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Notice
Copyright 2002
Motorola, Inc.
All rights reserved
No part of this publication my be reproduced in any form or by any means or used to make and any derivative work
(such as translation, transformation or adaptation) without written permission from Motorola, Inc.
Motorola reserves the right to revise this publication and to make changes in content from time to time without
obligation on the part of Motorola to provide notification of such revision or change. Motorola provides this guide
without warranty of any kind, either implied or expressed, including, but not limited to, the implied warranties of
mechantability and fitness for a particular purpose. Motorola may make improvements or changes in the product(s)
described in this manual at any time.
Motorola,the stylized M logo, and Intelligence Everywhere are registered tradmarks of Motorola, Inc. Broadband
Services Router, BSR, BSR 64000, RiverDelta, SmartFlow are trademarks of RiverDelta Networks, Inc. All other
trademarks and registered trademarks are the property of their respective owners.
503408-001
TPD-0019-01 Rev A
Published: October, 2002
Regulatory Compliance
CAUTION
RISK OF ELECTRIC SHOCK
These servicing instructions are for use by qualified personnel only. To reduce the risk of
electrical shock, do not perform any servicing other than that contained in the Installation and
Troubleshooting Instructions unless you are qualified to do so. Refer all servicing to qualified
service personnel.
This is a class 1 product that contains a class IIIb laser and is intended for operation in a closed
environment with fiber attached. Do not look into the optical connector of the transmitter with
DANGER power applied. Laser output is invisible, and eye damage can result. Do not defeat safety
INVISIBLE LASER RADIATION
AVOID DIRECT EXPOSURE TO BEAM
features that prevent looking into optical connector.
PEAK POWER 5.0mW
WAVELENGTH 1300nm
CLASS IIIb LASER PRODUCT
THIS PRODUCT COMPLIES WITH 21CFR
CHAPTER 1 SUBCHAPTER J
This product contains a class IIIb laser and is intended for operation in a closed environment
with fiber attached. Do not look into the optical connector of the transmitter with power
applied. Laser output is invisible, and eye damage can result. Do not defeat safety features that
prevent looking into optical connector.
This symbol indicates that dangerous voltage levels are present within the equipment. These
voltages are not insulated and may be of sufficient strength to cause serious bodily injury when
touched. The symbol may also appear on schematics.
The exclamation point, within an equilateral triangle, is intended to alert the user to the
presence of important installation, servicing, and operating instructions in the documents
accompanying the equipment.
For continued protection against fire, replace all fuses only with fuses having the same
electrical ratings marked at the location of the fuse.
This equipment operates over the marked Voltage and Frequency range without requiring
manual setting of any selector switches. Different types of line cord sets may be used for
connections to the maine supply circuit and should comply with the electrical code requirements
of the country of use. This equipment reqires a grounding conductor in the line cord.
WARNING: TO PREVENT FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS APPLIANCE TO RAIN OR
MOISTURE. THE APPARATUS SHALL NOT BE EXPOSED TO DRIPPING OR SPLASHING AND THAT NO
OBJECTS FILLED WITH LIQUIDS, SUCH AS VASES, SHALL BE PLACED ON THE APPARATUS.
FCC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the Installation Manual or instructions, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his/her own expense. Any changes or
modifications not expressly approved by Motorola could void the users authority to operate this equipment under the
rules and regulations of the FCC. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the
following measures:
Re-orient or relocate the receiving antenna
Increase the separation between the equipment and receiver
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
You may find the following booklet, prepared by the Federal Communication Commission, helpful: How to Identify
and Resolve Radio-TV Interference Problems, Stock No. 004-000-0342-4, U.S. Government Printing Office,
Washington, DC 20402.
Changes or modification not expressly approved by the party responsible for compliance could void the users
authority to operate the equipment.
Cables
This equipment is designed for use with properly shielded and terminated Intra-Bulding cables. Electrical connection
to external cables must be made only through isolation devices. Refer to the installation section of this manual before
operation.
to which this declaration relates is in conformity with one or more of the following standards:
EMC Standards
EN55022:1998 EN55024:1998 EN50083-2: 1995 + A1: 1997 CISPR-22:1997 CISPR-24: 1997 EN 300086-2:1997
Safety Standards
EN60825: 2000 EN60950: 1992 + A1: 1993 + A2: 1993 + A3: 1995 + A4: 1997 + A11: 1997
IEC60950: 1991 + A1: 1992 + A2: 1993: + A3 1995 + A4: 1996
following the provisions of the Directive(s) of the Council of the European Union:
Canadian Compliance
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la classe A respects toutes les exigences du Rglement sur le matriel brouilleur du
Canada.
Laser Safety
All Motorola, Inc. BSR 64000 systems equipped with laser products are Class 1 Laser Products in compliance with
IEC 60825 and CDRH 21 CFR 1040.10 and 1040.11
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result
in hazardous radiation exposure
Safety
UL 1950:1995 3rd Edition
EN 60950:1992 +A1:1992 +A2:1993 +A3:1995 +A4:1997 +A11:1997
IEC 60950:1991 2nd edition + A1:1992 + A2:1993 + A3:1995 + A4:1996
IEC 60825-1:1993 +A1:1997
IEC 60825-2:2000
21CFR:2000 Part 1040, 10 and 1040.11
Emissions
47CFR:2001 Part 15 Class A
ICES-003:2000 Class A
EN 300 386-2:1997
CISPR 22:1997
GR-1089-CORE:1999
Korean MIC Notice 2000-79
EN55022: 1998
Immunity
EN 300 386-2:1997
EN 55024:1998
CISPR 24:1997
GR-1089-CORE:1999
Korean MIC Notice 2000-80
Environmental
The BSR 1000 is designed to meet the following specifications
EN 300 019
EN 300 119
GR-63-CORE: 1995
Contents
Contents
Preface
Scope xxi
Audience xxi
Documentation Set xxi
Conventions xxii
Notes, Cautions, Warnings xxiii
Contacting Support xxiv
1 System Overview,
Installation Summary, and Hardware Reference
System Description 1-1
Installation Summary 1-3
Hardware Reference 1-3
Resource and I/O Modules 1-8
SRM and SRM I/O Module 1-9
DOCSIS 1:4 Resource and I/O Modules 1-12
OC3/OC12 POS Resource and I/O Modules 1-14
Gigabit Ethernet Resource and I/O Modules 1-16
10/100 Ethernet Resource and I/O Modules 1-18
ix
BSR 64000 Installation Guide
x
Contents
xi
BSR 64000 Installation Guide
xii
Contents
A Connector Pinouts
Console Port Connector A-59
Alarm Port Connector A-60
T1/E1 BITS Connector A-62
10/100 BASE-T Ethernet Port Connector A-64
Index
xiii
Figures
xv
BSR 64000 Installation Guide
Figure 5-7 Connecting Monitoring Cables to the BSR 64000 CMTS Resource Module 5-11
Figure 5-8 .Connecting Single-Mode Fiber Optic Cable to the Single-Mode Gigabit Ethernet
I/O Module Optical Ports 5-13
Figure 5-9 Connecting Multimode Fiber Optic Cable
to the GIG-E Multi I/O Module Optical Port 5-14
Figure 5-10 Connecting an Ethernet Cable to the 10/100 I/O Module Ethernet Ports 5-15
Figure 6-1 Connecting Grounding Cables to a BSR 64000 6-4
Figure 6-2 Removing the Clear Plastic Guard 6-5
Figure 6-3 Connecting the Power Cables 6-6
Figure 8-1 Attaching the Antistatic Wrist Strap (Front) 8-3
Figure 8-2 Disengaging the Switch Actuator and Module Ejectors 8-4
Figure 8-3 Removing an Existing Resource Module 8-5
Figure 8-4 Installing a Resource Module into a BSR 64000 Slot 8-6
Figure 8-5 Attaching the Antistatic Wrist Strap (Rear) 8-9
Figure 8-6 Removing an Existing I/O Module 8-10
Figure 8-7 Installing an I/O Module 8-11
Figure 8-8 Removing the Top Bezel 8-13
Figure 8-9 Removing the Top Fan Tray Module 8-14
Figure 8-10 Removing the Bottom Bezel 8-15
Figure 8-11 Loosening the Captive Screws on the Air Filter Door 8-16
Figure 8-12 Opening the Air Filter Door 8-16
Figure 8-13 Removing the Bottom Fan Tray Module 8-17
Figure 8-14 Securing the Air Filter Door 8-18
Figure 8-15 Removing the Bottom Bezel 8-19
Figure 8-16 Opening the Air Filter Door 8-20
Figure 8-17 Replacing the Air Filter 8-21
Figure 8-18 Securing the Air Filter Door 8-22
Figure 8-19 Installing a BSR 64000 Slot Cover 8-24
Figure 8-20 Attaching the Antistatic Wrist Strap (Front) 8-26
Figure 8-21 Removing a BSR 64000 Slot Cover 8-27
Figure 8-22 Installing a New DOCSIS 1:4 Resource Module 8-28
Figure 8-23 Attaching the Antistatic Wrist Strap (Front) 8-30
Figure 8-24 Removing a BSR 64000 Slot Cover 8-31
Figure 8-25 Installing a New OC3/OC12 POS Resource Module 8-32
xvi
Figures
xvii
Tables
xix
BSR 64000 Installation Guide
Table 7-12 BSR 64000 10/100 Ethernet Port LED Display States 7-12
Table A-1 BSR 64000 Console Port Pin Assignments A-60
Table A-2 BSR 64000 Alarm Port Pin Assignments A-61
Table A-3 BSR 64000 HD T1/E1 BITS Connector Contact Assignments A-63
Table A-4 BSR 64000 HD 10/100 Ethernet Port Connector Contact Assignments A-64
xx
Preface
Scope
This document describes how to install and configure the RiverDelta Networks
Broadband Services Router 64000 (BSR 64000).
