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Mechanical Separation
Mineraloil Systems GmbH
Division
No.: 2052-9001-040
Edition: 0806
Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be sent to
GEA Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde
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Westfalia Separator
Mineraloil Systems GmbH 3
Model S/N
Built in in mm
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Take special care when carrying out operations marked with this
symbol -
otherwise danger to life.
Note: This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.
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1 Safety precautions 7
1.1 Correct usage ..........................................................................................8
1.2 Safety markings .......................................................................................8
1.2.1 Safety markings and their meaning ......................................................... 9
1.3 Basic operating principles......................................................................12
1.4 Bowl speed and product ........................................................................12
1.5 Demands relating to service personnel and spare parts .......................13
1.6 Operations on the separator ..................................................................14
1.6.1 Assembly ...............................................................................................14
1.6.2 Electrical appliances ..............................................................................17
1.6.3 Before start-up ....................................................................................... 18
1.6.4 Starting...................................................................................................20
1.6.5 Shut-down and Emergency-Off .........................................................22
1.6.6 Maintenance and repair .........................................................................23
1.7 Corrosion ...............................................................................................26
1.8 Erosion...................................................................................................27
2 Machine description 29
2.1 Dimensioned drawing of the separator..................................................30
2.2 Section through separator .....................................................................32
2.3 General ..................................................................................................34
2.4 OSD ...-02-.............................................................................................34
2.5 Main components of the separator ........................................................37
2.5.1 Bowl .......................................................................................................38
2.5.2 Bowl hydraulics...................................................................................... 39
2.5.3 Centripetal pump ...................................................................................42
2.5.4 Drive.......................................................................................................43
2.6 The regulating ring.................................................................................44
2.7 Technical data .......................................................................................45
3 Operation 47
3.1 Technical information.............................................................................48
3.1.1 Separation .............................................................................................48
3.1.2 General information on bowl ejection .................................................... 48
3.2 Before start-up ....................................................................................... 50
3.3 Starting the separator ............................................................................51
3.4 Monitoring of operation ..........................................................................51
3.5 Setting the separation time ....................................................................52
3.5.1 Mathematical calculation ....................................................................... 52
3.6 Ejecting the bowl....................................................................................53
3.7 Shutting down the separator..................................................................54
3.8 Trouble shooting ....................................................................................55
3.8.1 Trouble shooting ....................................................................................55
3.8.2 Bowl faults .............................................................................................56
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5 Accessories 143
5.1 Solenoid valve block ............................................................................144
5.2 Flow detector .......................................................................................146
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1 Safety precautions
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1 Safety sticker
2 Oil quality
3 Plates
4 Nameplate
5 Maker's nameplate
The texts and part numbers of the safety markings change depending on the
languages required by the customer.
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Fig. 2
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Fig. 5
Fig. 6
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Note:
This adhesive plate is only used for
frequency converter operation.
Fig. 7
Note:
This adhesive plate is only used for
hot operation.
Fig. 8
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Fig. 9
Under the influence of the centrifugal forces, separation of the liquid mixture
and/or ejection of the solids particles takes place most rapidly.
The specifically heavier components are displaced to the bowl periphery,
whereas the specifically lighter components are displaced towards the centre of
the bowl.
The high centrifugal force is produced by very high bowl speeds. On the one
hand, high bowl speeds signify high efficiency, while on the other hand, they
signify high material stressing of the separator.
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Fig. 11
1.6.1 Assembly
Fig. 12
Fig. 13
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Fig. 14
Fig. 15
Fig. 16
Fig. 17
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CAUTION:
A loose lock ring can endanger life!
Fig. 18
Fig. 19
Fig. 20
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Fig. 21
Fig. 22
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Fig. 23
Fig. 24
Fig. 25
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Fig. 26
Fig. 27
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1.6.4 Starting
Fig. 28
Fig. 29
Fig. 30
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Fig. 31
Fig. 32
Fig. 33
Fig. 34
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Fig. 35
Fig. 36
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Fig. 37
Maintenance and repair work may only be carried out by the customer to the ex-
tent as described in this instruction manual.
Maintenance and repair work not described in this manual may only be
carried out by the manufacturer or by "repair shops" authorized by the
manufacturer.
