FAB Cost Sheet Format

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PART NO. Front Axle Bracket ( 4 WD)

DRG NO. 10070752 AC
LOT SIZE 150 Nos.
No. Of Mach. time
Cutting
Feed Feed RPM DIA LOC passes/
Operation speed
Machin Usage stroke TH PR
S. No. Tool used
Description e Used /tips
Met/min mm / rev mm/min mm mm Nos' min min
1 Rough Milling Makino Cutter 6 180 0.7 501.3 716 80 2000 4.00 15.96
2 Drilling Makino Drill 2 60 0.2 224.7 1123 17 50 4 0.89
5 Drilling Makino Drill 2 60 0.2 246.4 1232 15.5 50 2 0.406
6 Drilling Makino Drill 2 50 0.15 353.6 2358 6.75 50 1 0.141
7 Chamfer Makino Counter 4 20 0.3 76.38 255 25 3 30 1.178
8 Tapping Makino Tap 7 1.25 348.1 278 8 80 1 0.23
9 Hole Milling Makino Holemill 5 25 0.3 142.9 476 16.7 50 2 0.7
10 Reaming Makino Reamer 5 25 0.3 140.4 468 17 50 2 0.712
11 Tapping Makino Tap 7 2.5 309.4 124 18 80 4 1.034
12 Tapping Makino Tap 7 2 278.5 139 16 80 18 5.171
12 Makino Setting, Inspection & Loading-Unloading Time
13 Rough Milling Mazak Cutter 8 180 0.7 401 573 100 2000 3 14.96
14 Drilling Mazak Drill 2 60 0.2 347.2 1736 11 20 2 0.115
15 Drilling Mazak Drill 2 60 0.15 424.4 2829 6.75 20 22 1.037
17 Counter Mazak Endmill 4 60 0.4 424.4 1061 18 30 6 0.424
18 Drilling Mazak Drill 2 60 0.15 337 2247 8.5 25 2 0.148
19 Tapping Mazak Tap 7 1.25 348.1 278 8 40 22 2.528
20 Fnish Milling Mazak Cutter 8 180 0.6 343.7 573 100 2000 1 5.819
22 Chamfer Mazak Counter 4 20 0.3 76.38 255 25 2 11 0.288

25 Tapping Mazak Tap 7 2 318.3 159 14 40 4 0.503
26 Mazak Setting, Inspection & Loading-Unloading Time

Total time
Hand. Setting Concd Total
time time . Time. Time Total
TH PR Rate
Cost
min min min min min min
3.5 19.46 475 154.05
0.7 1.59 475 12.59
1.5 4.80 475 37.99
0.6 1.02 475 8.07
0.6 1.01 475 7.96
0.8 0.94 475 7.45
1 2.18 475 17.24
0.8 1.03 475 8.15
0.6 1.30 475 10.29
0.6 1.31 475 10.39
0.8 1.83 475 14.52
1.5 6.67 475 52.81
5.00 475 39.58
48.14 381.11
1 15.96 1050 279.33
0.4 0.52 1050 9.02
1.2 2.24 1050 39.15
0.6 0.80 1050 13.94
0.5 0.92 1050 16.17
0.5 0.65 1050 11.35
1.3 3.83 1050 66.99
0.4 6.42 1050 112.32
0.8 2.27 1050 39.66
0.6 0.89 1050 15.54
0.8 2.52 1050 44.16

0.8 1.05 1050 18.40
0.6 1.10 1050 19.30
1 1.85 1050 32.35
5.00 1050 87.50
46.01 805.17
TOTAL PROCESS SHEET
Ref.No.CS109- 1 of 2 Rev. No. 0 Date : 25/09/2012
Component: Front Axle Bracket Drawing No.
Customer International Tractors Ltd. Material
Part No 10071461 AA
1 Set Up ( Makino) 2nd Set up (M
S. No. Process Tool Type Time Remarks S. No. Process