Audience
This document is for use by those persons who will install and configure the
BSR 64000 product. Only trained service personnel should install, maintain, or
replace the BSR 64000.
Documentation Set
The following documents comprise the BSR 64000 documentation set:
xxi
BSR 64000 Installation Guide
Conventions
This document uses the conventions in the following table:
xxii
Preface
Note: A note contains tips, suggestions, and other helpful information, such
as references to material not contained in the document, that can help you
complete a task or understand the subject matter.
xxiii
BSR 64000 Installation Guide
Warning: This symbol indicates that dagerous voltages levels are present
within the equipment. These voltages are not insulated and may be of
sufficient strength to cause serious bodily injury when touched. The symbol
may also appear on schematics.
Contacting Support
Use the following information to contact Support:
U.S. 1-888-944-HELP
1-888-944-4357
International +.215-323-0044
WWW http://www.gi.com/BUSAREA/CUSACC/websupport.html
Email cmtssupport@motorola.com
xxiv
1
System Overview,
Installation Summary, and
Hardware Reference
System Overview, Installation Summary, and Hardware Reference
Overview
This chapter discusses the following topics.
System Description
Installation Summary
Hardware Reference
System Description
The Motorola Broadband Services Router 64000 (BSR 64000), shown in Figure
1-1, is a modular, carrier-class, multiservice IP switch/router and a high density Cable
Modem Termination System (CMTS) integrated in a single chassis.
Combined with management, operational and provisioning software, the BSR 64000
allows a Multiple System Operator (MSO) to allocate bandwidth on their Hybrid
Fiber Coaxial (HFC) network among multiple service providers and to provide data,
voice and other services to their subscribers. The major BSR 64000 features include:
The BSR 64000 is fully based on Data Over Cable Service Interface Specification
(DOCSIS) 1.0, DOCSIS 1.1, and PacketCable 1.0 standards.
1-1
BSR 64000 Installation Guide
1-2
System Overview, Installation Summary, and Hardware Reference
Installation Summary
Table 1-2 lists the major installation and maintenance tasks.
Hardware Reference
The BSR 64000 chassis is a 14U height, NEBS-compliant platform designed for
mounting in standard 19-inch equipment racks.
Table 1-2 provides a description of each BSR 64000 chassis component. Figure 1-2
shows a front view of the chassis, and Figure 1-3 shows a rear view of the chassis.
1-3
BSR 64000 Installation Guide
1-4
System Overview, Installation Summary, and Hardware Reference
1-5
BSR 64000 Installation Guide
1-6
System Overview, Installation Summary, and Hardware Reference
Integral
mounting brackets
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
15 16
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DOCSIS CMTS
Resource module
Supervisor
Resource
Module
(SRM)
bsr64k018
1-7
BSR 64000 Installation Guide
48V/DC 48V/DC
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
bsr64k019b
1-8
System Overview, Installation Summary, and Hardware Reference
Runs all routing protocols supported by the BSR 64000 and provides forwarding
information to the other Resource Modules (CMTS, OC3/OC12 POS, 10/100
Ethernet, and Gigabit Ethernet).
Serves as a centralized control system -- managing the other Resource Modules
installed in the BSR 64000 chassis.
Hosts the systems 16x16 2.0Gb/s switch fabric that provides the connectivity
between modules installed in the BSR 64000 across the midplane.
Supports flash and nonvolatile NVRAM (PCMCIA card) to buffer syslog
messages and the operating BSR 64000 software image.
A set of LEDs located on the front panel of the module indicate the status of the
module itself, individual module ports, and other chassis components. LED indicators
include the following:
An Alarm Cutoff (ACO) button is located on the front panel, and is used to shut off an
audible alarm once an alarm state has been triggered. When no alarm state exists, the
ACO button is is used to test the function of the Alarm LEDs.
Associated with the SRM is the SRM I/O Module. The SRM I/O Module, shown in
Figure 1-4, is a passive device that provide the physical connectors to make physical
network and other external connections to the SRM. Physical connectors on the SRM
I/O Module include the following:
One female DB-25 pin connector for connecting to an external alarm panel
Two female RJ-45 connectors for connecting to an external T1/E1 BITS clock
1-9
BSR 64000 Installation Guide
One female DB-9 pin RS-232 connector for connecting a console monitor to the
BSR 64000
One female RJ-45 10/100 BASE-T Ethernet connector for connecting the
BSR 64000 to a management Ethernet network.
1-10
System Overview, Installation Summary, and Hardware Reference
ALARM
SRM
Alarm connector
FAIL
STATUS
Module
ALARM LEDs
FAN STATUS
OK FAIL
TOP Fan Status
BOT LEDs
ALARMS T1 BITS CLOCK
INPUT B
T1/E1 BITS
CONSOLE RS232
Console port
TERMINAL PORT
Terminal port
CONSOLE 10BASE-T
GLOBAL
RESET
SRM
1/0
bsr64k048b
Figure 1-4 BSR 64000 Supervisor Resource Module and Supervisor Resource I/O Module
1-11
BSR 64000 Installation Guide
A set of LEDs located on the front panel of the module provide a visual indication of
the status of the module itself as well as its individual ports. LED indicators include
the following:
Two Type F connectors accessible on the module front panel enable RF and IF signal
monitoring.
Associated with each DOCSIS 1:4 Module is an I/O Module. The I/O Module,
shown in Figure 1-5, is a passive device that provides the physical connectors
required for the Resource Module. The DOCSIS 1:4 I/O Module provides the
following physical connectors.
1-12
System Overview, Installation Summary, and Hardware Reference
Module
LEDs
LINK FAULT
Downstream Port
LEDs
0
1 Upstream Port
2
3 LEDs
Upstream Ports
1 Monitor Ports
Downstream Port
RESET
NMI
bsr64k046
Figure 1-5 DOCSIS 1:4 CMTS Resource Module and DOCSIS 1:4 CMTS I/O Module
1-13
BSR 64000 Installation Guide
A set of LEDs located on the front panel of the module provide a visual indication of
the status of the module itself as well as its individual ports. LED indicators include
the following:
Matched with each OC3/OC12 POS Resource Module installed in the system is an
OC3/OC12 POS I/O Module. The I/O module, shown in Figure 1-6 is a passive
module providing physical network connections for the OC3/OC12 POS Resource
Module. The I/O module provides the following physical connectors.
1-14
System Overview, Installation Summary, and Hardware Reference
OC3/OC12 POS
FAIL
STATUS Module
ALARM LEDs
SONET PORT
LINK FAULT
0 SONET Port
1
LEDs
SONET
PORT 0
LC optical
PORT 1 connectors
RESET
NMI
OC3/OC12 POS
1/0
bsr64k047b
Figure 1-6 OC3/OC12 POS Resource Module and OC3/OC12 POS I/O Module
1-15
BSR 64000 Installation Guide
Gigabit Ethernet modules each provide one 1000 Mbps optical Ethernet interface for
the BSR 64000. Both modules contain a hardware assisted packet forwarding and
QoS engine that provides a sustained forwarding rate of over 3 million packets per
second.
A set of LEDs, located on the front panel of each resourse module, provides a visual
indication of the status of the resource module as a whole as well as the status of its
individual ports. LED indicators include the following:
Matched with each Gigabit Ethernet Resource Moduleis an I/O Module. The I/O
Modules are passive and provide the physical network connections for its Gigabit
Ethernet Resource Module.
The Single-Mode I/O module, (labeled GIG-E) provides the following physical
connector.