We, therefore, recommend in your own interest to have your separator in-
spected by our service engineers at regular intervals. Such inspections will keep
your separator working reliably and prevent undesirable shut-downs.
Fig. 38
It is vital that only genuine spare parts from Westfalia Separator are used.
Otherwise, safety risks may arise (see section 1.5).
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Fig. 39
Fig. 40
Fig. 41
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Fig. 42
Fig. 43
Fig. 44
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1.7 Corrosion
Corrosion can also affect bowl parts made of stainless steel. This corrosion can
be flat-spread or pit- or crack-shaped and merits special attention.
Corrosion on stainless steel bowl material should be examined thoroughly and
documented.
Flat-spread corrosion can usually be measured (reduction of wall thickness)
Pit- or crack-shaped corrosion cannot be measured without the risk of damage.
At the initial stage pit-shaped corrosion is generally caused by chlorine ions.
Depending on the stressing of the part, pit-shaped corrosion can result in crack-
shaped corrosion.
Fig. 45
Pittings
Pittings which are close together or
form a linear pattern can signify crack
formation beneath the surface.
Such pittings should be investigated
by a materials expert.
Fig. 46
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1.8 Erosion
Erosion is caused by solid particles in the process liquid.
These solid particles grind marks into the surfaces with which they come into
contact.
The following factors favour the occurrence of erosion:
hard solids particles
high throughput capacities
The first signs of erosion should be carefully observed and documented. Ero-
sion can deepen rapidly, thereby weakening the bowl material.
Contact your nearest Westfalia Separator representative for a thorough exami-
nation. Information on the nature of the damage can be provided by photos,
plaster casts or lead molds.
Fig. 47
1) the bottom of the distributor, the rising channels and the ribs,
2) the centripetal pump (cavitation),
3) all surfaces in the area of the solids discharge ports,
4) the nozzles.
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Fig. 48
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2 Machine description
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Centre of gravity
Solids discharge
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Product feed
Flowmeter / Switch
Non-return valve
Corrugated hose
Float switch
Discharges immersed
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2.3 General
The machine described in this manual is a high-speed centrifugal separator with
self-cleaning bowl.
"Separation" means the separation of liquid mixtures which consist of two liq-
uids, with simultaneous removal of the solids contained in the liquids.
"Clarification" is the removal of solids from a liquid.
Prerequisite for treatment technology (separation) is that the components of the
product
can be separated mechanically,
have different densities and
do not emulsify.
Purifier bowl
Fig. 52
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Clarifier bowl
Fig. 53
1 2 Gasket
see parts list
2 1 Lock ring
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Fig. 54
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Fig. 55
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2.5.1 Bowl
Fig. 56
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2 Solids holding space collects the solids separated in the disk stack.
Separation Ejection
Bowl closed Bowl open
Fig. 57
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Separation Ejection
Bowl closed Bowl open
Fig. 58
After starting the separator the solenoid valve for operating liquid is actuated
with the aid of the control unit and the bowl is closed as follows:
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Separation Ejection
Bowl closed Bowl open
Fig. 59
The solenoid valve for operating liquid is opened with the aid of the control unit
and the ejection cycle is triggered as follows:
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Fig. 60
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2.5.4 Drive
Fig. 62
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Fig. 63
0.80 to 0.84 36
0.84 to 0.90 41
0.90 to 0.93 44
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Bowl
Total capacity 1 l
Centripetal pump
Line connections
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Motor
Power rating 50 Hz 1.1 kW
60 Hz 1.3 kW
Speed 50 Hz 3 000 RPM
60 Hz 3 600 RPM
Design IM V1
Enclosure IP 55
Drive 50/60 Hz
Oil filling approx. 1.3 l
Oil quality, see section 4.2.3
Weights
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3 Operation
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3.1.1 Separation
The best separation effect is obtained with low viscosity of the product to be
separated.
The separator operates economically with the separating temperatures and ca-
pacities specified by us.
In the case of deviating products
see sales documents or diagrams
or inquire at the factory.
Displacement
When separating, the loss of feed liquid unavoidable during ejection can be
reduced to a minimum by displacing the feed liquid with water before sludge
ejection takes place (especially important when processing valuable feed liq-
uid).
