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301010.1177/0734242X12452906Wu et al.

Waste Management & ResearchWMR


2012

Original Article

Waste Management & Research

Thermogravimetric characterization of
30(10) 10661071
The Author(s) 2012
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dairy manure as pyrolysis and combustion sagepub.co.uk/journalsPermissions.nav
DOI: 10.1177/0734242X12452906

feedstocks wmr.sagepub.com

Hanjing Wu1,2, Milford A Hanna1,2 and David D Jones2

Abstract
Thermogravimetric analysis was used to examine the thermal behavior of dairy manure as a pyrolysis and combustion feedstock.
Nitrogen and air were used as purging gases to analyze the pyrolysis and combustion reactions, respectively, and heating rates of 20C
min-1, 40C min-1 and 60C min-1 were applied. An Arrhenius model was used to estimate the kinetic parameters (activation energy,
reaction order and pre-exponential factor). Results showed four steps for both the pyrolysis and the combustion reactions, with the
second step being the most critical one and during which most thermal decomposition of cellulose, hemicelluloses, starch and protein
occurred. Thermochemical reactions were determined mainly by temperature. Heating rate influenced the start and the end of the
thermal conversions. The activation energies for the two major reaction zones were 93.63 kJ mol-1 and 84.53 kJ mol-1 for pyrolysis,
and 83.03 kJ mol-1 and 55.65 kJ mol-1 for combustion. Knowledge of the thermal behavior of dairy manure provides guidelines for
future energy utilization.

Keywords
TGA, pyrolysis, combustion, dairy manure, kinetic model

Introduction Thermogravimetric analysis


Animal waste Thermogravimetric analysis (TGA) is a highly precise method
that studies the mechanism and kinetics of the thermal decompo-
In the USA, more than 500 million tonnes of manure are pro-
sition of biomass. It can be performed under isothermal condi-
duced by 238,000 animal feeding operations (AFOs) every
tions or non-isothermal conditions, and allows for the estimation
year. AFOs produce about 100 times as much manure as
of kinetic parameters for various decomposition reactions
municipal wastewater treatment plants produce sewage
(Damartzis et al., 2011; Deng et al., 2008; Seo et al., 2010).
sludge (Gerba and Smith, 2005; US Environmental Protection
Understanding thermal degradation characteristics is crucial in
Agency, 2007). Historically, the primary use of animal
the selection, design and optimization of thermochemical con-
manure has been land-applied fertilize owing to its nutrient
version units, and TGA has been applied widely for this purpose
content. However, serious environmental problems result
(Wang et al., 2011).
from excess land application of animal wastes, such as nitro-
Previously, research has been carried out to analyze the ther-
gen and phosphorus runoff, greenhouse gas emissions and the
mal characteristics of waste from domestic, industrial and agricul-
presence of trace metal (copper, zinc and arsenic) (Sanchez
tural activities as an energy feedstock, including sewage sludge,
et al., 2009).
cattle manure, swine solids and municipal solid waste (Otero et al.
Therefore, alternative strategies are needed for animal
2010; Peng et al., 2001; Ro et al., 2009). However, only a few
waste management. Three possible solutions to extract renew-
researchers have used dairy waste as a thermochemical conver-
able energy from animal waste are thermochemical, biochemi-
sion feedstock. For instance, thermochemical conversion of dairy
cal and physicochemical pathways (Huang et al., 2011).
Thermochemical technologies can be divided further into
combustion, pyrolysis and gasification. Combustion is the 1Industrial Agricultural Product Center, University of Nebraska
conversion of chemical energy into heat with CO2 and H2O as Lincoln, Lincoln, NE, USA
2Department of Biological Systems Engineering, University of
byproducts, and it may have very significant benefits in reduc-
NebraskaLincoln, Lincoln, NE, USA
ing the volume of waste and producing energy (Sanchez et al.,
2009). Pyrolysis is the thermal decomposition of biomass in Corresponding author:
Milford A Hanna, Industrial Agricultural Product Center, University of
the absence of O2. Gasification falls between complete com-
Nebraska-Lincoln, 3605 Fair Street, University of Nebraska, Lincoln,
bustion and pyrolysis (Mansaray and Ghaly, 1999; Ro et al., NE 68583, USA
2009; Wang et al., 2011). Email: mhanna1@unl.edu