One LC optical connector (Tx and Rx)
The Multimode I/O module, (labeled GIG-E SX IO) provides the following physical
connector.
One SC optical connector (Tx and Rx)
1-16
System Overview, Installation Summary, and Hardware Reference
GIG-E SX GIG-E
FAIL FAIL
STATUS Module STATUS Module
ALARM LEDs ALARM LEDs
GIG-E PORT GIG-E PORT
LINK
0
FAULT
GIG-E Port LINK
0
FAULT
GIG-E Port
LEDs LEDs
GIG-E GIG-E
PORT 0 PORT 0
RX LC optical RX SC optical
TX connector TX connector
bsr64k076B
Figure 1-7 Gigabit Ethernet Resource Modules and Gigabit Ethernet I/O Modules
1-17
BSR 64000 Installation Guide
A set of LEDs located on the front panel of the module provide a visual indication of
the status of the module itself as well as its individual ports. LED indicators include
the following:
Matched with each 10/100 Resource Module installed in the system is a 10/100 I/O
Module. The I/O module, shown in Figure 1-8 is a passive module providing physical
network connections for the 10/100 Resource Module. The I/O module provides the
following physical connectors.
Eight female RJ-45 10/100 BASE-T connectors
1-18
System Overview, Installation Summary, and Hardware Reference
ETHERNET
PORT 0
10/100
Module
LEDs 10/100 BASE-T
connectors
LINK ACT
0
1
2
3
Ethernet Port
4
5
LEDs PORT 7
6
7
RESET
NMI
OC3/OC12
10/100POS
ETHERNET
1/0 I/0
bsr64k080
Figure 1-8 BSR 64000 10/100 Ethernet Resource Module and 10/100 Ethernet I/O Module
1-19
BSR 64000 Installation Guide
What to Do Next
Move on to Chapter 2. You should become familiar with the information in Chapter 2
before mounting the BSR 64000 in an equipment rack and performing other
installation tasks.
1-20
2
Overview
This discusses the following topics
2-1
BSR 64000 Installation Guide
Installation Warning
Warning: Read the installation procedures before connecting the BSR 64000
to a power source.
Rack-Mounting Caution
Stacking Caution
Caution: Do not stack the BSR 64000 on other BSR 64000 products or on
any other equipment. If a stacked BSR 64000 falls, it can cause severe bodily
injury and equipment damage.
2-2
Safety Warnings, Cautions and Guidelines
Warning: When installing the BSR 64000, always connect the grounding first
and disconnect it last when working with power cables.
2-3
BSR 64000 Installation Guide
2-4
Safety Warnings, Cautions and Guidelines
2-5
BSR 64000 Installation Guide
Safety Guidelines
The guidelines in this section are intended to protect you and the BSR 64000. These
guidelines discuss only some of the potential hazards you might encounter while
working. Be alert, and always exercise good judgement.
Perform only the procedures described in this installation guide. Make sure that only
trained service personnel perform other services.
Keep the installation area free from dust during and after installation.
Keep tools and equipment away from areas where people could trip over them
while walking.
Do not wear loose clothing or jewelry, such as rings, bracelets, or chains, which
can become caught in equipment.
Use safety glasses when working under conditions that can be hazardous to your
eyes.
Do not perform any actions that create a potential hazard to people or cause
equipment to become unsafe.
Never attempt to lift an object that is too heavy for one person to handle.
Do not install wiring during electrical storms.
Do not install electrical outlets in wet locations unless the outlets are specifically
designed for wet environments.
Replace fuses only with fuses of the same type and rating.
Do not open the BSR 64000 enclosure unless a procedure in this document
instructs you to do so. Opening the enclosure increases the risk of severe
electrical shock. Only trained service personnel should open the enclosure.
Do not insert or force any objects through the cooling vents of the BSR 64000.
That action could result in electrical shock or fire.
Avoid spilling fluids onto the BSR 64000. That action can cause electrical shock
or damage the router.
Avoid touching electrical wires or terminals that are not insulated unless the
BSR 64000 is disconnected from its power source. Touching electrical wires or
terminals that are not insulated could cause electrical shock.
2-6
Safety Warnings, Cautions and Guidelines
Locate emergency power-off switch for the area in which you are working so that
if an electrical hazard develops or an accident occurs, you can quickly turn off the
power.
Do not work alone if potentially hazardous conditions exist anywhere in your
working area.
Never assume that power is disconnected from a circuit. Always check the circuit
before starting to work.
Alert yourself to probable hazards in your work area, such as moist floors,
ungrounded power extension cords, and missing safety grounds.
Operate the BSR 64000 within its labeled electrical specifications and usage
instructions.
Install the BSR 64000 in compliance with the following local, national, or
international electrical codes:
United StatesNational Fire Protection Association (NFPA70), United
States National Electrical Code.
CanadaCanadian Electrical Code, Part 1, CSA C22.1.
Other countriesInternational Electromechanical Commission (IEC) 364,
Part 1 through Part 7.
Evaluated to TN power systems.
If an electrical accident resulting in an injury occurs, follow these steps in the order
presented:
1. Use caution. Make yourself aware of the hazards around you.
2-7
BSR 64000 Installation Guide
2-8
3
Introduction
This chapter discusses the following topics.
Check
Item or Task Refer to... Column
Make sure that you have the proper tools and other Provided Installation
equipment to perform the installation. Accessories and
Customer-Supplied Items
Make sure you have a rack mounting plan that Customer-Supplied Tools and
accommodates the total number of chassis you will Equipment
install and considers future expansion requirements.
Confirm that equipment racks are installed according to Confirming Equipment Rack
manufacturer instructions. Installation
Confirm that your -48 VDC power source meets all Electrical Requirements
requirements for use with the BSR 64000.
Confirm that the chosen installation site satisfies all Environmental Guidelines
environmental requirements.
3-1
BSR 64000 Installation Guide
3-2
Preparing for Installation
3-3
BSR 64000 Installation Guide
The BSR 64000 is a 14u height chassis (1u = 1.75 in.). Each BSR 64000 consumes
24.5 inches (514.5 mm) of vertical space within its equipment rack. The
recommended equipment rack can accommodate three BSR 64000 chassis, or two
BSR 64000 chassis plus related devices such as DC power supplies and an alarm
panel.
3-4
Preparing for Installation
Electrical Requirements
The BSR 64000 power input operates on direct current (DC) power only and receives
power through separate, redundant -48VDC Power Entry Modules (A & B). Each
module can independently support the operation of a fully-configured BSR 64000.
Observe the following guidelines when providing power to the BSR 64000.
Confirm that the DC power source meets the specifications provided in this
section and that the power source is free of noise and power fluctuations
Ground the BSR 64000 chassis as described in this manual.
Warning: The DC power source must comply with applicable local, state and
national codes.
3-5
BSR 64000 Installation Guide
Environmental Guidelines
Environmental guidelines include the following:
Temperature and Humidity
BTU Output
Ventilation
Equipment Access
Floor Loading
Condition Specification
Ambient operating temperature Minimum: 41OF (5O C), nominal
Maximum: 122OF (50O C), nominal
Ambient nonoperating and storage Minimum: -40O F (-40O C)
temperature Maximum: 158O F (70O C)
Ambient operating humidity Minimum: 5%, relative humidity
(noncondensing) Maximum: 95%, relative humidity
Ambient nonoperating and storage Minimum: 5%, relative humidity
humidity (noncondensing) Maximum: 95%, relative humidity
Altitude, operating Minimum: 197 ft. (60 m) below sea level
Maximum: 6000 ft. (1829 m) above sea level
3-6
Preparing for Installation
BTU Output
A fully loaded BSR 64000 (13 DOCSIS 1:4 CMTS Resource Modules, 2 Supervisor
Resource Modules, and 1 OC3/OC12 POS Resource Module) generates 4531 BTUs
per hour.
Ventilation
Fan Modules maintain proper operating temperature for all modules installed in the
chassis when airflow is not restricted at the intake and/or exhaust vents.
When installing the BSR 64000 make sure that clearance at its air vents comply with
the recommended clearances listed in Table 3-5.
Equipment Access
When installing the BSR 64000, make sure that there is enough space at the front and
back of the chassis to guarantee access to all modular components and cabling as
defined in Table 3-6.
3-7
BSR 64000 Installation Guide
Floor Loading
The floor must support the combined weight of the following items:
The number of BSR 64000 chassis you will install at the site.
The racks holding the BSR 64000 and other equipment.
Other equipment mounted in the racks along with the BSR 64000.
Refer to the documentation provided by the equipment rack manufacturer and the
manufacturers of the other equipment to determine the weight of these items.