1 Facing Dia 80 Milling Cutter 9.20 1 R/Facing
2 Drilling Dia 14 Drill Carbide 3.30 2 F/Facing
3 Drilling Dia 16 Drill Carbide 1.05 3 R/Milling
4 Drilling Dia 17 Drill Carbide 1.75 4 F/Milling
5 Drilling Dia 15.5 Drill Carbide 1.65 5 Drilling
6 Drilling Dia 6.8 Drill Carbide 1.00 6 Drilling
7 Chamfering Dia 25 Chamfer Tool 2.75 7 Drilling
8 Reaming Dia 17 Rimmer Carbide 2.75 8 Chamfering
9 Drilling Dia 37 U Drill 2.35 9 Taping
10 S/F Boaring DIA 39.7 BORING BAR 2.50 10 Taping
11 F/Boaring Dia 40 Boaring Bar 4.50 11
12 Taping M16 X 2 Tap 4.15
13 Taping M18X 2.5 Tap 1.65
14 Taping M8 X 1.25 1.00
15 Setting Time 5.00
44.60
1050.00
Total Cost 780.50
1528.63
Casting
2nd Set up (Mazak)
Tool Type Time

Dia 100 Face Mill Cutter 14.00
Dia 100 Face Mill Cutter 4.00
Dia 80 Cutter 5.50
Dia 40 End Mill 5.25
Dia 18 End Mill 1.25
Dia 6.8 Drill Carbide 1.00
Dia 8.5 Drill Carbide 1.00
Dia 25 X 90 Counter Shenk 2.00
M8 X 1.25 Tap 2.50
M10 X 1.5 Tap 1.25
Setting Time 5.00
2 nd Set up Total Time 42.75

Machine Hour Rate 1050.00
Total Cost 748.125
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PART NO. Casing Rear Axle D RH
DRG NO. D10229370 A
LOT SIZE 50 Nos.
No. Of Mach. time
Cutting
Operation speed
S. No. Tool used
1 Drilling VMC Drill 2 70 0.2 342.8 1714 13 23 12 0.805
2 Drilling VMC Drill 2 70 0.2 469 2345 9.5 23 2 0.098
3 Chamfer VMC Counter 4 60 0.3 229.2 764 25 3 20 0.262
4 Tapping VMC Tap 7 1.75 324.9 186 12 23 2 0.142
5 Hole Milling VMC Holemill 5 20 0.3 194.9 650 9.8 23 2 0.236
6 Reaming VMC Reamer 5 20 0.3 191 637 10 23 2 0.241
7 Drilling VMC Drill 2 70 0.2 469 2345 9.5 23 2 0.098
8 VMC Setting, Inspection & Loading-Unloading Time
13 Rough Milling Mazak Cutter 5 180 1 909.3 909 63 2000 3 6.598

Total time
TH PR Rate
Cost
0.7 1.51 475 11.92
0.7 0.80 475 6.32
1 1.26 0 0.00
0.8 0.94 475 7.45
0.6 0.84 475 6.62
0.6 0.84 475 6.66
0.8 0.90 475 7.11
5.00 475 39.58
12.08 85.66
1 7.60 475 60.15
0.4 0.52 1050 9.02
1.2 2.24 1050 39.15
0.6 0.80 1050 13.94
0.5 0.92 1050 16.17
0.5 0.65 1050 11.35
1.3 3.83 1050 66.99
0.4 6.42 1050 112.32
0.8 2.27 1050 39.66
0.6 0.89 1050 15.54
0.8 2.52 1050 44.16
0.8 1.05 1050 18.40
0.6 1.10 1050 19.30
1 1.85 1050 32.35
5.00 1050 87.50
37.65 585.99
PART NO. Casing Rear Axle D RH
DRG NO.
LOT SIZE
No. Of Mach. time
Cutting
Operation speed
S. No. Tool used
1 Turning Rough CNC Turning 1 200 0.4 391.7 979 65 195 1 0.498
2 Turning Rough CNC Turning 1 200 0.2 195.9 979 65 125 1 0.638
3 Finish Turning CNC Turning 1 200 0.2 195.9 979 65 195 1 0.996
8 VMC Setting, Inspection & Loading-Unloading Time
13 Rough Milling Mazak Cutter 5 180 1 909.3 909 63 2000 3 6.598

