Auto Blocker CAB-4000

Service Manual
Auto-Blocker CAB-4000

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 Contents

1. INTRODUCTION .................................................................................................................................. 4

1.1. SYSTEM CONFIGURATION .............................................................................................................. 4

1.2. REPAIR PROCEDURE ...................................................................................................................... 6
1.3. CAUTIONS ..................................................................................................................................... 7
1.4. VERSION INFORMATION ................................................................................................................. 7
1.5. OPTICAL SYSTEM .......................................................................................................................... 8
1.6 MEASUREMENT PRINCIPLE.............................................................................................................. 10

2. CALIBRATION CONFIGURATION ............................................................................................ 11

21 CALIBRATION MENU ..................................................................................................................... 11

2.2 LENSMETER ....................................................................................................................................... 12
2.3 BLOCKER ........................................................................................................................................... 14
2.4 TRACER .......................................................................................................................................... 15
2.5 TRACER-SIM .................................................................................................................................. 16

3. MAINTENANCE ................................................................................................................................. 17

3.1 IT IS NEEDED TO SETUP PRISM MESSAGE ......................................................................................... 17

3.2 REMOVE THE OBJECT ON THE TABLE AND THEN TURN OFF/ON MESSAGE ........................................ 18
3.3 BLOCKING POSITION CALIBRATION ................................................................................................... 19
3.4 BLOCKING AXIS CALIBRATION ........................................................................................................... 20
3.5 CALIBRATION OF THE INTERNAL LENSMETERS CENTER .................................................................... 21
3.6 CALIBRATION OF THE INTERNAL LENSMETERS AXIS ......................................................................... 23
3.7 TOUCH PANEL CALIBRATION .............................................................................................................. 24
3.8 MISCELLANEOUS ............................................................................................................................... 25

4. REPAIR STANDARD...................................................................................................................... 26

4.1 REMOVING SIDE COVER ASSEMBLY .................................................................................................. 26

4.2 REMOVING COVER LCD ASSY .......................................................................................................... 28
4.3 REMOVING THE COVER FRONT ASSY ................................................................................................ 30
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4.4 REMOVING THE MODULE 1 (TRACER, IMAGE CAMERA, INNER COVER) .......................................... 32
4.5 REMOVING THE MODULE - 2 (BLOCKING ARM, LENSMETER, LED, PROJECTION ASSY ETC.) .......................... 34
4.6 REMOVING THE SMPS, GUI BOARD AND MOTOR BOARD ................................................................ 36
4.7 REMOVING THE SENSOR WITHIN THE BLOCKING ARM MODUL.......................................................... 38
4.8 REMOVING THE BLOCKING THETA AXIS ASSY ................................................................................ 40

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 Auto Blocker CAB-4000
5. ELECTRICAL SYSTEM ................................................................................................................ 42

5.1 MAIN BOARD PCB ASSY ............................................................................................................ 42

5.2 MOTOR BOARD PCB ASSY .......................................................................................................... 43
5.3 INSPECTING SMPS ............................................................................................................................ 44
5.4 LCD TEST ........................................................................................................................................ 46
5.5 IMAGE CAMERA TEST.................................................................................................................... 48
5.6 LENSMETER CAMERA TEST ........................................................................................................... 49
5.7 POWER LED TEST ......................................................................................................................... 50
5.8 TOUCH SCREEN TEST .................................................................................................................. 51

6. HOW TO UPGRADE THE OS PROGRAM ................................................................................. 53

6.1 INTRODUCTION .................................................................................................................................. 53

6.2 HOW TO UPGRADE THE OS PROGRAM USING DNW APPLICATION IN CLM MACHINES....................... 54

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 1. Introduction

1.1. System Configuration

Main Display Window

Frame
Reader
Main Key Pad
Module

Lens Supporter

Key for
Frame
Blocking Arm
Reader

[ Components Names in Front ]

Main Power Input

Fan
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[ Components Names in Back ]

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 Auto Blocker CAB-4000

[ Dimensions ]

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 1.2. Repair Procedure

Power O N

1 . C h e c k in g th e in te r n a l
c o m p o n e n ts
2 . a u to m a tic c a lib r a tio n
If n e e d e d

S e lf N o r m l S ta te
T e s tin g

A b n o r m a l S ta te

W a r n in g W in d o w

E x e c u tio n th e b a s ic
c a lib r a tio n

P o w e r o ff a n d o n

N o r m a l S ta te
C h e c k in g

A b n o r m a l S ta te

C a ll to s e r v ic e c e n te r

E X IT
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 Auto Blocker CAB-4000
1.3. Cautions

z Dont put anything on the lens supporter while it is turning on.

z Handle lens supporters carefully not to make some scratch on them.

z Dont press the touch screen with a heavy pressure. Then it might be misaligned.

z Dont execute the reading function when a frame or a pattern arent set.