The maximum weight of a BSR 64000 (all module slots occupied) is 160 lbs.
(72.5 kg.). Even if some module slots are not occupied, use the maximum weight
when calculating the total weight the floor must bear in consideration of future
requirements.
What To Do Next
If you are satisfied that all preparations are complete, move on to Chapter 4.
3-8
4
Introduction
This chapter describes how to mount the BSR 64000 chassis in an equipment rack.
Topics in this chapter include:
Preinstallation Tasks
Rack-Mounting Procedure
Preinstallation Tasks
Before you begin the rack-mounting procedures, make sure of the following:
You have all tools, required hardware, and any other equipment required to
complete the installation.
You choose a mounting option.
Wear the ESD wriststrap provided with the BSR 64000 during the rack mounting
procedures described in this chapter. If the installation site floor is grounded, you
might also consider wearing an ESD footstrap as well during the installation process.
ESD grounding jacks are located on the front and rear of the BSR 64000 chassis as
shown in Figure 4-1
4-1
BSR 64000 Installation Guide
Front
0 1 3 3 4 5 6 7 8
ESD jack
(front)
Wrist strap
ESD jack
48V/DC
(rear)
Wrist strap
Rear bsr64k049
4-2
Mounting the BSR 64000 in an Equipment Rack
Flush mount
Mid mount (requires attachment of mounting brackets to the sides of the
BSR 64000)
Note: For flush mount installations, mounting brackets are an integral part of
the chassis.
Rack-Mounting Procedure
To mount the BSR 64000 in an equipment rack, perform the following tasks:
1. Mark the location on the rack where you intend to mount the BSR 64000
2. For mid-mount installation, attach the mounting brackets (angle brackets) to the
sides of the BSR 64000 chassis.
3. Mount and secure the BSR 64000 in its equipment rack.
4-3
BSR 64000 Installation Guide
2. Insert four screws through the rack mounting holes into the threaded holes on the
side of the BSR 64000.
3. Tighten the screws with a Phillips screwdriver.
4. Repeat steps 1 through 3 to attach the remaining mounting bracket.
4 screws
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k027
4-4
Mounting the BSR 64000 in an Equipment Rack
Note: Three persons should perform the rack mounting procedure. Two
persons to hold the BSR 64000 in position while the other secures the BSR
64000 in the rack.
1. Lift and hold the BSR 64000 at its intended position in the rack and align the
BSR 64000 mounting bracket holes with the mounting holes of the equipment
rack.
2. Secure the BSR 64000 in the equipment rack using eight mounting screws.
Tighten the screws using a screwdriver.
Figure 4-3 shows a BSR 64000 mounted in an equipment rack using the
flush-mounting option.
4-5
BSR 64000 Installation Guide
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k017b
Figure 4-3 Securing the BSR 64000 in an Equipment Rack (Flush-Mounted Option)
4-6
Mounting the BSR 64000 in an Equipment Rack
3. If desired, install the top bezel by doing the following while referring to
Figure 4-4:
a. Tip the bezel back and insert the tabs in the bottom of the bezel into the
slots provided in the fan module.
b. Swing the bezel up into place and push it until the ball studs snap into the
receptacles on the chassis.
Ball
stud
Tab
Fan
Module
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k055b
4-7
BSR 64000 Installation Guide
4. If desired, install the bottom bezel by by grasping it by the corners and pushing it
until the ball studs snap into the receptacles on the chassis, as shown in
Figure 4-5.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Bottom
bezel
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k056
4-8
Mounting the BSR 64000 in an Equipment Rack
4-9
5
Introduction
This chapter describes how to connect cables to the BSR 64000. Topics include:
Required Cables
Guidelines for Connecting Cables
Connecting Cables to the SRM and SRM I/O Modules
Connecting Fiber Optic Cables to OC3/OC12 POS I/O Modules
Connecting Coaxial Cables to CMTS I/O Modules
Setting Up RF and IF Signal Monitoring
Connecting Fiber Optic Cables to Gigabit Ethernet I/O Modules
Connecting Fiber Optic Cables to Gigabit Ethernet Multimode I/O Modules
Connecting Network Cables to 10/100 Ethernet I/O Modules
Required Cables
Table 5-1 lists the cables required to make connections to the BSR 64000 HD.
Connection
Type Cable Type Connector Type
Ethernet Category 5 or equivalent 8-contact, Male RJ-45 connector
Single Mode Fiber 8/125 microns (1310nm) Single Mode Duplex LC connectors
optic
Multimode Fiber 62.5/125 (850 nm) Multimode Duplex SC connectors
Optic
CMTS RG 6 coaxial with two bare copper shields and Type F
a solid copper center conductor (Belden 9290
or equivalent)
Console Monitor Shielded RS-232 Crossover (null modem) Female DB-9 pin to
(optional, orderable) application-specific connector
Alarm Panel Application-specific Male DB-25 pin to
application-specific connector
T1/E1 BITS clock Standard T1/E1 cable (balanced) 8-contact, Male RJ-48 connector
5-1
BSR 64000 Installation Guide
Inspect cable connectors to determine if they are free of dust or other material that
might degrade the quality of the signals passing through them. Clean connectors
if necessary.
Route cables so that they do not obstruct access to other modules installed in the
BSR 64000 chassis.
Use cable ties and other cable management devices to organize cables so that they
are identified easily and run through areas where they will not be disturbed.
The BSR 64000 SRM I/O Module provides a physical connection to an Ethernet
management network. The management network enables the BSR 64000 to
communicate with the external servers and devices required for proper operation.
5-2
Connecting Cables and a Console Monitor
The SRM I/O Module provides a 10/100 BASE-T Ethernet port. The RJ-45 port is
located near the bottom of the SRM I/O module.
To connect the SRM to an Ethernet network through its I/O Module, follow these
steps as shown in Figure 5-1.
1. Connect the male RJ-45 connector at one end of the cable to the assigned
Ethernet port on the router, hub, or switch.
Connect the male RJ-45 connector at the opposite end of the network cable to the
RJ-45 port labeled Console 10BASE-T on the SRM I/O module, located in Slot 7
of the rear card cage.
To Ethernet
bsr64k023b
Figure 5-1 Connecting the SRM I/O Module to the Management Ethernet
The SRM I/O Module has two female RJ-48 ports to enable a physical connection
between the BSR 64000 and a T1/E1 Building Integrated Timing Supply (BITS). The
ports are labeled Input A and Input B.
5-3
BSR 64000 Installation Guide
To attach the ferrite to the cable and connect the BSR 64000 to a T1/E1 BITS clock,
follow these steps as shown in Figure 5-2.
1. Connect the male RJ-48 connector at one end of the cable to the assigned port on
on the BITS device.
2. Connect the male RJ-48 connector at the opposite end of the network cable to the
RJ-48 port labeled Input A or Input B on the SRM I/O Module.
3. Repeat Steps 2 and Step 3 if you are connecting a second cable to the SRM.
To BITS device
bsr64k044b
Figure 5-2 Connecting the SRM I/O Module to a T1/E1 BITS Clock
To connect the BSR 64000 to an alarm panel, follow these steps as shown in
Figure 5-3.
1. Connect the male DB-25 pin connector at one end of the cable to the Alarm
connector on the SRM I/O Module.
2. Connect the opposite end of the connector to an associated port on the alarm
panel.
5-4
Connecting Cables and a Console Monitor
ALARM
To Alarm panel
bsr64k045
Figure 5-3 Connecting the SRM I/O Module to an External Alarm Panel
To connect a console monitor to the BSR 64000 and establish communications with
it, complete the following tasks:
5-5
BSR 64000 Installation Guide
Parameter Setting
Baud Rate 9600
Data Bits 8
Stop Bits 1
Parity None (No parity)
Flow Control None
To connect a terminal or PC to the BSR 64000 , follow these steps and refer to
Figure 5-4.
1. Connect one end of a shielded RS-232 crossover (null modem) cable to the
RS-232 port on the terminal or PC.
2. Connect the other end of the cable (with the female DB-9 pin connector) to the
male DB-9 pin connector labeled Terminal Port on the front panel of the
BSR 64000 SRM.
5-6
Connecting Cables and a Console Monitor
To terminal,
PC, or
workstation DB-9 pin
RS-232
crossover
connector
bsr64k024
Warning: When working with fiber optic cables and connectors do not look
into uncovered connectors on the OC3/OC12 POS I/O Module or at active
fiber optic cable ends. Avoid direct exposure to the laser light emitted from
the connectors
Follow these steps to connect fiber optic cable to OC3/OC12 POS I/O Module.
Figure 5-8 depicts the procedure.
