Académique Documents
Professionnel Documents
Culture Documents
On
Manufacturing of M.S.pipes and Shuttering plates
1) Steel in india
2) Mild steel
3) M.s pipes
4) Most important mild steel properties
5) Manufacturing process of m.s pipes
6) Difference between seamless and ERW pipes
7) Shuttering plates
8) How shuttering plates are made
9) Other products
INTRODUCTION
As a part of the curriculum, and for the partial fulfilment of the requirements for
completion of the B.Tech degree from APJAKTU,LUCKNOW I underwent an
industrial training at SHANA FABRICATORS GHAZIABAD for 45days during the two
months period of june-july 2017.
Shana fabricator is the one of the big industry in Ghaziabad, with wide variety of
discipline. The primary engineering divisions that this industry possesses is rolling
mill and welding equipment.my training was mostly concerned with rolling mill
and the manufacturing of M.S pipes. These mills have wide application in many
industries like iron and steel industry, sheet metal industry and even in sugar
industries. During my training I touched every concept from engineering point of
view to commercial to environmental point of view. The company also produces
other products such as shuttering plates, clamps, channels acrospan etc.
Steel in India
India was the worlds third-largest steel producer in 2016. The Indian
steel industry is very modern with state-of-the-art steel mills.
Indias crude steel output grew 10.7 per cent year-on-year to 25.76
million tonnes (MT) during Jan-March 2017.
As of FY16 SAIL was the leader in Indias steel sector with the
company accounting for 13 per cent of countrys finished steel
production and 15.8 per cent of countrys crude steel production.
Tata Steel, another household name in the country, leads private
sector activity in the steel sector. During FY16(1), the firm accounted
for 10.33 per cent of finished steel production and 11.03 per cent of
the countrys crude steel production
Jindal Stainless (Hisar) Limited, Indias largest stainless steel
producer, has entered into the defence sector by signing an
agreement with Defence Research & Development Organisation
(DRDO) to manufacture high nitrogen steel (HNS) for armour
applications
The Union Cabinet, Government of India has approved the National
Steel Policy (NSP) 2017, as it seeks to create a globally competitive
steel industry in India. NSP 2017 targets 300 million tonnes (MT)
steel-making capacity and 160 kgs per capita steel consumption by
2030.
MILD STEEL
Mild steel is not an alloy steel and therefore does not contain large
amounts of other elements besides iron; you will not find vast amounts of
chromium, molybdenum, or other alloying elements in mild steel. Since its
carbon and alloying element content are relatively low, there are several
properties it has that differentiate it from higher carbon and alloy steel
.Less carbon means that mild steel is typically more ductile, machine able,
and weld able than high carbon and other steels, however, it also means it
is nearly impossible to harden and strengthen through heating and
quenching. The low carbon content also means it has very little carbon and
other alloying elements to block dislocations in its crystal structure,
generally resulting in less tensile strength than high carbon and alloy steels.
Mild steel also has a high amount iron and ferrite, making it magnetic.he
lack of alloying elements such as those found in stainless steels means that
the iron in mild steel is subject to oxidation (rust) if not properly coated.
But the negligible amount of alloying elements also helps mild steel to be
relatively affordable when compared with other steels. It is the
affordability, weld ability, and machine ability that make it such a popular
choice of steel for consumers.
Chemical Composition
Element Content
Carbon, C 0.14 - 0.20 %
Iron, Fe 98.81 - 99.26 % (as remainder)
Manganese, Mn 0.60 - 0.90 %
Phosphorous, P 0.040 %
Sulphur, S 0.050 %
The use of mild steel is huge and a person who is into
manufacturing or production business need to know a lot about
the important characteristics of mildsteel.
The study of mild steel becomes more significant for a student
of mechanical engineering or metallurgical engineering. Steel is
an alloy. And alloy is a product made by mixing metals and non
metals. Sometimes a pure metal cannot fulfill all the properties
needed for manufacturing product. So additives are included in
the pure metal to obtain some specific properties necessary for
the production. Mild steel is made by adding carbon and other
elements in the iron. These elements improve the hardness,
ductility and tensile strength of the metal.
In some cases, the required size may not be obtained from the mill directly. Then,
the cold operation process can be used to obtain the desired size. In cold drawing
process, the tubes or pipes are coated with oxalic and soap solution. This solution
acts as a lubricant to reduce friction while cold drawing operation. In the cold
drawing process, the tube or pipe is drawn over the bench using Die plugs.
Finishing process
The drawn-out tube or ss pipe is then subjected to cleaning, heat treatment,
pickling and straightening. The computerized ink jet marking machine is used to
do the marking on the finished pipes or tubes. The pipe or tube is marked with
grade of material, size, heat number and the stamp of third party inspection
before passing on to stainless steel pipe exporters. The stainless tubes or pipes
thus produced will undergo certain testing and quality checks. This process is
followed by proper packing and dispatch. There are numerous numbers
of stainless steel pipe applications, these pipes and tubes are used thereafter for.
Mild Steel Pipes, MS Tubes Dimensions Confirming to IS: 1239
(Part I) 2004, Equivalent to BS 1387 / 1985
Light (A-Class) Medium (B-Class) Heavy (C-Class)
Nominal Bore Outside Diameter
Thickness Weight Thickness Weight Thickness Weight
1. Raw material
2. Cleaning and shearing
3. Welding
Mild steel consists of iron alloyed with less than 0.3% caron, mpst
cmmonly between 0.1 to 0.25%. The structural industry
frequently uses mild steel in construction because of its ductility
and malleability coupled with anti rust property.
India one of the countries that have the advanced technology besides
diligent and good attitude of people in doing work. By training a lot of
knowledge and experience can be gained and built. Moreover, this type
of is suitable for undergraduate students who will work soon or further
their study in research field. From this industrial training, student can
improve their industry skills and also can increase the science
knowledge.