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Wu et al. 1067

manure-based biomass through direct combustion was analyzed biomass material. Partially overlapping peaks are observed fre-
by Carlin et al. (2007). Mountains of dairy manure are generated quently in mass loss rate curves, and different mathematical
annually and the estimated dairy cow manure production in the models have been developed for the thermal kinetics (Damartzis
USA was close to 200 million tonnes in 2007 (Gerber et al., 2010). et al., 2011). In this project, a technique based on the Arrhenius
In a dairy farm with 2500 cows, as much waste as a city with equation was used to define the kinetic model (Mansaray and
411,000 residents is produced (US Environmental Protection Ghaly, 1999).
Agency, 2004). The rate of the reaction was expressed as
The main objective of this research was to provide detailed
information about the pyrolysis and combustion characteristics of d
r = = k (1 )n (1)
dairy manure, as well as to study the influence of heating rate dur- dt
ing TGA. Also, the kinetic parameters of the primary reactions in where was the conversion of the sample [ =(m0-m)/(m-mf)
thermochemical conversion were obtained through a kinetic and where m0, mf and m were the initial, final and time-depend-
model. The information will provide the fundamental knowledge ent mass of sample respectively] (Huang et al., 2011), t was the
of dairy manure pyrolysis and combustion, and a general idea of reaction time elapsed, and n was the reaction order. The reaction
thermochemical converting dairy waste to an energy source. rate k was determined by the following equation (Jiang et al.,
2010):
E
Methods k = Ae
-
RT (2)
Materials and equipment where A was the pre-exponential factor, T was the absolute tem-
Dairy manure samples, collected from the University of Nebraska perature, R was the universal gas constant and E was the activa-
Agricultural Research and Development Center (ARDC), were tion energy. Combining equations (1) and (2), and taking the
used as the raw material. The moisture content of initial collected natural logarithm yielded equation (3) (Font-Palma, 2012;
dairy manure was more than 50%. During pretreatment, samples Mansaray and Ghaly, 1999).
were dried, ground and sieved. The particle size of the manure
d E
sample was less than 0.5 mm. Ultimate analyses and moisture ln ( ) = lnA + nln(1 ) .
dt RT (3)
content of the manure sample were conducted by Twin Ports
Testing, Inc. (Superior, WI, USA). Oxygen bomb calorimetry From this equation, the kinetic parameters (A, E and n) were
(Model: 1241; Parr Instrument, Moline, IL, USA) was used to obtained by multiple linear regression (Domnguez et al., 2008)
measure the energy content of the manure samples. TGA was using SAS 9.2 statistical software (SAS Institute Inc., Cary, NC,
performed with a STA 6000 Simultaneous Thermal Analyzer USA).
(PerkinElmer Inc., Waltham, MA, USA).
Results and discussion
Experimental procedure Characteristics of dairy manure
For each experimental run, a 1030 mg manure sample was put Table 1 contains the characteristics of dairy manure. Dairy
in the microbalance of the TGA analyzer. N2 and air (79% N2 and manure has a relatively higher ash content and lower energy con-
21% O2) were used as the purging gases, each with a flow rate of tent when compared with other biomass materials. For example,
20 ml min-1. The temperature of the samples was increased from the ash content and energy value of corn stalks are 8.18% and
25C to 850C at heating rates of 20C min-1, 40C min-1 and 18.45 MJ kg-1 (Kumar et al., 2008), respectively, and for rapeseed
60C min-1. The sample was held at 25C for 1 min, heated to stalks are 5.87% and 17.67 MJ kg-1 (Karaosmanolu et al., 2001)
850C at the respective temperature scan rates and then held at respectively.
850C for 1 min. After the heating processes, the sample was
cooled to room temperature. The thermogravimetry (TG) profile
was used to determine the percentage of weight loss of the sam- Table 1. Characteristics of dairy manure.
ple and the differential thermogravimetry (DTG) curve, obtained Moisture content (% wet basis ) 7.78
from the first derivatives of TG curve, was the rate of the weight
loss (Wu et al., 2011). To check the repeatability, the experiment Ultimate analysis (% w 60 (31) et basis)
was conducted again, and the DTG and TG curves obtained were C 35.21
almost identical. H 4.07
O 27.35
N 1.48
Kinetic model S 0.234
Thermal degradation of biomass is a complex process due to dif- Ash 23.89
Higher heating value (MJ kg-1) 11.6
ferences in the chemical composition of components within the

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1068 Waste Management & Research 30(10)

Table 2. Constituents of dairy manure.

