Académique Documents
Professionnel Documents
Culture Documents
Generacin de Valor
Sherlock Holmes
The Sign of the Four
Sir Arthur Conan Doyle
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Tpicos
Usando LTS
Casos de Estudio
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Principios de Investigacin y de
Solucin de Problemas
Mbbil BEARING INSPECTION REPORT
Elimine supuestos, apguese a los hechos
Customer Data
Date Customer Location
Una buena recomendacin depende de XYZ 312 Deep Groove Ball 60 mm 130 mm
19 9 8 M o to r R e p a irs pitting or spalling only light frosting in load path. The load pattern had a brownish coloration,
most likely due from lubricant oxidation. The raceway showed machined marks across the entire
raceway in two locations approximately 180 degrees apart. Apparently, the bearing was
manufactured with a poor dimension or the bearing grinder had irregular displacement. The poor
machining resulted in the original machining grooves (over 40 microns in size-visible to the
naked eye) not being ground away. The poor surface finish would place a great burden on the
lubricating film to separate the raceway from the rolling elements.
20 Inner Ring Raceway Fairly normal load pattern slightly offset from thrust and 360 degrees (small pre-load). No major
pitting or spalling only light frosting in load path. The load pattern had a brownish coloration,
most likely due from lubricant oxidation.
17 R e c o n d itio n Inner Ring Bore High level of fretting corrosion - appears to have had a very poor shaft fit
Number of Repairs
15 Rolling Elements
Cage
Light frosting and slight brown coloration
Light wear
S ta to r Lubricant The grease shows signs of being subjected to high heat. There was some oil-soap separation,
12 some oxidation, and foreign contamination (iron). However, all parts (rollers and raceways) had
an adequate film of oil.
10 B e a rin g F a ilu re
Correlation(s) The bearing OEM had a poor finish on the bearing outer race. The poor surface finish and 180
degree load pattern may have placed an undue burden on the lubricant. In addition, both the
inner and outer ring had poor fits (possibly partly but not entirely due to a poor dimensioned
5 R e p a ir Recommendation(s) Consult with the bearing OEM to discuss this possible machining error. Also consult with the roll
re-builder to discuss proper bearing fits.
R o to r B a r
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1
0
T yp e o f R e pa ir
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Principios de Investigacin y de
Solucin de Problemas
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Principios de Investigacin y de
Solucin de Problemas
Use Distinciones
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Principios de Investigacin y de
Solucin de Problemas
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Principios de Investigacin y de
Solucin de Problemas
Establezca la causa ms probable
La Navaja de Occam:
La ms simple y ms
razonable
Lo que queda despus de
eliminar lo imposible
Verifique la causa
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Principios de Investigacin y de
Solucin de Problemas - Herramientas
Inspecciones en Campo
Procedimientos de relleno
Registros de Mantenimiento
Resultados de Anlisis de Aceite
Manuales de Operacin
Planos de equipo
Flujos de Proceso
Monitoreo de datos
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Usando LTS: Soluciones Tcnicas
Documentacin Beneficios.
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Usando LTS
Crecimiento Tctico
Soluciones a Clientes
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Usando LTS: Solucin de Problemas
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Usando LTS: Flujo de informacin
Usuario
Info
Adicional/ Reciclo
Status
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LTS: Anlisis Avanzados
Cromatografa de gases (GC)
Separa las molculas por punto de ebullicin
Detecta contaminantes lquidos
Detecta Craqueo Trmico
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LTS: Anlisis Avanzados
Microscopio ptico
Evidencia Visual / morfolgica / de tamao
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Caso de Estudio 1 : Aceite de Turbina
aceite. 16
Caso de Estudio 1 : Aceite de Turbina
LTS10263
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Caso de Estudio 1: Informacin de la Turbina
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Caso de Estudio 1 - Filtracin
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Caso de Estudio 1 - Resultados Anlisis
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Caso de Estudio 1 - LTS - Aceite
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Caso de Estudio 1 - LTS Muestras Slidas
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Caso de Estudio 1 - LTS - Insolubles
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Caso de Estudio 1 - LTS Polvo sobre el equipo
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Caso de Estudio 1 - LTS Depsitos Carcaza
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Informacin Adicional
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Soporte de LTS
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Documentacin de valor
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Conclusiones
Base sus investigaciones solo en los hechos comprobados
Recolecte informacin de la mayor cantidad de fuentes posibles
Organice la informacin y busque conexiones
Use los recursos adecuados
Use LTS y los otros laboratorios de forma racional y eficiente
Genere Valor
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