATS
Some threats to Nestle are
Highly competitive market (multinational companies are very organized and financially
strong).
Increasing prices of raw materials.
Competitors like Opler, Shezan, Coca Cola breverages, Halla, Askari, Pure water, Nurpur
dairies, and Prime yogurt.
PRODUCT DESIGN AND PROCESS DESIGN
Core Competency
Core competency is defined as one thing that a company can do better that its competitor.
For Nestle, the core competency lies in its quality and brand name.
Product Development
It includes phase of Planning, concept development, system level designs, design details, testing
and refinement and production ramp up.
Planning Phase
In this phase, product type is selected based on Nestles corporate strategy and market
demand. Nestle has introduced many product for specialized market and as they believe that
one product cannot serve all the customers. They believe in quality product and wellbeing of
customers. They believe in building trust of customer.
Product Ingredients
In this process Nestle defines the product architecture and composition of product. What
would be the ingredients and what would be its nutrition value is decided in this phase.
Design Detail
In this phase Nestle define the complete composition of product, its packaging and the
nutrition value it will provide to customer.
Product Launch
After all the testing and making necessary adjustments to taste and nutrition value, product is
launched.
VALUE CHAIN AND PROCESSES
It is defined as chain of value creating activities. Micheal porter identified a set of interrelated
generic activities common to vide range of firms. The resulting model is known as value chain
and is depicted below
Inbound Logistics
Major raw materials of Nestle orange juices are different pulps of orange which they import
from Germany and France. Nestle company get their other raw material from local market in
Pakistan. Nestle juices raw material include ingredients such as fresh fruit, nectar of mango,
apple, and pineapple, orange.
Nestle imported all machinery and formulas, which is advantage of Nestle company.
Operation
Production Process
Process is any part of an organization that takes inputs and transforms them into output of
greater value. Fruit Juice production procedures involved in fruit drinks manufacturing depends
on type of juice unit is going to make. For purpose of this- feasibility, Nestle propose 4% token
juice drink of citrus fruit (Orange), Mango and pineapple.
The type of process that Nestle uses is make-to-stock as it produces standardized products. The
process is multistage as few stages are similar for all juices and few are different.
Process Type
The process for Nestle Juices is continuous flow process as juice, which is liquid, flows through
the production process.
Boiler
Syrup Storage
Tank
Pasteurizers
Juice Storage
Bulk Bottled/
Tank
Transport Packaged/
Labeled
Finished
Product in
cold storage
Retailer Wholesaler Transport
Outbound Logistics
In Nestle Company the activities that include in outbound logistics are, They establish their sale
and distributive offices in big cities like Karachi, Lahore, Islamabad, Faisalabad, Gujranwala etc.
and also hire suitable distributors on agreed profit margins. Who buy product from Nestle
office of the cities and try to distribute to each retailers and shop keeper in the cities and rural
areas.
Services
Company established the customer center in each office in a major city and also given toll free
number as a help line number. This means that if customer feels any problem then they can
contact through their help line.
Bottleneck
The limiting factor or the constraint in the process is called bottleneck. In Nestle juices Batch
making is the bottle neck. What should be the size of batch? Another bottleneck is mixing plant.
It takes the largest amount of time.
Efficiency
It is the ratio of actual output of a process relative to some standard input. Packing machine at
100 % efficiency produces 7000 packs in 1 hour. At Nestle the packing machine efficiency is
95%.
Run time
It is the time required to produce a batch of parts. This is calculated by multiplying the time
required to produce each unit by the batch size. If the machine produces 7000 packs in 60 mins,
then it takes 0.514 sec to produce one pack. So the batch will be completed in 3855 secs, if
packed on two similar machines. This will make in total 15000 packs.
Setup time
It is the time required to prepare a machine to make a particular item. For Nestle Juices, 3.5 hrs.
is the setup time. (Sum of CIP and sterilization processes)
Operation time
It is the sum of the setup time and run time for a batch of parts that are run on a machine. For
Nestle it is 210 + 75 = 285 min