Component % dry basis


Volatile solids 83.0 85 83.0 89.9
Ether extract 2.6 4 2.52.8
Cellulose 31.0 21 31 27.3
Hemicellulose 12.0 13 12 24.8
Lignin 12.2 10 12.2 18
Starch 12.5
Crude protein 12.5 18 12.5 12.7
Ammonia 0.5 0.3 0.5
Acids 0.1 0.1
Reference Stafford (1980) Wohlt et al. (1990) Robbins et al. (1979) Jeyanayagam and Collins (1984)

The composition of dairy manure is indicated in Table 2, pyrolysis process (Domnguez, et al., 2008). The weight loss dur-
which shows dairy manure to be a very complicated feedstock ing this stage results mainly from the thermal degradation of cel-
with a wide range of constituents. Cellulose is the major compo- lulose, hemicelluloses, protein, starch and microbial cell walls
nent, followed by protein, starch, lignin and hemicelluloses. (Wu et al., 2011). For the third stage (360600C), the mass loss
rate was slower than for the second zoneabout 27% of the origi-
Pyrolysis characteristics nal weight was lost. Lignin in dairy manure may contribute to this
weight loss (Wu et al., 2011) because the pyrolytic decomposition
TG and DTG curves for the 20C min-1 heating rate under a N2
atmosphere are shown in Figure 1. The profile of dairy manure of lignin occurs between 300C and 500C. Hemicellulose
weight loss exhibited four stages during the degradation process decomposes at 250300C and cellulose at 300350C (Carrier
(Figure 1). During the first stage (from room temperature to et al., 2011). Most of the starch and protein were lost during the
around 160C), the weight loss was 1012% of the original second stage. The thermal degradation of lignin was reported to
weight. The moisture content of the dried manure sample was be slow and over a wide range (up to 900C) (Huang et al., 2011),
approximately 8%, as shown in Table 1. Therefore, although which may have been due to the extremely wide temperature
volatile compounds may have contributed to the weight loss, the range of the activity of chemical bonds and functional groups in
major weight loss was mainly due to the evaporation of moisture lignin (Wang et al., 2009). The 6% weight loss during stage VI
during the stage I (Liu et al., 2009). (600850 C) may have contributed to further charcoal devolatili-
The weight loss between the temperatures of 160C and 600C zation (Font-Palma, 2012). In the last stage, the weight loss rate
was the major reaction area where most of the organic matter was became stable and near zero. The remaining solid residue at the
lost. As two dips in the DTG curve were observed, this reaction end of pyrolysis was char (including ash and fixed carbon), which
zone was divided into additional two stages (stage II and stage was 21% of the original mass. The ash content given in Table 1
III). In the second stage (160360C), around 35% of the original was 23.89% higher than the pyrolysis residue content. Two rea-
weight was lost. A sharp weight loss was observed in this stage sons may explain above phenomenon. The first is the variety of
the highest weight loss rate was reached at 290C. Consequently, the manure samples and the second is the traces of oxygen remain-
the second stage was considered to be the critical stage in the ing in the thermal analyzer before experiment operation.

Figure 1. Thermogravimetry (TG) and differential thermogravimetry (DTG) curves of dairy manure under N2 with the heating
rate of 20C min1.