1. Remove any protective covering from the LC connectors at one end of the cable
and from the LC connectors on the OC3/OC12 POS I/O Module.
5-7
BSR 64000 Installation Guide
2. Connect one LC connector of the fiber optic cable to the LC connector labeled
Rx on the OC3/OC12 POS I/O Module fiber optic port. Connect the opposite end
of this fiber optic strand to the Tx connector on the device to which you are
connecting the OC3/OC12 POS I/O Module.
3. Connect the remaining LC connector of the fiber optic cable to the LC connector
labeled Tx on the OC3/OC12 POS I/O Module fiber optic port. Connect the
opposite end of this fiber optic strand to the Rx connector on the device to which
you are connecting the OC3/OC12 POS I/O Module.
Note: When using fiber optic cables to connect devices, ensure that you
connect the Tx port on the first device to the Rx on the second device, then
connect the Rx port on the first device to the Tx port on the second device.
SONET
PORT 0
To appropriate
Rx device
Tx
PORT 1
Tx Connector Rx
Tx
Figure 5-5 Connecting Fiber Optic Cable to a OC3/OC12 POS I/O Module Optical Port
5-8
Connecting Cables and a Console Monitor
5-9
BSR 64000 Installation Guide
Upstream
coaxial cable
Downstream
coaxial cable
bsr64k020
Monitor ports located on the CMTS Resource Module (accessible at the front of the
chassis) enable the connection of test equipment to monitor either the Radio
Frequency (RF) signal, Intermediate Frequency (IF) signal, or both.
5-10
Connecting Cables and a Console Monitor
IF monitoring
cable
RF monitoring
cable
bsr64k022
Figure 5-7 Connecting Monitoring Cables to the BSR 64000 CMTS Resource Module
5-11
BSR 64000 Installation Guide
Warning: When working with fiber optic cables and connectors do not look
into uncovered connectors on the Gigabit Ethernet I/O Module or at active
fiber optic cable ends. Avoid direct exposure to the laser light emitted from
the connectors.
Follow these steps to connect fiber optic cable to GIG-E I/O Module. Figure 5-8
depicts the procedure.
1. Remove any protective covering from the LC connectors at one end of the cable
and from the LC connectors on the GIG-E I/O Module.
2. Connect one LC connector of the fiber optic cable to the LC connector labeled
Rx on the GIG-E I/O Module fiber optic port. Connect the opposite end of this
fiber optic strand to the Tx connector on the device to which you are connecting
the GIG-E I/O Module.
3. Connect the remaining LC connector of the fiber optic cable to the LC connector
labeled Tx on the GIG-E I/O Module fiber optic port. Connect the opposite end
of this fiber optic strand to the Rx connector on the device to which you are
connecting the GIG-E I/O Module.
Note: When using fiber optic cables to connect devices, ensure that you
connect the Tx port on the first device to the Rx on the second device, then
connect the Rx port on the first device to the Tx port on the second device.
5-12
Connecting Cables and a Console Monitor
GIG-E
PORT 0 To other
RX device
TX
Tx Connector
Figure 5-8 .Connecting Single-Mode Fiber Optic Cable to the Single-Mode Gigabit Ethernet
I/O Module Optical Ports
Warning: When working with fiber optic cables and connectors do not look
into uncovered connectors on the Gigabit Ethernet I/O Module or at active
fiber optic cable ends. Avoid direct exposure to the laser light emitted from
the connectors.
Follow these steps to connect fiber optic cable to GIG-E MULTI I/O Module.
Figure 5-9 depicts the procedure.
1. Remove any protective covering from the SC connectors at one end of the cable
and from the SC connectors on the GIG-E Multi I/O Module.
5-13
BSR 64000 Installation Guide
2. Connect one SC connector of the fiber optic cable to the SC connector labeled Rx
on the GIG-E MULTI I/O Module fiber optic port. Connect the opposite end of
this fiber optic strand to the Tx connector on the device to which you are
connecting the GIG-E MULTI I/O Module.
3. Connect the remaining SC connector of the fiber optic cable to the SC connector
labeled Tx on the GIG-E MULTI I/O Module fiber optic port. Connect the
opposite end of this fiber optic strand to the Rx connector on the device to which
you are connecting the GIG-E MULTI I/O Module.
Note: When using fiber optic cables to connect devices, ensure that you
connect the Tx port on the first device to the Rx on the second device, then
connect the Rx port on the first device to the Tx port on the second device.
GIG-E MM
PORT 0 To other
RX device
TX
Tx Connector
5-14
Connecting Cables and a Console Monitor
To connect the 10/100 Ethernet I/O module to an Ethernet network through its paired
I/O module, follow these steps as shown in Figure 5-10.
1. Connect the male RJ-45 connector at one end of the cable to the assigned
Ethernet port on the router, hub, or switch.
2. Connect the male RJ-45 connector at the opposite end of the network cable to one
of the RJ-45 ports labeled Port 0 through Port 7 on the 10/100 Ethernet I/O
module.
ETHERNET
PORT 0
bsr64k081
Figure 5-10 Connecting an Ethernet Cable to the 10/100 I/O Module Ethernet Ports
5-15
BSR 64000 Installation Guide
5-16
6
Connecting a DC Power
Supply
Connecting a DC Power Supply
Introduction
This chapter describes how to connect a DC power supply to the BSR 64000. Topics
in this chapter include:
The BSR 64000 is designed to be DC-powered. You must terminate the DC input
wiring on a DC source capable of supplying at least 50A. A 50A circuit breaker is
required at the -48VDC facility power source. An easily accessible disconnect
device should be incorporated into the facility wiring. Be sure to connect the
grounding wire conduit to a solid earth ground. A two-hole lug connector
(Panduit LCD8-10A-L or equivalent) is recommended to terminate the ground
conductor at the grounding terminal stud.
Run two wires from the circuit breaker box to a source of -48VDC. Use
appropriate gauge wire to handle up to 50A. Motorola recommends 8 AWG
minimum, rated at 105C.
You must connect only a DC power source that complies with the extra
low-voltage (ELV) requirements of UL 1950, CSA C22.2 No. 950-95, EN 60950
and IEC 60950 to a DC-input terminal block.
The BSR 64000 is DC-powered. It is equipped with DC input studs and is
intended only for installation in a restricted access location. A two-hole lug
connector is recommended to treminate the -48VDC and RTN feeds on the
chassis for both the A and B inputs. In the United States, a restricted access area is
one in accordance with Articles 110-16, 110-17, and 110-18 of the National
Electrical Code ANSI/NFPA 70.
The marked input voltage of 48VDC for DC-powered routers is the nominal
voltage associated with the battery circuit, and any higher voltages are only to be
associated with float voltages for the charging function.
6-1
BSR 64000 Installation Guide
Ensure that the polarity of the DC input wiring is correct. Under certain
conditions, connections with reversed polarity might trip the primary circuit
breaker or damage the equipment.
Caution: The color code is intended to be the following: RTN (Red), -48VDC
(Black). The red is intended to be the more positive voltage. Refer to your
own color coding at your site as default.
Because the BSR 64000 is a positive ground system, you must connect the
positive lead to the RTN terminal, the negative lead to the 48VDC terminal, and
the earth ground to the chassis grounding points. Use a 3/8 in. (11 mm) nutdriver
to connect the leads to the terminal posts.
For personal safety, connect the main protective earth ground green and yellow
wire to safety (earth) ground at both the BSR 64000 and the supply side of the DC
wiring.
Terminate the DC input wiring on a DC source capable of supplying at least 50A.
Incorporate an easily accessible disconnect device into the facility wiring. Be sure
to connect the ground wire or conduit to a solid office (earth) ground.
6-2
Connecting a DC Power Supply
Warning: Always connect the grounding cables first (before connecting the
power cables) and disconnect them last when installing or servicing the BSR
64000.
Note: When grounding a BSR 64000, leave a service loop in the grounding
cable to ensure that the grounding cable is the last cable to disconnect from
the shelf should strain be placed on the electrical cables
6-3
BSR 64000 Installation Guide
Grounding
stud
bsr64021
Warning: The wiring color code of the power cables depends on the color
coding of the DC power source installed at your site. Color code standards for
DC wiring do not exist. To ensure that the correct polarity is connected to
BSR 64000 power units, confirm the connection of the power cables to the +
(positive) and - (negative) leads at the power source.
1. Turn off power to the DC power source, disconnect it from its AC power supply,
or disable the circuit breakers for the DC power source you intend to connect to
the BSR 64000 power units.
2. Locate the Power Entry Modules. Facing the rear of the BSR 64000 chassis,
Power Entry Module A is on the left and Module B is on the right.