Total time
TH PR Rate
Cost
0.7 1.20 300 5.99
0.7 1.34 300 6.69
0.7 1.70 300 8.48
5.00 475 39.58
9.23 60.74
1 7.60 475 60.15
0.4 0.52 1050 9.02
1.2 2.24 1050 39.15
0.6 0.80 1050 13.94
0.5 0.92 1050 16.17
0.5 0.65 1050 11.35
1.3 3.83 1050 66.99
0.4 6.42 1050 112.32
0.8 2.27 1050 39.66
0.6 0.89 1050 15.54
0.8 2.52 1050 44.16
0.8 1.05 1050 18.40
0.6 1.10 1050 19.30
1 1.85 1050 32.35
5.00 1050 87.50
37.65 585.99

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PART NO. Front Axle Bracket ( 4 WD)

Met/min mm / rev mm/min mm mm Nos' min min

2 Drilling Makino Drill 2 60 0.2 224.7 1123 17 50 4 0.89

3 Drilling Makino Drill 2 60 0.2 272.8 1364 14 50 18 3.299

5 Drilling Makino Drill 2 60 0.2 238.7 1194 16 50 2 0.419

5 Drilling Makino Drill 2 60 0.2 246.4 1232 15.5 50 2 0.406

6 Drilling Makino Drill 2 50 0.15 353.6 2358 6.75 50 1 0.141

7 Chamfer Makino Counter 4 20 0.3 76.38 255 25 3 30 1.178

8 Tapping Makino Tap 7 1.25 348.1 278 8 80 1 0.23

9 Hole Milling Makino Holemill 5 25 0.3 142.9 476 16.7 50 2 0.7

10 Reaming Makino Reamer 5 25 0.3 140.4 468 17 50 2 0.712

11 Tapping Makino Tap 7 2.5 309.4 124 18 80 4 1.034

12 Tapping Makino Tap 7 2 278.5 139 16 80 18 5.171

12 Makino Setting, Inspection & Loading-Unloading Time

14 Drilling Mazak Drill 2 60 0.2 347.2 1736 11 20 2 0.115

15 Drilling Mazak Drill 2 60 0.15 424.4 2829 6.75 20 22 1.037

16 Drilling Mazak Drill 2 60 0.2 381.9 1910 10 25 3 0.196

17 Counter Mazak Endmill 4 60 0.4 424.4 1061 18 30 6 0.424

18 Drilling Mazak Drill 2 60 0.15 337 2247 8.5 25 2 0.148

19 Tapping Mazak Tap 7 1.25 348.1 278 8 40 22 2.528

21 Drilling Mazak Drill 2 60 0.2 218.2 1091 17.5 80 4 1.466

22 Chamfer Mazak Counter 4 20 0.3 76.38 255 25 2 11 0.288

23 Tapping Mazak Tap 7 2.5 278.5 111 20 120 4 1.724

25 Tapping Mazak Tap 7 2 318.3 159 14 40 4 0.503

26 Counter Mazak Endmill 4 60 0.4 424.4 1061 18 30 12 0.848

26 Mazak Setting, Inspection & Loading-Unloading Time

3.5 19.46 475 154.05

0.7 1.59 475 12.59

1.5 4.80 475 37.99

0.6 1.02 475 8.07

0.6 1.01 475 7.96

0.8 0.94 475 7.45

1 2.18 475 17.24

0.8 1.03 475 8.15

0.6 1.30 475 10.29

0.6 1.31 475 10.39

0.8 1.83 475 14.52

1.5 6.67 475 52.81

5.00 475 39.58

1 15.96 1050 279.33

0.4 0.52 1050 9.02

1.2 2.24 1050 39.15

0.6 0.80 1050 13.94

0.5 0.92 1050 16.17

0.5 0.65 1050 11.35

1.3 3.83 1050 66.99

0.4 6.42 1050 112.32

0.8 2.27 1050 39.66

0.6 0.89 1050 15.54

0.8 2.52 1050 44.16

0.6 1.10 1050 19.30

1 1.85 1050 32.35

5.00 1050 87.50

Ref.No.CS109- 1 of 2 Rev. No. 0 Date : 25/09/2012

Component: Front Axle Bracket Drawing No.

Customer International Tractors Ltd. Material

1 Set Up ( Makino) 2nd Set up (M

S. No. Process Tool Type Time Remarks S. No. Process

2nd Set up (Mazak)

Tool Type Time

2 nd Set up Total Time 42.75

Met/min mm / rev mm/min mm mm Nos' min min

1 Drilling VMC Drill 2 70 0.2 342.8 1714 13 23 12 0.805