1.4. Version Information

If you press MENU > USER MENU > SYSTEM INFO items, you can see some
system information and some versions.

z Software version : Software Main OS version

z Resource version : Resource versions such as fonts and images.
z EEPROM Version : Permanent memorys data version
z Manufacting ID : The identical number of manufacturer
z Frame reader : The version of a tracer module

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 1.5. Optical System

The optical system in our blocker consists of aa Image channel and a refractive
channel. The image channel provides an observation image, the refractive channel
measures the center and the refractive powers of a lens. The refractive channel
moves forward and backward while it measures a lens.

Refractive Channel

Image Channel

Emitting Light Part

Super LED :

Transmit Part
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Mirror : Change a light path

lens ; a test lens

Receiving light part

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Relay lenses assey

CCD camera

pin hole mask : split a light to four signals

mm Lens : Converge and foucs signals

CMOS camera :

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 1.6 Measurement Principle

Basic Principle of refractive channel

When there is no lens (0D state), parallel light that has transmitted the collimator lens
passes the 4 pinhole and makes image on CCD. In case of convex lens (lens with
plus diopter), parallel light that has transmitted the collimator lens converges through
the measuring lens, passes the 4 pinhole and then makes image on CCD. On the
other hand, in case of concave lens (lens with minus diopter), parallel light that has
transmitted the collimator lens diverges through the measuring lens and then passes
the 4 pinhole and at last makes image on CCD.

Initial State

Convex Lens

Concave Lens

Basic Principle of refractive channel

While a refractive channel is on the home position, an Image channel gets
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consecutive images. The images are shown at a screen or are tranfered to an image
processing engine to execute several jobs.

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2. Calibration Configuration

21 Calibration Menu

If pressing MENU >> Calibration MENU, you can go into the Calibration Menu display. Calibration Menu consists of

BLOCKER, LENSMETER, TRACER, TRACER-SIM and AGING.

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 2.2 Lensmeter

Categories LM Motor Position

Buttons to move LM motor

Result Values

LIVE IMAGE

- Shows the live image which is captured by the lensmeter camera.

LIVE IMAGE

- Shows the live image which is captured by the lensmeter camera.

LM MODE

- Calculate SPH, CYL, AXIS and PRISM continuously using the 4 signal points.

- You can identify the powers of the test lens.

SETUP DIOPT

- Calculate some factors to execute the calibration using the lens on the table.

- Press the diopter box after finishing calculating.

- Set the lens diopter and then press ENTER to save the specified diopter.
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SETUP POLY

- Press this button after you finish the calibration of standard lens set.

- That recalculates the polynomial coefficients of a setup data.

- And then save them.

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REPEAT

- Calculates and displays the repeatability of the test lens.

MEA. ONE

- Measure just one time after it moves LM motor from the origin to the destination.

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 2.3 Blocker

Blocking Position

BLOCKING

- Execute a blocking job at the Blockiing Position.

BK PTS CAL

- Execute a blocking calibration.

- This item is only used in factory.

IMAGE P..

- This item shows you the status of image processing.

- This item is only used in factory.

ROT 90

- Rotate a captured image by 90deg.

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CAMERA

- Show you a double sized image or a normal sized image.

BLK CENTER

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- This function is used to adjust the blocking position.

- Refer to the section 3.3

LM Center

- This function is used to adjust the center of Lensmeter module.

- Refer to the section 3.5

2.4 TRACER

You can calibrate the tracer module using this page.

STROKE

- Start calibrating the stroke. Follow the instruction shown on the display.

FRAME

- Start calibrating the stroke. Set the FRAME jib at the gripper of the tracer module and then follow the instruction

shown on the display.

PATTERN

- Start calibrating the pattern. Set the Pattern jig at the gripper of the tracer module and then follow the instruction

shown on the display.

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 2.5 TRACER-SIM

This page enables you to check all components of the tracer modules. Follow the instruction on the display.
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3. Maintenance

! CAUTION
Dont put anything on the lens supporter while the machine is starting up.