3. A clear plastic shield covers the Power Entry Modules. Remove the four screws
holding the clear plastic shield using a Phillips screwdriver, then remove the
shield from the chassis as shown in Figure 6-2.
6-4
Connecting a DC Power Supply
48V/DC 48V/DC
bsr64k036
4. Remove the nuts and locking washers from the power terminal posts of Module A
using a 3/8 in. (11 mm) nut driver or a small insulated adjustable wrench.
5. Place the positive cable lead on one of the bottom posts of the pair labeled RTN,
as shown in Figure 6-3. Install the locking washer and nut, and tighten the nut to
secure the connection.
6-5
BSR 64000 Installation Guide
10-32 -48VDC
KEP nut terminals
-48VDC
(black)
Return lead
(red)
bsr64k054
6. Place the negative cable lead on the top pair of studs labeled -48VDC, as shown
in Figure 6-3. Install the locking washer and nut, and tighten the nut to secure the
connection.
7. Repeat Steps 2 through 6 for power unit B.
8. Place the clear plastic shield over the studs and secure it in place by tightening the
four screws with a Phillips screwdriver.
6-6
7
Introduction
This chapter describes how to turn on the BSR 64000 and observe system startup to
determine if the system boots properly. Topics in this chapter include:
Note: If the LED display at the end of the boot process does not match the
description in this section refer to the BSR Troubleshooting Guide.
Check the operational status of the cooling fans. All fans should be turning and
the Fan Status LED labeled OK on the front panel of the SRM should be lit green
for both the top (TOP) and bottom (BOT) fan tray modules.
Observe the LEDs on the SRM, DOCSIS 1:4 Resource Module, OC3/OC12 POS,
and Gigabit Ethernet Resource Modules. The LED display on these modules will
vary until the BSR 64000 is booted. When the booting process completes, the
LEDs will display as described in Table 7-1.
7-1
Installing the BSR 64000
Table 7-1 BSR 64000 LED Display States Following Successful Booting
Alarm LEDs:
MIN (Minimum) = Off
MAJ (Major) = Off
CRIT (Critical) = Off
DOCSIS 1:4 Module LEDs:
Resource Module Fail = Off
Status = Lights green
Alarm = Off
7-2
Applying Power, Observing Startup, and Rebooting
Table 7-1 BSR 64000 LED Display States Following Successful Booting
SRM LEDs
The SRM has the following groups of LEDs that indicate its operational status and the
status of other chassis components. The subsections that follow describe the display
states of these LED groups:
Module LEDs
Fan Status LEDs
Alarm LEDs
7-3
Installing the BSR 64000
Module LEDs
The SRM Module LEDs are visible on the module front panel and are labeled: Fail,
Status, and Alarm.
Table 7-2 describes the possible display states of these LEDs during operation.
The SRM provides a set of Fan Status LEDs for each of the Fan Tray Modules
installed in the BSR 64000 chassis. These LEDs are visible on the module front panel
of the SRM and are labeled: OK and Fail. Table 7-3 describes the possible display
states of the LEDs. Separate LED status is available for the top (TOP) and bottom
(BOT) Fan Tray Modules.
OK Fail Interpretation
Green Off Normal operating status.
Off Red Failure. One or more fans of the fan module failed
or fan module is removed.
7-4
Applying Power, Observing Startup, and Rebooting
Alarm LEDs
The SRM provides a set of three Alarm LEDs. These LEDs are visible on the module
front panel of the SRM and are labeled: MIN (Minor), MAJ (Major), and CRIT
(Critical). Table 7-4 describes the possible display states of the LEDs.
Note: When an audible alarm condition sounds, press the ACO button
located on the front panel of the Supervisor Resource Module (SRM) to clear
the audible alarm.
7-5
Installing the BSR 64000
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
Module LEDs
The DOCSIS CMTS Module LEDs are visible on the module front panel and are
labeled: Fail, Status, and Alarm.
Table Table 7-5 describes the possible display states of these LEDs during operation.
Table 7-5 Module LED Display States for the DOCSIS CMTS Resource Module
Per-Port LEDs
The DOCSIS CMTS downstream port and each upstream port have two LEDs to
indicate their operational status. These LEDs are visible on the module front panel
and are labeled Link and Fault.
7-6
Applying Power, Observing Startup, and Rebooting
Port LEDs are grouped vertically. A number to the right each LED group indicates the
channel number associated with the group. The single downstream channel is
numbered 0 and the four upstream channels are numbered 0, 1, 2, 3. Table 7-6
describes the possible display states of these LEDs during operation.
Table 7-6 BSR 64000 Downstream and Upstream Port LED Display States
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
Module LEDs
The OC3/OC12 POS Resource Module LEDs are visible on the module front panel
and are labeled: Fail, Status, and Alarm.
7-7
Installing the BSR 64000
Table Table 7-7 describes the possible display states of these LEDs during operation.
Table 7-7 Module LED Display States for the OC3/OC12 POS Resource Module
Per-Port LEDs
The OC3/OC12 POS Resource Module supports two SONET ports. Each SONET
port on the OC3/OC12 POS Resource Module has two LEDs associated with it to
indicate the ports operational status. The SONET Port LEDs are visible on the
module front panel and are labeled Link and Fault.
Port LEDs are grouped vertically. A number to the right each LED group indicates the
port number associated with the group. Table 7-8 describes the possible display states
of the SONET Port LEDs during operation.
7-8
Applying Power, Observing Startup, and Rebooting
Table 7-8 BSR 64000 OC3/OC12 POS SONET Port LED Display States
7-9
Installing the BSR 64000
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
The LEDs function the same for both types of Gigabit Ethernet Resource modules.
Module LEDs
Gigabit Ethernet Resource Module LEDs are visible on the module front panel and
are labeled: Fail, Status, and Alarm.
Table 7-9 describes the possible display states of these LEDs during operation.
Table 7-9 Module LED Display States for the Gigabit Ethernet Resource Module
Per-Port LEDs
Gigabit Ethernet Resource Modules support one optical port (either single-mode or
multimode). The Gigabit Ethernet Resource Module has two LEDs associated with it
to indicate the ports operational status. The LEDs are visible on the module front
panel and are labeled Link and Fault.
7-10
Applying Power, Observing Startup, and Rebooting
A number to the right each LED group indicates the port number associated with the
group. Table 7-10 describes the possible display states of these LEDs during
operation.
Table 7-10 BSR 64000 Gigabit Ethernet Port LED Display States
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
Module LEDs
The 10/100 Resource Module LEDs are visible on the module front panel and are
labeled: Fail, Status, and Alarm.
7-11
Installing the BSR 64000
Table 7-11 describes the possible display states of these LEDs during operation.
Table 7-11 Module LED Display States for the 10/100 Resource Module
Per-Port LEDs
The 10/100 Resource Module supports eight 10/100BaseT Ethernet ports. Each
Ethernet port on the 10/100 Resource Module has two LEDs associated with it to
indicate the ports operational status. The Ethernet Port LEDs are visible on the
module front panel and are labeled Link and ACT.
Port LEDs are grouped vertically. A number to the right each LED group indicates the
port number associated with the group.
Table 7-12 describes the possible display states of the Ethernet Port LEDs during
operation.
Table 7-12 BSR 64000 10/100 Ethernet Port LED Display States
7-12
Applying Power, Observing Startup, and Rebooting
After you press the Reset button, the individual module reboots and the LEDs on its
front panel display their boot sequence.
7-13
Installing the BSR 64000
To begin the configuration procedures to make the BSR 64000 operational, refer to
the BSR 64000 Configuration and Management Guide.
To familiarize yourself with the BSR 64000 Command Line Interface, refer to the
BSR 64000 Command Reference.
7-14
8
Overview
This chapter describes the procedures to remove, replace and install BSR 64000
field-replaceable components. The chapter discusses the following topics:
BSR 64000 Field Replaceable Components
Required Tools and Other Items
Replacing an Existing Resource Module
Replacing an Existing I/O Module
Replacing the BSR 64000 Fan Tray Modules
Replacing a BSR 64000 Air Filter
Installing a BSR 64000 Slot Cover
Installing a New DOCSIS 1:4 Resource Module
Installing a New OC3/OC12 POS Resource Module
Installing a New Gigabit Ethernet Resource Module
Installing a New 10/100 Ethernet Resource Module
Installing a New DOCSIS 1:4 I/O Module
Installing a New OC3/OC12 POS I/O Module
Installing a New Gigabit Ethernet I/O Module
Installing a New 10/100 Ethernet I/O Module
8-1
Installing the BSR 64000
8-2
Maintaining the BSR 64000
0 1 3 3 4 5 6 7 8
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the captive screws located at the top and bottom of the module front panel
using a Phillips screwdriver.
