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General
Procedure of Design
Grade Proportions
C: FA: CA
M5 1: 5:10
M 7.5 1:4:8
M 10 1:3:6
M 15 1:2:4
M 20 1:1.5:3
Types of Concrete Mixes
1. NOMINAL MIX
Objectives of Mix Design
2. DESIGN MIX
The concrete mix produced under quality control keeping in
view the strength, durability, and workability is called the
design Mix.
Others factors like compaction equipment's available, curing
method adopted, type of cement, quality of fine and coarse
aggregate etc. have to be kept in mind before arriving at the
mix proportion.
The design mix or controlled mix is being used more and
more in variety of important structures, because of better
strength, reduced variability, leaner mixed with consequent
economy, as well as greater assurance of the resultant
quality.
Objectives of Mix Design
Objectives of Mix Design
1. To achieve the desired minimum strength in the hardened
stage
2. To achieve the designed/ desired workability in the plastic
stage
3. To achieve the desired durability in the given environment
conditions
4. To produce concrete as economically as possible.
Factors affecting the choice of mix
proportions
1. Grade of Concrete
2. Type and Grade of Cement
3. Maximum nominal size of aggregate
4. Grading and type of aggregate
5. Water Cement Ratio
6. Workability
7. Durability
8. Quality Control
01: Grade of Concrete
Coarser the grading, leaner will be mix which can be used. Very
lean mix is not desirable since it does not contain enough finer
material to make the concrete cohesive.
The type of aggregate influences strongly the aggregate-
cement ratio for the desired workability and stipulated water
cement ratio.
05: Water Cement Ratio
1. Water-Cement ratio
2. Cement content
3. Cement-aggregate ratio
4. Gradation of the aggregates
5. Consistency
1. Arbitrary proportion
2. Fineness modulus method
3. Maximum density method
4. Surface area method
5. Indian Road Congress, IRC 44 method
6. High strength concrete mix design
7. Mix design based on flexural strength
8. Road note No. 4 (Grading Curve method)
9. ACI Committee 211 method
10. DOE method
11. Mix design for pumpable concrete
12. Indian standard Recommended method IS 10262-82
Indian standard method : IS 10262:2009
Indian standard method : IS 10262
The above adjustments (if the material used differs from the
specified condition) is tabulated below
Adjustment Required in
Change in Condition
Coarse Aggregate
Each 0.05 increase or decrease in free
water cement ratio 0.01
ACI 211.1 states that the maximum CA size should not exceed:
1. 1/5 the minimum dimension of structural members,
2. 1/3 the thickness of a slab, or
3. 3/4 the clearance between reinforcing rods and forms.
These restrictions limit maximum aggregate size to 1.5
inches, except in mass applications
Step 04: Mixing water and air content.
ACI Method uses past experience to give a first estimate for the
quantity of water per unit volume of concrete required to
produce a given slump.
In general the quantity of water per unit volume of concrete
required to produce a given slump is dependent on the
maximum CA size, the grading of both CA and FA, as well as the
amount of entrained air.
The approximate amount of water required for average
aggregates is given in Table.
Step 04: Mixing water and air content
Mixing Water Quantity in kg/m3 (lb/yd3) for the listed Nominal Maximum Aggregate Size
Non-Air-Entrained
This method of mix design was popular and was widely used up
to 1970s all over the world. Most of our concrete roads and air
field pavements where designed by this method
The procedure of mix design by Road Note No 4 is also called
Grading Curve Method.
The Building Research Establishment of Department of
Environment (DOE) U.K. has evolved another method called
DOE method to replace the earlier Road Note No 4 method.
Rapid Method (RM)
Why RM?