Otherwise, it might be malfunctioned.

3.1 It is needed to setup prism message

Follow the following procedures if you see It is needed to setup prism message at start-up.

Step 1. Go into the Lensmeter Calibration Display by press MENU >> CALIBRATION >> LENSMETER

Step 2. Press D button at the left upper side to move the lensmeter block.

Step 3. Press 3 buttons for Lensmeter functions sequentially which are LIVE IMAGE, SHOW INFO and LM

MODE.

Step 4. Press SETUP DIOPTER button to calculate the information of 0 diopter.

Step 5. The white box at the top will show you 0.00. Press it.

Step 6. Press ENTER button at the numeric pad to save.

Step 7. Press SETUP POLY to reconstruct the diopter polynomial.

Step 8. Press the return button twice at the left upper side to go back the Main Display.

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 [ The white box for diopter ] [ Back to Previous Page ]

[ Save Button ]

[ Move Lensmeter Module ]

3.2 Remove the object on the table and then turn off/on message

Even though there is nothing on a lens supporter, if you see Remove the object on the table and then turn off/on

message at start-up, be in contact with your local distributor or the Huvitz service department.
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3.3 Blocking Position calibration

Although the cross marker of a optic center is correct at the display, if the blocked position is incorrect for lenses

marked with 3 dots, progressive lenses or bi-focal lenses, it is needed for you to calibrate the blocking position.

Step 1. Put an adaptor at the adaptor holder.

Step 2. Put the lens supporter for the Digital Scanning on the normal lens supporter.

Step 3. Click BLK CENTER button at MENU > CALIBRATION > BLOCKER page.

Step 4. If the red cross marker and a center hole of the adaptor arent coincided as you see in the above picture,

move the cross marker to locate the center of the hole using 4 arrow buttons at the bottom.

Step 5. If you moved the cross marker, press the save button at a top area to apply your calibration.

Step 6. If you repeat from Step 1 to Step 4, you can identify whether your calibration is done correctly or not.

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 3.4 Blocking axis calibration

Although the cross marker of a optic center is correct at the display, if the blocked axis is incorrect for 3 dot marked

lenses, progressive lenses or bi-focal lenses, it is needed for you to calibrate the blocking axis.

Step 1. Reset the misaligned angle 0 at FACTORY MENU>BLOCKERStep 2. Mark a lens with a cylindrical power

using your lensmeter.

Step 3. Go into Calibration > BLOCKER page.

Step 4. Put the lens to be placed at the center of the cross and paralleled along the horizontal line.

Step 4. Click BLK CENTER button.

Step 5. Take it out and examine the blocked angle.

Step 6. Go into FACTORY MENU > BLOCKER page.

Step 6. Apply the misaligned angle at the Shift AngleStep 7. Press the save button to apply to your calibration.

Step 8. Repeat from Step 4 to Step 7 to fit up the blocking axis.

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 Auto Blocker CAB-4000
3.5 Calibration of the internal lensmeters center

Although the blocked position for a 3 dot marked lens, a progressive lens or a bi-focal lens are correct, a PD or an

optic height for an optic lens are incorrect , it is needed for you to calibrate the center of the internal lensmeter. .

[ 003 ]

Step 1. Mark a lens with from SPH 1D ~ -3D, CYL=0D using your lensmeter.

Step 2. Go into the lensmeter calibration display clicking Calibration > LENSMETER buttons

Step 3. Press D button and Press LIVE IMAGE, SHOW INFO and LM MODE.

Step 4. Place the lens to be X and Y less than 0.03 at the bottom area.

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 Step 5. Go into the blocker calibration display clicking Calibration > BLOCKER buttonsStep 6. Press LM

CENTER button.

Step 7. If the center dot and the center of the cross marker arent coincided, move the cross marker using 4 arrow

buttons in a bottom area.

Step 8. If you moved the cross marker, press the save button at a top area to apply your calibration.

Step 9. If you repeat from Step 6 to Step 9, you can identify whether your calibration is done correctly or not.
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 Auto Blocker CAB-4000
3.6 Calibration of the internal lensmeters axis

It is needed for you to calibrate the axis of the internal lensmeter if the blocked axis isnt correct for a optic lens.

Step 1. Reset the misaligned angle 0 at FACTORY MENU>LENSMETERStep 2. Mark a lens with a cylindrical

power using your lensmeter.