3. Pull down on the switch actuator to disconnect power from the module, as shown
in Figure 8-2.
8-3
Installing the BSR 64000
1 Pull down
2 Pull out
3
bsr64k029
8-4
Maintaining the BSR 64000
4. Pull the module ejectors outwards, away from the module front panel, to
disengage the module from its midplane connector, as shown in Figure 8-3.
Note: The module ejectors cannot be pulled outwards before the switch
actuator has been pulled down to disconnect the module from the power
source.
5. Grasp the ejectors (or captive screw collars), and pull firmly to remove the
module from its chassis slot.
Place the module in an antistatic bag or other protective package.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k052
8-5
Installing the BSR 64000
6. Remove the new resource module from its packaging, and hold it vertically so
that you can read its labeling.
7. Pull the module ejectors outwards, away from the module front panel, as shown
in Figure 8-4.
8. Slide the module into the slot guides, then push it toward the back of the chassis
until it stops (Figure 8-4).
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1
bsr64k028
9. Push the module ejectors inwards toward the front panel, as far as they will go, to
seat the module firmly in its midplane connector.
8-6
Maintaining the BSR 64000
10. Push the switch actuator up to apply power to the module, as shown in Figure 8-4.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
11. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
2. Identify the I/O Module you intend to replace and its associated Resource
Module.
3. Go to the front of the chassis, loosen the captive screws located at the top and
bottom of the Resource Module front panel using a Phillips screwdriver.
4. Pull down on the Resouce Module switch actuator to disconnect power from the
module, as shown in Figure 8-2.
8-7
Installing the BSR 64000
5. Pull the module ejectors outwards, away from the module front panel, to
disengage the module from its midplane connector, as shown in Figure 8-3.
Note: The module ejectors cannot be pulled outwards before the switch
actuator has been pulled down to disconnect the module from the power
source.
6. Grasp the ejectors (or captive screw collars), and pull the Resource Module about
1/4 of the way out of its chassis slot.
7. Go to the rear of the chassis, carefully mark all cables connected to the I/O
Module you intend to replace, then disconnect them.
Note: Laser radiation may be emitted from the aperture ports of POS and
Gigabit Ethernet I/O Modules when no cable is connected. Avoid exposure
and do not stare into open apertures.
8. Loosen the captive screws located at the top and bottom of the module using a
Phillips screwdriver.
Note: The CMTS I/O Module also has ejectors, pull the module ejectors
outwards, away from the module front panel, to disengage the module from
its midplane connector before pulling the I/O module from its chassis slot.
8-8
Maintaining the BSR 64000
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
9. Grasp the captive screw collars (or ejectors), then pull firmly to remove the I/O
module from its chassis slot, as shown in Figure 8-6.
Place the module in an antistatic bag or other protective package.
8-9
Installing the BSR 64000
I/O module
48V/DC 48V/DC
removal
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
bsr64k034b
10. Remove the new I/O module from its packaging, and hold it vertically so that you
can read its labeling.
11. Slide the I/O Module into the slot guides, then push the module firmly into its
midplane connector (Figure 8-7). For the CMTS I/O Module, push the module
ejectors inwards toward the front panel, as far as they will go, to seat the module
firmly in its midplane connector.
8-10
Maintaining the BSR 64000
I/O module
48V/DC 48V/DC
installation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k051b
12. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
13. Reconnect all of the appropriate cables for the specific I/O Module you installed.
Warning: Laser radiation may be emitted from the aperture ports of SONET
I/O Modules when no cable is connected. Avoid exposure and do not stare
into open apertures.
14. Go to the front of the chassis. Pull the Resource Module ejectors outwards, away
from the Resource Module front panel, as shown in Figure 8-4.
8-11
Installing the BSR 64000
15. Push the Resource Module toward the back of the chassis until it stops
(Figure 8-4).
16. Push the Resource Module ejectors inwards toward the front panel, as far as they
will go, to seat the module firmly in its midplane connector.
17. Tighten the Resource Module captive screws using a Phillips screwdriver.
Alternate between screws when tightening them to allow the module to seat
properly in the midplane.
18. Push the Resource Module switch actuator up to apply power to the module, as
shown in Figure 8-4.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
8-12
Maintaining the BSR 64000
Ball
stud
Tab
Fan
Module
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k077
8-13
Installing the BSR 64000
2. Pull the tabs at the bottom of the bezel out of the slots in the fan tray module, and
pull the bezel off of the chassis (Figure 8-8).
3. Loosen the fan tray modules two captive screws using a Phillips screwdriver
(Figure 8-9).
Fan module
Fan
guide
5
FAN TRAY
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k016
4. Grasp the module by the inset handle and slide it out of the chassis approximately
1 inch, as shown in Figure 8-9, to disengage power to the fans. Allow about 30
seconds for the fans to stop spinning.
5. Once the fans have stopped spinning, you can safely remove the fan tray module
from the chassis.
8-14
Maintaining the BSR 64000
6. Place the new fan tray modules edges into the nylon guides, then push the
module into place.
7. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to insure that the module remains properly seated.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Bottom
bezel
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k010b
2. Loosen the two captive screws located at each end of the air filter door, using a
Phillips screwdriver, as shown in Figure 8-11.
8-15
Installing the BSR 64000
Loosen
captive screws
bsr64k041
Figure 8-11 Loosening the Captive Screws on the Air Filter Door
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Air filter
door
bsr64k011
8-16
Maintaining the BSR 64000
4. Loosen the two captive screws located at each end of the fan tray module using a
Phillips screwdriver, then grasp the module by the inset handle and slide it out of
the unit approximately 1 inch, as shown in Figure 8-13, to disengage power to the
fans. Allow about 30 seconds for the fans to stop spinning.
5. Once the fans have stopped spinning, you can safely remove the fan tray module
from the chassis.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Bottom
fan module
bsr64k012
6. Place the new fan tray modules edges into the nylon guides and push the module
into place.
8-17
Installing the BSR 64000
7. Tighten the fan tray modules two captive screws, using a Phillips screwdriver.
Alternate between screws when tightening them to insure that the module
remains properly seated.
8. Swing the air filter door up into place and tighten its captive screws, as shown in
Figure 8-14, using a Phillips screwdriver.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Bottom
bezel
16
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
9. Reinstall the bottom bezel by lining its studs up with the holes provided in the
chassis, and pushing it straight onto the chassis.
8-18
Maintaining the BSR 64000
If an air filter is installed in your BSR 64000, it should be checked once a month (or
more often in dusty environments). Examine the air filter, and replace it if necessary.
A new air filter is the only part that you will need if you decide that the old filter needs
replacing. You can replace the air filter while the BSR 64000 remains powered up and
fully operational.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Bottom
bezel
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k010b
8-19
Installing the BSR 64000
2. Loosen the captive screws located at each end of the air filter door, using a
Phillips screwdriver, then swing the door down (Figure 8-16).
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Air filter
door
bsr64k011
3. Remove the existing air filter, by pulling it out by its handle (Figure 8-17).
4. Place the new air filters edges into the guides and push it in until it stops.
Note: Air flow direction through the filter is stamped on the edges of the
frame. Air flow arrows should be pointing up.
8-20
Maintaining the BSR 64000
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Air flow
direction
Air filter
5. Swing the air filter door up into place as shown in Figure 8-18, and tighten its
captive screws using a Phillips screwdriver.
8-21
Installing the BSR 64000
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Bottom
bezel
16
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
6. Reinstall the bottom bezel by lining up its studs with the holes provided in the
chassis, and pushing it straight onto the chassis.
8-22
Maintaining the BSR 64000
Note: Slot covers for I/O modules are 1 in. longer than the slot covers for the
main card cage (the Resource Module slot covers). Slot covers for the SRM
slots (for both the I/O and the main card cage) are wider than all the other slot
covers, and are blue in color. Be sure to use the proper cover for the desired
slot.
To install a slot cover over an unused BSR 64000 chassis slot, follow these steps.
1. Place the cover over the slot and align its captive screws with the slots screw
holes, as shown in Figure 8-19.
8-23
Installing the BSR 64000
48V/DC
Tighten
captive screws
(2 places)
bsr64k050b
Caution: To ensure proper air flow for efficient cooling, Motorola strongly
recommends that all unused slots be covered by a slot cover. Operating the
BSR 64000 without covering unused slots may allow excessive heat to build
up and cause the unit to malfunction.
8-24
Maintaining the BSR 64000
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-20.
8-25
Installing the BSR 64000
0 1 3 3 4 5 6 7 8
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-21.
8-26
Maintaining the BSR 64000
1 2 3 4 5 6 7
Loosen
captive screws
(2 places)
1 1 2 3 4 5 6 7
bsr64k058
8-27
Installing the BSR 64000
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-22.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-22).