The duration of displacement water supply is given in the timer overview (see
control unit manual).
If the displacement time is too long, water will discharge through the light liq-
uid outlet.
If the displacement time is too short, part of the product remains in the bowl
and is lost during desludging.
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Flush ejection
If the solids cant be completely ejected,
due to an excessively long dwell time in the bowl or
are stuck to firmly on the wall of the solids holding space due to the solids
properties,
either the separating time must be shortened or
a flush ejection must be carried out after the total ejection by filling the bowl
with water or product and emptying it again.
Program control
"Displacement", "ejection", "filling" and "flush ejections" at precisely defined
intervals are best carried out with the automatic control unit.
The discharges can be monitored.
Faults can be signalled visually or audibly.
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Fig. 64
Check that
the machine is correctly assembled.
the hoses and hose pipes 1 are undamaged and connected (see section
4.2.2).
the drive chamber 2 is filled with oil in accordance with section 4.2.3.
the hex head screws 3 on the cover on the lower section of frame are tight.
the hexagon nuts 4 on the hood are tight.
the handle connection piece 5 is tightly bolted to the centripetal pump.
the feed and discharge lines 6 are connected.
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V 0.375
t = 60 100 = 6 000 = 45 min = 0.75 h
V p 1 000 0.05
(1)
Solids content and throughput capacity must be determined on site or taken from
the order specification.
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Automatic operation
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Automatic operation
Fig. 65
In the case of torn or defective drive belts or if the belts have come off:
Do not loosen any part of the separator before the bowl has come to a stand-
still.
Be sure to observe the run-down time of 10 minutes until dismantling the
separator!
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The bowl speed drops during The motor speed drops during opera- Check motor and line voltage.
operation. tion.
Uneven run of the centrifuge. Bowl is out of balance for the following For pos. 1 - 3:
reasons: Shut down separator.
Close feed and discharge lines.
1. The separated solids have depos- Clean bowl.
ited unevenly in the bowl.
2. Bowl is not correctly assembled. Assemble bowl properly.
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Fig. 66
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Fig. 67
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Fig. 68
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Fig. 69
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Fig. 70
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Centre of gravity
Solids discharge
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Product feed
Flowmeter / Switch
Non-return valve
Corrugated hose
Float switch
Discharges immersed
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ATTENTION!
Prevent accidents by using suitably rated hoists for transport and in-
stallation.
For special tools, see section Parts list.
Fig. 73
Fig. 74
Fig. 75
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Fig. 76
Fig. 77
Fig. 78
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Then:
Remove T-hex head wrench 3 and
remove hook wrench 2.
Fig. 79
Fig. 80
Fig. 81
Fig. 82
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Fig. 83
Fig. 84
Fig. 85
Fig. 86
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Fig. 87
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To avoid accidents, fit the guard (protection against contact with rotating
drive parts) beneath the separator in accordance with the installation pro-
posal!
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4.1.3 Motor
The separator is driven by a three-phase AC motor.
Standard motor
Special motor
Shipboard operation
When operating the machine on board of ship, pay attention to the installation
guidelines issued by the respective classification societies.
When using ship wiring cables, cable entry must be by means of marine-type
glands.
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Fig. 89
The bowl must rotate in clockwise direction when looked at from above.
Fig. 90
Check the direction of rotation of the motor whenever starting the separa-
tor:
on mobile or not permanently installed separator installations which are con-
nected to different electric power supplies and
when using extension cables.
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Special care must be taken when performing maintenance and lubrication operations.
Conscientiously performed maintenance and lubrication operations improve the service life of
the separator.
In the case of accessories (motor, product pump, preheater, solenoid valve block etc.) the manu-
facturers maintenance and lubrication instructions must be observed.
Operations Remark
To assure correct functioning and operating safety:
in case of unscheduled shut-down, see section 3.7. - manual operation.
pay attention to the following points during servicing:
Oil level
Temperatures
Pressures
Maintenance(1) Leakage
Vibrations
Current consumption
Starting time
Hose and hose pipes (see 4.2.2 ).
Before assembling, grease the guide and contact surfaces of the main bowl components.(2)
Legend:
(1) = The specified maintenance intervals are recommendations which apply only for normal conditions.