Step 3. Go into the blocker calibration display clicking Calibration > BLOCKER buttons

Step 4. Put the lens to be placed at the center of the cross marker and paralleled along the horizontal line.

Step 5. Go into the lensmeter calibration display clicking Calibration > Lensmeter.

Step 6. Press D button and Press LIVE IMAGE, SHOW INFO and LM MODE.

Step 7. Read the cylindrical axis of it.

Step 7. Apply the angle which is read wrong at FACTORY MENU > BLOCKER

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 3.7 Touch Panel calibration

It is needed for you to calibrate the position of a touch panel if the display of LCD and the position of Touch Panel

arent coincided.

[ Touch Coordinate]

Step 1. Go into the Touch Panel calibration by pressing MENU > FACTORY MENU > LCD.

Step 2. Click each point of 4 corners of LCD panel using a touch pointer.

Step 3. Enter the touch coordinate at the proper row.

Step 4. Press SAVE button to apply your calibration.

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 Auto Blocker CAB-4000
3.8 Miscellaneous

To change a fuse

When you are changing a fuse, make sure that its 250T, 3.15AL. You can find them under the power plug of the

backside of the product.

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 4. Repair Standard

4.1 Removing Side Cover Assembly

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No. Components Removal Method

1 CAB-4000 Total Assy - Remove the M3 wrench bolts that fix each cover using

2 Cover Back the 2.5 wrench.

3 Cover Front Assy And then, separate [2], [5], [6] in order.

4 Cover LCD Assy

5 Cover Left - Next, remove two M3 wrench bolts that fix [4] and two

6 Cover Right M3 wrench bolts that fix [3].

7 And then, disconnect the cables of LCD, Inverter Driver,

8 Blocking Button PCB from the Main Board.

9 After that, separate [4] from [1].

10
- Next, remove four M3 wrench bolts that fix [3].
11
And then, disconnect the Tracer button cable connector
12
and Material select cable connector from the Tracer
13
Main Board.
14
After that, separate [3] from [1].
15

16
- Be careful that you never scratch on the surface of
17
Cover while assembling or disassembling.
18

19
- Assembly is the reverse procedure of disassembly
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 4.2 Removing Cover LCD Assy

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No. Components Removal method

1 PCB Assy (BKEY3-100) - First, remove four screws that fix [1].

2 Cover Blocking Button And then, separate [1], [2] in order.

3 Cover LCD

4 Cover LCD Fix Bracket - Next, remove each screw that fixs [4].

5 LCD Assy After that, separate them.

5-1 LCD Base Plate - Next, remove six screws that fix [5].

5-2 PCB Assy (BTD-100) And then, separate [5] from [3].

5-3 Touch Screen

5-4 LCD Monitor Removing LCD Assy

- Disconnect the flat cable of [5-3] from [5-2].

5-5 LCD Inverter

- Disconnect two cable connectors that is linked [5-4]

from [5-5].

- And then, remove two screws that fix [5-2] and

threescrews that fix [5-5].

After that, separate them from [5-1].

- Finally, after remove four screws that fix [5-3] and

[5-4], separate it from [5-1].

- Be careful that you never scratch on the surface of

Touch Screen while assembling or disassembling.

Also, be careful that is linked normally when connect or

disconnect the Touch Screens flat cable.

- Assembly is the reverse procedure of disassembly

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 4.3 Removing the Cover Front Assy

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No. Components Removal Method

1 Cover Bottom - Remove four screws that fix [6].

2 Cover Material Plate And then, separate [6] and [7] in order.

3 PCB Assy (BLED-100)

4 Cover TR 1 - Remove two screws that fix [3].

5 Cover TR 2 And then, separate it from [5].

6 PCB Assy (BKEY5-100)

7 Cover Tracer Button - Remove three screws that fix [1].

8 And then, separate it from [5].

9
- Remove two screws that fix [4].
10
And then, separate it from [5].
11

12
- Be careful that you never scratch on the surface of
13
Cover while assembling or disassembling.
14

15
- Assembly is the reverse procedure of disassembly.
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17

18

19

20

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 4.4 Removing the Module 1 (Tracer, Image Camera, Inner cover)

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 Auto Blocker CAB-4000

No. Components Removal Method

1 Blocking Assy - Removing the Tracer Module.

2 Tracer Assy 1. Disconnect the cable connectors that linked [2]

3 Frame Assy from GUI Board and SMPS.

4 Image Camera Assy 2. Remove each five screws that fix [2] left side and

5 Inner Back Cover right sede.

6 Inner BTM Cover 3. Separate [2] pulling forward.

8 - Removing the Image Camera

9 1. Remove three screws that fix GUI-BD-Brk.

