INTERACTIVE SCHEMATIC

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 RENR7296-06
September 2011

320D and 320D L Excavator

Hydraulic System
320D: 320D L:
JPD1-UP MDE1-UP
A6F1-UP A8F1-UP
FAL1-UP A9F1-UP
KLM1-UP KGF1-UP
PCM1-UP MGG1-UP
KHN1-UP TDH1-UP
BZP1-UP DHK1-UP
CXY1-UP GDP1-UP
JFZ1-UP
JGZ1-UP
KTF1-UP

2011 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION

Part Machine Schematic

Description Number Location Location
Accumulator GP 164-6981 1 A-4
Cylinder GP - Boom NOTE A 2 E-2
Cylinder GP - Bucket NOTE A 3 E-2
Cylinder GP - Stick NOTE A 4 E-7
Filter GP - Pilot (Hydraulic Oil) 158-8987 5 A-4
Filter GP - Oil (Hydraulic Return) 188-4140 6 A-6
Filter GP - Oil (Hydraulic, Case Drain) 126-2075 7 A-6
Manifold GP - Control (Pilot Oil) 215-5037 8 A-5
Motor GP - Swing 158-8986 9 E-5
Motor GP - Travel (Left) 209-5992 10 E-5
Motor GP - Travel (Right) 209-5992 11 E-4
Pump GP - Piston (Main) 272-6955 12 A-2
Swivel GP 234-4440 13 D-4
Valve GP - Check (Oil Cooler Bypass) 201-9329 14 A-7
Valve GP - Load Control (Boom) 255-5683 15 C-2
Valve GP - Load Control (Stick) 255-5680 16 C-5
Valve GP - Main Control 259-7464 17 C-2
Valve GP - Pilot (Joystick, LH) 270-5951 18 C-7
Valve GP - Pilot (Joystick, RH) 270-5952 19 C-6
Valve GP - Pilot (Travel) 270-5947 20 D-7
Valve GP - Pressure Reducing (Boom, Swing Priority) 232-4102 21 A-4
Valve GP - Shuttle 1 185-0462 22 B-7
Valve GP - Shuttle 2 259-7732 23 B-3
Valve GP - Swing Cushion 158-9085 24 D-5
Valve GP - Travel Counterbalance (Left) 137-3718 25 D-5
Valve GP - Travel Counterbalance (Right) 137-3718 26 D-4
Note A: Refer to Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Number Description Location
AA Pilot Filter Pressure Test Port A-4
BB Idler Pump Pressure Test Port B-3
CC Drive Pump Pressure Test Port A-3
DD Power Shift Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
(10) MOTOR GP
TRAVEL (LEFT)
SWING MOTOR 209-5992 (11) MOTOR GP
TRAVEL (RIGHT)
209-5992

PG (9) MOTOR GP
SWING
(4) CYLINDER GP 158-8986
DR
STICK
(3) CYLINDER GP (2) CYLINDER GP
E BUCKET BOOM E
SEE LOC A-7 RCV-C Pp3 Pp3
MU
T1
T1
T2
T2
BG AG
AL3 BL3

B1 DR A1
AR3 BR3 AR4 BR4

(24) VALVE GP AG BG BG AG
SWING CUSHION
158-9085

(20) VALVE GP TRAVEL BRAKE TRAVEL BRAKE (26) VALVE GP

PILOT (TRAVEL) A B TRAVEL COUNTERBALANCE (RIGHT)
B A
270-5947 B A 137-3718
BL2 AL2

D (25) VALVE GP D
TRAVEL(L) TRAVEL(R) TRAVEL COUNTERBALANCE (LEFT) BL1 AL1 BR1 AR1
137-3718

(13) SWIVEL GP
(16) VALVE GP 234-4440
LOAD CONTROL (STICK)
255-5680

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 (15) VALVE GP
LOAD CONTROL (BOOM)
aL1 bL1 bR1 aR1 255-5683

PRESSURE SWITCH PRESSURE SWITCH AL3

BL3 BR4

SDr

BDr
BPi
SP3 SPi BP3 BP2
aL2 aL1 AR1
aR3 AR4
BR1 SEE LOC A-7
AL2 AL1 aR4
aR1 BR3 AR3 RCV-B
SEE LOC A-7
RCV-A BL2 BL1
(18) VALVE GP (19) VALVE GP

AR2
BR2
aR2
AL4

C PILOT (JOYSTICK, LH) PILOT (JOYSTICK, RH) T aL4 aL3 Di4 Pi4 Pi1 BT aR5 R3 C
270-5951 270-5952
(UP) (IN) (L) (REV) (REV) (DOWN) BP1 BR5 AR5