Slot 6 reserved
for future use
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k070
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8-28
Maintaining the BSR 64000
8. Push the switch actuator up, as shown in Figure 8-22, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-20.
8-29
Installing the BSR 64000
0 1 3 3 4 5 6 7 8
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-21.
8-30
Maintaining the BSR 64000
1 2 3 4 5 6 7
Loosen
captive screws
(2 places)
1 1 2 3 4 5 6 7
bsr64k058
8-31
Installing the BSR 64000
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-22.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-22).
Slot 6 reserved
for future use
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k072b
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8-32
Maintaining the BSR 64000
8. Push the switch actuator up, as shown in Figure 8-22, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-26.
8-33
Installing the BSR 64000
0 1 3 3 4 5 6 7 8
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-27.
8-34
Maintaining the BSR 64000
1 2 3 4 5 6 7
Loosen
captive screws
(2 places)
1 1 2 3 4 5 6 7
bsr64k058
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-28.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-28).
8-35
Installing the BSR 64000
Slot 6 reserved
for future use
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k071
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8. Push the switch actuator up, as shown in Figure 8-28, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
8-36
Maintaining the BSR 64000
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-29.
8-37
Installing the BSR 64000
0 1 3 3 4 5 6 7 8
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-30.
8-38
Maintaining the BSR 64000
1 2 3 4 5 6 7
Loosen
captive screws
(2 places)
1 1 2 3 4 5 6 7
bsr64k058
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-31.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-31)
8-39
Installing the BSR 64000
.
Slot 6 reserved
for future use
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
bsr64k082
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8. Push the switch actuator up, as shown in Figure 8-31, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
8-40
Maintaining the BSR 64000
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the upper
right corner of the chassis rear, as shown in Figure 8-32, then wrap the strap
around one of your wrists.
8-41
Installing the BSR 64000
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-33.
8-42
Maintaining the BSR 64000
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the slot cover by its two captive screw collars, then pull firmly to remove
it.
Save the slot cover for reuse.
4. Remove the I/O module from its packaging, and hold it vertically so that you can
read its labeling.
5. Slide the module into the slot guides, then push it firmly into the midplane
connector, as shown in Figure 8-34.
8-43
Installing the BSR 64000
I/O module
installation
Slot 6 reserved for future use
48V/DC 48V/DC
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
bsr64k078
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
7. Connect all the appropriate cables for the DOCSIS 1:4 I/O Module you installed.
8-44
Maintaining the BSR 64000
1. Connect an antistatic wrist strap to the ESD grounding jack located at the upper
right corner of the chassis rear, as shown in Figure 8-35, then wrap the strap
around one of your wrists.
8-45
Installing the BSR 64000
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-36.
8-46
Maintaining the BSR 64000
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the slot cover by its two captive screw collars, then pull firmaly to remove
it.
Save the slot cover for reuse.
4. Remove the I/O module from its packaging, and hold it vertically so that you can
read its labeling.
5. Slide the module into the slot guides, then push it firmly into the midplane
connector, as shown in Figure 8-37.
8-47
Installing the BSR 64000
I/O module
48V/DC 48V/DC
installation
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
bsr64k074b
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
7. Connect all the appropriate cables for the OC3/OC12 POS I/O Module you
installed.
Note: Laser radiation may be emitted from the aperture ports of SONET I/O
Modules when no cable is connected. Avoid exposure and do not stare into
open apertures.
8-48
Maintaining the BSR 64000
1. Connect an antistatic wrist strap to the ESD grounding jack located at the upper
right corner of the chassis rear, as shown in Figure 8-38, then wrap the strap
around one of your wrists.
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
8-49
Installing the BSR 64000
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-39.
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the cover by its two captive screw collars, then pull firmly to remove it.
8-50
Maintaining the BSR 64000
I/O module
48V/DC 48V/DC
installation
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
bsr64k073
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
8-51
Installing the BSR 64000
7. Connect all the appropriate cables for the Gigabit Ethernet I/O Module you
installed.
Note: Laser radiation may be emitted from the aperture ports of SONET I/O
Modules when no cable is connected. Avoid exposure and do not stare into
open apertures.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the upper
right corner of the chassis rear, as shown in Figure 8-41, then wrap the strap
around one of your wrists.
8-52
Maintaining the BSR 64000
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-42.
8-53
Installing the BSR 64000
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the slot cover by its two captive screw collars, then pull firmly to remove
it.
Save the slot cover for reuse.
4. Remove the I/O module from its packaging, and hold it vertically so that you can
read its labeling.
5. Slide the module into the slot guides, then push it firmly into the midplane
connector, as shown in Figure 8-43.
8-54
Maintaining the BSR 64000
I/O module
48V/DC 48V/DC
installation
ETHERNET
PORT 0
PORT 7
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
10/100
ETHERNET I/0
bsr64k083
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
7. Connect all the appropriate cables for the 10/100 I/O Module you installed.
8-55
A
Connector Pinouts
Connector Pinouts
Overview
This appendix provides pinout descriptions for the following physical connectors
found on the BSR 64000 HD Resource and I/O modules.
Pin 5 Pin 9
Pin 1 Pin 6
bsr64k084
A-59
BSR 64000 HD Installation Guide
Pin
Number Name Description
1 CD Carrier Detect
2 RXD Receive Data
3 TXD Transmit Data
4 DTR Data Terminal Ready
5 GND System Ground
6 DSR Data Set Ready
7 RTS Request to Send
8 CTS Clear to Send
9 RI Ring Indicator
A-60
Connector Pinouts
bsr64k079
Pin
Number Name Description
1 Critical Audible N.O.
14 Critical Audible N.C.
2 Critical Audible COM
15 Major Audible N.C.
3 Major Audible N.O.
16 Major Audible COM
4 Minor Audible N.O.
17 Minor Audible N.C.
5 Minor Audible COM
18 Critical Visual N.C.
6 Critical Visual N.O.
19 Critical Visual COM
7 Major Visual N.O.
A-61
BSR 64000 HD Installation Guide
Pin
Number Name Description
20 Major Visual N.C.
8 Major Visual COM
21 Minor Visual N.C.
9 Minor Visual N.O.
22 Minor Visual COM
10 Not used Not used
23 Not used Not used
11 Not used Not used
24 ACO/LT ACO/LT Contacts
12 ACO/LT ACO/LT Contacts
25 External Alarm External Alarm Contacts
13 External Alarm External Alarm Contacts
A-62
Connector Pinouts
Contact 1
Contact 8
bsr64k007B
A-63
BSR 64000 HD Installation Guide
Contact 1
Contact 8
bsr64k007B
A-64
Index
Numbers
DOCSIS CMTS I/O modules
10/100 Ethernet I/O modules connecting coaxial cables to, 5-9
connecting network cables to, 5-15
DOCSIS CMTS resource and I/O modules
10/100 resource and I/O modules description, 1-12
description, 1-18
E
A
ESD grounding jacks, location of, 4-1
ACO button, 1-9
Ethernet port connector
Air filter, replacing, 8-19 pinouts, A-64
alarm connector, 5-4
alarm cutoff, 1-9 F
alarms, Major, alarms, Critical, 7-5
Fan modules
attaching mounting brackets, 4-3 description, 1-5
audible alarm, clearing, 7-5 Field replaceable components, 8-1
B G
Backplane Gigabit Ethernet I/O modules
description, 1-4 connecting fiber optic cables to, 5-12, 5-13
BTU output, 3-7 Gigabit Ethernet resource and I/O modules
description, 1-16
C grounding cables, connecting, 6-3
connector pinouts, A-59
I
console monitor, connecting, 5-6
console port connector I/O module, field replacement of, 8-7
pinouts, A-59 Installing
10/100 Ethernet resource modules, 8-37
D 10/100 I/O modules, 8-52
DOCSIS CMTS I/O modules, 8-41
DB-9 pin connector, A-59 DOCSIS CMTS resource modules, 8-25
Index-1
BSR 64000 Installation Guide
M T
Major alarm, Critical alarm, alarms, Minor, 7-5 T1/E1 BITS, 5-3
Midplane
description, 1-4
Minor alarm, 7-5
O
OC3/OC12 POS I/O modules
connecting fiber optic cables to, 5-7
OC3/OC12 POS resource and I/O modules
description, 1-14
P
pinouts
console port, A-59
Ethernet port, A-64
Ethernet port connector, A-64
power cables, connecting, 6-4
power entry modules, 6-4
preinstallation
rack-mounting, 4-1
procedure for rack-mounting, 4-3
R
rack mounting
procedures, 4-3
Index-2