And then, open the GUI-BD-Assy for right.

10
2. Remove four M3 wrench bolts that fix [4].
11
And then, separate [4] from [3].
12

13
- Removing Inner Cover
14
Must remove the Inner Cover necessarily to
15
separate the Blocking Arm Assy, Lensmeter Assy,
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Lens Support Assy, Image Projection Assy
17

18
- Remove six M3 wrench bolts that fix [5].
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Then, separate it for back direction.
20

- Remove six M3 wrench bolts that [6].

Then, extract forward as lifting on it.

- Assembly is the reverse procedure of disassembly.

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 4.5 Removing the Module - 2 (Blocking Arm, Lensmeter, LED, Projection Assy etc.)

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No. Components Removal method

1 Blocker Main Plate Must remove the Inner Cover necessarily to separate

2 Blocking Arm Assy the upper Assy.

3 Image Projection Assy

4 IP Bearing Shaft -Removing Blocking Arm Assy

5 IP Stopper 1. Disconnect two cable connectors that linked [2]

6 LED Assy from Motor board.

7 Lens Supprot Frame 2. Remove four M5 wrench bolts that fix [2].

8 Lensmeter Assy 3. After raise a little upward, extract [2] for equipment

9 back.

10
- Remove two M3 wrench bolts that fix [6].
11
Then, separate it from [1].
12

13
- Disconnect the Step Motor cable, CCD Camera
14
cable, PI cable that linked Motor Board
15

16
- Remove three M4 wrench bolts that fix [8].
17
Then Separate [8] from [1].
18

19
- First, remove the Spring that linked between [3] and
20
[5] to separate [3].
21

22
- Remove one M4 wrench bolt that fix [3] from down.
23

24
- Separate [3] form [1].
25
This time, be careful that never scratch on the acryle
26
plate.
27
Also, be careful that should lose two washers and
28 bearings that is inserted to [3].
29

30 - Assembly is the reverse procedure of disassembly.

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 4.6 Removing the SMPS, GUI Board and Motor Board

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No. Componects Removal Method

1 Inlet Pannel Assy - First, separate Cover Left, Cover Right, Cover Back.

2 SMPS

3 GUI Board - Removing the SMPS

4 Motor Board 1. Remove four screws that [2] from Frame Assys

5 bottom surface.

6 2. After remove four screws that fix [1], extract [1]

7 for back as cable length that is linked to [1] allows.

8 2. Disconnect all connectors thst is linked to [2].

9 Then, extract [2] for back.

10
- Removing the GUI Board
11
1. Disconnect all cable connectors that is linked [3].
12
2. Remove six screws that fix [3].

Then, separate it from machine.

- Removing the Motor Board

1. Disconnect all cable connectors that is linked [4].

2. Remove four screws that fix [4].

Then, separate it from machine.

- Assembly is the reverse procedure of disassembly.

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 4.7 Removing the Sensor within the Blocking Arm Modul

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No. Components Removal Method

1 B-Arm-2-BTM-Cover - First, Separate the Blocking Arm Assy from the machine.

2 B-Arm-2

3 B-Arm-1 - After remove four screws that fix [1], separate it from [2].

4 B-Arm-0

5 Theta Axis PI Sensor - Removing Theta Axis PI Sensor

6 B-Theta-Sensor-Brk 1. Disconnect [5]s cable connector from [10].

7 Small Arm PI Sensor 2. After remove two screws that fix [6], separate it from

8 B-Arm-2-Sensor-Brk [2].

9 Z Axis PI Sensor 3. After remove two screws that fix [5], separate it from

[6].
10 PCB Assy (BMI-100)
4. After separate [5]s cable Pin from connector, extract
11 Limit Switch
the PI cable from [2].

- Removing Small Arm PI Sensor

1. Disconnect [7]s cable connector from [10].

2. After remove two screws that fix [8], separate it from

[3].

3. After remove two screws that fix [7], separate it from

[8].

4. After separate [7]s cable Pin from connector, extract

the PI cable from [3].

- After remove two screws that fix [9], separate it.

- Disconnect all cable connectors that is linked to [10].

- After remove four screws that fix [10], separate it.

- After remove two screws that fix [11], separate it.

- Assembly is the reverse procedure of disassembly.