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Wu et al. 1069

Combustion characteristics addition, influences of heating rate on DTG curves are shown in
Figure 4.
TG and DTG curves for dairy manure oxidized in air with a heating It can be seen from Figure 3 that the final residue weight
rate of 20C min-1 are shown in Figure 2. In combustion reactions, increased with higher heating rate. That may have been caused by
the air was sufficient for complete combustion. Similar to pyrolysis, insufficient time for the reaction to complete at the higher heating
four stages were observed. The first stage (from room temperature to rates (Karaosmanolu et al., 2001). Additionally, when the heat-
165C) resulted mainly from the evaporation of water (11% weight ing rate increased, the starting and ending temperatures of pyrol-
lost). The second oxidation zone, which was the most significant ysis and combustion increased (Figure 3).
zone, ranged from 165C to 360C, and around 34% of the original In Figure 4, the peaks in the DTG curves shifted to higher
mass was lost. The highest weight loss rate was observed at 300C temperatures with higher heating rates. The above observations
(the sharpest peak), which was a little higher than the temperature were the result of a serious thermal lag effect when the heat trans-
with the maximum weight loss rate during pyrolysis. Analogous to fer rate was low (Deng et al., 2008; Kumar et al., 2008). At the
pyrolysis, weight loss in the second zone resulted from combustion same time, the TG curves were basically parallel, indicating a
of cellulose, hemicelluloses, protein and starch. The third oxidation similar reaction mechanism at the different heating rates.
zone, which started at 360C and ended at 590C, may have been Therefore, both pyrolysis and combustion were influenced
due to the lignin oxidation (Wang et al., 2011). The fourth oxidiza- mainly by reaction temperature (Zhang et al., 2006).
tion zone may be explained by the further oxidization of char. The
weight loss rate was slow with only 3% of the original weight being
lost. At the end of the combustion, the remaining solid was ash, with
Reaction kinetics
a weight of about 19% of the initial weight. Usually, kinetic analyses focus on the most severe stage of ther-
mochemical reactions. The second and the third stages of pyroly-
sis and combustion were the two major reaction zones during
Influence of heating rate which almost all thermal degradation occurred. Therefore, the
The influence of heating rate on TG curves under atmospheres of kinetic parameters were defined for these two regions. Because
N2 and air are shown in Figures 3a and 3b respectively. In TGA was much more precise at low heating rates (Varhegyi et al.,

Figure 2. Thermogravimetry (TG) and differential thermogravimetry (DTG) curves of dairy manure under air and with the
heating rate of 20C min-1.

Figure 3. Influences of heating rate on Thermogravimetry (TG) curves under atmospheres of N2 (a) and air (b).

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1070 Waste Management & Research 30(10)

Figure 4. Influences of heating rate on differential thermogravimetry (DTG) curves under atmospheres of N2 (a) and air (b).

2011) an Arrhenius model was applied under the condition of combustion of dairy manure. The second step was considered the
20C min-1. Kinetic parameters are shown in Table 3, where R2 critical stage, where the highest conversion rate was reached and
indicates the model fitness using multiple linear regression. the most volatiles released. From TG and DTG curves, conclusions
From Table 3, R2 values ranged from 0.82 to 0.87, indicating rela- were drawn that pyrolysis and combustion were dependent mainly
tively good fitness of the model. However, in order to find out the best on reaction temperature. In addition, heating rate influenced the
kinetic model, other regression methods can be applied further for starting and ending points of the reactions, and the peaks in DTG
comparison (Haralampu et al., 1985). In addition, for pyrolysis, the curves shifted to high temperatures at higher heating rates.
activation energies were 93.63 kJ mol-1 and 84.53 kJ mol-1 for the Kinetic parameters also were estimated by a kinetic model
second and the third regions respectively. For combustion, the activa- based on the Arrhenius equation. Results showed that during
tion energies were 83.03 kJ mol-1 and 55.65 kJ mol-1 for the two major pyrolysis, the activation energies were 93.63 kJ mol-1 and 84.53
reaction regions, which were lower than pyrolysis. Activation ener- kJ mol-1 for the two major reaction zones respectively. During
gies in this study were consistent with the values reported by Ramiah combustion, the activation energies were 83.03 kJ mol-1 and
(1970), who indicated that the activation energy for thermal degrada- 55.65 kJ mol-1 for the second and third steps.
tion for cellulose, hemicellulose and lignin samples was in the range Our experimental data provide basic information on dairy
of 150 kJ mol-1 to 251 kJ mol-1, 63 kJ mol-1 to 109 kJ mol-1 and 54 kJ manure as pyrolysis and combustion feedstocks. The thermal
mol-1 to 79 kJ mol-1 respectively. Also, the activation energies for the characteristics will be a useful in guiding thermochemical con-
second step were higher than the third step for both pyrolysis and version applications.
combustion, together with a higher reaction order. Generally, the
larger the activation energy, the more difficult is the thermochemical Funding
conversion process signifying the second reaction zone was more This research received no specific grant from any funding agency in
complex and difficult than the third reaction zone (Zhang et al., 2006). the public, commercial, or not-for-profit sectors.

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