Negative operating conditions (e.g. low-grade fuel, excessively high temperature, strong vibrations, frequent starting and stopping
of the separator etc.) can necessitate shorter maintenance intervals.
(2) = See section 4.2.4 - Lubrication schedule.
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Maintenance(1)
after Operations Remark
at the latest
operating
after
hours
Bowl inspection Dismantle bowl and centripetal pump.
Clean the bowl and centripetal pump parts
and check for corrosion and erosion.
Clean all holes and chambers of the hy-
4 000 6 months draulic system.
12 000 1 1/2 years Replace gaskets. Use set of spare parts "bowl/hood (opera-
20 000 2 1/2 years tion: 1 year or 8000 hours).
28 000 3 1/2 years See Fig. 91 or section Parts list
36 000 4 1/2 years Re-lubricate motor bearings (if required) See instructions of motor manufacturer
44 000 5 1/2 years
Clean strainer in the operating water feed line. See section 4.3.3.
Clean filter in suction line of product pump (if
installed).
Check the hoses and hose pipes and replace
when necessary.
Bowl inspection Dismantle bowl and centripetal pump.
Clean the bowl and centripetal pump parts
and check for corrosion and erosion.
Clean all holes and chambers of the hy-
draulic system.
Replace gaskets. Use set of spare parts "bowl/hood (opera-
tion: 1 year or 8000 hours).
Replace drive belt 10.
See Fig. 91 or section Parts list
8 000 1 year Check grooved ball bearings 30 and 40. Use set of spare parts "drive" (operation:
24 000 3 years 2 years or 16 000 hours):
40 000 5 years See Fig. 92 or section. Parts list.
Re-lubricate motor bearings (if required) See instructions of motor manufacturer
Oil change and When using mineral oil (3)
thorough cleaning of the drive chamber
Clean strainer in the operating water feed line. See section 4.3.3.
Clean filter in suction line of product pump (if
installed).
Check the hoses and hose pipes and replace
when necessary.
Legend:
(1) = The specified maintenance intervals are recommendations which apply only for normal conditions.
Negative operating conditions (e.g. low-grade fuel, excessively high temperature, strong vibrations, frequent starting and stopping
of the separator etc.) can necessitate shorter maintenance intervals.
(2) = See section 4.2.4 - Lubrication schedule.
(3) = See section 4.2.3 - Oil quality and oil change.
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Maintenance(1)
after Operations Remark
at the latest
operating
after
hours
Bowl inspection Dismantle bowl and centripetal pump.
Clean the bowl and centripetal pump parts
and check for corrosion and erosion.
Clean all holes and chambers of the
hydraulic system.
Replace gaskets. Use set of spare parts "bowl/hood (opera-
tion: 1 year or 8000 hours).
Replace drive belt 10. See Fig. 93 or section Parts list
Replace gaskets 10, 50, 60. Use set of spare parts "drive" (operation:
2 years or 16 000 hours).
Replace radial packing ring 20. See Fig. 94 or section. Parts list.
16 000 2 years
32 000 4 years Replace grooved ball bearings 30 and 40.
48 000 6 years Replace rubber-metal cushions 70.
Replace rubber-metal bush 80.
Re-lubricate motor bearings (if required) See instructions of motor manufacturer
Legend:
(1) = The specified maintenance intervals are recommendations which apply only for normal conditions.
Negative operating conditions (e.g. low-grade fuel, excessively high temperature, strong vibrations, frequent starting and stopping
of the separator etc.) can necessitate shorter maintenance intervals.
(2) = See section 4.2.4 - Lubrication schedule.
(3) = See section 4.2.3 - Oil quality and oil change.
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4.2.3 Lubrication
The spindle bearings are splash-lubricated from a central oil bath.
MOTOR BEARINGS
For re-greasing the motor bearings, refer to the instructions of the motor manu-
facturer.
Designation
according to DIN 51502 CLP
100
Designation CC 100
as per ISO 3498
Viscosity class SAE 30
Viscosity
100 10 mm2/s (cSt)
(at 40 oC/104 oF)
Part-No. 0015-0003-080 (2.5 litres)
Dispose of the oil as per instructions of the oil manufacturer.