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 4.8 Removing the Blocking Theta Axis Assy

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 Auto Blocker CAB-4000

No. Components Removal Method

1 B-Grip - First, unscrew three M3 set screws that fix B-Grip-

2 B-Grip-Holder Pin-Assy.

3 B-Grip-Pin-Assy And then, separate it from Blocking Arm Assy.

3-1 B-Grip-Pin

3-2 B-Grip-Pin-Cap - Unscrew two M3 set screws that fix [1].

3-3 B-Grip-Pin-Plug And then, separate [2].

3-4 B-Grip-Pin-Spring

3-5 E-Ring (#1.2) - After unscrew [3] using small spanner, separate [3]

4 Ball Plunger from [2].

5 Leap-Block (Small)
- After separate [3-5] from [3-1], extract [3-3] from

[3-1].

- Separate [4] from [2] using the wrench.

- Assembly is the reverse procedure of disassembly.

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 5. Electrical System

5.1 MAIN BOARD PCB ASSY

J26:CPU J37:EPLD
JTAG JTAG

J36 : LENS METER

J64:
LCD

J38: IMAGE DATA

EEPROM
CPU

FLASH
J69: USB
J63: INVERTER

J40: BT
J65:POWER
LED

J70: MOTOR

J J J J J J
J18: POWER
5 6 5 6 6 5
6
: 2
: 7
: 0
: 1
: 9
:
T T E E B C
R O D D A O
A U G G R N
C C E E C S
R R
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E H O O
R 2 1 D L
E
L

z When you change MAIN BOARD, replace EPROM because it stores SETUP DATA.

z When power on, red LED turns on and green LED blinks for a while.

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5.2 MOTOR BOARD PCB ASSY

z J28 : Z AXIS DC MOTOR CONNECTOR

z J26 : ARM MODULE MOTOR CONNECTOR

z J18 : LENSMETER MOTOR PI CONNECTOR

z J3 : Z AXIS LIMIT SW CONNECTOR

z J25 : ARM MODULE PI CONNECTOR

z J24 : COMMUNICATION CONNECTOR BETWEEN MAIN BOARD WITH MOTOR

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 BOARD

z J6 : POWER CONNECTOR

z J20 : JTAG CONNECTOR

z D5 : POWER ON LED (In normal mode, red LED turns on.)

z D6 : WATCH DOG LED (In normal mode, green LED blinks occasionally.)

5.3 Inspecting SMPS

Check1. Check POWER S/W and RUG is connected properly.

Check2. Check FUSE in POWER SOCKET with DMM
YES

Check1. Is Power LED on in SMPS MODULE?. Change

Check2. Check the voltage of DC POWER Cable with DMM. NO SMPS MODULE
(It should be AC100 or 220V)
*REFERENCE: ELECTRICAL CONSTRUCTION DIAGRAM
YES

Check1. Is power LED on in MAIN BOARD? Change

NO
Check2. Check whether the voltage of MAIN BOARD is 5V. MAIN BOARD
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YES

Check1. Is power LED on in MOTOR BOARD?

Change
Check2. Check whether the voltage of MOTOR BOARD is NO
MOTOR BOARD
5V.

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YES
Check1. When power on, Stop after buzzer beeping once.
NO YES LCD MODULE TEST

Check1. When power on, Stop after buzzer beeping twice.

YES CAMERA TEST

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 5.4 LCD TEST

z Measurement screen is not displayed..

Check1. SMPS TEST

YES

Check1. LCD is bright but there is no character

or figure.
Check2. There are horizontal lines on LCD and
screen display is malfunctioned.
YES

Check if J64 connector of LCD is

connected correctly to MAIN
BOARD.
YES

Check if connector of LCD is

connected correctly LCD Module
YES
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Change LCD

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 Auto Blocker CAB-4000

z LCD is black-colored and screen is too dimmed

Check1. Check 12V on MAIN Moard

Y
E
S

Check1 Control by turning Bright Volume(VR1) right and left

Y
E
S

Check1. Check if connector J63 of Main Board is connected

correctly

Y
E
S

Check1. Check if connector CN1,CN2,CN3 of Inverter Board is

connected correctly

Y
E
S

Change LCD

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 5.5 Image CAMERA TEST

z No image is displayed in LCD.

Check1. Check if POWER LED turns on

NO LED TEST

Y
E
S

Check 1. Check if connector J38 of Main Board is connected

correctly

Y
E
S

Check 1. Check if brightness changes when image camera is

covered with hand

Y
E
S

Check 1. Change image camera module.