(CLOSE)
JLP JLT JRP JRT (17) VALVE GP
STICK SWING BUCKET BOOM MAIN CONTROL
259-7464

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

TRAVEL(L)
MAIN

STICK(1)
RELIEF
(Dimensions: 34 inches x 24 inches)

A1 A2 A3 A4 A5 A6 A7 A8 BOOM(2) SWING TRAVEL(R) ATCH BUCKET BOOM(1) STICK(2)

(22) VALVE GP
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
SHUTTLE 1
HL Di2 Pi2 Pi3 Di3 DST PL PR bR2 Di1 bR5 HR RCV: RETURN CHECK VALVE
185-0462
RENR7296-06

bL1 bR1 bR3

bL3 bL2 PL PR bR4 HR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HL bL4
B PILOT PUMP OUTPUT
IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT
B
B1 B2 B3 B4 B5 B6 B7 B8 POWER SHIFT CONTROL CIRCUIT
PRESSURE SENSOR
SUPPLY LINE

BB HL
(12) PUMP GP
SHUTTLE VALVE CONTROL CIRCUIT
STICK CONTROL AND STICK CYLINDER CIRCUIT
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
(23) VALVE GP G2 M2 MAIN ATTACHMENT CONTROL CIRCUIT
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 SHUTTLE 2 272-6955 SWING CONTROL AND SWING MOTOR CIRCUIT
259-7732 DRAIN / RETURN LINE
SWING BRAKE CONTROL CIRCUIT

LEFT
PUMP
RR FR IMPLEMENT AND RIGHT TRAVEL PUMP
PSA2 DR1 PSA1 (21) VALVE GP Pn2 TRAVEL SPEED CONTROL CIRCUIT
P2 Pi1 P-IN
T-OUT2

PRESSURE SWITCH PRESSURE REDUCING BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
TRAVEL SWING U Ps2 RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
SPEED PRIORITY B1 A1 B2 A2 (BOOM, SWING PRIORITY)
DR2 PsM2 BOOM CONTROL AND BOON CYLINDER CIRCUIT
232-4102 COMBINED LEFT AND RIGHT PUMP SIGNAL PRESSURE
A2
(TRAVEL)

PL
(SWING)

S3
ACTIVATION
NO.1

NO.2

HYDRAULIC

(LOCK)

LINE PATTERNS
NO.3

T Dr2 Pressure Line

(8) MANIFOLD GP I
CONTROL (PILOT OIL) S1 Dr1
P1 P2 Pilot / Load Sensing Pressure
215-5037
16 Page,

PAC D
P1 DrM Drain / Return Lines
(6) FILTER GP (5) FILTER GP
OIL (HYDRAULIC RETURN) PILOT Component Group
SEE LOC E-6 PILOT (HYDRAULIC OIL) PsM1
RCV-C 188-4140 158-8987
CALLOUTS
DD
Ps1
DR3 DR4 Pi2 DR5 T-OUT1 DR6
SEE LOC C-2 (1) ACCUMULATOR GP A1
A C
OUT IN HR YY Taps (Pressure, Sampling, Sensor - by letter) A

RIGHT
RCV-B 164-6981

PUMP
B Callout Number Component
Pn1 (Machine Location from (52) VALVE GP - CONTROL Name
T Component LocationsTable)
G 138-1234 Part Number
PROPORTIONAL
A SLOW REDUCING VALVE
Pi
RCV-A RETURN BYPASS PG PC PR
SEE LOC C-6 THIS SCHEMATIC IS FOR THE 320D AND 320D L EXCAVATOR HYDRAULIC SYSTEM
D E F
(14) VALVE GP AA SOS A3 G1 M1 Pm
MEDIA NUMBER: RENR7296-06
SCHEMATIC PART NUMBER: 259-7469, CHANGE: 01, VERSION: HE
CHECK (OIL COOLER BYPASS)
201-9329 OIL COOLER
(7) FILTER GP
OIL (HYDRAULIC, CASE DRAIN)
PRESSURE CC Components are shown installed on a fully operable machine with the key and engine off,
SENSOR and with parking brake set.
126-2075 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

20
19
18 3
22
23
2
21

14

1
26
11
FILTER GP
VIEW ALL CALLOUTS

SOS 7 AA 6 5
MOTOR GP - PISTON (TRAVEL)
VIEW ALL CALLOUTS

25

10
MOTOR GP - SWING AND SWIVEL
VIEW ALL CALLOUTS

9 24 13
PUMP GP - PISTON (MAIN)
VIEW ALL CALLOUTS

DD BB

CC

12
VALVE GP - MAIN CONTROL
VIEW ALL CALLOUTS

17

15 16