The viscosity class SAE 30 covers a larger viscosity range than specified here.
However, only oils with the viscosity range specified here may be used.
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Fig. 95
OIL CHECK
Check the oil level every week!
From time to time undo the oil drain screw and check whether there is water
in the oil bath. When the oil exhibits a milky colouring (emulsification), the oil
must be changed immediately.
OIL CHANGE
Change oil after about
8000 operating hours or 1 year at the latest (mineral oil).
16 000 operating hours or 2 years at the latest (synthetic oil).
Clean the sight glass and screw it back on.
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CLP
100 after 8 000 operating
Lube oil hours
DIN 51502 1 300 cm3 Drive chamber
(mineral) or
after 1 year at the latest
1 CC 100
ISO 3498
after 16 000 operating
Lube oil Mobil SHC 626 hours
1 300 cm3 Drive chamber
(synthetic) ISO VG 68 or
after 2 years at the latest
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DISOLA M 3015
ing to DIN 51502)
Kinematic
Symbol
ATLANTA MARINE 30
105
CSD 1 DISOLA M 3015
OSD 2 1,3 TURBINE T 100 95
SD 1
EXX-MAR XP 110
NUTO H 100
100
SPARTAN EP 100
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4.2.6 Comments on table of lubricating oils for separators from Westfalia Separator
Faultless functioning of separators very much depends on the proper type of lubricating oil used, since a
high grade oil, selected to meet all service requirements, will minimize the wear, thus extending the ser-
vice life and increasing the operating safety.
For the lubrication of our separators we recommend to use the oils specified by us since continuous qual-
ity checks are performed by Westfalia Separator. Oils proposed from some firms are not subjected to
these tests.
Therefore, Westfalia Separator cannot give a performance guarantee for those oils.
Be sure to select only high grade solvent refined products.
The specified oil types meet the requirements according to DIN. Under unfavourable operating condi-
tions, e.g. high temperatures, the quality of the oils may be insufficient so that more efficient oils, e.g.
synthetic oils, must be used. If necessary, consult Westfalia Separator.
For the different separator types and oil types the viscosity ranges are specified in the table of lubricating
oils.
The operating temperature of the separator exceeds normally 80 oC (176 oF). At those temperatures
some oils age quickly, so that they have to be changed prematurely.
Be sure not to use lubricating oils with viscosities lower than those specified in the table. Due to the pos-
sibility of the oil film breaking down, oil of too low a viscosity will give insufficient lubrication, resulting in
increased wear. However, oils with a slightly higher viscosity than specified may be used.
Bear in mind that the viscosity groups SAE 30, 40 and 50 (SAE = Society of Automotive Engineers)
cover larger viscosity ranges and be sure to select lubricating oils with viscosities not lower than the
minimum values of the viscosity ranges restricted for the different separator types.
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Fig. 97
Fig. 98
In the case of torn or defective drive belts or if the belts have come off:
Do not loosen any part of the separator before the bowl has come to a stand-
still.
Be sure to observe the run-down time of 10 minutes until dismantling the
separator!
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Fig. 99
Fig. 100
Fig. 101
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92 Mineraloil Systems GmbH
If necessary:
Undo product feed line:
Unscrew coupling nut 1.
Note:
The connector 2 must be glued in with
Loctite 245.
Fig. 102
If necessary:
Undo discharge line for light liquid.
Unscrew coupling nut 1.
Note:
The connector 2 must be glued in with
Loctite 245.
Fig. 103
Fig. 104
Fig. 105
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Fig. 106
Fig. 107
Fig. 108
Recommendation:
Do not loosen the operating water
feeding device!
Fig. 109
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94 Mineraloil Systems GmbH
Fig. 110
Fig. 111
If necessary:
Dismantle the following parts:
centripetal pump chamber cover
1,
centripetal pump 2 with inserted
gasket,
regulating ring 3,
gasket 4,
threaded ring 5 with fitted gas-
kets.
Fig. 112
If necessary:
Remove lock ring 1 with fitted gas-
kets.
Fig. 113
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Fig. 114
Fig. 115
Fig. 116
Fig. 117
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Fig. 118
Fig. 119
Fig. 120
Fig. 121
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Fig. 122
Fig. 123
Fig. 124
Fig. 125
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98 Mineraloil Systems GmbH
Fig. 126
Fig. 127
Note:
Observe the local regulations on dis-
posal of the lubricating oil.