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5.6 Lensmeter CAMERA TEST

z Lens measurement doesnt work properly.

Check1. Check if POWER LED turns on

NO LED TEST

Y
E
S

Check 1. Check if connector J36 of Main Board is connected correctly

Y
E
S

Check 1. Select lensmeter image display mode in setup mode

and check lensmeter image

Y
E
S

Check 1. Change lensmeter camera module.

49
 5.7 POWER LED TEST

z POWER LED doesnt turn on.

Check1. Check if connector J36 of Main Board is connected correctly

Y
E
S

Check 1. Check 12V on MAIN Moard

Y
E
S

Check 1. Change LED module.

Auto Blocker

50
 Auto Blocker CAB-4000
5.8 TOUCH SCREEN TEST

z TOUCH SCREEEN doesnt work properly.

TOUCH BOARD
Check1. When touch screen, Buzzer beeps. NO
TEST

Y
E
S

Check2. Differ touched place with pointed place.

Y
E
S

TOUCH SCREEN CALIBRATION

51
 z TOUCH BOARD TEST

Check
Check1. Power LED on touch board turns on. NO
cable connection

Y
E
S

Check touch screen

Check1. Operation LED on touch board always turns on. NO
assembling. (Now
Touch screen is
Y
E
S always pressed)

TOUCH
Check2. Operation LED blings whenever touching screen NO
CALIBRATION
Y
E
S

TOUCH BOARD
Auto Blocker

52
 Auto Blocker CAB-4000

6. How to upgrade the OS program

6.1 Introduction

Downloading program for CAB-4000 with RS232 cable (Blocker RS232) provides
downloading function of the firmware software from PC to Blocker, CAB-4000 with
serial cable

An administrator of the Blocker hardware can receive the Firmware by e-mail or

else and load it to his/her Blocker by this downloading program when the new
upgrade version of firmware comes out. If there is PC with Windows operating
system and serial cable connected to the Blocker, with simple process about 5 to 10
minutes, he/she can upgrade the performance of his/her Blocker without sending
and receiving it to the agency.

This downloading program is DNW application.

Check the following items before installing and running this software:

z Version of the Blocker

z COM port number of the PC connected to the Blocker
z Connection status of the serial cable on your PC and Blocker
z New firmware binary image file for the Blocker

See the operation manual for the Blocker to learn how to connect PC and Blocker
with serial cable.

53
 6.2 How to upgrade the OS program using DNW application in CLM Machines

z Copy the DNW application files. DNW consists of two files : the executable file(=
dnw.exe), the configuration file(= dnw.ini ). It is no need to install it in your
desktop computer. Therefore just copy the files to the specified directory.
Execute the DNW application.

z Set up the configuration. Click the Options item in the Configuration menu and
then choose the Com port number and the baud rate. Download address changes
as 0x30000000
Auto Blocker

Change
0x3000000

54
 Auto Blocker CAB-4000
z Click the Connect item in the Serial Port menu to open the specified serial port.
After succeeding in opening the serial port, the title of DWN application shows
the Com port and the Baud Rate on the title bar.
z Connect our machine and your computer with the serial cable.
Turn on the machine. You can see below message

z Click the Transmit item in the USB Port menu. And then choose the file for
preparing the download. Generally its name is u2440_usbflash_v64.bin. If
transmit properly, you can see below message

55
 z Click the Transmit item in the USB Port menu again. And then choose the
file for preparing the download. Generally its name is image.raw file. If
transmit properly, you can see below message

z
Select 1 or 2

z If new board, choice number 2. if used board for upgrade, choice number 1.
If transmit properly, you can see below message
Auto Blocker

56
 Auto Blocker CAB-4000

z Power turns off and on. Press u key within 3 second. You can see
below message.

z Click the Transmit item in the USB Port menu again. And then choose
the file for preparing the download. Generally its name is
u2440_usbflash_v64.bin file. If transmit properly, you can see below
message

57
 z Click the Transmit item in the USB Port menu again. And then choose
the file for preparing the download. Generally its name is
IAB_blocker_V0.1_20080829.bin file. but it might be changed
according to the type and version of the machine. If transmit properly,
you can see below message

Select 0
.
z Select number 0. If transmit properly, you can see below message
Auto Blocker

z Power turns off and on. And check version of system.

58