Fig. 128
Fig. 129
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Fig. 130
Fig. 131
Fig. 132
Fig. 133
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Fig. 134
Fig. 135
Fig. 136
Fig. 137
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Fig. 138
Fig. 139
Fig. 140
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102 Mineraloil Systems GmbH
Fig. 141
Tool:
commercially available pulling de-
vice
Vice
Fig. 142
Fig. 143
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Tool:
commercially available outer snap
pliers
Fig. 144
Tool:
commercially available pulling de-
vice
Fig. 145
Fig. 146
Fig. 147
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104 Mineraloil Systems GmbH
Fig. 148
Fig. 149
Fig. 150
If necessary:
Take retaining ring 1 out of the
pivoting bearing groove.
Tool:
commercially available inner snap pli-
ers with offset jaws
Fig. 151
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If necessary:
Drive pivoting bearing 1 out of its
seat through the opening in the up-
per section of the frame.
Tools:
Mallet
Plastic mandrel
( 43 - 45 mm, 300 mm long)
Fig. 152
Fig. 153
Tools:
Mallet
Plastic mandrel
( 53 - 55 mm, 300 mm long)
Fig. 154
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106 Mineraloil Systems GmbH
Note:
The rubber-metal bush 1 can also be
driven out of the lower section of the
frame through the pivoting bearing.
Tools:
Mallet
Plastic mandrel
( 53 - 55 mm, 300 mm long)
Fig. 155
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Fig. 156
Clean the small holes for the feed and discharge of the operating liquid with
particular care to ensure trouble-free separation.
Thoroughly clean the inlet bores of the spindle with a suitable cleaning agent
and brushes.
Apply a thin coat of grease to the guide surfaces and threads of the bowl
parts after drying (see 4.2.4 Lubrication schedule).
Reassemble the bowl immediately after cleaning.
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108 Mineraloil Systems GmbH
Use only a cleaning agent that is approved for the field of application!
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Before assembling the separator, check to be sure that the guide and contact
surfaces of the separator are clean.
Grease the guide surfaces as specified in the lubrication schedule (see 4.2.4).
Fig. 157
Fig. 158
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110 Mineraloil Systems GmbH
Fig. 159
Fig. 160
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Mineraloil Systems GmbH 111
Fig. 161
Tools:
Mallet
commercially available inner snap pli-
ers with offset jaws
Fig. 162
Fig. 163
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112 Mineraloil Systems GmbH
Fig. 164
Note:
The hex head screw 2 is glued in with
Loctite 275.
Fig. 165
Fig. 166
To avoid accidents:
Fit guard 1 (protection against
contacting rotating drive parts )
beneath the separator as de-
scribed in section 4.1.2
Fig. 167
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Mineraloil Systems GmbH 113
Fig. 168
Fig. 169
Fig. 170
Fig. 171
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114 Mineraloil Systems GmbH
Assemble spindle 1:
bearing cover 2 with radial packing
ring 3
grooved ball bearing 4
retaining ring 5
dowel pin 6
ball bearing protection ring 7
grooved ball bearing 8
Fig. 172
Fig. 173
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Tools:
Pipe ( 26 mm)
Hammer
Fig. 174
Tool:
Pliers with outer snap jaws
Fig. 175
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116 Mineraloil Systems GmbH
Fig. 176
Fig. 177
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Tools:
Pipe ( 18 mm)
Hammer
Fig. 178
Fig. 179
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118 Mineraloil Systems GmbH
Fig. 180
Fig. 181
Fig. 182
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Fig. 183
Fig. 184
Fig. 185
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120 Mineraloil Systems GmbH
Fig. 186
Fig. 187
Fig. 188
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Fig. 190
Fig. 191
Fig. 192
Fig. 193
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122 Mineraloil Systems GmbH
Fig. 194
Fig. 195
Fig. 196
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Fig. 197
Fig. 198
Fig. 199
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124 Mineraloil Systems GmbH
Fig. 200
Fig. 201
Fig. 202
If necessary:
Insert gasket 1 in the grooves of the
lock ring 2.
Grease gaskets and guide surfaces
as per lubrication schedule.
Fig. 203
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Mineraloil Systems GmbH 125
If necessary:
Fit lock ring 1 with fitted gaskets.
Fig. 204
Fig. 205
Fig. 206
Fasten the bottom with hook wrench 1, holder 2 and hexagon nut 3.
Screw in threaded ring 4 using hook wrench 5 (left-hand thread).
CAUTION:
A loose threaded ring can endanger life!
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126 Mineraloil Systems GmbH
Fig. 207
Fig. 208
Fig. 209
Fig. 210
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CAUTION:
A loose centripetal pump chamber
cover can endanger life!
Fig. 211
Fig. 212
Mount hood 1.
IMPORTANT:
Do not damage the three studs!
The connection threads of the cor-
rugated hoses point towards the
rear.
Fig. 213
Fig. 214
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128 Mineraloil Systems GmbH
Note:
The connectors 2 must be glued in
with Loctite 245.
Fig. 215
Fig. 216
Fig. 217
Fig. 218
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Fig. 219
Fig. 220
Fig. 221
Fig. 222
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130 Mineraloil Systems GmbH
Fig. 223
Fig. 224
Fig. 225
Note:
Screw plug 1 and threaded pins 2 are
sealed with Loctite 245.
Fig. 226
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Fig. 227
Fig. 228
Fig. 229
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132 Mineraloil Systems GmbH
IMPORTANT:
Replace only the damaged polyamide gasket!
REMOVAL
Drive the gasket out of the bowl
shell groove with the aid of a pin
punch.
To do this:
Insert a commercial pin punch alter-
nately in holes 1.
IMPORTANT:
The groove of the bowl shell must
not get damaged!
FITTING
IMPORTANT:
Fit gasket 1 into the clean groove of
the bowl shell (with the narrow side
facing the bowl shell!).
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IMPORTANT:
The sliding piston sealing surface A
must not be or get damaged!
Use only a vice with smooth cop-
per jaws.
Drive the gasket 1 evenly pressing
into the bowl shell groove on four
opposite points.
Pull the gasket bit by bit into the
groove with the vice by evenly turn-
ing.
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134 Mineraloil Systems GmbH
4.3.7 Replacing the polyamide gasket (bowl shell) with mounting device
IMPORTANT:
Replace only the damaged polyamide gasket!
Note:
Standard tools are commercially avail-
able tools to be supplied by the cus-
tomer.
Fig. 230
REMOVAL
Drill through the damaged polyam-
ide gasket once centrically and
vertically.
with a 2 mm drill bit
IMPORTANT:
The groove of the bowl shell must
not get damaged!
Fig. 231
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Fig. 232
Note:
If the polyamide gasket cant be removed, repeat this procedure.
FITTING
Fig. 233
IMPORTANT:
Fit gasket 1 into the clean groove of
the bowl shell (with the narrow side
facing the bowl shell!) and press in
evenly.
Fig. 234
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136 Mineraloil Systems GmbH
Fig. 235
Fig. 236
Note:
The polyamide gasket is pressed
Fig. 237
evenly into the groove using this pro-
cedure.
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Note:
The mounting device must be correctly re-assembled after this step.
Fig. 239
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138 Mineraloil Systems GmbH
Fig. 240
Major damage to the sealing surface A of the sliding piston must be machined.
Fig. 241
Fig. 242
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After facing
Fit a new polyamide gasket B into
the bowl shell (4.3.6!
Fig. 243
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140 Mineraloil Systems GmbH
Fig. 244
Fig. 245
Note:
Observe the local regulations on disposal of the lubricating oil.
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Mineraloil Systems GmbH 141
Check gaskets.
Replace damaged, very swollen, hardened or brittle gaskets immediately.
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142 Mineraloil Systems GmbH
Fig. 246
Pos. Designation
1 Screwdriver
2 Pin punch ( 5.5 mm)
3 Calliper gauge
4 Electric oil heater for ball bearings
5 Standard hammer and mallet
6 Pliers with inner, inclined snap jaws
7 Pliers with outer snap jaws
8 Vice
9 Wrench, adjustable
10 Open-ended wrench (various sizes)
11 Brushes
12 Pulling device
13 Wooden blocks
14 Plastic mandrel ( 43 - 45 mm, 300 mm long)
Plastic mandrel ( 53 - 55 mm, 300 mm long)
15 Pipe ( 18 mm, 100 mm long)
16 Pipe ( 26 mm, 150 mm long)
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5 Accessories
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144 Mineraloil Systems GmbH
Fig. 247
Manual override A
1 closed
2 open
Fig. 248
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Technical data
Part-No. 0018-6654-000
Operating principles 2/2-way valve normally closed
Nominal width 13 mm
Material: Gasket EPDM
Housing CuZn
Line connection: Input G 3/4 in sleeve
Output G 1/2 in sleeve
Coil size 32 mm
Voltage 24 V DC
Rating 8W
Pressure Medium 0.2 -16 bar
Coupler socket with built-in electronics,
24 VDC, LED and free-wheeling diode
with fitted cable (1.5 m long)
Temperature: Medium -10 to +80 C (14 176 F)
Ambient max. +35 C (95 F)
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146 Mineraloil Systems GmbH
The flowmeter
is equipped with a display at the
side,
is fitted horizontally.
IMPORTANT:
The fitting position influences the
adjusting range!
Fig. 249
is maintenance-free!
Technical data
Part-No. see parts list
Nominal width DN 15 G 1/2
Adjusting range (horizontal) 2 30 l/min, 20 cSt
Tolerance 5 % from end value
Media temperature max. 120 C (248 F)
Mean pressure loss 0.5 bar at Qmax.
Hysteresis (as a function of the switching value) min. 0.5 l/min
Materials: Body Ms58 nickel-plated
Piston Ms58
Spring 1.4310
Magnet Barium ferrite
Gasket NBR
Switching head PC
Weight 1.2 kg
Electrical data
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Fitting
Screw in the stop pin 1.
Mount control button 2.
Screw screw 3 with washer 4 into
the flowmeter.
Screw screw 5 with indicating arrow
6 into the flowmeter.
Set the switching point with the aid
of scale 7.
Tighten screws 3 and 5.
Wire connector 8 (see wiring dia-
gram, Fig. 250).
Fig. 251
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2052-9001-040 / 0806
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6 Parts list
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150 Mineraloil Systems GmbH
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Mineraloil Systems GmbH 151
A rapid and correct supply of spare parts can only be guaranteed if your order
includes the following details:
Only required when ordering pare parts for pump and pump connection parts:
Model and number of see pump nameplate
pump
The details must be complete when the part number ends with a letter (e.g.
2050-6600-L), since this indicates that the parts are available in different de-
signs.
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Fig. 253
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154 Mineraloil Systems GmbH
Fig. 254
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156 Mineraloil Systems GmbH
Fig. 255
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158 Mineraloil Systems GmbH
Fig. 256
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Fig. 257
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160 Mineraloil Systems GmbH
Fig. 258
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Fig. 259
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Fig. 260
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Fig. 261
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Fig. 262
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168 Mineraloil Systems GmbH
Fig. 263
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170 Mineraloil Systems GmbH
Fig. 264
OPTION
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172 Mineraloil Systems GmbH
Fig. 265
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Mineraloil Systems GmbH 173
IMPORTANT:
The specified number of gaskets has been adapted to take account of the respective maintenance in-
tervals (see maintenance schedule).
Only one gasket may be inserted per groove!
2052-9001-040 / 0806
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174 Mineraloil Systems GmbH
Fig. 266
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Mineraloil Systems GmbH 175
IMPORTANT:
The specified number of gaskets has been adapted to take account of the respective maintenance in-
tervals (see maintenance schedule).
Only one gasket may be inserted per groove!
2052-9001-040 / 0806
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176 Mineraloil Systems GmbH
Fig. 267
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Westfalia Separator
Mineraloil Systems GmbH
Take the Best Separate the Rest
Westfalia Separator Mineraloil Systems GmbH Werner-Habig-Strae 1 D-59302 Oelde (F.R. Germany)
Tel.: +49 (0) 25 22/77-0 Fax: +49 (0) 25 22/77-23 94
http://www.westfalia-separator.com/ mailto:info@gea-westfalia.de